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Drives and controls, motors and mechanical power

1. Frame H1 H2 iW iD Weight Size mm mm mm mm Kg A sss 70 M68 45 1 28 000 sa D m i465 i075 i 128 S S ss C 44 101 70 E dida D 226 208 70 159 1 1 200 240 V 1 phase supply 3 phase output Nominal Input current Output Max output Frame FuseA Heat Cooling Type Price current dissipation requirements kW A A A l Type gG W m h 3 f With EMC filter 0 18 O NM D M A O Ai Nat Vent ZACSSS OTE OTA4 2 7 E99 e ANNE A UN 16 132 Nat Vent ACSOSOTE02A22 P102 079 ssi D ONE IE 16 91st NatVent ACS55 01E 04A3 2 122 E 182 d 6 A Le acest U C M C EM 26 nnn ACSSS OTE O7AB 2 1 170 22 22 9 8 arm iD 2 103 26 ACS55 01E 09A8 2 199 Without EMC filter 0 18 44 14 2 A 10 E Nat Vent ACS55 01N 01A4 2 88 N EE NE n uu IN 16 Be eee Nat Vent ACSSS 01N 02A2 2 EIT T acca D T D MM 16ST NatVent ACS55 01N 04A3 2 i E114 TDD tdo 182 d DB ese D M or E 26 POS99 01N 07A62 5 P159 22 22 9 8 erm iC 2 108 26 ACS55 01N 09A8 2 i 186 Ensure minimum installation space is provided see User s Manual for details 100 120 V 1 phase supply 3 phase output Nominal Input current Output Max output Frame FuseA Heat Cooling Type Price current 3 3 dissipation requirements 3 kW A A A 3 Type gG W m h 3 With EMC filter 018 64 0 x MP DA A
2. irr DER Bore oo X fi xm e mm m ae 1 Es Te 4 ir j Mmi E 106 Drives and controls motors and mechanical power transmission catalogue Low voltage AC motor services Optimiser ABB s Optimiser is an online tool that can quickly select Once the required characteristics are selected the tool the optimum motor for any minimum energy performance presents a list of suitable motors Selecting EU MEPS standard MEPS worldwide IE3 dust ignition proof motors 400 V 50 Hz all poles and outputs returns a list of 49 suitable motors They can be Motor users can select motors compare running costs and compared by running cost payback periods life cycle savings get further documents about their motors and work out the and reduction in greenhouse gas emission cost of ownership Optimiser automatically suggests a higher efficiency motor Optimizer gives users eight drop down selection menus and highlights savings realised by upgrading Test reports 1 MEPS area e g EU United States drawings data sheets and other documents can be accessed 2 Efficiency class IE2 IE3 etc quickly and easily for the selected motors Documents can be 3 Frame material opened on screen saved or exported as a zip file 4 Motor range 5 Voltage Optimiser can be downloaded from the Apple store for iPad 6 Frequency use by searching for ABB Optim
3. Name Function VHS Start Initiates operation of drive ud WD UU 1 e E Stop Ceases operation of drive a aa CC acm M RM Down Changes parameters and their value decreases reference nues s Loc Rem Changes drive state from local control control panel to remote control I O or other external source inel he HELP Bulltcin Help button Softkey 1 Function changes according to state of panel icu veu REDUCIT nnnm ta Softkey 2 Function changes according to state of panel Keypad door mounting platform Designed to hold the keypad so that it can be attached to the MCC door An IP54 variant is also available for higher IP requirements Removable memory unit The memory unit stores the complete parameter and firmware set for the drive Should a drive need to be replaced swapping the memory unit to the new drive will transfer a complete drive set up absolutely no recommissioning is required This reduces down time in the event of a problem Expansion for analogue and digital I O SH a Additional I O can be added to the ACQ810 This I O can be addressed by the fieldbus so that the ACQ810 can be used as an I O nest or of course the I O can be used to simply allow more connectability from the process to the drive for example flow or level transducers nre iu SSUES EMC filters frames A and B Pluggable EMC filters for frame sizes A and B can be plugged directly into the
4. Requires a separate 24 V DC supply at 3 A Active supply unit can be configured for low harmonic mode 2 4 percent harmonic distortion or regenerative mode for better dynamic performance Comprehensive installation instructions and CAD drawings Liquid cooled modules Series ACS800 x04LC Extremely compact size compared to air cooled 98 percent of drive losses transferred to liquid removes the need for air conditioned control rooms ested electrical mechanical kits available which make different solutions easy to build ACAD PDF and full 3D EPLAN modelling support Pre designed mounting frames available to reduce design time Liquid liquid heat exchanger assemblies can be supplied by ABB Module features Diode supply modules include line side chokes Inverter modules include du dt filters Easy structure fewer components Inverter units IGBT supply units and dynamic braking units are based on one common R8i module il IM Il a For further information see Technical Catalogue SAFE 68375126 6 pulse rectifier EE T3 Transformer and cabling simple Current very distorted gt THDI 3096 12 pulse rectifier Transformer and cabling mplicated Current distorted THDI 1296 18 pulse rectifier ia Transformer m complicated Current wave form good gt THDI 6 Alternatives in reducing line harmonics Inverter Active
5. 5 Dedicated safety module ss d d ATEX Ree en ue endl ATEX certified for use with ABB Motors id O EX tD and DIP OMY ai PC tools DriveConfig tool programme in box E ACS55 ACS150 DriveWindow Light E E DriveWindow DriveAP IEC 61131 tool Drive Composer Entry OF Pr emit Industry specific products HVAC specific Food and beverage O e O Machinery OEM e o e Water and wastewater O O Industry specific applications FW e IP66 69 F amp B e standard O option internal or fitted W option external notavailable can be bookcase or flat mounted r relay output t transistor output c configurable to be input or output 24 Drives and controls motors and mechanical power transmission catalogue be 1 r i m 259 1T 3 Ta A v E a 1 4 P E uim i a h n Page EE TE ABB general purpose drives ABB drives for HVAC ABB drives for ABB industrial drives ABB industrial drives ABB industrial drives ACS580 p39 ACH550 p43 water and wastewater and drive modules cabinet drive and drive modules ACQ810 04 p47 ACS800 01 02 04 11 14 31 p52 ACS880 07 17 37 p58 ACS880 01 04 p52 3 ph 380 480 V 0 55 250 KW 3 ph 208 240 V 0 75 75 kW 3ph 380 480 V 1 1 400 3 ph 230 V 0 55 200 kW 3 ph 400 V 45 1450 KW 3 ph 280 V 0 55 75 kW 3 ph 380 480 V 1 1 855 kW KW 3 ph 400
6. Highlights 0 09 kW to 1 000 kW Three years warranty and an option to extend to five years IE2 IE3 amp IE4 All variant codes available for process industry applications Drives and controls motors and mechanical power transmission catalogue 15 Drives and motors packages ATEX compliant motor drive package ATEX approved AC motor and drive combination gives safe economical power combined with effective control By choosing an ATEX compliant motor drive package end users can be confident that it is optimised for their application complies to ATEX 95 and is commercially beneficial giving more available power for your money ABB industrial drive ACS880 Adaptive programming and CODESYS like having a PLC programmable logic controller inside the drive DTC direct torque control proven motor control platform All major types of drive topology covered 6 pulse 12 pulse 4 quadrant low harmonic air cooled and water cooled Built in safety module ATEX approved STO See details on page 52 ABB general purpose drive ACS550 0 37 kW to 355 kW Assistant control panel providing intuitive use of the drive Patented swinging choke for superior harmonic reduction Sensorless vector and scalar control 16 Drives and controls motors and mechanical power transmission catalogue ABB machinery drive ACS355 IP20 as standard UL type 1 as o
7. he memory unit stores the complete parameter and firmware set for the drive Should a drive need to be replaced swapping the memory unit to the new drive will transfer a complete drive set up absolutely no recommissioning is required This reduces down time in the event of a problem Fieldbus he ACS880 supports an extensive list of fieldbus modules for connectivity to industrial networks These modules are common with other drives within the ABB drives range Two modules can be operated together Expansion for analogue and digital I O Additional I O can be added to the ACS880 This I O can be addressed by the fieldbus so that the ACS880 can be used as an O nest or the I O can be used to simply allow more connectability from the process to the drive for example flow or level transducers garni graphical meters Bea erisa EIE iim meam fi umi Real time clock I t itor LTT 7 e To M zm e me tz Safety module FSO 12 SIL3 rated T V approved safety module fits within the drive to offer drive specific safety functions Safely Limited Speed SLS Safe Maximum Speed SMS Safe Stop Emergency SSE Safe Stop 1 8S1 Stop Category 1 and Safe Brake Control SBC can be realised with no encoder feedback required patent pending Other functions available soon Drive Composer PC tool New PC tool for the ACS880 family
8. type code mm imm mm Kg 150 500 347 7 5 ACS BRK C 270 600 450 20 5 ACS BRK D Other available options P54 protection class frames R1 R6a Encoder feedback option available For other options please see the user interfaces on page 46 Typical I O connections 10 V or 0 4 20 mA 10 V or 0 4 20 mA Output frequency 0 4 20 mA Output current 0 4 20 mA Constant speed 1 par 1202 Start enable 1 Deactivation stops the drive Not used Not used o Rosa Relay output 1 par 1401 Default operation Ready gt 19 connected to 21 Relay output 2 par 1402 Default operation Running gt 22 connected to 24 Relay output 3 par 1403 Default operation Fault 1 gt 25 connected to 27 Drives and controls motors and mechanical power transmission catalogue 45 Low voltage AC drives ABB drive for HVAC ACH550 User interfaces Assistant control panel For easy drive programming a detachable multilingual alphanumeric Assistant control panel is offered as standard The control panel has various assistants and a built in help function to guide the user It includes a real time clock which can be used during fault logging and in controlling the drive such as start stop at certain times of the day The control panel can be used for copying parameters for back up or for downloading to another drive A large graphical display and soft keys make it ex
9. 12 JJ Loughran Northern Ireland Tel 028 8676 2295 13 MKE Engineering Group Kent Tel 01795 488 436 14 Quantum Controls North East Tel 01661 835 566 6 Drives and controls motors and mechanical power transmission catalogue Authorised Value Providers Life cycle services Proactive drives and motors maintenance programmes keep you competitive by minimising disruption to your production The many drives and motors used in industry have a high degree of reliance placed upon them and often perform critical duties and have a high in service value A failure of either asset can result in loss of production and revenues as well as having safety and environmental consequences To reduce the risk and consequences of failure the drive and motor must be properly maintained at the right times in their life cycle Life cycle services The services offered by the Authorised Value Providers span the entire value chain from the moment a customer makes the first enquiry to disposal and recycling of either the motor or the drive Throughout the value chain the providers offer training technical support and customised contracts Pre purchase The Authorised Value Providers offer a range of services that help guide the customers to the right products for their applications Order and delivery Orders can be placed directly with the Authorised Value Providers for timely deliveries including express delivery 4 P E
10. Fieldbus communications ACS310 has no industrial fieldbus The panel cover protects the drive s interfaces but it does have an RS485 connection when no control panel is used Vo EE Modbus communications link built in The ABB general purpose drive is delivered This link can be used to communicate with a panel cover as standard thereby to industrial HMIs or remote monitoring providing a cost effective package In B devices or to a fieldbus via a suitable addition there are two alternative control I gateway panels available as options see above NEMA 1 kit The NEMA 1 kit is a convenient cover which is added to the drive and enables easy wall mounting It includes a connection box for cable gland or conduit tube installation and a hood for protection against dirt and dust Panel mounting kit IP54 and IP66 The panel mounting kit enables mounting of control panels on cabinet doors These kits include a 3 m extension cable a gasket mounting screws and a mounting template two versions are now available IP54 and IP66 The IP66 has an additional keypad membrane cover Note IP66 cover is not suitable for outdoor use DriveWindow Light PC tool This tool is a parameterisation and commissioning tool used to set up and commission the drive Monitoring and diagnostic facilities are included as well as a local control panel Wizards are included to guide the user through the most commonly performed tasks 38 Driv
11. M3AA225SMA 05395 5 627 A ner 290 sn 90 3 i 95 2 M3AA 225 SMB 4012 14 880 E eso Be ES DO v E els ds4 GAA 950 SMA PREIO 5788 Output Torque Current Eff Frame size Foot Flange kw Nm 3 price price 1000r minz 6 poles aaa 045 ET 187 1 189 MSA9OLB 73 922 em 354 CMT WS E E DO ii 81 MSM OLD sss 997 isse P424 T R N 149 N O at 84 7 AE sss DENM 490 RETE RENE ossis 843 MSAATI2MB sss ES sus P609 9 sse AD Lei TN 861 iM9AA1828 sss 723 iss E772 MM T AU canada e 96 8 M3AA 192 MA sss 805 929 SE 19 9 us 98 5 MSAAT182MO i P1093 1 126 MEC EN I9 i 90 8 MSAAT60MLA 1 390 1 499 E E TUT nucis 299 i 91 2 MSAAT60MLB i 1 893 1 998 DO teto me D O amo 909 io 92 2 M3AA 180 MLA s 2 366 12 024 189 00 DO 318 is 92 8 MSAA200MLA 2 839 9 049 MARE MN 98 3 MSAA200MLB 3 348 13 558 30 290 56 8 94 1 M3AA 225 SMA 4 689 4 918 37 9570 681 944 M3AA2508MA 5 573 5 853 Efficiency full load 10096 90 Drives and controls motors and mechanical power transmission catalogue Drives and controls motors and mechanical power transmission catalogue 91 Low voltage AC motors General performance motors What is a general performance motor These motors combine convenience and easy Highlights Variant codes which OEM customers need One
12. The ABB motor drive package for cooling towers comprises an ABB permanent magnet motor with an ABB industrial drive ACS880 Together the package delivers precise fan control without the need for a gearbox even under low load or speed conditions often experienced in cooling tower applications ABB s RPM AC permanent magnet motor has a high power and torque density ratio which is needed to achieve the sustained low speed required for cooling tower operation It is designed to retrofit into existing gearbox footprints within the cooling tower to allow swap out in less than six hours Disc AC motor coupling coupling Gearbox AC motor No gearbox No mechanical losses No lubrication issues and costs ABB industrial drive ACS880 and RPM AC permanent magnet motor Designed to drop directly into existing gearbox mounting patterns Retrofit can be accomplished in under six hours Eliminates gearbox lowers vibration and system noise Permanent magnet control greatly increases operating efficiencies even under lightly loaded conditions typical in fan applications at low speeds Temperature rise in the motor is considerably lower A power dense package increases motor life compared to a conventional induction motor system Special weather sealing ensures maximum life expectancy 20 Drives and controls motors and mechanical power transmission catalogue Drives and motors packages Deck winch
13. all PLC engineering functionality plus additional engineering features DriveStudio A user friendly PC environment for simple drive commissioning tasks as well as more demanding drive tuning and programming tasks DriveStudio is used with the ABB machinery drive and ABB motion control drives and water and wastewater drives Drive Studio contains Commissioning and tuning Drive overview screen Parameter setting and signal monitoring Data logger and on line signal monitoring for tuning Solution programme composer Function block programming with standard function block library Professional programming environment hierarchy levels custom circuits user parameters copy protection etc DriveCAM tool Multiple methods for designing axis profile between reference axis and controlled drive axis Start up and maintenance tools DriveWindow 1 E Ei E A Windows application used for nw E i commissioning and maintenance MEI ETT Functions include local control monitoring parameter edits fault E logging trending backup and restore Ella Shows actual status of the connected drive Edit and show the drive parameters Save and load drive parameters Backup and restore drive parameters Offline configuration of drive parameters Read fault loggers and diagnostic data Used with ABB industrial drives equipped with high speed fibre optic communication or remotely via the Int
14. Additional grease retention provided by the maxlife cage Anti rotation device prevents insert rotation associated with heavy loads vibration unbalanced loads and high speed applications plus or minus 2 static misalignment Drives and controls motors and mechanical power transmission catalogue 113 Mechanical power transmission Roller bearings For decades industry s leading producers have depended offer innovative designs a wide range of shaft attachment on ABB Dodge roller bearings to handle their conveyance methods rolling elements housings and seal choices and power transmission needs ABB Dodge bearings patented features and consistent performance ISN spherical roller bearings The only push pull adapter mount system Available in two bolt pillow blocks Accepts commercial shaft tolerances Installation and removal in fewer than 15 minutes Fully concentric shaft attachment with adapter sleeve mount Virtually eliminates fretting corrosion Capable of withstanding static or dynamic misalignment of x1 shaft ready out of the box available with Trident triple lip or labyrinth seal options Sizes range from 30 mm through 170 mm SN mounting dimensions Type E xtra tapered roller bearings Tapered rolling elements Completely assembled factory adjusted and properly lubricated Shaft ready Extra protection E Tect seal option comparable mounting dimens
15. Common software tools for sizing and commissioning Innovative hardware variants Energy efficiency counters Energy optimiser optimises the motor control for the application Load analyser for optimised dimensioning of the drive motor and process 52 Drives and controls motors and mechanical power transmission catalogue Low voltage AC drives ABB industrial drive Feature Advantage Benefit Direct torque control DTC 3 Full torque at zero speed without encoder Accurate speed and torque control High contrast high definition display giving intuitive access to the drive parameters Easy set up of parameters your own language on line information system always available Programme parameter edits motor calibrations and fault histories stored in the removable memory unit Consistently excellent performance ensures that drive is not the limiting factor in the process Zero re commissioning in case of drive failure just move the memory unit very short MTTR IEC61131 programming CODESYS Decide to have distributed or central control of your process Program can copy from PLC to drive using same tool Integrated patented T V approved safety module option No need to use external programmable safety hardware for drive specific functions The module carries out drive specific safety functionality more efficiently than external programmable device
16. It is not just the loss of production but the potential loss of the company s customer How it works There are three stages to MotorAdvantage 1 Consultation During the consultation process ABB examines the installed motor asset register for the plant and working with the local engineers identifies up to five critical applications that are running either continuously or for more than 4 000 hours per annum They then determine some basic information about these motors such as How old are the installed motors How efficient are the installed motors How many hours do they run per annum Have they been rewound before What spares holding do you have for critical plant What is your repair rewind policy for failed motors If the motor is replaced at the point of failure then taking the rewind cost into the payback calculation the new motor cost can be recovered in less than 12 months Bear in mind that many rewound motors will only have a six month warranty of the repaired components whilst a new premium efficiency motor from ABB comes with a three year warranty 3 Proving the savings report and recommendations Following the collection of the data the findings are analysed and potential savings identified using dedicated software The findings are methodically presented with tables being created to help identify where savings are likely to arise Among the data available includes an estimation of
17. P1605 E 261 99 1992 MBJP KP 112 MC 1s 1 299 E1824 isses 151245 213 6 88 3 MSJP KP 192 SMD P1945 2 009 55 1 960 4 113 985 MSJP KP 192 SMB i P1692 eed iss 11 958 i19 1901 MSJP KP 160 MLA 2250 2410 QE d 161 99 1 MSJP KP 192 SMD 1i E1819 E i ls 68 C2 w a NE cor E 2 o o o 2 264 62 477 185 1602 323 918 MSJP KP160MLC 3083 23115 956 29 92 0 MSJP KP 160 MLE i P2008 E2908 22 119 99 191 7 MSJP KP 180 MLA f3707 P9884 185 1119 195 1 1916 MSJP KP 180 MLA P919 13659 22 lM 990 191 2 MSJP KP 160 MLD i 9 990 8 644 HO 185 120 499 917 MSJP KP 160 MEF us 3307 E9408 HO 90 909 i961 1992 M3JP KP 200 MEA E402 FAME 22 suu 142 AN 91 0 i MSJP KP 180 MLB i P9901 4044 i 90 913 92 92 0 MBJP KP 180 MLB E4476 E4006 r0 22 e 148 1491 908 MSJP KP 160 MLG 3 709 2 8 836 HO OT sand 19 041 98 6 MSJP KP 200 MLC 6 394 2 FOBA a 90 esu 194 044 98 6 MSJP KP 200 MLB i 4 879 2 9 096 2 S ONES 119 1039 1928 1MSJP KP 18OMLO 6266 6 906 HO 30 1 194 1919 92 2 MSJP KP 180 MLO i P4073 2 4 701 THO FO osi 144 1 99 1999 MBUPIKP 225 SMB 8 996 2 8 916 2 5 uu 238 67 12 98 68 MSJP KP 225 SMB i 6 002 6 226 2 uM S 145 191 988 MSJP KP 200 MLE 8099 8 457 HO S375 259 20 98 0 MSJP KP200MLO i 9 067 i 9 761 HO DD io 176 94 9 949 M3JP KP 250 SMA 11 906 11728 45 sd 290 184 94 1 MSJP KP 225 SMC 1
18. come in two variants the entry level is a free of charge point to point tool and allows simple parameter editing and storage as well as monitoring and commissioning support while the Pro level has all of this as well as animated control diagrams and extended commissioning monitoring and diagnostic support as well as the ability to program the safety functions The Pro tool also allows the user to connect to multiple drives either over panelbus where the keypad port is used or over Ethernet High resolution high contrast display Multiple display screens supporting graphs bar graphs and Li T ge rh A ia Tren Ta Tai FEE fo USB connection no special leads required Drives and controls motors and mechanical power transmission catalogue 61 Low voltage AC drives ABB industrial drive ACS880 Variants ratings types voltages and prices Typical I O and control connections The ABB industrial drive family uses the same control card keypad and software structure throughout its entire range All I Os are fully configurable to be whatever function is required The diagram shows a typical I O connection The ACS880 uses macros to configure its I O The macros pre define the I O functionality to comply with popular industrial configurations It is also possible to configure the I O manually to any function required The ACS880 control card showing the colour coded terminal strip
19. distributed I O Powerful multitasking MINT programming and other devices 4 axis of closed loop control Integrated digital analogue I O including 4 axis of open loop control high speed registration inputs NextMove ESB 2 step direction outputs Firmware variant allows the controller to Max 8 axis operate as a CANopen DS402 master and control up to 64 axis Number of axis 3 Serial port 3 Order code Differential stepper Single ended stepper MNA RS282 USB N9B202 901W E e aa HS485 USB sui RE Nosso ME PRI RS 282 USB ssi E OTA a Ens 8 RS485 USB NSB204 502W NSB205 502W NextMove PCI 2 Compact high performance PCI bus High speed PCI bus interface motion controller Advanced multitasking MINT or ActiveX 4 stepper axis 4 analogue axis programming max 8 axis Firmware variant allows the controller to Onboard digital and analogue I O operate as a CANopen DS402 master and CANopen for distributed control control up to 64 axis NextMove PCI 2 Number of axis Order code PNP outputs NPN outputs NI MM 0 LL LL ette O oce a POON S Quo m eee a Oo POZO TOUS tae ae eae mind d pO Ub ye ena eee EM co a eee P OO EE Boo Ces enn ees os a 8 3 PCI201 508 PCI201 518 2 User configurable for servo or stepper 3 4 axis servo control and 4 axis stepper Plug in option cards for use with MotiFlex e100 Plug in motion con
20. screw Wall mounted IP21 or equiv minimum O Nema 1 ACS150 O Nema 1 kit O Nema 1 kit Free standing floor standing mE Cabinetbuiby ABB sd D D Direct air cooling Q Water cooling Through panel flange mount Dynamic braking chopper il Range of resistors available from ABB AOS A08150 Dn MCLE QUOD MEE ooa IN cn ts ANN My e R8 ihm cou WM NT ALO KO E eene 4io16kHz ss Motor control DTC open closed loop Sensorless vector e O Se AA s ND NADO NNE ND s Programmability Parameter programming uses dip ACS55 ACS150 0 O Adaptable programming EC61131 programmability Cold configure Program the drive whilst still in its box e e HP Nap Rut ERR y O NESSAS E A NA o US ERRAR EAN A Ne Rea ae a LIMIT E Mega E A A iL uae rc oai Anal psp PESA eee ea ce HA eem 3 w Digital input output 5 1r 1t 3r 5 1r 1t 3r Speed feedback encoder O via add on expansion module Motor thermal protection O configurable O configurable RE STO Gafetorque off s e s T 24V live control panel comms External 24V supply can be connected O MPOW Fieldbuses Modbus O e Fieldbus interface popular networks O Drive to drive link ES P ZZ BAOnet m t O Remote monitoring Report info and status remotely E SREA E SREA Safety options Emergency stop CAT O CAT 1 T V certified hardware Safe torque off SIL2 PL d Safe torque off SIL3 PL e
21. 0 124 7NatVent ACS55 01E 01A4 1 101 037 85 22 183 A 16 185 Nat Vent ACS55 01E 02A21 113 Without EMC filter 018 DA RR AM re AC 0 124 2NatVent ACS55 01N 01A4 1 P98 0 37 9 5 22 KR A 16 65 Nat Vent ACS55 01N 02A2 1 106 Ensure minimum installation space is provided see User s Manual for details Options and interfaces Potentiometer Potentiometer with two switches start stop and forward reverse direction No external power source is needed for the potentiometer connects directly to drive I O DriveConfig programming with no power To increase the number of applications possible with the ACS55 the DriveConfig kit can be used to access an extended parameter set It is still possible to programme in the usual way if these extended features are not required DriveConfig also allows programming in the box without power Drives and controls motors and mechanical power transmission catalogue 27 Low voltage AC drives ABB micro drives 0 37 kW to 4 kW ACS150 Motor control method scalar 200 240 V 1 phase supply 0 37 kW 2 2 kW 200 240 V 3 phase supply 0 37 kW 2 2 kW 380 480 V 3 phase supply 0 37 kW 4 kW What is an ABB micro drive ACS150 he ABB micro drive meets the requirements of OEMs machinery builders and panel builders It is a component that is purchased together with other components from a logistical distributor ABB micr
22. 0 75 kW 56 kW up to 14 000 Nm Ratios 1 5 1 300 1 8 case sizes per housing configuration clamp collar 3 piece coupled integral gearmotor separate input Solid straight hollow output ILH MSM efficiency of 98 percent per stage RHB efficiency of 95 percent per stage All units shipped filled with oil from the factory and are installation ready Optional XT harsh duty seal for operation in wet and dirty environments Class 30 grey iron housings cast with internal ribbing for added strength Options include washdown and screw conveyor configurations Quantis MagnaGearXTR Parallel shaft or right angle configurations available Torque capacities from 32 104 kNm available Global product design to fit all markets Multiple mounting configurations available base mounting swing base mounting tunnel housings Can be used with a variety of soft start mechanisms including VSD and fluid couplings 112 Drives and controls motors and mechanical power transmission catalogue Mechanical power transmission Mounted bearings When it comes to reliable service and low maintenance ABB system our patented Grip Tight adapter mounted eccentric Dodge mounted ball bearings are unmatched in the industry locking collars and D Lok concentric clamp locking system ABB Dodge mounted ball bearings are available in any of our mounted ball bearing proven locking devices our exclusive 65 setscr
