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User Manual - Bacharach, Inc.

1. 4 2 Analyzer Power On amp Warm Up 1 Connect the probe and make sure that the analyzer 1s properly set up per Section 3 IMPORTANT DO NOT insert probe into stack before powering on the analyzer 2 Place the probe in an area that contains fresh air This ensures that the sensors will be properly zeroed during the warm up cycle 3 Power up the analyzer by pressing the PWR button for at least 1 second or until a single beep 1s heard Observe that the analyzer s firmware version model and serial numbers are briefly displayed followed by the Warm Up screen qucm Furite Version V2 00 IN SICH Li Model 24 8252 Serial NW1060 barm Up 42 4 After the 60 second warm up period is completed the instrument will display the Combustion Test HOLD screen If however any errors are detected during warm up the message ERRORS DETECTED will be displayed along with a list of those errors In this example the O sensor is missing and the T Stack thermocouple is not connected Errors Detected i J Sensor Missing STE Disconnected Meru Refer to Section 6 7 for a listing and possible remedy for the errors displayed 4 3 Fuel Selection The top line of Combustion Test HOLD screen shows the fuel currently selected l Fyrite INSIGHT Hald HCAS If necessary change the fuel as follows 1 Press F2 to access the Setup Menu per Section 3 7 2 Select FUEL Press ENTER to display the Fuel Selecti
2. 2 The Measurable Difference Fyrite INSIGHT Combustion Gas Analyzer Siegert Version Instruction 0024 9461 Operation amp Maintenance Rev 4 October 2011 Fyrite INN SIG IHHT Product Leadership Training Service Reliability WARRANTY Bacharach Inc warrants to Buyer that at the time of delivery this Product will be free from defects in material and manufacture and will conform substantially to Bacharach Inc s applicable specifications Bacharach s liability and Buyer s remedy under this warranty are limited to the repair or replacement at Bacharach s option of this Product or parts thereof returned to Seller at the factory of manufacture and shown to Bacharach Inc s reasonable satisfaction to have been defective provided that written notice of the defect shall have been given by Buyer to Bacharach Inc within two 2 years after the date of delivery on Product and all gas sensors except the O sensor which has a one 1 year warranty by Bacharach Inc Bacharach Inc warrants to Buyer that it will convey good title to this Product Bacharach s liability and Buyer s remedy under this warranty of title are limited to the removal of any title defects or at the election of Bacharach to the replacement of this Product or parts thereof that are defective in title THE FOREGOING WARRANTIES ARE EXCLUSIVE AND ARE GIVEN AND ACCEPTED IN LIEU OF I ANY AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED IN
3. The message Good Calibration should briefly appear fol lowed by the Calibrate TA Span screen TA Span Procedure 6 Set thermocouple simulator to 100 C 212 F and then use the a v and lt P gt buttons to enter an Applied value that exactly equals the setting of the simulator Measured 98 C Applied 00 C Press ENT Alternatively Submerge probe tip into a container of boiling water with a thermometer wait several minutes and then use the av and lt gt buttons to enter an Applied value that exactly equals the ther mometer reading The calibration range is from 90 to 110 C 194 to 230 F An at tempt to calibrate outside this range will cause the message Bad Calibration Wrong CAL Entry to appear in the following step 7 Wait until the Measured reading stabilizes and then press ENTER to calibrate the TA Span Measured value to that of the Applied value The message Good Calibration should briefly appear fol lowed by the re display of the Calibration List screen 5 7 CO Sensor Calibration Material required Calibration kit P N 0024 7059 e Gas cylinder 500 ppm CO in air P N 0024 0492 54 Fyrite INSIGHT To improve the accuracy of the CO reading we suggest that if the analyzer will be primarily used for flue gas testing then calibrate using 500 ppm CO If the analyzer however will be primarily used for ambient testing then calibrate using 100 ppm CO Procedure 1
