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1. Ricambi CD Ersatzteile IP M SA Spare parts Tabla de recambios GE 20 PSX 5 emosa 10 0206 CF Pi ces de rechanges QD 8 9 10 11 02 02 06 84210 1 M O SA Spare parts table MOSA CD Tavola ricambi CD Ersatzteile Tabla de recambios 1 0 02 06 Table pi ces de rechange D GE 20 PSX IP 5 1 Pos h 0 N O Ai ON N Pos h A OO ON O Q ON N Rev Cod Descr 400409154 STAFFA FISSAGGIO BATTERIA 764409150 BATTERIA 12V 100Ah SENZA MANU 105112270 GUARNIZIONE L MT 1 107300180 CHIUSURA COMPL A LEVA 764407015 COPERCHIO SCATOLA ELETTRICA 764408290 PARATIA SUPERIORE ALTERNATORE 764401100 ROLL BAR 256602228 FILTRO GASOLIO 308102207 TUBO GOMMA L MT 1 107301890 TUBO SFIATO L MT 1 307402208 TUBO IN GOMMA L MT 1 764408239 TRAVERSINO SUPP PARATIA ALT Rev Cod Descr 400409154 BATTERY BRACKET 764409150 ELECTRIC BOX COVER 105112270 STRIP SEALING L MT 1 107300180 LATCH 764407015 ELECTRICAL BOX COVER 764408290 ALTERNATOR TOP COVER 764401100 ROLL BAR 256602228 FUEL FILTER 308102207 PIPE 107301890 PIPE BREATHER L MT 1 307402208 RUBBER PIPE 764408239 SUPPORT ALTERNATOR BRACKET 02 02 06 84210 1 E P 080 OMOSA 1 0 12 02 CTL 22 KA 305200140 9 CL o 0000305200141 102351750 305201150 00003
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3. ppaloJd uoneuluuou q Lu 6ed euoizeuiuoueg Bed eq lt E eollipoN ds3 WZE N0EZ V9LAOgC O VeE AOM O VCE AOLL WZE NO Z VOL AOLL VOL AOLL vee El al aja V9L A0EZ 9 S eS IS Sa D R MOSA span PARTS LIST 1 OMOSA 1 0 03 00 CF MOSA guarantees that any request for spare parts will be satisfied To keep the machine in full working order when replacement of MOSA spare parts is required always ask for genuine parts only The requested data are to be found on the data plate located on the machine structure quite visible and easy to consult When ordering the spare parts it is recommended to indicate AED Dr i ara 20090 CUSAGO M ITALY AQ 90852 1 fax 430 02 90890466 serial number ne 1 2 model of welder and or generating set 4 3 n position 5 quantity ABBREVIATIONS AND SYMBOLS EV When ordering specify the engine type and the auxiliary voltage ER Engine with recoil starter only ES Engine with electric starter only VE E A S version only QM When ordering specify the length in meters VS Spe
4. ts FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid as described by the ruling norms local ones EXTINCTION MEANS Appropriated arbonate anhydride or carbon dioxyde powder foam nebulized water Not to be used void the use of water jets Other indications over eventual shedding not on fire with foam or sand use water jets to cool off the urfaces close to the fire Particular protection ear an autorespiratory mask when heavy smoke is present Useful warnings void by appropriate means to have oil sprays over metallic hot surfaces or over electric ontacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low N WARNING N CAUTION DANGEROUS Se THE MACHINE MUST NOT BE USED IN AREAS WITH Y WARNING EXPLOSIVE ATMOSPHERE 10 06 00 M2 51 MOS A INSTALLATION AND ADVICE MOSA 10 11 9 GE_ MS_ TS_ 2 6 INSTALLATION AND ADVICE BEFORE USE GASOLINE ENGINES m Use open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES m Use in open space air swept or vent exhaust gases far from the work area POSITION Place the machine on a level surface at a distance of at least 1 5 m from buildings
5. CD Es A 35 REMOTE CONTROL OMOSA 1 0 03 6 CF N MAKE SURE LOCALSTART gt Put the selector switch board N7 on ON 3 The selector LOCAL START REMOTE START 16 of the generating set must be switched on The coupling of the TCM 35 with the generating set ready for remot starting permits to work far from the set itself The remote control is connected to the front plate X1 and or rear plate with a multiple connector N B The remote control TCM 35 can be used only with machines equipped with control and protection device EP6 U7 For use of TCM 35 see page M21 start and stop of this manual TELECOMANDO REMOTE CONTROL X1 06 02 03 M38 GB MOSA protections OMOSA 1 01005 CF EP6 ENGINE PROTECTION 39 12 EP6 OEM s Manual Contents 1 0 Introduction M39 12 2 0 Operating Mode selection M39 12 2 1 AUTO operating mode M39 12 2 2 MANUAL operating mode M39 12 2 3 OFF operating mode M39 12 3 0 DISPLAY features M39 12 4 0 ALARM messages M39 12 1 4 1 Operating Messages M39 12 1 5 0 LEDs for visual indication M39 12 1 5 1 LEDs and Display Test M39 12 1 6 0 Parameters and Settings M39 12 1 7 0 Remote Start M39 12 4 8 0 Safety M39 12 4 9 0 Automatic Periodic Test M39 12 4 10 0 Front Panel Description M39 12 4 11 0 Dimensions and Rear View M39 12 4 1 0 INTRODUCTION The EP6 features Engine and Generating Set control and mon
6. 9 td 8 g 2 o d o Go 8 9 Y g 5 228 L s E SE 53 0 5 o ul lt gt lt gt 2 dois EN o 98 EN oo ues 38583 o L ESE TE D toe w o 6 8L os 2 8 8 325 t t 5 m cd 4 000 t 2 S bl 84 L 9 z bb bb i m o gt 39 9 z gt lt 6 5 61 2 g9 LLev8 90 90 61 euoizezzuoyne ens ezues ze e SIRIO opnpoudu Ip uoo ouB sip ejeudoud Ip e IS VSON 1 GE 20 PSX MULTIVOLTAGE Stromlaufplan Esquema ico iagram ic d CD Schema elettr Electr 1 0 06 06 CF Schema electriques D el ctrique MOSA MOSA N 99E10d9 oz 11 mew geoceezzccecc 4 6 ATVLIHIN OOWSND 06002 seuojeuBssid unos Bea ei DE 9 Ifo uonoeuuoo Jojejnuiujoo 1ojeujeye xny ra S 77 CERE W X dug DE uopeuiuoueq ur wol4 gle reuolzeuiwioueq Bed lt addy 1890 aed EX 7 addy sig eed LIPON d Se c S9vXS E 82 Jo Uuonoes
7. GE_ MS_ TS_ EAS A ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and alternator if the machine is synchronous and all other documentation about the machine We advise you to pay attention to the pages concerning the security see page M1 1 MOSA O All rights are reserved to said Company It is a property logo of MOSA division of B C S S p A All other possible logos contained in the documentation are registered by the respective owners m The reproduction and total or partial use in any form and or with any means of the documentation is allowed to nobody without a written permission by MOSA division of B C S S p A To this aim is reminded the protection of the author s right and the rights connected to the creation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals keeps the right to refuse services or information publication which it judges discutible unright or illegal 10 10 02 M1 01 GB D M MOSA notes GE MS TS_ EAS 1 1
8. 13 5 kW Frequency 50 Hz Cos 0 8 ALTERNATOR Self excited self regulated brushless Type three phase synchronous Insulation class H ENGINE Make Perkins Model 404 C 22G Type 4 Stroke Displacement 2216 cm Cylinders 4 Power max 20 3 kW 27 6 HP Speed 1500 rpm Fuel consumption 243 g kWh Coolingsystem Water Engine oil capacity 8 5 Starter Electric Fuel Diesel GENERAL SPECIFICATIONS Battery 12V 100Ah Tank capacity 60 Running time 75 14 5h Protection IP 23 Dimensions Lxwxh mm 1720x980x1110 Weight 680 Kg Noise level 92 LWA 67 dB A 7 m Dimensions and weight are inclusive of all parts Declared power according to ISO 3046 1 temperature 25 C 30 relative hummidity altitude 100 m above sea level Stand by maximum available power for use at variable loads for a yearly number of hours limited at 500 h No overload is admitted Prime power P R P maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 24 h must not be over 80 of the P R P It s admitted overload of 10 each hour every 12 h OUTPUT In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C For possible modifications or changes to be brought on the engines with climate conditions different from those above mentioned please call our Assistance Authorized Centers ACOUSTIC POWER LEVEL T
9. CISQ ICIM hereby certify that the organization BCS S p A Head Office and Operative Unit Viale Mazzini 161 1 20081 Abbiategrasso MI BCS FERRARI PASQUALI Trade Marks Operative Units Via Valbrina 17 19 1 42045 Luzzara RE BCS FERRARI PASQUALI Trade Marks Viale Europa 59 1 20090 Cusago MI Mosa Trade Mark for the following field of activities Design production and servicing of tractors agricultural and green maintenance machines Design production and servicing of engine driven welders and generating sets has implemented and maintains a Quality Management System which fulfills the requirements of the following standard ISO 9001 2000 Issued on 2006 03 06 Validity date 2009 03 05 Registration Number T 3722 President of IQNet IQNet Partners AENOR Spain AFAQ France AIB Vingone Intemational Belgium ANCE Mexico APCER CISQ Italy China China Crech Republic Cro Cert Croatia DOS Germany DS Denmark ELOT Greece FCAV Brazil FONDONORMA Venezuela HKQAA Hong Kong ICONTEC Colombia IMNC Mexico IRAM Argentina JQA Japan Netherlands MSZT Hungary Nemko Certification Norway NSAI Ireland OQS Austria PCBC Poland PSB Certification Singapore Canada RR Russia SAI Global Australia SES Finland Israel Slovenia SOS Switzerland SRAC Romania TEST Si Petersburg Russia pun E n A Gianrenzo Prati President of CISQ Fabio Roversi UQS Serbia and Monten
10. Italy www icim it 10 10 02 M01 GB e CD MOSA c mex GE_ MS_ TS_ EAS_ OMOSA 1 0 01 01 CE INDEX for all MOSA models M01 QUALITY SYSTEM M1 01 COPYRIGHT M 1 1 NOTES M1 4 NOTES M2 SYMBOLS AND SAFETY PRECAUTIONS M2 3 ABBREVIATIONS LEGEND M2 4 SYMBOLS M 2 5 INSTALLATION AND ADVICE BEFORE USE M2 6 INSTALLATIONS AND ADVICE M2 7 INSTALLATION M3 PACKING M4 TRANSPORT AND DISPLACEMENTS M6 ASSEMBLY M 20 SETTING UP THE UNIT DIESEL ENGINE M 21 ENGINE STARTING AND USE DIESEL ENGINE M 22 STOPPING THE ENGINE DIESEL ENGINE M 25 SETTING UP THE UNIT GASOLINE ENGINE M 26 STARTING THE ENGINE GASOLINE ENGINE M27 STOPPING THE ENGINE GASOLINE ENGINE M 30 CONTROLS LEGEND M 31 CONTROLS M32 CONTROLS FRONT PANEL M 33 USE AS HYDRAULIC POWER TAKE OFF only for TS M34 USE AS A WELDER only for TS M 35 USE AS AN ENGINE STARTER only for TS M 36 USE AS A BATTERY CHARGE M37 USE AS AGENERATOR M 38 USE OF THE REMOTE CONTROL M 39 USE OF THE ENGINE PROTECTION M 40 TROUBLE SHOOTING M 43 MAINTENANCE M 44 PERIODIC MAINTENANCE M 45 STORAGE M 46 CAST OFF M51 TECHNICAL DATA 52 TECHNICAL ENGINE DRIVEN WELDER only for TS M53 DIMENSIONS M55 RECOMMENDED ELECTRODES only for TS M60 ELECTRICAL SYSTEM LEGENDE M61 ELECTRICAL SYSTEM M65 HYDRAULIC SYSTEM R1 SPARE PARTS LIST susa SPARE PARTS K ACCESSORIES 11 01 01 M1 GB MOSA o copyright O MOSA 1 0 10 02