23. 01 105A 3 4810 00 5 183 00 MOO O ei RO DO do Ds O sad QM s a ei 435 ACS880 01 145A 3 i 9 330 00 5 703 00 90 169 190 i 161 i9 2L LONE assinada JM i C E 450 ACS880 01 169A 3 7 022 00 7 395 00 110 1206 i110 1196 90 iL 169 E ossi MERE 2910 sss 450 ACS880 01 206A 3 8 162 00 8 770 00 132 1246 i192 1294 1110 i206 1 990 4 PB 2900 9900 e 990 sect AGS880 01 246A 8 9 9 3 00 10 981 00 160 298 160 218 1192 1246 1418 il QOL S 9900 esee 990 see ACS880 01 298A 3 11 533 00 12 141 00 200 363 1 200 i949 160 298 498 4 RO 990 4800 E S 1190 ses ACS880 01 363A 3 14 237 00 14 939 00 200 430 250 400 200 953 545 H9 630 6000 1150 ACS880 01 430A 3 Pd S200 18 029 00 130 overload 125 overload t For fuse selection refer to the hardware manual Weak networks may require aR fuses These fuses are aR fuses ABB does not recommend gG fuses on these larger drives Note Current rating match IE8 motor nameplates Note Prices include keypad EMC filter and SWA gland plates and full manuals 54 Drives and controls motors and mechanical power transmission catalogue Low voltage AC drives ABB industrial drive ACS880 01 Dimensions and options Drive dimensions and weights wall mounted drives Frame size Height IP21 Depth IP21 Width Depth Weight mm mm mm mm kg RI 405 870 I n D a DO O AGE EB a ND 1 O E 10 DN
24. 01A9 4 168 OS sm A B eost 18 L ST50 08E 02M4 4 183 DEMNM JE U aaa oaa 13e ACS150 03E 03A3 4 201 M O E YT pene IMEEM ACS150 03E 04A1 4 220 20 DD HR UNES O E 19 ACS150 03E 05A6 4 915 MMC E 128 4 BL ups ACS150 08E 07A8 4 979 4 8 8 15 4 Ri 20 94 24 ACS150 03E 08A8 4 431 Ensure enough space around the unit refer to the User s Manual for details The drive can be fitted with the NEMA 1 kit for easy wall mounting and convenient protection see user interfaces in ABB machinery drive section page 34 Drives and controls motors and mechanical power transmission catalogue 29 Low voltage AC drives ABB micro drives ACS150 Dimensions I O and options Dimensions and weights Cabinet mounted drives wall mounted drives 3 IP20 UL open NEMA1 Frame H1 H2 H3 W D Weight H4 H5 W D Weight size mm imm i mm mm imm Kg mm mm i mm mm Kg H1 Height without fastenings and clamping plate H2 Height with fastenings but without clamping plate H3 Height with fastenings and clamping plate H4 Height with fastenings and NEMA 1 connection box H5 Height with fastenings NEMA 1 connection box and hood W Width D Depth Options available Input and output chokes Brake chopper resistors all drives in the ACS150 range have integral chopper 1st environment EMC filte
25. 09 NGJP KP250SMB 10 280 10 520 HO 45 5 9 893 982 MGJPIKP2B0SMB 15940 16 514 55 1830 100 938 MBJP KP280SME 18 841 P1635 55 707 104 934 M JP KP 315 SMA 18 118 18 509 5 101 180 944 MSUP KPS16SMA 18 118 18 599 55 708 106 994 MGJPIKP2B0SMC 16514 16 808 HO 5 29 136 042 MSUPIKP2B0SMC 16 008 16 966 HO 75 900 140 087 MGJP KPS15SMB 22 700 23 406 9 866 163 948 MGJPIKP315SMB 21 965 122445 90 1159 168 940 M3JPIP3IBSMO 26 455 f27000 110 1058 201 950 MGUPKP3ISSMO 25 382 125972 110 1419 203 940 MGJP KP S15 MLA 90782 31 422 180 1271 M40 963 MGUP KP 316 MLA 29 019 29 662 182 1004 2501 94 M JP KP 355SMA 95 911 36 873 160 1598 201 95 44 MGJP KP355SMA 35 50 96300 160 2058 303 952 M3JP KP 355 SMB 43 204 44 246 200 1998 350 957 M3JP KP 356 SMB 244566 45 368 200 2870 378 953 MGJPIKP 355 SMC 54 024 54988 250 2404 454 98 7 MGUP KP 365 SMC 85 466 86 430 250 3218 42 054 M JP KP 355 MLB E73908 75 198 315 3032 5 2 057 M JP KP 358 MLB 60 806 70 606 015 4048 584 901 M JP KP 400LA 85 128 88 328 356 3417645 957 MSUP KP365LKA 87 478 80 72 315 4043 684 961 M JP KP 400LKA 85 128 88 328 A00 3846 781 062 M3JP KP 400LA 888 480 f0276 7 355 4002 041 902 M3JP KP 400 LB 190009 fog sas A00 0846 731 062 MGJP KP4O0LKA 88 489 02 176 365 4500 041 902 MGJPIKPAODLKB 90 028 99 548 A50 4823 819 966 M
26. 1257 1280 70 169 187 1 6 305 195 281 7 7 W Width R2 1169 202 239 105 165 191 1 5 1257 1282 105 169 191 19 is e oe ir o D1 Standard depth D2 Depth with MREL or MTAC option H1 H2 H3 H4 H5 STO connections Typical control connections The ACS355 has a dual channel STO safe torque off input as standard certified to BS EN 62061 and BS EN 13849 1 X1C STO P3 PIS switch pOUTI O D s 2I mA l OUT2 Ground fee cates Boren on fhe IN1 lt der ard N24 0 20 mA Ground cable E Screen at Options available sourcing end Input and output chokes puat sua Brake chopper resistors all drives in the ACS355 range have integral chopper 1st environment EMC filters footprint style DI configuration Low leakage EMC filters 30 mA leakage NPN connected sink FlashDrop programming in the box without power Fieldbus modules NEMA kit allows installations to be neater and provides mechanical support for glanded cables For connections to relay and ag DUCROLIT raber do user Traci An extensive range of user interfaces is available please see following pages P66 pressure relief valves Drives and controls motors and mechanical power transmission catalogue 33 Low voltage AC drives ABB machinery drive ACS355 User interfaces Assistant control panel J400 Features a multilingual alphanumeric display for easy drive programm
27. 19 RONO Drives and controls motors and mechanical power transmission catalogue 37 Low voltage AC drives ABB general purpose drive for fans and pumps ACS310 User interfaces Assistant control panel J400 Features a multilingual alphanumeric display for easy drive programming The control panel has various assistants and a built in help function to guide the user It includes a real time clock which is used during fault logging and in controlling the drive such as start stop The control panel can be used for copying parameters for backup or for downloading to another drive A large graphical display and softkeys make it extremely easy to navigate Basic control panel J404 Features a single line numeric display The panel can be used to control the drive set the parameter values or copy them from one drive to another Panel cover Relay extension module L511 Add an additional three relays to the ACS310 to allow greater use of the PFC program Fits behind the keypad FlashDrop Programme the drive whilst still in the box with no power Perfect for OEMs and machine builders FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting It gives the possibility to hide selected parameters to protect the machine The tool stores 20 parameter sets which can be moved between a PC and a drive Safe programming during machine building production for unskilled staff
28. 32 383 i 315 11009 033 06 7 M3JP KP 355 SMB 754138 55491 250 1004 437 959 MBJP KP 355 SMA 99919 41 041 355 1136 008 95 7 M3JP KP 355 SMB 58 202 59404 315 2021 551 99 9 MBJP KP 355 SMB 50 398 51459 400 11280 1017 i 969 MBJP KP 359 MLA i 64 482 65 776 355 2279621 95 9 M3JP KP 355 SMC 56 749 57 874 i 490 11440 i TAS 97 1 MBJP KP 859 MLB i 72057 73 361 400 2965 1 05 963 iMSJP KPS95 MLA 63 802 09246 900 1 1001 1827 96 9 M3JP KP 355 LKA i 09 883 85 176 450 12804 1780 968 MSJP KPS95 MLB i 10 948 E224 ss 960 11 09 1994 i 91 2 MBJP KP 400 LA is 115 256 118 029 500 3204 865 970 MSJP KP355LKA 78 024 2 BIBI s 960 11 99 i949 97 2 MSJP KP 400 LKA 115256 118 623 560 3586 082 3 968 M9JP KP400LA 89 425 91 086 2 630 12014 11048 97 4 M3JP KP 400 LB 1 126 000 130 485 500 3586 082 968 MSJP KP400LKA P89425 91 086 630 2014 11048 97 4 MSJP KP 400 KB 126 000 190 485 630 4034 1077 970 MSJP KP4001B 100671 104 357 i TIO 12269 1180 197 5 MSJP KP400LC iL 142 000 147 000 630 4034 1007 970 MSJP KP400LKB 100 671 104 357 2 710 2269 1180 97 5 M3JP KP 400 LKC 142 000 147 000 710 A047 11227 197 1 M9JP KP4001C f104698 P108531 71
29. 939 00 90 165 75 457 75 1182 1264 RO 200 2800 05 ACS800 31 0100 3 13 251 00 Other ratings and voltage ranges available 230 V 500 V 690 V Price on application Price includes 2nd environment EMC filter and control panel Prices for low harmonic cabinet drives ACS800 37 available on application T For fuse selection refer to the hardware manual Weak networks may require aR fuses Drives and controls motors and mechanical power transmission catalogue 63 Low voltage AC drives ABB industrial drive other variants ACS800 amp ACS880 Dimensions and options Dimensions and weights ACS800 31 Frame H Wo iD Weight size 3 mm 3 mm 3 mm 3 Kg R 49180 2265 390 102 i R6 970 300 440 100 Height includes cable box one enclosure no external items Options for ACS800 31 wall mounted UK gland box to accommodate SWA cable Different levels of EMC compliance SIL2 safe torque off interface unit mounts outside the drive Coated boards standard Extended warranty Marine certification mounts and kits Options for ACS800 37 cabinet built Being cabinet drive all of the options available for ACS800 31 are also valid as they fit inside the cabinet Additionally the cabinet drive can be fitted with IP21 IP22 IP42 IP54 IP54R variants no IP55 Emergency stop variants Motor thermistor relays ATEX approved motor protection Marine construction UL approved components Various types of cable
30. ACS850 ACQ810 PC tool 0 37 kW to 560 kW 0 37 kW to 500 kW Direct torque control DTC Bookshelf design saves P20 enclosure for for precise open and closed space installations in compact loop control Direct torque control spaces Built in safety features for DTC for premium motor Built in pump features simplified configuration control as standard and protections through Communication with all major Designed specifically to Intelligent Pump Control automation networks integrate into a machine and supported by DTC Removable memory unit for environment motor control easy drive commissioning Solution programming Advanced programming and replacement included tool for fine tuning the Energy optimiser and energy STO as standard drive to meet your process requirements STO as standard efficiency information for monitoring and saving energy STO as standard HS E Ko SEE See details on page 47 See details on page 52 See details on page 74 12 Drives and controls motors and mechanical power transmission catalogue IE4 SynRM Cast iron frame 160 to 315 7 5 KW to 315 kW AO percent lower losses compared to induction designs No magnets Cool running rotor Improved bearing system reliability Easy to service Simple to retrofit on induction motor applications due to identical physical size High Output SynRM Aluminium frame 90 to
31. By default not in use 0 4 20 mA Ri 100 ohm las By default not in use O 4 20 mA Fieldbus E e o 8 AI3 R 1000hm Me The ACS800 supports an F P T AT AOI Motor speed 0 4 20 mA 0 motor ae E i AO1 nom speed R lt 700 ohm extensive list of fieldbus j bee E E AO2 Output current 0 4 20 mA 5 0 motor modules for connectivity to E T a AO2 nom current R lt 700 ohm industrial networks me i I O expansion ACS800 can be fitted with a nim a large range of analogue and T r d Constant speed select digital 1 O modules to expand its AR r DI6 Constant speed select I O bili As 24VD 24 V DC max 100 mA capability i DAV z H 9 Digital ground DriveWindow PC Tool d x 10 Digital ground DriveWindow is a high specification high speed ES Auxiliary power supply output non isola commissioning maintenance f ted 24 V DC 250 mA and monitoring tool for the ACS800 drive range It operates over an optical fibre link Drive a requires an RCDO module j Relay output 1 ready Relay output 2 running DriveAP PC Tool m DriveAP allows access to the ACS800 adaptive block Lips 4 Relay output 3 fault 1 programming environment Drives and controls motors and mechanical power transmission catalogue 6 Other drives accessories
32. DS AO 208 eA LLL 185 ss ARCU 096 eee 208 BA BB Ls RO cesta 26 is 969 ses 251 S87 E PA nice 860 ed 600 see 1204 4969 BB ss A cee GOS ede 681 sse 300 is 966 O R9 955 680 980 413 98 H1 Height with cable entry box H2 Height without cable entry box Width and depth with cable entry box Frame size Height IP55 Width Depth Weight mm mm mm i kg PY NN NI NEM MM MEN R2 9 V V LU Te EBD iS Lu R3 1825 sss SOE io MTO uiai 208 494 io 185 ses PO BO DUM MN LMMEN S ME 2 E SO 880 1284 4428 88 R8 163 us 00 AO a E R9 955 380 ATT 100 Options ACS880 01 is a wall mounted drive so all of the options fit inside IP55 variant Can be ordered without covers for cabinet installation Extensive range of expansion I O options Extensive range of motor feedback devices Extensive range of fieldbus options EC61131 CODESYS environment Built in safety option module T V approved UK gland box to accommodate SWA cable Different levels of EMC compliance Extended warranty All ABB industrial drives use the same common options and user interfaces These are detailed on page 61 he IP55 variant is designed to occupy the same physical space as the IP21 unit thus minimising wall space required to support this module The drive has three slots for I O and fieldbus expansion and one drive to drive serial communication link m P2 IP21 H IP55 Highly com
33. Door mounting kit ACS H Q AP EXT The keypad can be mounted onto a panel door using a two part kit The kit includes a CDPI which is mounted onto the drive then the DPMP 02 pictured is mounted onto the door and a CATS cable is used to connect cS 5 between the two 42 Drives and controls motors and mechanical power transmission catalogue Low voltage AC drives ABB drive for HVAC 0 75 kW to 355 kW ACH550 Motor control method scalar vector speed and torque open and closed loop 208 240 V 3 phase supply 0 75 kW 75 kW 380 480 V 3 phase supply 0 75 kW 355 kW What is an ABB HVAC drive ACH550 is a dedicated low voltage AC drive for heating ventilation amp air conditioning HVAC applications The drives are designed to meet the HVAC market requirements including harmonics and EMC standards and for easy integration with building management systems straight out of the box They feature built in control programmes specifically designed for HVAC applications like cooling tower fans supply and return fans and booster pumps and condensers With built in PID control native BACnet communication timers real time clock and a calendar ABB HVAC drives provide flexible solutions for a wide range of HVAC needs Where can it be used ABB HVAC drives make maintaining a buildings comfort zone easy quick and energy efficient The drives control the speed of pump fan and compressor motors used in air handling u
34. E E at SS SS SS lt er ND Installation and commissioning While many customers have the resource to undertake installation and commissioning on their own the Authorised Value Providers offer professional installation and start up services Operation and maintenance From site surveys to preventive maintenance and reconditioning of drives and motors ABB has all the options covered to keep its customers processes operational Upgrade and retrofit An existing ABB drive or motor can often be upgraded to the latest model to improve the performance of the application Replacement and recycling Authorised Value Providers can advise on the best replacement drive or motor while ensuring that the existing assets are disposed of in a way that meets all local environmental regulations Entire value chain services The main services available throughout the entire value chain include Training Technical support Contracts Drives and controls motors and mechanical power transmission catalogue 7 8 Drives and controls motors and mechanical power transmission catalogue Drives and motors packages Introduction 10 Synchronous reluctance motor drive package 12 IE2 amp VSD motor drive package 14 ATEX compliant motor drive package 16 Cooling tower direct drive motor package 20 Deck winch motor drive pack
35. EROII 2 0880 s DO io TM 196 1999 MBUPIKP 225 SMO 10617 11 018 H0 90 999 1 1100948 LMSJP KP 290 SMA 1 P8094 E9109 Bi BIO 19 98 9 M3JP KP 225 SMD i 12 009 12 049 H0 95 i 994 MOT 948 M3JP KP 225 SMD i 82111 59011 HO O iss 240 80 io 94 9 MBJP KP 280 SMA ii 19 329 2 15 841 62 400 118 980 i MSJP KP 225 SME i 9 360 10 282 HO d o 241 129 294 0 MSJP KP 250 SMB 14 318 14815 HO0 79 482 194 1945 i M3JP KP 280 SMA 11 404 EINST 90 us 288 DL ER 94 6 MSJP KP 280 SMB 20 043 20 088 19 489 188 948 M3JP KP 250 SMB oe 10 729 11 225 HO enu MER AER 94 0 MSJP KP 250 SMC 116018 17 041 HO 86 i 996 199 94 1 M3JP KP 250 SMC 12 875 13 470 2 HO MO 1392 194 949 M3JP KP 315 SMA 24210 24690 90 9 9 199 1941 MSJP KP 280 SMB i 15 714 2 16 199 5 MO i992 1189 i 95 1 iM9JP KP 280 SMC 22 766 29249 HO amp 110 7060 194 95 1 MSUP KP 315 SMA 17 999 18999 188 1222 eet 95 1 M3JP KP 319 SMB 28 699 29 178 110 1 07 1194 1991 MSJP KP 280 SMC 17 799 18 279 HO 160 i918 i200 222 95 4 M3JP KP 315 SMC 32 545 93025 136 947 282 199 4 MBJP KP S15 SMB f21905 22 445 200 040 i395 99 7 i MSJP KP 315 MLA 5 940879 413601 160 11027 204 199 0 MSJP KP STS SMC 24 210 24 690 2 290 1900 i493 99 1 MBJP KP 359 SMA 44 590 45 823 200 1285 301 956 MSJP KP 315 MLA i 91 904
36. IP54 and IP66 The panel mounting kit enables mounting of control panels on cabinet doors These kits include a 3 m extension cable a gasket mounting screws and a mounting template two versions are now available IP54 and IP66 The IP66 has an additional keypad membrane cover FlashDrop A powerful palm sized tool for fast and easy parameter setting ideal for programming many drives Programming in the box unpowered Ideal for OEMs as programming can be left until the moment before commissioning or at the end of the production line making it a safe option Fieldbus modules and fieldbus An extensive range of fieldbus modules Wc eom a amus are available to allow connection to all te i E i the major industrial protocols The drive A dfi i has an RS485 Modbus interface built in i E ne Ru DriveWindow Light PC tool DriveWindow Light is a parameterisation and commissioning tool used to set up and commission the drive Monitoring and a ta diagnostic facilities are included as well as Em a local control panel Wizards are included d m ER to guide the user through the most commonly performed tasks 46 Drives and controls motors and mechanical power transmission catalogue Low voltage AC drives ABB drive for water and wastewater 0 37 kW to 500 kW ACQ810 Motor control method DIC 200 480 V 3 phase supply 0 37 kW 500 kW What is an ABB drive for water and wastew
37. V 1 1 1450 kW 3 ph 500 V 55 1850 kW 8 ph 400 V 0 55 1400 kW 3 ph 500 V 1 5 1850 kW 3 ph 690 V 45 2800 KW 3 ph 500 V 0 55 1400 kW 3 ph 690 V 5 5 1900 kW O ph 690 V 4 2200 kW O 5400 kW O gt 400 kW 800 11 800 14 880 17 e 800 31 e 880 37 0 O remove EMC screw remove EMC screw O remove EMC screw remove EMC screw remove EMC screw e 0 O O 9 0 O O I 800 04 R7 8 O O E E a E l E A B Frame e e e O O m e a o l G frame 800 04 R7 R8 800 14 O A E frame 800 04 R2 R6 e 04 e e G1 G2 frame 800 01 02 11 31 e 01 a e E 2 E E O 2 euis O IP54 O 800 01 11 31 IP55 O O 01 IP55 0 0 e 800 04 e 04 0 e 0 e 01 e 550 02 e 800 02 0 YX Y 0 T X 7 e EROR EE dx UN variable speed fan e e 9 e Fan variable speed LC range OO IP54 drive O IP54 drive O 800 04 O 0 to 22 kW li thereafter to 11 0 kW E thereafter O O O iut e SUPE M pd e d e matr p det 2 Ae E A A E T a EE operi ALC de A a vetta A 0 0 e e e m O aes M e e e s 0 0 0 9 0 0 later e Drive AP Drive AP Drive AP RERO a ERN S E ENAN CUE COR ER cea assistant panel boss assis
38. Wh _ Fe B z contact ABB for information e WE Drive range ABB micro drives ABB machinery drives ABB general purpose drives ACS55 p26 ACS355 p31 for fans and pumps ACS150 p28 ACS310 p35 Voltage amp power Details or additional notes ACS55 1 ph 100 120 V 0 18 0 37 kW 1 ph 200 240 V 0 37 2 2 kW 1 ph 200 240 V 0 37 2 2 kW 2 E 1 ph200 240V 0 48 2 2 KW i 3 ph 200 240 0 37 11 KW 3 ph 200 240 V 0 37 11 KW ACS150 3ph 380 480 V 0 37 4 0 kW 3 ph 380 480 V 0 37 22 KW 3 ph 380 480 V 0 37 22 KW Other rectifier options 12 pulse diode assume 6 pulse as standard Low harmonics regenerative 4Q Low harmonics non regenerative 20 Common DC link connectability EMC compliance No EMC filter or remove EMC screw remove EMC screw remove EMC screw EN 61800 3 2004 2nd unrestricted C3 O 1st restricted C2 E ACS150 E El st unrestricted C1 0 ACS150 Harmonic filter choke active Choke AC or DO E l E E EN 61000 3 4 Swinging choke better harmonic performance l l OW Ramonic O Enclosure class IP00 IP20 9 6 0 IP21 or near equivalent O Nema 1 ACS150 O Nema 1 O Nema 1 31922 IP42 IP54 IP54R IP55 ORRU AN E RR O E A A O A AAA A NC Module panel mountable IP20 minimum DIN mount screw DIN mount screw DIN mount
39. a ready made cabinet or it can provide system integrators with a comprehensive range of power modules and mechanical kits to build bespoke cabinets for end clients Multidrive cabinets 1 5 kW to 5600 kW P21 as standard IP42 as option High packing density with 16 inverter units up to frame size R2i can be installed into one 1000 mm cabinet Diode bridge that is highly reliable with high power density Fast connectors for motor cables in the bottom part of the cabinet making installation easy Integrated safety including safe torque off STO as standard with several safety functions as options Coated boards as standard Braking options DC fuse disconnectors DC fuses or DC fuse switch including charging circuit for inverters Cabinet light and heater options Highly efficient thermal handling as heat loss of each inverter unit is guided to the back of the cabinet All cabinets are their own separate compartment Long lifetime capacitors and high efficiency cooling fan with speed or on off control T V approved emergency stops ACS880 user interfaces described later For further information see Technical Catalogue 3AUAO0001 15037 Multidrive modules 1 5 kW to 2200 kW A range of IP20 modules and IPOO kits to generate bespoke multidrive systems built into system integrators own panels Modules have no rectifiers they are inverters only and range in frames from R
40. accessories and services Medium voltage AC drives ABB offers a complete range of medium voltage AC drives for speed and torque control and for the starting of large AC motors The drives feature an arc resistant design that protects workforce and goods from electric arcs Certified functional safety features and an integrated DC grounding switch ensure safety and reliability Series ACS1000i Single drives 315 kW to 2 MW Output voltage 2 3 kV to 4 16 kV Air cooled 24 pulse drive with integrated input transformer Retrofit ready for existing motors suitable for most MV applications Integrated output sine filter for pure sinusoidal voltage and current output Offshore cabinet versions available Series ACS1000 Single drives from 315 kW to 5 MW Output voltage 2 3 kV to 4 16 kV Air cooled 315 kW to 2 MW and water cooled 2 MW to 5 MW versions Retrofit ready for existing motors suitable for most MV applications Integrated output sine filter for pure sinusoidal voltage and current output Offshore cabinet versions available Series ACS2000 Single drives air cooled from 250 kW to 3 2 MW Output voltage 4 16 kV to 6 9 kV Active rectifier unit or 24 pulse diode front end for minimal line side harmonics Regeneration and power factor correction with active rectifier l Direct to line versions for operation without an input transformer Optional integra
41. after it became clear that certain manu facturers were intentionally contravening the spirit of EU MEPS The amendment did not change the scope of EU MEPS but instead clarified the original spirit of Regulation EC 640 The main changes are shown below 6 6 06 6 0 6 6 6 9 6 0 0 0 0 6 6 06 0 0 0 O0 6 O0 0 0 6 0 0 9 6 O0 0 6 0 0 9 9 O 0 0 9 0 0 6 9 O 0 6 6 0 0 0 6 6 0 0 6 0 0 6 6 9 0 0 0 0 0 6 0 0 0 0 5 6 6 6 6 0 0 6 6 6 0 6 0 6 06 6 6 0 0 6 0 0 06 6 6 0 0 6 0 0 6 6 6 0 0 6 0 0 6 9 0 0 9 6 0 06 9 6 0 6 6 6 0 0 6 0 0 6 9 6 0 06 0 0 6 6 6 0 0 0 0 6 0 4 0 6 0 o 0909206206206062062929202020620206206029020202060206206020602962920202062020206029029020206020206020602060292092020620620206020o029292060206202020602020920062062020602020290062902920202929006090292909 cocos cc osso secou 00 00 0000000 cooo ooo 0 UC 0000000 0 0000 0 0 00000 0 0 0 0 0 0 0 0 0 0 In the case of small motors ie where the rating plate is small only the effciency for 100 rated load to be shown Drives and controls motors and mechanical power transmission catalogue 87 Low voltage AC motors Process performance motors What is a process performance motor Process performance motors are the flagship of ABB s standard low voltage motors This range provides the most comprehensive versatile set of motors for the process industries and heavy duty applications which are dependent on continuous reliability lowest possible environment
42. allowing for automatic duty assist standby schemes to be implemented Energy efficiency counters real time clock Energy optimiser optimises the motor control for the application to run with minimum energy requirements Load analyser for optimised dimensioning Where can it be used For more details please refer to Technical Catalogue 3AUA0000051082 of the drive motor and process The ABB general purpose drive s software features are ideal Embedded Modbus RS 485 fieldbus for solving the challenges and issues surrounding pumping interface in general and those of water and wastewater in particular FlashDrop tool for fast parameter setting The drive is designed to compliment the features offered without mains power by the industry specific products for water and wastewater see page 47 Feature Advantage Benefit Pump and fan control PFC One drive controls several pumps or fans and eliminates the need for an external Saves cost of additional drives and external PLC feature to control pumps programmable logic controller Longer life for pump or fan system while reducing maintenance time and and fans in parallel Interlock function enables one motor to be disengaged from the mains supply while costs Maintenance can be carried out safely without stopping the process others continue operating in parallel l Soft pump and fan control Reduces unwanted pressure peaks in pumps and pipelines when a
43. and mechanical power transmission catalogue 93 Low voltage AC motors Explosive atmospheres There are systems in place worldwide to classify explosive atmospheres by zones according to the risk posed by explosive gas G or dust D MOOO 168 MOOO 169 Ex d e Il amp Gb Ex e Il Gb Expl Gb Ext Db co N Ex nA Il Gc Ex t Ill Dc e Classification of explosive atmospheres according to CENELEC and IEC The following standards define areas according to the presence of gas or dust in the atmosphere IEC EN 60079 10 1 Gas IEC EN 60079 10 2 Dust Standard 3 Installation Atex Directive Main motor IEC 60079 0 Zone acc to 94 9 EC Protection EN 60079 0 IEC 60079 10 x Types EN 60079 10 x Group EPL Protection level Zones Equipment group Equipment category Ma tU EYR ii NA mm Mines Mb high Mines M2 a a VEYA ess eee O tai a e a Gas BD MIM D era Surface O l Ex dExde EX p Exe i Gc enhanced 2 9G EX nA i Dai Neyhigh os O O X Dust DD MM A ne T RENE LEXIBIPOS sss DE enhanced z 3D Extc IP 65 IP 55 94 Drives and controls motors and mechanical power transmission catalogue Low voltage AC motors Explosive atmospheres To ensure equipment can be safely used in potentially ignition the equipment of the gas mixtures concerned and in explosive atmospheres the explosive atmospheres where
44. and services Servo drives 70 Motion controllers 72 ABB motion control drive and ABB machinery drive module 74 Medium voltage AC drives DC drives 76 Power quality filters PQF 77 Remote monitoring and support options 78 Software tools 79 Life Cycle Assessment service and training 81 Drives and controls motors and mechanical power transmission catalogue 69 servo drives Analogue PTO PowerLink and EtherCAT options MicroFlex Analogue Compact motion control drive for single and three phase operation 10 V analogue speed torque demand or pulse direction inputs Choice of resolver feedback or incremental encoder SSI Pulse train control inputs compatible to pulse train output PTO module FM562 for AC500 and AC500 eCo Compact motion control drive for simple analogue or PTO control Series MicroFlex Analogue 1 or 3 phase operation 105 250 V AC 3 6 and 9 A rms P20 enclosure for cabinet installation UL open Auto tuning and anti resonance digital filters Suitable for single drive and multi axis systems Controls rotary and linear AC servo motors Options Space saving footprint EMC filter Brake units For further information see flyer ABB motion control drives MicroFlex brushless AC servo drives code 3AUA0000123110 EN MicroFlex e100 Compact motion control drive for single and three phase operation Ethernet Power