4. e Press ESC to go back 3 7 The Setup Menu 1 Press the MENU F2 button to access the Main Menu 2 Scroll to Setup Press ENTER Hain Menu Fuel Pressure Temperature Memory Calibration Diagnostics Status Meru 3 7 1 Temperature Units Use this menu to display temperature in C or F 1 Access the Setup Menu per Section 3 7 2 Select Temperature Units Setup Meru emperature Units Pressure Units Smoke Humber Hl Derivative Meru 3 Press ENTER to access the Temperature Units menu Select the desired temperature unit Temp Units Menu Celsius Fahrenheit 9 12 08 14 02 17 Henu 4 Press ENTER to save and return to the Setup Menu Press ESC to cancel 14 Fyrite INSIGHT Press AV buttons to scroll highlight options Press A ENTER to select or save Press ESC to go back 3 2 Pressure Units Select to display pressure in inches of water column inwo millibar mb Pascals Pa hectoPascals hPa or millimeter of water column mmwe as follows 1 Access the Setup Menu per Section 3 7 2 Select Pressure Units Setup Meru aes Smoke Humber Oil Derivative Meru 3 The Pressure Units Menu will be displayed Pressure Units Menu Inchezlater 09712705 14 02 17 Meru 4 Select the desired pressure unit from the list 5 Save and return to the Setup Menu or press ESC to cancel 3 7 3 Smoke Number Three smoke numbers as measured by the B
5. nede EN 50379 3 Part 3 Performance Performance Requirements for Apparatus Used in Non Requirements Statutory Servicing of Gas Fired Heating Appliances Electrical A for the D i M f EN 50270 2006 Electromagnetic ectrical pparatus ort e Detection and Measurement o Compatibility Combustible Gases Toxic Gases or Oxygen Directive s 2004 108 EC EMC Directive Signature Name Doug Keeports Title VP of Product Development Date 18 October 2010 The technical documentation file required by this directive is maintained at the corporate headquarters of Bacharach Inc 70 Fyrite INSIGHT Appendix A Formulas amp Tables CO max 20 9 O 95 CO 2 20 9 qA TA TL x 2 B 20 9 O Excess Air 20 9 O5 Eta 10096 qA Kf if TA TO 1 2 x O 2 Efficiency Eta Kr CO Air Free Undilute CO x A CO CO COppm x 10 CO x 10 i Where O Measured Oxygen in percent TA Measured stack temperature in Eo TL Measured combustion air temperature in do CO Measured carbon monoxide level in ppm CO Calculated carbon dioxide level in percent qA Calculated stack loss in percent Calculated LAMBDA A2 B CO max To and Kf are constants see table below ee 2722 Natural Gas 0 66 0 009 11 8 9 6 71 The Measurable Difference A World Headquarters 621 Hunt Valley Circle New Kensington PA 15068 Ph 724 334 5000 To
6. 1 Enter the Setup Menu per Section 3 7 2 Select CAL Reminder Period Setup Menu Language Selection 10 months 4 Press ENTER to save selection and return to the Setup Menu or ESC to cancel NOTE The date and time settings must be correct to get ac curate calibration reminders 3 7 15 Inactivity Timeout This 1s the selected amount of time that will elapse before the analyzer automatically powers down due to inactivity from the user The timeout periods available are None 30 or 60 minutes However if the CO value is greater than 50 ppm or the O value is less than 16 0 this feature is disabled and power down will not occur NOTE The default set time is None This selection will prevent the analyzer from automatically powering off 26 Fyrite INSIGHT Press AV buttons to scroll highlight options e Press A ENTER to select or save Press ESC to go back Set the Inactivity Timeout Period as follows 1 Access the Setup Menu per Section 3 7 2 Select Inactivity Timeout Setup Meru Button Sound CAL Reminder Period Inactivity Timeout Post purge Period Meru 3 Select the desired timeout period Inactiuitu Timeout ald minutes BO minutes 1112 08 11 56 58 Meru 4 Save the selection and return to the Setup Menu or ESC to cancel 3 7 16 Post Purge Period The analyzer can be setup to purge the sensors following the combustion test It can be programmed to purge for None 5 secon
