Hornche Corporation
Contents
1. Go to Go to Pre Warning General Pre Warning Monitor Center ee J Record to Monitor Center gives o Waming Get expert advice on best lubrication procedures through calculate check to check grease light red 15 days relubrication volume and intervals bearing balance and before replacement Create RFID identification system ensure each lube point data aenarpellly Gale ol dale matches the actual operating condition and missed replacement inspection Easy manage all lubrication data by checking list and lubrication performance history Easylube RFID guarantees greasing with 100 accountability Copyright Hornche Corporation All Rights Reserved E Information in this document is subject to change without notice and is not to be reproduced transmitted or disclosed to others for any purpose without express written permission from Hornche Corporation i IMPORTANT Please follow below installation guide step by step to assure Easylube operate successfully and kindly refer to the Troubleshooting Chart if you encounter any problem during operation Step 1 Preparation Maintenance This lubricator consists of a Prefilled Grease Cup that is a replacement Grease Cartridge designed for refilling at the end of the chosen setting At first remove this Prefilled Grease Cup and battery pack from its system connection IMPORTANT Use only recommended accessories to optimize product performance reduce grease2. gt ums Manager to get the program started information as required crn e Relube interval a hrs Plug in Easylube RWD145B EL RFID reader into HP iPAQ NOTE If relube instruction is not e A sa wi available on site please fill in 0 to earing designation P E EE indicate none a iA lube point data jgan __ T Click START button COM1 opened will appear on screen uploading into MQL software the Your HP iPAQ is now ready for data entry validity data to be supplemented into a calculation table as required Fig 1 Next click NEXT PAGE button KILED AAE E Choa Installation of Lubricator Bearing Operating Conditions Geien table will appear on screen Fig 2 moirtin Remote over am Bearing Operating Conditions Select bearing working conditions TA wre ET as required below 70 C 70 85 emp 85 100 above 100 NOTE Please provide all of the 5 O i i clean C iont information needed to enhance the Conamin S abrasive C heavy abrasive dust effectiveness and efficiency for l ay damp inspection routes Moisture vapor C Qecasional water on Vibration light C middie Oheavy Step by step collect each lube EMET point data to HP iPAQ by ER Reke considering of actual operating mo condition requested T Fig 2 5 Copyright Hornche Corporation All Rights Reserved Information in this document is subject to change without n
3. 2003 2000 XP or later Microsoft ActiveSync 4 5 or later for PC included on HP iPAQ Getting Started CD 12 to 65 MB hard disk 2 pcs of USB port CD ROM DVD drive VGA capable monitor Keyboard and Mouse Easylube MQL Software with calculation Formula V1 0 or later for PC included on Easylube Patrol Management Kit Getting Started CD Easylube Guardwatch Software V1 0 or later for PDA included on Easylube Patrol Management Kit Getting Started CD 2 pcs of Easylube Smart Lock Easylube RWD145B EL RFID reader Easylube RFID lubricators or RFID microchip tag Copyright Hornche Corporation All Rights Reserved Management Program Page Step 1 Software install 2 occ ccssecaeenee ve ki aias Ea Anania Sa EARE ENEA 4 Step 2 Inspection route Setup 2 cceceeeee teeter eter e teens rene eae ee eee ee eae 4 Step 3 Transmit lube point data using PDA ceceeeeeeeeeee ee eeeeeeeeees 5 Step 4 Transfer PDA data to MQL Software ccceceeeeeeeeeeeeeeeeeeeeeees 6 Register Procedure cccceceeeeeeeeeeeeeeeeeeee tees ease eaeaenees 7 MOL Calculation iii icici ieeccctisenceriiciacheccsi raises ee dvesiadiacseieeeaias 8 Step 5 Keep an up to data report to PDA cece cece este eee eens eens eee 9 Routine Inspection Patrol Step 6 Inspection Route Report cccecceeeee ee ee teeters e ates eee ee eee ne tena ees 10 Progress Report Addendum Inspection Rou
4. grade Pre Warning output pressure CR P2 registration Certificate 250 ml c c System and within the 19 x 10 25 cm or No AE 8 80 oz LED indicator ipeline 7 48 x 4 04 DIY filed 50169543 250 RFID E218441 pip with grease an your choice 8318 250 Elite Ex Certificate DEMKO 11 ATEX 1009108X for use in Class I Zone 2 Ex nA nL IIB T5 IMPORTANT Replacement Usage Low temperature Limitation this is the lowest temperature To guarantee product performance grease cup and battery are required at which the lubricator motor in operation Other factors which to be replaced at every end of dispensing period When RED indicator may need to take into consideration are grease viscosity grease light flashes maintenance technician has to check immediately operating temperature especially grease pumpability whether it is feed blockage grease empty or battery low Use only recommended accessories to optimize product performance A N Warning reduce grease consumptions prevent contamination and enjoy quick return on investment Please comply with the local environmental protection laws to recycle or dispose the replacements grease cup or battery case Do not burn or IMPORTANT puncture the battery as toxic vapors could be released and caused injury and environmental pollution If you encounter any problem during operation refer to Table 5 Troubleshooting Chart to solve problems Copyr