45. controls motors and mechanical power transmission catalogue 77 Other drives accessories and services Hemote monitoring and support options Remote monitoring overview Ethernet adapter for local communication Hemote monitoring is the reporting of information back to MOXA the user from a remote station or location Typical remote MOXA module provides remote access monitoring information can include to a single individual drive The module Energy consumption and savings connects to the drive via an RS232 Motor condition connection to the keypad panel port of Warnings predictive maintenance the drive It is a low cost point to point faults and alarms remote monitoring device MOXA is ideal Diagnostics as a point to point device over which Monitoring actual values and commissioning tools can be connected to the drive from a parameters remote location so diagnosis of faults and problems Parameter access is possible but is are possible not the primary function of remote monitoring High speed drive monitoring remote diagnotics DriveMonitor Ethernet adapter for ABB machinery drives and ABB DriveMonitor is a service tool standard drives which can be fitted to any SREA 01 ABB industrial drive in case Ethernet adapter provides remote of site problems and issues monitoring access for up to 10 drives 2 It uses high speed optical It connects to the drive s via an RS485 connections to the dr
46. drive or can be mounted next to the drive on the end of a plug and socket cable easy to install and mount Fieldbus interfaces dra em Extensive range of plug in fieldbus interfaces Er E allowing connection to Profibus DeviceNet DER c CanOpen Modbus RTU ProfiNet and Ethernet Mus p DriveStudio PC tool DriveStudio is a parameterisation and commissioning tool used to set up and commission the water and wastewater drive Monitoring and diagnostic facilities are included as well as a local control panel Wizards are included to guide the user through the most commonly performed tasks DriveSPC PC tool DriveSPC Solution Program Composer allows access to the extended programming area of the ACQ810 Application specific IEC 61131 solution programmes can be generated and stored inside the drive This way the drive can be tailored to the application and fully utilise the extended I O and removes the need for additional equipment 50 Drives and controls motors and mechanical power transmission catalogue a _ lt i o a 2 DO SS SS CRE Drives and controls motors and mechanical power transmission catalogue 51 Low voltage AC drives ABB industrial drive 0 55 kW to 2800 kW ACS880 Motor control method DTC or scalar 208 240 V 3 phase supply powers dependent on range 380 415 V 3 phase supply powers dependent on range 380 500 V 3 phase supply powers dependen
47. either from a keypad or from a PC tool The PC tool used with ACS880 is Drive Composer 32 drives can be connected onto a panelbus The panelbus can be used to communicate to many drives using the keypad or the Composer Pro PC tool User interfaces he ACS880 04 can be supplied with a keypad door mounting arrangement which requires a single rectangular hole for the cabinet door Please refer to page 61 for details of the other ACS880 common user interfaces Drives and controls motors and mechanical power transmission catalogue 57 Low voltage AC drives ABB industrial drive ACS880 07 Variants ratings types voltages and prices Cabinet built single drive 45 kW to 2 800 kW 380 690 V P21 as standard IP42 and IP54 as options 250 kW based on a single module including rectifier and inverter Coated boards as standard TUV approved safe torque off STO to SIL 3 PL e standard TUV approved emergency stopping options Extremely compact internal swinging gate for control options minimises cabinet size but ensures easy access Internal customer wiring is redesigned to give easier access with pluggable connectors included Drive module can be extracted using a set of maintenance rails Factory built cabinet with EMC and thermally type tested for trouble free operation Extensive range of standard options that are increased to incorporate the most popular engineered op
48. i A nml 86 M9BP100LA i1 944 1 s 612 Di Ae aA MSBP 100 MEA i P612 1s 600 3 OB E ones 971 MSBP 100MLB BOIS i P693 ES 183 15 881 1 MSBP TI2ME 1 BL IS s P888 4 24263 i 5 si 866 MSBPTIZME i AOI E P828 DO es 181 49 892 i MSBP 182 SMG ii P953 E1092 DE 1 TRO iude 89 6 MSBPISZSMB i 978 P1047 PO nee 1814901 MSBP 132 SME 1 P1149 E1294 PB 1 49 sss a 90 4 MSBP 182 SME ii 1 205 ENZA O s 186 92 0 MSBP 160 MUA Phara ERAO Mi sd 205 i 92 2 MSBP 160 MLA ill P1208 1 390 1 2 o 29 3 292 9 M9BP 160MLB 1 P1912 MB ADM ois 260 i 92 6 MSBP 160 MLB i 1 918 1 129 109 cua OL ci 90 8 98 1 MSBP 160 MLO i P1846 P1907 185 U 949 i 95 3 MSBP 180 MLA il 1 866 1 986 P OR 952 1992 MSBP 180 MLA i 2 229 EBS 22i mm AE cute 95 3 MSBP 180 MLB il 2 229 2 314 L Sn 931 I MSBP 200 MEA 2861 2 081 OU nd a USAR y 946 i 944 M9BP200MLA i 2 896 3 052 ES Ti oun 619 1947 MSBP200MEB i PA166 E4997 37 1298 1 694 i 949 MS9BP225SMA i 3 899 4 064 D NC 68 199 MSBP 225 SMA io Poe4 EDASI 49 D i 909 i 95 2 M9BP225SMB il 4 923 4 149 D oed U M 95 6 ii 99 2 MSBP 290 SMA ii P6290 6 461 ACC E 969 i 95 4 MSBP290SMA ii 5 409 9 666 E 2o NN Y c NT 959 M BP 280 SMB ii 7 920 EB Si 462 ci TOO caes 99 7 MSBP 280 SMB i P692 7 158 aa 208 i o ee 99 7 MS
49. inputs 2 x A 1 E i i Analogue outputs 2 x AC Modbus Drive to Drive link Safe torque off STO User interface PC tools control panel Motor connection m Shady be Il T lipbaaa Li E E m rap Communication options Fieldbus Removable memory unit option Hi i Drives and controls motors and mechanical power transmission catalogue 49 Low voltage AC drives ABB drive for water and wastewater ACQ810 User interfaces Assistant keypad For easy drive programming a detachable multilingual alphanumeric Assistant control panel is offered as standard The control panel has various assistants and built in help functions to guide the user It includes a real time clock which can be used during fault logging and in controlling the drive such as starting and stopping The control panel can be used for copying parameters for back up or for downloading to another drive A large graphical display and softkeys make it extremely easy to navigate Local Remote indication Motor rotation indicator Speed reference Actual value 1 Speed selectable Actual value 2 Output current selectable Actual value 3 Process value selectable Softkey 2 function Real time clock Softkey 1 function Keypad display can display any of the drive parameters The display can be three lines as shown here or two lines parameter name with value or bar graph display
50. list of Rittal parts required 56 Drives and controls motors and mechanical power transmission catalogue Low voltage AC drives ABB industrial drive ACS880 04 Dimensions and options Dimensions and weights for drives modules Basic module dimensions no shrouds or panels Framesize Height H1 Height H2 Width W1 Depth Weight no pedestal mm mm mm mm kg DO ee 1462 1941 11837 1900 o sss 161 ss R11 1662 1741 1537 950 506 199 Numbers in brackets to top of shroud Module dimensions including the cable panels H381 S S m Ron ii Pa ih TS nr PON no pedestal mm mm mm mm kg O atentos I ES J406 ain o CA puedes 161 su R11 1741 1616 929 506 199 Options ACS880 04 is a cabinet mounted drive so the options are designed to complement cabinet installation Cabling is arranged to come in at the top and motor out at the bottom Standard offering comes with plastic IP20 shrouds for input and output and motor terminals are supplied with full sized terminals allowing for parallel motor cables The standard configuration is also supplied with a separate control unit and keypad Option H370 requests full sized terminals on the input power connections allowing for parallel mains cables Option H381 request full cable panels which bolt onto the side of the module and onto the side of the cabinet wall replaces the standard IP20 shro
51. machine Drives and packaging badged to your design builders logo and name RoHS compliance Compliance achieved during 2007 Environmentally friendly drives For details of FlashDrop see user interfaces in ABB machinery drive section page 34 28 Drives and controls motors and mechanical power transmission catalogue Low voltage AC drives ABB micro drives ACS150 Ratings types voltages and prices 200 240 V 1 phase supply voltage Nominal Nominal output Max output Frame Fusea Heat Cooling Type List Price current 3 3 Type gG dissipation requirements kW A A W mesh i 080 eA IDEM RO 10 26 Nat Vent ACS150 01E 02A4 2 100 O antena MM MU A E NNNM 2 MBM San EE uds B 1 20 i11 i24 LiACS190 01E06A7 2 147 VO da IRE R2 DD VLLL V V Al EACSTSO OTE O7AS 2 109 22 98 72 Ro 135 96 1 ACS150 01E 09A8 2 198 Ensure enough space around the unit refer to the User s Manual for details 200 240 V 3 phase supply voltage 3 phase 240 V is available for customers supplying the North American market Please enquire for details 380 480 V 3 phase supply voltage Nominal Nominal output Max output Frame FuseA Heat Cooling Type List Price current 3 3 Type gG dissipation requirements kW A A iW m h E E A ONMEER PUNK PO WO 111 sNatVent ACS150 03E 01A2 4 159 0 99 sse 19 scd PO sn 10 sss 16 NatVent ACS150 03E
52. markings cabinet heaters door furniture and lighting etc sine filter fitted to output for older motors Top or bottom cable entry for either motor or power cables UK gland plates for SWA cables 110 V control inside the cabinet Additionally ABB can accommodate any specialised option or feature by using its in house application design team SIL2 PL d safe torque off interface Coated boards ACS880 37 cabinet built options and user interfaces The ACS880 37 is part of the all compatible ACS880 range It follows the same build format and options as the ACS880 07 see page 58 and has the same ACS880 user interfaces see page 61 Ratings and dimensions for larger variants available on H request j 1 j i L 7 lii User interfaces All ACS800s use the same common options and user interfaces these are detailed on page 67 The drive has two slots for I O and fieldbus expansion and one slot for an optical interface an additional mother board can also be added giving three more slots I O modules can be chosen from analogue expansion digital expansion encoder and resolver feedback options Fieldbus modules are always fixed to slot one and all of the major industrial fieldbus modules are available The drive can be ordered with specially designed application specific software variants There are 11 variants available in all for example crane master follower winder control et
53. motor drive package ABB offers motors and drives for anchoring and mooring winches RoRo gate ramp winches and tugboat winches A deck winch motor drive package consists of an ABB low voltage marine motor with mechanical disc brakes and an ABB industrial drive ACS880 Both are designed to stand up to the operations and installations found on many sea going vessels Our marine certified motors and drives fulfil marine and offshore requirements and the design and operation comply with regulations from all major classification societies Our electrical drive solutions improve reliability and give you many advantages over hydraulic systems They enable more precise rope control and reduce operating noise No hydraulics means no hydraulic fluid concerns less parts reduced installation space and reduced maintenance needs Control stand ABB industrial drive ACS880 integration Built in winch control program Connect up to The combination of DTC and winch control program eliminate the need for three control motor shaft encoders and load cell sensors in the winch gearbox stands and one Ensures smooth winch start up eliminating the motor start up voltage and wireless radio Current peaks on the ship s electrical network controller to a Dynamic braking with integrated brake chopper and external braking resistor single drive Stepless speed and torque operation reduces winch noise Connect via Direct bulkhead installat
54. present energy usage whether the application would benefit from variable speed control payback time if an investment is made in new motors carbon dioxide emission reductions along with many other key facts and analysis ABB also engages with the plant s process engineers to determine the exact design criteria for the various processes This gives ABB a clearer understanding of how the process is meant to operate and its critical design operating points thereby ensuring that a properly dimensioned motor is selected An action plan is prepared usually comprising an Executive should a replacement be deemed necessary P Pe y USE Summary and a detailed Engineer s Report highlighting applications that can save the most The figures will normally be translated into monthly savings and there will be detailed recommendations for implementation 2 The Appraisal An ABB engineer or one of ABB s Authorised Value Providers partners visits the end user to inspect the selected motors get an understanding of the plant the inventory of spare motors energy and maintenance plans It is not unusual to find that an old motor can be 1 5 percent lower in efficiency compared to a new premium efficiency variant If that motor is running continuously then you can achieve a typical payback of between two to three years should you wish to take the decision to scrap the motor prior to failure Benefits n just half a day an ABB engineer can assess u
55. service personnel With ABB University you can enrol onto either e learning or classroom based courses Please call 01785 285939 or visit www abb co uk abbuniversity Drives and controls motors and mechanical power transmission catalogue 81 Uta al i us SONS ES LM ESA ST TUL A T7 A S N Es Vj DN 82 Drives and controls motors and mechanical power transmission catalogue AC motors Low voltage AC motors overview 84 European MEPS for low voltage motors 86 EU 4 2014 main changes and exclusions 87 Process performance motors 88 General performance motors 91 Explosive atmospheres Flameproof motors 96 Optional extras for low voltage AC motors 98 NEMA motors 100 Central motor stock Menden Germany 101 High voltage AC motor range 103 Low voltage AC motor services 105 Motors and generators services 108 Drives and controls motors and mechanical power transmission catalogue 83 Low voltage AC motors olzes and ratings Sizes 56 450 General performance motors page 93 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 IE2 aluminum motors IE2 cast iron motors IE3 cast iron motors Process performance motors page 90 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 IE2 aluminium motors IE3 aluminium motors IE2 cast iron motors IE3 cast iron mot
56. specific cases the gas group must be known e g flame the equipment is installed must be known The temperature proof protection class of equipment must be compared with the spontaneous Gas classification Gas subdivision Temperature Ignition Max permitted Gas examples JIA 120 gases and vapours e g butane petroleum propane class temp of gas oped IB 30 gases and vapours e g ethylene dimethyl ether coke oven gas vapour C equipment C IC three gases hydrogen Hz acetylene C2He carbon disulfide CS2 M MEM DAD aims 490 s LLLMyd ogen d 23008450 Ethanol o DO 2 22004900 5 200 Hydrogen sulfide PF NN 2195 200 Aa NNNM Diethyl ether NU 100 135 100 it T6 gt 85 100 85 Carbon disulfide Marking of equipment protection for gas according to ATEX CE Conformity marking Equipment protection marking for gas zm C 0081 amp II2G Ex d IIB T4 Gb Den leat on Protection type Ex d flameproof of the notified body Equipment grouping IIB for gas group B responsible for the Temperature class T4 max permitted 135 C approva OOR me Equipment protection level level b for gas identification number of EGIE The European Commission mark for Ex products Equipment grouping Il for surface industry Equipment category 2G for gas environment demanding a high level of protection Marking of equipment protection for gas according to IEC
57. supply 3 phase output 0 18 kW 2 2 kW 100 120 V 1 phase supply 3 phase output 0 18 kW 0 37 kW What is an ABB micro drive ACS55 The ABB micro drive meets the requirements of OEMs machinery builders and panel builders It is a component that is purchased together with other components from a distributor ABB micro drive is so small and simple that users of contactors and softstarters can switch to the benefits of variable speed control The ACS55 is a simple drive programmed by switches Extended programming is possible via a PC if required as is programming without power Highlights Quick and easy installation less than five minutes User interface via three rotary switches and a further eight on off function DIP switches located on panel front Can be programmed via DriveConfig if needed to access extended functions useful to OEMs Compact size and narrow shape Ideal drive for DIN rail mounting Two mounting orientations 110 V single phase input gives 240V 3 phase output P20 as standard Potentiometer option Integral EMC filter for 1st environment EN61800 3 unrestricted distribution C1 Optimised switching frequenoy for low noise up to 16 kHz silent motor Where can it be used Washing machines Dishwashers Mixers Treadmills Pizza ovens Car washing machines Vacuum cleaners Rotating billboards Sliding door
58. windows control diagrams for easy parameter editing of the drive s configuration and the ability to programme the built in safety module Drive Composer will have add ons for adaptive programming and enables CODESYS programming for more complicated system designs CODESYS requires Automation Builder M usur c E LLL d DriveAP For adaptive programming of ABB industrial drives This PC tool is used to create document edit and download adaptive programs Adaptive programming can be done with the standard control panel or with DriveAP DriveAP offers a clear and easy way to develop test and document adaptive programmes with a PC It modifies function blocks and their connections and requires no special programming DriveManager for SIMATIC m fim Drive Manager for SIMATIC DMAS O1 is a plug in device tool that can n A be easily installed into the STEP 7 and TIA Portal It utilizes the TCI interface 5151 1 5 ofthe SIMATIC PLC to communicate m with the drives connected to PROFIBUS or PROFINET network Drive Manager for SIMATIC offers features for the setup of ABB low voltage drives used with SIMATIC S7 PLCs Automation Builder Automation Builder is an integrated software suite for machine builders and system integrators wanting to automate their machines and systems in an integrated and efficient way Automation Builder is the successor of the PS501 Control Builder Plus product incorporating
59. 0 4547 1227 97 1 M3JP KP400LKC 104 698 108 531 JP Exd KP Exde HO High output design t Efficiency full load 10096 96 Drives and controls motors and mechanical power transmission catalogue Low voltage AC motors IE2 Flameproof motors 80 450 6 amp 8 poles Exd e IIB TA ATEX Certified TEFC low voltage motors cast iron IP55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products Output Torque Current Efft Frame size Foot Flange Output Torque Current Efft Frame size Foot Flange kW Nm il price price kW Nm il 3 price price 1000 r min 6 Poles esee 0min s 8 poles rn 037 i94 2114 1726 i MBUP KP8OMA 740 805 0 18 29 088 610 MS9JP IKPBOMA O em 805 0 99 99 155 1 29 MSJP KPBOMB 774 88720 025 133 0 97 09 8 MBJP KP 80 MB ss E 807 sue E8413 0 75 175 12 1 79 MSJP KP90SLA 807 899 O37 315 126 0 70 MSJP KP90 SDA suse E799 sss 867 ier 112 128 1785 MSJP IKPOOSLC 0 819 88720 099 i179 i 189 087 MSJP KP90SLO us 878 oss 948 se 15 115 196 1801 M3JP KP1001A 887 959 075 99 24 uu 19 9 L MSJP KP 100 LAU 968 i E1036 s 2 221 19 920 E MSJP KP 112 MB 21299 1 924 5 13 1146 3 6 1764 M3JP KP100LB e 1924 3 298 67 838 M3JP KP 132 SMB i 81657 1795 5 15 20
60. 132 1 1 kW to 37 kW Cast iron frame 160 to 315 18 kW to 350 kW Achieve the same output with a motor that s up to two frame sizes smaller Enables smaller lighter and more cost efficient machine designs Ideal for applications where space and weight factors are critical Drives and controls motors and mechanical power transmission catalogue 13 Drives and motors packages IE2 amp VSD motor drive package On 1st January 2015 IE2 motors from 7 5 kW to 375 kW that are new into the market can only be used if fitted with a variable speed drive in order to comply with the new European Minimum Energy Performance Standard EU MEPS ABB offers a wide range of variable speed drives all of which can be fitted to IE2 motors to deliver efficient reliable and compliant motor control ABB machinery drive ACS355 0 37 kW to 22 kW FlashDrop parameter programming with drive still in its box Sequence programming designed for food and beverage and materials handling applications See details on page 31 ABB industrial drive ACS880 ntuitive control panel and PC tool Direct torque control DIC for precise open and closed loop control Built in safety features for simplified configuration Communication with all major automation networks Removable memory ABB general purpose drives ACS310 0 37 kW to 22 kW Pump and s
61. 15 EITHER the IE efficiency level OR the IE2 level if fitted EuP Directive with variable speed drive 2005 32 EC Does not apply to motors designed to operate exclusively etude CL M M MM IN MU s4eshecosotososcseusessseenesesoeceeeconeeeeocesesesesevseseueseseesesecesesecseecsecececeseseses RR Eco design in potentially explosive atmospheres as defined in ATEX Phase 3 Motors with a rated output of 0 75 KW 375 KW must mal formally directive 94 9 EC From 1 January 2017 ee the IES efficiency level OR the IE2 level if adopted brakemotors ani fitted with variable speed drive A EC 640 2009 ambient air temperature outside the range 30 C to 60 C altitudes exceeding 4000m asl maximum operating air temperature above 400 C Standard for LV motor efficiency classes Motors covered by standard include Single speed three phase 50 and 60 Hz 2 4 or 6 pole Rated output from 0 75 kW 375 kW Rated voltage Ux up to 1000 V Duty type S1 continuous duty or S3 intermittent periodic duty with a rated cyclic duration factor of 80 percent or higher Capable of operating direct online 50 and 60 Hz Super premium efficiency IE4 Not yet defined 2006 IEC 60034 30 Efficiency 0 12 0 37 O75 15 3 7 5 15 37 90 160 400 1000 Output kW Standard on efficiency measurement methods ABB calculates efficiency values according to the indirect method with additional losses determined from measurement This is
62. 19 S T pum dux n a mc Ta EIN ee 496 u 123 1428 128 159 150 232 232 232 232 232 200 200 200 98 Drives and controls motors and mechanical power transmission catalogue Low voltage AC motors Optional extras for low voltage AC motors Please note ABB general performance motors have limited optional extras see extras marked with oelect motor from ABB process performance range when additional extras are required H On request S Standard N Not available Option description Modification Motor 80 190 1100 i112 i132 i160 1 180 200 225 250 1280 315 1355 code types 1 E p pic io ie ip ie de de Rain canopy for VI mounting 5 o 104 104 1104 i M9 119 136 1157 165 221 273 1320 388 579 E t 104 1104 104 M9 119 136 1157 165 221 1273 300 1888 579 persones omnem E MM a Scat ta te ta Ca te a ta a te a Rosca SUS E m 4 4 48 4 48 48 148 148 48 FAB FAB 48 48 pneter nears I ME DHECNECECNCONCNC eo 30 10 10 20710 ee mr E W N N N N N 22 12 8 1816 1364 402 846 346 506 u CER PS o por tar tae ae ae pes POD N an 158 t R iR O 1144 M97 1530 1590 1630 1800 2100 2272 2858 3103 E NC Z2 00412324144 4 45 19 ae 48 ti N IN EIN ON GN 246 io 308 867 3807 SO ISO ES p usn oreet e tar ta as tas 7 R0 40 3079407 3 7 VI pm us ti 106 106 196 222 222 202 292 222 Do 222 222 022 i22 Test Type test report from test of an 145 8
63. 190 11 141 211 91 4 M2BAX 160 MLA i P129 E1224 19 RS M2BAK 160 MLB T E1404 ADM o 28 6 i 92 1 MeBAX 160 MLB P1499 1 983 165 i00 13251 1924 i M2BAX 160MLO 5 P1046 ERTAS 185 Ub ome s SS 92 6 MeBAX 180 MLA i PLOST 1 785 BE mia tn cial M2BAK 180 MLA ii P1940 2 093 22 i Mi uU NEN Deh MeBAX180MLB P1940 2098 EA NE MeBAX200MLA 2621 128204 S30 i I n O T 93 6 M2BAX 200 MLA i 2 920 2 126 t 119 1 94 M2BAX 200 MLB i E3292 E9499 37 2B 1 65 i 923 9 M2BAX 225 SMA P9005 39 918 ES 145 4195 94 M2BAX 225 SMA i PSI E9985 45 1 290 i 92 ssi 94 2 M2BAX 225 SMB i ES 791 1 19 985 99 VT 94 1 94 9 M2BAX 290 SMA 4 543 4807 59 1 994 i 100 i 946 MeBAX290SMA ii 4 948 14 807 T5 i24 129 1947 MOBAX2BOSMB 16807 S7174 15 488 19495 M2BAX 280SMB f6 580 26 055 90 289 155 95 M2BAX 280 SMC RAM 9053 1579 1 MER 95 2 M2BAX 280 SMC i 7 689 8 076 110 352 191 95 2 M BAX315SMB 9970 10 595 MO 705 1 i net 95 4 MeBAXS15 SMB 1 9 547 10 172 1322 428 1290 954 M BAX315SMC 12048 12 674 132 B47 BOW eis 95 6 MeBAXSISSMC i 11 919 12 140 160 512 i274 956 M2BAX315 SMD 14 954 15 579 160 1027 i 208 i 95 8 MeBAXSISSMD 13 924 14 549 200 640342 1058 M2BAXS15MLA 18 62 19 387 200 1284 949 96 M2BAX315MLB 17 676 1
64. 2421 1 772 1M9JP KP 112 MC 81328 1413 A S98 192 946 I MSJP KP 192 OMC 7 154 1815 X 22 291 36 801 MSJP KP 192 SMC 1 784 1864 959 949 125 87 6 MSJP KP 132 SMD A 1891 91945 31408 77 79 9 MBJP KP 192 SMD 1992 2 064 19 42 1193 1952 MSUP KP 160 MLA 2204 23772 4 i929 193 867 MSUP KP 160MLA 2153 f2947 11 1108 i217 190 1 MBJP KP 160 MLB 2 985 3 082 9 5 1726 212 8 86 8 MSJP KP 160MLB 2002 2 697 14187 302 802 MU MM E HO 15 907 18 505 Ml 15 147 99 9 90 4 M3JP KP 180 MLB 3 980 4107 11 145 24 9 88 3 M3JP KP 180 MLB 4 030 4 158 185 181 40 1901 M3JP KP 180 MLO 4497 04640 HO 15 195 304 899 M3JP KP 200 MLA 5166 5 360 185 179 358 909 MBJP KP200MLA 4706 4989 188 240 40 900 M JP KP 225 SMA POT caga 2 3 422 916 MSUPKP200MLB P5278 5 486 185240 371 898 M3JP KP 200 MLB 5990 6 129 HO 30 200 50 916 MBUP KP200MLC 665 6892 HO 22 287 455 908 M3JP KP 225 SMB P7200 P7508 30 200 572 922 MBJP KP 905 SMB PTO7 E7281 30 389 007 914 M JP KP 250SMA 922 tO7l 3 887 08 951 MSUPIKP250SMA 9 078 9319 30 391 612 907 MGJPIKP2208MC 808 8 885 HO 37 350 608 921 MBJP KP 225 SMC 8082 88 274 HO 37 476 738 927 MGJP KP280SMA 811 787 12107 aa 494 827 994 MSJPIKP2B0SMA E1404 EMO BT 4 9 42 922 MOJP KP2508MB P1042 P10682 HO A5 495 86
65. 2i to R8i i inverter only Contain internal pre charge circuits making them easier to integrate Selection of rectifiers available to generate DC link for the system Active IGBT rectifiers and diode modules are available New style diode module DxD only contains diodes making it more competitively priced and more reliable Cabinet kits ensure easy integration For further information see Technical Catalogue 3AUAO0001 15038 Safe torque off STO as standard with several safety functions as options using the new safety module Coated boards as standard 60 Drives and controls motors and mechanical power transmission catalogue Low voltage AC drives ABB industrial drive ACS880 Common user interfaces New control panel keypad otate of the art high resolution keypad brings a new level of usability to the drives marketplace The keypad is designed by industrial designers to ensure maximum usability and intuitive use The keypad display is extremely high definition and is visible in any control room Innovative views transitions and screen will be very familiar to users of smartphones The display supports graphics and icons to help the user navigate The keypad also supports text editing to allow users to re name fault messages to match plant specific actions Customer specific start up images and parameter favourites make the keypad easily tailorable to customers and OEMs alike Removable memory unit
66. 3 83 83 83 83 O3 09 117 117 117 166 166 166 SSAC ANCE ga 45 H 83 83 189 83 83 188 188 i117 17 17 166 166 166 Alloy e Cast Iron a Drives and controls motors and mechanical power transmission catalogue 99 Low voltage AC motors NEMA motors General purpose industrial motors Three phase totally enclosed foot mounted 1 8 400 HP NEMA 42 449T Severe duty motors Three phase totally enclosed foot mounted 1 400 HP NEMA 143T 449T Explosion proof motors Single and three phase foot mounted 1 4 300 HP NEMA 48 449T Applications Pumps compressors fans conveyors machine tools and other general purpose three phase applications Features ouitable for mounting in any position Ball bearings heavy gauge steel and cast iron frames and gasketed conduit boxes Class F insulation 1 15 service factor low loss electrical grade lamination steel EM Super E motors have NEMA Premium efficiency and three years warranty Motors with TR suffix have roller bearings for heavy belted loads Applications Petrochemical plants mines foundries pulp and paper plants waste management facilities chemical plants tropical climates and other processing industry applications requiring protection against corrosion caused by severe environmental operating conditions Features ECP motors are XEX designs 1 15 service factor corrosion resistant epoxy finish regreasable ball or ro
67. 35 00 355 650 355 084 3250 847727300 RIO 1000 8122 ii 1200 3 ACS880 04 650A 3 21 411 00 400 725 1 400 715 315 5060 1890 amp R11 1250 18 604 n 1200 ss ACS880 04 729 8 ud P 23 438 00 450 820 450 810 355 625 11020 ERAT 11600 9862 1200 s ACS880 04 820A amp 3 ii 25 051 00 500 1880 500 i865 400 725 1100 R 1600 10578 1420 ACS880 04 880A 3 26 663 00 t For fuse selection refer to the hardware manual weak networks may require a different rating Price shown is complete with keypad door mounting kit cabling panels EMC filter CMF filter and manuals Note Currents match IE3 motor ratings The ACS880 04 can be supplied in two major variant variants i The standard variant comes complete with IP20 shrouds plastic a telescopic ramp separate control unit and keypad The customer power cabling is taken directly to the module and would need to be disconnected to allow module removal a The second variant comes complete with cable panels which fit inside the cabinet The customer power cabling is attached to these panels which allows the module to be removed without disconnecting the customer cabling In both cases the module is withdrawn down the ramp which is provided There is a wide range of other control card and keypad mounting options to allow the unit to integrate into a cabinet The manual gives extensive instructions for Hittal cabinet installation including a
