User Manual - Hidrotools
Contents
1. ST SKS USER MANUAL URS500 AND URS600 SERIES MODELS URS500 URS600 URSSOOEP2 URS600EP2 URS500 0 9 5500 2 URS600EP2 UNI RAM CORPORATION ONTARIO CANADA Revision 2007 09 MANUAL SOLVENT RECYCLERS 5500 600 50002 2 Revision 2007 09 CONTENTS INTRODUCTION gt deel ne redone avai al 3 SAFETY APPROVALS CAUTIONS AND WARNINGS 3 FEATURES AND SPECIFICATIONS 4 SAFETY FEATURES ia 4 PREPARATION AND SETUP eai 5 LOCATION AND CONNECTION 5 SOLVENT REQUIREMENTS AND DEFINITIONS 2 22 6 SOLVENT TRANSFER EP2 MODELS sccccccsiscccessecssececstecscensattedenecsttesaccuacereciesseedvesenecedecceeusseenseeveeesae 7 8 OPERATING PROCEDURES 9 12 CONSUMABLES ACCESSORIES 2 13 SYSTEM SPECIFICATIONS 2 13 THEORY OF OPERATION 5 25 3 14 TROUBLESHOOTING a idei a 15 17 9 17 18 SERVICE PROCEDURES iets 19 20 8 22224 21 22 23 MANUAL SOLVENT RECYCLERS 235500 600 50002 2 Revision 2007 09 INTRODUCTION Uni ram holds many2. URSSO0EP2 URSGOOEP2_ fcunrenrusace er 71 FRECOMMENDED w o 6e 771 SOLVENTTRANSFER SYSTEM no no vs f wmo 436 wxx ALSO AVAILABLE IN ALUMINUM ALSO AVAILABLE IN TEFLON ENCAPSULATED RUBBER Safety Features e Certified to UL standards U2208 and CSA standards 022 2 30 and 88 by ETL Approved for use in non hazardous locations as well as approved for use in hazardous locations Class 1 Division 1 Group D and Class 1 Division 2 Group D e Explosion proof construction and intrinsically safe electric circuitry e Computer controlled with many built in safety programs including temperature control of all criti cal points including tank condenser and fan motor Power is cut when the temperature at any of these points rises above a pre set level Operation also terminates when other abnormal conditions exist eg boiling does not start on time or the distillation process takes too long e Automatic pressure relief lid system prevents pressure in the Distillation Tank from exceeding 0 5 to 1 0 psi 0 035 0 070 kg cm2 Self Diagnostic error messages are displayed on the Display Panel e Dual lid cover system Compact enclosed cabinet for safe storage of the Solvent Receiving Container inside the cabinet Operating Features e Rapid start due to direct electric heating of solvent no diatherm
3. Lid Surface Use cloth Dry and clean the lid and the top of tank where the the Lid Gasket sits to extend the life of the Lid Gasket and prevent leakage Avoid rotating the lid during cleaning The lid gasket is a wear item 10 Install new Liner Bag Lift Recycler Safety Cover and Tank Lid fully lids will stay in the open position a Install the Liner Bag so that the bottom of the Bag sits flat on the bottom of the Distillation Tank as shown b With thumb and index finger squeeze the Retainer Ring and insert into inside of the Liner Bag Let go and make sure it fits securely in the groove d Fold the flap of the liner bag over the retainer ring Caution Ensure that the bag material does not block the Vapor Outlet LINER BAG VAPOR OUTLET RETAINER RING RETAINER RING INER BAG Fold Down Lip DISTILLATION 8 NOTE This is a schematic drawing only not all components are exactly as shown 11 Inspect Lid Gasket Remove and Replace if necessary as required Inspect the Lid Gasket for shrinking hardness and cuts The Lid Gasket is a wear item as it is exposed to high temperature and solvent vapor during distillation Damage to the lid gasket will cause solvent to leak To remove open the Safety Cover and Tank Lid Lift out the old gasket by hand and clean the cavity with a cloth To Install place the new gasket in the cavity rub solvent or soapy water on the gasket to make insertion easier Press the gaske
4. Requires Fitting not supplied HI Airline Filter Supplied 2 Hoses Dirty Solvent Out Clean Solvent In Connect the end of the hose with the Solvent In label to the Solvent In port on the recycler Hand tighten Pass the other end of this hose through the hole in the back of the gun cleaner that is marked Solvent Out and hand tighten onto the lid of the WASH SOLVENT pail Con nect the hose with the Solvent Out label to the Solvent Out port at the back of the recycler and pass the other end of this hose through the hole in the gun cleaner that is marked Solvent In and hand tighten onto the lid of the CLEAN SOLVENT pail Make sure there is no leakage Air Supply The blue airline and Tee are for use with an SOLVENT PAILS E series spray gun cleaner to allow one air supply to feed both the spray gun cleaner and the solvent recycler Ensure the air supply is not connecied to the spray gun cleaner or solvent recycler before installation Inside Gun Cleaner Cabinet NOTE Remove the 2 airline connectors from the T Connect the male port of the T to Air Inlet of the recycler Connect the Airline Filter Connect one end of the blue airline to the Connect the other end of the blue air line to the Air Input of the spray gun cleaner A Flow is provided P2 models and is required on all models connected to a Spray Gun Cleaner It is
