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COTS Select™ Military UPS Operator Manual
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1. Acumentrics Trusted Power Innovations COTS Select Military UPS Operator Manual Ccumentries Trusted Power Innovations 20 Southwest Park Westwood MA Tel 800 322 0277 www acumentics com Page 1 of 22 Part number 91 0160 01 Table of Contents TINN o y WOlING eea EE E sac eoncndecseronteinaeaniesinannstenes 1 1 1 MfahSDO AU OM aenedanssansascasaandasntuweed aioe a smauentaaswsndsanasaavaieenneaaenessiaetuatesauentaanposanan 1 1 2 PreparatlO lcaiacnsicanvescdsenswasageaeviinbap ccs vanundany canewsaenssenesianaesaavaaunsnaneadoeninesecnauaneunins 1 ee TSU CIO ie sectice e ciccgee teaea aie ctpenn dae taroaaeaeasauvuveweaeaedieanean ean snancataverarsanuinersdwueracine 1 tA ODE AUO siririn rn iE E OE 1 1 5 Maintenance service and faUItS c ccccccecesececuavavaveueuuauavavaveeaueuuueuuauavavananenuavararas 2 2 IAStallation and SC CUI is aseasccnnederausueraesincycinnecasiaaneasaensspienieaduensusisuannsaientiuedseunemesannuens 3 2 1 Rear Paner VION sacacsicunnoaeasasnetcnsecaneneanaancusdangenencaninaisaseesaadnsanensiadeatinatsecasineoenand 3 D7 A ARRE UP aea O EE 4 23N NE UP eunan EER EE EEEa eats 4 2 4 Battery Replacement sausnssnsnnnnnnnnnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnna 6 2 5 Battery Kit Assembly Option ccsssccsenecccesesusnececeseaeacaenueusauaeaeauenseeaeauausngenuensananaras 7 Bx OPAOS aoran E E EE A 9 FLE DUTON OPTAUON aeea ar ERE E E A moeaanmensnseaceveainedsaees 9 BZ E
2. 86 Peak 88 Typical 90 Peak 85 Typical 88 Peak 12V 9Ah 2 4 6 4 hours to 90 capacity 1 0A 27 4 VDC 1 54 7 VDC 1 82 1 VDC 1 Load level Battery level AC mode Battery mode Bypass mode and Fault indicator Sounds every 4 seconds Sounds every second Sounds twice every second Continuously sounds 20 90 RH 0 40 C non condensing Less than 50dBA 1 Meter Supports Windows 2000 2003 XP Vista 2008 Windows 7 8 Linux Unix and MAC Power management from SNMP manager and web browser 20
3. and 3 conductors of UPS input by 180 and then connect flashing on LCD display and are reversed to UPS system alarm is sounding every N TE The external or internal Check if all batteries are me eon and flashing battery is incorrectly connected well on LCD display and alarm is connected sounding every second Fault code is shown as 27 and the Battery voltage is too high Contact Acumentrics RMA K or the charger is fault department icon is lighting on LCD display and alarm is continuously sounding Fault code is shown as 28 and the Battery voltage is too low Contact Acumentrics RMA or the charger is fault department icon lighting on LCD display and alarm is continuously sounding are flashing on LCD display and l i UPS output alarm is sounding twice every UPS is overloaded Devices Remove excess loads from second connected to the UPS are UPS output fed directly by the electrical network via the Bypass After repetitive overloads Remove excess loads from the UPS is locked in the UPS output first Then shut Bypass mode Connected down the UPS and restart devices are fed directly by it the mains Fault code is shown as 43 and The The UPS shut down Remove excess loads from icon EXEALLVis lighting on LCD automatically because of UPS output and restart it display and alarm is continuously overload at the UPS sounding output Symptom Fault code is shown as 14 and Th
4. converter mode enable you may choose the following output frequency CF 50 presents output frequency is 50Hz CF 60 presents output frequency is 60Hz ENA ECO mode enable DIS ECO mode disable 12 05 AECO enable disable Interface Setting ENA Advanced ECO mode enable DIS Advanced ECO mode disable Setting ENA Bypass mode enable DIS Bypass mode disable Setting ENA Programmable outlets enable DIS Programmable outlets disable 0 999 setting the backup time limits in minutes from 0 999 for programmable outlets which connect to non critical devices on battery mode 13 09 LCD display direction setting Interface Setting RAC the LCD display is horizontal TOE the LCD display is vertical For 208 220 230 240 VAC models you may choose the following Acceptable input voltage range 110 300 alternating flashing acceptable input voltage range is from 110V to 300V 160 260 alternating flashing acceptable input voltage range is 160V to 260V 170 270 alternating flashing acceptable input voltage range is 170V to 270V For 110 150 120 127 VAC models you may choose the following Acceptable input voltage range 55 150 alternating flashing acceptable input voltage range is from 55V to 150V 80 130 alternating flashing acceptable input voltage range is 80V to 130V 85 135 alternating flashing acceptable input voltage range is 85V to 135V 00 Exit se