68. 3E 31A0 4 iss a mms na 18 5 1990 665 4 D umas 100 498 396 209355 08E 38A0 4 ss EMO NINE n a 22 44 0 71 0 R4 100 588 96 ACS355 03E 44A0 4 1 764 n a Ensure enough space around the unit refer to the User s Manual for details Note IP20 drives require a keypad for parameter alteration it can then be removed if required Note IP66 drives are always delivered with the Assistant keypad Control panel Control panel Type Price t Price of control panel only when purchased with drive Panel mounting kit and user interface descriptions see page 34 2 Assistant control panel ACS CP A 86 BT d vini dU AGS CPO ntu rd amt ee M 32 Drives and controls motors and mechanical power transmission catalogue Low voltage AC drives ABB machinery drive ACS355 Dimensions I O and options Dimensions and weights IP20 UL Open NEMA 1 UL Type 1 IP66 67 UL Type 4x H Height H1 Height without fastenings and clamping plate Fame Hi H2 H3 W Di D2 Weighi H4 H5 W Di D2 WeightH W Di Wagt H2 Height with fastenings but without clamping plate H3 Height with fastenings and clamping plate H4 Height with fastenings and NEMA 1 connection box size mem mm Kg e MM UP FUN HI Kg HN Tm BM Kg H5 Height with fastenings NEMA 1 connection box RO 169 202 239 70 11611187312 1257 280 70 169 187 16 is im in ino Budd Ri 1169 202 239 70 161 187 1 2
69. 8 302 250 i800 423 95 8 M2BAX358 SMA 123765 24868 250 1601 487 96 M2BAX365SMA 22 054 23 139 315 1009 533 95 8 M2BAX 355 SMB 29 870 31 003 315 2017 990 96 M2BAX 355 SMB 28 325 29 450 999 1136 607 95 8 M2BAX 355 SMC 33 475 34 608 359 2275 620 96 M2BAX 355 SMC 31 930 33 063 Output Torque Current Eff Frame size Foot Flange kw i Nm 3 3 prie price 1000 rmin Bpoles 15 E ABT 89 1 M2BAX 160 MLA E1162 1 269 UNE T 108 0 22 0 90 3 M2BAX160MLB 1 599 1 698 E Y MAD rss oc sn s 91 2 M2BAX 180 MLA 2 009 2 161 18 5 179 95 5 91 7 M2BAX 200 MLA E2455 52 697 P ene A E 429 i 92 2 M2BAX200MLB 2919 E3121 90 sss eis 993 sis 92 9 M2BAX225SMA 39 047 4 081 RESTE TS s 93 3 M2BAX250SMA 4 584 4 849 ONE C NR Y 925 i 93 7 M2BAX280 SMB 6 016 26 402 99 980 si 99 2 io 94 1 8 M2BAX 280 SMC 7 998 7 129 MEET O ES 946 M2BAX 315 SMB 9 860 10 485 90 1 999 i NN 94 9 2 M2BAX315 SMC 11 945 12 472 JH ues ee 1098 i Us estos 95 1 i M2BAX315 SMD 14 403 15 028 132 1268 i 24S esie 95 4 M2BAXSISMLB f17 198 17 824 160 il 1940 i 29A i 90 6 M2BAX 355 SMA 21 202 22 967 200 1925 367 95 8 M2BAX 355 SMB 26 780 27 913 250 2404 464 95 8 M2BAX355SMC 32 960 34 093 Efficiency full load 100 Drives and controls motors
70. 85 1 amp 5 0 178 io 31 3 5 92 8 M BP 200 MLA So P2037 E2812 DN E BS simao 93 3 2 MSBP 200 MLB i 22 990 39 122 30 ui 290 o 968 i 94 1 MSBP 225 SMA o 4 560 4 779 DS OOT sss 68 1 iL 94 4 M3BP250SMA 5 292 5 031 NER SN 79 8 i 948 M3BP280SMB 7 004 17 996 NES 981 ss IA oi 95 M9BP280SMO 8 901 8 091 an a re Ane 95 3 M3BP315SMC d 10 286 10 711 90 ss 9050 104 i 99 9 io MSBP 315 SMD 12 094 12 798 MO n 1098 N98 i 999 s MSBPSISMLB P1401 15 949 182 Ls 1269 iL 299 io DOM MSBPSISLKA 18 100 19 283 160 1997 i 290 iL 99 9 on MSBPSISLKC 20 635 21 820 160 1990 i 290 io 99 9 n MSBP 355 SMB 20 639 21 820 200 1919 ns 962 io 96 s MSBP 355 SMG 25 707 26 890 290 io 2999 iL 499 i 90 sis MSBP 359 MLB i 31 795 92 979 315 3026 571 96 M3BP 355 LKA 38 221 39 404 355 0407 666 96 MaBP355LKB 45 493 46 676 Efficiency full load 100 Drives and controls motors and mechanical power transmission catalogue 89 Low voltage AC motors IES Process performance aluminium motors 80 250 2 4 amp 6 poles TEFC low voltage motors aluminium IP55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products Output Torque Current Eff Frame size Foot Flange Output Torque Current Eff Frame size Foot F
71. AC drives for use in hazardous environments has been overcome by ABB s ATEX approved motor drive package Among the many motor types that can be matched with ABB s variable speed drives are flameproof from 80 to 450 with power ratings from 0 18 kW to 710 kW non sparking in 71 to 450 4 Drives and controls motors and mechanical power transmission catalogue What s new in 2015 AVP Energy Toolkit App Energy CO and money saved together with an estimated return on investment are the outputs of an App designed to show the benefits of using variable speed drives VSDs and electric motors to replace direct on line starting The App produces an instant mini report that contains details of a matched ABB motor drive package and can be forwarded to one of ABB s Authorised Value Providers WIMES compliant WIMES compliant motor A new motor specifically designed for water and wastewater applications meets the UK s Water Industry Mechanical and Electrical Specification WIMES The motors are packed with features that afford greater protection against the environmental conditions found in the water and wastewater industry Register your ABB drives and protect your investment You can register your drive using the Drivebase smartphone app Drivebase lets you read product manuals and find ABB contact details sends you Service recommendations and allows quick troubleshooting through fault code analysis H
72. ACS580 Common user interfaces New control panel otate of the art high resolution keypad brings a new level of usability to the drives marketplace The ACS580 uses the keypad platform from the new all compatible range of drives from ABB The main difference is that the ACS580 includes a primary settings menu a guided set up procedure similar to that of a smart phone New high resolution screen More advanced homescreens Softkeys context sensitive Heal time clock Help key a 14 Two more navigation keys Ir makes editing much faster a el Local controls USB connection no special leads required I O extension and external 24 V L501 The CMOD 01 offer additional two relay outputs changeover and one digital output as well as giving a place to connect external 24 V AC or DC Fieldbus various and codes The ACS580 supports an extensive list e i f of fieldbus modules for connectivity to FI ies industrial networks These modules are air lt common with other drives within the ABB drives range Ero Embedded fieldbus A The ACS580 can be fitted with one of two H j embedded low cost fieldbus units either Modbus RS485 or EtherNet These modules fit into a dedicated slot on the drive hme Panel keypad bus adapter T i CDPI 01 K450 The ACS580 can be connected onto a panel bus where 32 drives can be daisy chained using a simple CAT cable The chain wo
73. BP 280 SMC i 9 016 E9290 0 LB i eme 95 9 MSBP280SMC ii 8 105 8 528 i cruel NER 190 i 959 M BP 315 SMB 1 11 876 12 206 MO 105 N94 963 MSBP STS SMG 10 000 10 441 192 i 422 229 ii 95 9 M9BPSISSMC 1 19 129 13 982 132 1 946 i 292 d 964 MSBPSISSMD i 11 810 12 219 TOO ees 912 d 208 i 61 MSBP STS MLA 1 19 005 19 411 160 1026 i 279 i 96 4 MSBPSISMIB i 13 804 14 209 200 ii o NE S i 962 d MSBP STS MLB i 20 889 22 927 200 i 1202 i P unns 965 MSBPSISEKB 1 19 621 20 128 200 ii o RE 998 MES 962 d MSBP 359 SMA 20 889 f22921 200 ii 1282 ii 9A uncis 96 5 MSBP S59 SMA i 19 621 20 128 290 i A NEN d ME 96 3 i MSBPSISLKB i 26 492 27 726 290 1601 reis 490 i 966 MSBP STS LKC 1 23 171 2 28 848 290 ii S NE uo Steen 963 4 MSBP 355 SMB 260 432 27 726 290 i 1601 i 490 i 966 MSBP 859 SMB 1 POS 171 23 848 315 1008 532 96 4 M3BP 355 SMC 33 270 34 565 315 2017 554 96 7 M3BP 355 SMC PSU TOUS Eos 355 1187 159 96 5 M3BP355MLA 37524 38 817 355 2274 617 967 M3BP355MLA 32 811 33 823 Output Torque Current Eff Frame size Foot Flange kW Nm 3 3 price price 1000r min 6 poles 155 13 192 i 90 8 MSBP 160 MLA 1 257 1 381 Lois MOE eom 29 9 91 2 M9BP160MLB 1 890 1 961 1 sls 146 e 909 i 92 2 i M BP 180 MLA 2 229 12 9
74. Drive registration Before any assessments can be done every drive needs to be registered During registration the drive criticality can also be defined and customer identification and application data will be entered Getting started ABB collects and prepares all applicable data on your drives along with detailed service history and environment of the installation Together with the insight of on site professionals we gather all the crucial data about your technical infrastructure Focusing on the detail Details of each drive are analysed including age location business impact effects of operating environment service history as well as all additional third party servicing and part replacements Analysing your maintenance plant The Life Cycle Assessment service now combines the variables of each drive to paint a comprehensive picture of your entire technical infrastructure that allows you to define and review your maintenance plan Getting to know your facts Finally ABB provides you with an in depth report that examines the current and future state of your factory or plant Getting detailed information helps you plan future investments and maintenance better with the related schedules budgeting and execution It also lets you tackle any imminent future defects in time ABB University Professional drives training Factory certified courses delivered in a bespoke drives training facility by experienced applications and
75. Example for gas Ex d IIB T4 Gb Protection type Ex d flameproof arr Equipment grouping IIB for gas group B Temperature class T4 max permitted 135 C Equipment protection level level b for gas Drives and controls motors and mechanical power transmission catalogue 95 Low voltage AC motors IE2 Flameproof motors 80 400 2 amp 4 poles Exd e IIB TA ATEX Certified TEFC low voltage motors cast iron IP55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products Output Torque Current Efft Frame size Foot Flange Output Torque Current Efft Frame size Foot Flange kW 3 Nm 3 3 3 price price 3 kW 2 Nm 3 3 3 3 price 3 price 3000r min 2 poles eese S00 Mmin 2 4 poles sp 0 9 eS DO BOT MBJP KP 80 MA i sss PIT ELA 095 1386 1 141 106 60 MSJP KPBOMA 5 L66S Loss M VT Sel 22 BI MBJPIKPBOMB ss 762 BBB 015 15 LM 80 4 MBSP KP 80 MB 1 oso EOS 1s 162 se VS AD 3 B19 MMJP IKP90SLA ie UMS Vn np 24 99 MMJP IKP90SLA EEO E 809 i 22 d v v ie s LAS i M3JP KP 90 SEO iss 999 10622 Me dei arat 92 4992 LMSJP KP90 SLO ii BB Ls 888 i 3 198 5 6 86 0 MSUP KP TOOLA 1 068 11298 0 22 1145 143 847 MSUP KPTOOLA 8873 P959 i ss NR 13 1 17 6 860 MSJP KP112MB 1914 1400 5 39 i 198 16 1865 i MSUP KP 100 LB is E1199 i 11 228 D ii 101 187 0 MSJP KP 132 SMB P1527
76. I O including 4 x high speed Maximum of 30 axis of control registration latches Digital and analogue I O including 4 x high speed Options registration latches RS232 or RS485 serial option Options Differential single ended stepper interfaces Differential single ended stepper interfaces f axis or 8 axis variants 8 12 or 16 axis of interpolated motion 2 Drives and controls motors and mechanical power transmission catalogue Motion controllers NextMove NextMove e100 Ethernet PowerLink Modbus TCP and Modbus RTU Compact high performance motion 4 stepper axis 3 analogue axis controller CANopen network manager Real time Ethernet PowerLink and Modbus RS232 422 and USB communications TCP IP Advanced multitasking MINT programming 8 12 or 16 axis of interpolated motion ActiveX controls extMove e100 l nm 16 MN 14 CN profiled axis max 30 Integrated digital analogue I O including high PowerLink axis speed registration inputs Number of axis Order code Differential stepper Single ended stepper aes NXE 00 1608DBW S NXE 00 1608SBW 1 E NXE100 1612DBW ss EO occas 16 NXE100 1616DBW NXE100 1616SBW 1 1 For use with DSMS stepper driver NextMove ESB 2 Compact panel mount motion controller USB serial and CANopen provide flexible Economical and simple to install communications to PLC
77. Les 9 DA toss 1922 EA 428 esed ACSS80 01 025A 4 1 246 00 1 411 00 15 132 i 15 1304 11 i246 7443 iR3 140 n LL DO ecce ACS580 01 032A 4 1 523 00 1 700 00 18 5 138 1185 3361 15 310 7569 R3 150 1020 116 eed ACSS80 01 0988A 4 1 916 00 2 112 00 22 149 122 1428 1185 377 3079 RS 68 619 e 116 sss ACSS80 01 045A 4 2 298 00 2 476 00 30 161 i30 158 122 i446 776 RO 180 h W193 oss 200 sss ACS580 01 0601A 4 TER EE TEAN 37 i72 i137 1084 30 301 NOT E NEM 1193 SO 280 oss ACSS80 01 072A 4 3 189 00 TBA ON CN dO 927 BM 12 oL 122 oou PS o L S N 1196 sse 280 ssl ACSS80 01 087A 4 3 963 00 TBA 95 i105 3955 i 100 i45 i87 E TAB siso RO 1 125 S 1981 s L MEM ACS580 01 105A 4 4 110 00 74 948 00 TO 2140 i9 0L 198 i55 1105 1178 i RO 190 sss 1476 sce 409 nd ACS580 01 1495A 4 4 621 00 4 919 00 90 189 90 i 161 fo 1M9 1247 ou RE 200 sss 1976 se 490 osse ACSS80 01 169A 4 5 961 00 6 447 00 110 1206 110 196 7 90 169 287 RP SIS V 2946 ss 990 s ACSS80 01 206A 4 7 674 00 8 194 00 192 240 192 294 1110 206 390 R8 999 sss 9896 s 1090 ii ACSS80 01 246A 4 9 358 00 79 875 00 160 203 1 160 278 3 132 1240 418 R8 1425s 3996 1190 sss ACSS80 01 293A 4 Ert 2000 Xt 11 649 00 200 963 200 340 160 293 498 3 P9 900 0 A886 sss 1190 ss AC
78. Link technology for real time motion control MINT programming for multitasking control of communications logic motion and HMI interaction in simple motion applications Compact motion control drive with real time Ethernet PowerLink technology Series MicroFlex e100 1 or 3 phase operation 105 250 V AC 93 6and9 A rms P20 enclosure for cabinet installation UL open Real time Ethernet operation with PowerLink Suitable for single drive and multi axis systems Controls rotary and linear AC servo motors Options Space saving footprint EMC filter Brake units For further information see flyer ABB motion control products MicroFlex e100 servo drives code S3AUAOO0001 16018 EN 70 Drives and controls motors and mechanical power transmission catalogue oervo drives Analogue PTO PowerLink and EtherCAT options MicroFlex e150 Compact motion control drive with embedded safety for single and three phase operation Ethernet technology including EtherCAT for real time motion control Advanced MINT programming for multitasking control of communications logic motion and HMI interaction in high performance motion applications Intelligent motion control drive with embedded safety and EtherCAT technology Series MicroFlex e150 1 or 3 phase operation 105 250 V AC 3 6 and 9 A rms P20 enclosure for cabinet installation UL open Embedded real time Ethern
79. MNA Bd es R2 NEM MUN NNNM ACHS50 01 0150 4 ii eee DES SrA eai 28 oec Rx AMEN MNT M ACHS50 01 023A 4 it D MM NE p MM MM OMM ME ci O O Se ACHS50 01 031A 4 is ur M NA E essen 185 m Bi PI ais O E ACHO50 01 088A 4 is SE nd S gt MEME RB OMNEM A NMMMEN ACHB50 01 045A 4 ii SOR UD OD 30 1 DO il RA 68 o A 4288 ACHS50 01 059A 4 1 a a so JAM ose M suu MANC 2 280 s ACHS50 01 072A 4 s Mr cle ae 4 oe 87 M el LM 1440 280 ACHS50 01 087A 4 s Mr qM E cul CMM DONNE R5 O 160 i 1940 EBBO LACHO50 01 12A4 ii DUE Mu E ee MNA T ME PO O 200 PON ss k ACHB50 01 157A 4 iss MAD IRAN MIA 90 ss 180 i PO O 250 E 05 ACH550 01 180A 4 iss a eee MANUI O e a Ro 250 8050 405 a ACH550 01 195A 4 is oe CNN Bee ECA 245 d RO s EE esu 0B s d in emt assoc emcees 160 290 R6a 915 3850 405 ACH550 01 290A 4 Includes EMC filter Control panel is required for programming and set up see below t Heavy duty ratings available when higher overload requirements are needed contact ABB R6a is not an official frame size it just designates slightly different dimensions 208 240 V 3 phase supply voltage Control panel 3 phase 240 V is also available for customers supplying the Control panel Type Price North American market Please enquire for details Assistant control panel ACH CP B POA 44 Drives and controls motors and mechanical power transmission catalogue Low voltage AC drives ABB drive for HVAC ACH550 Dimensions I
80. O and options Dimensions and weights Frame IP20 UL Open IP54 UL type 12 size H1 H2 W iD WeightiH CW D Weight mm mm mm mm Kg mm mm mm Kg Ri 369 1330 125 212 65 449 213 1294 782 R2 i469 430 i125 1222 9 949 1218 1245 112 R3 19583 490 208 231 16 611 1257 1253 1 185 R4 1089 596 208 202 24 1742 1257 1284 1265 Ro 139 602 260 286 94 i776 969 909 985 R6 980 700 300 400 69 924 410 2423 980 R6a i986 1700 302 400 73 1119 i410 i428 84 R6a not an official frame size shown here to highlight the slightly different dimensions of the largest rating Brake units and choppers technical data Frequency Resistor Continuous Max Brake unit type code converter input 2 3 output 3 output 2 voltage AC ohm W 20sW 200 240VAC 32 2000 4900 ACS BRK C 380 480 V AC 32 42000 i 12000 iACSBRKC 200 240VAC 105 17000 amp 14000 ACS BRK D 380 480 VAC 10 5 7000 42000 ACS BRK D Typical control connections These connections are shown as examples only Please refer to the User s Manual macro section for more detailed information and for different I O configurations H1 Height with cable connection box H2 Height without cable connection box W Width D Depth H2 H1 Chopper dimensions H WD Weight Brake unit
81. S580 01 363A 4 13 510 00 13 921 00 200 430 200 400 200 303 617 R9 630 6036 1150 ACS580 01 430A 4 16 52200 17 115 00 For 440 to 480V data see the user s manual document code 3AUA00000763833 40 Drives and controls motors and mechanical power transmission catalogue Low voltage AC drives ABB general purpose drive ACS580 01 Dimensions and options Dimensions and weights wall mounted drives IP21 Frame Height Width Depth Weight size mm mm mm kg E DO dB 1 125 1 210 1 45 m DNE EN 308 i J29 issu 228 diss 46 H on E DO a al M 129 ii 220 A E R3 454 203 228 14 9 D CNN 06 i 208 i 208 il LB j PNE ER 726 i 292 clo 969 SO D rotten ond SUN NE se ME NM ME MM eee AL o E 909 i SU on ees SE E H9 955 380 418 98 D Ee IP21 Options for ACS580 01 ACS580 01 is a wall mounted drive so all of the options fit inside P55 variant Internal fieldbus options Optional additional industrial fieldbus Optional relay expansion Optional isolated PTC option Optional 115 230 V digital inputs UK gland box to accommodate SWA cable Brake chopper up to frame R3 fitted as standard All ABB general purpose drives use the same common options and user interfaces These are detailed on page 42 They are also part of the all compatible family so keypad interfaces common PC tools parameter structures and programing method
82. SILS PLe without the need for external contactors approved interface rre Modern PC tools Entry level FOC and Pro level PC tools are available for commissioning tuning Keep copies of the parameters for back up Use the PC tools to optimise parameter management and monitoring the application Fieldbus gateways Built in Modbus using RS 485 or built in Ethernet Reduced cost full access to industrial networks Optional plug in fieldbus modules also available Energy monitoring and Drive controls the motor voltage dependant on the load Consumed energy optimised across the speed and load range optimising features Drive monitors the saved energy compared to equivalent DOL operation Energy savings presented in local currency and tonnes of CO 24V operation Power the drive control card 1 0 and fieldbus from an external 24V Safer diagnostics and maintenance activities can be undertaken without the a PENE EE A S EA Need for mains voltages eim Cold configuration Quicker parameter programming for OEM users Drive can be programmed with a Quicker cheaper manufacturing for OEM s Easier spares handling in store Programming without mains PC interface that injects the parameters directly into the drive whilst it is still in without the need to power on the drive power whilst in the box the box Drives and controls motors and mechanical power transmission catalogue 39 Low voltage AC drives ABB general purpo
83. Ti E 943 1943 343 1943 1943 43 943 343 943 348 343 1943 343 mc c IPM MN E pee prox tS i Eo om om H 75 75 1108 108 108 1148 148 272 272 456 456 839 830 ee a rue m vr i E zi E cu m m oom 408 E 232 232 082 289 331 1391 331 991 331 133 391 363 383 uc eee e uu e og a do 4 158 H 232 232 232 294 1204 875 STE STD 375 1875 990 363 388 a a ue e pun NS o 67 H 66 66 66 06 66 115 MB 115 115 NS 12 i12 tH e nd cem eI d erates E Res es o c E E 88 88 88 08 N N IN N N N N N N e oo PE V e o State ae e a c o n oem r E 88 88 188 108 128 1268 268 958 358 1390 379 050 1146 penam mane tat n m P E a s P jM r E LA rr A x r ne E e a a a Rating data according to quotation e mie ier ier iw iw ig ie ig iw iwiwiw i pegar poser rui gm m H a ra p E s dd 450 45 E 200 1220 1220 246 246 1297 329 966 418 500 447 447 500 PS d E 7 ee P 2m RE en E a ne p o Per as r LN p m Popp E and above on variable speed drives 7 E IR R RAR R R iR iR ER ER i409 1068 147 e ERE pues m mere ar E fpem d mu c 68 E 196 1196 1136 1196 196 253 1259 1270 285 285 518 i555 591 a ue au 1s eee s n s Pe 53 E s is is is is i8 5 is 5 is 5 is is popa e puni go e EIC Et s REDE E m 202 202 202 198 198 1240 242 242 D42 i240 235 295 296 p cenae e MEME Pe P a p on n dcm Pura rop Pare p s por pese 45 E R R iR i500 508 587 587 869 869 860 819 819 8
84. UM WI Power and productivity for a better world Li O 1 E T ID c TANN a L o NN CTPS E TOO EE EE TE E EEE EE E PE E FEET SEE Cw CTI YY aun Lk Drives and controls motors and mechanical power transmission catalogue What s new in 2015 Authorised Value Providers Drives and motors packages Low voltage AC drives Other drives accessories and services AC motors Mechanical power transmission Drives and controls motors and mechanical power transmission catalogue 3 What s new in 2015 B TT A Em EP AM 1 1 1 E i hi E L WTA n 4 r 1 ABB general purpose drives ACS580 Initially available from 0 75 kW to 250 kW at 380 480 V ABB has introduced a replacement for the successful ACS550 The ACS580 is a member of the new all compatible drive platform ABB s philosophy of common drives architecture that features the same control panel harmonised parameters and functions universal accessories and engineering tools The architecture brings faster commissioning minimal operator training and a familiarity across all ABB drives The new Assistant control panel takes the drive user interface to new levels The drive features safe torque off STO as standard and many more options ABB industrial drive modules for cabinet builders ACS880 04 The modules are further suppor
85. UP KP 400 LB 09 548 103 874 400 513 731 96 3 MJP KPA00lC 99 507 P103408 450 4828 819 066 M JP KP 400 LKB 09 048 103 874 400 5194 731 963 M3JP KP 400LKG 90 507 103 408 500 4808 900 966 MBJP KP400LC 110 700 115 400 480 5019 789 059 MBUP KP450LA Price on request 500 4808 900 96 6 MBJPIKP 400 LKC 110 700 115 400 470 6082 861 960 M3JP KP 450LB Price on request 560 6085 981 969 M JP KP 4001D 117 400 122 000 580 6709 982 961 M3JP KP 45010 Phceonrequest 560 5385 981 96 9 M3JP KP 400 LKD 117 400 122 000 600 7690 1124 96 3 M3JP KP 450 LD Price on request 610 5860 1098 96 6 M3JP KP450LA 3 Price on request HO High output design t Efficiency full load 100 E2 not applicable to 8 pole Drives and controls motors and mechanical power transmission catalogue 97 Low voltage AC motors Optional extras for low voltage AC motors Please note ABB general performance motors have limited optional extras see extras marked with Select motor from the ABB process performance range when additional extras are required R On request S Standard N Not available Option description Modification Motor 180 190 100 112 192 160 180 200 226 250 1200 316 356 code types a D n Poe o x i Auxiliary terminal box for accessories 418 6 N N N N N 343 343 343 943 M3 343 33 33
86. V AC 30 V DC COM 2 2A Relay output RO2 Fault 1 Set 250 V AC 30 V DC COM 5 2A Trac Le eH XD24 24 V DC i Digital input ground Ea em 24 V DC Digital input output ground DIOGND a AM XDI Digital input DIZ Constant speed De 2 Digital input DIS Ress Tos 3 1 Digital input DIA DI4 4 Dial EE DI5 EXT1 EXT2 selection E a H XDIO DIO1 1 x reae pou Re 4 8 5 VREF Analogue input AM Current or voltage selectable by jumper Al1 Current Speed reference 1 Analogue input Al2 Current or voltage selectable by jumper AI2 Current Process actual value 1 Al current voltage selection jumper AI2 current voltage selection jumper Analogue output AO1 Current Ja Analogue output AO2 Speed rpm A Options available A number of control panel mounting options are available to optimise MCC design The drive is normally delivered with a control panel and holder fitted as standard Other options include No control panel at all Control panel door mounting kit No cover at all for the drive unit The new G1 and G2 frames can be ordered with cabling boxes providing shrouding which allow easier module removal Other options for the ACQ810 include Analogue I O extension module Analogue and digital extension module Relay I O extension module Extensive range of plug in fieldbus modules External du dt filters if required Refer
87. able Series MEGADRIVE LCI 2 MW to 72 MW higher power on request High power with series connection of thyristors N 1 thyristor redundancy possible Fuseless design Water and air cooled converters available Line side harmonics 6 pulse 12 pulse or 24 pulse Motor side harmonics 6 pulse or 12 pulse High converter efficiency Proven technology and design Complete package solutions including transformers drives and motors ABB general purpose DC drives Series DCS550 A digital DC drive targeted at OEMs such as machine builders Range from 20 to 1000 A DC 230 V AC 525 V AC Start up assistants and commissioning wizards Extensive range of fieldbus interfaces Adaptive program for additional flexibility Onboard field controller ABB industrial DC drives and DC heaters Series DCS800 DCT880 From 25 to 5200 A Commissioning wizard gives easy start up Easy to use standard macros or user programmability Intuitive control panel with Help key consistent with many of the AC drives Adaptive programming for additional flexibility Modules can be connected in parallel up to 20 000 A Uses ACS800 I O option modules and fieldbus modules O is backward compatible with DCS500 and DCS600 Field converters built in up to 25 A he drive can be ordered as an electrical heater control the DCT880 ideal for all industrial he
88. age 21 Drives and controls motors and mechanical power transmission catalogue 9 Drives and motors packages Introduction ABB is one of the only companies that makes both variable speed drives and low voltage AC motors As such it is well equipped to offer customers a perfectly designed tested and approved matched pair for whatever the motor driven application In addition ABB has devised a selection of bespoke drives and motors packages aimed at specific industry applications In this catalogue we introduce five such packages Packages can extend beyond matching a motor and a drive Other components many of which are featured in this catalogue also form part of the drive train from bearings couplings and gearboxes to programmable logic controls switches and fusegear 10 Drives and controls motors and mechanical power transmission catalogue Drives and motors packages oynchronous reluctance motor drive package Get the best of both worlds The efficiency advantages of permanent magnet technology together with the simplicity and service friendliness of an induction motor platform Each motor drive package combines proven stator technology an innovative magnet free rotor design motor a best in class drive and advanced software to offer a complete optimised solution ABB drive for water and ABB industrial drive ACS880 ABB machinery drive wastewater applications Intuitive control panel and
89. al impact and life cycle costs Their superior ability to perform reliably and efficiently continuously and even under the most challenging circumstances ensures that they power their way through the toughest tasks and conditions Where can it be used Highlights End users in continuous All variant codes possible for process industries process industry Project OEMs Application knowledge and Demanding industries engineering pulp and paper With three years warranty and metals option to extend to five years minerals and mining IES and IE4 88 Drives and controls motors and mechanical power transmission catalogue Low voltage AC motors IES Process performance cast iron motors 80 355 2 4 amp 6 poles TEFC low voltage motors cast iron IP55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products Output Torque Current Eff Frame size Foot Flange Output Torque Current Eff Frame size 3 Foot Flange IW Nm do pico pro KW mo Do pico pce 3000 r min 2 poles eese 1900 m min 4 poles cot OTA 165 1807 M3BP80MC 979 RAT 075 1 29 188 1 825 MSBPBOMLE 904 P406 VAS 22 1927 MSBP BO ME SB E439 A LS SL a 841 MSBP 90 TA ESSO Lu 439 WS AAG eB 842 MSBPIOSLA ii PANO i E463 19 99 Se 853 MSBP90LB ii ABO i 923 NE 4 1 ed 8919 MSBP SOLA ios Pool i s P9608 22 AAB
