Series 5100 and 5400 - User Manual
Contents
1. 1 pueg 091 H 222 pueg 19 H 9 pueg Q6 I H 006 2 eouegqunisip 1 1 Ol 01 ou spjou eg edid 6 1 4 51 Series 5000 amp 5400 Insertion Turbine Flowmeters TROUBLESHOOTING SECTION 8 Troubleshooting Pick ups Two in situ tests can be done Leads disconnected first terminations e Coil resistance should read 1 Kohm e Insulation Megger test at 500V resistance should read infinite Removed test In addition to those above using an oscilloscope look for an induced voltage when a screwdriver or other ferromagnetic metal object is passed close to the coil end of the pickup body A gentle tap on the assembly coil face produces an appreciable output In the event of failure to satisfy the above change the pickup If all the above tests are positive and if only one pickup is fitted then remove the flowmeter and check the rotor condition and that freedom of rotation is still present See Flowmeter and Accessories Fault Finding Chart overpage Section 8 Page 1 of 2 Thermo Fisher Scientific 9351 LAdLNO 54 106 H3MOd 0082 6 dd ANS dNMOld 1 9314 1 TVNOLLO3HIG LINOYID N3dO NV OLNI 21 00 dd AOL 9 dd AS2. Series 5000 amp 5400 Insertion Turbine Flow meters User Guide P N 057 0352 004 Revision A 2007 Thermo Fisher Scientific Inc All rights reserved All trademarks are the property of Thermo Fisher Scientific Inc and its subsidiaries Thermo Fisher Scientific Thermo Fisher makes every effort to ensure the accuracy and completeness of this manual However we cannot be responsible for errors omissions or any loss of data as the result of errors or omissions Thermo Fisher reserves the right to make changes to the manual or improvements to the product at any time without notice The material in this manual is proprietary and cannot be reproduced in any form without expressed written consent from Thermo Fisher Thermo Fisher Scientific Thermo Fisher Scientific 1410 Gillingham Lane 14 Gormley Industrial Avenue Sugar Land TX 77478 Gormley Ontario LOH 160 USA Canada Phone 713 272 0404 Phone 905 888 8808 Fax 713 272 2272 Fax 905 888 8828 W eb www thermofisher com This page intentionally left blank Series 5000 amp 5400 INSERTION TURBINE FLOWMETERS SERIES 5000 amp 5400 HANDBOOK Rev A Issue Information CN 8653 Per ERO 5982 Thermo Fisher Scientific Series 5000 amp 5400 This page is blank Thermo Fisher Scientific Series 5000 amp 5400 SAFETY NOTICE Read this manual before working with the product For personal and system safety and optimum product performance make sure
3. OL 1234634 TWLLNALOd 328005 SNOLHONOO TVAHON NIVINOO HO WOXI G3ridd s 38 5 IWHL G3idlo3dsNn 5 3395 Figure 11 Intrinsically Safe Installations Magnetic Pickup amp A10 10 ISNW 134 5 30000 M3N3Z 1 5 AHL SWNiMeL 5 2 114100 3HL 7 123 02 6318 2 4 1 151538 FHL OL JONVIONGN NO SONVLONGNI 39NvLIOVdVO NI 53819 Q339X3 LON 15 dfbiold OLANOVN WINNY OVIH 3HL 1 A OGZ NO SW 092 40 SS3OX3 2 18 NI NMOHS S3 TIVA JHL S318VO 3HL 1 318v 535104 Gilvinaon IN3MM D 02 33S Snuveivddv 3495 32 3 LON 5300 SNOLLIONOO OLNI XIMOd 3SOHM 7 SHOA 82 LON 5304 NadO op 2033 OL 2313 32 115 8 AG 3 avg sna yayaya AL3JVS 30010 2 5 ALON 33S SNiwavdd 3475 SQO0QHVZVH Figure 12 Non Intrinsically Safe Installations Standard Pickup amp 10 SWHO 054 XVW M 318 2 IWNOIS 5 03 33825 DU3NOVM SOINOMNIO3 T3 5 5 aaivinaon S
4. 55 50 pulses metre The pipe cross sectional area is 0 05087m hence the instrument dividing factor for this instrument is 55 50 0 05087 1091 02 pulses metre This value may be used as a simple divider or its reciprocal as a rate multiplier dependent upon the type of electronic conditioning circuitry In addition this dividing factor may be converted into different units as required i e pulses litre etc Frequency For Full Assuming a 4 20 mA control signal is required where 20mA is Scale Output equivalent to 1000 m hr the required frequency to produce this Analogue Scaling is 1000m3 h x 1091 02 pulses m 3600 303 06Hz Estimation Of The values of dividing factor and frequency for full scale have Disturbance Effects been computed using blockage and profile factors on the assumption that a fully developed turbulent velocity profile exists For this assumption to be valid a length of upstream straight pipe of 50 diameters would be required If there are only 20 30 diameters of straight pipe downstream of a known disturbance i e bend or reducer then Table 4 may be used to estimate the magnitude of the error caused and to correct for it In this example if the insertion meter is installed to 25 pipe diameters downstream of a 45 bend then the corresponding disturbance factor is 1 05 The corrected scaling factors are now 1039 pulses m and 288 Hz for 1000 m hr 1091 02 pulses m 1 05 1039 pulses m
5. 6 Order 516 7000000000 Model 7 Order No 516 8000000000 Model 8 Order No 516 9000000000 Model 9 ROTOR ROTOR REINFORCEMENT BEARING SPACERS Mode 9 only ROTOR SHAFT BEARING SSRIF 422 VL END CAP BALL RACE ROTOR COLLAR ROTOR BOSS ROTOR HOUSING NB State rotor velocity when ordering Figure 5 Series 5000 Ballrace Turbine Assembly Low Pressure Gas Models 6 to 9 is 9 B si CLAS 22222 22 237 22121412 m 1 412 1 4 Please note 3 full bore ball vaive 17 minimum needed for head to pass throug DIRECTION 12 OF FLOW TN BEG Figure 6a Typical G A Series 5000 Low Pressure Insertion Meter 2 1 136 002 01 3161 57 57 SEAL HOUSING 3 ___ NOT SUPPLIED BALL VALVE 4 1 050 023 01 PLASTIC HAWKE CERT 6 139 003 00 5757 ___ ____ 8 1 061 02 0 PLASTIC BLACK ___ 9 1 065 063 007 00 17 1 146 012 01 3161 57 57 SCRAPER RETAINER 19 1 055 031 00 RUBBER TWINSET FLUID SEAL 134 002 00 504 51 51 054196 700 23 1 171 005 0 BRASS __ M25 x 1 5 LOCK NUT 1 173 101 00 ___ T BLOCK amp SCREWS PJB BASE PLATE 020 103 00 316 51 517 BASE PLATE Figure 6b Typical Ports Listing Series 5000 Low Pressure Insertion Me
6. Section 7 Page 4 of 8 Thermo Fisher Scientific 4001 ion Turbine Series 5000 amp 5400 Insertion Turbine Flowmeters CALIBRATION ALIBRATION Important Note The effects of such installation effects do not form part of the flow calculations which assume a favourable installation In the event of a very unfavourable installation being necessary an on site calibration is recommended Section 7 Page 5 of 8 Thermo Fisher Scientific Insertion Turbine Flowmeters Series 5000 amp 5400 CALIBRATION ALIBRATION Sample Flow Calculations The example taken is for a crude oil barge loading application as follows Example 2 Imperial Pipe size 10 Schedule 40 Version Flow rate 21191 6ft h SG 0 855 Viscosity 10 Centistokes Pressure 12 bars maximum Velocity Check The first stage is to compute the velocity range to ensure that it is within the capability of the turbine meter selected Calculate the selected pipes internal diameter Pipe OD 10 75 wall thickness 365 x2 835ft Calculate the pipe area Pipe internal diameter radius x x 54759ft Calculate the velocity 21191 6ft 0 54759ft x 3600 10 7466 96ft sec Profile Factor The 10 pipe installation requires a centre line insertion Computation position From Table 3 The profile factor is 0 825 at the rate of flow or 21191 6ft h Note that values of profile factor may be interpolated from Table 3 if the operating parameters
