20380 user manual-Revsied 1
Contents
1. REMOVAL PRO AIR TOOL KIT OWNER S MANUAL A WARNING Read carefully and understand all INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Item 20380 1 OF 7 Thank you very much for choosing a Klutch product For future reference please complete the owner s record below Model Purchase Date Save the receipt warranty and these instructions lt is important that you read the entire manual to become familiar with this product before you begin using it This machine is designed for certain applications only The distributor cannot be responsible for issues arising from modification We strongly recommend this machine is not modified and or used for any application other than that for which it was designed If you have any questions relative to a particular application DO NOT use the machine until you have first contacted the distributor to determine if it can or should be performed on the product For technical questions please call 1 800 222 5381 INTENDED USE This Removal Pro Air Tool Kit provides effortless power and enough speed to complete a variety of drilling applications Its right angle head is ideal for use in tight quarters providing better efficiency and productivity Reduced noise level and lightweight construction allow you to work longer with less fatigue It features a 180 rotating handle for precise leverage and control2. along with an ergonomic cushion grip TECHNICAL SPECIFICATIONS Description 4000 RPM Free Speed Air Consumption 3 5 CFM Inlet Size 1 4in GENERAL SAFETY RULES ads Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury ctas The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur lt must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS 20F7 WORK AREA Keep work area clean free of clutter and well lit Cluttered and dark work areas can cause accidents Do not use your Removal Pro Air Tool Kit where there is a risk of causing a fire or an explosion e g in the presence of flammable liquids gasses or dust The Removal Pro Air Tool Kit can create sparks which may ignite the dust or fumes Keep children and bystanders away while operating the Removal Pro Air Tool Kit Distractions can cause you to lose control so visitors should remain at a safe distance from the work area Be aware of all power lines electrical circuits water pipes and other mechanical hazards in your work area particularly those hazards below the work surface hidden from the operator s view that may be unintentionally contacted and may cause pers
3. as the lever is released For the sake of safety put it on hanger or on a soft flat pad when not in use Parts and adjustments There is no user serviceable part inside this tool Please send the tool to a qualified service technician to repair or and replace worn parts 5 OF 7 DIAGRAM amp PARTS LIST 54 01 70001 SCREW 1 25 150310 WASHER Coa foma AIR REGULATOR 1 28 erisso IDLERGEARGOT 06 fons VALVESTEMBUSHING 1 so oos IDLERGEAR PN C Josa Joxncesig 1 32 _ stasees2 SLIDINGKEY 09 70009 amier 1 as sa BEARING eoo 14 ST21015 HOUSING 1 37 ST288542 SCREW Cie srsoso Lever 1 w srmo TOOTHED PULLEY Ci omo ROTORBLADE 4 48 sraa TOOTHED ser 20 stissmzi_RoToR T 1 a 5T246644 LEFT BEVEL GEAR QUT Ca fos es raeas BELTDRIVESMAFT ESC A SST Cas sro FRONTPLATE a ar nr NUT Caa pias BEARING 0szz s a srzsos MANDLERING O Co erso nano 1 ee rzs STOPBOARD 60F7 m m N m Q TY p p p ee ee ee yu yu y p p ee ee ee l Se ee E Ma j pd eae a 53 2HG 52 SCREW 67 BT246652 4 SCREW p peek ST28054 COVER 1 70 ST20036 MUFFLER BODY BT246659 SCREW 1 4 28UNF 1 1 71 ST20037 STAINLESS MESH BT28058 HEX 3 16 1 72 ST20035 SILENCER 64 81343 PIN 3 5 1 73 ST20034 MUFFLER For replacement parts and technical questions please call 1 800 222 5381 WARRANTY One Year Limited Warranty NWARNING Some dust create
4. d by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e lead from lead based paints e crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles RUC Distributed by Northern Tool Equipment Co Burnsville MN 53306 Made in Taiwan 70F7