5. ActiveSync MQL software and Guardwatch software as following steps indicated At first insert HP iPAQ Getting Started CD into CD Drive and then install ActiveSync BEFORE connecting your HP iPAQ to the computer Second insert Easylube Getting Started CD into CD Drive and then install MQL Software to the computer Following connect your HP iPAQ to the computer and follow the screen instructions of PC amp HP iPAQ both STEP BY STEP to complete the installation of Guardwatch Software to the HP iPAQ Please select an iten MQL Management Software for PC Guardwatch Software for PDA PDA must be connected to PC before installing Exit NOTE If your HP iPAQ disconnected from the computer change HP iPAQ connection from USB to PC Reinstall and start again Copyright Hornche Corporation All Rights Reserved 4 STEP 2 Setup inspection route through install Easylube RFID lubricators or label RFID microchip tag to the existing Easylube lubricators Inspection route setup Please follow the attached Lubricator installation guide on page 12 to installed lubricator In the meantime set an initial re grease period as required for each Easylube RFID lubricators at specified lube points eee NOTE To assist you with determining the right setting of re grease period for your specific application after lube point data is uploading to MQL software use MQ
6. B Transfer button Match all given information with Cok the actual operating condition mro ER s Ts Fopkohe KOl Management oftware viO If information is matched choice Home SE SrA Installation Pre Waming Monitor Progress Report Language Help z Eer a name of patrol person and Fig 8 Backup then click OK button proceed Restore RFID Patrol Manag n 10 12 ok to next step DE Transfer RFID code 06275 E Fig 7 If data was not matched click Install date 2009 12 29 Error Report button the record treater smo ea1___ 150 Q2s0 table will appear Fig 9 for you Cause of issue Click DOWNLOAD the program will automatically complete the downloading of an up to date data to Guardwatch Maintain properly Software of HP iPAQ to write down the abnormality Abn maT Eondon W Ery k m Po KRTANI Update information If Easylube RFID lubricator period Adjust setting Mths This RFID system is user friendly designed for easy setting or grease balance doesn t assay jw access to data from each lube point through a matched with the current quantitative Gease sino d pocked size PDA and track possible problems during data please validate of those figures Manenancedate nn routine inspection patrol conditioned to active lubricator unit wainerance gt Besides keeps a record of the abnormality as required 7 Fig 9 Copyright Hornche Corpor
7. Feed fresh grease from tube into bearing Lock the lubricator at the mounting bracket Cover the lubricator with provided protection casing Easylube RFID lubricator guarantees greasing with 100 accountability Cover the lubricator with provided protection casing Copyright Hornche Corporation All Rights Reserved 14 Information in this document is subject to change without notice and is not to be reproduced transmitted or disclosed to others for any purpose without express written permission from Hornche Corporation Table 1 DIP switch setting for Dispense Period Period Span Between Dispense Amount Cycle ml 0z Dispense Period DIP Switch Setting Amount Day ml 0z Amount Week ml oz Amount Month ml oz Levers On Cycles Month Hrs 250 00 8 803 125 00 4 401 83 33 2 934 1 and 4 62 50 2 201 50 00 1 761 2and 4 0 417 ml 0 015 oz 0 694 ml 1 and 2 and 4 0 024 oz 41 66 1 467 35 71 1 257 8 1 and 8 31 25 1 100 27 77 0 978 2 and 8 1 and 2 and 8 4and 8 MQL calculation Performing the right dispensing of grease and re greasing intervals at each bearing are the 2 main keys to maintaining bearing efficiency Therefore please apply minimum volume to lubrication MQL by strictly formula that calculate each bearing requirement If the machine comes with OEM lubrication recommendation follow the OEM guidel
8. L Calculation formula a simple computerized relubrication calculation program which helps you decide which period setting is right for you Or If you had existing Easylube 150B Classic or Elite lubricators in the plant all you need to do is to label the RFID tag on Easylube lubricator s main body An obvious benefit is that no lubrication points will be missed out and all lubrication related problems will be attended to promptly regardless of location and difficulty Information in this document is subject to change without notice and is not to be reproduced transmitted or disclosed to others for any purpose without express written permission from Hornche Corporation STEP 3S Transmit lube point data using PDA Sense Easylube Reader to each pMa Easylube RFID tag systematically M Aiiimsikitkanki a Collect all lubrication point data to HP iPAQ by taking into On event if lube point data is not a consideration of actual operating environment as following steps yet input the REGISTER Lubricator Sino _____ 1800 280 button will appear on screen instairegon e Turn on your HP iPAQ go to START click Guardwatch Equipment E Software to get the program started Click REGISTER button Applicaton Registration table will appear O asarni ress arek First time users go to PROGRAM click RFID Patrol on screen Fig 1 fill in lube point nat seting
