SL4848 Series - AutomationDirect
Contents
1. For 4 20mA sensor input install supplied 2490 resistor lin A 4 20 mA OV Pal ee to 26 4 et V DC Powered Models Install jumper when using 2 wire RTD 2 wire RTD 4 ao i b 3 wire RTD 2 24 VDC power for models with D suffix only Thermocouple bE Display LED and Key Pad PV Display To display the process value or parameter type PV Ueo meas SV Display To display the set point parameter operation read value pa H pt T H manipulated variable or set value of the parameter AT Auto tuning LED flashes when the Auto tuning operation is ON eh LN ch OUT1 OUT2 Output LED lights when the output is ON ALM Alarm output LED lights when one of the alarms is on C F Temperature unit LED C Celsius F Fahrenheit SET Set Button Press this key to select the desired function mode and confirm the setting value I L g AT OUTI OUT2 ALM sen OW a D Rotate Button Press this key to select parameters within the function mode Down Button Press this key to decrease values displayed on the SV display Hold down this key to speed up the decrement Up Button Press this key to increase values displayed on the SV display Hold down this key to speed up the increment VE Key Pad Operation Regulation Mode Hold for 3 sec Regulation Operation Mode Parameters Press for less Initial Setting Mode Initial Setting Parameters Operation Para2. 1700 C Thermocouple N type 328 2372 F 200 1300 C Thermocouple E type 32 1112 F 0 600 C Thermocouple T type 328 752 F 200 400 C Thermocouple J type 148 2192 F 100 1200 C Thermocouple K type 328 2372 F 200 1300 C RTD Type and Temperature Range Input Temperature Sensor Type Platinum Resistance Pt100 328 1112 F 200 600 C Platinum Resistance JPt100 4 752 F 20 400 C Note Use only ungrounded thermocouples SS Oe Oe ie A Temperature Range ha Voltage Input 1 Access the Initial Setup mode by pressing and holding the RJ button for three seconds In the parameter ERA use the KJ and BW buttons to select the value that corresponds to the voltage input that will be applied to the controller See the table for voltage specifications Press the R3 button to save the selected value The controller will display the module information splash screen for three seconds and then return to the main screen 2 Press the button for three seconds again Press the button to access the parameter See Use the E and BY buttons to select the high engineering value that corresponds to the maximum voltage signal that will be applied to the input of the controller For example if the OV 5V input is to be used this is the value the controller will display when the input equals 5V Press the button to save the selected value Press t
3. Current Relay SPST SL4848 VV 100 240 VAC Voltage Pulse Voltage Pulse SL4848 CV 100 240 VAC Current Voltage Pulse SL4848 LV 100 240 VAC _ Linear Voltage Voltage Pulse Output 2 can be configured as contro output 2 or as Alarm 3 Alarm 1 and Alarm 2 have a shared common Part Number SL4848 RR SL4848 VR Input Voltage Alarm 1 Relay SPST Relay SPST Relay SPST Relay SPST Relay SPST Relay SPST Relay SPST Relay SPST Relay SPST Relay SPST Alarm 2 Relay SPST Relay SPST Relay SPST Relay SPST Relay SPST Relay SPST Relay SPST Relay SPST Relay SPST Relay SPST um Box Contents and Unpacking Instructions Unpack the SOLO temperature controller from its shipping carton Included in the carton is the temperature controller mounting brackets plus hardware and this Quick Start Guide Inspect all equipment for completeness If anything is missing or damaged immediately call the AutomationDirect returns department 1 800 633 0405 Inspect the part number to ensure the model received matches the output type required Mounting Brackets and Hardware SL4848 Temperature Controller 249 ohm resistor i Controller and Panel Cutout Dimensions Muwus 9L L 0 02 1 77 45 0 mm ans gale a 45 0 mm 08 uw erry 1 89 37
4. Start Guide to set up the PID control parameters 4 If the temperature controller s output 1 is discrete access the regulation mode again by pressing the Bag button for less than three seconds Press the button repeatedly until the parameter appears Use the ia and BY buttons to set the time period in seconds for the cooling output Press the E button to save the value If the temperature controller s output 2 is discrete press the button repeatedly until the param Press the Ea button twice to save the value and return to the controller main screen 5 Optional regulation parameters can be programmed for additional dual outa Deadl ae ad loop control If this is desired access the regulation mode again by band width positive pressing the E button for less than three seconds Press the button repeatedly until the parameter appears This value allows the heating control to have a different proportional setting than the cooling The cooling loop proportional band setting is multiplied by the Set point lm value to create a proportional band setting for the heating loop Dual loop PID control Use the A and BY buttons to change this value if desired positive deadband Press the Eig button to save the selected value Press the button to access the parameter EHE Use the and BY buttons to enter a deadband zone value around the setpoint where the output is not effected by the proportional control value As long as the PV remains within the deadband zone th