5. e e ca 12 13 18 16 18 11 1 1 1 1 1 1 1 1 120 627 500 8610 600 8131 500 8640 600 8901 600 8121 110 531 600 4137 600 3129 100 2615 20 LB900C 100 OUTLET PE TUBE ADAPTER PLUG 2 HOLES GROUND WIRE WITH CLIP 600 1150 60 OUTLET TUBE COPPER 750 3310 ADJUSTABLE FOOT 99 543DH O RING MOTOR SUPPORT 770 1152 OUTLET TUBE GUIDE URS5 600 600 3131 HOSE CLAMP 1 210 58 4 770 1220 66 TRANSFER OUTLET FITTING 600 3515 770 1220 TRANSFER INLET FITTING 600 3515 ee z 1 COMPLETE 66 SSCS COMPLETE TEFLON SSS NOTES ITEMS WITHOUT PART NUMBERS ARE NOT USER SERVICEABLE WHEN ORDERING PARTS PLEASE PROVIDE SERIAL NUMBER a 1 2 E 2 3 4 5 6 7 8 9 3 4 5 6 7 8 9 0 1 2 2 2 2 2 2 2 3 21 MANUAL SOLVENT RECYCLERS 5500 600 50002 2 Revision 2007 09 Full Product Warranty These Uni ram products have been engineered and manufactured to high performance standards Each unit has been subjected to detailed factory testing before shipment This product comes with a one year full warranty from the date of purchase Uni ram Corporation re serves the right to repair or replace the unit free of charge to the original purchaser if a part is found to be defective in material or workmanship as determined by factory service personnel The items li
6. bag ture Liner Bag and recycle 2 Temperature Set 2 Reduce the Temperature Set Point and Point is too high repeat the recycling operation If success ful continue to recycle using the lower Temperature Set Point The computer appears to be The computer may Disconnect the power supply for 30 sec operating erratically require re booting onds Restore power and operate unit Residue puck in Tank is too 1 Not enough heat 1 Raise the Temperature Set Point wet vapourize the solvent 2 Residue cannot be 2 None dried completely due to its composition 15 MANUAL SOLVENT RECYCLERS 035500 600 50002 2 Revision 2007 09 ERROR CONDITION CODES The computer constantly monitors the unit as it operates AN ERROR CONDITION IS INDICATED BY FLASHING READY LIGHTS NOTE On later models of the URS500 due to a change in software the heater light will flash dur ing normal operation For all error conditions except for an error code 22 condition the Heater light would be off To determine the error type count the flashes of READY L before READY flashes then count the number of flashes for READY H For example two flashes from READY L and then one by READY H indicates error code 21 Look up the Error Code on the Chart below Press the OFF button to stop the error code and press the ON button to resume operation after the error condition has been correct ed If the error
7. patents on designs used in its innovative products Every machine is tested for com pliance with Quality Assurance standards Follow the instructions on preparation use and operation to operate this machine safely and effectively Ensure that this manual is readily available to the operator at all times If you have any questions about the operation of this machine contact North America Uni ram Technical Service 1 800 417 9133 Other Continents Contact Your Supplier SAFETY APPROVALS This unit is certified under UL standards U2208 and CSA standards C22 2 No 30 and No 88 by ETL for use in non hazardous locations as well as for use in hazardous locations Class 1 Division 1 Group D T2C and and Class 1 Division 2 Group D T2C Listed CAUTIONS AND WARNINGS e Operator wears protective clothing in accordance with local safety and environmental regulations with 8 minimum of face goggles and gloves along with an apron and respirator if required e Always disconnect the power source before performing maintenance DO SMOKE OR USE THIS EQUIPMENT NEAR A POTENTIAL SOURCE OF IGNITION SUCH AS SPARKS OR AN OPEN FLAME This unit must be located at least 15 feet 4 6 m from all poten tial sources of ignition including electrical receptacles switches pilot lights fixtures and contacts when installed in a non hazardous locations The ambient temperature must be between 5 C 41 F to 35 C 95 F DO RECYCL