90. ater This industry specific drive is designed for all of the applications commonly used in the water and wastewater industry The modules feature tailor made pump control functions for single and multi pump systems These functions ensure smooth disturbance free operation of water and wastewater processes maximising energy efficiency while reducing unnecessary downtime The drives pump specific functions decrease the life cycle cost of the pumping system helping to save time and money The power range is extended with the introduction of the G1 and G2 frame sizes H ighlights For further information see Technical Catalogue 3AUA0000055685 Optimal pump control for various applications Intelligent solution for controlling pump performance Remote monitoring and diagnostics Pump auto change Full multipump software functionality Flow measurement included in the product ideal for leak detection Anti jam pump cleaning Where can it be used he ABB industry specific drive module can be used for the variable speed applications contained within the water and wastewater industry to optimise the system and to save energy 7 d PM aii aa The modules are designed for cabinet assembly and are easily assembly mounted side by side Intelligent start up assistant ensures that drive commissioning is straightforward The functions needed for most pumping systems can be easily implemented with the pre
91. ating 6 Drives and controls motors and mechanical power transmission catalogue Other drives accessories and services Power quality filters PQF Overview Actively eliminates harmonics in a controlled way Filters up to 50th harmonic in accordance with G5 4 requirements Each harmonic individually programmable Redundancy feature allows units to continue when others have shut down Active filters only work when harmonics are present thereby reducing unwanted losses resulting in greater overall efficiency Close loop for better measurement of harmonics thereby more accurately eliminating the potentially damaging harmonic Auto detection of CT polarity ensures accurate current distortion readings on network resulting in easy commissioning Stores record trail Fault and event log any trip will have a record trail Series PQFM PQFI Available in IPOO back plate or IP21 IP42 cabinets New intuitive user interface Current ratings 70 A 100 A 130 A 150 A 250 A 450 A per module The modules can be connected in parallel to a maximum of eight modules of equal rating Series PQFs Small compact unit suitable for wall mounting Low ratings available from 30 A 45 A 60 A 70 A 80 A 90 A 100 A 120 A The modules can be connected in parallel to a maximum of four modules of equal rating Same user interface as the larger units Available in IP30 Drives and
92. ble called ACS800 11 and ACS800 17 i i Please refer to page 65 for more information Lo y Current very distorted gt THDI 3096 Current distorted gt THDI 1296 Current wave form good THDI 696 Current wave form best THDI 496 Alternatives in reducing line harmonics Low harmonic wall mounted drives ACS800 31 380 400 or 415 V 3 phase supply voltage The power ratings are valid at nominal voltage 400 V No overload use Lightoverload Heavy dutyuse Max output Frame FuseA Heat Cooling Type E200 to order IP21 price with dissipation requirements the EMC filter keypad Pcont max 3 Icont max 3 PN IN 3 Phd 3 lhd l 3 3 2 3 kW iA KW iA kW A A tType gG iW mh 1 594 IB BO IT BOB R 40 550 350 A08800 31 0016 3 5 424800 185 0 98 oss 185 es 96 sss auf SNR SEES R540 685 ES A S800 31 0020 8 ii 4 759 00 22s NEN dO Ad 185 a 98 set 68 ouo R5 190 4760 2399 i ACS800 31 0025 3 i 5 403 00 DU a SN 90 ses 96 ses dO DO qd 90 sso ANM 1000 1390 s A S800 31 0030 3 6 193 00 anes eese C 069 ses 30 sss Ee 118 ouod DT O 1210 1390 ACS800 31 0040 3 7 294 00 A O AO cecal 68 es 90 ses 65 sessi lO mea pA 100 ii 1490 1990 ee ACS800 31 0050 3 8 658 00 IIi 120 i DO cd D onc ONE 88 ss 168 e DE 129 e 1750 409 do A S800 31 0060 3 9 921 00 Is 190 ss Po cuneis LR SN DU 294 il PO 160 123990 01405 ii ACS800 31 0070 3 i 11
93. c The advantage of selecting these pre written software variants is that they have been written to cover the market requirements They are tested and certified by the factory and come complete with a User Manual and cabling instructions 64 Drives and controls motors and mechanical power transmission catalogue Low voltage AC drives ABB industrial drive other variants ACS800 Variants ratings types voltages and prices Regenerative active rectifier drives Series ACS 800 11 wall mounted 5 5 kW to 110 kW 230 690 V P21 as standard Active rectifier unit Single package for easy cabinet installation reducing installation time and cabinet space Series ACS800 17 and ACS880 17 cabinet built ACS800 45 kW to 2500 kW 230 690 V ACS880 17 250 kW to 3200 kW P21 as standard IP22 IP42 IP54 and IP54 R available as options Wheel out power modules for improved manual handling Plug in power connectors for easy maintenance and redundancy Power module redundanoy for improved availability Factory built cabinets ensure good installation and compliance with standards ATEX approved PTC interfaces and blanket certification with ABB motors Regenerative active rectifier drive modules low harmonic Series ACS800 14 75 kW to 1700 kW 380 690 V POO kits Assembly kits for Rittal cabinets and generic cabinets Separate controllers for galvanic isolation
94. c speed control from an ABB drive FanSave also provides financial and environmental figures concerning the control method retrofit project and recommends a suitable ABB drive type AVP Energy Toolkit App Energy COs and money saved together with an estimated return on investment are the outputs of an App designed to show the benefits of using variable speed drives VSDs and electric motors to replace direct on line starting The App produces an instant mini report that contains details of a matched ABB motor drive package and can be forwarded to one of ABB s Authorised Value Providers To download the App visit the Apple App Store on your iPhone or iPad and search AVP Energy Toolkit 80 Drives and controls motors and mechanical power transmission catalogue Other drives accessories and services Life Cycle Assessment service and training In the UK it is estimated that over 80 percent of installed variable speed drives are not maintained The Life Cycle Assessment service helps to highlight this issue by preparing a report at a given site which shows life cycle phase maintenance history and recommended maintenance schedule Total cost of ownership Consider this Costof ownership t T Purchase Cost of Cost of running not running The main challenge facing every motor driven application is how to minimise the cost of not running While rapid response to failures is one approach it would be much easier if the ris
95. ceive regular reports on condition of their motors and generators Unplanned downtime is reduced resulting in optimised cost of ownership ABB LEAP Life Expectancy Analysis Program LEAP for motors and generators ABB Life Expectancy Analysis Program or ABB LEAP is a diagnostic tool for assessing the condition of the stator winding insulation in electric machines ABB LEAP goes further than conventional health monitoring programmes for rotating electrical machines which typically use green yellow and red LEDs or similar to express the results ABB has evolved this methodology to a new level ABB LEAP analysis provides precise information on the remaining lifetime of the stator winding Based on this specific service actions can be planned well ahead This method drastically reduces unplanned shutdowns caused by the failures due to factors such as thermal electrical ambient or mechanical aging Key benefits Optimises maintenance planning for electrical machines by moving from time based to condition based maintenance Supports efforts to extend machine lifetime boosting return on investment ROI Facilitates decision making for short and long term maintenance and run replace decisions Minimises unplanned downtime and reduces risk levels Provides information for lifecycle cost estimation Drives and controls motors and mechanical power transmission catalogue 109 110 Drives and contr
96. controller Optimal control of applications where the consumption rate varies based on demand Operate higher capacity pumps during daytime and smaller units at night This allows pumps to be operated closer to their best efficiency point Pump specific protection features Underload and overload functions are pre defined across the speed range at five distinct points Belt breaks or dry sumps can be detected Safe torque off T V certified safely to SIL3 Remove the contactor from MCC builds saving cost Drives and controls motors and mechanical power transmission catalogue 47 Low voltage AC drives ABB drive for water and wastewater ACQ810 Variants ratings types voltages and prices Available in several frame sizes to optimise the packing Frame C to E EMC and harmonics choke built into the unit density ensuring MCC cabinet line ups are as compact as so most compact size with no extra items to fit or cable possible Minimised MCC line ups mean that compliant bids Frame G1 and G2 New high power design mounted on to the water industry are as small as possible whilst still wheels for easy manual handling Removeable cabling boxes complying with EMC and thermal requirements ensure power cables are fitted only once Frame A and B EMC external but plug in so no extra cabling required Drives can be horizontally mounted for smaller compartments 380 to 480 V 3 phase supply voltage Light ove
97. d controlled redundant fan cooling arrangement TUV approved safe torque off STO to SIL 3 PL e standard Plastic IP20 shrouds supplied which can be substituted for a pair of IP20 cabling panels which allow the module to be removed from the cabinet without disturbing wiring Brake chopper optional Wide range of cabinet installation options including instructions for Rittal cabinet installation EMC filter for C3 category according to EN 61800 3 2004 Optional common mode filter Optional fieldbus modules safety module I O expansion Optional fan kits and cabinet installation kits For more information see Technical Catalogue 3AUA00001 15038 The following table details the R10 and R11 frames pictured above If you require information on the higher power modules D8T and R 8i please contact ABB 380 to 415 V 3 phase supply voltage The power ratings are valid at nominal voltage 400 V No overload Light duty use Heavy duty use Max output A Frame Fuse A Heat dissipation Cooling Type E210 E208 J410 Price nominal use requirements R700 H381 toorder IP21 Py 3 I Pu 2 la 3 Pha 3 Ina 3 3 Type 3 3 filters cable boxes and 3 kW A KW A KW A 2 aR W m h keypad door mounting 250 1505 250 3485 200 361 500 RIO 1800 5602 1200 AOS880 04 505A 3 16 404 00 315 585 815 575 250 429 680 FRIO 1000 gugg 1200 LL ACS880 04 585A 3 19 2
98. d the unit refer to the User s Manual for details Note IP20 drives require a keypad for parameter alteration it can then be removed if required Note IP66 drives are always delivered with the Assistant keypad 200 240 V 3 phase supply voltage 3 phase 240 V is also available for customers supplying the North American market Please enquire for details 380 480 V 3 phase supply voltage Nominal Output Max output Frame FuseA Heat Cooling Type IP20 list price IP66 list price current dissipation requirements code shown is IP20 without control with control 2 3 3 2 2 panel panel kw A Type gG W meh 037 42 423 RO 100 38 NatVent ACS365 03E 01A2 4 i EINEN 400 095 io 19 e 3 A FO sn 10 520 paNN amp t Vent ACS859 08E 01A9 4 Co EIS ao Ea UCET AE RE QM MM M 13 08899 08E 02M 4 isse P NER EAM Ti ana i n 98 A AES 10 160 s 13 ses ACS855 03E 03A8 4 Co Po TN P463 D E anca AMEN d 13 assess ACS855 O3E 04A1 4 Co 3002 5 ss 526 20 S 98 4 DNE isse nosmet ACS359 08E 05A6 4 Ci o ani 600 NNNM NI 128 il HE nad DS MN a ACS859 08E 07A8 4 Co E sun E MEME M 194 ss O eoe INNER ACS855 03E 08A8 4 2G NE 802 DO sss 129 05 219 ouod QNM M 161 sse ACS359 08E 12A9 4 090 anan 1 043 PO sss 196 At ouod B3 30 204 492 A P NE 1 237 DEM o BI 1500 3301 i171 ACS855 03E 23A1 4 5s P RN n a Wo E 043 oou R42 80408 S E ACS855 O
99. d to the motor terminals I O protected against short circuit Coated boards included as standard IP66 69k enclosure option Makes drive suitable for hose down applications csset Meets food hygiene standards in a wall mounted enclosure Brand labelling Drive logo control panel logo manuals and box can be printed with machine builders logo Drives and packaging badged to your design ru E RoHS compliance Compliance achieved during 2007 Environmentally friendly drives For details of FlashDrop see user interfaces in ABB machinery drive section page 34 Drives and controls motors and mechanical power transmission catalogue 31 Low voltage AC drives ABB machinery drive ACS355 Ratings types voltages and prices 200 240 V 1 phase supply voltage Nominal Output Max output Frame FuseA Heat Cooling Type IP20 list price IP66 list price current dissipation requirements code shown is IP20 without control with control 3 3 3 2 panel panel kW A A Type gG W m h 037 24 042 RO 1048 Nat Vent A0S955 01E 02A4 2 i M n a O79 a BR aan 5 ust NC eA sese esso M NRI RM n a PNE DN DM E ACSSOS DIE OCA OSS am n a A arera D anaa 19 41 d H2 O E TOT neruos DIES RENI CREER n a 2 2 9 8 17 2 R2 35 2124 21 ACS355 01E 09A8 2 219 n a Ensure enough space aroun
100. drive and motor packages easier to satisfy ATEX rules with a more cost effective offering Drives and controls motors and mechanical power transmission catalogue 53 Low voltage AC drives ABB industrial drive ACS880 01 Variants ratings types voltages and prices Wall mounted single drive 0 55 kW to 250 kW 208 690 V Largest power wall mounted drive on market Coated boards as standard TUV approved safe torque off STO to SIL 3 PL e standard P21 as standard IP55 as option P55 variant same footprint as IP21 variant Brake chopper standard to R4 frame option thereafter Wide range of built in options EMC filter for C3 category according to EN 61800 3 2004 standard category C2 optional Optional UK cable box for SWA cables Optional internal fieldbus Optional safety module for extended safety functionality Optional I O expansion Optional IEC61131programming CODESYS full For further information see Technical Catalogue 3AUA00000981 1 1 System capability 380 to 415 V 3 phase supply voltage The power ratings are valid at nominal voltage 400 V No overload Light duty use Heavy duty use Max output A Frame Fuse A Heat dissipation Cooling Type E200 R700 Price Price nominal use i requirements H358 to order EMC amp IP21 IP55 Py Ch Pa d Ph b 3 3 3 3 SWA gland plate 3 B056 kW A iIKW
101. drives Other variants ACS800 Common user interfaces Control panel The control panel features a full text multilingual display Dedicated keys allow fast access to actual signals parameters assistant functions and drive information The panel can be used for parameter Typical I O and control connections The ABB industrial drive family uses the same control card keypad and software structure throughout its entire range Analogue and digital O channels are used for different functions such as control monitoring and measurement purposes e g motor temperature In addition optional I O extension modules are available providing additional analogue or digital I O connections copying and for configuring adaptive programmes working Below are the standard drive control I O of the ABB industrial as a PLC inside the drive Local drive with factory macro For other ACS800 application motor control and parameter macros the functions may be different Please refer to the copying is also possible firmware manual for details X20 Panel mounting kits r VREF Reference voltage 10 VDC Kits are available that allow TE AGND R gt 1 kohm mounting on the cabinet door l a TN VREF or in a holder inside the cabinet NLIS ere t k a4 E i L2 The pani can be SOON to L Trt EN Speed reference 0 2 10 V R gt the cabinet door without the n 4 AM 200kohm need for an additional holder e
102. dule can send either e mails or SMS text messages to inform the user of the status of the drive s connected to it It has an internal web server for easy configuration and drive access tune all of the ABB drives on the Ethernet ring Ethernet adapters The ABB range of drives can be fitted with ten LT ums for a switch Once on a company newtork the drive can be monitored from anywhere within that company or if firewall allow from anywhere on earth Ethernet adapters which allow them to ee communicate on Ethernet networks The m FENA 11 is two port so removes the need a 78 Drives and controls motors and mechanical power transmission catalogue Other drives accessories and services ooftware tools ABB offers several software tools to facilitate and enhance the use of ABB drives These tools provide a user friendly and easy to use approach for the selection commissioning and use of AC drives Integration and programming tools Drive Composer The Drive Composer PC tool E uu cosa offers fast and harmonised set up n commissioning and monitoring for the new ABB next generation drive portfolio The tool has two variants a free version called Drive Composer Entry and a professional level tool which is licensed The free version of the tool provides start up and maintenance programming with monitoring and parameter editing while the professional version provides additional features such as custom parameter
103. egistration gives you peace of mind that your drive s support is in safe hands Automation Builder A new integrated software suite for machine builders and system integrators wanting to automate their machines and systems in an integrated and efficient way Automation Builder is the successor of the PS501 Control Builder Plus product incorporating all PLC engineering functionality plus additional engineering features PROFIsafe enabled drives With the new Automation Builder V1 1 engineering tool ABB s AC500 S safety PLC and the ACS880 drive it is possible to create an Ethernet based network topology including standard control and safety control This network will use PROFIsafe over PROFInet to implement control and safety Together with the ACS880 s FSO 12 safety module this means a larger number of safety and control requirements can be met with less wiring required 3 g E t i pt j i i 1 ni E a t me Ae Motiflex e180 The new MotiFlex e180 delivers versatile motion control performance capability and dependability to power machine innovations Flexible connectivity with Ethernet and motor feedback technologies is optimised for demanding motion applications With the MINT WorkBench PC tool you can quickly and easily customise the drive to the exact control requirements of your machine AC500 The built in high performing processor surrounded with a large memory o
104. ence voltage VREF I1 m All dimensions and weights are without options T ERU i Height is the maximum measure without E clamping plates In A and B frames the z t l external C3 EMC filter adds 160mm to the 3 height The EMC filter does not have to be H p RA Dol plugged in it can be sited nearby EMC filter nd is internal in frames C D EO and G 2 Total depth with control panel 10mm less with keypad removed 12 These notes do not apply to the G1 and G2 frames E a E YA W Typical STO and drive to drive link connections XD2D Drive to drive link termination jumper Drive to drive link Safe torque off Both circuits must be closed for the drive to start STO stands for safe torque off and is certified by TUV to SIL3 according to IEC61508 No need for contactors SIO can be used to guarantee no mechanical rotation no torque at the shaft of the motor and thus allows MCC panels to be built without the need for the traditional contactor where maintenance of the rotating machinery is a requirement Electrical isolation will only be required for working on the drive or the electrical connections of the motor so the traditional door isolator will suffice for that requirement ACQ810 main connections overview Mains connection 24 V DC input Relay outputs 2 x RO Analogue and digital extensions Digital inputs 6 x D Digital inputs outputs 2 x AO Extra I O Analogue
105. er drive set up and commissioning for volume manufacturing Programming Fast safe and trouble free method to set up and commis with no power 3 sion without powering up the drive patented Safe torgue of uuu Built in compliance to new machinery directive SILSIPL certified dual channel input T V approved Sequence programming Application specific 8 state programming with comprehensive triggering conditions Logic programming included as standard Reduces the sessi Conditions With option code esse QOL external PEG co Common DC link Connection to existing DC power sources patented Easy integration into high performance machines User interfaces eens Wide range including Assistant panel stig Cost efficient approach meets requirements of OEM Fieldbus Extensive range of industrial fieldbus option modules available Connectability to all of the most popular fieldbuses TN 24 V live keypad operation Connect 24 V to the drive via the MPOW option Keep fieldbus control card and I O healthy while able to remove the main supply safer maintenance Built in EMC filter 2nd environment filter complying with IEC 61800 3 as standard No extra space parts time or cost required ANM Built in brake chopper 100 percent braking capability Reduces cost saves space and simplifies wiring Drive protection Latest solutions to protect the drive and offer trouble free use and the highest quality The drive protects itself when power is connecte
106. ernet Drives and controls motors and mechanical power transmission catalogue 79 Other drives accessories and services ooftware tools DriveWindow Light Available for ABB general purpose drives and ABB machinery drives has the same functions as DriveWindow but is designed for point to point communication via control panel port DriveConfig Dedicated programming tool for the ABB micro drive Allows access to the extended parameter set of ACS55 and allows un powered programming To download software tools go to www abb com drives drive PC tools Engineering tools DriveSize For dimensioning drives and motors this PC programme helps select an optimal motor drive and transformer which is especially useful where a straightforward selection from a catalogue is not possible DriveSize is used to compute network harmonics and to create documents about dimensioning It contains current versions of ABB s motors and drives catalogues Tm HE ifii i A It can also be used in conjunction with ABB machinery drives to specify the dimensions of different kinds of linear or rotary movement mechanisms such as lead screws rack and pinion combinations belts and pulleys conveyors feed rolls and rotating tables DriveSize software can be used in Win98 WinNT Win2000 and WinXP Windows 7 Windows 8 operating systems DriveChopper For dimensioning a braking chopper and resistor DriveChoppe
107. es and controls motors and mechanical power transmission catalogue Low voltage AC drives ABB general purpose drive 0 55 kW to 250 kW ACS580 Motor control method scalar or vector control open or closed loop 380 480 V 3 phase supply 0 55kW to 250kW What is an ABB general purpose drive he ACS580 is part of the ABB all compatible family which means it uses the same keypad and same PC tool as the other drives in the family The drive contains the new harmonised parameter set so familiarity with the ABB industrial drive is closer than it ever has been Highlights Improved internal options including 24V support T E cu Integral EMC filter for 1st and 2nd environment as standard z a Ss Assistant control panel with improved primary settings as 4 1 4 TE menu and backups E I a Wide power range in wall mounted IP21 and IP55 variants 1 hi he p d Patented permanent magnet swinging choke for superior d en harmonic reduction even at reduced motor load WU q 5 a D amp STO as standard SIL 3 Pl e q 1a aif q Flexible fieldbus system with built in Modbus and M wt q 4 numerous internally mountable fieldbus adapters gt EE Xe 7 synRM permanent magnet PM and induction motor For more details please refer to Technical Catalogue 3AUA0000145061 control with improved motor platform New energy monitoring features Where can it be used The ABB general purpose drive is ideal
108. et including EtherCAT Modbus TCP and Ethernet IP Suitable for single drive and multi axis systems Controls rotary and linear AC servo motors Safe torque off feature as standard Options MINT Motion programming Space saving footprint EMC filter Resolver adapter Dual encoder splitter Brake units For further information see flyer ABB motion control products MicroFlex e150 servo drives code 3AUAO000097609 EN MotiFlex e180 EtherCAT Modbus TCP EtherNet IP and PowerLink DSL combined power and feedback option Advanced MINT programming for multitasking control of communications logic motion and HMI interaction in high performance motion applications Safety as standard a Versatile motion E control drive with integrated real time Ethernet technology aroma a m um ae EA k TES T m Series MotiFlex e180 hree phase operation 200 480 V AC 3 0 55 A rms in four frame sizes P20 enclosure for cabinet installation UL open Real time Ethernet with EtherCAT and PowerLink and Modbus TCP and EtherNet IP Suitable for single drive and multi axis systems Controls rotary and linear AC servo motors Safe torque off as standard Memory unit for firmware settings and functionality level Options Drive functionality levels single axis MINT motion Feedback options resolver encoder serial encoders or DSL Filters brake re
109. ew locking Setscrew ball bearings Superior 65 locking setscrew DualGuard seal comprised of single lip seal and rubberised flinger Stronger more flexible bearing cage Optimum balance between locking forces Heat stabilised nylon construction with an inner ring stress fiber glass reinforcement Secure fit to the shaft Grip Tight ball bearings Two types normal duty GT and medium duty GTM DualGuard seal comprised of single lip seal and rubberised flinger Thin wall adapter mounting offers 360 full shaft contact and concentricity No shaft Marring or fretting corrosion like setscrew and eccentric collar products Integral dismount feature easily removes the bearing from the shaft Turned ground and polished shafting is not required Anti rotation device prevents insert rotation associated with heavy loads vibration unbalanced loads and high speed applications m High temperature option available to 204 C Plus or minus 2 static misalignment Ultra Kleen E Z Kleen Reinforced polymer and stainless steel housings Patented polymer housing includes antimicrobial agent which resists bacterial and fungus growth two inserts corrosion resistant and stainless steel insert hree locking devices 65 setscrew angle SC Grip Tight adapter mount and concentric clamp collar D Lok i Quadguard seal comprised of our triple lip seal and rubberised flinger
110. false positives and negatives Advanced software delivers a high degree of accuracy Collection of vibration data over wider frequency range covers greater number of potential problems Testing is done with the motor in its operating condition so no preparatory work is necessary Optimised cost of ownership ABB MACHsense R Continuous remote monitoring with instant alarms and expert follow up ABB MACHsense R continuously monitors key condition parameters specific to the type of motor being monitored ABB MACHsense R can identify nascent fault conditions at an earlier stage than conventional methods Shaft line monitoring can be implemented with MACHsense H Customers can access operating data and trend graphs via the internet An alarm is triggered if a measured parameter exceeds set limits giving the plant operator an early warning that maintenance is needed Key benefits Motor or generator is constantly monitored during operation Model based analysis increases reliability of defect identification and quantifies defect severity Motor and generator design and construction taken into account for higher precision Multi channel operation and fast data collection rates increase sensitivity On board processing reduces volume of data transmitted to server for lower communication costs Authorised customers can quickly access motor or generator specific data on ABB s server Customers can re
111. ffers simplicity security and reliability to adapt the automation solution to new upcoming challenges A variety of connectivity capabilities integrated safety and usability even under harsh operating environments provide valuable benefits to machine builders for their automation tasks Certification extended for smoke extraction motors ABB s smoke extraction motors M3BPW in frames 160 to 450 are now certified to 400 C in horizontal and vertical mounting positions for smoke extraction duty These special purpose tunnel ventilation motors are regulated by EN12101 3 that specifies motor testing requirements Drives and controls motors and mechanical power transmission catalogue 5 Authorised Value Providers Authorised Value Providers deliver sales support service and engineering expertise in seamless cooperation with ABB Being strategically located throughout the UK and lreland they bring ABB s products and services directly to your site along with the same technical knowledge and back up Authorised Value Providers Drives Offer one of the largest stocks of AC drives from 0 18 kW to 500 kW available off the shelf 1 ACS Drives amp Control Systems Ireland Tel 353 0 44 934 0242 2 Advantage Control Northern Ireland Tel 028 4461 3782 3 APDS South West Tel 0117 982 2049 4 Central Group Merseyside Tel 0151 546 6000 5 EDC Scotland Scotland Tel 0141 812 3222 6 Gibbons Engi