5. airborne dust and electric shock or vibration 12 Make sure power cables and signals from instruments are all installed properly before energizing the controller otherwise serious damage may occur 13 To prevent electric shock do not touch the terminals in the controller or try to repair the controller when power is applied 14 Use a soft dry cloth to clean the controller Do not use acid or alkaline liquids for cleaning 15 This instrument is not furnished with a power switch or fuse Therefore if a fuse or power switch is required install the protection close to the instrument Recommended fuse rating Rated voltage 250 V Rated current 1 A Fuse type Time lag fuse Note This controller does not provide overcurrent protection Use of this product requires that suitable overcur rent protection device s must be added to ensure compliance with all relevant electrical standards and codes Rated 250 V 15 Amps max A suitable disconnecting device should be provided near the controller in the end use installation vag General Description AutomationDirect s SOLO is a single loop dual output temperature controller that can control both heating and cooling simultaneously There are four types of control modes PID ON OFF Manual and Ramp Soak control Depending upon the particular model of controller the available outputs include relay voltage pulse current and linear voltage There are up to three alarm outputs available to
6. error displays on the Solo temperature controller Controller Error Display Meaning Cause Corrective Action The Solo controller displays this information for a few sec onds after power up If the controller continues displaying this information check the input wiring If the problem still exists replace the sensor or the controller The input terminals Check the input wiring If the problem still exists replace the are open sensor or the controller Display Position PV Initialization The controller is in PV Firmware version the initialization SV Module type process No sensor input The controller cannot Check the sensor and the input wiring If the problem still Input error fi P read the input value exists replace the sensor or the controller There is an error with Cycle the power to the Solo controller If the problem still the EEPROM exists replace the controller Ee L The PV is out of Check the PV range The parameters and range define the range Refer to section 12 1 12 2 or 12 3 for directions on how to access these parameters EEPROM error Flashing PV PV out of range
7. min Step01 70 Step04 100 Process Step 6 Time01 2 hrs 00 min Time04 8 hrs 00 min Cycle times 0 Step02 70 Step05 30 Link OFF Time02 5 hrs 00 min Time05 5 hrs 00 min Step00 50 ie Manual Control 1 Access the Initial Setup mode by pressing and holding the E button for three seconds Press the button repeatedly until the parameter appears Use the ia and buttons to select for manual control Press the button twice to save the selected value and return to the controller main screen 2 Press the button to access the parameter Inuit i Use the ia and A buttons to set a value between and to control output 1 directly If the controller has a discrete output a value of turns the output on 20 of the time A value of would turn the output on 100 of the time A manually controlled analog output value is a percentage of the analog signal For example if the controller has a 4 20mA current output a setting of would mean that the output would be 4mA The output would be 20mA with a setting of feist Both types of manually controlled outputs are off with a value of EN Press the E button to save the selected value For dual output control press the button to access the parameter HE Use the and A buttons to set a value between and to control output 2 directly Press the Ea button twice to save the selected value and return to the controller main screen Alarm Outputs There are up to three groups of alarm
8. seconds for output 1 the heating control Press the al button to save the value If the temperature controller s output 2 is discrete press the button repeatedly until the parameter appears Use the Xj and BY buttons to enter the cycle period in seconds for output 2 the cooling output Press the E button twice to save the value and return to the controller main screen 5 Optional regulation parameters can be programmed for a second control output If this is desired access the regulation mode again by pressing the R3 button for less than three seconds Press the button repeatedly until the parameter appears This value allows the cooling control to have a different proportional setting than the heating loop The heating loop proportional band setting is multiplied by the Set point value to create a proportional band setting for the cooling loop Dual control with PID control Use the and buttons to change this value if desired positive deadband Press the button to save the selected value Press the button to Dead band dead access the parameter EEE Use the ia and A buttons to enter a band width negative deadband zone value around the setpoint where the output is not effected by the proportional control value As long as the PV remains within the deadband zone the output is not affected by the proportional control The integral and derivative controls ignore the deadband setting and may Set point cause the output to be on within the