7. Example 1 Metric Pipe size 254mm Schedule 40 Version Flow rate 600m hr SG 0 855 Viscosity 10 Centistokes Pressure 12 bars maximum Velocity Check The first stage is to compute the velocity range to ensure that it is within the capability of the turbine meter selected Calculate the selected pipes internal diameter Pipe OD 273mm wall thickness 9 27mm x2 254 46mm Calculate the pipe area Pipe internal diameter radius x x 1000000 pipe area in Calculate the velocity 600m3 h 0 05087m x 3600 3 2m sec Profile Factor The 273mm pipe installation requires a centre line insertion Computation position From Table 3 The profile factor is 0 825 at the rate of flow of 600m hr Note that values of profile factor may be interpolated from Table 3 if the operating parameters do not exactly line up with the values given in the table for flow rate and viscosity Blockage Factor For the Model 1 turbine General Purpose Liquid the blockage factor given by Table 1 is 0 984 Section 7 Page 3 of 8 Thermo Fisher Scientific i ion Turbine FI CALIBRATION Series 5000 amp 5400 Insertion Turbine Flowmeters CALIBRATION Application Of Profile If the calibration constant obtained for the turbine assembly is And Blockage Factors 45 06 pulses metre this example then the corrected linear Dividing Factor calibration constant for the application in question is Computation 45 06 0 825 x 0 984
8. Series 5400 4 4 SECTION 5 MAINTENANCE General Notes 5 1 Index Page 1 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters INDEX SECTION 6 INSPECTION AND REPAIR Series 5000 6 1 Insertion Turbine Assemblies 6 1 Selection of a Turbine Head Assembly 6 2 Removal of Stem Pick up Assembly 6 3 Low Pressure Collet Clamp Models 6 3 High Pressure Screw Jack Models 6 4 Replacement of Seals and Scraper Rings 6 4 Removal Replacement of Rotor Assembly 6 4 Series 5400 6 5 Removal Replacement of the Turbine Capsule 6 5 Stem Seal and Scraper Ring 6 6 Pick up Assembly 6 6 SECTION 7 CALIBRATION Direct Volumetric 7 1 Calibration as a Velocity Measuring Device 7 1 Computation of Calibration Constants 7 2 Sample Flow Calculations Example 1 Metric 7 3 Velocity Check 7 3 Profile Factor Computation 7 3 Blockage Factor 7 3 Application of Profile and Blockage Factors 7 4 Frequency for Full Scale Output Analogue Scaling 7 4 Estimation of Disturbance Effects 7 4 Sample Flow Calculations Example 1 Imperial 7 6 Velocity Check 7 6 Profile Factor Computation 7 6 Blockage Factor 7 6 Application of Profile and Blockage Factors 7 7 Frequency for Full Scale Output Analogue Scaling 7 7 Estimation of Disturbance Effects 7 7 Table 1 Flow Blockage Factors Liquid Table 2 Flow Blockage Factors Gas Table 3 Average Profile Factors Flow Disturbance Factors Index Page 2 Thermo Fisher Scientific Series 500
9. 5000 5400 Insertion Turbine Flowmeters CALIBRATION ALIBRATION SECTION 7 Calibration Direct Volumetric Most applications call for volumetric measurement and where this is the case it is often possible to calibrate the meter under conditions which are identical to those on site For a laboratory calibration to be applicable without any adjust ments the following conditions must be identical viscosity and density pipe diameter upstream pipe configuration flow range installation position Where there are small differences in pipe diameter it is possible to correct the laboratory calibration constant by the area ratio from site If the on site viscosity and density is different small errors will occur which can either be removed by an extrapolated calibra tion or by actual site calibrations Finally since the laboratory pipe configuration is such that the velocity profile is fully developed it is possible to correct the calibration constant using a disturbance factor where the site pipework configuration is known and if appropriate disturbance factors are available see Table 4 at the end of this section Calibration As A This is the standard technique for insertion meter calibration It Velocity Measuring has the advantage that every meter is calibrated in the same Device way in a standard pipe section and over a standard velocity range From this basic data the actual calibration constants expressed in pulses p
10. 600 RF ASA 900 RF or ASA 1500 RF as required It is important to ensure the attachment flange is specified to match If the insertion meter has been ordered with non standard flanges similarly the attachment flange should be checked The critical depth is the point on a fully developed velocity profile where the local sensed velocity is equal to the average velocity This occurs at a distance from the pipe wall of 0 12D where D is the pipe diameter Critical depth insertion is only recommended for large pipes greater than 20 diameter No blockage or profile factors are required to compute a calibration constant if this method of installation is employed The insertion tee piece should be positioned to give as much upstream straight pipe as possible to avoid flow disturbance errors which become significant for straight lengths less than 20 diameters In all cases there should be 5 diameters of downstream straight pipe Section 4 Page 2 of 6 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters INSTALLATION Series 5000 continued If upstream straight pipe lengths are less than 10 diameters then a flow straightener may be used to produce a flat velocity profile and minimise swirl errors In unfavourable pipe configurations where swirl and velocity profile distortion is severe considerable errors will occur unless an on site calibration is carried out The turbine axis must be positioned to the pipe centre line o
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12. The choice of insertion assembly and flange is dictated by the pressure rating requirement The standard flange offered is machined to ANSI Bl6 5 BS 1560 with a raised face Other flange specifications are available to order A choice of either Collet clamp or screw jack mechanism is available NOTE THE COLLET CLAMP ASSEMBLY MUST NOT BE USED AT LINE PRESSURE IN EXCESS OF 19 BARS Type Flange rating Maximum pressure ASA BarG Collet clamp 150 19 Screw jack 150 19 Screw jack 600 98 Screw jack 900 147 Screw jack 1500 200 Turbine Assemblies The selection of the correct turbine assembly is dictated by the application requirement The type of rotor bearing used is governed by the media encountered and the required velocity range for example general purpose liquid use with no filtration would require a hard metal sleeve bearing whereas clean liquid or gas would require a ball bearing assembly The type of bearing selected and in the case of gas applications the pressure determines the total velocity range and linear flow range of the meter For low pressure gas it is necessary to minimise frictional drag forces and increase the turbine blade area in order to extract as much energy as possible from the gas flow All types of turbine assembly are interchangeable and the various configurations of rotor and bearings available can be selected By selecting the required insertion assembly from the previous table
13. airlines or hoses any pressured source of air gas or liquid to check or clean a meter It may be ultrasonically cleaned If a rotor is allowed to over speed serious bearing damage may occur Pick Ups These form part of the meter body and can not be removed while the meter is in service Installed Protection AVOID sudden shocks e g sudden filling of the process line with a liquid The trapped air will cause rapid acceleration of the turbine and potential over speeding ALWAYS introduce a liquid slowly relate to the meter range and DO NOT exceed its normal maximum flowrate Marking The Series 5000 5400 range of turbine meters is marked when specified for use in hazardous areas as required by the ATEX Directive Certification is currently held for Group Il Category 2 gases The protection concept is Flameproof Temperature Class 4 with a maximum ambient temperature of 55 C The equipment marking includes the following information ATEX Certificate No BASO2ATEX2150 Il 2G EEx IIB T5 20 C lt lt 55 maximum voltage The maximum power dissipation in mW Section 2 Page 2 of 2 Thermo Fisher Scientific 1410 Gillingham Lane ThermoFisher usu SCIENTIFIC Tel 713 272 0404 Fax 713 272 2272 HEALTH AND SAFETY COSHH CLEARANCE FORM Failure to comply with this procedure will result in equipment service delays This form must be completed for 2 equipment returned to Thermo Fisher Scien