11. OMOSA 1 0 1002 INFORMATION INFORMATION OF GENERAL TYPE Dear Customer We wish to thank you for having bought from MOSA a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose we advise you for all control and overhaul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention 0s In case you do not profit on these Services and some parts are replaced please ask and be sure that are used exclusively original MOSA parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established gt The use of non original spare parts will cancel immediately any guarantee and Technical Ser vice obligation from MOSA NOTES ABOUT THE MANUAL Before actioning the machine please read this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It
12. fill the tank C turn ON the key to display the message FULL d turn OFF the key in order to cancel the alarm e turn ON the key to select the MANUAL or AUTO operating mode 2 To determine the value that caused the failure push the F1 pushbutton 4 1 OPERATING messages EP6 features messages to inform you about the following uuuu Glow plugs timing U Voltage out of range StA Start prompt Lan Starting by key switch rESt Rest timing tESt Automatic Test CAL Calibration Pro Programming rEAd Parameter reading StOP Stopping cycle MM SS Remote Start or Remote Stop cycle 5 0 LEDs for visual indication The EP6 features two LEDs see section 10 0 to indicate the following conditions ENGINE RUNNING this green led illuminates when the engine is running AUTO this yellow LED blinks to indicate a standby mode The EP6 monitors the REMOTE CONTROL and expects a command The LED illuminates continuously when the REMOTE START is activated 5 1 LEDs and Display Test A test of the LEDs and DISPLAY is obtained automatically anytime the key switch is turned ON The LEDs and DISPLAY light up for about 1 second 6 0 Parameters and settings The unit is programmed by the supplier of the Generating Set Contact the Generator manufacturer in order to have the permission to program the module It is possible to read the status of the internal programming at anytime Follow the instructions A
13. Turn the Key in OFF if the display indicates STOP wait until it disappears B Push and hold the F1 pushbutton until the message rEAd appears 10 secs C Release the button the display will show the first programmable parameter P 0 D Push the F1 pushbutton the display will indicate the value of the parameter 1 E Push the UP DOWN pushbutton to select a parameter P 0 to P 29 Push F1 to display the setting F The display returns to menu mode if you have not used the pushbuttons for 30 seconds The list of the parameters follows means minutes and means seconds Some parameters may differ according to the programming done by the genset manufacturer 12 10 05 M39GB 0543 MOSA 10 10 05 M PROTECTIONS EP6 ENGINE PROTECTION 39 12 2 Display P 0 P 1 P 2 P 3 P 4 P 5 P 6 P 7 P 8 P 9 P 10 P 11 P 12 OFF P 13 P 14 P 15 Parameter Default Remote Start Delay Timing Input 7 1 Range 1 59 secs or 1 15 mins Seconds or minutes of continuous REMOTE START command to initiate the automatic engine start see section 7 0 and P20 in this section Remote Stop Delay Timing Input 7 1 Range 1 59 secs or 1 15 mins Seconds or minutes of continuous absence of the REMOTE START command to initiate the stop cycle see section 7 0 and P 20 in this section Crank Tim
14. and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts dusty environment cold weather extended periods of no load operation fuel with over 0 5 sulphur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE DO NOT OPEN THE BATTERY The battery is charged automatically from the battery charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced AN NOTE THE ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 05 09 05 M43GB D M 5 G maintenance 43 1 OMOSA 1 0 09 5 CF N ATTENTION Maintenance operations on the electricity generating group prearranged for automatic operation must be carried out with the panel in RESET mode Maintenance operations on the installation s electrical panels must be carried out in complete safety by cutting off all external power sources ELECTRICAL POWER GROUP and BATTERY For the electricity generating
15. battery NOTE MOSA is involved with custing off the machine only for the second hand ones when not reparable This of course after authorization In case of necessity for first aid and fire prevention see page M2 5 N IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place OAO ERI m e e e S e MOSA o technical data GE 20 PSX 51 MOSA 1 0 06 06 CF MULTIVOLTAGE The generating set GE 20 is a unit which transforms the mechanical energy generated by endothermic engine into electric energy through an alternator Is meant for industrial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise Technical data GE 20 PSX GENERATOR Power three phase 400V Stand by P R P Power single phase 230V Stand by P R P Power single phase 115V Stand by P R P 22 KVA 17 6 KW 20 KVA 16 kW 15 kVA 15 kW 13 5 kVA 13 5 KW 15 KVA 15 KW 13 5 KVA
16. delay time see section 6 0 parameter Note stop delay time see section 6 0 parameter 8 0 SAFETY A NOTE High voltage is present inside the EP6 To avoid electric shock hazard operating personnel must not remove the protective cover Do not disconnect the grounding connection Any interruption of the grounding connection can cre ate an electric shock hazard Before making external connections always ground the PANEL first by connecting the control panel to ground 9 0 Automatic periodic TEST The EP6 does not use a clock to count the programmed days P 26 setting section 6 0 The maximum error and drift of the counter is 0 5 The user may experiment with shifting the periodic tests To avoid error accumulation and in case your unit is programmed to allow Automatic Periodic Test we recommend the following procedures disconnect the power supply of the EP6 consult your genset supplier wait for the desired start time external clock reference apply the power supply to the EP6 consult your genset supplier select the AUTO operating mode The EP6 will start the engine after the programmed number of days and the engine will run for the programmed time To determine how the Automatic Periodic Test is programmed enter the Reading Mode section 6 0 parameter P 26 and P 27 IMPORTANT NOTES If the supply battery voltage is removed the EP6 loses the counts and t
17. must be kept with care during all the life of the product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where it is prescribed by law Our products have been designed for the use of generation for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDED IN THE ONE INDICATED relieves MOSA from the risks which could happen or anyway from that which was agreed when selling the machine MOSA excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working it is advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do n
18. or other plants Maximum leaning of the machine in case of dislevel 10 CL 20 max 10 Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose MOVES OFTHE MACHINE At any move check that the engine is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE In spots where it often rains and or there are flooded areas do not put the machine 5 m inthe bad weather 4 m in flooded places Protect all the electric parts at risk because water infiltrations could cause short circuits with damages at persons and or things The protection degree of the machine is put on the data plate and in this manual at page Technical Data 26 11 99 M2 6GB 2 7 GE 20 PSX Instalaci n CD Installazione Luftzirkulation MOSA Installation 1 0 02 06 CF Installation MOSA l 0Lcv8 90 20 20 CD OSA uNPACKING GE MS TS OMOSA 11 02 04 AN NOTE adequate for the weight of the machine with it s packaging and conforms to local rules and regula tions When
19. 05600142 305751160 105612030 GR TIMONE PIEDE X TRAINO LENTO PIEDE DI STAZIONAMENTO TIMONE GR ASSALE RUOTE TRAINO LENTO ASSALE RUOTA KIT SITE TOW era 305200141 10 12 02 PARKING STAND TOW BAR KIT SITE TOW era 305600142 10 12 02 AXLE WHEEL 11 12 02 KA TCM35 KD 930350000 8 E e 960 MOSA 1 0 06 06 Pos Rev Cod Descr 930357219 INTERRUTTORE 2P 16A INTERRUPTER 2P 16A 930359913 SCATOLA COMPLETA CASE COMPL 930357227 LAMPADA 24V WARNING LIGHT 24V 930357231 PORTALAMPADA SPIA ROSSA WARNING LIGHT HOLDER 93035C060 GR CAVI TCM TCM CABLE KIT 930350000 TCM35 COMPLETO COMPLETE TCM35 Q G N 16 06 03 KD E O DIS A G REQUEST FOR ORDER SPARE PARTS 1 1 OMOSA 1 0 04 97 Dear Customer You can send us the request for order of MOSA original spare parts filling in this form with the new spare parts tables as well as with the old ones by FAX or mail Please send use following parts the machine below MOSA SPARE PARTS OLD TABLES ENGINE SPARE PARTS engine model engine serial nr eee code and or position description and or table q ty I L 18 04 97 R1 1
20. CLUDED because not in possesion of the requirements by national and foreign traffic norms Nota Lift the machine and assemble the parts as shown in the drawing m T 44 1 Qo f i 1 D 1 I 1 I For assembling the generating set on the trolley CTL22 please keep to following instructions Liftthe generating set by means of suitable hook Slightly fix the jaw 3 of the parking foot to the bar with the M10x20 screws the M10 nuts and the washers so as to let the foot sprag go through 3 Split unscrewing them the two parts of the foot 4S 41 to be able later to assemble them on the jaw Introduce into the jaw 3 the upper part 4S of the foot and screw again the lower part 41 then tighten the screws 4V of the jaw to the towbar and block momentaneously with the lever 4L the whole foot Assemble the tool holder 6 on the towbar with the M8x14 screws nuts and washers Assemble on the machine the towbar 5 complete of foot with the M10x20 screws nuts and washers see fig page M6 3 Assemble the axle 7 to the base of the machine see fig page M6 3 with the M 10x25 screws and relative washers two per part so that their supports coincide Insert the wheel 9 on the axle then screw the self blocking nuts 8 9 Pump the tyre 9 bringing the pressure to four atms 10 Lower the machine to the ground and place the park
