RUN-OUT GAUGE SYSTEM
Contents
1. Screw to fix the arm block Knob to fix measuring devices in place p6 stem hole fim ot lt Cramp OWN Sy Ky Q Fine adjuster screw f 1 ine a L J ssh Carrier Q Platform 5 og AR SS Lubrication of the Linear type Carrier Grip Handle Work retainer rear A A linear type carrier requires periodic lubrication to maintain smoothness of movement Use a grease gun to refill lubricating oil to the grease nipple of the carrier Figure 9 Lubricant Applied ISO VG32 150 Recommended Frequency Once every three months Work retainer front Specifications Model No Platform type Type of roller Carrier type Weight J Common Specifications eae cans ROG 2215 Basic type no carier 3 6k Supports the arm and the top roller WARM Arearen Allows you to move the top roller ROG 221SS Slitt d Il With i ft Oe anes our measured value Screw for the top roller Allows you to fix the vertical acid n pinea eels g MeO TONET Eee oa 4 0kg i x position of the top roller Top roller eetrisse The upper roller that pinches the work ROG 221LS 4 3kg Operating temperature range 0 40 C Narrow Platform Storage Temperatura rande lt 10 50C Height screw svt Allows you to adjust the height of Main rollers The lower rollers that pinch the ROG 2235 Basic type no carrier 3 7kg orag p ge for the rear retainer the work r2. How to Use Measuring Axial Circular Run out Muaara Seiki Install a work on the rollers To install the work follow Height screw for o l _ Model No ROG S steps through in Eccentricity Measurement the rear retainer Precision Jig for Eccentricity Measurement uUse the front and rear work retainers to anchor the position Position screw for J nen oma TL RUN OUT GAUGE SYSTEM This product has a structure that subtly moves works as the main 2 Work retainer s H rollers are turning To prevent a work from moving hold it with the rear lt D l a franicand earna ke ne ia Work retainer Thank you for your purchase of the Run out Gauge System This precision jig product comes with an indicator and other JH front measuring devices These can be used to measure eccentricity the run out inside and outside of the diameter when turning the heiront gnd erie won ric ine tignten ms aia Figure 7 For the safety of yourself and others please read through this Loosen the position screw for the rear retainer adjust the position E om E User Manual and follow its instructions carefully Ensure that it SAFETY NOTICE of the work retainer rear so that it holds the rear end of the is retained securely in a place where it can be readily accessed work and then tighten the screw Figure 7 XBy changing the number of washers at the bottom of the height Position screw Angle screw Po eh or ser Pi chapel tg third
3. party make in expansion damage denotes a prohibition and screw for the rear retainer you can tune the height of the work OTRE ONENE for the front retainer Figure 7 A A E S E a denotes a mandatory item that must be observed retainer rear Insert one or two washers as necessary rrr rererec rete ca enereeaeanacanasaanencacananacananananssnacaranazanseccasscacazanazcnstctaasaescassnasc cas For questions regarding this product contact us or the seller Loosen the position and angle screws for the front retainer m uae 1 j j Adjust the position of the work retainer front so that it holds i Joo L work or the axial circular run out squareness g In this Manual N denotes an item which can result Make contact with the probe on the work and then turn the handle to conduct a measurement Make contact with the probe of the measuring device at a right angle to the end surface of the work The measuring device measures run out from the end of a work as it turns Figure 8 YY Measurement device WEXTERIOR FEATURES Arm block a Arm This illustration shows the ROG 221SS Krio angle Screw for the top roller Top roller 8 Height screw for the rear retainer Ay 3 Main rollers In order to hold the measuring device in place when measuring the axial circular run out we recommended using a holder such as a magnet base instead of the carrier Probe Position screw for the rear retainer
4. the roller the measurement point is the higher accuracy this device produces Adjust the work s position so that the measurement point is not too far from the rollers Figure 2 The slit type rollers allow the flange step to be relieved Align the work s flange with the groove of the rollers and set it Set up the top roller Loosen the screw in order to fix the position of the arm block and adjust its height Adjust the vertical position of the top roller so that the point of contact between the top roller and the work is aligned with the center line of the work Tighten the screw to fix the arm block back into place Figure 3 Adjust the fore and aft position of the top roller Loosen the position screw for the top roller and adjust the top roller s position Tighten the screw to fix it at a position where it can make stable contact with a work Figure 4 Move the carrier back and forth in order to make contact with the probe of the measuring device affixed to the work Have the contact with the probe set so that the direction of measurement is at a right angle to the work Turn the fine adjuster screw to fine adjust the angle of the measuring device so that the probe is at a right angle Figure 5 Move the carrier slowly If you move it too fast the measuring device or the probe might hit a work Causing inaccuracy Use the carrier to position the probe before measurement Note that it is impossible to move