9. Table 4 Accessories for Remote Mounting PU Tube Normal condition Mounting Clip Mounting Bracket PU Tube 5x 8 mm 100 meters per roll Straight Connector 1 4 M 90 angle Connector 1 4 M Straight Connector 1 8 M 90 angle Connector 1 8 M Straight Connector 1 16 M 90 angle Connector 1 16 M Straight Adapter 1 8 F x 8 mm M 45 angle Adapter 1 4 F x 8 mm M Straight Adapter 1 8 F x 6 mm M 45 angle Adapter 1 8 F x 6 mm M Copper Pipe High Temp condition Mounting Clip Mounting Bracket Copper Pipe 6 x 0 8 mm 50 meters per roll Straight Connector 3 8 M 90 angle Connector 3 8 M Straight Connector 1 4 M 90 angle Connector 1 4 M Straight Connector 1 8 M 90 angle Connector 1 8 M Straight Adapter 1 8 F x 8 mm M 45 angle Adapter 1 4 F x 1 8 M Straight Adapter 1 8 F x 6 mm M 45 angle Adapter 1 4 F x 8 mm M Table 5 Troubleshooting Chart Indications Possible Problems Incorrect Operation Grease Cup empty Feed blockage back pressure exceeds 75 psi 5 2 bar or tube is not completely purged Red indicator light flashes Grease get harden thin off or oil separation Battery low Refer to instructions of Lubricator Indications Installation Guide step by step and refer to the STEP 3 test the lubricator before use Replace new ba
10. X Quick Setup USER MANUAL For V1 0 Trial Version gt Easylube January 2011 rev Easylube and Guardwatch trademarks are registered by Hornche Corporation Copyright 2009 2011 Hornche Corporation All Rights Reserved The content in this document is subject to change without notice This document is not to be reproduced transmitted or disclosed to others for any purpose without written permission from Hornche Corporation Description Determining the exact time for relubrication and the actual lubricant needed for each bearing are 2 principal skills required by lubrication technicians in maintaining bearings efficiency Proper lubrication is a crucial task when bearing is under lubricated which will cause premature bearing failure on the other hand over greasing will lead to catastrophic failure to the bearing grease churning and overheating which eventually damage the motor coils and windings Although this is a common lubrication problem it can be easily resolved by latest Easylube RFID micro computer lubricator With Easylube RFID the exact greasing volume and re greasing intervals for each bearing can be easily calculated and managed by Easylube MQL software In addition the Easylube RFID system can track monitor and alert user for lubrication related issues during routine inspection thus enhances the efficiency and effectiveness of maintenance practice Easylube RFID is user friendly very economical and
11. ation All Rights Reserved 3 Information in this document is subject to change without notice and is not to be reproduced transmitted or disclosed to others for any purpose without express written permission from Hornche Corporation STEPG Inspection Route Report NOTE The conduct of routine inspection and downloading of RFID data from each lube point is important and must be accomplished It enables real time tracking of bearing conditions and maintenance issues Upload the collected report to MQL software after inspection patrol After inspection patrol connect your HP iPAQ to the computer Go to System click DB transfer button Fig 7 Click Upload the program will automatically uploading all the collected data to MQL software Next click Progress Report button Fig 10 EasyLube MOL Management Software v1 0 General Record Home System Installation Pre Weming Monitor PASSO Language Help Fig 10 RECOMMENDATION To allow smooth operation it s advisable to separate person in charge into two groups Patrol officer will solely in charge of downloading of RFID data from each lube point whereas software operator will hold Smart Lock keys and conduct uploading downloading the report Copyright Hornche Corporation All Rights Reserved When data uploading is completed the data is automatically transferred to General Record Therefore the software operator will then examine the inspection route rep