8. persists call for service ERROR CODE LED READY READY L H Description 2 TIMES 1 TIME Open Heater Circuit defective component heater element thermostat wire conductor blown fuse A defective thermostat or wire terminal is the most likely cause 2 TIMES 2 TIMES Defective heater triac Heater is still ON 2 TIMES 3 TIMES Condenser is overheating or ther mostat is faulty 2 TIMES 4 TIMES If code 23 condition lasts over 0 minutes this code will show and operation is terminated TIMES 1 TIME a Boiling did not occur within 45 minutes Tank is either empty or there is excessive debris in liner bag or tank is dirty b Set up point is too low Boiling point of solvent is above maximim set point 16 Action Required 1 TIME 1 TIME Open circuit defective tank Contact Uni Ram Service thermocouple 1 TIME 2TIMES Open circuit defective condens Contact Uni Ram Service er thermocouple Contact Uni Ram Service Disconnect the power supply immediately Contact Uni Ram Service Clean dirty Condenser following Service Procedure 1 If Ther mostat is faulty contact Uni ram Service 1 Clean dirty Condenser See Service Procedure 1 2 Position the unit to provide 6 inches 15cm all around the unit 3 Check Cooling Fan or Fan Mo tor a Clean Distillation Tank following Operating Procedure 7 replace liner b
9. re tighten the bolts Hinge Spring Bolt Assembly Cross Bar 6 RECOMMENDED 6 MONTH MAINTENANCE Vacuum the condenser see Service Procedure 1 Clean the solvent flow path by recycling 3 Gal of clean solvent Inspect Distillation Tank for debris pitting and or other damage Inspect Lid Gasket for wear or damage see Operating Procedure 11 19 MANUAL SOLVENT RECYCLERS 8500 600 500EP2 600 2 Revision 2007 09 REPLACEMENT PARTS NOTE This is a schematic drawing only not all components are exactly as shown MANUAL SOLVENT RECYCLERS 235500 600 50002 2 Revision 2007 09 REPLACEMENT PARTS DOOR W HINGE NON P2 MODELS 600 3210 DOOR W HINGE P2 MODELS 600 3210P CONNECTOR COMPUTER CORD CONNECTOR POWER CORD KIT LID569 41 SEALING FITTING 1 2 NPT KIT LIDS569 HEX NIPPLE BRASS TANK FILLER TIMER ASSEMBLY 43 770 2150 770 2150 MOTOR HOUSING TUBE 45 4 4 4 115 200 2 LID GASKET VITON OPTIONAL 770 2150 45 FAN MOTOR 5500 120V LID GASKET EPDM OPTIONAL 770 2150E FAN MOTOR URS600 240V FRICTION PLATE LID STAY 770 3730 REAR COVER MOTOR HOUSING LID HOLDER BAR 600 2230S FAN 5 BLADE 8 0D CW 7 8 9 0 1 3 7 770 2251 9 STREET ELBOW 1 2 90 99 436HH WIRING THERMOSTAT HEATER 600 2810 WIRING THERMOSTAT PWR 900 2220 WIRING HEATER PWR BOARD 770 2237 UNION ASSY 1 27 2 770 9110 DOOR CLOSER SPRING LB900C 10 TRANSFER SUCTION PIPE e
10. transfer will stop whwn the timer runs out 8 Remove Debris Remove the Retainer Ring Slowly pull the Liner Bag containing the debris out of the distillation tank in a way that the Liner Bag does not break Dispose of the debris in accordance with local regulations When the solvent has been used to clean paint guns the remaining debris includes dried paint and dirt 9 Clean Distillation Tank and Lid Surface Distillation Tank Wipe and dry tank with a cloth Remove any remaining debris from the Distillation Tank using if necessary plastic or wooden tools Do not clean with abrasive or hard metal instruments that can damage the tank The warranty does not cover such damage 11 MANUAL SOLVENT RECYCLERS 5500 600 500EP2 600 2 Revision 2007 09 Note There will be about 1 8 Gal 500 of solvent remaining in the Distillation Tank after recycling due to condensation This solvent If left in the tank can cause corrosion Dirt and debris left in the tank can prevent full heat from reaching the dirty solvent during recycling Caution Acidic or chlorinated solvents typically cause corrosion on an aluminum tank It appears as black pitting spots on the tank Excessive pitting leads to an unsafe condition of holes in the walls of the tank and solvent leakage Inspect your tank after each batch If there is excessive pitting call a Service Technician and replace the tank with a corrosive resistant stainless steel one
11. with the Solvent Transfer System EP2 Models Open the Door A special connected plastic Solvent Receiving Pail is provided Check to make sure that the Solvent Outlet Tube is inserted into the hole in the top of the pail and that the Pick Up Tube is tightly attached to the Quick Connect fitting 4 Change temperature set point as required If the Temperature Set Point is satisfactory skip this section Conditions to consider before starting Setup Minimize Temperature Set Point After recycling there will be a small amount of solvent about 1 8 US gal 500 ml remaining in the distil lation tank due to condensation Select the lowest Temperature Set Point that recycles the solvent to this level Estimate Boiling Point Add 45 C 81 F to the boiling point of the pure solvent as shown on the MSDS Material Safety Data Sheet or another reliable source Recycle more often The boiling point of the waste solvent mixture increases as it gets dirtier To reduce the boiling point recycle more often The display for the Control Panel is located at the top right corner of the base cabinet The LEDs for READY L and READY H on the control panel indicate the Temperature Set Point 10 MANUAL SOLVENT RECYCLERS 235500 600 500EP2 600 2 Revision 2007 09 Change the Temperature Set Point Make sure the HEAT and FAN lights are off Press and hold the OFF button while pressing the ON button repeatedly