9. selected value Press the button to access the Heating Cooling parameter MAE Use the and P buttons to enter hysteresis ORF Pv Set point Dual loop ON OFF control output operation for output 1 the cooling control This is the amount the PV must go above the SV before the controller output turns on Press the E button twice to save the selected value and return to the controller main screen 4 Optional regulation parameters can be programmed for additional dual loop control If this is desired access the regulation mode again by pressing the E button for less than three seconds Press the button repeatedly until the parameter appears Use the ia and BY buttons to enter a deadband zone value around the setpoint where the output is not on The PV must go beyond the deadband range in order for either the heating or cooling output to turn on Press the button twice to save the selected value and return to the controller main screen iU Ramp Soak Control 1 Access the Initial Setup mode by pressing and holding the E button for three seconds Press the button repeatedly until the parameter appears Use the ia and A buttons to select for Ramp Soak control Press the button to save the selected value Press the button to access the parameter HA Eight different Ramp Soak patterns are possible with the Solo Temperature Controller Use the v and P buttons to select pattern number 0 through 7 for programming Press the E butt
10. the Ea button to save the value Optimal PID values are automatically determined with the auto tune feature PID operation can also be controlled by programming the individual g H and zj parameters for each PID group Access these parameters by pressing the E button for less than three seconds and press the button repeatedly until the parameter appears where corresponds to the PID group you are programming Use the iw and BS buttons to change the value for the Proportional band if desired and press the EJ button to save the value Press the button to access the parameter Use the ia and A buttons to change the value for the Integral time if desired and press the E button to save the value Press the button to access the parameter Use the ia and BY buttons to change the value for the Derivative time if desired and press the EJ button twice to save the value and return to the controller main screen irra Heating Loop with PID Control 1 Access the Initial Setup mode by pressing and holding the E button for three seconds Press the button repeatedly until the parameter appears Confirm the default value is selected for PID control Press the button to access the parameter N Confirm the default value is select ed for controlling a heating loop Press the E button to return to the controller main screen 2 Press the button to access the parameter HE Verify that the default value is selected Press the button to return to the controller main scr
11. 3 15 48 0 mm 80 0 mm i Mounting Instructions SOLO temperature controllers can be mounted through a cutout in an enclosure or panel by using the dimen sions shown in Section 5 The directions for mounting the controller through a cutout are 1 Insert the temperature controller through the panel cutout 2 Slide the M3X0 5 nut into the opening in the top of the mounting bracket and insert the M3X0 5 X 30mm mounting screw in the mounting bracket 3 Insert the mounting bracket into the mounting groove at the top and bottom of the controller and push the mounting bracket forward until the bracket stops 4 Tighten top and bottom screws evenly to secure temperature controller in place ym Terminal Identification A WARNING Electric shock danger To prevent electric shock do not connect AC power to your device until all input and output connections are completed SL4848 RR SL4848 LR Outi Qute gaz Oc Y ie Qpar ore 4 O 485 ae DA SL4848 VR Duti oO gt Dut2 ome S a Alm3 SENSOR SL4848 LV SL4848 VV Duti OS 10vdd LV Dute 14vdc VV lt za OLO 14vdc Om DATA Alm1 RS 485 9 7 lO rar om SL4848 CV Qam Jia 485 or D SL4848 CR Qutes 2D 2pmA gea es ae ore DATA Alm1 Der 485 E i RS 485 3 Orar Com CO rara Com Power Input L AC 100 240V 50 60Hz SVA N AC Powered Models SENSOR Sensor Input io Vin O 0 10 VDC
12. L CE UL file number E311366 Degree 2 Normally only non conductive pollution occurs Temporary conductivity caused by condensation is to be expected Input Power Requirements Operation Voltage Range Power Consumption Memory Protection Control Mode Input Accuracy Vibration Resistance Shock Resistance Pollution Degree Input Types e Thermocouple e Platinum RTD e Analog Control Output Options Relay R e Voltage Pulse V Current C e Linear Voltage L Note Use only ungrounded thermocouples K J T E N R S B L U TXK Sampling Rate 400 ms per scan 3 wire Pt100 JPt100 Sampling Rate 400 ms per scan 0 50 mV 0 5V 0 10V 0 20 mA 4 20 mA Sampling Rate 150 ms per scan SPST max resistive load 5A 250 VAC DC 14V Max output current 40mA Max DC 4 20 mA output Load resistance Max 600 Q DC 0 10V Load resistance Min 1KQ E Note The supplied 249 ohm resistor should be installed as shown in the terminal wiring diagrams in section 7 for current input operation Output Specifications Output 1 Output 2 Alarm 3 100 240 VAC Relay SPST Relay SPST 100 240 VAC Voltage Pulse Relay SPST SL4848 CR 100 240 VAC Current Relay SPST SL4848 LR 100 240 VAC Linear Voltage Relay SPST SL4848 RR D 24 VDC Relay SPST Relay SPST SL4848 VR D 24 VDC Voltage Pulse Relay SPST SL4848 CR D 24 VDC