5. enter bypass mode This step will be ineffective when the input voltage is out of an acceptable range Rack Display Tower Display Load info Battery info Input output and Battery info oy ee co M Battery info Warning amp Fault info Warnin Setting operation Input output amp a and Battery Setting info operation UPS status Backup UPS status time info LOAD Load info xT Backup time info 9 Display Function Backup time information Indicates the backup time in pie chart Indicates the backup time in numbers H hours M minute Warning amp Fault information Indicates warning and fault occurs AA E Indicates warning and fault codes which are listed in details in 3 5 section Setting Operation 88 Indicates setting operation Input Output amp Battery information meur ATT gurrur Indicates the output input voltage output input frequency LLL and battery voltage V voltage Hz frequenc Load information Indicates the load level by 0 25 26 50 51 75 and ee 76 100 Indicates overload Indicates the load or the UPS output has short circuited Indicates that programmable management outlets are working Indicates the battery charger is working Battery information Indicates the Battery level by 0 25 26 50 51 75 and BATTERY 76 100 mma Indicates low battery a Indicates there is something wrong with battery 10 3 3 Audible Alarm Battery Mo
6. port IN OUT Connect a single modem phone fax line into surge protected IN outlet on the back panel of the UPS unit Connect from OUT outlet to the equipment with another modem fax phone line cable Step 5 Disable and enable EPO function Keep the pin 1 and pin 2 closed for UPS normal operation To activate EPO function cut the wire between pin 1 and pin 2 It s in closed status for UPS normal operation Step 6 Turn on the UPS Press the ON Mute button on the front panel for two seconds to power on the UPS Note The battery charges fully during the first five hours of normal operation Do not expect full battery run capability during this initial charge period Step 7 Install software For optimal computer system protection install UPS monitoring software to fully configure UPS shutdown Please follow steps below to download and install monitoring software 1 Go to the website http www power software download com 2 Click ViewPower software icon and then choose your required OS to download the software 3 Follow the on screen instructions to install the software 4 When your computer restarts the monitoring software will appear as an orange plug icon located in the system tray near the clock 2 4 Battery Replacement This UPS is equipped with internal batteries Hot swappable battery design means users can replace the batteries without shutting down the UPS or connected loads Replacement is a safe proc
7. wires unit This UPS can be installed as a floor standing tower or mounted in the 19 rack chassis Be sure to choose proper installation to position this UPS Rack mount Installation Tower Installation Step 1 Step 2 2 3 Setup the UPS Step 1 UPS input connection Plug the UPS into a two pole three wire grounded receptacle only Do not use extension cords Step 2 UPS output connection There are two kinds of socket type outputs programmable outlets and general outlets Connect non critical devices to the programmable outlets and critical devices to the general outlets During power failure you may extend the backup time to critical devices by setting shorter backup time for non critical devices Step 3 Communication connection Communication port USB port RS 232 port Intelligent slot i i To allow for unattended UPS shutdown start up and status monitoring connect the communication cable to one end of the USB RS 232 port and the other to the communication port of your PC With the monitoring software installed you can schedule UPS shutdown start up and monitor UPS status through PC The UPS is equipped with an intelligent slot to accommodate either SNMP cable or an AS400 card Installing either an SNMP cable or an AS400 card will provide advanced communication and monitoring options NOTE USB port and RS 232 port cannot work at the same time Step 4 Network connection Network Fax Phone surge