12. E NITROCELLULOSE WHICH IS EXTREMELY VOLATILE IT AUTOMATICALLY IGNITES AT 135 C 166 275 F TO 330 F Do not install operate or maintain this equipment where the auto ignition temperature of the solvent is lower than 260 C 500 F Do not install operate or maintain this equipment where the auto ignition temperature of the hazard ous atmosphere s is lower than 260 C 500 F e Solvents that are recycled can be flammable Establish and follow safe pratices to store and handle solvents Such safety procedures will result in safely contained solvents free from spillage e Units must be installed by a qualified electrician e Install on a dedicated circuit with sufficient current capacity see specifications section MANUAL SOLVENT RECYCLERS 035500 600 500EP2 600 2 Revision 2007 09 FEATURES AND SPECIFICATIONS All Uni ram Solvent Recyclers feature rapid start direct electric heating of solvent so there is no dia thermic oil to change as well as high efficiency condensers air cooled with a motor driven fan All of the Recyclers can be used with any Uni ram Automatic Apray Gun Cleaner The E models are designed to be linked directly to a Uni ram E series Automatic Spray Gun Cleaner or to an external container The direct connection creates a self contained Recycling System allowing Timer controlled Transfer In and Out between the Solvent Recycler and the other component MODEL unss00
13. ION STEPS Unit is plugged in all the lights on the Panel are Off the unit Power board or fuse not functioning Unit is plugged in READY L READY H lights are On Heat light fails to come on when ON button is pressed Recycled solvent is not clear ing chemically 2 The solvent flow path is dirty One cause is overfilling the distillation tank 3 Orange colour due to rust in receiving pail 4 Milky colour due to presence of water 1 Poor heat transfer due to dirt and debris left in the tank Dirty solvent remains in Dis tillation Tank after recycling Note 1 8 Gal 500 ml of re cycled solvent is expected due to condensation 2 Boiling point of solvent is above Tem perature Set Point 14 1 The solvent is react Power is not getting to Reset breaker or replace fuse If power is still not getting to the unit call a Qualified Service Technician Ensure that the unit is the only device on a circuit with sufficient capacity Call Uni ram Service 1 Lower Termperature Set Point following Operating Procedure 4 2 To clean the path follow Service Pro cedure 2 and then recycle 3 gal of clean solvent 3 Place a jar under outlet tube and capture some solvent If the solvent is clear replace the pail with a non corrosive one 4 Eliminate source of water in solvent 1 Clean the tank replace the Liner Bag recycle with pure solvent to test If suc cess
14. ag following Operating Pro cedure 9 b Increase temperature set point following Operating Procedure 4 and recycle with virgin solvent Solvent cannot be recycled MANUAL SOLVENT RECYCLERS 235500 600 500EP2 600 2 Revision 2007 09 ERROR LED Description Action Required CODE READY READY L 3 TIMES 2 5 Micro Controller has been reset Press OFF and then ON but due to power interruption or drop tons to resume operation Discon in voltage during the recycling nect power at the source for about operation 30 seconds Usually nothing is wrong with the unit 33 3 TIMES 3 TIMES a Recycling did not finish in 6 a Clean Distillation Tank following hours due to power interruption or Operating Procedure 7 replace excessive debris in Liner Bag Liner Bag following Operating Procedure 9 b Temperature Set Point is too b increase Temperature Set Point low for the solvent following Operating Procedure 4 and recycle with virgin solvent Boiling point of solvent is Solvent cannot be recycled above maximim set point 17 MANUAL SOLVENT RECYCLERS 8500 600 500EP2 600EP2 Revision 2007 09 SERVICE PROCEDURES 1 CLEAN CONDENSER Using a brush attachment vacuum the condenser at the back of the unit 2 CLEAR BLOCKED SOLVENT FLOW PATH CAUTION WEAR SAFETY GOGGLES A blockage in the solvent flow path Vapour Outlet Condenser Solvent Outlet Tube ca