13. WAUTOMATIONDIRECT 3505 HUTCHINSON ROAD CUMMING GA 30040 5860 SOLO Owen Start Gulu SOLO Temperature Controller SL4848 Series 2015 04 20 ll i Sane 5011654407 S447 SOLO wurouncromen This Quick Start Guide provides basic information on setting up the SOLO temperature controller For advanced setup and communication control as well as free configuration software visit the AutomationDirect web site at www AutomationDirect com Product Support and Configuration Software For product support specifications and installation troubleshooting a complete User Manual can be downloaded from the On line Documentation area of the AutomationDirect web site For additional technical support and questions call our Technical Support team 1 800 633 0405 or 770 844 4200 e Configuration software for the SOLO controller is available for free down load at www AutomationDirect com The software allows communication and programming for up to four controllers at the same time Parameters process values set points and temperature changes can be monitored with the software The setup data can be uploaded to the user s PC via RS 485 communication The user can monitor the temperature changes of the controllers from the PV Monitor Display IE Safety Information WARNING To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of you
14. allow seventeen alarm types in the initial setting mode SOLO can accept various types of thermocouple RTD or analog inputs and has a built in RS 485 inter face using Modbus slave ASCII or RTU communication protocol Other features include 1 16 DIN panel size 2 line x 4 character 7 segment LED display for Process Value PV Red color and Set Point SV Green color Auto Tuning AT function with PID control Selectable between C and F for thermocouple or RTD inputs 0 to 50 C 32 to 122 F operating temperature range UL CUL and CE agency approvals ke Specifications Specifications 100 to 240 VAC 50 60 Hz or 24 VDC 85 to 264 VAC or 21 6 to 26 4 VDC 5 VA Max EEPROM 4K bit number of writes 100 000 PID ON OFF Ramp Soak control or Manual Less than 0 2 full scale except thermocouple R S amp B types Max 3 thermocouple R S amp B types 10 to 55 Hz 10 m s for 10 min each in X Y and Z directions Max 300 m s 3 times in each 3 axes 6 directions Ambient Temperature Range 32 F to 122 F 0 C to 50 C Storage Temperature Range 4 F to 149 F 20 C to 65 C Altitude 2000m or less Relative Humidity 35 to 80 non condensing RS 485 Communication Modbus slave ASCII RTU protocol Transmission Speed 2400 4800 9600 19 2K 38 4K bps IP Rating IP65 Complete protection against dust and low pressure spraying water from all directions inside suitable enclosure Agency Approvals UL CU
15. and return to the controller main screen 5 If the current input PV value displayed on the controller needs to be adjusted press the E button for less than 3 seconds Press the button repeatedly until the parameter appears Use the ia and ZN buttons to adjust a positive or negative offset to the PV value displayed on the controller Press the R3 button twice to save the selected value and return to the controller main screen Current Input Type and Range LED Display Engineering Range 999 9999 999 9999 Current Input Type 4 20mA Analog Input 0 20mA Analog Input iv PID Control Setup Note Select the desired control mode before beginning PID Control Setup There are four groups for storing PID parameters BEH PIDO PID3 Press the button for less than three seconds and press the button repeatedly until the parameter appears Use the ia and A buttons to select which group to use for storing the PID parameters Press the button to confirm the setting The groups can be individually set up with different SV values to be used in the control process If the group is selected the controller will automatically select the most useful PID parameters based on the current temperature setting and the SV value set in each PID group The parameters for PID can be auto tuned using the parameter Access this parameter by pressing the Ea button for less than three seconds Use the A button to turn the auto tune feature A Press
16. d holding the RJ button for three seconds Press the button repeatedly until the parameter appears Confirm the default value is selected for PID control Press the button to access the parameter EN Use the BY button to select for controlling a cooling loop Press the button twice to save the value and return to the controller main screen 2 Press the button to access the parameter Ez Verify that the default value is selected Press the button to return to the controller main screen 3 Refer to Section 12 1 of this Quick Start Guide to set up the PID control parameters 4 If the temperature controller s output 1 is discrete access the regulation mode again by pressing the ser button for less than three seconds Press the button repeatedly until the parameter appears Use the ia and P buttons to set the time period in seconds for the cooling control Press the E button twice to save the value and return to the controller main screen 143 Cooling Loop with ON OFF Control 1 Access the Initial Setup mode by pressing and holding the E button for three seconds Press the button repeatedly until the parameter jae appears Use the ia and A buttons to select for ON OFF control Press the Ei button to save the value Press the button to access the parameter EN Use the DZY button to select EET for controlling a cooling loop Press the button twice to save the value and return to the controller main screen 2 Press the button to acce