112. ge Grid Lign couplings are available in a variety of sizes in standard and spacer styles Every coupling features two steel shaft hubs a tapered grid element two seals and a cover assembly Its versatile design allows for a motor or reducer output speed connection and its speed capability ranges up to 6 000 rpm dependant on size ABB Dodge Grid Lign is available in T31 and T35 spacer designs up to size 1200T This spacer offering can be used as a spacer coupling or mounted to a brake disc or drum The ABB Dodge Grid Lign coupling s tapered grid element is engineered with high strength spring steel that is quenched and tempered This feature helps isolate vibration and cushions shock loads In addition it allows uniform contact during light normal and shock loading conditions for long machine life Drives and controls motors and mechanical power transmission catalogue 115 Contact us ABB Limited Daresbury Park Daresbury Warrington Cheshire WA4 ABT Tel 44 0 1925 741 111 Fax 44 0 1925 741 212 www abb co uk energy Power and productivity for a better world FR EP Lb Note We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this docume
113. iA KW A Type 9G W mh 078 24 1078 128 i086 18 BA 4L 4 O 44 ACS880 01 02A4 3 86400 1 000 00 L1 199 i51 SN ct 124 5X1 oos V lama O 44 0 ACS880 01 03A8 3 894 00 1 040 00 19 40 DONEC NEL DD DTE MEME NE 44 AQS880 01 04A0 8 924 00 112000 _ 220 106 220 203 0 10 14000 88 il JUNI E A MN 44 ACS880 01 05A6 3 1 05400 1 250 00 EN OEE DB 22 DD IO JEN E 44 ACS880 01 07A2 3 1 114 00 1 310 00 NUN And OO ES Te A Bl od E 122 asse 44 098800 01 00M 3 E 1 244 00 1 440 00 dO 29 DO ide MEER il JUS IB eram I MH 44 ACS880 01 12A6 8 1 484 00 1 680 00 D 115 159 19 199 4128 121 oou METRE 232 89 i AOS880 01 017AS 7 1 971 00 1 767 00 11 125 1 11 4424 159 11 129 o il D 397 0288 ACS880 01 025A 3 1 2 001 00 2 262 00 1 ide sos IO E MO il DO gui E msi tin ot ii 134 ACS880 01 032A 3 2 291 00 2 553 00 185 198 185 186 119 IBM io RS 10 E O io 134 ACS880 01 038A 3 2 451 00 2 713 00 22 149 122 119 39 04 il DAMM ER DOM EL ACS880 01 045A 3 1 2 788 00 3 136 00 30 161 230 198 122 O Oe LM 907 200 1A08880 01 0614 3 3 298 00 3 646 00 OFF i135 DB 199 191 PO MOO ete VAT 2280 ACS880 01 072A 3 7 3 721 00 4 094 00 e 49 88 SE SL 122 il RO M00 1120 0 280 ACS880 01 087A8 4 911 00 4 884 00 SERES DUM eee ee i SNE 1 QM s 1295 sse 435 ACS880
114. ilities are included as well as E a local control panel Wizards are included l to guide the user through the most commonly performed tasks Sy Du TET ss rai 34 Drives and controls motors and mechanical power transmission catalogue Low voltage AC drives ABB general purpose drive for fans and pumps 0 37 kW to 22 kW ACS310 Motor control method scalar 200 240 V 1 phase supply 0 37 kW 2 2 kW 200 240 V 3 phase supply 0 37 kW 11 kW 380 480 V 3 phase supply 0 37 kW 22 kW What is an ABB general purpose drive for fans and pumps A dedicated fan and pump controller designed for squared torque applications such as booster submersible and irrigation pumps and centrifugal fans The drive design includes a powerful set of features which benefit pump and fan applications including built in PID controllers and PFC pump and fan control The drives also have pre programmed protection functions such as pipe cleaning anti jam and duty standby functionality including soft pipe filling to reduce leaks These features combined with pre programmed application macros an intuitive user interface and several assistant screens speed up the installation parameter setting and commissioning of the drive Highlights Pump soft pump and fan control PFC and SPFC for multi pump and soft fill control Pipe cleaning anti jam and pipe fill functions Multiple PID set points
115. in those situations where there is a need for simplicity to install commission and use and where reasonable amounts of flexibility and functionality are required The addition of STO 24V support and improved fieldbus support extends the applications Feature 3 Advantage Benefit Intuitive modern keypad High contrast high definition display giving intuitive access to the drive parameters Easy commissioning programming maintenance and fault finding making Built in Help button giving programming hints Real time clock allows timed the drive easy to own and use across all activities tracing of faults and setting of parameters to activate functions at various times of day Changed parameters menu also included so you can see your edits Primary setting menu Assisted set up for all of the drives common settings Intuitive and context Even easier to configure the drive to the application sensitive makes navigation easier for the user nc eee c n nac e M M M E E asain eeeeanene TUTO T ME a un T FC e c Ds AE ENTER E o a P diaria rating sc E RU UC Iu RNC c E ai o mum Mes ur ps P i RET Poem d ls d Wee nero MR Backups can be viewed before download or partial downloads can be performed Auto backup means you never forget Integrated safety STO as T V approved STO is on board the drive Makes it easy to generate safety systems Minimise installation time and space Shorter design times using TUV standard
116. ing The control panel has various assistants and a built in help function to guide the user It includes a real time clock which is used during fault logging and in Relay extension module L511 Add an additional three relays to the ACS355 to allow greater use of the drives programme Fits behind the keypad Potentiometer J402 Potentiometer with two switches start controlling the drive such as start stop stop and forward reverse direction No The control panel can be used for external power source is needed for copying parameters for backup or for the potentiometer Fits to the drive I O downloading to another drive A large graphical display and soft keys make it FlashDrop extremely easy to navigate Programme the drive whilst still in the box with no power Perfect for OEMs and machine builders FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting It gives the possibility to hide selected parameters to protect the machine The Basic control panel J404 Features a single line numeric display The panel can be used to control the drive set the parameter values or copy them from one drive to another or view changes tool stores 20 parameter sets which can be moved between a PC and a Panel cover drive Safe programming during machine The panel cover protects the drive Ad building production for unskilled staff when no control panel is used The ABB DU machi
117. ion or in cabinets marine certified drive I O PLC or fieldbus Communications Low voltage marine motors with mechanical Corrosion resistance improved with zinc disc brakes primer painting Exact nominal data on rating plate helps you optimise IP56 open deck protection class motor operation especially when motor encoder is Optional heating element and temperature not used supervision Specially designed low wear shaft seals Ex motors also available Drives and controls motors and mechanical power transmission catalogue 21 22 Drives and controls motors and mechanical power transmission catalogue Low voltage AC drives Drives feature finder 24 ABB micro drives 26 ABB machinery drive 31 ABB general purpose drive for fans and pumps ABB general purpose drive 39 ABB drive for HVAC 43 ABB drive for water and wastewater 47 ABB industrial drive 52 Other ABB industrial drive variants 63 Drives and controls motors and mechanical power transmission catalogue 23 Drives feature finder inis i The table highlights the differences between the various ABB drives families It also A cs i Ps 1 p I i a i L i lists some of the key features of the different ABB drives However the table is not E B v T il m a Wi m exhaustive and if you are seeking a feature which does not appear in the table please NA M A b
118. ions with ball bearings E xtra allows easy upgrade from ball bearings 114 Drives and controls motors and mechanical power transmission catalogue Mechanical power transmission Couplings Elastomeric sleeve style Three way flexing action handles shock vibration and ABB Dodge D Flex couplings misalignment The ABB Dodge D Flex coupling features moulded non lubricated interchangeable elastomeric sleeves of EPDM neoprene Hytrel Its three way flexing action accommodates torsional angular and parallel misalignment as well as axial end float Elastomeric tyre style ABB Dodge Para Flex ABB Dodge Para Flex elements are manufactured with reinforcing fabric tension cords that transmit much of the torque during operation The uniform and centred bead in the foot of the tyre element prevents it from pulling out during operation Additionally the tyre element is reinforced at the split to reduce fatigue and extend life ABB Dodge Para Flex elements provide accommodation of shaft misalignment during installation running time and replacement better than other elastomeric elements With an industry leading combined 4 angular 3 17 mm 1 8 in parallel and 7 93 mm 5 16 in end float capability Para Flex couplings will perform in difficult applications and reduce valuable time needed for installation and maintenance Metallic grid style ABB Dodge Grid Lign Compact in size yet high in torque capability ABB Dod
119. ives modbus interface It can send process uH power stages and monitors all of the switching signals sent In this way complicated system problems can be diagnosed DriveMonitor can also be used as a system optimisation and recording tool as its data data logs and event messages independently without a PLC or a dedicated on site computer The module can send either e mails or SMS text messages to inform the user of the status of the drive s connected to it memory buffers can save up to one years worth of It has an internal web server for easy configuration and performance data drive access Web pages can be configured with site photos and site naming Monitor drives on existing networks DriveBrowser PC tool Ethernet adapter for ABB industrial DriveBrowser allows a user to monitor any ABB drive drives connected to an existing Ethernet network without having to NETA 21 connect another tools chain network on the site Connect NETA 21 module provides remote access L DriveBrowser to a suitable hub location and view edit and for ABB drives and connected devices The module connects to the drive via several different connection possibilities 2 x panel ports 32 drives per port Optical connection 10 drives Ethernet connection 32 drives RS485 Modbus 32 devices It can send process data data logs and event messages independently without a PLC or a dedicated on site computer The mo
120. izer Speed 8 Power output For more information about Optimizer call the ABB motors team on 07000 MOTORS that s 07000 668677 Optimizer ABB Sha cgmpare naming ees are tind de curmmimnien Ir vw valme meli Corda ja HH ERE E LETITE UE El ARES SS rimas sms E Ci bi e frio Gh Pei diis pi NE p o dj d E Im Prae umm dac mr run BRAS Le 1 PPM Lo EITE Rem i E Bm rau M E rmm uet vun pp ey ESEC ELADO AO i Dg eph Dance Vs Wr Er Dodd LE mls o 4 i udis ac ode hia oru Drives and controls motors and mechanical power transmission catalogue 107 108 Drives and controls motors and mechanical power transmission catalogue AC motors Motors and generators services ABB MACHsense P Regular health checks help to maintain maximum performance over entire life cycle ABB MACHsense P is a condition monitoring service that addresses the reliability of the complete shaft line including the motor gearbox and driven load pump fan or compressor It identifies electrical and mechanical issues related to the rotor bearings gearbox and other components problems which account for a major percentage of total failures Key benefits nstant summary report with a full report after detailed analysis Earlier warnings and more comprehensive diagnosis than conventional solutions Vibration and electrical measurements are processed in a single software platform to avoid
121. k of failure was minimised in the first place This is where Life Cycle Assessment service steps in The cost of maintenance is always less than the cost of failure therefore a structured maintenance replacement scheme drives down the total cost of ownership Life Cycle Assessment Maximizing profit means that every part of your process is running uninterrupted without surprises Predictability saves time cuts costs and ultimately keeps your business effective With the Life Cycle Assessment service you can combine the drives maintenance status with its criticality to the process or application This provides the know how to determine exactly where your process stands now and in the future Life Cycle Assessments work by highlighting the most critical drives so clear priorities for maintenance are set Service budgeting is optimised as the total plant s maintenance actions can be planned in advance As a result fewer unexpected interruptions occur The ultimate aim to always maximise reliability of the ABB drives installed base at a site and to manage the entire lifecycle reducing downtime and production losses Taking ownership via some long term planning of maintenance and replacement through Life Cycle Assessments reduces total cost of ownership since cost of not running is minimised via maximising uptime Life Cycle Assessments are suitable for all drives no matter what make or stage in their life cycle How it works
122. l 80 eie UO O40 1200 ACQ810 04 570A 4 O IST es 355 10694 1690 sse I GM 1000 BIZ 1200 ACQ810 04 684A 4 139410 4HI81 c is 400 1700 MOBO 4862 221290 49 64 sss 1200 a ACQ810 04 700A 4 139410 HAS is BD ABS a atingindo 1020 sees MU 9862 E A 1200 ni mones aT ac t o Ba skecencaaeteaces 500 857 875 1100 G2 41400 10572 1420 ACQ810 04 857A 4 J410 H381 loy Nominal output current 110 overload 1 min 5 min cont Continuous rms output current with no overload capacity UL UL NEMA rated motor no IEC motor equivalent however the current rating may be useful t For fuse selection refer to the hardware manual weak networks may require aR fuses These fuses are aR type gG fuses not recommended for this frame size 48 Drives and controls motors and mechanical power transmission catalogue Low voltage AC drives ABB drive for water and wastewater ACQ810 Dimensions l O and options Ground selection jumper Digital input DI1 Stop Start Frame size Height Depth Width Weight mm mm mm kg Be 884 HN 219 0l T B 880 390000 DENN CN O DOT aaa 298 osse 166 V 196 aa RE TN 298 n APER EO 102 30 5 10 194 LL E osse O osi 912 T ON 1 462 1 560 505 015 305 329 161191 G2 1 662 1 710 505 515 305 329 199 229 Dimensions with optional cable boxes Typical I O connections XPOW 24 V DC 1 6A XRO1 XRO2 Relay output RO1 Ready NO Q 250
123. lange kW 3 Nm 3 3 3 price price kW Nm 3 3 3 price 3 price 3000 r min 2poles ae 1990 Mmin 4 poles 5 s 075 i129 159 1818 M8AAB0B 1 DENN 200 075 315 AO 825 DU NUN ONE P925 AA BM eS 1827 LM9AABO C CO 908 s N LENDO DE A S 941 uil HON M NE P409 15 1 49 29 944 ME 359 i F405 15 II i 93 sis 959 il HU ER RR P403 22 9 2 999 E OD ee T E 490 22 i T O PN ONE 86 7 HM UEM P563 St oct iOS ED 0 1 Pl NE 601 EN ID nre S9 sen 8 9 HU NES P623 NN 13 2 Md 881 M3AA T2 MB sss F640 E701 NU S 82 sie 98 6 il MSAATI2 MB BOAS 736 9 9 17 9 9 6 69 6 MSAA 132 SB 838 917 DO SO 108 i 69 6 MSAA 192M il 863 i P941 715 1247 119 1 905 M3AA 132SC 81062 1146 79 49 1 151 906 M3AAT32MA ANDE 11 36 18 6 92 1 M3AA 160 MLA EMO MM 209 io 92 2 il MSAA 160 MLA i 1 308 21 416 AME 4l 253 1025 M3AAT60MLIB 1 665 21788 15 95 1 278 1 926 MAA 160 MLB 1 607 1 804 185 60 308 931 M3AA160MLC 1 998 922120 185 119 349 983 MSAAT180MLA 1 928 2 085 20 i71 i872 1932 J iMSAA180MLA O ooo 6 722 5 M2 s 415 s 98 3 MSAA 180 MLB i 2 914 be Ar 30 Ft 51 1942 iM3AA200MLA 02875 3 048 30 io 198 e 946 s 94 4 LMSAA200MLA 2 979 39 109 o a 9 61 9 1947 M3AA200MLB 3750 3960 37 298 ss 654 sis 94 9 M AA 225 SMA 3 789 E4096 45 145 768 95
124. ller bearings oversized rotatable cast iron conduit box cast iron frames V ring shaft seal moisture resistant copper windings Class F insulation stainless steel nameplate and corrosion resistant hardware ECP XEX Super E motors have NEMA Premium efficiency and three years warranty Positive lubrication system PLS on 360 frames and larger Applications Ideal for use where hazardous fumes or dust may be present Features UL and CSA approved for Division 1 Class Group D Class Group D Class Il Group F amp G Class Group C amp D Class Il Group F amp G Corrosion resistant epoxy finish shipped with UL and CSA approved cast conduit box assembled to each motor 1 00 service factor EM Super E explosion proof motors have NEMA Premium efficiency and three years warranty 100 Drives and controls motors and mechanical power transmission catalogue Low voltage AC motors Central motor stock Menden Germany ABB s European logistics centre in Menden Germany offers customers on time and just in time delivery on a wide range of ABB products he 23 000 square metre facility has 45 000 automated parts bins and stocks over 2 5 million ABB items including parts and accessories NEMA motors are in stock at the facility and include NEMA general purpose ECP XEX severe duty EEE841 totally enclosed severe duty and speciality motors NEMA general purpose TEFC motors are basic protection motors used on p
125. mer needs FlashDrop Faster and easier drive set up and commissioning for volume manufacturing Fast safe and trouble free method to set up and commission without powering up the drive patented RoHS compliance Compliance achieved during 2007 Environmentally friendly drives For details of FlashDrop see user interfaces page 38 Drives and controls motors and mechanical power transmission catalogue 35 Low voltage AC drives ABB general purpose drive for fans and pumps ACS310 Ratings types voltages and prices 200 240 V 1 phase supply voltage Nominal Nominal Max output Frame FuseA Heat Cooling Type IP20 list price without output current 3 Type gG dissipation requirements control panel kw A A iW m h DT A conn AO cis O ei ri Berro ANAL Vent AC8310 01E 02A4 2 e 110 UEM UE RE d Doi LL no mug LM MEME P125 MEM 1 muris QNEM NEM NE ACS810 01E 0A7 2 0 146 P 126 4 PDD cece A 0 0 0 P162 2 2 9 8 16 5 R2 35 124 21 LNOSSOSOUESUSNSZ i 197 Ensure enough space around the unit refer to the User s Manual for details Drives require a control panel for parameter alteration it can then be removed if required For 50 C ratings contact ABB 200 240 V 3 phase supply voltage 3 phase 240 V is available for customers supplying the North American market Please enquire for details 380 480 V 3 phase supply voltage Nominal Nomi
126. mmon max 500 ohm S3 AO1 U Voltage Current selection for analogue output X2 amp X3 Aux voltage output and programmable digital inputs 10 24V Auxiliary voltage output 24 V DC 11 DGND Auxiliary voltage output common 12 DCOM Digital input common for all DI 13 DI Start Stop Activate to start 14 DIZ Fwd Rev Activate to reverse rotation direction 15 DI3 Constant speed selection 16 DI4 Constant speed selection 17 DI5 Ramp pair selection Activate to select second pair 18 DI6 Not used X7 X8 Relay outputs 19 RO1C Ready 20 RO1A 250 V AC 30 V DC 21 ROB 4 2A 22 RO2C Running 28 RO2A L 250 V AC 30 V DC 24 RO2B 2A 25 ROSC Fault 1 26 ROSA EE 250 V AC 30 V DC 27 ROSB 2A X5 EIA 485 Modbus RTU 29 B 30 A Built in Modbus RTU fieldbus interface 31 DGND 94 TERM Serial data link termination switch S5 BIAS Serial data link bias resistors switch X4 Safe torque off 34 OUT1 35 OUT2 36 SGND Safe torque off Both circuits must be closed for the drive to start The circuits are in closed with jumper wires in the standard delivery 38 IN2 X10 24 V AC DC is disconnected 40 24 V AC DC in Ext 24 V AC DC input to power up the control unit when the main supply 41 24V AC DC in Standard on R5 frames and above and is optional on smaller frames Drives and controls motors and mechanical power transmission catalogue 41 Low voltage AC drives ABB general purpose drive
127. n auxiliary motor Pedis maintenance costs and leaks typically seen in DOL starting feature SPFC is started or main pump started Longer life for pump or fan system Ideal for irrigation systems Pump protection functions Pre programmed features like Reduces maintenance costs Pipe cleaning anti jamming inlet outlet pressure supervision and detection of Smoother processes improved and optimised system under or overload for preventive maintenance Longer life for pump and fan system reduced maintenance costs Energy monitoring and Drive monitors the saved energy compared to equivalent DOL operation Energy savings presented in local currency and CO optimising features Drive controls the motor voltage dependant on the load Consumed energy optimised across the speed and load range Full output current at Drive can be operated in ambient temperatures up to 50 C without de rating the Optimised drive dimensioning for wide temperature range 50 C ambien QUEUE CU i Unified height and depth Optimum installation layout as all drive frames are the same height only the width popece savings Easier to lay the cabinet back panel out RAL d ti Best in class user interfaces Assistant and Basic keypads with intuitive operation Short and long menus Users are supported as they program the drive can tailor the open menu 2 Assistants and wizards for ease of use views to suite there custo
128. nal Max output Frame FuseA Heat Cooling Type IP20 list price without output current Type gG 3 dissipation 3 requirements 3 control panel kW A A W m h 085 M RO Di BD rio that Vent ACSS10 O3E O1A8 4 171 0 99 ee a Ss LUNES 10 140 itNatVent ACSS10 08E 02A1 4 180 O E E A oc T QUEE EE EE NN E197 DENN MEE MM JURE 10 80 sss 13 1 808810 08E 03A6 4 P219 LRL HIC NH VU C EO captando 2 13 A08310 08E 045 4 P285 cos VLLL Less INNEN LEE EI 19 A 8810 08E 06082 4 fF P915 R 128 il QAM E 107 24 ACS310 08E 08A0 4 5s 404 QUNM EE 19 icons A e n 127 24 1A08810 08E09A7 4 isse P499 CNN C OU ira DAMES LE O RE P999 E noe Ur EU NS RS 1301204000 182 0 1A08810 08E47A2 4 1s 702 ERR LONE E H3 150 0 30 171 A O E E897 E O m R4 180 408 96 1A08810 08E94A1 4 5s 1 101 LO ANB 66 9 i 100 1498 96 ACS810 03E 41A8 4 su 1 284 22 48 4 770 Ra 100 588 96 ACS310 03E 48A4 4 21 560 Ensure enough space around the unit refer to the User s Manual for details Drives require a control panel for parameter alteration it can then be removed if required For 50 C ratings contact ABB Control panel Control panel Type Price Assistant control panel ACS CP A 867 Basic keypad ACS CP C 24 Price of control panel only when purchased with drive Panel mounting kit and user interface descriptions see page 38 36 Drives a
129. nd controls motors and mechanical power transmission catalogue Low voltage AC drives ABB general purpose drive for fans and pumps ACS310 Dimensions I O and options Dimensions and weights H4 H5 H1 H2 H3 Cabinet mounted drives IP20 UL open IP20 UL open NEMA 1 UL Type 1 Frame H1 H2 H3 iW D Weight H4 H5 iW D Weight size mm imm imm imm mm Kg imm mm imm mm Kg Options available Input and output chokes ACS310 has no braking options 1st environment EMC filters footprint style Low leakage EMC filters 30mA leakage FlashDrop NEMA kit allows installations to be neater and provides mechanical support for glanded cables An extensive range of user interfaces is available please see following pages Wall mounted drives NEMA 1 H1 Height without fastenings and clamping plate H2 Height with fastenings but without clamping plate H3 Height with fastenings and clamping plate H4 Height with fastenings and NEMA 1 connection box H5 Height with fastenings NEMA 1 connection box and hood W Width D Depth Typical control connections All I O are programmable for other configurations DIP switch analogue inputs O 20 mA Ground cable screen at sourcing end Conga apaid 14 Db 15 DH 16 DIS PNP also possible Const speed 2 DI configuration NPN connected sink No taut 18 RONC qa
130. nding machinery applications One drive for all motor types For synchronous and induction motors Adaptable design with modular compact hardware Memory unit for easy drive management and re commissioning Wide range of feedback interfaces Solution programming to extend drive functions DriveStudio IEC 61131 compatible Modular and compact design includes the functionality needed for the application Safe torque off SIL3 rated T V approved ABB machinery drive modules Series ACS850 04 New higher powered module Integral wheels and shrouding Optimal power frame sizes and side by side mounting Power in at top motor out at bottom for logical cable management within the cabinet DC bus connection common DC link schemes are possible Integrated brake chopper choppers in each module can be used when on a DC link to distribute braking DTC motor control platform DriveStudio and DriveSPC PC tools for customising the parameter driven drive with IEC61131 application coding and software application blocks Memory module contains the complete firmware parameter and programme set up no re commissioning Safe torque off to SILG PL e as standard Modules which complement the full range of multidrive modules For further information see Technical Catalogue 3AUAO0000041 481 4 Drives and controls motors and mechanical power transmission catalogue Other drives
131. nection of LonWorks Profibus DP 3 CANopen DeviceNet Modbus TCP ControlNet Ethernet poco ce le eae nc ae tenes Mo oe I The time allows the drive to timestamp and operate functions at set times various events via relays or outputs within the application software such as time speed profile allowing the drive to be a stand alone unit without the need for BMS input System diagnostics Diagnostic assistant on board fault history with real time of when fault occurred Instant fault tracking and date stamping gives status of drive to covering voltage current DC link level etc enable rapid drive diagnostics Energy efficiency counters Works out energy savings of the application in kWh and MWh the cost of the energy Can assist with electricity billing in accordance with Part L2 saved in a local currency and the carbon dioxide CO2 emissions equivalent ofthe Building Regulations Allows verification of energy savings energy saved before making investments in capital equipment For details of FlashDrop see user interfaces page 46 Drives and controls motors and mechanical power transmission catalogue 43 Low voltage AC drives ABB drive for HVAC ACH550 Variants ratings types voltages and prices Wall mounted 0 75 kW 160 kW 380 480 V Free standing 160 kW 355 kW 380 480 V Wall mounted frame sizes R1 R6 Free standing frame size R8 Two variants IP21 and IP54 IP21 a
132. neering Group East Anglia Tel 01621 868 138 7 Halcyon Drives Yorkshire and Greater Manchester Tel 0113 236 1509 8 iDrives South Tel 01483 766 555 9 Inverter Drive Systems East Midlands Tel 0115 944 1036 10 MKE Engineering Group South East Tel 01795 438 436 11 Quantum Controls North East Tel 01661 835 566 12 Sentridge Control Midlands Tel 024 7655 3303 Call Authorised Value Providers on 07000 ABB AVP 07000 222 287 Authorized value provider AA ED ED FAILED combined with the best equipped repair and maintenance facilities in Europe All providers undertake extensive and on going training in all aspects of motors drives and services This provides the consistency of support wherever in the UK and Ireland you are located Authorised Value Providers Motors Offer electric motors up to 1 000 kW 1 AAR Powerdrives West Midlands Tel 0138 440 0800 2 APDS South West Tel 0117 982 2049 3 Beta Power Engineering Cheshire Tel 0161 432 9995 4 Campbell Electric Motors Ireland Tel 353 0 1 4628 333 5 Central Group Merseyside Tel 0151 546 6000 6 CovElec Leics Leicestershire Tel 0116 269 8111 7 EDC Scotland Scotland Tel 0141 812 3222 8 EMR Silverthorn Middlesex Tel 020 8903 1390 9 H G Rewinds Staffordshire Tel 01782 262525 10 Halcyon West Yorkshire Tel 0113 236 1509 11 Heasell Electromechanical Services Hertfordshire Tel 01763 243369