15. cle or hard wired Select a location that meets EACH AND EVERY requirement as follows LOCATION AND CONNECTION continued 1 Comply with the instructions in the section CAUTIONS AND WARNINGS page 3 2 Position the solvent recycler in a location so that there is at least 6 inches 15 cm of space all around the unit Ensure that the safety lid and door freely opens fully and a container for receiving the distilled solvent can freely move in and out of the cabinet The unit must be in a location where people or equip ment cannot disturb the cable or connection The cord must be connected directly to the main power sup ply an extension cord cannot be used 3 Connect the unit to a dedicated 15 A branch circuit Power Requirements URS500 URS500S series 110 120 volts AC 13 3 URS600 URS600S series 220 240 volts AC 6 7 READY L and or READY H LED Light on the Control Panel comes on when power is supplied to the unit SOLVENT REQUIREMENTS This unit recycles flammable solvents and combustible solvents Flammable liquids include lacquer thin ner paint thinner acetone and other paint diluents Flammable Solvents have a flash point below 38 7 C 100 F These solvents are commonly used in the industry as a cleaning solvent or as a paint diluent Dirty solvent to be distilled must meet each requirement described below The MSDS material solvent data sheet provides data on the properties of the pure c
16. environmental regulations Use face goggles and gloves as a minimum Use an apron and respirator if required Summary of Operating Steps 1 Open the Tank Lid and Safety Cover 2 Transfer Solvent to the Recycler Tank 3 Position Solvent Receiving Pail 4 Change temperature set point as required 5 Start recycling 6 Finish Recycling 7 Transfer clean solvent 8 Remove debris 9 Clean Distillation Tank and Lid Surface 10 Install new liner bag 11 Inspect Lid Gasket Remove and Replace if necessary Each Step is described in detail below 1 Open the Tank Lid and Safety Cover e Open the safety cover e Open the inner lid by releasing the Lid Clamp e sure that Tank is empty and that a Liner Bag is properly installed in the Tank PULL UP TO OPEN PUSH DOWN TO LOCK LID CLAMP TANK LID 2 Transfer Solvent TO the Recycler Tank Verify that the solvent to be recycled complies with the requirements described in the section Solvent Requirements Solvent can be put into the Distillation Tank by hand or by using the Transfer Hoses and bulit in Transfer System EP2 Models only a For models without the Solvent Transfer System Pour the solvent into the Distillation Tank Fill to 1 5 inches below the Retainer Ring Maximum volume is 5 gal 20 L and minimum volume is 1 5 gal 6 L Do not let the container of dirty solvent touch the top of the recycler When pouring the contaminated solvent make sure all solvent g
17. full the problem is due to a dirty tank debris left in the tank or the solvent is too contaminated Adjust accordingly Follow Operating Procedures closely If the level of contamination is too high recycle more often 2 Raise the Temperature Set Point and repeat the recycling operation The Tem perature Set Point should be the BP of pure solvent as determined from the MSDS or other source plus 45 C 113 F to allow for contamination If the boiing point is above the maximum Temperature Set Point for your model 200 C dirty solvent cannot be recycled in this unit MANUAL SOLVENT RECYCLERS 235500 600 500EP2 600 2 Revision 2007 09 PROBLEM CAUSE ACTION STEPS Solvent vapor leaks from the 1 Lid Gasket has 1 Replace the Lid Gasket See Operating Gasket excessive wear as Procedure 11 indicated by cracks shrinkage hardness etc 2 Solvent flow path is 2 Follow Service Procedure 2 blocked 3 Lid Tension not 3 Follow Service Procedure 4 adequate 3 The Lid is not 3 Follow Service Procedure 5 seated correctly 4 The temperature 4 Reduce the Temperature Set Point and SET PT too high re repeat the recycling operation If success sulting in excessively ful continue to recycle using the lower high solvent vapour Temperature Set Point pressure Sections on Bag are brown 1 Use of inferior low 1 Use new genuine Uni ram high tempera thin due to High Temperature temperature