14. and turbine assembly from the table on the following page a model number can be defined for the required application Section 6 Page 1 of 6 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters INSPECTION amp REPAIR Code Turbine type Application Linear Linear Number range range m sec ft sec Cast rotor fitted with General liquid use 1 tungsten carbide pinion with no filtration required 1 0 to 12 0 3 3 to 39 4 stellite sleeve bearings Machined rotor fitted with Clean liquids with 2 shielded ballrace bearings lubricating 0 6 to 12 0 2 0 to 39 4 properties Machined rotor fitted with High pressure gas 3 pre lubricated shielded over 10barG 2 0 to 30 0 6 6 to 98 4 ballrace bearings Machined rotor fitted with High pressure gas 4 pre lubricated shielded High velocity range 4 0 to 45 0 3 0 to 150 0 ballrace bearings Chemically etched shrouded General liquid use 5 rotor with tungsten carbide Low velocity range 0 3 to 5 0 1 0 to 16 4 pinion with stellite sleeve bearings Chemically etched shrouded Low pressure gas 6 rotor with pre lubricated Low velocity range 0 6 to 6 0 2 0 to 19 7 shielded ballrace bearings 35 blade angle Chemically etched shrouded Low pressure gas 7 rotor with pre lubricated Medium velocity 1 21012 0 3 9 to 39 4 shielded ballrace bearings range 45 blade angle Chemically etched shrouded Low pressure gas 8 rotor with pr
15. complete new rotor assembly should be fitted do not attempt Of Rotor Assembly to repair Contact Thermo Fisher Section 6 Page 4 of 6 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters INSPECTION amp REPAIR SERIES 5400 BEFORE COMMENCING ANY WORK PLEASE REFER TO SECTION 2 SAFETY AND ENSURE THAT IT IS SAFE TO DO SO Maintenance All components of the 5400 insertion meter can be identified by consulting the assembly drawing and parts list see Section 8 Figures 9 to 11 Parts required for commissioning or service can be ordered by quoting the part number or identifying the sub assembly Note when enquiring please have the serial number of the instrument to hand Maintenance work is likely to be minimal The turbine capsule can be replaced as a complete and pre calibrated unit The only other part which may require to be replaced occasionally is the stem seal The following procedures should be observed with the aid of the assembly drawing Removal Replacement Turbine Capsule Loosen the two grub screws in the rotor head cage See Section 8 Figure 9 item 4 Withdraw the rotor capsule item 3 Replacement of new capsule is in reverse order Take note of the direction of flow arrow etched on the rotor cage this should point from the red knob to the black knob on the handle Ensure rotor spins freely after assembly Section 6 Page 5 of 6 Thermo Fisher Scientific Series 5000 5400 Insertion
16. do not exactly line up with the values given in the table for flow rate and viscosity Blockage Factor For the Model 1 turbine General Purpose Liquid the blockage factor given by Table 1 is 0 984 Section 7 Page 6 of 8 Thermo Fisher Scientific Insertion Turbine Flowmeters Series 5000 amp 5400 CALIBRATION ON Application Of Profile If the calibration constant obtained for the turbine assembly is And Blockage Factors 13 73 pulses foot in this example then the corrected linear Dividing Factor calibration constant for the application in question is Computation 13 73 0825 x 0 984 16 91pulses ft The pipe cross sectional area is 0 54759ft hence the instrument dividing factor for this instrument is 16 91 0 54759 30 88 pulses ft This value may be used as a simple divider or its reciprocal as a rate multiplier dependent upon the type of electronic conditioning circuitry In addition this dividing factor may be converted into different units as required i e pulses USG Frequency For Full Assuming a 4 20 mA control signal is required where 20mA is Scale Output equivalent to 35314 6ft h the required frequency to produce Analogue Scaling tisis 35314 6ft h x 30 88 pulses foot 3600 303 06Hz Estimation Of The values of dividing factor and frequency for full scale have Disturbance Effects been computed using blockage and profile factors on the assumption that a fully developed turbulent velocity profile exist
17. or read off from Table 3 at the end of this section is applied computed under average flow conditions After this a blockage factor is applied Table 1 and a volumetric computation carried out in accordance with the standard method using the pipe cross sectional area If the application conditions are gaseous then the correct blockage factor must be used Table 2 and also it may be necessary to reduce the calibration constant to normal or standard conditions Hence the final calibration constant is produced for a fully developed profile and for unity viscosity and density air or water Where the conditions on site depart from these standard conditions a small shift in calibration constant will be apparent This source of error may only be eliminated completely by an on site calibration Alternatively the use of a flow disturbance factor and or viscosity correction curves may be obtained from Thermo Fisher as an estimate to on site performance under given conditions In most cases the accumulation of errors due to viscosity and disturbance upstream pipe configuration errors only amount to 2 3 for a good installation over average flow ranges for the pipe size in question Section 7 Page 2 of 8 Thermo Fisher Scientific 4001 ion Turbine Series 5000 amp 5400 Insertion Turbine Flowmeters CALIBRATION ALIBRATION Sample Flow Calculations The example taken is for a crude oil barge loading application as follows
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19. you thoroughly understand the contents before installing using or maintaining this product YOU ARE RESPONSIBLE FOR YOUR OWN SAFETY AND THAT OF YOUR COLLEAGUES Be aware of the weight of meters and the component parts as meters increase in size Safety boots shoes and eye protection must be worn whenever bench work is undertaken Use lifting gear as appropriate or at certain assembly or disassembly stages enlist extra help Note some items have sharp edges and corners For equipment service please contact Thermo Fisher Scientific Thermo Scientific products satisfy all obligations arising from European Union legislation to harmonise product standards Thermo Fisher Scientific Series 5000 amp 5400 This page is blank Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters INDEX SECTION 1 ee age No INTRODUCTION Purpose 1 1 Applicability 1 2 Other Sources of Information 1 2 SECTION 2 Control of Substances Hazardous to Health 2 1 Pressure Hazards 2 1 SAFETY Electrical Safety 2 1 Meter Protection 2 1 Handling 2 1 Pick ups 2 2 Installed Protection 2 2 SECTION 3 GENERAL DESCRIPTION Principles of Operation 3 1 Series 5000 Turbine Meters 3 1 Series 5400 Turbine Meters 3 3 SECTION 4 INSTALLATION Flow Straightening 4 1 Tanks 4 1 Air Entrainment 4 2 Filtration 4 2 Liquid Meters with Sleeve Bearing 4 2 Liquid and Gas Meters with Ballrace Bearing 4 2 Installation Series 5000 4 2