17. deadband zone Press the ag Dual control with PID button twice to save the value and return to the controller main screen negative deadband Output Cooling IAA Dual Heating Cooling Loop with ON OFF Control 1 Access the Initial Setup mode by pressing and holding the Ei button for three seconds Press the button repeatedly until the parameter MEE appears Use the ia and A buttons to select EEEI for ON OFF control and press the RJ button to save the selected value Press the button to access the param eter EN Use the BY button to select REME for controlling a cooling heating loop This parameter sets the heating control to output 1 and the cooling control to output 2 Press the Ei button twice to save the value and return to the controller main screen 2 Press the button to access the parameter Es Verify that the default value is selected Press the button to return to the controller main screen 3 Press the button for less than three seconds to access the parameter Fe Use the ia and P buttons to enter hysteresis for output 1 the heating control This is the amount the PV must go HES Dead band CESI below the SV before the controller output turns on Press the en e p eeano ninne button to save the selected value Press the button to access eain f eom the parameter Cesi Use the and A buttons to enter OFF PV hysteresis for output 2 the cooling control This is the amount the Set point PV must go above the SV b
18. e output is not affected by the proportional control The integral and derivative controls ignore the deadband setting and may cause the output to be on within the deadband zone Press the button twice to save the value and return to the controller main screen Cooling c Output Dead band dead band width negative Set point Dual loop PID control negative deadband 0 I Dual Cooling Heating Loop with ON OFF Control 1 Access the Initial Setup mode by pressing and holding the E button for three seconds Press the button repeatedly until the parameter appears Use the and BY buttons to select for ON OFF control and press the button to save the selected value Press the button to access the param eter EN Use the BY button to select for controlling a cooling heating loop This parameter sets the cooling control to output 1 and the heating control to output 2 Press the E3 button twice to save the value and return to the controller main screen 2 Press the button to access the parameter Ee Verify that the default value is selected Press the button to return to the controller main screen 3 Press the R3 button for less than three seconds to access the parameter HE SK Use the and A buttons to enter hysteresis Eno for output 2 the heating control This is the amount the PV must go CES Heating hysteresis _ 4cooting hysteresis below the SV before the controller output turns on Press the sn gt button to save the
19. e value on the SV display to MEEI Press the E button 4 Cycle power on the Controller to reset to factory default mode All user set values are erased MEE Thermocouple or RTD Input 1 Access the Initial Setup mode by pressing and holding the button for three seconds In the parameter EHA use the ia and A buttons to select the value that corresponds to the thermocouple or RTD type that will be attached to the controller See the table below for specifications Press the Ei button to save the selected value The controller will display the module information splash screen for three seconds and then return to the main screen 2 Press the Ej button for three seconds again Press the button to access the parameter Use the ia and buttons to select either fill for Centigrade or f for Fahrenheit display Press the E button to save the selected value The controller will display the module information splash screen for three seconds and then return to the main screen 3 Press the EJ button for three seconds again Press the button repeatedly until the parameter appears Use the ia and BY buttons to set the maximum value of the operational temperature range In oper ation if the PV value is higher than the TP H value the PV display flashes to indicate an error and the controller outputs shut off The SV value cannot exceed the TP H value Press the button to save the selected value Press the button to access the parameter Use the ia and A but
20. een 3 Refer to Section 12 1 of this Quick Start Guide to set up the PID control parameters 4 If the temperature controller s output 1 is discrete access the regulation mode again by pressing the Ea button for less than three seconds Press the button repeatedly until the parameter appears Use the ia and BY buttons to set the time period in seconds for the heating control Press the button twice to save the value and return to the controller main screen ij Heating Loop with ON OFF Control 1 Access the Initial Setup mode by pressing and holding the Ej button for three seconds Press the button repeatedly until the parameter appears Use the ia and A buttons to select for ON OFF control Press the button to save the value Press the button to access the parameter EEN Confirm the default value is selected for controlling a heating loop Press the E button to return to the controller main screen 2 Press the button to access the parameter HE Verify that the default value is selected Press the button to return to the controller main screen 3 Press the E button for less than three seconds to access the parameter Fee Use the ia and ZN buttons to enter hysteresis This is the amount the PV must go below the SV before the controller output turns on Press the EJ button twice to save the selected value and return to the controller main screen iP4na Cooling Loop with PID Control 1 Access the Initial Setup mode by pressing an