7. 4 Save and return to the Setup Menu or use ESC to cancel 3 7 10 Username The name of the user or owner e g company name address phone num ber can be stored in system memory Up to three lines of text may be entered Each line may contain up to 20 alphanumeric and symbol char acters This information will appear at the top of each printout until it is cleared or new information is entered Username information entry 1 Access the Setup Menu per Section 3 7 2 Select Username The Edit Username screen will display with the first line highlighted Setup Henu Edit Username zoom Run Hold Format Language Selection i EE Meru Henu CLEAR 3 Press ENTER Only the first character space will be highlighted Use the AV buttons to make selections for each character space When the AV buttons are pressed sym bols 4 amp etc display first The AV keys permit continuous scrolling in either direc tion to access the other options Press and hold the AV buttons for rapid scrolling Numbers 4 Use the lt P gt buttons to move the cursor to the next space When a line 1s completed press the ENTER key to confirm then use the AV but tons to navigate to another line 1f desired Edit Username Heu kensington Fa Edit Complete Menu CLEAR 20 Fyrite INSIGHT Press AV buttons to scroll highlight options Press A ENTER to select or save e Press ESC to go back 5 Save the informat
8. Cleared 4 13 1 Averaging Stored Test Data The Fyrite INSIGHT will provide data averages for 3 consecutive combus tion records that are also printable The combustion tests must first be stored in program memory After running a test press the F3 key to save the results 4 Fyrite INSIGHT 1 From the Main Menu select Memory The Memory Options screen will be displayed Hain Meru Memory Options Jemory Directory Clear Hemor Fuel Pressure Temperature Print Average Henu Henu 2 Select Print Average Memorg Options Memory Directory Clear e Henu 3 The saved tests will be displayed with the first 3 tests highlighted Select the 3 combustion tests to be averaged from the list by using the AV buttons Print Average Print Meru All 3 tests that are selected must be combustion tests If any other kind of test 1s selected with combustion tests as 1n the example below an error message Inconsistent data will be displayed An average will not be calculated Print Average 15 52 52s Ev Henu PAGE x 42 Fyrite INSIGHT 4 14 Printing Test Data Combustion pressure smoke number or temperature data that 1s currently being displayed can be sent to a printer using IrDA protocol as described below Data that 1s stored 1n memory can also be printed by first displaying the stored test data as described 1n Section 4 13 In addition to printing combustion pressure a
9. If not already done power up the analyzer and display the Calibra tion List screen per Section 5 2 2 Use the av buttons to highlight CO and then press ENTER to dis play the Calibrate CO screen Calibration Menu Calibrate CO Pressure Measured 470 ppm Stack Applied 1500 ppm Meru Measured is the current CO reading while Applied is a known CO level that will be applied for calibration purposes 3 Attach a 500 ppm CO cylinder to the regulator of the calibration fixture 4 Use the av and lt P gt buttons to enter an Applied value that exactly equals the concentration stamped on the CO cylinder The calibration range is from 20 to 1 000 ppm An attempt to DD Fyrite INSIGHT Fyrite INSIGHT Components Side View 1 O2 Sensor 4 Sample Pump 2 CO Sensor 5 LCD Screen 3 CO Sensor Base Fyrite INSIGHT End Plate Connectors 6 AC Power Adapter Jack Power 7 Sample Gas Thermocouple Connector T Stack 8 Primary Air Thermocouple T Air 9 USB Connector 10 Differential Pressure Hose Optional 11 Draft Hose 12 Sample Gas Hose 56 Fyrite INSIGHT calibrate outside this range will cause the message Applied Value High or Low to appear at the bottom of the screen 5 Wait until the Measured reading stabilizes and then press ENTER to calibrate the CO Measured value to that of the Applied value The message Good Calibration should briefly appear If the se