20. 0 5400 Insertion Turbine Flowmeters INDEX SECTION 8 TROUBLE SHOOTING Pick ups 8 1 Fault Finding Chart 8 2 SECTION 9 APPENDIX Figure 1 Series 5000 Model 1 Head Figure 2 Series 5000 Model 2 Head Figure 3 Series 5000 Models 3 4 Head Figure 4 Series 5000 Model 5 Head Figure 5 Series 5000 Models 6 9 Head Figure 6a Series 5000 Low Pressure Figure 6b Available Parts Listing Figure 7a Series 5000 High Pressure Figure 7b Available Parts Listing Figure 8 Series 5400 Assembly Figure 9 Series 5400 Capsule Liquid Figure 10 Series 5400 Capsule Gas Figure 11 Inter Connections IS A10 Figure 12 Inter Connections non IS A10 Figure 13 Inter Connections non IS SQ2 Figure 14 Inter Connections FDC1100 Figure 15 Inter Connections Index 3 Thermo Fisher Scientific Series 5000 amp 5400 Insertion Turbine Flowmeters INDEX This page is blank Index Page 4 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters INTRODUCTION ODUCTION SECTION 1 Introduction The development of the insertion turbine meter has resulted from the demand for accurate flow measurement in medium and large diameter pipes especially in cases where ease of installation is essential and the cost of full bore meters prohibitive Typical applications include water service chemicals oil and petroleum products The insertion turbine meter is a flow velocity measuring device When used a pipe of kn
21. 1 LG THRUST BEARING 1 061 007 00 PLASTIC COATED 9 5 DIA WHEEL x 1 047 057 065 00 MILD STEEL 3 6 SQ KEY 054 198 00 STAINLESS STEEL 2 1 146 026 00 1802 ST ST DOWEL aa 1 049 001 00 STAINLESS STEEL VENT SCREW bb 1 049 002 00 8 55 STEEL VENT PLUG TB in CURLEE ASSY 1 NPT CONNECTION 2 054 113 00 ST ST SCREW 3 8 BSW x 1 2 Lg 063 007 00 Figure 7b Typical Parts Listing For Series 5000 High Pressure Insertion Meters HANDLE BOSS INSERTION STEM LOCKNUT INSERTION LENGTH TO SET ON ASSEMBLY SEAL D CUN 2 UN TAPPING d THREAD 1 5 NPT or 1 5 BSPt STD PICKUP ASSY LIQUID ROTOR CAPSULE ASSY Head assy shown rotated for clarity MINIMUM 37 6mm BRANCH BORE Figure 8 Series 5400 Uni Directional Liquid or Gas Insertion Meter M3 SCREW Replacement Head Assy Order No 54L1 A00000000 ROTOR SHAFT ROTOR ASSY BEARING BUSH ROTOR COLLAR 27 ROTOR SUPPORT ROTOR MOUNTING FRAME Figure 9 Series 5400 Liquid Rotor amp Mounting Frame Assembly Replacement Head Assy Order 54G2 A00000000 ROTOR SHAFT ROTOR ASSY BALLRACE BEARING ROTOR SHAFT NN AA HOP EL SS 2222 NS BEARING BUSH ARING SPACER HYFLO SPRING 5 ROTOR MOUNTING FRAME Figure 10 Series 5400 Gas Rotor amp Mounting Frame Assembly
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24. 9OHd MO3HO 1 eae SALON 8 31ON 33S 5 804 SHIHNLOVANNVA 0011944 HOS 31088 Q31NnON 23011935 339 o AYO HOS AT1LO3HHOO Sava M93HO SLINN A1193H4H09 S3lHOSS399V OL SIA 59119915 H3MOd 58001 LNAYYND 33S 913 ONIHLHV3 ONIHIM LO3HHOONI amp ONIMO Td SNOLLO3NNOO 38001 MOSHO SS390Hd SI NOILVH3dO 104100 TWNDIS 104100 ON S3IHOSS322V LYVHO ONIGNIA LINVA Y3LANMO 14S ON Series 5000 amp 5400 Insertion Turbine Flowmeters APPENDIX SECTION 9 Appendix Figure 1 Series 5000 Model 1 Head Figure 2 Series 5000 Model 2 Head Figure 3 Series 5000 Models 3 4 Head Figure 4 Series 5000 Model 5 Head Figure 5 Series 5000 Models 6 9 Head Figure 6a Series 5000 Low Pressure Figure 6b Available Parts Listing Figure 7a Series 5000 High Pressure Figure 7b Available Parts Listing Figure 8 Series 5400 Assembly Figure 9 Series 5400 Capsule Liquid Figure 10 Series 5400 Capsule Gas Figure 11 Inter Connections IS A10 Figure 12 Inter Connections non IS A10 Figure 13 Inter Connections non IS SQ2 Figure 14 Inter Connections FDC1100 Figure 15 Inter Connections A30 Section 9 Page 1 of 2 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine t i i urbi owmete
25. E THAT IT IS SAFE TO DO SO Series 5000 e Disconnect field wiring and connections from the pick up coil to the conduit box mounted terminal block High Pressure Screw Remove securing grub screws from the handle boss Jack Models assembly and remove the assembly complete e Remove two socket cap screws securing the insertion stem carrier cover and remove cover Remove the high pressure retractor mechanism by unscrewing the four retaining bolts on the seal housing e Withdraw the insertion stern pick up assembly complete with the turbine assembly attached through the seal housing Remove the turbine assembly by slackening and unscrewing the stainless steel locknut Replacement is the reversal of the above except that the turbine axis must be parallel with a line drawn through the stem and retractor assembly centre lines The front of the turbine upstream must face away from the retractor assembly The pick up output may be checked as described Replacement Of Seals e Remove insertion stem pick up assembly as described And Scraper Rings E os 707 28 Models emove collet lock assembly low pressure models withdraw seal from assembly e Remove scraper retaining plate from inside seal housing by unscrewing four retaining screws e Withdraw scraper ring Replacement is the reversal of the above but ensure that machined recesses for new seals are cleaned out and corrosion free Removal Replacement A
26. L FORWARD T BLOCK TB3 connections POS 3 amp 4 OUTPUT REVERSE POS 1 amp 2 OUTPUT FORWARD WIRE FROM TB 5 pos 4 Ov 4 WIRE FROM TB 3 pos 3 5v REVERSE PULSE WIRE FROM TB 3 pos 2 Ov 1 4 3 WIRE FROM TB 3 5v FORWARD PULSE WIRE FROM TB 1 pos WIRE FROM TB 1 12v amp F CONNECTED ONLY IF POWER SUPPLIED FROM EXTERNAL BATTERY m mm cou Figure 16 Bidirectional Amplifier Connection Diagrom man 185 issue This page intentionally left blank Thermo Fisher Scientific 81 Wyman Street Box 9046 Waltham Massachusetts 02454 9046 United States www thermofisher com
27. NINOLLIQNOO IN3HNA O o r WNOIS M3HnaWv 3sd OLY 1 GSLSIML G3N3d3SOS 4 ON SOINOMLIOG 13 ONINOLLIQNOO 1 915 VOIdAL s urj 00 01 TWNOIS WGIOSNNIS TIAN Figure 13 Non Certified Installation Standard Pickup 8 502 AMP LUNDI N3dO NY OLNI A 21 99A HUM d d AOL 9 93A 4 4 A JOVLIOA 9NuVH3dO ANY 3ONViSIS3H QVO1 OL TWNOUNOdONd ALON OUNOVN SNLYYYddY VAUY ANS IN3N331N038 ON dWv WNOIS 205 310 335 4 Figure 14 FDC1100 Typical Installation 31038 4001 40 W WININ OL QVO 3007 OL 18 M31MJANOO 1 4 jsnfpy esuno jsnf py NvdS 5 OLY L d p aas nay 3005 QVO XV YOLVOIGNI H308023MH 40 30 gt 01 5135 LM 82 02 AlddNS M3MOd ApZ Amphenol 6 plug Mating ampheno connector supplied A30 BI DI circuit board ossy part No 173 129 00 modified Hawke PJB or Optional PP3 battery mounted in enclosure fixed to wires from pickup T BLOCK TBi connections 12V SUPPLY 4 NEGATIVE amp 3 POSITIVE WHEN REQUIRED T BLOCK 782 connections POS 3 amp 4 INPUT FROM ONE COIL REVERSE POS 1 amp 2 INPUT FROM SECOND COI
28. Thermo Fisher Technical Notes are available containing detailed performance specifications and application requirements for all types of turbine meter For insertion meters fitted with sleeve bearings or ballrace bearings the following publication is available Technical Note 006 Insertion Turbine Flowmeter Application Guide Thermo Fisher offers a full service and calibration facility Section 1 Page 2 of 2 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters ECTS SECTION 2 Safety Important Notice Safety Control Of Substances Many metering installations involve the measurement of Hazardous To Health hazardous fluids Before removal from service it is important to ensure that the COSHH data is available and appropriate protective measures are taken In addition there may be site specific procedures relating to protective clothing and hazard handling Ensure that such procedures are adhered to Pressure Hazards An insertion turbine meter is considered as a pressure accessory by the Pressure Equipment Directive Care must be exercised to ensure that the line section is isolated drained and relieved of pressure before the meter is removed Read warning labels affixed to the instrument before removal Before installing new equipment check that the instrument service limits are compatible with the line conditions into which the meter is to be placed in service The customer is responsible for ensuring that all