18. ic oil to change Short cool down time High efficiency condenser air cooled with motor driven fan Warranty 1 year on unit 2 years on pump MANUAL SOLVENT RECYCLERS 235500 600 50002 2 Revision 2007 09 PREPARATION AND SETUP e Carefully inspect the shipping carton for any sign of transport damage e Carefully remove the unit from the shipping carton e Check the unit for damage Report any transport damage immediately to the carrier and your vendor Initiate a freight claim with the carrier The manufacturer is not responsible for freight dam age A Liner Bag and Retainer Ring are already installed inside the distillation tank e Check the Accessory Kit for the parts listed below If any parts are missing contact your supplier Ad ditional consumables and accessories are also listed e Level the unit using the adjustable feet and install the Door Handle For models with the Solvent Transfer System EP2 Models install the Solvent Transfer Hoses and the Air Supply Kit See instructions on Pages 7 8 ACCESSORY KIT Included Parts All Models Replacement Part Number CAUTION Gasket Standard Neoprene USE ONLY GENUINE LINER BAGS WHIGH ARE 2 MIL THICK LIGHT BLUE IN COLOUR WITH A SAWTOOTH EDGE AND A fEP2ModeisOnly WELD Transfer Hoses and Fittings EP2 Series Air supply Kit Series THEY ARE SPECIALLY MANUFAC TURED TO BE STRONG HEAT Not incl ith Model ing Tefl k ot incl
19. lean solvent 1 The BP Boiling Point of the dirty solvent must be less than 200 C 392 F BP increases with greater contamination Note Recycle recently contaminated solvent only Standing solvent can become acidic over time 2 The auto ignition temperature of the solvent to be distilled must be higher than 260 C 500 F for safe operation Do not recycle Nitrocellulose The auto ignition temperature is 135 C 275 F Note Do not recycle both paint diluent and parts washer solvent in the same unit When paint diluent or lacquer thinner is contaminated with parts washer solvent FISH EYE problems may result Definitions Flash Point The lowest temperature at which the vapor of a solvent can be made to ignite momentarily in air Auto ignition temperature often referred to as ignition temperature or ignition point the temperature at which solvent ignites by itself INSTALLATION OF SOLVENT TRANSFER HOSES AND THE AIR SUPPLY KIT EP2 MODELS ONLY 1 Transferring Solvent To and From a Spray Gun Cleaner 2 Transferring Solvent and From a Drum Container 3 Stand alone Operation For the URS500 and URS600 Non EP2 Models use 3 Stand alone Operation MANUAL SOLVENT RECYCLERS 235500 600 50002 2 Revision 2007 09 1 Transferring Solvent and From Spray Gun Cleaner 3 Dirty Solvent In Clean Solvent Out Blue Airline At tach to Tee and Gun Cleaner Air Supply Input
20. n cause solvent to leak To determine the location of the blockage first check the Solvent Outlet Tube and the Vapour Outlet Fitting for visible signs of blockage or damage If the problem is not in either of these locations the Condenser is problably blocked To clear the condenser pour some clean solvent into the Vapour Outlet and check if it comes out of the Solvent Outlet Tube If the blockage persists blow air at about 30 PSI 2 kg cm2 into the Vapour Outlet If the air comes out of the Solvent Outlet Tube the blockage has been cleared If not call for service 3 REPLACE FUSES Fuses are located on the Power Control Board inside the Motor Housing e Disconnect power supply e Remove the Guard Screen by unscrewing two metal screws to get access to the Motor Housing gt Motor Housing Power Control Board Front Cover e Unscrew the 6 screws from the Front Cover and pull it gently from the motor housing to expose the fuses Note Care should be taken not to pull the Front Cover too far as some wires may discon nect e There are two fuses for URS500 series and four fuses for URS600 series URS500 series URS600 Series Fuses F1 250 V 20 0 A 314 Fast type for Heater There are two each of F1 and F2 fuses Fuses F2 250 2 0 A312 Slow type for Fan Motor e Remove the fuses from the board and using a meter test each one and replace as needed e Carefully push the Power Control Board back into the Motor Housing Ensu
21. oes into the Liner Bag not between the Liner Bag and Distillation Tank Clean Lid Gasket and top of distilla tion tank Close inner lid engage lid clamp and close safety lid Caution Do not overfill Distillation Tank because contaminated solvent could flow into Condenser and block the condenser passage way Close the Tank Lid lock down the Lid Clamp and close the safety Cover MANUAL SOLVENT RECYCLERS 8500 600 50002 2 Revision 2007 09 b For models with the Solvent Transfer System EP2 Models e Open the Transfer Valve by turning the handle counter clockwise 90 Turn the Filling Timer knob clockwise fully Dirty solvent will flow from the Transfer Port into the Liner Bag and stop when the timer runs out e Close the Transfer Valve by turning the handle clockwise 90 e Close the tank Lid lock down the Lid Clamp and close the safety Cover Lid Gasket Filling Timer Transfer Valve Transfer Port Transfer Timer 3 Position Solvent Receiving Pail a For models without the Solvent Transfer System Open the Door and position a Solvent Receiving Pail not provided with a minimum size of 5 US Gal 20 L inside the cabinet Insert the Solvent Outlet Tube short and curved into the top opening of the pail The Solvent Outlet Tube must extend below the rim of the pail to prevent solvent spillage If the pail is metal connect the alligator clamp of the Ground wire to the rim of the pail Close the door b For models