10. SETUP MENU use the AV buttons to highlight CO Zero Setting and then press ENT to display the CO ZERO SETTING MENU 2 Usethe AV buttons to highlight the desired option Manual or Auto Zero and press ENT to save the selection and re display the SETUP MENU 28 Fyrite INSIGHT Both methods take the user through a 60 second count down to establish a new zero The manual mode establishes a fresh air zero and stores 1t for use during instrument startup Hain Menu nactiuitu Timeout ost purge Period CO Zero Setting Meru Flace instrument in fresh air to zero Press ENTER Meru Furite INSIGHT Warm Up 58 old Je 0 Print Menu CO Zero Setting l Manual sero Meru Flace instrument in fresh air to zero Fress ENTER Henu Setting Hanual Zero barm Up 52 Manual zero stored Fress ENTER Meru Print Menu Auto Zero versus Manual Zero 29 Fyrite INSIGHT 4 0 OPERATION 4 1 Operating Tips 30 When an analyzer 1s brought 1n from a cold vehicle let it warm up slowly to minimize condensation Temperatures below freezing will not damage the analyzer however bringing a cold analyzer into a warm humid environment may cause condensation to form inside the case N Caution Although the analyzer itself 1s not damaged by an ex tremely cold environment the electrochemical sensors may be damaged The O sensor s electrolyte will freeze at approximately 25 C and the CO sensor s a
11. Set thermocouple simulator to room temperature and plug its output into the T AIR connector located at the bottom of the analyzer Alternatively Plug the probe s thermocouple into the T AIR connector located at the bottom of the analyzer DO NOT attach the probe s gas hose to the analyzer s GAS port otherwise water will be drawn into the analyzer 2 If not already done power up the analyzer and display the CALI BRATION LIST screen per Section 5 2 3 Use the av buttons to highlight T Air and then press ENTER to display the Calibrate TA Zero screen Calibration Meru Meru Measured is the current temperature reading while Applied is a known temperature that will be applied for calibration purposes 4 Set thermocouple simulator to 0 C 82 F and then use the AV and lt gt buttons to enter an Applied value that exactly equals the setting of the simulator Alternatively Submerge probe tip into an 1ce water bath with a ther mometer wait several minutes and then use the av and lt P gt but tons to enter an Applied value that exactly equals the thermometer reading The calibration range is from 0 to 5 C 32 to 41 F An attempt to calibrate outside this range will cause the message Applied Value High or Low to appear at the bottom of the screen 53 Fyrite INSIGHT 5 Wait until the Measured reading stabilizes and then press ENTER to calibrate the TA Zero Measured value to that of the Applied value
12. Stack Calibration ROTER 49 5 6 FARM Ne 51 5 7 CO SES MENN ve 53 6 0 MAINTENANCE Leren 55 6 1 Fyrite INSIGHT Disassembly rrrnnnrnnnnnnnnnrnnnnrnvnnnnnennrnnnrernnnsnsennnnn 55 62 Water Irap UN ee 57 6 2 1 Emptying the Water Trap Chambet cccccccseseeeeeeseeeeeseeeeeees bf 6 2 2 Replacing the Filter Element ussuscese n conn dS Eua Fdo 22U vex uu he kw ea Rants 57 65 0 8 CO Sensor RH ME issiran 58 SEM MER EI 58 oes ENN 59 6 4 Thermocouple Replacement rrrannnnanrnnanrnnnnrnnnrrnnnrnnnnrnnnnnnnnnnnnnnnn 60 6 5 Gas Pump Replacement ccccseccceseeeeceseeeceseeeceeeeeseneeeseeeeseaes 61 6 6 Cleaning the PONG NET 63 6 7 FOSS 64 6 8 Diagnostics STEN E o OT 65 6 9 Status SEN 66 LU PARIS amp SERVICE ee ene ee eee eee tectae Sues pe eer 68 1 1 Replacement I NS ecce enia bas toeoes Ines ers rhe xS bro oco ia too iat boe co Parade ces 68 124 eo EE UP te eee 69 15 Service COMCIS TL T NT 69 8 0 DECLARATION OF CONFORMITY eren 70 APPENDIX A FORMULAS amp TABLES eene 71 H Fyrite INSIGHT 1 0 INTRODUCTION 1 1 The Fyrite INSIGHT The Fyrite INSIGHT is a hand held residential and commercial grade portable combustion analyzer that is designed for on demand sampling of light industrial combustion equipment residential furnaces and appli ances The following conventions are used in this manual WARNING A warning statement denotes a potentia