29. Turbine Flowmeters INSPECTION amp REPAIR Series 5400 continued e Disconnect field wiring and pick up leads to either the Stem Seal And Scraper logger interface of terminal block inside conduit box Ring e Loosen handle grub screws and slid off handle boss See Figure 9 item 7 e Remove depth setting lockring item 5 e Undo three cap screws and remove seal cap item 1B e Remove stem seal item 1C e Gently remove scraper ring from groove inside seal cap item 1D e Replacement of new seal and scraper ring is in reverse order to above Note when replacing the handle boss assembly the red knob should point upstream of the flow Therefor it is important that the handle lines up with the axis of the turbine assembly Pick Up Assembly The pick up can only be replaced as a complete assembly comprising the pick up stem and rotor head cage Both types of pick up coil should have a DC resistance of between 500 and 1000 ohms and should give a voltage output of 40 10mV at 100Hz Should the pick up assembly require replacement then the procedure is similar to the procedure for removing replacing the stem seal Once the stem seal has been removed the stem assembly can be withdrawn from the seal housing The rotor can then be transferred from the old rotor head capsule to the new one and the new head stem replaced Assembly is in reverse order Section 6 Page 6 of 6 Thermo Fisher Scientific Series
30. d spare parts availability Installation is introduced by an explanation of the principles involved in liquid and gas flow metering using insertion turbine flowmeters All turbine meters require a pick up to provide a measurable electrical output and in turn there are electronic accessories that may be connected to the pick up output to condition or enhance the signal for onward transmission Section 1 Page 1 of 2 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters INTRODUCTION ODUCTION Applicability The information contained in this manual is applicable to Thermo Fisher s insertion turbine flowmeters fitted with sleeve or ballrace bearings The information contained herein is not influenced by the type of process connection with which individual flowmeters are provided e g flanged threaded etc The basic designs of the series 5000 and 5400 flowmeter vary As a result of this for the purposes of describing maintenance procedures the meters have been divided into two categories as follows Series 5000 Series 5400 Other Sources of For specific details of meter types available operating ranges Information special applications accessories physical dimensions etc reference should be made to the current datasheet Insertion Turbine Flowmeter Series 5000 Insertion Turbine Flowmeter Series 5400 If there are any doubts regarding the proposed use or installation of the meter s supplied please contact
31. distance from the pipe wall of 0 12D where D is the pipe diameter Critical depth insertion is only recommended for large pipes greater than 20 diameter No blockage or profile factors are required to compute a calibration constant if this method of installation is employed Section 4 Page 4 of 6 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters INSTALLATION Series 5400 continued If the distance from the underside of the handle boss to the top of the seal housing is used to gauge the insertion depth then let this dimension be termed X where X L Z A B Where consult Figure9 X Variable height of underside of handle above seal housing L distance from turbine axis to underside of handle Z Distance of turbine axis from bottom of pipe half of internal diameter if meter positioned on centre line A Distance from bottom of pipe to top of threaded entry point B distance from top of threaded entry point to top of seal cap Therefore before the meter is installed the measurements of L A and Z should be known B can be measured once the meter is installed Finally the distance X can be calculated and the meter adjusted by loosening the blots on the seal housing and sliding the stem into the required position Before tightening the bolts ensure that the red knob on the handle is pointing upstream of the flow Now loosen the locking ring on the stem and slide it downwards until it makes contact wit
32. e lubricated High velocity range 3 0 to 30 0 9 8 to 98 4 shielded ballrace bearings 64 blade angle Chemically etched shrouded Low pressure gas 9 rotor with pre lubricated Very high velocity 5 0 to 50 0 16 4 to 164 0 shielded ballrace bearings ranges 76 blade angle Cast rotor with tungsten Steam 10 carbide pinion and synthetic High velocity range 2 0to 30 0 6 6 to 98 4 sapphire coned bearing Cast rotor with tungsten Steam 11 carbide pinion and synthetic Medium velocity 1 0t0 18 0 3 3 to 59 0 sapphire coned bearing range Cast rotor with tungsten Steam 12 carbide pinion and synthetic Very high velocity 6 0to 60 0 19 7 to 197 0 sapphire coned bearing range Section 6 Page 2 of 6 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters INSPECTION amp REPAIR Maintenance The major component identification is given in Figure 6a and Figure 7a for the high and low pressure variants In addition a detailed parts listing is given in Figures 6b and 7b From these four figures all the components and sub assemblies are identified with the exception of the turbine heads These are illustrated with part numbers in Figures 1 5 It is possible to order spares by part number for commissioning and or service however if a spare turbine rotor or turbine assembly is ordered it is important to specify the instrument model and required velocity range The following procedures should be observed in conju
33. em The pick up is constructed of a coil placed adjacent to a permanent magnet and wound on to a former The former is positioned over a ferromagnetic core which is arranged such that it is close to a turbine meter rotor blade when it passes underneath The change in flux density resulting from the passage of rotor blades induces a voltage across the coil The generated frequency is proportional to the speed of the rotor The number of pulses per unit volume is established during calibration and is termed The Calibration Constant The variation of this constant over a specified rate of flow range is defined as the meter linearity The pulses are fed to appropriate electronic units or computer interface cards for processing to provide totalized and rate of flow readouts The Series 5000 Insertion Turbine Flowmeter range has been designed to meet a requirement for a cost effective versatile measurement system in medium and large diameter pipes Its particular attributes are ease of installation and maintenance wide rangeability and linear pulse output The Series 5000 flowmeter is an inferential velocity measuring device but may be used to measure mass and volumetric flow provided adequate information is available concerning the pipework configuration dimensions and flow parameters The achievable installed accuracy depends largely on how carefully the application conditions are considered in order to establish appropriate correct