12. can easily be installed at any location especially support equipments are located in isolated scattered dangerous and negligible area Creating the RFID identification system helps lubrication technicians to eliminate potential human errors and improve employee safety As the result TPM initiative becomes more approachable By making this simple change tracking of larger maintenance issues can be easily obtained Copyright 2009 20110 Hornche Corporation All Rights Reserved and Patents pending Quick Setup Here are six easy steps to get the process set up Step 1 Install the synchronization software Step 2 Setup inspection routes for Easylube RFID lubricators or RFID tags Step 3 Compile each lube point data to handheld PDA Step 4 Upload the data to MQL software with necessary calculation and record Step 6 Monitor updated report and check abnormality at MQL software Upload collected data to MQL software Routine Carry out regular replacement Step 5 Always maintain an up to date report on handheld PDA before performing inspection route for accuracy purpose Download an up to data report to PDA Minimum requirements for synchronization and general use with a PC or NB Microsoft Windows XP OS V1 0 trial version Microsoft Outlook 2000 or later Microsoft Internet Explorer 4 01 SP1 or later Microsoft Office 2007
13. consumption prevent contamination and enjoy quick return on investment J to conduct grease refilling on the grease cup CAUTION Z Use only recommended grease with a grease gun Do not attempt to fill the cup manually as air may trap within grease and causes blockage or inaccurate feed volume Method of do it yourself DIY With any purchase of empty grease cup and refilling kit please follow the below instructions Copyright Hornche Corporation All Rights Reserved Sten 2 Position the Press Plate IMPORTANT Always follow instructions to replace grease cartridge during refilling process Turn the Press Plate clockwise until it is seated at the top Next follow the instruction label rotate the Press Plate counterclockwise to the initial working position Screw the Prefilled Grease Cup into the lubricator body and make sure it is clamp down on the lubricator body Under normal circumstances the Press Plate will contact Red Piston of the cup a small amount of grease will be discharge at the outlet WARNING Fail to contact the Press Plate to Red Piston will cause the press plate turns freely without pressing the piston and result in no grease output Step 3 Test Easylube before installation Easylube lubricator is equipped with Self Test mode in which enables user to test the lubricator before use NOTE Elite and RFID model lubricator has its auto test for confirming the correct installat
14. ease into bearing until the old grease was completely removed This purging process must be operated slowly at low pressure with a grease gun Observe where the old grease exists from the bearing Press harder on grease gun only when purging process is blocked CAUTION Use mounting bracket only on working condition as bellow stated Ambient temperature exceeds 140 F 60 C Grease nipple s thread is 6mm 1 16 or less Difficult to access area during grease refilling Clean grease nipple then remove it from bearing housing Refer to Table 3 to select thread type Apply seal tape at all connectors during installation Connect the adapter to bearing housing with tool then lock the lubricator CAUTION Do not install the lubricator at ambient temperature is exceeding 140 F 60 C or 15 feet 4 6 m away from the lubrication point Keep the tube length and bends to the minimum P 405F mounting bracket and PU tube are suitable for most application But if the bearing surface temperature is exceeding 122 F 50 C then P 406F and copper pipe are needed Install the mounting bracket firmly to a appropriate site P 506C P 405F or P 406F Clean grease nipple then remove it from bearing housing Select thread type Table 3 Apply seal tape at all connectors Connect tube to bearing housing with tool then connect the tube from the bearing housing to mounting bracket
15. ight Hornche Corporation All Rights Reserved 16 Information in this document is subject to change without notice and is not to be reproduced transmitted or disclosed to others for any purpose without express written permission from Hornche Corporation Table 3 Accessories for Direct Mounting Faremo pesenan parno pesson Straight Adapter 1 2 F x 3 8 M 45 angle Adapter 1 2 F x 3 8 M Straight Adapter 1 2 F x 1 4 M 45 angle Adapter 1 2 F x 1 4 M Straight Adapter 1 2 F x 1 8 M 45 angle Adapter 1 2 F x 1 8 M Straight Adapter 1 2 F x 10 mm M 45 angle Adapter 1 2 F x 10 mm M Straight Adapter 1 2 F x 8 mm M Extendable pole 1 8 M M x 29mm L Connectors 45 angle Adapter 1 2 F x 8 mm M Straight Connector 1 8 F F Extendable pole 1 8 M M 58mm L 90 angle Connector 1 8 F F Oil Lubrication Guideline For oil lubrication the lubricator must be located right below the lubrication Extendable pole 1 8 M M 89mm L M Male Thread Joint F Female Thread Joint point level Or use oil throttle or check valve at grease cup output to prevent oil leakage Copyright Hornche Corporation All Rights Reserved Information in this document is subject to change without notice and is not to be reproduced transmitted or disclosed to others for any purpose without express written permission from Hornche Corporation 17