13. adapter 1s capable of powering the analyzer on a continuous basis The adapter plugs into an appropriate 100 240 VAC 50 60 Hz wall outlet and produces an output of 5 VDC The adapter s output connector plugs into the analyzers POWER jack located on the bot tom of the unit The batteries do not need to be removed when using the AC adapter CAUTION Use only the Bacharach AC Adapter P N 24 1254 Failure to do so could damage the unit and will void the warranty 3 3 Connecting the Probe Hose amp Thermocouple rigid stainless steel probe with handle is connected to a flexible hose with integral water trap filter used to draw a gas sample into the ana lyzer from the room grilles diffusers and furnace flues Fyrite INSIGHT Inspect the flue gas hose for cracks If a hose 1s defective replace the entire probe assembly Before using the analyzer check that the Water Trap Filter is dry and not dirty If necessary dry out the trap and replace the filter element per Section 6 2 Perform the following steps to connect the probe assembly to the Fyrite INSIGHT Push the probe s sample gas hose onto the GAS 1nlet fitting 2 Push the probe s draft hose onto the pressure fitting 3 Push the probe s thermocouple into the T STACK jack IMPORTANT DO NOT force the thermocouple connector into its jack The connection tabs are different sizes allow ing the connector to fit in only one way 4 Push the optional ambient pr
14. before every use to confirm that it is clean for use or replace with a new filter To prevent this from occurring a smoke test should be performed before operating under such conditions to ensure that the furnace is burning at a level appropriate for the use of this instrument Use only the Bacharach AC Adapter Failure to do so could result in damage to the unit and void the warranty e Do not store instrument or its sensors with solvents or products that contain solvents 1 2 Fyrite INSIGHT Features amp Benefits AUTO MANUAL ZERO In automatic mode the 1nstrument automati cally zeroes all sensing channels on ambient air when it 1s powered on If a particular sensor is in error during warm up the instrument automati cally displays the error and continues to operate with the sensor in er ror However all information dependent on the sensor in error will not be presented When the CO channel is set to manual zero the analyzer does not zero the CO sensor to ambient conditions during start up In this mode the fresh air zero established during manual mode setup 1s stored in memory and used during the measurement of CO TEMPERATURE UNITS Temperatures can be displayed 1n Centigrade or Fahrenheit PRESSURE UNITS Pressures can be displayed in milliBar mB Pascal Pa hectoPascal hPa Millimeters of Water Column mmwe or Inches of Water Column inwe LANGUAGE The display options are English French Spanish Germa
15. condition Press ZERO F2 if necessary 4 8 Saving Test Data Up to 100 sets snap shots of combustion test pressure or temperature data can be saved in memory which can later be recalled for viewing from the Memory Directory 1 First display the screen that contains the data to be saved In the example below all data associated with the Combustion Test RUN screen will be saved Print Menu 2 Press the Save F3 button to save the test data in the next avail able memory location 38 Fyrite INSIGHT Saved to memory location 11 Print Ferd Save NOTE When memory is full the next reading will not be saved until space is made available by clearing previously saved data Section 4 13 4 9 Ending a Combustion Test N WARNING Burn Hazard Do not touch the probe af ter removing it from the stack Allow the probe to cool before handling about 5 minutes 1 Remove probe from the flue gas stream 2 Allow the pump to run until all combustion gases are flushed from the analyzer as indicated by the O reading returning to 20 9 4 10 Emptying the Water Trap The Water Trap Filter Assembly removes stack gas condensate and also prevents soot from contaminating the internal components of the analyzer IMPORTANT Use the Water Trap Filter Assembly in a vertical posi tion with the gas flow arrow pointing up Empty the water trap chamber after each combustion test or stop the test and empty the ch