8. DP NC a E E E E E E 9 FAA A e E E EE 11 3 4 LCD display wordings INGOX ccceceececeeeeeeeeeeeeeeeeeseaeeeeeeeeenseaeaeeusenetataterareenenenes 11 Be UPS SA gacesacaansncxensen ngnancas eno ay tevesne A EE 11 3 6 Operating Mode Description cccceceeseceeeeeeeeeeneeeeeeseaeeeeuseeseseaeauseneneeateneranaenenes 14 3 7 Faults Reference Code s ssssnsnnannnnnnannnnnnnnnunnnnnnannnnnnnanannnnnannnnnnannnnnnnnnnnnnnnnnnnnnn 15 3 8 Warning INGICAUOM sirnirsnrii racs uananninin anaa aa EAN AA AAA 16 A TOUN NOOUN eea E S 17 5 Storage and Maintenance sssssssssrsrnrrrnrnrsrnensrnrnrnrnrnrnrnrnnnennnnnrnrnnrnrnenrnnnrnnnrnennenenne 19 Oi SSC INI AO eeir EE E E E EE 20 Ccumentries Trusted Power Innovations 20 Southwest Park Westwood MA Tel 800 322 0277 www acumentics com Page 2 of 22 Part number 91 0160 01 1 Important Safety Warninc Please comply with all warnings and operating instructions in this manual Save this manual properly and read carefully before installing the unit 1 1 Transportation Please transport the UPS system only in the original package to protect against shock and impact 1 2 Preparation Unit should not be operated in a high humid and condensing environment Do not install the UPS system near water or in moist environments Do not install the UPS system where it would be exposed to direct sunlight or near heaters Do not block ventilation holes in the UPS housing 1 3 I
9. de Sounds every 4 seconds Low Battery sounds every second Sounds twice every second Continuously sounds 3 4 LCD display wordings index TEMA imate Low Battery oo Low Battery Overload e ET caooo e Booo o owa neo AE eeyo oc 0 loeme sO RCS Strat O e p m ooo o woo EP loeta e H eere O s bb eyen sv A input votage is Out of Bypass Range _ 3 5 UPS Setting LOAD Tih CATA e Si eS s S ae Ee a OS LOW BATT Parameter 2 There are two parameters to set up the UPS Parameter 1 Is for program alternatives There are 9 programs to set up Parameter 1 Parameter 2 Is for setting information display AMSLIYS CEMIEEN 11 01 Output voltage setting Setting For 208 220 230 240 VAC models you may choose the following output voltage 208 presents output voltage is 208 VAC 220 presents output voltage is 220 VAC 230 presents output voltage is 230 VAC 240 presents output voltage is 240 VAC For 110 150 120 127 VAC models you may choose the following output voltage 110 presents output voltage is 110 VAC 115 presents output voltage is 115 VAC 120 presents output voltage is 120 VAC 127 presents output voltage is 127 VAC CF ENA converter mode enable CF DIS converter mode disable Setting You may set the initial frequency on battery mode BAT 50 presents output frequency is 50Hz BAT 60 presents output frequency is 60Hz If
10. e UPS shut down Check output wiring and if alarm is continuously sounding automatically because connected devices are in short circuit occurs on the short circuit status UPS output Fault code is shown as 01 02 03 A UPS internal fault has Contact Acumentrics RMA 04 11 12 13 and 41 on LCD occurred There are two department display and alarm is continuously possible results sounding 1 The load is still supplied but directly from AC power via bypass 2 The load is no longer supplied by power Battery backup time is shorter Batteries are not fully Charge the batteries for at than nominal value charged least 5 hours and then check capacity If the problem still persists consult your dealer Batteries defect Contact your dealer to replace the battery 18 5 Storage and Maintenance 5 1 Operation The UPS system contains no user serviceable parts If the battery service life 3 5 years at 25 C ambient temperature has been exceeded the batteries must be replaced In this case please contact Acumentrics at 800 332 0277 or 781 461 1261 2O rt Be sure to deliver the spent battery to a recycling facility or ship it to your dealer in the replacement battery packing material Storage Before storing charge the UPS 5 hours Store the UPS covered and upright in a cool dry location During storage recharge the battery in accordance with the following table Storage Temperature Recharge Frequency Charg
11. edure isolated from electrical hazards CAUTION Consider all warnings cautions and notes before replacing batteries Note Upon battery disconnection equipment is not protected from power outages Step 3 Remove front panel Disconnect battery wires Pull out the battery box by removing two screws on front panel Step 4 Step 5 Step 7 eo nv alpe ll A al rr a NESS Ni i ires Re connect the battery W Remove the top cover of After replacing the batteries battery box and replace the put the battery box back to inside batteries original location and screw it tightly Step 8 Put the front panel back to the unit 2 5 Battery Kit Assembly option NOTICE Assemble battery kit first before installing it inside of UPS Be sure to select correct battery kit procedure below 2 battery kit Step 1 Remove adhesive tape Step 2 Connect all battery terminals Step 3 Put assembled battery packs on one side of plastic shells 3 battery kit Step 1 Remove adhesive tape Step 2 Connect all battery terminals Step 3 Put assembled battery packs on Step 4 Cover the other side of plastic shell one side of plastic shells 4 battery kit Step 1 Remove adhesive tape Step 2 Connect all battery terminals Tapes Step 3 Put assembled battery packs on one side of plastic shells 6 battery kit Step 1 Remove adhesive tape Tapes Step 3 Put assembled battery