5. dle Tighten the grip to affix it to the handle Use a flat blade screwdriver to tighten and fix the grip in place Tighten with a flat blade screwdriver Setting of the Components before Use Before using assemble the components into their correct positions Attach the work retainer Height screw for rear the rear retainer Insert the height screw for the rear retainer into the mounting hole on the body and then tighten it Adjust the height of the work retainer rear by changing the number thickness of the washers Washers ae Work retainer rear Attach the work retainer Position screw for front the front retainer Ce Insert the work retainer front LY a into the mounting hole on the body and then fix it in place with the position screw for the front retainer Do not allow the work retainer to make contact with the roller Attach the top roller Insert the top roller into the mounting hole on the arm Tighten the position screw for the top roller to fix it in place Attach the arm block Insert the arm block into the groove on the body Tighten the screw to fix the arm block in place Screw to fix the arm block N em Knob to fix measurin Sah a measurement devices in place j Mount an indicator or other measurement device Loosen the knob to fix a measuring device onto the cramp and push it towards the cramp to align the 6 stem hole
6. etainer rear with the work A flat type and slit type are ROG 223SS Flat roller With shaft carrier 4 1kg With storage case number of washers available ROG 223LS 4 4kg il Measuring conditions Position screw esee Allows you to fix the horizontal Screw to fix the arm block Fixes the position of the arm block ROG 351S Basic type no carrier 4 6kg for the rear retainer position of the work retainer rear d6 stem hole errr A 6mm hole into which the stem of ROG 351SS Slitted roller With shaft carrier 5 0kg Out diameter of workpiece to be 64 30mm Grip cercccerserrseesee esses Makes it easier to rotate the handle the measuring device is inserted Precision roller for measurements under 4mm optional H it the body of oo ROG 351LS Wide Platform 5 3kg Length of workpiece to be 5 80mm Peers sgh ease aa ne Knob to fix measuring Anchors the device inserted in the ROG 353S Basic type no carrier 4 7kg Reference part of the workpiece must have mea Keme Chore prea lini in piace OO SIENE Ole _ ROG 353SS Flat roller With shaft carrier 54kg k enough length to cramp to roller necessary Clamp Seerscrereer ean iaesss Allows you to mount an indicator or XTo prevent measurement error tip end for workpice to be y other measuring device eeki eea lice E Oana a Aa an lO Dialer nie ty Hnee Fine adjuster screw Vertically adjusts the angle of the tL ene ieee a a Work retainer rear Fixes a work to a set position when l Bi
7. hose described above can cause inaccuracy damage to the product accidents or injury Treat this device with care Shocks including those suffered from falling or loading heavy materials can result in inaccuracy or damage to the product and therefore should be avoided Observe the conditions required for measuring a work Ignoring any of the condition may damage or deform the roller Do not disassemble or modify this product Doing so can cause inaccuracy or damage to the product Keep in mind that if you detach any of the components such as the main roller the product s accuracy assurance will become void After using rustproof this product and store it in a dry place free from contact with direct sunlight The main roller the top roller and the carrier are likely to gather rust It is therefore very important to rustproof this product after use About the Grip Attaching the accessory grip onto the handle makes it easier to turn However doing so causes a shift in the rotation support and makes it impossible to rotate evenly This also can causes the device body to vibrate resulting in measurement errors We recommend rotating the handle manually while keeping an even distance from the axis of rotation However if you do wish to use the grip despite its restraints please follow the instructions below to attach it to the handle COO O r U Insert a grip into the hole O Handle in the han
8. ments of multiple points Measurement device Magnet Base Center line Probe Probe ji i