21. GE 20 PSX MULTIVOLTAGE 842119003 GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOGS 15 06 06 84211M00 Preparato da UPT Approvato da DITE po ca xcd CD M EI Es A DESCRIPTION THE MACHINE GE 20 PSX MOSA 1 0 06 06 CF MULTIVOLTAGE Main Characteristics of the unit e Three phase electric power max 17 6 kW 400 V 50 Hz e Perkins Diesel engine 404C 22G e Brushless synchronous alternator e Tank of 60l with autonomy of 14 5 h e Dimensions weight 1720x980x1110 680 Kg e Noise level at 7m 67dBA e Prepared for automatic start unit e Prepared for remote start stop FILTER BATTERY EMERGENCY STOP CONNECTOR FOR REMOTE START EAS CONNECTOR The unit is composed of a structured base which includes a tank an engine alternator unit fixed on the base by 3 elastic dampers a roll bar with hook for an easy and sure lifting a chest hinged to the roll bar for a quick access to the engine a front panel covered with a lid where are mounted the sockets the protections and the measure instruments The battery and the engine air filter are protected by a plate hinged to roll bar and fixed to the structure with 2 rapid block screws with a wrench given as equipment not to be lost 15 06 06 84211 GB w lt gt M O SA Quality system OMOSA 1 2 05 03 E GE_ MS_ TS_ EAS_ 01 THE INTERNATIONAL CERTIFICATION NETWORK CERTIFICATE IONet and its partner
22. NTALE ENGINE CABLES GR 22 105191560 FRUTTO PRESA CONNETTORE SOCKET EAS 23 105191550 CUSTODIA PER PRESA EAS BOX EAS SOCKET 24 744507219 PULSANTE STOP D EMERGENZA EMERGENCY PUSH BUTTON STOP 25 315507215 AVVISATORE ACUSTICO ACOUSTIC ALARM SYSTEM 26 842117205 PANNELLO FRONTALE INFERIORE FRONT PANEL LOWER PART 27 105191570 COPERCHIO PER PRESA EAS BLIND PLATE EAS SOCKET 28 307047250 PRESA CEE 110V 16A 2 POLI T EEC SOCKET 110V 16A 2 POLES N 29 105111530 PRESA CEE 32A 110V 2 POLI T EEC SOCKET 32A 110V 2 POLES N 30 1291190 FUSIBILE FUSE 31 107509045 PORTAFUSIBILE HOLDER FUSE 32 1241010 PIASTRINA PLATE 33 306479199 RELE AVV ELETTRICO RELAY ELECTRIC START 34 1242080 PIASTR TERM X MORSETTO 35MMQ END PLATE FOR TERMINAL 35 SQMM 35 1240060 MORSETTO 35mmq TERMINAL 35mmq 36 842107010 SCATOLA ELETTRICA ELECTRIC BOX 37 1240130 MORSETTIERA DI TERRA 16mmq EARTH THERMINAL BOARD 38 1240040 MORSETTIERA THERMINAL BOARD 39 1242060 TERMINALE MORSETTIERA TERMINAL BLOCK 15 06 06 84211 GB gt lt w a o N LU e o 2 a g ogg Q uE CD Ricambi M SA Spare parts 1 0 02 06 Pi ces de rechanges 0 MOSA 6 qm 6 qm l 0Lcv8 90 20 20 MOSA MOSA CD Tavola ricambi Ersatzteile IP Spare parts table 1 0 02 06 Table pi ces de re
23. Only for models nur f r die Modelle Alleen voor de modellen S lo para modelos TS EN 50081 2 EN 50082 2 Altre norme autres normes other norms andere Normen andere normen otras normas ISO 8528 Solo per modelli Seulement pour les mod les Only for models nur f r die Modelle Alleen voor de modellen S lo para modelos GE enso Marelli Cusago Direttore Generale MM 065 2 doc The CE mark European Community certifies that the product complies with the essential safety requirements provided by the applicable COMMUNITY DIRECTIVES In the Conformity Declaration are reported the HARMONIZED NORMS and not used for the checking 10 10 02 M1 4 GB D M MOSA SYMBOLS AND SAFETY PRECAUTIONS GE MS_ TS_ 2 1 0 11 99 CF SYMBOLS IN THIS MANUAL SAFETY PRECAUTIONS The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety t N B The information contained the manual be changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It is understood that local dispositions and
24. PIPE 3 342201363 AXLE LEFT SUPPORT 4 305232071 GASKET X FAN 5 764402050 EXHAUST MUFFLER 6 317801035 VIBRATION DAMPER 7 308102023 GASKET 9 308101262 FUEL TANK CAP 10 764401050 BASE 11 342201360 AXLE RIGHT SUPPORT 12 342202026 CAP FUEL TANK 13 105612070 VIBRATION DAMPER 02 02 06 84210 1 MOSA 1 0 02 06 Pi ces de rechanges D MOSA CD Ricambi Spare parts CD Ersatzteile Tabla de recambios GE 20 PSX 1 2 qm 2 qm 02 02 06 84210 1 M O SA Spare parts table MOSA CD Tavola ricambi CD Ersatzteile Tabla de recambios 1 0 02 06 Table pi ces de rechange D GE 20 PSX IP 4 1 Pos Po ak N O a 000 O ON Rev Cod Descr 102302280 GUARNIZIONE L MT 1 105112270 GUARNIZIONE L MT 1 305718115 PISTONE SOSTEGNO 343339601 MANIGLIA 841508021 COPERCHIO CARENATURA ANTERIORE 744508140 CERNIERA PER FIANCATA 764408035 CARENATURA POSTERIORE 764408010 FIANCATA dx CARENATURA ANT 764408015 FIANCATA sx CARENATURA ANT 343338100 COPERCHIO FRONTALE 343338270 PERNO PER CERNIERA Rev Cod Descr 102302280 GASKET L MT 1 105112270 STRIP SEALING L MT 1 305718115 SUPPORT REAR COVER 343339601 KNOB 841508021 FRONT HOUSING COVER 744508140 LATCH 764408035 REAR COVER 764408010 FRONT HAUSING RIGHT SIDE 764408015 FRONT HAUSING LEFT SIDE 343338100 FRONT COVER 343338270 HINGE PIN 02 02 06 84210 1
25. U then the message Sta appears the engine can be started for which turn the key on start and start the engine On the display the word Sta remains for about 20 secs then automatically disappears the engine must be started within 20 secs otherwise the EP6 blocks the starting and on the display the word fail appears Turning the key on OFF the EP6 is reset and a new starting cycle can be fixed Stop it is COMPULSORY to disconnect the load first then to stop the engine turn the key on OFF 2 Remote starting with TCM35 Put the Local Remote selector on Local Connect TCM35 to the plug on the front panel and put the switch on 0 Turn the key on ON in the EP6 Engine Control wait for the various signals to go out then press the button AUTO in the EP6 until the led AUTO flashes Shift the switch on I in the TCM35 and automatically the starting cycle will start On the machines with mounted glow plugs appears in the display EP6 for about 5 secs the symbol UUUU the starting cycle includes starting trials When the engine starts the led AUTO remains lit continuously and simultaneously the red warning light will light in the TCM35 Stop it is COMPULSORY to disconnect the load first then shift the switch of the TCM35 on 0 the engine will stop immediately MOS A stant ano stop GE 20 PSX 21 MOSA 1 0 02 06 CE GE 35 PS Check daily 3 Start
26. Voltage switch in position O 1 Check position 2 Voltage switch faulty 2 Check connections and working of the switch repair or replace 3 Protection tripped due to overload 3 Check the load connected and diminish 4 Differential protection device tripped 4 Check on the entire installation Differential switch differential relay cables connections utilities connected have no defective sheathing which may cause incorrect currents to ground 5 Protection devices defective 5 Replace 6 Alternator not sparked 6 Carry out external spark test as indicated in alternator manual Ask for intervention of Service Department 7 Alternator defective 7 Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department No load voltage toolowor 1 Incorrect motor running speed 1 Regulate speed to its nominal no too high load value 2 Voltage regulating device where itis 2 Adjust regulator device as indicated assembled defective or requires in alternator manual or replace calibration 3 Alternator defective 3 Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department Corrected no load voltage 1 Incorrect motor running speed due to 1 Check the load connected and too low with load overload diminish 2 Load with cos q less than 0 8 2 Reduce or rephase load 3 Alternator defective 3 Check winding diod
27. actor is cos 0 8 for different values comprised between 0 8 and 1 it is important during usage not to exceed the declared active power KW so as to not overload the electricity generating group motor the apparent power kVA will diminish proportionally to the increase of cos q For cos q values of less than 0 8 the alternator must be downgraded since at equal apparent power the alternator should supply a greater reactive power For reduction coefficients contact the Technical Service Department START UP OF ASYNCHRONOUS MOTORS The start up of asynchronous motors from an electricity generating group can prove critical because of high start up currents the asynchronous motor requires I start up up to 8 times the nominal current In The start up current must not exceed the alternator s admissible overload current for brief periods generally in the order of 250 300 for 10 15 seconds To avoid a group oversize we recommend following these precautionary measures in the case of a start up of several motors subdivide the motors into groups and set up their start up at intervals of 30 60 seconds when the operating machine coupled to the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit requires the start up of an asynchronous motor it is necessary to check that there are no utilities inserted in
28. arts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the machine the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off or to the storage office etc The several operations concerning the cust off involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and inflamable liquids such as fuel cooling liquid The machine user is responsible for the observance of the norms concerning the environment conditions with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any previous disassembly it is however compulsory to remove tank fuel engine lubricating oil cooling liquid from the engine
29. ating information refer to the automatic panel s specific manual for details on installation command control and signalling operations Perform connections on the installation in safety conditions Position the automatic panel in RESET or LOCKED mode Q Carry out the first start up in MANUAL mode Check that the generators LOCAL START REMOTE START switch 16 is in the REMOTE position Check that the generator switches are enabled input lever in upward position Position the EAS panel in manual mode by pressing MAN key and only after having checked that there are no dangerous situations press the START key to start the electricity generating group During the operation of the generator all controls and signals from both the automatic panel and group are enabled it is therefore possible to control its operation from both positions In case of an alarm with a shutdown of the motor low pressure high temperature etc the automatic panel will indicate the malfunction that has caused the stoppage while the generator s front panel will be disabled and will no longer supply any information 12 06 03 M37GB_1500G_GE MOSA Using the generator GE 20 PSX 37 3 MOSA _ 0 06 06 CF MULTIVOLTAGE Multivoltage generating sets The multivoltage types of the MOSA generating sets supply the maximum power which the alternator can supply with several outlet voltages The voltage switch C8 permits the c