34. equipment is protected against over pressurisation including that caused by external fire Electrical Safety Before starting any work ensure that the power connections are isolated and precautions are taken to prevent power being restored whilst work is taking place Particular attention should be paid to installation conditions specified for hazardous areas below Such installations forbid the use of tools or equipment which could produce an explosion hazard Hazardous Area Use Special conditions apply to meters certified for installation in a hazardous area Details of permissible installation conditions ambient temperature maximum surface temperature and gas groups are provided on the labels affixed In addition such equipment may only be installed in hazardous areas classified appropriate to the method of protection Thermo Scientific flowmeters may be certified to EEx d for use in Zone or Zone areas or certified to EEx ia for Zone 0 applications Meter Protection Handling DO NOT subject the meter or the pick up to excessive shock loading never use hammers or mallets Shock loading can shatter tungsten carbide parts in the meter internals DO NOT allow foreign bodies dirt or swarf to enter the meter bearings Note Surface damage to any of the meter s turbine head parts can affect its performance Section 2 Page 1 of 2 Thermo Fisher Scientific Series 5000 amp 5400 Insertion Turbine Flowmeters SAFETY DO NOT use
35. er unit volume applicable to specific installation can then be computed Thermo Fisher s water flow laboratory has a number of different pipe sizes associated with a large meter prover for calibrating insertion meters The diameters of these sections are accurately known and there is sufficient upstream straight pipe to ensure that the velocity profile is fully developed The prover volume is divided by the section pipe cross section area and corrected for profile and blockage to give flow length Section 7 Page 1 of 8 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters CALIBRATION ALIBRATION The calibration constant for the meter is thus the pulse count divided by the appropriate flow length or rig calibration factor for the pipe size in question Computation Of From a volumetric calibration this is carried out by dividing the Calibration Constants pulse count obtained over a number of rates of flow by the corrected prover volume If the field pipe diameter is not exactly the same as the laboratory pipe diameter a correction is made as previously indicated Thus from a volumetric calibration a standard calibration sheet is produced in a similar manner to a full bore meter and an average calibration constant computed Where the unit is calibrated as a velocity measuring device the calibration constant is computed in pulses per unit length Next an appropriate profile factor calculated
36. es to restrain the stem against line pressure and to provide a convenient means of insertion and retraction under pressure It is mandatory that the screw jack mechanism is fitted when operating at pressure above 19 bars Note the screw jack mechanism is not subject to line pressure Thermo Fisher Scientific Series 5000 amp 5400 Insertion Turbine Flowmeters GENERAL Series 5400 Section 3 page 3 of 4 DESCRIPTION Thermo Fisher s series 5400 insertion turbine flowmeter has been designed to provide an economical accurate and reliable measurement device for the flow of water and other medium viscosity liquids It is an inferential velocity measuring device but can be used to measure volume flowrates provided the pipe diameter and upstream configurations are known The series 5400 flowmeter will perform with peak overall accuracy if it is calibrated on site Otherwise the achievable installed accuracy will depend on how carefully application conditions are considered when establishing the appropriate correction factors It is available with an option on the type of pick up this being either the standard or bi directional type The standard pick up gives a pulsed output at a frequency proportional to flow velocity With the bi directional option there are two outputs which are out of phase This phase difference can be electronically processed to give the direction of flow Both pick ups are magnetic and are fully encap
37. ge with are named in Section 2 that the information given is correct and that the following actions have been taken Additional information you consider relevant 1 The equipment has been drained and flushed 2 The inlet outlet ports have been sealed and the equipment has been securely packed and labeled 3 The carrier has been informed of the hazardous nature Section 3 Shipping Information of the consignment and has received a copy of this Carrier details completed form Tel Fax Signed Scheduled delivery date to Thermo Fisher Name Position For on behalf of Date A copy of this completed form MUST BE HANDED TO THE CARRIER to accompany the equipment Form No QF_COSHH ECO 5424 REV B Date 12 08 06 This page intentionally left blank Series 5000 amp 5400 Insertion Turbine Flowmeters GENERAL SECTION 3 General Description Principles of Operation Series 5000 Section 3 page 1 of 4 DESCRIPTION The turbine flowmeter is essentially velocity measuring device which is calibrated to indicate volumetric flow of liquid or gas in a pipeline The operation of the flowmeter is based upon the speed angular velocity of a freely supported rotor which revolves at a rate directly proportional to the flow rate of the medium The rotor blades cut a magnetic field set up by a permanent magnet assembly which is installed in a pick up unit in the flowmeter st
38. h the seal cap Lock in position This will facilitate easy re setting should the meter be withdrawn for any reason provided it is used in the same sized pipeline and with similar fittings Electrical See interconnections as illustrated in Section 8 Figures 12 16 Section 4 Page 5 of 6 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters INSTALLATION This page is blank Section 4 Page 6 of 6 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters MAINTENANCE SECTION 5 Maintenance Note When making an enquiry concerning a particular instrument please have the serial number of the instrument to hand General Notes No maintenance can be carried out on the internal parts of this type of meter whilst it is in operation The only maintenance is to the external parts of the meter ie electrical enclosures electrical signal conditioning units and circuits ENSURE THAT ALL ELECTRICAL SUPPLIES ARE ISOLATED BEFORE CARRYING OUT MAINTENANCE WORK Section 5 Page 1 of 2 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters MAINTENANCE This page is blank Section 5 Page 2 of 2 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters INSPECTION amp REPAIR SECTION 6 Inspection and Repair Note When making an enquiry concerning a particular instrument please have the serial number of the instrument to hand SERIES 5000 Insertion Assemblies
39. he Direction of Flow marked on the body In the case of the insertion meter this is indicated by the use of red and black handles The red handle must point upstream and be inline with the process pipe Incorrect flow direction will produce an installed calibration error Flow Straightening The main requirement for turbine meter flow measurement is repeatability i e for any particular flow rate the same number of pulse per unit volume is obtained This can only be achieved if the liquid or gas is flowing smoothly and fully axially in the pipe i e there is no swirl or flow pulsation If the upstream pipe work for a distance of at least twenty pipe diameters has no fittings such as valves other than full flow gate or ball valves or bends other than large radius tees etc then a minimum length of clean bore pipe of ten flowmeter pipe diameters should be provided immediately upstream of the meter Wherever any fittings or pumps are installed upstream of the meter then a length of pipe of twenty diameters should be provided The best practice is to use a Thermo Scientific flow straightener Downstream conditions can reflect back on a meter Usually it is satisfactory to halve the straightener pipe lengths stated above The API manual of flow measurement recommends ten diameters of straight pipe upstream and five diameters downstream as a minimum Tanks Where the flowmeter is installed in a line fitted to the bottom of Li