12. her foreign objects from entering the UPS system Ccumentries Trusted Power Innovations 20 Southwest Park Westwood MA Tel 800 322 0277 www acumentics com Page 3 of 22 Part number 91 0160 01 1 5 Maintenance service and faults The UPS system operates with hazardous voltages Repairs may be carried out only by qualified maintenance personnel Caution risk of electric shock Even after the unit is disconnected from the mains building wiring outlet components inside the UPS system are still connected to the battery and are electrically live and dangerous Before carrying out any kind of service and or maintenance disconnect the batteries and verify that no current is present and no hazardous voltage exists in the terminals of a high capability capacitor such as the BUS capacitors Only persons are adequately familiar with batteries and with the required precautionary measures may replace batteries and supervise operations Unauthorized persons must be kept away from the batteries Caution risk of electric shock The battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery terminals and the ground Before touching verify that no voltage is present Batteries may cause electric shock and have a high short circuit current Be sure to take the precautionary measures specified below and all other measures necessary when working with batteries remove wristwatches ri
13. ing Duration 25 C 40 C Every 3 months 1 2 hours 40 C 45 C Every 2 months 19 6 Specifications MODEL Capacity PHYSICAL Dimension H x W x D inches Weight Ibs INPUT Single Phase with Ground Nominal Voltage Voltage Range Frequency Range Power Factor OUTPUT Output Voltage AC Voltage Regulation Battery Mode Frequency Range Synchronized Range Frequency Range Battery Mode Current Crest Ratio CF Harmonic Distortion THDU Line Mode Transfer to Battery Mode Time Inverter to Bypass Waveform Battery Mode EFFICIENCY AC Mode Battery Mode BATTERY Battery Type Number of Batteries Typical Recharge Time Charging Current maximum Charging Voltage INDICATORS LCD Display ALARM Battery Mode Low Battery Overload Fault ENVIRONMENT Humidity Noise Level MANAGEMENT Smart RS 232 USB Optional SNMP COTS SELO1KUL COTS SELO2KUL COTS SELO3KUL 1000 2000 3000 900 1800 2700 3X17 x 14 2U 3X17 x 18 2U 3X17 X23 29 47 65 100 110 115 120 VACor 208 220 230 240 VAC International 80 150 VAC 5 or 160 300 VAC 5 40 Hz 70 Hz 0 99 nominal voltage 110 115 120 127 VACor 208 220 230 240 VAC International 1 47 Hz 53 Hzor 57 Hz 63 Hz 50 Hz 0 2 Hzor 60 Az 0 2 Hz 5 1 Maximum g2 Linear load 8 maximum Non linear load Zero 4 milliseconds Typical Pure Sinewave 86 Typical 88 Peak 83 Typical
14. ion of UPS can be displayed in the LCD screen 3 7 Faults Reference Code Fault event Fault Fault event code code Bus start fail 0 Low inverter voltage 0 Inverter output short 14 BOW 0 Battery voltage too high x 4 X 7 Overtemperature 41 x Overload 83 mmm 1 2 3 i 1 2 Inverter soft start fail 1 High Inverter voltage 1 3 8 Warning indicator Low Battery Sounding every second Sounding twice every second Sounding every second Battery is not Connected EDA TL eT i Amm C Sounding every second Site Wiring Fault Sounding every second Over Temperature Charger Failure Battery Fault Bypass Out Range Bypass Frequency Unstable PEP Sounding every second CH Sounding every second Sounding every second Sounding every second Sounding every second SF EP Sounding every second 16 4 Troubleshooting If the UPS system does not operate correctly please solve the problem by using the table below Symptom No indication and alarm even The AC input power is not Check if input power cord though the input power is normal connected well firmly connected to the mains The AC input is connected Plug AC input power cord EPO function is activated Set the circuit in closed position to disable EPO function n and the warning code EF flashing on LCD display and alarm is sounding every second l e Line and neutral Rotate mains power socket The icon Z
15. ngs and other metal objects use only tools with insulated grips and handles When changing batteries install the same number and same type of batteries Do not dispose of batteries by burning them This could cause battery explosion Do not open or destroy batteries Escaping electrolyte can cause injury to the skin and eyes Please replace the fuse only with the same type and amperage in order to avoid fire hazards Do not dismantle the UPS system 2 Installation and setup NOTE Before installation please inspect the unit Be sure that nothing inside the package is damaged Please keep the original package in a safe place for future use 2 1 Rear panel view 1 a aaa am Ele Si KE XK SK am UES i 21 S a VS Ss 9 STA AEA Programmable outlets connect to non critical loads Output receptacles connect to mission critical loads AC input Input circuit breaker Network Fax Modem surge protection Emergency power off function connector EPO USB communication port RS 232 communication port SNMP intelligent slot 10 Input terminal 11 Output circuit breaker 2 2 Install the UPS For safety consideration battery wires are not connected during shipment Before installing the UPS be sure to follow the below steps to re connect battery wires Step 1 Step 2 Step 3 Remove front panel Connect the AC input and Put the front panel back to the re connect battery