21. efore the controller output turns on Press Dual loop ON OFF control the button twice to save the selected value and return to the output operation controller main screen 4 Optional regulation parameters can be programmed for additional dual loop control If this is desired access the regulation mode again by pressing the R button for less than three seconds Press the button repeatedly until the parameter appears Use the ia and P buttons to enter a deadband zone value around the setpoint where the output is not on The PV must go beyond the deadband range in order for either the heating or cooling output to turn on Press the button twice to save the selected value and return to the controller main screen 1x33 Dual Cooling Heating Loop with PID Control 1 Access the Initial Setup mode by pressing and holding the Ej button for three seconds Press the button repeatedly until the parameter appears Confirm the default value is selected for PID control Press the button to access the parameter EN Use the BY button to select for controlling a dual cooling heating loop This parameter sets the cooling control to output 1 and the heating control to output 2 Press the Ei button twice to save the value and return to the controller main screen 2 Press the button to access the parameter E Verify that the default value is selected Press the button to return to the controller main screen 3 Refer to Section 12 1 of this Quick
22. he button to access the parameter EPL Use the and P buttons to select the low engi neering value that corresponds to the minimum voltage signal that will be applied to the input of the controller For example if the OV 5V input is to be used this is the value the controller will display when the input equals OV Press the button twice to save the selected value and return to the controller main screen 3 Press the button repeatedly until the parameter Eig appears Use the XJ and BX buttons to select E E or Elto indicate the position of the decimal point for the PV and SV values on the controller Press the button twice to save the selected value and return to the controller main screen 4 If the voltage input PV value displayed on the controller needs to be adjusted press the E3J button for less than 3 seconds Press the button repeatedly until the parameter imate appears Use the ia and ZN buttons to adjust a positive or negative offset to the PV value displayed on the controller Press the Ej button twice to save the selected value and return to the controller main screen Voltage Input Type and Input Range Voltage Input Type LED Display Engineering Range 0 50mV Analog Input 999 9999 OV 10V Analog Input 999 9999 OV 5V Analog Input 999 9999 Ee Current Input 1 Install the supplied 249 ohm resistor between terminal 4 and 5 2 Access the Initial Setup mode by pressing and holding the ai button for three sec
23. meters The SOLO temperature controller has three function modes Initial Setting mode Operation mode and Regulation mode When power is first applied to the temperature controller the module information splash screen appears This screen shows the firmware version on the PV display and the two output types for that particular model on the SV display After three seconds the controller will automatically proceed to the Operation mode main screen Press and hold the button for three seconds to go into the Initial Setting mode Press the button for less than three seconds to access the Regulation mode Press the button while inside any of the three function modes to access the individual parameters for each function mode Use the A and ia buttons to change the individual parameter values Pressing the E button saves the parameter values Press the E3 button again to return the controller to the Operation mode IU Reset to Factory Default Instructions All of the following set up instructions are for setting up a controller from the factory defaults If the appli cation for a controller needs to be changed reset the controller to factory default using the following steps 1 Press the button until the parameter appears Use the a button to select a Press the E button 2 Press and hold the w and P buttons simultaneously for one second and release 3 Press the button repeatedly until the PV display shows MaE Use the ia button to change th
24. nce ON his alarm ee activates when the PV value reaches the set point SV value and orr the reached value is higher than the setting value SV ALnH Deviation lower limit with standby sequence ON This alarm output activates when the PV value reaches the set point SV value and 0oFF he reached value is lower than the setting value SV ALnL SV ALnL SV Hysteresis upper limit alarm output NP his alarm output activates when the PV value is higher than the sel ing value ON W SV ALnH This alarm output is OFF when the PV value is lower than the setting OFF z i value SV ALnL SV SV ALnL SV ALn Hysteresis lower limit alarm output This alarm output activates when the PV value is lower than the setting value _ a SV ALnH This alarm output is OFF when the PV value is higher than the setting OFF ry value SV ALnL SV ALRH V ALnL v A a A SV SV ALnH Ramp Soak Program Alarms This alarm activates when the Ramp Soak program has ended This alarm activates while the program is in RAMP UP status This alarm activates while the program is in RAMP DOWN status This alarm activates while the program is in SOAK status This alarm activates while the program is in RUN status Note ALnH includes AL1H AL2H and AL3H ALnL includes AL1L AL2L and AL3L nag Error Display Information The chart below shows the possible