9. npi ae to A its probe How to Maintain Store after Use diameter for flexurally ee us axial circular run out icome in conactwiha work Squarengss horizontally Wipe away any dirt from the main rollers the top rollers and the Position screw veses Allows you to fix the horizontal OP laterite ater A base made of steel Long type carrier Apply them with a rustproof treatment for the front retainer position of the work retainer front platforms or platforms without a The rollers and carrier are prone to rusting Since rust on the rollers in Angle screw rrr Allows you to fix the angle of the carrier have enough space to particular impacts on the overall accuracy it is important to apply them with an for the front retainer work retainer front mount a magnet base This can f f Cc N a ki C L d aGedHete amount onineiniaey ies ment ligata SEIKI UO td Work retainer front Holds a work to prevent it from then be used for measurement Put the product into the supplied container case and store it ina 6 15 22 Tsukanome Sanjo Niigata Japan 955 0055 moving during the measurement of QDCarrier vereer A moving part that holds measuring dry cool and dark place Tel 81 256 31 5660 Fax 81 256 39 7730 axial circular run out Squareness devices There are three types of J MAIL intl sales niigataseiki co jp carriers shaft type linear type and Avoid moisture and direct sunlight Keep anyone other than the product s administrator awa
10. the carrier while turning the roller Undertake measurement by turning the handle Turning the handle turns the main rollers causing the work to turn The measuring device measures the run out of a work during rotation X Measuring eccentricity at a point other than at the end of a work The carrier of this product is designed to measure run out at the end of a work If you would like to measure at a different point refer to Using Your Magnet Base described below point 0 Measurement X LY Adjust the height eg Center line Top roller ale Work 3 Main rollers Screw to fix the arm block Screw for the top roller 0 I7 ne Adjust the fore and aft position Step ene ZEUL o i Main rollers Carrier E How to Use Using Your Magnet Base For a no carrier type or wide platform type it is possible to mount a retainer such as a magnet base onto the base for measurement Measuring a central part of a work It is possible to measure at any point other than at the end of a work Put the probe so that it is making contact with a work at a right angle the direction of measurement is right angle Figure 6 Mounting more than one measuring device to conduct concurrent measurements of multiple points In addition to the supplied carrier you can mount a magnet base onto the space available on the wide platform This enables you to conduct concurrent measure
11. with the stem of the measuring device Insert the 6 stem of the measuring device into the hole and tighten the knob to hold the device in place OTe For devices without a carrier use a holder such as a magnet base to hold the measuring device in place i Measuring Conditions In order to measure a work it must first satisfy the following conditions Failure to comply with the conditions may damage or deform the work or the roller Measurement device The work is a cylinder with an outside diameter of 9 4 to 30 mm The axis of the work is long enough to be pinched by the roller and The work is made of a material that is resistant to deformation Depending on its outside diameter and length any work made of a soft material such as nonferrous metal i e aluminum or plastic is likely to bend and cause measurement errors i How to Use Eccentricity Measurement The main rollers and top roller are designed to deliver a high level of accuracy However their construction also causes them to rust easily For this reason you may not fail to wear gloves when handling them Install the body Install the body of the device onto a vibration free flat and stable surface This is necessary to achieve stable measurement results Set a work on the main rollers Install a work between the two main rollers Push down on the arm to elevate the top roller Place the work while the roller is elevated Figure 1 The nearer to
12. y from the storage place 203 K 1402 carrier free type fi Safety Precautions It is important to observe all of the following instructions In order to forestall damages to users other persons and property the instructions below must be strictly adhered to at all times in the manner that they are described li The following set of indications classifies the degree of damage that can arise from improper use of the product or a lack of compliance with the instructions This mark means that ignoring the instruction A Caution can cause injury or physical damage Mltems to be observed are marked by the following symbols Denotes a prohibition Denotes a requirement You MUST NOT do it You MUST do it Z Caution Read through this User Manual and follow the instructions Any use of this product in a manner that is not described in this manual may cause an accident Use this product only for the precision measurement of eccentricity or axial circular run out Any use of this product for purposes not described in this manual may cause damage abrasion of the product or unexpected accidents Q Use this product only in environments that are Dry and free from contact with water Not exposed to direct sunlight Stable and vibration free Flat without any unevenness in the surface Not accessible by children or individuals other than the user Use of this product in an environment other than t
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