30. brief time and check the level as it may have diminished due to air bubbles present in the cooling circuit restore the level with water To replace the liquid coolant follow the operations described in the motor operating manual CD M M O SA Set up for operation TS_ DSP_ GE 20 1 1 0 07 05 CEO Water cooled systems FUEL GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a differential switch circuit breaker In these groups the generator star point is generally connected to the machine s earthing by employing the TN or TT distribution system the differential switch guarantees protection against indirect contacts In the case of powering complex installations requiring or employing additional electrical protection devices the coordination between the protection devices must be verified For the grounding connection use the terminal 12 comply to local and or current regulations in force for electrical installations and safety LOOO 28 07 05 M20 R H2O ERM GB Mei A NOTE Do not alter the primary conditions of regulation and do not touch the sealed parts The starting of the unit can be effected in 3 different modes 1 Start with EP6 key Engine Control Put the Local Remote selector on Local Turn the key on ON the EP6 display shows only on the machines with mounted glow plugs for 5 secs the symbol UUU
31. cerns the fluids we must consider as maintenance even the periodical change and or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic basis outside of the normal work cycle The repairs cannot be considered among the maintenance activities i e the replacement of parts subject to occasional damages and the replacement of electric and mechanic components consumed in normal use by the Assistance Authorized Center as well as by MOSA The replacement of tires for machines equipped with trolleys must be considered as repair since it is not delivered as standard equipment any lifting system The periodic maintenance should be performed according tothe schedule shown in the engine manual An optional hour counter M is available to simplify the determination ofthe working hours N IMPORTANT In the maintenance operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place A XI ENGINE and ALTERNATOR PLEASE REFER TO THE SPECIFIC MANUALS PROVIDED VENTILATION Make certain there are no obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor ELECTRICAL PANELS Check condition of cables
32. change QD Tabla de recambios GE 20 PSX 2 1 Pos O OI Pos O Rev Rev Cod 764402200 841562212 742713101 842103100 764408066 105112270 Cod 764402200 841562212 742713101 842103100 764408066 105112270 Descr MOTORE PERKINS 404C 22G lt 50Hz gt HP35107U TUBO SCARICO OLIO TRAVERSA FISSAGGIO ALTERNATORE ALT STAMFORD BC184E 22 5KVA400 230V SAE 4 7 CORNICE RADIATORE GUARNIZIONE L MT 1 Descr PERKINS ENGINE EXHAUST OIL PIPE ALTERNATOR FIXING BRACKET STAMFORD ALTERNATOR GASKET STRIP SEALING L MT 1 02 02 06 84210 1 M SA Spare parts MOSA CD Ricambi CD Ersatzteile Tabla de recambios 1 0 0206 Pi ces de rechanges D GE 20 PSX 02 02 06 84210 1 gt Tavola ricambi CD Ersatzteile MOSA Spare parts table Tabla de recambios GE 20 PSX O MOSA 1 0 02 06 Table pi ces de rechange QD Pos Rev Cod Descr 1 841562071 GUARN SCARICO MOTORE 403C 15G 2 764402070 TUBO DI SCARICO 3 342201363 SUPPORTO SX PER ASSALE 4 305232071 GUARNIZIONE PER FLANGIA 5 764402050 SILENZIATORE SCARICO 6 317801035 ANTIVIBRANTE D 70x45 F M12 7 308102023 GUARNIZIONE 9 308101262 TAPPO SCARICO SERBATOIO 10 764401050 BASAMENTO 11 342201360 SUPPORTO DX PER ASSALE 12 342202026 TAPPO SERBATOIO 13 105612070 ANTIVIBRANTE 40x50 Pos Rev Cod Descr 1 841562071 GASKET 2 764402070 EXHAUST
33. cial version only SR By request only 22 03 00 R1GB MUSA spare PARTS MOSA 1 0 06 06 CF GE 20 PSX MULTIVOLTAGE 15 06 06 84211 GB IP MOSA SPARE PARTS GE 20 PSX 6 MOSA 1 0 06 06 CF MULTIVOLTAGE Pos Rev Cod Desa 1 EE0087106 INT DIFF MAGNET 3P N 25A G F L CIRCUIT BREAKER 3P N 25A 2 325507306 TRASFORMATORE AMPEROMETRICO AMPEROMETRIC TRANSFORMER 3 1243020 GUIDA PER MORSETTIERA TERMINAL GUIDE 4 842117325 INT MAGNETOTERMICO 2P 63A CIRCUIT BREAKER 2P 63A 5 359207105 INT DIFFERENZIALE 2P 63A 230V G F 2P 63A 230V 6 219937036 STAFFA BRACKET 7 JK0029770 UNITA CONTR MOTORE EP6 UNIT ENGINE CONTROL EP6 8 325507210 INDICATORE LIVELLO CARBURANTE FUEL LEVEL GAUGE 9 873407107 DISGIUNTORE TERMICO 30A 250V CIRCUIT BREAKER 30A 250V 10 352007109 PROTEZIONE TERMICA 5A THERMOPROTECTION 11 102013290 COMMUTATORE COMMUTATOR 12 102042740 CAPPUCCIO CAP 13 105111520 PRESA CEE 220V MONOF 2POLI T EEC SOCKET SINGLE PH 220V 2P 14 307017240 PRESA 220V 16A EEC SOCKET 16A 220V 2P T 15 105111510 PRESA CEE 380V TRIFASE EEC SOCKET THREE PHASE 380V 16 842117020 FRONTALE FRONT PANEL 17 155307107 DISGIUNTORE TERMICO 15A 250V THERMAL SWITCH 15A 250V 18 842117315 COMMUTATORE DI LINEA 25A 20P LINE SWITCH 25 A 20P 19 219937130 COPERCHIO INTERRUT DIFFERENZ COVER GFI 20 842117313 COPERCHIO CHIUSURA PRESE SOCKET COVERING LID 21 842100021 GR MOTORE FRO
34. ct the electric devices to be powered to the AC sockets using suitable plugs and cables in prime condition Before starting up the group make certain no dangerous situations exist on the installation to be powered Check that the thermal magnetic switch Z2 is in the OFF position input lever in downward position Start up the electricity generating group positioning the thermal magnetic switch Z2 and differential switch D to ON input lever in upward position Before powering on the utilities check that the voltmeter N and frequency meter E2 indicate nominal values in addition check on the voltmeter change over switch H2 where it is assembled that the three line voltages are the same ce In the absence of a load the values for voltage and frequency can be greater than their nominal values See sections on VOLTAGE and FREQUENCY OPERATING CONDITIONS POWER The electrical power expressed in kVA on an electricity generating group is the available output power to the reference environmental conditions and nominal values for voltage frequency power factors cos q There are various types of power PRIME POWER PRP STAND BY POWER established by ISO 8528 1 and 3046 1 Norms and their definitions are listed in the manual s TECHNICAL SPECIFICATIONS page t During the use of the electricity generating group NEVER EXCEED the power indications paying careful attention when several loads are powered simultaneou
35. ded 1 Airfilter clogged 1 Clean or replace by motor 2 Insufficient fuel distribution impurities 2 Check the feed circuit clean and or water in feed circuit refill once again 3 Injectors dirty or defective 3 Ask for intervention of Service Department Low oil pressure 1 Oil level insufficient 1 Reset level Check for leaks 2 Air filter clogged 2 Replace filter 3 Oil pump defective 3 Ask for intervention of Service Department 4 Alarm malfunction 4 Check the sensor and electrical circuit High temperature 1 Overload 1 Check the load connected and diminish 2 Insufficient ventilation 2 Check the cooling vent and relative transmission belts 3 Insufficient coolant liquid Only for 3 Restore level Check for leaks or water cooled motors breakage in the entire cooling circuit pipes couplings etc 28 01 03 M40l 1500G GE D M MOSA Troubleshooting GE 40 2 1 OMOSA REV 07 06 CE Diesel engine Problem Possible cause Solution ENGINE 4 Water radiator or oil clogged whereit 4 Clean cooling fins on radiator is assembled 5 Water circulating pump defective Only 5 Ask for intervention of Service for water cooled motors Department 6 Injectors defective Injection pump 6 Ask for intervention of Service requires calibration Department 7 Alarm malfunction 7 Check the sensor and electrical circuit GENERATOR Absence of output voltage 1
36. e we will have a frequency of 50 60 Hz with a rotation speed of 3000 3600 or 1500 1800 revolutions per minute The frequency and therefore the number of motor revolutions is maintained constant by the motor s speed regulation system Generally this regulator is of a mechanical type and presents a droop from no load to nominal load which is less than 5 static or droop while under static conditions precision is maintained within 1 Therefore for generators at 50Hz the no load frequency can 52 52 5 Hz while for generators at 60Hz the no load 8 frequency can be 62 5 63Hz 12 06 03 M37GB 15 E M O SA Using the generator MOSA 1 1 09 05 CEO M GE_ 37 1 Diesel engine In some motors or for special requirements the speed regulator is electronic in these cases precision under static operating conditions attains 0 25 and the frequency is maintained constant in operation from no load to load isochronal operation POWER FACTOR COS o The power factor is a value which depends on the load s electrical specifications it indicates the ratio between the Active Power KW and Apparent Power kVA The apparent power is the total power necessary for the load achieved from the sum of the active power supplied by the motor after the alternator has transformed the mechanical power into electrical power and the Reactive Power kVAR supplied by the alternator The nominal value for the power f
37. eck that there are no sheathing defects in the installation connection cables sockets and plugs utilities connected rs Before each work session check the operation of the differential protection device by pressing the test key The electricity generating group must be in operation and the lever on the differential switch must be in the ON position THERMIC PROTECTION Generally present to protect against overloads on an individual power socket c a When the nominal operating current has been exceeded the protection device intervenes by cutting off power to the socket The intervention of the protection device against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention In case of an intervention check that the current absorbed by the load does not exceed the protection s nominal operating current Allow the protection to cool off for a few minutes before resetting by pressing the central pole i i oo PRESS TO OFF RESET 1B N ATTENTION protection forcefully pressed to prevent its Do not keep the central pole on the thermic intervention USAGE WITH EAS AUTOMATIC START UP PANEL The electricity generating group in combination with the EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical power line Below is some general oper