133. nery drive is delivered with a panel PONOR MEADES sE cover as standard In addition there are Extensive range of plug in fieldbus m S two alternative control panels available Y a I eres oe Z Me as options see above m Profibus DeviceNet CanOpen Modbus cmm amp RTU and Ethernet and many others wi ne NEMA 1 kit i 24V live keypad options There are two ways of powering the fieldbus modules so that they operate when the main power is removed The NEMA 1 kit is a convenient cover which is added to the drive and enables easy wall mounting It includes a connection box for cable gland or conduit tube installation and a hood for protection against dirt and dust FEPA maintains power to the fieldbus module only MPOW G406 powers the fieldbus module the control card the drive I O and the drive keypad generating the functionality commonly Known as live keypad operation Panel mounting kits IP54 and IP66 The panel mounting kits enable mounting of control panels onto cabinet doors These kits include a 3 m extension cable a gasket mounting screws and a mounting template two versions are now available IP54 and IP66 The IP66 has an additional keypad membrane cover Note IP66 cover is not suitable for outdoor use DriveWindow Light PC tool E The tool is a parameterisation and 1 commissioning tool used to set up and rac commission the drive Monitoring and diagnostic fac
134. net design ABB motion control drives Feature Advantage Benefit FlashDrop Faster and easier drive set up and commissioning for volume manufacturing No need for high voltage safe programming areas Programming in the box Parameters can be hidden for clarity Programme the drive during machine production build up Fixed interface Simple drive with comfortable and robust interface 00 Integrated control panel with clear LCD display backlight Easy to navigate parameter structure and buttons for editing and control Fixed potentiometer Intuitive speed setting Integrated potentiometer Settings shown on the control panel Programmable functions Useful control functions like PID accelerating rates and start stop modes included Take contro ofthe motor and reduce cost in the installation D 8n5 Se NE js LU E au AU d M Built in brake chopper Reduced cost Saved space and simple O seed 100 percent braking capability rrr sesece Flexible installation Optimum layout and efficient cabinet space usage Screw DIN rail sideways and side by side mounting Unified height and depth Drive protection Latest solutions to protect the drive and offer trouble free use and the highest The drive protects itself when power is connected to the motor terminals 3 quality I O protected against short circuit Coated boards included as standard Brand labelling Drive logo control panel logo manuals and box can be printed with
135. nits cooling towers chillers and other HVAC applications They help reduce UM the HVAC system s energy Highlights consumption by up to O percent Built in BACnet Intelligent HVAC control panel and quite often have payback times New energy monitoring Programmed with several of less than a year These highly features record energy CO HVAC applications including reliable drives with built in BACnet and money saved compared supply and return fans cooling easily integrate into building to equivalent DOL tower fans booster pumps and management systems Wide power range in wall condensers mounted IP21 and IP54 variants Feature Advantage Benefit Swinging choke Patented by ABB Reduces part load harmonics by up to 25 percent in Reduces the drives harmonic signature comparison with traditional chokes Variable air volume VAV Systems run on partial loads at least 95 percent of the time EMC manufacturers statement Integrated category C2 EMC filters suitable for 400 V network connection built into the available 1st environment filters to BS EN 61800 3 drive as standard will save panel space avoid additional wiring earthing and assembly costs Additional serial communications HVAC protocols built in as standard Can connect to any building management system BMS native BACnet Modbus RTU FLN Apogee N2 Metasys RS 485 BACnet as standard Fieldbus adapter allows con
136. nt and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Copyright 2015 ABB All rights reserved Printed in the UK Drives and controls motors and mechanical power transmission catalogue May 2015 3 000
137. o drives are designed to encourage users of contactors and softstarters to move to the benefits of variable speed control The ACS150 extends the capability of the ACS55 page 26 by adding an extended range of power frames and programmability The ACS150 can solve more difficult tasks like PID functionality To retain the simplicity of an ABB micro drive the ACS150 does not have a serial communications interface or extended options but does have a fixed keypad and speed control potentiometer Highlights PID controller built in r DC hold stop ensures stationary motor shaft TC e IR compensation improves starting torque for heavy loads Parameter lock prevents tampering by unauthorised staff DIN rail or screw mounting as standard P20 enclosure Fixed basic control panel Two year warranty Flashdrop parameter programming whilst drive still in its box excellent for OEMs Where can it be used Protected against wiring errors shows fault if power ACS150 can be used to control less cable is inadvertently connected to motor terminals demanding components in any machine fans Automatic noise reduction Or pumps or anywhere where a fixed speed Optional short or long parameter mode for standard motor needs to go to variable speed control or advanced users The functionality of the drive is designed to Unified height across the power range simplifies compliment the ABB machinery drives and cabi
138. oft pump and fan control PFC and SPFC Pipe cleaning anti jam and pipe fill functions See details on page 35 ACS580 0 55 kW to 250 kW Wide power range in wall mounted IP21 and IP55 variants Sensorless vector and scalar control unit for easy drive commissioning and replacement Energy optimiser and energy efficiency information for monitoring and saving energy 14 Drives and controls motors and mechanical power transmission catalogue boaAAX 7 A N See details on page 39 See details on page 52 ABB drive for HVAC ACH550 0 75 kW to 355 kW Quick installation Rapid start up trouble free use easy interfacing Built in BACnet 7 e t See details on page 43 JE n n 147 General performance motors combine convenience and easy handling seamlessly with ABB s engineering expertise while providing standard variants and modifications he motors can be tailored according to the specific needs of end users and OEMs Highlights 0 06 kW to 355 kW One year warranty E2 amp IES 2 4 amp 6 pole designs Process performance motors are the flagship of ABB s standard low voltage motors This range provides the most comprehensive versatile set of motors for the process industries and heavy duty applications which are dependent on continuous reliability lowest possible environmental impact and life cycle costs
139. ols motors and mechanical power transmission catalogue Mechanical power transmission Gearings 112 Mounted bearings 113 Couplings 115 Drives and controls motors and mechanical power transmission catalogue 111 Mechanical power transmission Gearings For well over a century Dodge products have helped ABB s commitment includes adding new warehouse space to manufacturers OEM and producers increase the productivity stock Dodge mechanical power transmission products which and profitability of their operations ensures they are quickly accessible when you need them ABB is excited to bring the history and innovation of ABB Dodge mechanical power transmission products to our portfolio Torque Arm II All reducers can be shaft mounted screw conveyor 3 vertical and flange mounted Up to 294 kW Up to 56 500 Nm Standard 5 9 15 25 and up to 40 1 gear ratios Nearly 300 1 speed reduction with V belt drives Twin tapered bushing bores 25 mm through 160 mm Highly efficient helical gearing Meets or exceeds AGMA standards including 5 000 hours L10 life and 25 000 average hour life New heavy duty lip seals for extended wear life 40 138 C 100 percent factory noise and leak tested New metal shield sealing system with excluder lip AGMA output torque ratings up to 56 500 Nm Inline helical ILH right angle helical bevel RHB motorised shaft mount MSM
140. oltage AC drives ABB industrial drive other variants ACS800 Variants ratings types voltages and prices Low harmonic active rectifier drives These are a dedicated range of low harmonic drives based on active rectifier technology No regenerative capability ensures no mistakes on generator supplies thereby still retaining a low 2 4 percent total harmonic distortion THD signature Series ACS800 31 wall mounted 5 5 kW to 110 kW 230 690 V P21 as standard Single package for easy cabinet installation reducing installation time and cabinet space Series ACS800 37 and ACS880 37 cabinet built ACS800 power range from 37 kW to 2700 kW 230 to 690 V ACS880 power range from 250 kW to 3200 kW P21 as standard IP22 IP42 IP54 and IP54 R available as options Wheel out power modules for improved manual handling R5 R6 Plug in power connectors for easy maintenance and redundancy For further information see Technical Catalogue 3AFE68375126 Power module redundanoy for improved availability Factory built cabinets ensure good installation 6 pulse rectifier 12 pulse rectifier 18 pulse rectifier Active rectifier The R and R6 modules are detailed below Please contact OM ER Aoc l Ein Ama ABB if you require higher powers Also fully regenerative Reo The ie AAT de rans Ime elm cabling ranstormer and cabling ranstormer and cabling rans emedan cabling products are availa
141. options and severe duty motors stocked with foot mounted options ABB s European logistics centre in Germany is fully equipped with a secure storage facility access to fast track air freight dispatch and has an export packaging option through the Mod Express line giving an all in one facility for immediate NEMA motor dispatch A dedicated exports team ensure that all the correct paperwork is supplied with the motor to allow on time delivery worldwide without Customs delays ABB is the only supplier able to deliver a customised NEMA motor from local stock with full accreditation to CSA anywhere in the world The modifications available for these motors include Installation of thermistors Thermal protection sensors Bearing upgrades Conduit box modifications Tropicalisation Customised paint finishes Nameplate modification 102 Drives and controls motors and mechanical power transmission catalogue High voltage AC motors Overview Engineered rib cooled motor NXR 100 kW to 1 250 kW 355 to 450 frame size New platform for HV rib cooled motors High efficiency levels low noise levels Fixed speed variable speed and safe area use Engineered rib cooled motor HXR 100 kW to 2 250 kW 355 to 560 frame size High efficiency levels low noise levels Fixed speed variable speed and hazardous area use Drives and controls motors and mechanical po
142. ors IE4 cast iron motors Motors for hazardous areas page 96 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 IE2 flameproof motor Inensed safety motors IE2 non sparking motors IE3 non sparking motors IE2 dust ignition protection motors IE3 dust ignition protection motors Marine motors 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 Process performance motors aluminium Process performance motors cast iron General performance motors aluminium cast iron Motors for other applications 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 84 Drives and controls motors and mechanical power transmission catalogue Drives and controls motors and mechanical power transmission catalogue 85 Low voltage AC motors European Minimum Energy Performance Standards EU MEPS 201 4 Mandatory EuP Directive Implementation timetable Regulation Applies to motors EU 4 2014 rated voltage up to 1000 V Phase 1 Motors must meet the IE2 efficiency level single speed three phase 50 Hz From 16 June 2012 htroduced fa i emn Apc 2 4 and 6 pole n 009 rated output from 0 75 kW 375 KW Phase 2 Motors with a rated output of 7 5 kW 375 kW must meet d S1 Duty From 1 January 20
143. otor insulated non drive end with DTC Ex d needs bearings IEC 355 and above common mode filtering Ex de AC drive installed needs Ex tD DIP If the motor voltage is 500 to 600 V OR Ex nA if a du dt filter is selected Ex d Up to IEC 250 for the drive as above a Ex de standard motor is ok EG 220 0915 motor Insulated non drive end Ex tD DIP needs bearings motor insulated non drive end needs bearings IEC 355 and above n Common mode filtering installed needs If the motor voltage is 600 to 690 V AND Ex nA a Ex p if a du dt filter is selected Upiteleg 2507 for the drive as above a standard motor is ok Ex d motor insulated non drive end Ex de EG 2900915 needs seios motor insulated non drive end Ex tD DIP needs bearings NUUS Common mode filtering installed needs IEC 355 and above 18 Drives and controls motors and mechanical power transmission catalogue ABB drive without DTC Additional testing required to obtain EC Declaration of Conformity EC Declaration of Conformity ABB machinery drive ACS355 EC Declaration of Conformity ABB general purpose drive ACS550 ABB industrial drive ACS880 with DTC TE EC Declaration of Conformity k E cu TO mesa ATEX approved STO Drives and controls motors and mechanical power transmission catalogue 19 Drives and motors packages Cooling tower direct drive motor and variable speed drive package
144. p to five installed motors that could benefit from a motor management plan Examines the end users current policy in the event of a motor failure and the financial impact on the company dentifies improvements to be made with regards to maintenance and stockholding Determines the energy use of the current installation Drives and controls motors and mechanical power transmission catalogue 105 Low voltage AC motor services Drivesize amp Motsize DriveSize DriveSize is a software tool that helos users select an optimum motor drive and transformer especially for applications where straightforward selection from a catalogue is not possible DriveSize can also compute current network harmonics and create dimensioning documents based on actual load parameters DriveSize is available to use online via the ABB website or can be downloaded for use on a PC For system requirements see http new abb com drives software tools drivesize DriveSize contains a current version of the ABB motor and drives catalogue and allows users to import their own motor database The default values make DriveSize simple to use with ample options for drive selection The software performs dimensioning based on the following input Speed range and mechanical load with overloads Apparent power requirement for the transformer The software enables you to Calculate the network harmonics of individual drive or set of drive
145. pact with same physical size as IP21 variant I O modules can be chosen from analogue expansion digital expansion encoder and resolver feedback options Fieldbus modules can be connected to any slot and all of the major industrial fieldbus modules are available The drive also supports two fieldbus modules at a time so can control via a traditional industrial fieldbus but data gather via an Ethernet based protocol Remote monitoring modules can be employed to monitor the drive over the web he safety module occupies a separate dedicated connection point ensuring safety integrity he drive is operated and commissioned either from a keypad or from a PC tool The PC tool used with ACS880 is Drive Composer 32 drives can be connected onto a panelbus The panelbus can be used to communicate to many drives either using the keypad or the composer Pro tool 156K of IEC61131 environment is available User interfaces Please refer to page 61 for details of the ACS880 common user interfaces Drives and controls motors and mechanical power transmission catalogue 55 Low voltage AC drives ABB industrial drive ACS880 04 Variants ratings types voltages and prices Single drive modules 200 kW to 1400 kW 380 690 V Highest power density from a module on the market extremely compact power module Wheeled module supplied with extendable ramp Coated boards as standard Spee
146. programmed macros Starting up a pumping system and optimising its performance is extremely easy Feature Advantage Benefit Direct torque control Premium motor control platform Lower losses improved energy saving This avoids pressure peaks and reduces the stresses on weak or ageing water mains when demand changes Used in wastewater pumping stations to prevent pump and pipe clogging and The function can be set to trigger against different commands e g on each expensive maintenance activities pump start on monitoring if the pump is becoming blocked in response to a digital input or PLC command If the pump cleaning function runs too Often an alarm is raised Benefits reduced downtime increased efficiency The drive has a flow meter routine that very accurately determines the flow rate Avoids the need for costly external flow meters and is suitable for Within a process applications where the flow data is not needed for invoicing purposes Used to effectively control the filling or emptying of water or wastewater storage X Fast ramp starting creates a flush effect to keep pipes clear Users can tanks define the efficiency speed based on the pumps best efficiency point Optimal control of applications where several parallel pumps are operated together Maintains stable process conditions optimising the speed and number of and the required flow rate is variable the pumps needed without over riding
147. ption P66 69 variants Advanced functionality with sequence programming Configuration of unpowered drive in 2 seconds Compact installation STO as standard See details on page 31 ABB hazardous area low voltage motors Flameproof motors frame size 80 to 450 0 18 kW to 710 kW Non sparking motors frame size 1 to 450 0 09 kW to 1 000 kW Loadability curves optimised for ABB drives ABB Ex tD DIP motors Ex tD DIP motors frame size 71 to 450 0 09 kW to 1 000 kW IP55 or IP65 for non conductive dust P65 for conductive dust Loadability curves optimised for ABB drives Drives and controls motors and mechanical power transmission catalogue 17 Drives and motors packages ATEX compliant motor drive package The route to EC Declaration of Conformity for ABB low voltage AC drives and motors ATEX 95 Important note This flowchart only applies to standard ABB motors Type testing means thermistor relays are not mandatory but to allow protection against stall conditions they are recommended for a safe installation Use ATEX approved thermistor measurement ACS880 does not require a contactor as the ATEX approved STO can be used to disconnect If the motor voltage is x 500 V ABB drive without DTC Ex nA Voto EG250 a standard motor is ok motor insulated non drive end Ex IEC 280 to 315 RE Sees p ABB drive m
148. ptions that are fitted to the drive module which is inside the cabinet he drive module has three slots for I O and fieldbus he safety module occupies a separate dedicated expansion and one drive to drive serial communication link connection point ensuring safety integrity O modules can be chosen from analogue expansion he drive is operated and commissioned either from a digital expansion encoder and resolver feedback options keypad or from a PC tool The PC tool used with ACS880 Fieldbus modules can be connected to any slot and all of is Drive Composer the major industrial fieldbus modules are available The 32 drives can be connected onto a panelbus The panelbus drive also supports two fieldbus modules at a time so can can be used to communicate to many drives either using control via a traditional industrial fieldbus but data gathers the keypad or the Composer Pro tool via an Ethernet based protocol Remote monitoring modules can be employed to monitor User interfaces the drive over the internet Please refer to page 61 for details of the ACS880 common user interfaces Drives and controls motors and mechanical power transmission catalogue 59 Low voltage AC drives ABB industrial drive ACS880 Multidrive A multidrive is a custom made system to suit a larger application or a process line The system contains multiple inverter stages of differing size supplied from a common DC bus ABB can provide
149. r is a web tool for braking chopper and resistor dimensioning The programme is created especially for system designers who need a braking unit for a particular drive application DriveUpgrade For finding an adequate drive to replace an old one This on line tool is ideal for finding a replacement to an existing ABB drive that may be coming to the end of its useful life Simply input some basic information and the modern equivalent drive will be revealed To download go to www abb com drives drive PC tools Energy saving tools For comparison of energy consumption between different flow control methods in pumps and fans ABB has developed calculation tools for estimating the energy savings that become available when applying electric speed control to certain flow machines PumpSave For comparing AC drive control against throttling on off and hydraulic coupling control in pumps Calculate how much energy and money you could be saving with ABB drives while also deriving other benefits such as soft starting and stopping an improved power factor and connection into process automation PumpSave also carries out a simple dimensioning and recommends an appropriate ABB drive type Medium voltage drives now included FanSave For comparing AC drive control against traditional flow control methods in fans Calculate the savings you can achieve by replacing outlet damper inlet vane or pitch control methods with electroni
150. rectifier T AE and cabling icat Transformer and cabling simple Current wave form best lt THDI 4 For further information see Technical Catalogue 3AFE 68404592 For further information see Technical Catalogue 3AFE68404592 Drives and controls motors and mechanical power transmission catalogue 65 Low voltage AC drives ABB industrial drive other variants ACS800 Variants ratings types voltages and prices Liquid cooled drives Series ACS800 17LC and ACS800 37LC 37 kW to 2700 kW 380 690 V P42 as standard IP54 as option ACS800 17LC fully regenerative ACS800 37LC low harmonic Provides reliable operation in adverse conditions Silent and safe operation without the need for air ventilation or air conditioning fully enclosed cabinets smaller than previous generation Extensive range of cabinet options including water pumping and heat exchanger cabinets Marine enclosure available Parallel modules allow redundant configuration Ideal where space is limited in harsh environments or at sites that require quieter operation in applications where cooling water is freely available IEC UL CSA Lloyds DNV ABS approvals ATEX approved PTC interfaces and blanket certification with ABB motors 66 Drives and controls motors and mechanical power transmission catalogue For further information see Technical Catalogue 3AFE683751 26 Low voltage AC
151. rload No overload use Max output Frame Fuse A Heat dissipation Cooling requirements Type MCC mounting kits IP20 Price E jh 2 A 2 Type gG 2 W m h kW iA iA D RE E CO S SL mim UESB sss il MM NEL MM C MEME 158910040520 T Coenen Sa E a M ond O 126 E AE O O a Ee lt r LN ee L meu NEC m eee D NNNM i Ae ess ULAOQ810 04 06A9 4 e TN M nc pisa AD caia O usus NE 16 concent ete a MM coule E L a DO do UE 165 il BID V VV A290 Bio LUAGQ810 04 11A0 4 CAJADO ii MM NGC LU A E DIDO V eMe LL ULLABBBT0 04 14A4 4 E341 ee Bs MAD Bi O A E A CO omms Been BB O DD t d Meses i ACQ810 04 028A 4 HAO EA 185 195 M Dd eA 200 AGQ8IO DA OBBAM AO osse noe MEN REEL U a s S 30 193 1918 D V OD a cena CAO 1290s IAGQBTO 04 053A 4 AMO casnetuasinnn ENR a aa a O 1020 Z cease ACQ810 04 067A 4 HATO es M C ER P ii D eiai TOU 1200 1290 IE 0091800501 SO DO IB OS io 198 EO i 125 d 190 11680 ACQ810 04 098A 4 A WC E E MO EO te o E O MO ACQ810 04 138A 4 549410 sse NM 90 1102 1202 DBO B DR 1 B ETAT BOAS O eee ono HEN 110 1208 1225 esi AB eA AB TACOS 0 04 209A O Re 182 1240 1260 i998 E IB 28260 MU c REND RENI RR RE cmn 160 1286 1290 E Le d 4200 ADO S ACQ810 04 286A 4 0 W410 200 SBB O BIO MO 0 1200000 AQB O OA IA AITO EST B 290 480 1900 sse 960 eie OO 1S 1200 AOQ810 04 480A 4 39410 4HS81 in CM 315 i970 i980 i
152. rs footprint style Low leakage EMC filters 30mA leakage FlashDrop programming without power NEMA kit allows installations to be neater and provides mechanical support for glanded cables User interfaces The ACS150 has a simple user interface consisting of I O connections and a fixed programming keypad An integrated speed control potentiometer is also provided H1 H2 H3 Typical I O connections ACS150 DIP switch analogue Input O 20 mA Ground cable screen at sourcing end O 10 V can be used by connecting pot to 10V GND and Al DIP switch to u DI configuration NPN PNP is possible All I O shown as default settings Can be configured to other set ups ry V if Removable clip for brand labelling EMC filter grounding screw EMC a Integrated interface Varistor grounding screw VAR Analogue input signal selector U I Ko FlashDrop connection Cr Integrated potentiometer Be I O connections Input brake resistor and motor connections 30 Drives and controls motors and mechanical power transmission catalogue Low voltage AC drives ABB machinery drive 0 37 kW to 22 kW ACS355 Motor control method scalar vector open and closed loop 200 240 V 1 phase supply 0 37 kW 2 2 kW 200 240 V 3 phase supply 0 37 kW 11 kW 380 480 V 3 phase supply 0 37 kW 22 kW Wha
153. s Import your own motor database Benefit Select an optimal motor frequency converter and transformer Print and save the results MotSize MotSize is a selection tool that helos users to select an optimal direct on line DOL motor from the low voltage motors catalogue Additionally MotSize allows users to dimension motors for specific application requirements MotSize functions The software performs dimensioning based on the following data Ambient conditions Altitude Requirements for a temperature rise Supply network data Load type and duty cycle The following single speed and or two speed motor types are included General purpose motors Aluminium cast iron steel open drip proof brake Process performance motors Cast iron aluminium Marine motors Aluminium cast iron steel open drip proof Hazardous area motors Non sparking aluminium cast iron motors Increased safety aluminium cast iron motors Flameproof cast iron motors Dust ignition proof aluminium cast iron motors he software can handle imperial as well as metric units all technical data is updated regularly The software also enables you to Specify starting conditions Rest current power voltage and frequency Obtain rating data as well as data with partial load Choose the language for the printouts Print out technical data sheets and graphs
154. s Electric gates Dryers Feature Advantage Benefit No programming is required Inverter parameter settings with DIP switches and potentiometers Extended programming Faster set up is possible via DriveConfig if needed Easier configuration Easy drive for new users Compact size and narrow shape Up to 0 37 kW 45 mm width 2 2 kW 67 5 mm width Less space required for installation Removable mounting aip Removable clip allows DIN rai and wall mounting from back and side of the unit Flexible and easy mounting book case or flat 7 DriveConfig kit Fast and safe configuration of an unpowered drive Simple programming for high volume OEMs programming nr NAN box NO mains power needed EMO st Fast enviroment C1 EMC filters as standard E model Low EMC emissions se Automatic switching frequency Increases switching frequency automatically when drive temperature is decreased Provides lowest possible noise without derating the drive 110 240 V AC single phase supplies Output always capable of full 240 V 3 phase regardless of supply voltage Carn easily replace single phase cap star motos RoHS compliance Compliance achieved during 2007 Environmentally friendly drives 26 Drives and controls motors and mechanical power transmission catalogue Low voltage AC drives ABB micro drives ACS55 Ratings types voltages prices and dimensions Dimensions and weights
155. s XPOW External power input gt o ene 1 VDC 2A iva Reference voltage and analogue inputs VREF 10 V DC R 1 to 10 kohm VREF 10V DC R 1 to 10 kohm AGND Ground EOS o reference 2 to 10 V R gt 200 kohm Dee default not in use 4 to 20 mA R gt 100 ohm Da ah Al current voltage selection jumper J2 Al2 current voltage selection jumper XAO Analogue outputs AO Motor speed rpm O to 20 mA R lt 500 ohm Motor current O to 20 mA R lt 500 ohm MEME Drive to drive link E s Drive to drive link or built in Modbus DB pen B Drive to drive link termination switch XRO1 XRO2 XRO3 Relay outputs Ready 250 V AC 30 V DC 2A Running 250 V AC 30 V DC 2A Faulted 1 250 V AC 30 V DC 2A DIOGND Digital input output ground Ground selection switch JO XDIO Digital input outputs Digital inputs DM Stop Oyst DIZ Fomward OyRevrse DIS Reset DIA Acceleration and deceleration select DI5 Constant speed 1 1 On DI6 By default not in use XSTO Safe torque off OUTI XDI Safe torque off Both circuits must be closed for the drive to start X12 Safety functions module connection X13 Control panel connection X205 Memory unit connection 62 Drives and controls motors and mechanical power transmission catalogue Low v