16. ine then take further steps to set actual bearing operating conditions Copyright Hornche Corporation All Rights Reserved 15 25 00 0 880 22 72 0 800 20 83 0 733 Dispense Period Setting The Pre Warning Monitor Center of MQL software will conduct precise calculation on grease consumption and the refilling date for each lubricator NOTE Please follow dispense period setting strictly for each bearing based on MQL requirement to optimize bearing performance Information in this document is subject to change without notice and is not to be reproduced transmitted or disclosed to others for any purpose without express written permission from Hornche Corporation Table 2 Easylube Lubricator Specifications UL Lubricator Approved in Material Capacity Dispense Model hazardous Outlet Period Setting location Operating Operating Dimensions Replaceable Electrical Temperature Pressure Stature x Grease Range Range Diameter Raangs Cartridge CE Certificate 150 Classic 2218 Class I 150 ml 15 2x 8 9 Versatility EC Council ml c c i 2 x 8 9 cm N 150 Elite Division 2 5 28 02 Adjustable 75 150 psi 6 x 3 5 Directive Group B C D 1 to 12 months 5 10 bar P 613B er sir vie 2004 1801 150 RFID Class II see Table 1 Lithium synthetic g Division 2 1 2 PT 20 to e C Self Adjustable Battery Pack Group F G un With Patented 4to 140 F on balance TUV 1 6 Volt FDA
17. ion therefore if you apply above two models please simply follow step 4 Information in this document is subject to change without notice and is not to be reproduced transmitted or disclosed to others for any purpose without express written permission from Hornche Corporation Remove the top cover and battery Set 4 DIP Dual Inline Package switches to ON position using a smal screwdriver or ball pen f Put the battery back to initiate START during TEST mode Easylube will automatically rotate and press the red piston downward every 7 to 8 seconds a small amount of grease will be discharged AN IMPORTANT If the Red Indicator Light flashes continuously during operation dispensing Test Mode etc user should aware that possible causes may occur Feed blockage or excessive pressure within the bearing Grease cup empty Battery low Please refer to Table 5 Trouble Shooting Chart Step 4 Set Change the Dispense Period id The lubricator can be set to any of 12 months j dispensing periods and each setting will dispense the accurate amount of grease at the desired time Please refer to Table 1 First remove the battery pack from the lubricator Set DIP switches to desired dispensing period to initial ON Put the battery back to initiate START Tighten the top cover Copyright Hornche Corporation All Rights Reserved IMPORTANT Always remember to remove the batte
18. n and lubrication intervals screen When it is confirmed click RESET at first and A tiotesthe r N AEE E Interval n A tone eee wie x mS BE A ae Relubrication interval 0 hrs Rotation speeds o rpm then click ENTER to complete MQL calculation The Replenis P 222x T 223xx Bi i Note Select the bearing actual working condition to calculate the lubrica actual relubrication interval program will Return to Registration page automatically om Fat TAD car Oeil Poet O M aae Rotation speeds z ram TOPOS E ptoone F over 100 Back to the Registration page follow the instruction to a a E eee eee j to the adjustment that you ve made J Light abrasive dust 7 Heavy abrasive dust Active Setting select Operator and make sure all A rennan Po vostre Hime ty ORT ety en itna tolubrication interval D ccasional condensation casional water on housing information provided is correct click REVISE at first rea l gt a ee Peon and then click MAd to complete data registration ey on tne P aeaee o Setting period reference M Tren ATE electric rnotor may be it lost at over greasing allow of greasae leakage into the motor windings to consumed the electrio motors therefore please bbe reminded you to unplugged the FLUG from its waste grease exhaust unit before greasing MOTE Em If any data is rewritten you have to click RESET or REVISE 2009 Co
19. new Install region _ A location where the lubricator is installed input or amendment Install date The date of lubricator is installed Click each targeted lube point on the table the uploading information will appear on screen and click REVISE for filling new data or amending previous data Serial No Lubricator serial number The name of equipment which lubricator is to be Application installed to Make sure that all individual information is validity accordingly to established data for each lube points Equipment No Assign number to the equipment Grease specs number being used by the auto Grease No lubricator Click GH button for MQL calculation Refer to page 8 EasyLube MOL Management Software v1 0 The initial setting is uploading from HP iPAQ Initial getting before MQL calculation to put into practice The active setting will appear automatically Active setting through calculated computation according your application 8001239 bers 8001240 Electrical house 8001241 Electrical house 8001242 Ejectrical house 8001243 Electrical house 8001244 Electrical house 8001245 Electrical house 8001246 Generators SIEMENS Motor 8001247 Generators SIEMENS Motor 8001248 Generators SIEMENS Motor 8001249 Generators SIEMENS Motor 8003000 IF The program will retrieve your calculated date Adjust date f or review RFID code The RFID code will be