38. egro is represented in the USA by the Polski parece AAO AIB Vingotte International CISQ DOS KEMA NSAI and SAI Global The list of IQNet partners is valid at the time of issue of this certificate Updated information is available under www ignet certification com UNI EN ISO 9001 2000 gge ISO 9001 2000 Cert 0192 3 MOSA has certified its quality system according to UNI EN ISO 9001 2000 to ensure a constant high quality of its products This certification covers the design production and servicing of engine driven welders and generating sets The certifying institute ICIM which is a member of the International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office and plant in Cusago MI Italy This certification is not a point of arrival but a pledge on the part of the entire company to maintain a level of quality of both its products and services which will continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in accordance with the official procedures and in harmony with the MOSA Manual of Quality 4 ICIM waw cim CERTIFICATO n CERTIFICATE No S CERTIFICA QE L SISTEMA DI GESTIONE PER LA QUALITA DI WE MEREBY CERTIFY THAT THE QUALITY MANAGEMENT SYSTEM OPERATED BY BCS S p A OPERATIVE OPERATIVE UNITS 0192 4 Sede e Unita Ope
39. es n c the engine shuts down if the contact opens Remote Start n o Selection n o n c n o the engine starts if the contact closes n c the engine starts if the contact opens Under Speed setting Inh Inh or 100 4000 r p m The Inh code disables the Under Speed shut down Over Speed setting Inh 100 4000 rpm or Inh The EP6 provides one second bypass delay The Inh code gt 4000 r p m disables the Over Speed shut down Number of Teeth of the Flywheel Inh Inh or 1 500 teeth The Inh code disables the reading of the Speed section 3 0 the Over Under Speed alarms and the Crank termination see P 24 Crank OFF Inh Crank Termination setting 100 800 rpm If the speed rises above the setting the EP6 terminates the crank cycle One seconddelay avoids false termination The code Inh inhibits the crank termination Low Oil Pressure Alarm By Pass 6 Range 0 99 secs By Pass Delay to ignore the Oil Pressure input 3 during the engine starting cycle This input requires normally closed contact Automatic Periodic Test Cycle inh Range inh 1 99 days This is the interval time between the automatic periodic tests of the engine The code inh disables the Automatic Periodic Test see section 19 0 Automatic Engine Test Duration 5 Range 1 99 minutes This is the duration of the automatic engine test Generator warm up timing 20 Range inh 1 59 secs or 1 15 mi
40. es etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department Unstable tension 1 Contacts malfunctioning 1 Check electrical connections and tighten 2 Irregular rotation of motor 2 Ask for intervention of Service 7 Department 9 3 Alternator defective 3 Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department 12 06 03 M40 CD MOSA G maintenance 1 0 09 05 is open complete MOVING PARTS can injure See pag M1 1 N WARNING e Have qualified personnel do maintenance and troubleshooting work e Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is e Use suitable tools and clothes e Do not modify the components if not authorized HOT surface can hurtyou NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption during the normal operation of the machine For what con
41. groups prearranged for automatic operation in addition to carrying out all periodic maintenance operations foreseen for normal usage various operations must be carried out that are necessary in relation to the specific type of use The electricity generating group in fact must be continuously prepared for operation even after prolonged periods of inactivity MAINTENANCE GENERATING SET WITH AUTOMATIC BOARD EVERY MONTH EVERY AND OR AFTER WEEK INTERVENTION ON EVERY YEAR LOAD keep the generating set constantly operative X X 2 Check all levels engine oil fuel level battery electrolyte if X X necessary top it up 3 Control of electrical connections and X X cleaning of control panel ts Carry out motor oil change at least once a year even if the requested number of hours has not been attained 05 09 05 M43GB E storace OMOSA 1 0 06 00 CF GE 5 TS In case the machine should not be used for more than 30 days make sure that the room in which it is stored presents a suitable shelter from heat sources weather changes or anything which can cause rust corrosion or damages to the machine iS Have qualified personnel prepare the machine for storage GASOLINE ENGINE Start the engine It will run until it stops due to the lack of fuel Drain the oil from the engine sump and fill it with new oil see page M25 Pour about 10 cc of oil into t
42. he machine respects the noise limits expressed in sound power given in the a m directives These limits can be used to judge the sound level produced on site For example the sound power level of 100 LWA The sound pressure noise produced at 7 meters distance is about 75dBA the limit value less 25 To calculate the sound level at other distances use this formula ry ne 2 At 4 meters the noise level becomes 75 dBA 10 log a 80 dBA dBAx dBAy 10 log 15 06 06 84211 GB Dimensioni Abmessungen M O SA GB Dimensions Dimensiones GE 20 PSX 6 MOSA 10 0706 CF Dimensions ND 1 M A e See 1110 980 GE BO PSE Sal DA SUPER SII NCED 205 1300 1720 02 02 06 84210 1 CD M MOSA ELECTRICAL SYSTEM LEGENDE GE MS TS 60 omosa 14 0206 A Alternator A3 Insulation moitoring A6 Commutator switch B Wire connection unit B3 E A S connector B6 Key switch on off C Capacitor EAS PCB C6 QEA control unit D D3 Booster socket D6 Connector PAC E Welding PCB transformer E3 Open circuit voltage switch E6 Frequency rpm regulator F Fuse F3 Sto
43. he spark plug hole and screw the spark plug after having rotated the crankshaft several times Rotate the crankshaft slowly until you feel a certain compression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to recharge the battery and to prevent any possible bloking of the injection system For long periods of inactivity turn to the after soles Service of the engine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in a dry place In case of necessity for first aid and of fire prevention see page M2 5 N IMPORTANT In the storage operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place amp 9 eX 30 00 00 M45GB E O OSA orr OMOSA 1 0 03 0 CF GE_ MS_ TS_ us Have qualified personnel disassemble the machine and dispose of the p
44. hoice of the working voltage once the voltage is chosen the power supply is possible only from the corresponding sockets wereas all the other outlet sockets relative to all other working voltages are not active Precisely Position sockets sockets sockets switch C8 pos 15A pos 15B pos 15C 400V 400 230V OV 230V OV 230V 110V OV OV For some voltages above all single phase the total power could be available as the sum of various outlet sockets The switching between a working voltage and another one can be effected with a running generating set but absolutely with no load inserted To choose a different working voltage attend to the following process 1 Take off the load inserted to the generating set In the models equipped with Amperometer cheek that the measured current is OA zero 2 Place the voltage switch C8 in the position 0 zero Check that the generating set is not supplying voltage The voltmeter mast read 0 Volt Before choosing the new working voltage it is necessary to make sure that no load is connected on the tool to be fed in case this check should be difficult it is advisable to disconnect the plugs from the outlet sockets or to open the magnethermic switch Z2 on the set 3 Place the switch C8 on the position of the wished voltage and check that the voltmeter reads the value of right voltage Now it is possible to feed the tools at the different working voltage 15 06 06 84211 GB
45. imings If the supply restores the EP6 starts to count the A P T according to the programmed parameters P 26 and P 27 It is important to synchronize the power on sequence with the desired Automatic Periodic Test 10 0 FRONT PANEL 4 digits DISPLAY UP DOWN Button Ideograms Green LED engine on Button Button F1 AUTO AUTO Yellow Button Led ENTER Button Key Button 4 OFF ON START The use of these buttons is reserved only to the manufacturer of the generating set 11 0 DIMENSIONS g6mm 84mm 30mm Be24 Closing cover Rear cove 96mm Rear view Recommended hole dimensions 91mm 0 5 x 91mm 0 5 Front view SIDE VIEW Cables outlet 12 10 05 M39GB CD M M SA Troubleshooting GE 40 2 OMOSA REV 3 07 06 CE Diesel engine Problem Possible cause Solution ENGINE The motor does not start 1 Start up switch 16 where it is 1 Check position up assembled in incorrect position 2 Emergency button L5 pressed 2 Unblock 3 Preheating where it is assembled 3 Lacking or insufficient preheating phase for sparkplugs Malfunction in circuit repair 4 Engine control unit or starting key 4 Replace faulty 5 Battery low 5 Recharge or replace Check the battery charge circuit on motor and automatic
46. ing foot definitively regulating at the best height N a al N 00 N ATTENTION Do not substitute the original tires with other types p 05 02 01 M6GB lt gt M O SA Set up for operation MOSA 1 0 07 05 CEO TS_ DSP_ GE Water cooled systems HERMETIC BATTERIY DO NOT OPEN THE BATTERY Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced SEA LUBRICANT RECOMMENDED OIL MOSA recommends selecting AGIP engine oil Refer to the label on the motor for the recommended products To check the oil level Agip Please refer to the motor operating manual for the recommended viscosity REFUELLING AND CONTROL Carry out refuelling and controls with motor at level position 1 Remove the oil fill tap 24 2 Pour oil and replace the tap 3 Check the oil level using the dipstick 23 the oil level must be comprised between the minimum and maximum indicators N ATTENTION It is dangerous to fill the motor with too much oil as its combustion can provoke a sudden increase in rotation speed Check that the dry air filter is correctly installed and thatthere are no leaks around the filter which cou