40. ion factors or if an on site calibration is carried out Thermo Fisher Scientific Series 5000 amp 5400 Insertion Turbine Flowmeters GENERAL Section 3 page 2 of 4 DESCRIPTION As a velocity measuring device linearity is typically 1 of reading at low viscosity over a 10 1 rate of flow range Volumetric flow rate errors and repeatability errors are a function of the individual installation Practically speaking for most applications the total measurement non linearity will be around 2 of reading over a 10 1 rate of flow range Repeatability is normally better than 2 for a 95 confidence limit The flowmeter is modular in design whereby the major components can be assembled to meet the application requirement A choice of insertion assemblies can be fitted with a range of interchangeable turbine assemblies thus allowing a specific measurement problem to be solved precisely and cost effectively In addition many specialised options are available to meet a wide range of more demanding application requirements The insertion assembly see Section 8 Figures 6a 7a is fitted with a fluid seal and scraper to meet most pipeline and industrial requirements including sour crude applications A plain stem passes through the seal arrangement which is held either by a simple collet lock and manually inserted for low pressure use or the stem is fitted with a screw jack mechanism for high pressure use The screw jack mechanism serv
41. ly into a pipe through a tapping point It can also be fitted into a pressurised pipeline through a 2 gate valve Installation Mechanical When fitting the series 5400 insertion meter in an empty pipeline only a threaded entry point is required to be welded to the outside of the pipe If the pipe is full and pressurised then the meter can still be installed or removed but this now has to be performed via a gate valve Proprietary kits are available for this type of arrangement Note at this stage it is important for the insertion meter to enter the pipe at a 90 angle to the axis Also the meter should be positioned where there is the least possible disturbance of the flow This normally means positioning the meter with at least 20 pipe diameters of straight pipe upstream and 5 diameters downstream from the nearest fitting or valve If the meter can only be fitted in an area of high swirl and velocity profile distortion considerable errors will occur unless the meter is calibrated on site It is also important to ensure that the leading edge of the rotor points in the direction of flow The 5400 is constructed such that the handle with the red knob should point upstream Finally the turbine axis must be set on the pipe centre line or at the pipe critical depth as required The critical depth is the point on a fully developed velocity profile where the local sensed velocity is equal to the average velocity This occurs at a
42. nction with the assembly drawings for maintenance Series 5000 Removal Of Stem Pick BEFORE COMMENCING ANY WORK PLEASE REFER TO SECTION 2 SAFETY AND ENSURE THAT IT IS SAFE TO Up Assembly DO SO Low Pressure e Disconnect field wiring and connections from the pick up Collet Clamp Models coil to the conduit box mounted terminal block e Remove securing grub screws from handle boss assembly and remove the assembly complete e Slacken collet clamp and withdraw stem with the turbine assembly attached through the seal housing Remove the turbine assembly by slackening and unscrewing the stainless steel lock nut The stem and pick up assembly as well as the turbine assembly are replaceable as complete units however the turbine assembly itself may be dismantled for cleaning as described later Replacement of the stem pick up assembly is the reverse of the procedures described except that it is important to note that axis of the turbine must be in line with the handle assembly The front upstream side of the turbine must face towards the red knob The pick up should have a DC resistance of between 600 1000 ohms standard coil and should give a minimum output of 40 mV at 50Hz when tested as a complete assembly by spinning the rotor Section 6 Page 3 of 6 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters INSPECTION amp REPAIR BEFORE COMMENCING ANY WORK PLEASE REFER TO SECTION 2 SAFETY AND ENSUR
43. own cross sectional area its associated electronics may be calibrated to indicate volumetric flow directly in engineering units such as barrels per hour BPH litres per minute LPM gallons per minute GPM etc The insertion turbine meter may be used in conjunction with batch controllers BTU computers or conventional flow rate and totalization indicators Thermo Fishers insertion turbine flowmeter consists of a magnetically permeable rotor assembly installed in magnetically impermeable stainless steel housing The housing is attached to a stainless steel stem in which the magnetic pick up is located The pick up senses the rotation of the rotor and a pulse is produced each time a rotor blade passes through the magnetic field of the pick up The speed of the blade rotation and consequently the output frequency of the pick up is dependent upon the rate at which the media is flowing through the meter There are two limits to this flow range a lower limit below which mechanical friction and magnetic drag prevent the rotor from turning at a speed sufficient to generate pulses and a higher limit beyond which damage and or accelerated wear will occur Between these limits the flowmeter will produce a virtually constant number of pulses for each unit volume of media regardless of the rate at which the flow occurs 1 1 Purpose This manual has been laid out to give the end user guidance on installation detailed maintenance procedures an
44. quid Applications a storage vessel it is advisable to fit a baffle plate over the hole in the tank in order to prevent the liquid vortexing through the flowmeter Section 4 Page 1 of 6 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters INSTALLATION Air Entrainment For liquid applications air entrainment is to be avoided Where Liquid Applications it is possible that air could be present in the line an air eliminator may be fitted Filtration Liquid Meters With Extremely fine filtration is not required with sleeve bearings Sleeve Bearing However a coarse filter should be fitted upstream of the flowmeter for protection against damage by pipe scale welding splatter and other foreign material Recommended filter mesh sizes are as follows Perforation Size 0 2mm 0 0079 Mesh Size 80 Liquid And Gas Meters Good filtration is recommended for meters fitted with ball With Ballrace Bearing bearings for liquid or gas use Recommended filter size Perforation Size 20 micron SERIES 5000 The Series 5000 Insertion Meter is installed through a 3 inch nominal bore tee piece positioned at a right angle to the Installation process pipe An isolating valve 3 full bore should be fitted to Mechanical the tee to enable installation removal of the meter under pressure The Series 5000 Insertion Meter seal housing is flanged to BS 1506 as standard to ASA 150 RF ASA 300 RF ASA