20. ning Monitor Center Routine Inspection The system will automatically display the data for all the lubrication locations and provide the checklist of the Balance of Consumption and Estimated Replenishment Date which based on the period setting time of each lubrication condition under normal condition the Grease Warning Light will remain GREEN Site Search Topper column provide site search function Pull down the selection and tick Ascending or Descending the computer will execute your request for review Statistic Report Use the simple sorting by Estimated Replenishment Date before printing click PRINT to print out the Download Ensure each Upload the Consumption Statistic Report and arrange for procurement tasks each RFID lube point data collected data to lube point matches the MQL software Inspection Tour Card Use the simple sorting by Install Region before printing click PRINT to print out the Inspection Tour data into PDA actual operating from MQL condition Card for routine inspection patrol system IMPORTANT The program will automatically issue Low Grease Level Warning 15 days beforehand the RED light warning will be automatically indicated and the warning time will be recorded Progress Report Procedures With Easylube RFID you can develop a proper lubrication plan and help you to avoid unplanned machine downtime
21. orporation MOL Minimum Quantity Lubrication Calculation REMARK NOTE To assist you with determining the right amount of As more advanced greases are being developed to overcome harsh grease for each specific application use MQL Calculation working conditions such as for high temperature wet or high formula a simple relubrication calculation program will help you vibration the adjustments of relubrication interval can be alter decide which period setting is right for bearing Make sure that according to each bearing operating conditions each bearing data and actual working conditions are given correctly OEM pre filled grease cartridge is recommended not only guarantees grease quality and product performance optimization but also Base on the given data MQL software will start conducting enables great reduction in grease consumption and overall auto calculation on Minimum Quantity Lubrication MQL and maintenance costs Please consult your local Easylube agent for lubrication intervals further information Input bearing data as requested then select the grease en ky p 7 F Home System Installation Pre Waming Monitor Progress Report Language Help replenishing way the MQL program will automatically n calculate the specific bearing s Regreasing Volume Bearing Dial Setting Baene Note The time period is only possible to base recommendations on statistical rules which 99 of bearings are s
22. ort as following steps Go to Progress Report click General Record Fig 11 and check Error Report and Miss Out If there is no lubricator missed out and all bearing are in good working condition the program will automatically transfer the inspection route report to Individual Record C Error report 2 Miss Out 0 Update Information Serial No a 001 aa RFID Code If there had any bearing abnormality occurred the program will automatically list out the abnormality at Cause of issues Error Report or Maintain properly Miss Out Fig 11 Add Delete Delete ii Click Error Report quantity The system is already revealed that error units at side after you to pick a lubricator serial number concerning the Abnormal Statement will to reveal for your proof Click Miss Out quantity The system is already revealed that Miss Out patrol units at side after you to pick a lubricator serial number it will list out detail information in which the lube point has been missed out Click MiS eea after the reveal IMPORTANT Patrol officer shall return to the miss out lube points to complete the unfinished patrol ASAP Return to Step 6 uploading the miss report to MQL software Information in this document is subject to change without notice and is not to be reproduced transmitted or disclosed to others for any purpose without express written permission from Hornche Corporation Pre War
23. otice and is not to be reproduced transmitted or disclosed to others for any purpose without express written permission from Hornche Corporation STEP4 Transfer PDA data to MOL software Upload the collected information from HP iPAQ to MQL software and complete all of the information requested Before running the MQL software plug in Smart Lock into the USB connector and click Shortcut on the desktop NOTE The MQL software comes with 2 Smart Lock keys The purpose is to maintain an accuracy of data during updating changing and modifying for data protection For initial setup click shortcut of MQL Management Software on screen go to System ICON Fig 3 and click User Set Up User set up table will appear on screen follow the instructions and fill in the blanks as requested including User and Supplier information Connect your HP iPAQ to the computer go to System ICON Fig 3 and click DB TRANSFER DATA Transfer processing table will appear on screen follow the instructions on the screen to complete uploading of data EasyLube MOL Management Software v1 0 sce Installation Pre Waming Monitor Progress Report Language Help User set up Backup Restore Fig 3 Copyright Hornche Corporation All Rights Reserved 2 The SYSTEM ICON Fig 3 included User set up for record of User and Supplier information click REVISE to modify the original info and click ENTER to complete revision Back