22. only provided on models shipped as part of a Combo Unit If the Solvent Recycler has been purchased separately please order a Flow Resiricter and install as directed MANUAL SOLVENT RECYCLERS 5500 600 5002 2 Revision 2007 09 2 Transferring Solvent From Drum Container Air Supply Input Fitting not sup plied Airline Filter Supplied Connect the end of the hose with the Solvent In label to the Solvent port on the recycler Hand tight en Connect the other end of the hose to the 3 ft suction pipe using the hose clamp Insert the 3 ft suction pipe into the drum container of dirty solvent Connect the other hose with the 4 3 8 suction pipe to the Solvent Out port on the recycler and place the suction pipe into a clean drum container large enough to receive the clean recycled solvent Air Supply The blue airline and Tee are for use with an E series spray gun cleaner to allow one air supply to feed both the spray gun cleaner and the solvent recycler It is not used in this situation Connect the Airline Filter directly to the Air Input port of the Solvent Recycler and attach a suitable Air Supply Fititing not sup plied 2 Stand alone Operation Not Used for Stand Alone Operation no connections are necessary MANUAL SOLVENT RECYCLERS 235500 600 50002 2 Revision 2007 09 OPERATING PROCEDURES Wear protective clothing in accordance with local safety and
23. rasives are used in this unit Unauthorized attempts at self repair or alterations by the owner also invalidate this warranty Interior or exterior finishes are not covered by this warranty Consumable Items are not covered by this warranty This warranty replaces all other warranties expressed or implied by statute or otherwise To make aclaim call Uni ram Service at 1 800 417 9133 and quote the serial number of the unit USE ONLY GENUINE UNI RAM LINER BAGS WHICH ARE 2 MIL THICK LIGHT BLUE IN COLOUR WITH A SAWTOOTH EDGE AND A 3 16 WELD THEY ARE SPECIALLY MANUFACTURED TO BE STRONG HEAT RESISTANT AND CHEMICAL RESISTANT USE OF A NON UNI RAM LINER BAG MAY VOID THE WARRANTY 22
24. re that the wire to the computer board is secure Re install the Front Cover using all 6 screws e Install the Guard Screen using two metal screws e Close the Door and re connect the power supply 18 MANUAL SOLVENT RECYCLERS 235500 600 50002 2 Revision 2007 09 4 INCREASE LID TENSION BY ADJUSTING SPRING BOLT CAUTION SHOULD BE DONE ONLY AS ALAST RESORT FIRST CHECK FOR A WORN LID GASKET A BLOCK AGE IN THE SOLVENT FLOW PATH LOOSE HINGE OR CROSS BAR BOLTS ORA SET POINT THAT IS TOO HIGH FOR THE SOLVENT BEING RECYCLED This procedure tightens the Lid by increasing the tension on the spring attached to the Lid Bar Spring Bolt Assembly The Lid and Bolt Assembly is carefully designed as a Safety Pressure Relief system to prevent a danger ous build up of pressure inside the closed tank Do not adjust the Spring Holding Nut by more than 2 full turns maximum If 2 full turns do not solve the problem call for service e While holding the top nut with a wrench turn the nut below the spring no more than 1 2 turn ata time Turn in a counter clockwise direction as you look down on it Spring Bolt Assembly e After each 1 2 turn operate the unit nor mally and check for leaks 5 REPOSITION LID and TIGHTEN HINGE AND CROSS BAR BOLTS The Hinge bolts can loosen over time causing the lid to shift off center This can lead to an inadequate seal and leaking around the Gasket Loosen the bolts reposition the lid and
25. sted below under Conditions of Warranty as consumables are not covered Uni ram reserves the right to direct the customer to ship the unit collect to the Uni ram factory or to an ap proved Service Center for repair using the Uni ram Return Goods Procedure or to repair the unit on site To prevent damage in transport the purchaser must ship the unit in the original packaging or use alter nate adequate packaging All units must be shipped clean and free of solvent Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the product Uni ram makes no warranty or claim either expressed or implied with respect to this product s fitness for any purpose or the result to be obtained from its use This condition applies to the sale of all products and no representative or distributor of Uni ram Corporation has the authority to waive or change these conditions This warranty applies only to the original purchaser and does not apply if the unit has been misused overloaded neglected altered or used for any purpose other than those specified in the operating and installation instructions Deterioration due to normal wear is not covered by this warranty Damage due to accident transportation fire floods or acts of God is also not covered Units whose serial numbers have been altered or removed are not covered The warranty is invalid if unauthorized ab