47. ing Output 10 5 Range 1 20 secondsMaximum insertion time of the Starter Motor Engine Running Trigger Input 1 8 0 Range 3V 24V inh If the voltage of the Charger Alternator rises above the setting the Starter Motor is disconnected Rest Timing 3 Range 3 20 secs Time interval between starting attempts Starting Attempts 3 Range 1 10 This parameter sets the number of attempts in the automatic start cycle Generator UnderVoltage short circuit inh Range 80 400V If the voltage drops under the setting for at least 6 secs or under setting 20 for 1 sec the Under Voltage protection Lo U will shut down the engine Generator Over Voltage 500V Range 110 550V or inh If the Generator voltage rises above the setting for at least 2 seconds the EP6 will energize the over voltage protection Hi U See section 4 0 to stop the engine The inh code inhibits the over voltage Generator Under Frequency Inh inh 1 to 99Hz inh disables the under frequency This protection is delayed by about 6 seconds The EP6 shuts down the engine and the display will show the Lo H message Generator Over Frequency 55 45 Hz to inh inh disables the over frequency This protection is delayed by about 2 seconds The EP6 shuts down the engine and displays Hi H Current Transformer Size The range is 10 5 up to 1000 5 Generator Overload Setting inh Range inh to 1000 AThe EP6 shuts down
48. ing are barefoot or with wet clothes Unscrew the cap slowly to let out the fuel vapours E Always keep off leaning surfaces Slowly unscrew the cooling liquid tap if the liquid must be topped up during work operations o m The vapor and the heated cooling liquid under pressure can burn face eyes skin z Static electricity can demage the T parts on the circuit Do not fill tank completely Wipe spilled fuel before starting engine 5 Shut off fuel of tank when moving machine where it is assembled An electric shock can kill Avoid spilling fuel on hot engine Sparks may cause the explosion of battery vapours IS FIRST AID In case the operator shold be sprayed by accident from corrosive liquids a o hot toxic gas or whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Ingestion Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the lungs subject to the hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone the person involved
49. itoring The EP6 provides visual indication by means of LEDs solid state lamps and a Display see section 10 0 It features OFF MAN and AUTO operating modes The display gives Messages for alarms and Measurement indications 2 0 OPERATING MODE selection The EP6 features AUTO section 2 1 MANUAL section 2 2 and OFF section 2 3 operating modes When the power supply is switched on the EP6 behaves as follow A if the KEY SWITCH is in the OFF position the EP6 enters the OFF operating mode B if the KEY SWITCH is in the ON position the EP6 enters the AUTO operating mode That is if the EP6 was in AUTO prior to the supply removal If not the EP6 enters the MANUAL operating mode 2 1 AUTO operating mode To enter the AUTO operating mode use the following instructions A Turn ON the key switch the Display and LEDs illuminate for 1 second B Wait for the end of the LAMP test then push the AUTO pushbutton after the UUUU Pre glow or Sta Start prompt has been displayed After this the yellow Led AUTO will illuminate If the REMOTE START input is not operative the LED will flash If operative the LED illuminates continuously and a start cycle will take place NOTE the EP6 shuts down the display during the crank C In order to cancel the AUTO operating mode push the AUTO pushbutton the yellow Led will turn OFF or turn the KEY SWITCH to OFF Once in AUTO the EP6 waits for a REMOTE START activa
50. iver X1 Remote control and or wire feeder W4 Diode bridge polarity change W7 Radio remote control trasnsmitter Socket X4 Base current diode bridge X7 Isometer test push button Y1 Remote control plug YA PCB control unit polarity inverter Y7 Remote start socket A2 Remote control welding regulator A5 Base current switch A8 Transfer fuel pump control B2 E P 2 engine protection B5 Auxiliary push button ON OFF B8 Ammeter selector switch C2 Fuel level gauge C5 Accelerator electronic control C8 D2 Ammeter D5 Actuator D8 E2 Frequency meter E5 Pick up E8 F2 Battery charge trasformer F5 Warning light high temperature F8 G2 Battery charge PCB G5 Commutator auxiliary power G8 Polarity inverter two way switch H2 Voltage selector switch H5 24V diode bridge H8 12 48V a c socket 15 Y s commutator 18 L2 Thermal relay L5 Emergency stop button L8 M2 Contactor M5 Engine protection EP5 M8 N2 G F l and circuit breaker N5 Pre heat push button N8 O2 42V EEC socket O5 Accelerator solenoid PCB 08 P2 G F l resistor P5 Oil pressure switch P8 Q2 T E P engine protection Q5 Water temperature switch Q8 R2 Solenoid control PCBT R5 Water heater R8 52 Oil level transmitter 55 Engine connector 24 poles 58 T2 Engine stop push button T C 1 T5 Electronic GFI relais T8 U2 Engine start push buttonT C 1 U5 Release coil circuit breaker U8 V2 24V caa socket V5 Oil pressure indicator V8 Z2 Thermal magnetic circuit breake
51. ld lead to infiltrations of non filtered air to the inside of the motor AIR FILTER leee 28 07 05 M20 R H2O ERM GB ATTENTION Do not smoke or use open flames during refuelling operations in order to avoid explosions or fire hazards Fuel fumes are highly toxic carry out operations outdoors only or in a well ventilated environment Avoid accidentally spilling fuel Clean any eventual leaks before starting up motor p p Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operating manual supplied Do not fill the tank completely leave a space of approx 10 mm between the fuel level and the wall of the tank to allow for expansion In rigid environmental temperature conditions use special winterized diesel fuels or specific additives in order to avoid the formation of paraffin COOLING LIQUID N ATTENTION Do not remove the radiator tap with the motor in operation or still hot as the liquid coolant may spurt out and cause serious burns Remove the tap very carefully Remove the tap and pour the liquid coolant into the radiator the quantity and composition of the liquid coolant are indicated in the motor operating manual Replace the tap ensuring it is perfectly closed After refilling operations allow the motor to run for a
52. mp D1 E P 1 engine protection PTO HI 20 l min solenoid valve C7 GECO generating set test El Engine stop solenoid D4 PTO HI 30 min solenoid valve D7 Flooting with level switches Fl Acceleration solenoid E4 Hydraulic oil pressure switch E7 Voltmeter regulator G1 Fuel level transmitter F4 Hycraulic oil level gauge F7 WELD AUX switch H1 Oil or water thermostat G4 Preheating glow plugs G7 Reactor 3 phase 11 48V D C socket H4 Preheating gearbox H7 Switch disconnector L1 Oil pressure switch 14 Preheating indicator 17 Solenoid stop timer M1 Fuel warning light L4 R C filter L7 VODIA connector N1 Battery charge warning light M4 Heater with thermostat 7 EDC4 connector O1 Oil pressure warning light N4 Choke solenoid N7 OFF ON DIAGN selector P1 Fuse O4 Step relay 07 DIAGNOSTIC push button Q1 Starter key P4 Circuit breaker P7 DIAGNOSTIC indicator R1 Starter motor Q4 Battery charge sockets Q7 Welding selector mode S1 Battery R4 Sensor cooling liquid temperature R7 R C net T1 Battery charge alternator 54 Sensor air filter clogging 57 230V 1 phase plug U1 Battery charge voltage regulator T4 Warning light air filter clogging T7 V Hz analogic instrument V1 Solenoid valve control PCBT U4 Polarity inverter remote control U7 Engine protection EP6 21 Solenoid valve V4 Polarity inverter switch V7 G F I relay supply switch W1 Remote control switch Z4 Transformer 230 48V 27 Radio remote control rece
53. ns inh No warm up Active only when P17 inh and the ALARM output is used to drive the contactor Generator cooling timing 30 Range inh 1 59 secs or 1 15 mins inh No cooling Active only when P17 inh and the ALARM output is used to drive the GEN SET contactor 12 10 05 M39GB E OSA o protections 10 10 05 EP6 ENGINE PROTECTION 39 12 4 7 0 REMOTE START The EP6 features REMOTE START only in AUTO operating mode To operate the REMOTE START follow the instructions A Turn the KEY SWITCH to the ON position the Display and LEDs illuminate for 1 sec B Wait until the end of the LEDs test C Push the AUTO pushbutton as soon as possible otherwise after 20 seconds the EP6 enters the STARTING FAILURE the AUTO yellow LED will illuminate as described in the next section 7 1 REMOTE START SWITCH If the REMOTE START input is activated the AUTO yellow LED illuminates continuously and the display will indicate the count down of the internal start delay timer by means of the message MM SS Minutes and seconds The engine will start after the programmed start delay time If the REMOTE START is deactivated the EP6 drives the stop delay time The display will indicate the count down by means of the message MM SS Minutes and seconds and the AUTO yellow LED will flash The engine will stop after the programmed stop delay time Note start
54. odigo conforme con quanto previsto dalle Direttive Comunitarie e relative madifiche est en conformit avec ce qui est pr vu par les Directives Communautaires et relatives modifications conforms with the Community Directives and related modifications mit den Vorschriften der Gemeinschaft und deren Erg nzungen bereinstimmt in overeenkomst is met de inhoud van gemeenschapsrichtlijnemen gerelateerde modificaties comple con los requisitos de la Directiva Comunitaria y sus anexos 98 37ICE 73 23 CE 89 336 2000 14 CE per la verifica sono state considerate le seguenti norme armonizzate Norme nazionali e internazionali pour la v rification de la conformit ont t consult es les normes harmonis es suivantes normes nationales et internationales to check the conformity the following harmonized norms national and international norms have been consulted zur Priifung hat man die folgenden Gbereinstimmenden nationalen und internationalen Normen herangezogen ter verificatie van de overeenkomst zijn de volgende geharmoniseerde normen nationaal en internationaal geconsulteerd para su verification se han tenido en cuenta las Normas armonizadas Normas nacionales e internacionales Norme armonizzate normes harmonis es harmonized norms bereinstimmende Normen geharmoniseerde normen Normas armonizadas EN 292 4 EN 292 2 EN 60204 1 EN 50199 EN 60974 1 Solo per modelli Seulement pour les mod les