5. eel Regulator Recommended Air Line Components Fig 1 Above shows an optimal set up that includes an inline filter regulator and oiler All of these components are sold separately NOTE If you are not using an automatic oiler system before operation add a few drops of Pneumatic Tool Oil to the airline connection Add a few drops more after an hour of continual use 1 Prepare the 1 4in air nipple to connect to the air inlet on the Removal Pro Air Tool Kit First wrap the 1 4in air nipple with pipe thread seal tape not included before threading it into the inlet Connect the 3 8in I D air hose not included to a quick disconnect coupler not included and then to the air nipple 2 Turn on the air pressure on your compressor to 90 PSI Do not exceed the recommended air pressure of 90 PSI 3 Check the air connection for leaks AIR SUPPLY cons Ensure the air supply is clean and does not exceed 90 PSI while operating the tool Too much air pressure and unclean air will shorten the product life due to excessive wear and may cause damage and or personal injury 1 Make sure that the air valve or trigger is in the off position before connecting to the air supply 40F7 An air pressure of 90 PSI is required Drain the air tank daily Water in the airline can damage the tool Clean the air inlet filter weekly Line pressure should be increased to compensate for longer air hoses over 26 feet or 8 meters The hose d
6. iameter should be 3 8in 1 D 6 Keep the hose away from heat oil and sharp edges Check the hose for wear and make certain that all connections are secure MAINTENANCE a a TS Demo Make sure the Removal Pro Air Tool Kit is disconnected from its power source before attempting any maintenance cleaning or inspection e Maintain your Removal Pro Air Tool Kit It is recommended that the general condition of any tool be examined before it is used Keep your Removal Pro Air Tool Kit in good repair by adopting a program of conscientious repair and maintenance in accordance with the recommended procedures found in this manual If any abnormal vibrations or noise occurs turn the Removal Pro Air Tool Kit off immediately and have the problem corrected before further use Have necessary repairs made by qualified service personnel e Keep all cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Keep handles dry clean and free from oil and grease e Cleaning Use only soap and a damp cloth to clean your Removal Pro Air Tool Kit Many household cleaners are harmful to plastics and other insulation Never let liquid get inside the Removal Pro Air Tool Kit OPERATION ADJUSTING AND REPLACING METHOD On off device To operate this tool just push the lever toward the tool itself The tool continuously reciprocates as one push the lever down and it stops running
7. onal harm or property damage Be alert of your surroundings Using the Removal Pro Air Tool Kit in confined work areas may put you dangerously close to other cutting tools and rotating parts PERSONAL SAFET Stay alert watch what you are doing and use common sense when operating the Removal Pro Air Tool Kit Do not use the Removal Pro Air Tool Kit while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating the Removal Pro Air Tool Kit may result in serious personal injury Dress properly Do not wear loose clothing dangling objects or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Air vents often cover moving parts and should be avoided Use safety apparel and equipment Use ANSI approved safety goggles or safety glasses with side shields or when needed a face shield Use as dust mask in dusty work conditions This applies to all persons in the work area Also use non skid safety shoes hardhat gloves dust collection systems and hearing protection when appropriate Do not overreach Keep proper footing and balance at all times Remove adjusting keys or wrenches before connecting to the power supply or turning on the tool Awrench or key that is left attached to a rotating part of the tool may result in personal injury PNEUMATIC TOOL USE AND CARE Do not force the tool Pneumatic tools do a bette
8. r and safer job when used in the manner for which they are designed Plan your work and use the correct tool for the job Never use a tool with a malfunctioning switch Any power tool that cannot be controlled with the switch is dangerous and must be repaired by an authorized service representative before using Disconnect air supply from tool and place the switch in the locked or off position before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally 3 OF 7 e Secure work with clamps or a vise instead of your hand to hold work when practical This safety precaution allows for proper tool operation using both hands e Store idle tools When tools are not is use store them in a dry secure place out of the reach of children Inspect tools for good working condition prior to storage and before re use e Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may create a risk of injury when used on another tool e Keep guards in place and in working order e Never leave tool running unattended e USE COMPRESSED AIR ONLY Use clean dry and regulated compressed air to power this tool Never use oxygen carbon dioxide or any other bottled gas as a power source for this tool TOOL SET UP Alr Hose Line Valve Oller S Filter en Atr Compressor Air Hose on R
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