24. pyright Hornche Corporation _ All Rights Reserved Internet www easylube com at first and then click Miaugdai to complete data registration Fig 6 Copyright Hornche Corporation All Rights Reserved 7 Information in this document is subject to change without notice and is not to be reproduced transmitted or disclosed to others for any purpose without express written permission from Hornche Corporation STEP5 Keep an up to data report to PDA Routine Inspection Patrol During a routine inspection patrol RFID Patrol Manage lubrication technician will only need to RFID Code EEE bring along the handheld PDA instali date 2010 09 20 Lubricator S No C 150 250 bearing Follow the steps Application To ensure the efficiency and effectiveness for routine inspection always maintain an up to date report to your HP iPAQ before performing inspection route Ona routine inspection patrol use oem Bowe Dacii moto Active setting E Jmns Easylube Reader to touch a mark srease batance far mi Pno SEL Fo at main body of lubricator P ane Before performing inspection route connect your HP iPAQ to for scan RFID tag with The specific Ty sncma Checking Normal the computer and click SHORTCUT of MQL software on the lube point data will appear on 7 acne Ra desktop screen Fig 8 Maintenance Go to System Fig 7 click D
25. retrieved from HP iPAQ lt install region Production Vibra Motor Operator Huang Chin instal date 2008 04 21 Equipenent No 2 SH Serial No 6012345 Grease No 200SCH Feedrate 1 28 giper day 5 BSS giper week Lubricator 150m C 250m The result otm ly lubrication MQL A e i sd o 38 40 giper month Electric eat flion interval 1500 hours Setting period reference 3 M 2008 Copyright Hornche Corporation All Rights Reserved Internet www easylube com Select the operator who is in charge of the Operator updating from registration member in user set up Fig 5 This MQL provide expert advices on relubrication REMARK MQL volume and interval for best lubrication procedure Usage of MQL calculation please refer to page 8 After calculation is completed the program will retrieve your calculated records for Grease Feed Rate The grease feed rate and lubricator s review then go back to REGISTRATION page click REVISE to recommended setting period months will cet e Setting period appear automatically through computer amend the initial data and click ENTER to complete revision Peak calculation according to your application Copyright Hornche Corporation All Rights Reserved 4 Information in this document is subject to change without notice and is not to be reproduced transmitted or disclosed to others for any purpose without express written permission from Hornche C
26. ry for at least 15 seconds clearing CPU memory setting whenever dispensing period is changed Step 5 Start the Lubricator After completing the TEST mode remove the 4 battery Set DIP switches to ON position to the required dispensing period Refer to Table 1 Put the battery back into easylube body to initial start Tighten the top cover LED indicator light will auto blink for 5 seconds to activate grease dispense reading mode When LED indicator light goes off it indicates that the lubricator is functioning in working mode A IMPORTANT If the Red Indicator Light flashes continuously during any operation dispensing Test Mode etc user should aware that possible causes may occur Feed blockage or excessive pressure within the bearing Grease cup empty Battery low Please refer to Table 5 Trouble Shooting Chart Identification Make remarks on the top cover label Dispensing period Date of installation Lubricant used NOTE Please use pencil for easy rewritten purpose Information in this document is subject to change without notice and is not to be reproduced transmitted or disclosed to others for any purpose without express written permission from Hornche Corporation Sten 6 Installation PREPARATION WORK IMPORTANT F Make sure that the existing lubricant in _ bearing is compatible with the grease in is the pre filled grease cup Before installation feed fresh gr
27. s that purchased from HORNCHE s authorized distributors This product is fully supported by HORNCHE s International Service Centre During warranty period any defective unit will be replaced at HORNCHE s authorized distributors Please contact service easylube com for more information