55. ommutator 400V230V115V G F l Fuel level transmitter Start Local Remote selector Emergency button Contactor 15 06 06 84211 GB 80 O SA GB Using the generator MOSA 1 1 09 05 CEO M GE_ 37 Diesel engine AS WARNING It is absolutely forbidden to connect the unit to the public mains and or another electrical power source Access forbidden to area adjacent to electricity generating group for all non authorized personnel The electricity generating groups are to be considered electrical energy producing stations The dangers of electrical energy must be considered together with those related to the presence of chemical substances fuels oils etc rotating parts and waste products fumes discharge gases heat etc GENERATION IN AC ALTERNATING CURRENT Before each work session check the efficiency of the ground connection for the electricity generating group if the distribution system adopted requires it such as for example the TT and TN systems Check that the electrical specifications for the units to be powered voltage power frequency are compatible with those of the generator Values that are too high or too low for voltage and frequency can damage electrical equipment irreparably In some cases for the powering of three phase loads it is necessary to ensure that the cyclic direction of the phases corresponds to the installation s requirements Conne
56. or laws must be respected WARNING A Do notuse without protective devices provided Removing or disabling protective devices on the machine is prohibited Situations of danger no harm to persons or things Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine MN DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death WARNING This heading warns of situations which could result in injury for persons or damage to things MN CAUTION To this advice can appear a danger for persons as well as for things for which can appear situations bringing mate rial damage to things MN IMPORTANT AN MN ATTENTION These headings refer to information which will assis you in the correct use ofthe machine and or accessories NOTE 26 11 99 M2GB 90 MOSA OMOSA _ 11 0403 CF GD SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ 2 1 SYMBOLS for all MOSA models STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE If the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non obse
57. ot modify for any motive parts of the machine fastenings holes electric or mechanical devices others if not duly authorized in writing by MOSA the responsibility coming from any potential intervention will fall on the executioner as in fact he becomes maker of the machine t Notice this manual does not engage MOSA who keeps the faculty apart the essential characteristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately 10 10 02 M 1 1 GB CD ce mark GE MS TS EAS 1 4 OMOSA 1 2 06 00 CF Tel 02 90352 1 Fax 02 90390466 e mail info mosa it www mosa it Divisione della BCS S p A ISO 9001 2000 Cert 0192 3 V le Europa 59 20090 Cusago Mi Italia DICHIARAZIONE DI CONFORMITA D claration de Conformit Declaration of Conformity Konformit tserkl rung Conformiteitsverklaring Declaraci n de Conformidad MOSA dichiara sotto la propria responsabilit che la macchina MOSA d clare sous sa propre responsabilit que la machine MOSA declares under its own responsibility that the machine MOSA erkl rt da die Aggregate MOSA verklaard onder haar eigen verantwoordelijkheid dat de machine MOSA declara bajo su responsabilidad que la m quina Modello Mod le Model Modell Model Modelo Codice Code Code Kode Code C
58. p push button F6 Arc Force selector G 400V 3 phase socket G3 Ignition coil G6 Device starting motor 230V 1 socket H3 Spark plug H6 Fuel electro pump 12V c c l 110V 1 phase socket 13 Range switch 16 Start Local Remote selector L Socket warning light L3 Oil shut down button L6 Choke button M Hour counter M3 Battery charge diode M6 Switch CC CV N Voltmeter N3 Relay N6 Connector wire feeder P Welding arc regulator 03 Resistor 06 420V 110V 3 phase transformer Q 230V 3 phase socket P3 Sparkler reactor P6 Switch IDLE RUN R Welding control PCB Q3 Output power unit Q6 Hz V A analogic instrument S Welding current ammeter R3 Electric siren R6 EMC filter T Welding current regulator 53 E P 4 engine protection S6 Wire feeder supply switch U Current transformer T3 Engine control PCB T6 Wire feeder socket V Welding voltage voltmeter U3 R P M electronic regulator U6 DSP chopper PCB Z Welding sockets V3 PTO HI control PCB V6 Power chopper supply PCB X Shunt Z3 PTO HI 20 l min push button Z6 Switch and leds PCB W D C inductor W3 PTO HI 30 l min push button W6 Hall sensor Y Welding diode bridge X3 PTO HI reset push button X6 Water heather indicator PTO HI 20 l min indicator Y6 Battery charge indicator A1 Arc striking resistor B1 Arc striking circuit A4 PTO HI 30 l min indicator A7 Transfer pump selector AUT 0 MAN C1 110V D C 48V D C diode bridge B4 PTO HI reset indicator B7 Fuel transfer pu
59. panel 6 Battery cable terminals loose or 6 Tighten and clean Replace if corroded corroded 7 Start up motor defective 7 Repair or replace 8 No fuel or air in feed circuit 8 Refill tank un aerate the circuit 9 Malfunction on feed circuit defective 9 Ask for intervention of Service pump injector blocked etc Department 10 Air filter or fuel filter clogged 10 Clean or replace 11 Air in the gasoil filter 11 Take the air out filling the filter with gasoil 12 Motor stopping device defective 12 Replace 13 Malfunction on electrical power circuit 13 Check and repair on generator control panel The motor does not 1 Airfilter or fuel filter clogged 1 Clean or replace accelerate Inconstant 2 Malfunction on feed circuit defective 2 Ask for intervention of Service speed pump injector blocked etc Department 3 Oil level too high 3 Eliminate excess oil 4 Motor speed regulator defective 4 Ask for intervention of Service Department Black smoke 1 Air filter clogged 1 Clean or replace 2 Overload 2 Check the load connected and diminish 3 Injectors defective Injection pump 3 Ask for intervention of Service requires calibration Department White smoke 1 Oil level too high 1 Eliminate excess oil 2 Motor cold or in prolonged operation 2 Insertload only with motor sufficiently with little or no load hot 3 Segments and or cylinders worn out 3 Ask for intervention of Service Department Too little power provi
60. r Z5 Water temperature indicator Z8 W2 S C R protection unit W5 Battery voltmeter W8 X2 Remote control socket X5 Contactor polarity change X8 Y2 Remote control plug Y5 Commutator switch series parallel Y8 26 07 04 M60GB l 0Lcv8 90 20 20 9UoIzezzuojne ens EZUAS 1719 e 0JUPOIUnUU02 o ojinpoudu ID 0 8IAID uoo ouB sip ajuasaid ep ejalidoud ey IP IUILUIS e PAJ SII IS VSON 27 MOSA MOSA aye OLO S OLZv8 9002 2122 XSd 07 39 lt Jl esourww d 10 Big aJeg Jeufiseq 09 09 06002 LU SI ejeq eJojeubesiq zeuyo Beg ely gt e z 922 Y VEI u Beg aloud uoneuiuoue euoizeuiuoueq Beg eg Iddy seq eq dx3 ddy sid ea eolyipow ds3 gt lt N g 5 9 3 N br D DI FA enum pou 0 T g 9 ul cl S L00pNL N 2 8
61. rativa Viale Mazzini 161 20081 Abbiategrasso MI marchi BCS FERRARI PASQUALI Unit Operative Via Valbrina 17 19 42045 Luzzara RE marchi BCS FERRARI PASQUALI Viale Europa 59 20090 Cusago MI marchio MOSA CONFORME ALLA NORMA 1 IN COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2000 PER LE SEGUENTI ATTIVITA FOR THE FOLLOWNG ACTIVITES EA 18 Quat par un Sata Norma SO 2000 p Quay Maas tz datu application b SI 001 2000 maree wasan viqgwic 5 mapato pent pe a del tai pet perte pet tte cta Pa way Pa cocto aha requirement of Pe tz Pe cacaos Z company pay management First ine 30 05 1994 ICIM S p A PUZA A DZ 2 20122 No The advantages for MOSA clients are Constant quality of products and services at the high level which the client expects e Continuous efforts to improve the products and their performance at competitive conditions Competent support in the solution of problems Information and training in the correct application and use of the products to assure the security of the operator and protect the environment e Regular inspections by ICIM to confirm that the requirements of the company s quality system and ISO 9001 are being respected All these advantages are guaranteed by the CERTIFICATE OF QUALITY SYSTEM No 0192 issued by ICIM S p A Milano
62. receiving the goods make sure that the prod uct has not suffered damage during the transport that there has not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to inform immediately our Technical Ser vice For eliminating the packing materials the User must keep to the norms in force in his country A A Be sure that the lifting devices are correctly mounted gt gt gt gt gt gt dal 1 Take the machine out of the shipment packing Take out of the envelope A the user s manual B 2 Read the user s manual B the plates fixed on the machine the data plate dI 30 03 00 M3GB CD M OSA TRANSPORT AND DISPLACEMENTS COVERED UNITS GE_ MS_ TS_ 4 OMOSA 1 0 03 00 CF In case you should transport the machine keep to the instructions as per the figures Make the transportation when the machine has no petrol in its tank no oil in the engine and and electrolyte in the battery Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform
63. rrent measurement UXXX The Voltage of the Generating Set rPM XXXX Speed of the engine HXX X Frequency of the Generator bXX X Battery Voltage cXX X Charger Alternator Voltage h XXXX HOUR METER the message h appears for a moment and then the counter will be displayed continuously the symbol X means a numerical field 12 10 05 M39GB E MSA protections 10 1005 EP6 ENGINE PROTECTION 39 12 1 4 0 ALARM messages The alarms are displayed by means of messages In case of alarm consult your Generating Set manufacturer To remove the message turn OFF the KEY SWITCH The EP6 may show one of the following OIL Low Oil Pressure C High Temperature O SPd Over Speed of the engine U SPd Under Speed of the engine bELt Failure of the belt ALAr External Emergency Stop FUEL 1 Low Fuel in the tank FAIL 3 Starting Failure Alarm E 05 2 Generator Overload Hi H 2 Generator Over Frequency Lo H 2 Generator Under Frequency Hi U 2 Generator Under Voltage Lo U 2 Generator Under Voltage XX X Battery Voltage Err Memory error E 04 Alternator Failure 1 FUEL This message indicates Low Fuel in the tank The engine stops if the contacts remain closed for 5 minutes continuously To clear the alarm follow the instructions a turn OFF the key switch b