156. s as they are designed to work directly with the drive Patented safety monitoring functions allow the drive to undertake speed related safety functions with no additional speed feedback devices needed Entry level FOC and Pro level PC tools are available for commissioning 2 tuning parameter management and monitoring Minimise installation time and space Shorter design times using T V approved module Drive specific safety functions save time and money as they are built in and do not require additional speed monitoring devices to operate Keep copies of the parameters for back up Use the PC tools to opti mise the application Easy addition of extra I O to allow the drive to control the application properly A large array or high performance speed feedback devices can be interfaced to the drive via these modules Energy monitoring and optimising features Drive controls the motor voltage dependant on the load Drive monitors the saved energy compared to equivalent DOL operation Higher performances can be achieved or position control can be undertaken 3 Consumed energy optimised across the speed and load range Energy savings presented in local currency and tonnes of CO Built in ability to undertake master follower applications with no extra hardware ATEX approved package ATEX 95 type tested motor drive packages from one supplier Easy selection of fully approved ATEX
157. s are all common Cold configuration adapter CCA 01 ACS580 drives can be programmed without the need for mains power or without taking the drive out of the box using the CCA 01 This specifically allows rapid programming for OEM without the need for safe areas in production ve r am wur E IP55 Frame Height Width Depth Weight size mm mm mm kg RO 1308 L 222 e a NE 908 Le 129 ise 298 os dd H CE ou 394 ns ep 299 ss 80 R3 454 203 237 15 4 i ME NE D O bass a 980 2495 LN oe 880 i aS a NN 381 Loss 99 9 ne e ai Son c Cm R9 955 380 477 100 Typical I O connections for ACS580 IP55 These connections are shown as examples only Please refer to the User s Manual macro section for more detailed information and for different I O configurations Terminal Meaning Default macro connections S1 AH UA Voltage Current selection for analogue input S2 Al2 U I Voltage Current selection for analogue input 1 SCR Signal cable shield screen D Alt External frequency reference 1 0 to 10 V 3 AGND Analogue input circuit common 4 10V Output reference voltage 10 V DC 5 Al2 Analogueue input not used 6 AGND Analogue input circuit common q AO1 Output frequency 0 to 20 mA 8 AO2 Output current O to 20 mA 9 AGND Analogue output circuit co
158. s standard very compact design 55 percent size reduction at 160 kW Built in EMC filter Built in EMC filter 1st amp 2nd environment Standard software easy to configure Standard software easy to configure Built in BACnet and Modbus interface Built in BACnet and Modbus interfaces m Pedestal unit on wheels easy handling HVAC assistant control panel Cable connection box Brake chopper in frame sizes R1 R2 Sensorless vector control scalar control HVAC assistant control panel Free standing units are not FlashDrop compatible Built in patented swinging choke Not RoHs compliant Sensorless vector control scalar control q For dimensions and prices please contact ABB FlashDrop compatible RoHS compliant Types ratings and dimensions 380 480 V 3 phase supply voltage Nominal Frame Fuse A Heat Cooling Type code shown is IP21 P20 list price without IP20 list price with dissipation requirements for IP54 add B055 control panel control panel Py lon 3 kW A A Type gG Ww m h TONNEN MN Rb SEL ACH550 01 09M 4 ae a MN Rb n E SLM LACHO50 01 08A8 4 s MANN MEN Rb E LL ACHO50 01 04A1 4 s SUE E J 2 E Rb MM MEM MM ACH550 01 05A4 4 ss cH MN cM d ose 69 I Rb E LM ACHO50 01 06A9 4 iii SEPA UB SEL NAME 88 4 Rb NM nc na ACH550 01 08A8 4 ii One OR O e DO MM UI il RD NM nc ACHS50 01 012A 4 ie ee cM 3 D
159. se drive ACS580 Variants ratings voltages and prices The drive is programmed by the most intuitive and user friendly keypad ABB has produced and incorporates a primary settings menu that guides the user through the most common settings The new PC tool is designed to incorporate all of the latest functionality that new operating systems bring including a free of charge entry level version and a chargeable Pro version The drive retains the same harmonic suppression technology as previously the swinging choke which has been updated to permanent magnet technology making the package lighter The IP rating has improved to IP55 Improvements are made to terminal sizes and fieldbus offerings as well as gaining the ability to be powered by an external 24V The drive includes built in machinery safety functionality with safe torque off STO to SIL 3 PL e as standard There are more frame sizes extending the power range to 250 kW in a wall mounted format and the IP55 variant is significantly smaller occupying almost the same space as the IP21 equivalent TS E Bo re 2 RS edi TH For more details please refer to Technical Catalogue 3AUA0000145061 Wall mounted single drive Series ACS580 01 0 55 kW to 250 kW 380 480 V Largest power for wall mount drive on market Coated boards as standard TUV approved safe torque off STO to SIL 3 PL e standard P21 as standard IP55 as option P55 varian
160. sistors and chokes For further information see flyer ABB motion control products MotiFlex e180 servo drives code S3AUAO0001 68682 Drives and controls motors and mechanical power transmission catalogue 71 Motion controllers MINT programmable analogue PTO CANopen and PowerLink NextMove ESB 2 NextMove e100 Compact panel mount motion controller Compact panel mount motion controller Up to 8 axis of coordinated motion Ethernet PowerLink technology for real time motion control Stepper and analogue axis control Stepper and analogue axis control CANopen manager for system expansion CANopen manager for system expansion MINT programming for multitasking control of MINT programming for multitasking control of communica communications logic motion and HMI interaction in tions logic motion and HMI interaction in simple motion simple motion applications applications Compact motion controller with Compact motion controller for analog and real time Ethernet stepper control PowerLink technology Series NextMove ESB 2 Series NextMove e100 Up to 8 axis of coordinated motion 1 to 16 axis interpolated axis via PowerLink 4 X PTO stepper axis Additional CN profiled PowerLink axis 3 or 4 x analogue controlled axis with encoder feedback 4 X PTO stepper axis Maximum of 8 axis of control 3 x analogue controlled axis with encoder feedback Digital and analog
161. t is an ABB machinery drive ABB machinery drives are designed for the machine building sector In serial type manufacturing the consumed time per unit is critical The drive is designed to be optimal in terms of installation setting parameters available machinery features and commissioning The basic product is as user friendly as possible yet providing high intelligence The drive offers diverse functionality to cater for the most demanding needs The drive is also equipped with a dual channel safe torque off interface to SIL3 PL e Highlights FlashDrop parameter programming with drive still in its box excellent for OEMs Sequence programming designed for food and beverage and materials handling applications Eight steps included Unified height and depth across the power range simplifies cabinet design Protected against wiring errors shows fault if power cable is inadvertently connected to motor terminals Automatic noise reduction Where can it be used Own branding possible for large users ABB machinery drives are designed to meet the requirements of an extensive range of machinery applications The drive is ideal for food and beverage material handling textile printing rubber and plastics and woodworking applications The higher IP66 class variant meets all of the relevant hygiene requirements for the food and beverage industry Feature Advantage Benefit FlashDrop Faster and easi
162. t on range 525 690 V 3 phase supply powers dependent on range What is the ABB industrial drive he ACS880 range contains a new harmonised parameter set taking its features from all of the best functions within the existing ABB drive s family The drive is programmed by the most intuitive and user friendly keypad ABB has produced to date A new PC tool is designed to incorporate all of the latest functionality including a free of charge entry level version and a professional level version The drive also contains the very latest 4th generation DIC motor control core making the drive all compatible with any motor available on the market today including asynchronous permanent magnet and synchronous reluctance SynRM Where can it be used The ABB industrial drive is ideally suited for the most demanding industrial applications Constant torque and torque at zero speed are perfect due to the DTC core ouitable applications include cranes winders hoists extruders and heavy conveyors Applications with high breakaway torque like rubber mixers and highly precise applications like paper machines and engine dynamometers are easily handled Highlights Built in safety functionality to satisfy the demands of IEC 62061 and ISO 13849 1 Removable memory unit zero re commissioning Flexibility to programme more advanced applications Common user and process interface with fieldbus
163. t similar footprint to IP21 variant Brake chopper standard to R3 frame option thereafter Optional UK cable box option for SWA cables EMC filter for C3 category according to EN 61800 3 2004 standard Internal fieldbus options Optional relay expansion PTC and 115V 240V DI s 380 480 V 3 phase supply voltage ratings shown are for 415 V No overload Light duty use Heavy duty use Max output A Frame Fuse A Heat dissipation Cooling Type J400 H358 to Price Price nominal use l l l requirements order keypad amp SWA IP21 IP55 Py ily Pig la Ba la 3 3 gland plate B056 kW A kW A kW A Type gG W mh 075 26 i10 325 1055 1 118 192 OV V AD aai M aaa A 450 00 529 00 131 193 i 148 400 5075 226 147 P9 i8 e DO T MEM ACS580 01 08A8 4 EO ee 563 00 15 i14 E 15 i138 1141 33 59 i806 6 E 66 sse EM s ACS580 01 04A0 4 SOCIUM ME 639 00 22 156 122 193 i115 14 re R R 1 N s 84 sss Mi ACS580 01 05A6 4 623 00 708 00 M COME E 468 122 i196 11031 iRls E ee 06 OE ACS580 01 07A2 4 680 00 756 00 amp 94 04 s BI DTD AB R E S 16 see 198 D ACS580 01 09M 4 765 00 2 889 00 55 1126 155 112 354 494 MA Rl E 16 e LEER ACS580 01 12A6 4 ii 908 00 2 999 00 75 i17 175 1162 155 1126 3227 R226 aaa T EE 1428 ed ACS580 01 017A 4 1 039 00 1 209 00 13 125 5 11 1288 175 EA
164. tant panel sse QNNM i M unu ia LM ERE LAM 0 O 6 0 0 ae te he EARN dC UAM s bd 2 2 2 2 2 3 2 1 3 2 2 2 2 3 2 1 extra possible 2 3 2 1 extra possible 6 3r 2r 1t 6 3r 3r 6 2c 4 2r 2r 7 6 3 6r i 7 4 8r 2r extra possible 7 4 3r 2r extra possible O O O O O isolated and configurable O configurable O configurable O configurable O configurable O configurable LE IMEEM MM UNE NEM MM V xK x vw O via CMDD 0 O or ethernet e O e o O O O O O O 8 O o o E JEMEN MEER a ia a eee E SREA E SREA E SREA E NETA B NETA E NETA or SREA 0 via STO via STO 0 via STO e B e O 0 0 0 0 SEPN RR ND NS RIS Od rs ENNI NE RD AR Dn ee ND e NNE S MES TRECE Ac UT UPN E E NPCU req E RDCO req E RDCO req E E 1 DEMO RR ID NS NEN JR DN END REPRE RE EN e O O O O O O O O O O O z E 0 Xx O 20009 xx O All ABB drives are CE marked xx ACS800 and ACS880 can be loaded with industry specific code like crane winder winch spinning etc A wide range of encoder interfaces to suit high performance applications Other global approvals such as UL cUL CSA C Tick GOST R also applicable Drives and controls motors and mechanical power transmission catalogue 25 Low voltage AC drives ABB micro drives 0 18 kW to 2 2 kW ACS55 Motor control method scalar 200 240 V 1 phase
165. ted by the addition of Fan kits to cool the unit Roof extract fan kits Door filter kits up to IP54 An engineering tool to help design the module assemblies Electrical heating made easy DCT880 ABB has adapted the firmware inside its DC drive range to generate a unit for industrial heating applications he unit is suitable for inductive and resistive loads and for infrared or ultraviolet heaters Different load configurations such as delta star star with neutral and open delta are just a few of the options O CODESYS The multidrive line UPS can be configured with a large selection of inverter and braking sections and integrated options ABB offers a comprehensive range of multidrive modules that allows system integrators to build complex drive systems of their own ACS880 range now includes multidrives and multidrive modules The ACS880 range includes factory built multidrive cabinets and a wide range of multidrive modules The cabinet offering includes active rectifier sections up to 6000 kVA diode rectifier sections up to 5500 kVA and a new style low cost regenerative rectifier unit up to 6000 kVA ene frames from 0 09 kW to 1 000 kW and dust ignition proof known more specifically as Ex tD DIP motors in frames 71 to 450 from 0 09 kW to 1 000 kW ATEX compliant motor drive packages for hazardous areas The challenge of matching low voltage AC motors and
166. ted input transformer Multilevel topology allows the use of standard motors Simple drive system integration Modular power modules for reduced MTTR Sine filter output optional for retrofit and long cable run applications Mi Y di II P EI mimm I itl HIJ Series ACS5000 Single drives from 2 MW to 36 MW Air cooled 2 MW to 7 MW and water cooled 5 MW to 36 MW versions Air cooled version with integrated input transformer 2 MW to 6 MW Output voltage 6 kV to 13 8 kV Multilevel topology allows the use of standard motors Multilevel fuseless topology results in a drive with unbeatable efficiency reliability and footprint Optimal network friendliness due to 36 pulse configuration Drives and controls motors and mechanical power transmission catalogue 75 Other drives accessories and services Medium voltage AC drives and low voltage DC drives Medium voltage drives cont Series ACS6000 Single or multidrives water cooled 5 MW to 36 MW Output voltage 2 3 kV to 3 3 kV Active rectifier unit available for 4 quadrant operation reduced harmonics and adjustable power factor Line supply unit available for 2 quadrant operation and a constant power factor of 0 96 across entire speed range Modular design for optimum configurations including multidrive and redundant configurations Offshore cabinet versions avail
167. the preferred low uncertainty method outlined in the standard 2001 IEC 60034 2 1 Introduces new rules concerning the testing methods to be used for determining losses and efficiency The resulting efficiency values differ from those obtained under the previous IEC testing standard IEC 60034 2 1996 86 Drives and controls motors and mechanical power transmission catalogue Low voltage AC motors EU 4 2014 main changes and exclusions Original Regulation EC 640 2009 6 6 6 6 9 06 6 6 06 6 6 6 0 6 6 6 6 9 0 0 6 6 6 0 6 6 6 6 O0 6 6 6 6 0 6 6 6 06 6 6 O0 6 6 6 0 6 DC 6 6 6 6 0 6 con o o o o 0 e e 0 0 0 0 c EU MEPS covers 2 4 and i 6 pole single speed three phase induction motors in a TE z power range of 0 75 kW 375 kW rated up to 1000 V E It covers all duty types as long EER SSS as the motors are capable of continuous duty operation The original Regulation excluded the following motors from the scope of EU MEPS motors designed to operate wholly immersed in a liquid 6 6 6 6 9 6 0 06 0 0 6 6 9 0 0 0 0 0 6 9 0 6 6 0 0 9 000 0 O 6 6 O0 0 0 6 O0 9 000000 9 9 0 0 6 00 9 6 O 0 6 6 0 9 0 0 0 00 0 0 0 0 0 o 0 0 0 0 0 4 motors completely integrated into a product where the motor s energy performance cannot be tested independently from the product motors specifically designed
168. tions ordered with the ACS800 range Optional UK cable for SWA cables Optional motor thermistor and PTC connections Internal fieldbus options Optional safety module For further information see Technical Catalogue 3AUA00000981 11 Optional I O modules 380 to 415 V 3 phase supply voltage The power ratings are valid at nominal voltage 400 V No overload Light duty use Heavy duty use Max output A Frame Fuse A Heat dissipation Cooling Type E200 R700 Price nominal use i i requirements H358 to order EMC amp oh Pa ia Pu e me SWA gland pite kW A iIKW iA iW A O aR W m h 3 95 1105 99 210045 0871148 86 E160 MOS E ABS AQS880 07 0109AS e ERU 79 NAO 1 9 1199 199 105 11 8 il RO 200 ere 400 sse ACS880 07 0149A 8 ee es b ee 90 1169 90 i Dl enses o RE 200 es LEAD nentes 490 sss ACS880 07 0169A 3 a 5 9 9 9 9 110 1206 i110 1196 190 1169 1287 il RD 315 S s 2810 ad c ACS880 07 0206 amp 8 1 s 8925 o 132 1246 i132 i294 i110 1206 1990 il R8 2400 sss 49800 950 ACS880 07 0246A 3 1 s BOLD 160 208 1100 278 1192 246 1418 4 R8 1900 sss 00 950 i ACS880 07 0208A 8 i sss SEO ad 200 363 200 945 160 7 293 498 RO 680 s 9800 sse 1190 si ACS880 07 0868A 8 1 sse o o 250 1430 250 428 200 368 545 R9 700 6500 1150 ACS880 07 0430A 3 oe 130 overload 125 overload t For fuse selection refer to the hardware man
169. to operate continuously 6 6 6 6 6 6 0 6 0 0 6 6 6 O0 0 6 0 0 06 9 6 0 06 6 0 0 6 6 0 0 6 6 O 06 6 6 O0 0 6 6 0 6 6 6 0 06 6 6 0 6 6 6 0 06 0 0000 000 0 0 06 6 6 0 0 6 6 0 0 0 0 0 6 0 0 0 000 0 6 outside the ambient air temperature range of 15 C 40 C 6 6 6 6 6 06 0 0 9 06 6 00 6 6 0 0 06 9 6 6 9 0 0 6 6 6 0 O 0 6 9 0 0 6 6 9 0 6 0 6 0 0 0 6 6 6 6 6 9 0 6 6 6 6 6 0 0 0 0 0 0 6 6 6 0 ee where ambient air temperatures are less than 15 C for any motor or less than O C for a motor with air cooling 6 9 6 6 6 6 06 0 6 9 6 06 6 6 0 6 9 6 0 6 6 0 0 6 6 O 6 6 9 O0 0 6 6 0 0 0 6 6 6 9 0 0 6 6 6 9 0 0 6 s 6 6 6 6 6 0 6 6 6 0 6 9 0 6 0 0 0 0 090 0 e c where the water coolant temperature at the inlet to a product is less than 5 C or exceeds 25 C in potentially explosive atmospheres as defined in Directive 94 9 EC manufacturers must mark efficiency at 10096 75 and 50 of rated load 6 6 6 6 9 6 06 06 9 6 06 6 9 0 06 6 9 06 06 9 0 06 06 9 6 0 0 9 0 0 9 6 0 06 9 0 0 06 9 6 0 0 9 0 0 9 6 6 0 9 0 6 0 9 6 0 0 9 0 6 9 6 6 6 9 6 6 ee 6 6 0 9 0 0 0 0 0 0 0 000 0 0 6 Amending Hegulation EU 4 2014 ecc coco secou un 0 00000 000 0 00000 0 UC 00 0 CC 0000 nn 00 00 0 0 0 0 0 0 0 0 0 0 0 0 0 40 6 The amending Regulation came into force in mid 2014 and was intended to close loopholes in the original Regulation The amendment was issued
170. tremely easy to navigate Hand Auto indication Motor rotation indicator Example of a parameter name Example of a parameter selection Softkey 2 function Real time clock Softkey 1 function Keypad display can display any of the drive parameters The display can be three lines as shown here or two lines parameter name with value or bar graph display ACS550 ACH550 Function NES Star Hand Initiates operation of motor control ue 3 a Stop 3 Off Ceases operation of motor control a 7 MU RE i delicate fC eee ay ene sss LUTEA ES reference oss ED Down Changes parameters and their value decreases reference Changes drive state from local hand control Un control panel to remote auto control I O or other external source IDE Le HELD ci Built in Help button ss m Softkey 1 Function changes according to state of panel an X ES E ANN m T Oed c e so bout Interfaces Analogue I O Digital inputs Relay output extension option module 3 relays Encoder feedback option module fits behind relay extension Relay outputs Built in Modbus using RS 485 Built in BACnet on ACH550 Plug in fieldbus module DeviceNet LONWORKS PROFIBUS DP CANopen ControlNet Ethernet and others Relay extension L511 a An extra 3 V free change over relays can be added to the ACx550 by requesting an H OREL module Panel mounting kit
171. troller CANopen manager for I O expansion 4 PowerLink axis 1 analogue axis via host drive max 5 axis Add CP600 HMI via RS485 Modbus RTU Onboard digital and analogue I O Fully utilise drive I O and interfaces including Encoder input for electronic gearing functions additional option cards Description Order code Single axis MINT motion option plug in a O DTE Nea En SENE AE CRAT EP Br RR MEAM MotiFlex e100 connection panel Multi axis MINT motion option plug in OPI MF 101 Drives and controls motors and mechanical power transmission catalogue 73 Other drives accessories and services ABB motion control drive and ABB machinery drive module ABB offers an extensive range of machine control solutions for diverse industrial applications such as labelling packaging bottling pick and place laser cutting trimming stacking cut to length flying shear web feeders and high speed rotary wrappers E E g ABB s motion control solutions include human machine interfaces HMIs programmable logic controllers PLCs and safety technology Solutions extend to multi axis motion controllers high performance servo drives rotary servo motors and linear motors all of which seamlessly interface to provide a complete machine control solution Motors are stocked or can be ordered with a wide range of options to suit application needs or DC retrofitting ABB motion control drive Series ACSM1 For dema
172. ual ABB recommends the use of aH fuses for their cabinet drives other fuses could be used if their melting curve matches ABB s recommendations 58 Drives and controls motors and mechanical power transmission catalogue Low voltage AC drives ABB industrial drive ACS880 07 Dimensions and options Dimensions and weights for cabinet built drives Frame size HeigntH1 Height H2 Width Depth Weight P22 42 IP54 mm mm mm mm kg ME 2145 StS ASO 878 AO MMOL B8 sss SA C CEP RN R9 2145 2315 830 698 375 Larger powers use R8i modules please contact ABB for information Note these are the dimensions of the basic cabinet dimensions will change with the addition of some options H2 Options ACS880 0 is a cabinet built drive so its options fit inside the cabinet The cabinet drive can be fitted with P21 IP42 IP54 variants Emergency stop variants TUV approved Motor thermistor relays Marine construction UL approved components Various types of cable markings cabinet heaters door furniture and lighting etc Top or bottom cable entry for either motor or power cables UK gland plates for SWA cables 24 V control inside the cabinet Different levels of EMC compliance IP21 IP54 Extended warranty Additionally ABB can accommodate any specialised option or feature by using its in house application design team ACS880 07 comes with o
173. uds and fixed full size cable terminals Option H356 request DC terminals Option P905 request the control unit to be fitted to the power module Option J414 integrates the control panel onto the front of the power module Option J410 includes a keypad door mounting kit with the module EMC filters and common mode filters can be included Shrouds keypads and wheeled pedestal can be removed if required Fan kits and cabinet assembly kits are also available All ACS880 drives use the same common options and user interfaces These are detailed on page 61 The drive has three slots for I O and fieldbus expansion and one drive to drive serial communication link I O modules can be chosen from analogue expansion digital expansion encoder and resolver feedback options Fieldbus modules can be connected to any slot and all of H1 H2 un n 3 a LE LI W1 Module showing plastic shrouds fixed Module showing cabling panels the major industrial fieldbus modules are available The drive also supports two fieldbus modules at a time so can control via a traditional industrial fieldbus but data gather via an Ethernet based protocol Remote monitoring modules can also be employed to monitor the drive over the internet he safety module occupies a separate dedicated connection point ensuring safety integrity he drive is operated and commissioned
174. uld have one keypad mounted on the cabinet door communicating to the other drives via the CDPI module which fits where the keypad normally connects on the drive Interface Keypad connection Cold configuration port Analogue I O 24 V supply Digital inputs Safe torque off Fieldbus slot Embedded fieldbus Relay outputs CMOD slot Power and motor connections Isolated PTC input and external 24 V L523 The CMOD 02 offers an isolated PTC interface as well as giving a place to connect external 24 V AC or DC High Voltage I O extension L51 2 The CHDI 01 offers an additional six high voltage 115 230 V digital inputs and two relay outputs changeover allows high voltage connection without interposing relays Drive Composer PC tool Drive Composer is the new PC tool for the ACS580 family The PC tool comes in two variants the Entry level is a free of charge point to point tool and allows simple parameter editing and storage as well as monitoring and commissioning support while the Pro level has all of this as well as animated control diagrams and extended commissioning monitoring and diagnostic support as well as the ability to program the safety functions The Pro tool allows the user to connect to multiple drives either over panel bus where the keypad port is used or ever Ethernet
175. ump and fan applications and have a protection similar to the European IP44 rating The NEMA ECP XEX severe duty TEFC motors are suited to tougher industrial operating environments and are protected similar to IP54 he IEEE841 specification totally enclosed severe duty motors are protected similar to IP56 Among those motors stocked in Menden are 2 pole and 4 pole variants with various mounting styles available including foot mounted C face mounted and C face footless options The speciality motors include a selection of Baldor permanent magnet DC motors NEMA motors are now available within 48 hours from ABB s central European stockholding in Germany NEMA general purpose motors 1 8 through 250 HP 0 25 to 187 kW NEMA general purpose motors 1 8 through 250 HP 0 25 to 187 kW IEEE841 standard severe duty motors 1 through 250 HP 0 75 to 187 kW Drives and controls motors and mechanical power transmission catalogue 101 Low voltage AC motors Mod Express line Menden Germany Modifications to NEMA motors certified to CSA standards can be carried out by ABB at its European logistics centre in Germany for distribution across Europe The motor build centre called the Mod Express line carries out modifications to NEMA general purpose severe duty and IEEE 841 severe duty motors held in stock General purpose and IEEE severe duty motors are available with foot mount C face foot and C face footless
176. wer transmission catalogue 103 High voltage AC motors Overview Modular induction motors Built from the basic design by using modular construction Complete range of enclosures and cooling arrangements Optimal weight to power ratio 140 kW to 23 000 kW 400 1000 frame size Flameproof motors Ex d Motor intended for explosive atmosphere Protection category according to EN IEC Flameproof Ex d Ex de Totally enclosed fan cooled Cooling methods IC411 and IC511 Both cast iron and welded steel frame available Certified according to ATEX directives IEC EN and NEMA standards and all major local requirements Suitable for variable speed drives 160 kW to 8 000 kW 355 900 frame size 104 Drives and controls motors and mechanical power transmission catalogue Low voltage AC motor services MotorAdvantage MotorAdvantage aims to encourage industry to uncover the true cost of running electric motors Research by ABB reveals that UK industry is failing to efficiently manage its motor inventory thereby incurring millions of pounds of unnecessary downtime repair and energy costs MotorAdvantage is aimed at companies operating a continuous process such as those found in food amp beverage chemical oil amp gas and pharmaceuticals Such processes tend to have critical applications whereby if a motor fails the cost to a company can be hundreds of pounds per hour in lost revenue
177. year warranty IES 2 4 amp 6 pole handling seamlessly with ABB s engineering expertise while at the same time providing standard variants and modifications The motors can be tailored according to the specific needs of OEMs The high modularity enables adding a wide variety of elements to the robust frame thus making the overall solution to fit the specific situation and customer need perfectly As the user only pays for the enhancements needed and used the motors are free from all unnecessary elements ENT X k E m Where can it be used End users in various industries Tailored serial project OEM Pumps Fans Compressors 92 Drives and controls motors and mechanical power transmission catalogue Low voltage AC motors IES General performance cast iron motors 132 355 2 4 amp 6 poles TEFC low voltage motors cast iron IP55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products Output Torque Current Eff Frame size 2 Foot Flange Output Torque Current Eff Frame size 3 Foot Flange kW Nm d price price kW Nm price price 3000 r min 2 poles 7 sn 1500 r min 4 poles C tt P DO NES 182 2903 i M2BAX 132 SME 1042 1124 TDi DB in 90 4 MeBAK 192 SME 1 087 1 168 ee 193 i912 i MeBAX160MLA ii P1088

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