16. on fresh air then restart instrument to re zero sensor If message persists CO sensor may need to be replaced Stack or Air temperature channel 1s measuring temperature outside the range of 20 to 100 C at startup Make sure that the Stack and Air thermocouples are sampling ambient room air within the tem perature range at startup Pressure sensor is measuring pressure outside the range of 7 5 mB at startup Ensure that the analyzer is sampling atmospheric pres sure and restart the instrument The analyzer was turned on with the probe sampling flue gas Move the probe to fresh air and restart the instrument 65 Fyrite INSIGHT Message will indicate which channel 1s in error XXXX Occurs in the number fields of sensors that have achieved over range condition Occurs in the number fields of sensors and the calculated values that depend on the sensors that were in error coming out or warmup Occurs in the number fields of calculated values when Oxygen is above 18 8 6 8 Diagnostics Screen The DIAGNOSTICS menu provides information regarding the operation of the analyzer Information includes the following Time Meters Displays the run time of the analyzer and sample pump in hours of operation Main Diagnostics Lists the current status of the Stack and Air Thermo 66 Fyrite INSIGHT couple channels Reference Temperature channel Pressure channel CO channel O channel and Battery O2 S
17. that they have been exposed to fresh air Pressing the On Off key a seconds time can defeat the purge routine The minimum purge time can be set to None 5 seconds 1 5 or 10 minutes SENSOR ACCESS Sensor replacement can be accomplished 1n the field Easy access to the O and CO sensors is provided through the back of the instrument POWER The Fyrite INSIGHT is powered by 4 AA alkaline batteries A new set of alkaline batteries will provide a minimum of 20 hours of con tinuous operation with the pump running and the back light on Option ally the analyzer can operate with a universal AC adapter When the AC adapter is plugged into the unit batteries do not have to be removed PRINT MEMORY RANGE FEATURE The print memory function per mits the printing of a range of memory locations versus printing the value of a single memory location To access this feature press F2 then Memory then Print Multiple INSIGHT INSIGHT Kit 0024 8252 0024 8253 X Probe Assembly Printer IRDA Boot PC Software USB Cable Batteries Features Matrix for Models 0024 8252 and 0024 8253 Fyrite INSIGHT 1 3 Operational Overview Pressing the PWR button turns the analyzer ON Note that there is a warm up period of 60 seconds that must elapse before the analyzer can be used To perform a combustion test choose a fuel code that corresponds to the fuel being burned by the appliance being tested Section 4 3 and then press the RUN HOL
18. the T STACK connector located at the bottom of the analyzer Alternatively Plug the probe s thermocouple into the T STACK con nector located at the bottom of the analyzer DO NOT attach the probe s gas hose to the analyzer s GAS port otherwise water will be drawn into the analyzer 2 If not already done power up the analyzer and display the CALI BRATION LIST screen per Section 5 2 3 Use the AV buttons to highlight T Stack and then press ENTER to display the CALIBRATE TS ZERO screen Calibration Menu Calibrate TS zZera Measured is the current temperature reading while Applied is a known temperature that will be applied for calibration purposes 4 Set thermocouple simulator to 0 C 32 F and then use the av and lt gt buttons to enter an Applied value that exactly equals the setting of the simulator Alternatively Submerge probe tip into an ice water bath with a ther mometer wait several minutes and then use the av and lt gt buttons to enter an Applied value that exactly equals the thermometer read ing The calibration range is from 0 to 5 C 32 to 41 F An attempt to calibrate outside this range will cause the message Applied Value High or Low to appear at the bottom of the screen 5 Wait until the Measured reading stabilizes and then press ENTER to calibrate the TS Zero Measured value to that of the Applied ol Fyrite INSIGHT value The message Good Calibration should briefly a