64. rvance of the advice implies life danger gt gt Eb FIRE Danger of flame or fire If the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons can be caused SMOKING The cigarette can cause fire or explosion If the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure app ACCES FORBIDDEN to non authorizad peaple PROHIBITIONS Noharm for persons Use only with safety clothing Use only with safety clothing A It is compulsory to use the personal protection means given in equipment Use only with safety protections 3 It is must to use protection means suitable for ZL the different welding works It is compulsory to use the personal protection means given in equipment Use with only safety material It is prohibited to use water to quench fires on the electric machine
65. s Use only with non inserted voltage It is prohibited to make interventions before having disinserted the voltage No smoking It is prohibited to smoke while filling the tank with fuel No welding XE It is forbidden to weld in rooms containing explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use tools adapted to the various maintenance works Use only with safety protections specifically suitable B It is advisable to use protections suitable for M the different welding works Use only with safety protections iz It is advisable to use protections suitable for the different daily checking works Use only with safety protections t is advisable to use all protections while A shifting the machine Use only with safety protections It is advisable to use protections suitable for the different daily checking works and or of maintenance 26 11 99 M2 1GB OSA INSTALLATION AND ADVICE BEFORE USE GE MS TS 2 5 OMOSA 1 0 06 00 CF A The installation and the general advice concerning the operations are finalized to the correct use of the m machine in the place where it is used as generator group and or welder Stop engine when fueling Do not touch electric devices if you Do not smoke avoid flames sparks or electric tools when fuel
66. sly VOLTAGE GENERATORS WITH COMPOUND SETTING In these types of generators the no load voltage is generally greater than 3 5 with respect to its nominal value f e for nominal voltage threephase 400Vac or singlephase 230Vac the no load voltage can be comprised between 410 420V threephase and 235 245V singlephase The precision of the load voltage is maintained within 5 with balanced loads and with a rotation speed variation of 426 Particularly with resistive loads cos 1 a voltage over elevation occurs which with the machine cold and at full load can even attain 10 a value which in any case is halved after the first 10 15 minutes of operation The insertion and release of the full load under constant rotation speed provokes a transitory voltage variation that is less than 1096 the voltage returns to its nominal value within 0 1 seconds GENERATORS WITH ELECTRONIC SETTING A V R In these types of generators the voltage precision is maintained within 1 5 with speed variations comprised from 10 to 43096 and with balanced loads The voltage is the same both with no load and with load the insertion and release of the full load provokes a transitory voltage variation that is less than 1596 the voltage returns to its nominal value within 0 2 0 3 seconds FREQUENCY The frequency is a parameter that is directly dependent on the motor s rotation speed Depending on the type of alternator 2 or 4 pol
67. stable operating current do modify the settings since doing so can compromise the installation s protection or the electricity generating group s output characteristics For eventual variations contact our Technical Service Department The intervention of the protection feature against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention Furthermore keep in mind that the nominal operating current refers to an operating temperature of 30 C so that each variation of 10 C roughly corresponds to a variation of 5 on the value of nominal current In case of an intervention on the part of the thermal magnetic protection device check that the total absorption does not exceed the electricity generating group s nominal current 12 06 03 M37GB_1500G_GE 0 M O SA Using the generator MOSA 1 1 09 05 CEO M GE_ 37 2 Diesel engine DIFFERENTIAL SWITCH The differential switch or differential relay guarantee protection against indirect contacts due to malfunction currents towards the ground When the device detects a malfunction current that is higher than the nominal current or the set current it intervenes by cutting off power to the circuit connected In the case of an intervention by the differential switch ch
68. the engine after a delay of 6 secs and shows the message E05 Generator Failure Alarm selection on or OFF The code on enables the Generator failure alarm The EP6 shows the E04 message and the engine will shut down Glow Plugs Choke Control Output 11 5 Range 1 to 99 secs The EP6 energizes the output 11 for the programmed time Output Control 0 The following options are available 0 None 1 Choke Control 2 Glow Plugs Control 3 Choke Control Belt Break Control ON Selection on or OFF The Belt Break alarm is indicated by means of the message bELt 12 10 05 M39GB MOSA 0543 1 0 10 05 E M PROTECTIONS EP6 ENGINE PROTECTION 39 12 3 P 16 P 17 P 18 P 19 P 20 P 21 P 22 P 23 P 24 P 25 P 26 P 27 P 28 P 29 Stop Solenoid Timing 2 Range 2 99 secs Duration of the Stop cycle Alarm Output Timing 1 inh 59 secs 1 15 mins and cont Time out of the alarm output The code cont disables the time out and the alarm remains energized until the OFF operating mode is selected The inh mode enables the use of the external contactor Temperature Switch n o Selection n o n c n 0 the engine shuts down if the contact closes n c the engine shuts down if the contact opens ALARM Control n c Selection n o n c n 0 the engine shuts down if the contact clos
69. tion see section 7 0 In case of an Automatic Periodic Test A P T the display will show the message tESt 2 2 MANUAL operating mode To start the engine follow the instructions A Turn ON the KEY SWITCH the EP6 illuminates the LEDs and Display B If the display shows the message uuuu the EP6 is counting the PRE GLOW time wait until the message disappears C After the display shows the flashing message StA NOTE turn the Key to START position momentary position with spring loaded return until the engine starts The message indicates a MANUAL start D To stop the engine turn the KEY SWITCH to OFF NOTE EP6 shows the blinking StA message for 20 seconds After this time if the engine does not start the EP6 displays the message FAIL Fail to start see section 4 07 To clear the alarm turn the KEY SWITCH to OFF 2 3 OFF operating mode This function is obtained by turning the KEY SWITCH to OFF The OFF operating mode clears the fault alarms and shuts down the Display after 5 seconds A blinking dot indicates the presence of the power supply Press one of the pushbuttons to energize the display In OFF operating mode the EP6 allows reading of the parameters see section 6 0 3 0 DISPLAY features The EP6 features a 4 Digit Display section10 0 to show measurements settings and error messages The UP DOWN pushbutton selects one of the following menus Generator Cu
70. to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTL accessory If you did not keep to the instructions you could damage the structure of the machine OES AN UPER SELENE AIREA SUPER SILENCED Y GLO SUPER SILENCED T mun fi LIFT ONLY THE MACHINE SUMEN SILENCED 1 L P DO NOT LIFT THE MACHINE AND TRAILER DANGER LIFTING EYE ISNOT DESIGNED TO SUPPORT ADDED WEIGHT OF ROAD TOW TRAILER D dI 30 03 00 M4GB D M OSA 0 assembly CTL22 6 3 OMOSA 1 0 02 01 AN ATTENTION The CTL accessory cannot be removed from the machine and used separately actioned manually or following vehicles for the transport of loads or anyway for used different from the machine movements TRAILERS The machines provided for assembling the CTL accessory slow towing trolley can be towed up to a maximum speed of 40 Kms hour on asphalted surfaces Towing on public roads or turnpikes of any type IS EX
71. to the installation which in the case of a voltage droop can cause more or less serious disservices opening of contact points temporary lack of power to control and command systems etc SINGLE PHASE LOADS Power to monophase utilities by means of three phase generators requires some operating limitations In single phase operation the declared voltage tolerance can no longer be maintained by the regulator compound or electronic regulator since the system becomes highly unbalanced The voltage variation on the phases not affected by the power can prove dangerous we recommend sectioning the other loads eventually connected The maximum power which can be drawn between Neutral and Phase start connection is generally 1 3 of the nominal three phase power some types of alternators even allow for 4096 Between two Phases triangle connection the maximum power cannot exceed 2 8 of the declared three phase power In electricity generating groups equipped with monophase sockets use these sockets for connecting the loads In other cases always use the R phase and Neutral ELECTRIC PROTECTIONS THERMAL MAGNETIC SWITCH The electricity generating group is protected against short circuits and against overloads by a thermal magnetic switch Z2 situated upstream from the installation Operating currents both thermic and magnetic can be fixed or adjustable in relation to the switch model t In models with adju
72. with Automatic start unit EAS Put the Local Remote selector on Remote Connect the EAS to unit The EAS controls the starting as well as the stop of the engine Follow attentively the instructions reported in the EAS manual In these conditions the EP6 has the only function to measure the electric values hour meter etc MACHINE WITH EMERGENCY BUTTON A CAUTION Pressing the button the engine will stop immediately in any working condition n IN Il a I mf E u Il V Turn clockwise to reset the button MES zi A RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual CAUTION A NOTE For safety reason the key must be kept by qualified personel 02 02 06 84210 GB D M OSA controls GE 20 PSX 31 MOSA REV 0 06 06 CF MULTIVOLTAGE R3 Earth terminal Siren A C socket 1 Battery A C socket 07 Engine control unit EP6 A C socket 22 Thermal magnetic circuit breaker Engine air filter X1 Thermal magnetic circ breaker Oil level dipstick Engine oil reservoir cap Water filling cap Fuel tank cap Engine thermal switch Aux current thermal switch Pre heater spark plug thermal switch EAS connector Fuel level light C

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