25. on to save the selected value 2 The chart below illustrates an example of a seven step Ramp Soak pattern Pattern 0 Press the button to access the parameter ceo Use the and P buttons to select a setting value temperature for step 00 and press the Ei button to save the value Press the button to access the parameter cm Use the EJ and BY buttons to enter a time in hours minutes for step 00 Follow this procedure until the desired number of temperature and time parameters are completed Press the button to access the parameter BEEN Use the ia and P buttons to select the last step to be completed by the Ramp Soak pattern For example if is set to g steps 00 through 04 will be executed in the pattern 3 Press the button to access the parameter MEHN Use the ia and A buttons to select the number of additional times the Ramp Soak pattern will be executed For example if s set to E the Ramp Soak pattern will execute a total of four times Press the R3 button to save the selected value Press the button to access the parameter Te Use the and BS buttons to choose a Ramp Soak pattern to execute after the completion of Pattern 0 If set to Hida the temperature of the last step in Pattern 0 will be held Press the EJ button twice to save the selected value and return to the controller main screen Ramp Soak POS0 POS1 POS2 POS3 Step03 100 Step06 30 MEHE Time00 3 hrs 00 min E Time03 3 hrs 00 min Time06 3 hrs 00
26. onds In the parameter MHA use the wv and a buttons to select the value that corresponds to the current input that will be applied to the controller See the table for current specifications Press the button to save the selected value The controller will display the module information splash screen for three seconds and then return to the main screen 3 Press the Ej button for three seconds again Press the button repeatedly until the parameter appears Use the E and BY buttons to select the high engineering value that corresponds to the maximum current signal that will be applied to the input of the controller For example if the 4 20mA input is to be used this is the value the controller will display when the input equals 20mA Press the Ej button to save the selected value Press the button to access the parameter E Use the w and a buttons to select the low engineering value that corresponds to the minimum current signal that will be applied to the input of the controller For example if the 4 20mA input is to be used this is the value the controller will display when the input equals 4mA Press the R3 button twice to save the selected value and return to the controller main screen 4 Press the button repeatedly until the parameter appears Use the and BN buttons to select im EB or j to indicate the position of the decimal point for the PV and SV values on the controller Press the E button twice to save the selected value
27. outputs ALA1 ALA2 ALA3 Each alarm group can be programmed for one of seventeen different alarm types To set up the first alarm output press the button for three seconds Press the button repeatedly until the parameter appears Use the BY button to choose the set value for the desired alarm type Refer to the chart below for alarm type information Press the button to save the selected value If additional alarm outputs are required press the button to proceed to and or RIGE Follow the same procedure to program these additional alarms When the desired alarms are programmed press the aj button repeatedly until the controller returns to the main screen n The alarm output limits are controlled by the parameters A gH and A where n corresponds to the alarm output group chosen After selecting the desired alarm group s press the button repeatedly until the parameter A gl and or mA appears Use the PN and buttons to enter the high and or low values for each group of alarm outputs selected Press the button to save each selected value Press the E button again to return to the controller main screen ALA1 and ALA2 are both SPST resistive load 3A 250 VAC normally open relay outputs ALA3 uses the same output as output 2 and is the same type of output Note When output 2 is used ALA3 is disabled ALA3 is available only for single output loop control Alarm Output Operation Alarm function disabled Output is OFF Deviation u
28. pper and lower limit o ON This alarm Output activates when the PV value is pigher than the setting value orra A SV ALnH or lower than the setting value SV ALnL SV ALnL SV SV ALnH Deviation upper limit MES i This alarm output activates when the PV value is higher than the setting value OFF i SV ALnH Deviation lower limit ON This alarm output activates when the PV value is lower than the setting value oF 5 SV ALnL SV ALnL SV Reverse deviation upper and lower limit B ON This alarm output activates when the PV value is in the range of the setting value OFF 7 SV ALnH and the setting value SV ALnL SV ALnL SV Absolute value upper and lower limit a ON This alarm output activates when the PV value is higher than the setting value ALnH OFF or lower than the setting value ALnL ALnL Absolute value upper limit pea This alarm output activates when the PV value is higher than the setting value ALnH Baad ON Absolute value lower limit A This alarm output activates when the PV value is lower than the setting value ALnL Set Value a SV ALnH Deviation upper and lower limit with standby sequence ON his alarm Output activates when the PV value reaches the set point SV value and off hh ERINE ug is higher than the setting value SV ALnH or lower than the settingi Sv aA A vA ata value SV ALnL Deviation upper limit with standby seque