45. r the pipe critical depth as required This means that the distance between the pipe inner wall and the top of the connection tee must be measured to enable the insertion meter stem to be marked for subsequent accurate positioning to depth The high pressure insertion assembly contains the insertion stem relative to flanged assembly In order that the jack assembly and the stem line up with the pipe centre line the flanged tee piece should be welded to the pipe with the bolt holes in line with the pipe centre line for ASA 300 ratings and above 8 holes For ASA 150 connection the flange should be welded so that the bolt holes straddle the pipe centre line 4 holes Finally it is important to ensure that the leading edge of the rotor points in the direction of flow On the low pressure unit the turbine head is set such that the red handle knob points upstream whereas on the high pressure unit the conduit box faces upstream Installation Electrical With the meter installed in the line wiring to companion electronics should be attached such that a flexible service loop will allow full insertion and retraction See interconnections as illustrated in Figures 10 and 11 Section 4 Page 3 of 6 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters INSTALLATION SERIES 5400 The Series 5400 Insertion Flowmeter is easily installed It is manufactured with a 1 5 BSPT or NPT process connection which can be fitted direct
46. rs APPENDIX This page is blank Section 9 Page 2 of 2 Thermo Fisher Scientific Replacement Head Assy Order 511 1000000000 STD ROTOR ANC 21 CAST BRG BUSH STELLITE 12 SHAFT ROTOR HOUSING ANC 4BFC CAST Figure 1 Series 5000 Stellite Turbine Assembly Model 1 Replacement Head Assy Order 51 2000000000 ROTOR B R BEARINGS CIRCLIP SHAFT BRG SPACER SPACER ROTOR HOUSING Figure 2 Series 5000 Ballrace Liquid Rotor Assembly Model 2 Replacement Head Assy Order No 510 3000000000 Model 3 Order 510 4000000000 Model 4 ROTOR BALLRACE BEARINGS CIRCLIP SPRING TTS SS SSSA SOY 2 PATI S NN POLZA NA 5 SPACER SPACER ROTOR HOUSING NB state Rotor Velocity when ordering Figure 3 Series 5000 High Pressure Gos Shielded Ballrace Rotor Head Assembly Models 3 amp 4 Rotor Head Assembly Please Note 3 Full Bore Ball Valve is minimum needed for Head to poss through Replacement Head Assy 51L 5000000000 ROTOR ROTOR SHAFT T C ROTOR REINFORCEMENT BEARING BUSH ROTOR COLLAR ROTOR BOSS ROTOR HOUSING Figure 4 Series 5000 Stellite T C Assembly Model 5 Rotor Head Assembly Please Note a 3 Full Bore Boll Valve is minimum needed for Head to poss through Replacement Head Assy 516 6000000000
47. s For this assumption to be valid a length of upstream straight pipe of 50 diameters would be required If there are only 20 30 diameters of straight pipe downstream of a known disturbance i e bend or reducer then Table 4 may be used to estimate the magnitude of the error caused and to correct for it In this example if the insertion meter is installed to 25 pipe diameters downstream of a 45 bend then the corresponding disturbance factor is 1 05 The corrected scaling factors are now 30 88 pulses ft and 288 Hz for 21191 6ft h 1091 02 pulses m 1 05 1039 pulses m Section 7 Page 7 of 8 Thermo Fisher Scientific Insertion Turbine Flowmeters i 4 Series 5000 amp 5400 CALIBRATION ON Important Note The effects of such installation effects do not form part of the flow calculations which assume a favourable installation In the event of a very unfavourable installation being necessary an on site calibration is recommended Section 7 Page 8 of 8 Thermo Fisher Scientific 0071 0071 0071 26 0071 0071 0071 027 96 0071 0071 0071 SFE SFE 08 0071 0071 0071 G8 c G8 c vc 0071 0071 0071 462 462 0071 8660 0071 Le Le 02 001 2660 866 0 4702 4702 8 0071 6660 46670 8 8 91 001 066 0 2660 1 1 001 84860 68670 9 9 066 0 086 0 786 0 01 0860 8 0 66670 v 8 0 60 4060 0
48. sulated They perform reliably with a wide temperature capability and excellent immunity to shock and vibration The low inertia rotor is mounted on a solid tungsten carbide pinion which rotates in a stellite bearing sleeve This rotor assembly plus the mounting frame is referred to as a capsule and is available pre calibrated for simple maintenance see Section 8 Figures 10 and 11 The design of the capsule is the reason for the excellent performance of the 5400 insertion meter The meter is capable of measuring extremely low flow rates Also due to the relative immunity of the bearing configuration to the ingress of solid particles the meter can be left in position and unattended for a considerable period of time The stem seal combines as a locking ring for positioning the meter in the pipeline It has a progressive unlocking action making it safe to use in pressurised pipes see Section 8 Figure 9 Thermo Fisher Scientific Series 5000 amp 5400 Insertion Turbine Flowmeters GENERAL DESCRIPTION This page is blank Section 3 page 4 of 4 Thermo Fisher Scientific Series 5000 5400 Insertion Turbine Flowmeters INSTALLATION SECTION 4 Installation General The Thermo Scientific range of insertion turbine flowmeters has Notes been designed to give high accuracy with long term stability and operating life To ensure this it is recommended that the following points be considered during installation All meters have t
49. ters 2 QC 0 22740 a e D STEM AND SCREWJACK ASSEMBLY CENTRE WITH DIRECTION OF FLOW IS IN THE PLANE OF THE THE STEM BEING UPSTREAM 9 i 22 AZ a a A NNNM zz RESF SS NO IN 7 172 Typical G A of Series 5000 High Pressure Insertion Meter Shown With Model 5 Head Assy 1 on Parts List F igure 7 2 1 244 005 01 ____ 523 MECH ASSY 1 152 025 01 3161 57 57 36 STD STEM ASSY b 1 145 001 01 _ 316 51 61 ROTOR CLAMP NUT 1 146 017 00 NICKEL PLATE THRUST ARM ASSY 1 146 008 00 ALUM BRONZE THRUST NUT 2 1054 203 00 STAINLESS STEEL M8 x 20mm Ig SCREW 8 x 12mm 19 SCREW g 1 136 014 1 __ 316 57 57 3 6002 SEAL HOUSING 1 055 031 00 SYNTHETIC RUBBER FLUID SEAL _ 1 146 012 01 516 51 51 SCRAPER RING RETAINER 4 0542 196 00 STAINLESS STEEL M8 x 0 8 x 12mm LG 4 054 199 00 STAINLESS STEEL M12 x 1 75 x40mm LG n 1 146 018 00 NICKEL PLATE THRUST ROD TUBE ASSY o 2 146 003 00 NICKEL PLATE BEARING RETAINER 2 146 004 00 PHOS BRONZE BEARING BUSH 8 054 197 00 STAINLESS STEEL x 1 0 x 14mm LG 1 x 5 ACME ROD s 1 144 001 00 2045 ADJUSTABLE COLLAR 1 054 101 00 STAINLESS STEEL 1 4 BSW x
50. tific Thermo Fisher Sugar Land Depot Repair Depot repair personnel are unable to handle any equipment that has been in contact with a process fluid or hazardous material if it is not accompanied by this correctly completed Health and Safety Clearance Form sections of this form must be completed and the form must arrive at Thermo Fisher prior to the arrival of the equipment copy of this form must also accompany the equipment Prior to returning any equipment for service authorization must be obtained from customer service A Return Material Authorization RMA number will be issued and must be entered in Section 1 of this form Section 1 Reference Details Section 4 Declaration Must be authorized ONLY if non toxic or non Equipment type hazardous substances apply Serial I hereby confirm that the equipment specified above bas not come into contact with any toxic or hazardous substances Section 2 Process Fluid Information Signed All substances in contact with the equipment must be Name declared Position Chemical names list all For on behalf of Date Precautions to be taken when handling these substances list all Must be authorized if toxic or hazardous substances apply hereby confirm that the only toxic or hazardous Action to be taken in the event of human contact or substances that the equipment specified has been in contact spilla
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