28. te Chart ccccceceeeeee tees ee ee ee ee eeeeeeeeeaeaeaees 11 Progress Report chaft ei a a aE 11 Pre Warning Monitor Center eee T Lubricator Installation Guide Step 1 Preparation Maintenance cceceeeeee cece ee eee eee eea eee eeeeeees 12 Step 2 Position the Press Plate of device ceceeeeeeee eset ee eeeeeeeeeeeeeees 12 Step 3 Test Easylube before installation ceeeeeeee 12 13 Step 4 Set Change the Dispense Period cceceeeeeeee tees eeeeeeeeeeeaees 13 St p 5 Start the Lubricator sti etieceececiteee sda teak eo eseled eae ead eka cine 13 Step 6 Installation cx scceecete led de hein ee ened dared eed a ere tease 14 Preparation Work Direct Mounting procedures Remote Mounting procedures Addendum Table 1 DIP switch setting for Dispense Period 008 15 Table 2 Easylube Lubricator Specifications eeeeeeee eee 16 Table 3 Direct Mounting Accessories ccceeeeeeeeeeeeeee eee eees 17 Table 4 Remote Mounting Accessories ccccececeeeceeeeeeeeeeeeeees 17 Table 5 Troubleshooting Chart of Lubricator ccccceeeeeaees 18 3 Information in this document is subject to change without notice and is not to be reproduced transmitted or disclosed to others for any purpose without express written permission from Hornche Corporation STEP 1 Software install Ensure that you have installed the synchronization software
29. till reliably lubricated If relubrication instructions are available follow them and according to the operating conditions of equipment situation If not or you suspect the lubrication amount is inadequate Use the adjacent formula to detemine the comect amount of x arease for relubrication Then select the bearing type rotation speed and actual a ee eo ay 7 Ba 2S intervals working condition Fig 6 the MQL program will automatically Ox Outske danter Dr fF m ince abe 2 2 aided m calculate the actual Relubrication Interval BO le aaa X i I p Da Home System Installstimn Pre Weming Monitor Progress Report Language Help NOTE The relube interval will change accordingly to the Wood seo J options that you ve made y TA Feds Beara Dial Seng 5 Note The time period is only possible to base recommendations on statistical rules which 99 of bearings are still reliably lubricated If relubrication instructions are available follow them Cylinari and according to the operating conditions of equipment situation If not or you suspect the lubrication amount is inadequate Use the adjacent formula to detemine the correct amount of crease for relubrication Taper rr Base on the database given MOL software will Make sure that Relube Instructions and actual working conditions start conduction auto calculation on minimum given is correct Lubricator Feed Rate and Setting Period will appear on Gi ae P x N en quantity lubricatio
30. ttery and pre filled grease cup Lubricator does not Purge the bearing and tube slowly dispense with a grease gun until blockage is released Make sure that the old grease is completely purged out from bearing housing Use test apparatus to measure back pressure Keep lube length and bends to the minimum Switch to Easylube recommended grease Follow MQL calculation to set dispense period New battery must be used with each replacement of pre filled grease cup Copyright Hornche Corporation All Rights Reserved 18 Information in this document is subject to change without notice and is not to be reproduced transmitted or disclosed to others for any purpose without express written permission from Hornche Corporation Manufacturer HORNCHE CORPORATION taiwan Possible Problems Battery low Press plate is not correctly positioned Incorrect type of grease Incorrect settings Solution Warning light consumes battery Verify battery output voltage it should exceed 6 0V Do not use battery repeatedly Refer to the STEP 2 Check press plate position and make sure that it is in contact with the red piston at the grease cup Test the lubricator before use Use only Easylube recommended grease Reset dispensing period and conduct TEST mode Quality Assurance and 100 Customer Protection HORNCHE Corporation provides Two Year warranty from the date of delivery to all Easylube user
31. up for file backup Save will appear automatically when exit the software asking the file to be backed up Restore for restore the backed up file click restore and the existing file window will appear select the file and click open to restore it DB Transfer for upload the collected data to MQL software of PC or download an up to date report to Guardwatch Software of PDA Next go to Installation ICON and click Registration Fig 4 EasyL ube MOL Management Software v1 0 Home System BG Pre Waming Monitor Progress Report Language Help n Fig 4 The INSTALLATION ICON Fig 4 included Registration Click each targeted lube point on the table the uploading information will appear on screen The initial data is transferred from HP iPAQ click REVISE to amend the initial data and click ENTER to complete revision Calculation Click Calculation Fig 4 into MQL calculation program or go to Registration click each targeted lube point on the table the single information will appear on screen and then click E0 button for calculation revise or review record Information in this document is subject to change without notice and is not to be reproduced transmitted or disclosed to others for any purpose without express written permission from Hornche Corporation Register Procedure The description of REGISTRATION content window Fig 5 Follow register procedure to complete all individual data by
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