29. r equipment These codes vary from area to area and it is your responsibility to determine which codes should be followed and to verify that the equip ment installation and operation are in compliance with the latest revision of these codes Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular appli cation nor do we assume any responsibility for your product design installation or operation If you have any questions concerning the installation or operation of this equipment or if you need additional information please call us at 1 800 633 0405 or 770 844 4200 This publication is based on information that was available at the time it was printed At Automationdirect com we constantly strive to improve our products and services so we reserve the right to make changes to the products and or publications at any time without notice and without obligation This publication may also discuss features that may not be available in certain revisions of the product WARNING Electric shock danger 1 To prevent electric shock do not touch the AC terminals while the power is supplied to the controller This controller is an open type temperature controller Make sure to evaluate any dangerous application in which a serious human injury or serious property damage may occur Always
30. ss the parameter ze Verify that the default value is selected Press the EJ button to return to the controller main screen 3 Press the button for less than three seconds to access the parameter z Use the ia and ZN buttons to enter hysteresis This is the amount the PV must go above the SV before the controller output turns on Press the EJ button twice to save the selected value and return to the controller main screen yey Dual Heating Cooling Loop with PID Control 1 Access the Initial Setup mode by pressing and holding the E3 button for three seconds Press the button repeatedly until the parameter appears Confirm the default value is selected for PID control Press the button to access the parameter EN Use the BY button to select for controlling a dual heating cooling loop This parameter sets the heating control to output 1 and the cooling control to output 2 Press the Ej button twice to save the value and return to the controller main screen 2 Press the button to access the parameter Ee Verify that the default value is selected Press the button to return to the controller main screen 3 Refer to Section 12 1 of this Quick Start Guide to set up the PID control parameters 4 If the temperature controller s output 1 is discrete access the regulation mode again by pressing the E button for less than three seconds Press the button repeatedly until the parameter appears Use the EJ and BN buttons to set the time period in
31. tons to set the minimum value of the operational temperature range In operation if the PV value is lower than the TP L value the PV display flashes to indicate an error and the controller outputs shut off The SV value cannot be set lower than the TP L value Press the button twice to save the selected value and return to the controller main screen 4 Press the button repeatedly until the parameter appears Use the ia and BY buttons to select either i for a whole degree or E for a tenth degree temperature display Press the E button twice to save the selected value and return to the controller main screen 5 If the input temperature from the thermocouple or RTD needs to be adjusted press the button for less than 3 seconds Press the button repeatedly until the parameter appears Use the ia and we buttons to adjust a positive or negative offset to the PV value displayed on the controller Press the button twice to save the selected value and return to the controller main screen Note The decimal point display cannot be adjusted for B S and R type thermocouples Thermocouple Type and Temperature Range Input Temperature Sensor Type LED Display Temperature Range Thermocouple TXK type 328 1472 F 200 800 C Thermocouple U type 328 932 F 200 500 C Thermocouple L type 328 1562 F 200 850 C Thermocouple B type 212 3272 F 100 1800 C Thermocouple S type 32 3092 F 0 1700 C Thermocouple R type 32 3092 F 0
32. use recommended solder less terminals Fork terminal with insolation M3 screw width is 7 0mm hole diameter 3 2mm Screw size M3 x 6 5 With 6 8 x 6 8 square washer Recommended tightening torque 0 4 Nm 4kgfcm Applicable wire Solid twisted wire of 2 mm 12AWG to 24AWG Choose AutomationDirect part numbers BM 00120 BM 00220 or BM 00320 depending on wire size Be sure to tighten them properly Protect the controller from dust or foreign objects to prevent controller malfunction Do not modify or disassemble the controller Do not connect anything to the Not used terminals ES Make sure all wires are connected correctly Do not install and or use the controller in places subject to a Dust or corrosive gases and liquid b High humidity c Vibration and shock d EMI RFI e high temperature Turn power off when wiring or changing a temperature sensor Be sure to use wires that match the thermocouple types when extending or connecting the thermocouple wires Use wires with correct resistance when extending or connecting a platinum resistance thermometer RTD 10 Keep the wire as short as possible when wiring a platinum resistance thermometer RTD to the controller and route power wires as far as possible from load wires to prevent interference and induced noise 11 This controller is an open type unit and must be placed in an enclosure away from high temperature humidity dripping water corrosive materials
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