26. t firmly into the cavity all around Note Keep a spare in stock One extra is included with the unit 12 MANUAL SOLVENT RECYCLERS 235500 600 50002 2 Revision 2007 09 THEORY OF OPERATION DISTILLATION PROCESS Waste solvent consists of the original solvent plus liquid and solid materials picked up during use of the solvent Recycling separates the original solvent from the waste materials During the recycling process the distillation tank fills with dirty solvent and the heating element heats the mixture The solvent mixture boils and the vapour passes through a cooling condenser where purified clean solvent ready for use condenses out Waste materials in the dirty solvent boil at a temperature substantially above the Tem perature Set Point so they remain in the distillation tank for disposal Solvent Recycling Vapour Outlet tube vapor moves to cooling condenser from distillation tank Distillation Tank Condenser cools vapor Heating t to a liquid eating Elemen Receiving Pail contains clean recycled solvent MANUAL SOLVENT RECYCLERS 8500 600 50002 2 Revision 2007 09 TROUBLE SHOOTING GUIDE Carry out each action step until a solution is found If the recommended actions do not solve the problem call Uni ram Service in North America or contact a qualified Service Technician Caution Disconnect the power supply before conducting maintenance or service PROBLEM CAUSE ACT
27. to cycle through the 6 possible Set Points If you go past the desired Set Point continue to press the ON button until you cycle back to the missed Set Point g he SET READY LIGHTS Solvent Recycler L M H 90 194 F 115 C 239 F 140 C 284 F HEAT 165 C 329 F 000 200 C 392 F The Temperature Set Point is pre set at the factory to 200 C 392 F all 3 lights on N A KEYPAD CONTROL PANEL 5 Start Recycling Press ON button Distillation starts HEAT and FAN lights come on Temperature set point indicator lights READY L and or READY H flash If you want to stop recycling press OFF 6 Finish Recycling CAUTION DO NOT OPEN LID UNTIL COOLING IS COMPLETE The clean recycled solvent is available for use when the heat lamp goes off Recycling is complete and the the unit is ready for the next operation when HEAT and FAN lights are off Temperature set point indicators READY L and or READY H lights are on but not flashing 7 Transfer Clean Solvent a For models without the Solvent Transfer System remove the pail and replace with an empty one b For models with the Solvent Transfer System turn the Transfer Timer knob clockwise fully The clean solvent will flow out of the Solvent Receiving Pail into either a free standing external container or the Clean Solvent Pail of a Spray Gun Cleaner The
28. uded with Models using Teflon Gaskets RESISTANT AND CHEMICAL ADDITIONAL CONSUMABLES ACCESSORIES AND REPLACMENT PARTS RESISTANT Lid Gasket Standard Neoprene USE OF A NON UNI RAM LINER BAG MAY VOID THE WARRANTY LOCATION AND CONNECTION This unit is certified for use in non hazardous locations and hazardous locations Class 1 Division 1 Group D and Class 1 Division 2 Group D e Non hazardous Location If using a non hazardous plug the unit must be located outside of a hazardous location In a non hazardous location we recommend that you use a receptacle located a minimum of 15 feet from the unit and a minimum of 3 feet from the floor We also recommend that the unit be located at least 15 feet from any potential source of ignition such as electrical receptacles switches pilot lights fixtures contacts and similar equipment To clarify the definition of an appropriate location contact your local authority This unit must be connected to the power supply only by a qualified electrician in accordance with the National Electrical Code MANUAL SOLVENT RECYCLERS 035500 600 500EP2 600EP2 Revision 2007 09 e Hazardous Location In hazardous locations Class 1 Division 1 Group D and Class 1 Division 2 Group D the power cord must be connected to the main power supply only by a qualified electrician in accordance with the National Electrical Code This equipment must be properly connected to an explosion proof outlet recepta
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