16. nstallation Do not connect appliances or devices which would overload the UPS system e g laser printers to the UPS output sockets Connect cables to ensure no one can step on or trip over them Do not connect domestic appliances such as hair dryers to UPS output sockets The UPS can be operated by any individuals with no previous experience Connect the UPS system only to an earthed shockproof outlet which must be easily accessible and close to the UPS system Please use only VDE tested UL CE marked mains cable e g the mains cable of your computer to connect the UPS system to the building wiring outlet shockproof outlet Please use only VDE tested UL CE marked power cables to connect the loads to the UPS system When installing the equipment it should ensure that the sum of the leakage current of the UPS and the connected devices does not exceed 3 5mA 1 4 Operation Do not disconnect the mains cable on the UPS system or the building wiring outlet shockproof socket outlet during operations since this would cancel the protective earth grounding of the UPS system and of all connected loads The UPS system features its own internal current source batteries The UPS output sockets or output terminals block may be electrically live even if the UPS system is not connected to the building wiring outlet In order to fully disconnect the UPS system first press the OFF ON button to disconnect the mains Prevent fluids or ot
17. packs on one side of plastic shells 3 Operations 3 1 Button operation ON Mute Button OFF Enter Button Select Button ON Mute Select Button 3 2 LCD Panel gt gt Lenmure ff secect fforrenrenl a Button View Turn on the UPS Press and hold ON Mute button for at least 2 seconds to turn on the UPS Mute the alarm After the UPS is turned on in battery mode press and hold this button for at least 5 seconds to disable or enable the alarm system This does not apply to situations when warnings or errors occur Up key Press this button to display previous selection in UPS setting mode Switch to UPS self test mode Press ON Mute buttons simultaneously for 5 seconds to enter UPS self testing while in AC mode ECO mode AECO mode or converter mode gt Turn off the UPS Press and hold this button at least 2 seconds to turn off the UPS in battery mode Confirm selection key Press this button to confirm selection in UPS setting mode Switch LCD message Press this button to change the LCD message for input voltage input frequency battery voltage output voltage output frequency Setting mode Press and hold this button for 5 seconds to enter UPS setting mode when in standby and bypass mode Down key Press this button to display next selection in UPS setting mode Switch to bypass mode When the main power is normal press ON Mute and Select buttons simultaneously for 5 seconds Then UPS will
18. ttings mode 3 6 Operating Mode Description Operating Description LCD display mode k Display Tower Display Online mode When the input voltage is within acceptable range UPS will provide pure and stable AC power The UPS will also charge the battery at online mode ECO mode g Efficiency Setting range 3 Vo max UPS will Corrective bypass voltage to output for energy Optimizer saving PFC and INVERTER are still active at this mode 14 AECO mode l p Advanced setting range 3 Vo max UPS will Efficiency bypass voltage to output for energy Corrective saving PFC and INVERTER are off at Optimizer this mode Frequency When input frequency is within 40 Hz Converter to 70 Hz the UPS can be set at a mode constant output frequency 50 Hz or Rack 60 Hz The UPS will still charge battery under this mode Battery When the input voltage is beyond the mode acceptable range or power failure and alarm is sounding every 4 second UPS will obtain backup power from battery Bypass When input voltage is within mode acceptable range but UPS is overload UPS will enter bypass mode or bypass mode can be set by front panel Alarm is sounding every 10 second Standby UPS is powered off without output mode power but the battery can still be charged Fault mode The UPS is in fault mode when no output power is supplied from the UPS and the fault icon flashes on the LCD display although the informat
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