19. CLUDING WITHOUT LIMITATION THE IM PLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND II ANY OBLIGATION LIABILITY RIGHT CLAIM OR REMEDY IN CONTRACT OR TORT WHETHER OR NOT ARIS ING FROM BACHARACH S NEGLIGENCE ACTUAL OR IMPLIED The remedies of the Buyer shall be limited to those provided herein to the exclusion of any and all other remedies including without limitation incidental or consequential damages No agreement varying or extending the foregoing warranties remedies or this limita tion will be binding upon Bacharach Inc unless in writing signed by a duly authorized officer of Bacharach Register your warranty by visiting www MyBacharach com NOTICE Product improvements and enhancements are continuous therefore the specifications and information contained in this document may change without notice Bacharach Inc shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material No part of this document may be photocopied reproduced or translated to another language without the prior written consent of Bacharach Inc Copyright 2002 2011 Bacharach Inc all rights reserved BACHARACH and Fyrite are registered trademarks of Bacharach Inc B SMART is a trademark of Bacharach Inc All other trademarks trade names service marks and logos referenced herein belong to their respective companies C
20. D button to place the analyzer into its Run Mode Begin testing by inserting the analyzer s probe tube into the flue gas stream of the appliance under test The analyzer will monitor the flue gas and display measured and calculated values that are relative to the com bustion process These values are displayed on the analyzer s LCD and are chosen for display by pressing the Increment A and Decrement V buttons The recommended time required to achieve a stable measurement is a minimum of 3 minutes Pressing the RUN HOLD button during a test will freeze all measured and calculated values at their current levels Pressing the RUN HOLD button again resumes testing A backlight enables an operator to read the display in dimly lit areas Pressing the PWR button turns the backlight ON and OFF An optional power saver function will shut the analyzer OFF after a set time period of inactivity This feature is disabled if the CO value 1s greater than 50 ppm or the Os value is less than 16 0 Press the PWR button for at least two seconds to power the analyzer OFF Note that there is a 5 second delay before the analyzer actually turns OFF during which time the unit can be kept ON by pressing the RUN HOLD button There is a CO purge feature that keeps the analyzer s pump running until the measured CO level drops below 50 ppm Fyrite INSIGHT 2 0 Technical Characteristics The Analyzer Measures amp Displays Oxygen 0 1 to 20 9 O C
21. Measured 5 Do one of the following to measure draft or differential pressure To measure draft insert the probe into the stack and observe the draft reading on the Pressure screen To measure differential pressure connect two sampling hoses to the AP and AP ports and place the open end of each hose into the areas being measured The differential pressure between the two areas 1s now displayed on the Pressure screen If the pressure at the AP port is higher than the AP port the pres sure reading will be positive If it 1s lower the reading will be negative 37 Fyrite INSIGHT 4 7 Temperature Measurement The difference in temperature between two areas can be measured by us ing the analyzer s two temperature channels and the Temperature Screen By using the T Air channel as a reference the temperature applied to the T Stack channel will be displayed on the Temperature Measurement screen as differential temperature between the two channels Perform a differential temperature measurement as follows 1 Press the MENU F2 button to display the Main Menu 2 Use the AV buttons to scroll to Temperature Press ENTER to dis play the Temperature Measurement screen Temperature Measured Delta T 3 Install thermocouples in both temperature channel connectors 4 Before taking a measurement the temperature channels may need to be zeroed 1f not already displaying zero with both thermocouples exposed to the same
22. Ring Kit 2 sets O2 Sensor O2 Sensor Cover PC Software Probe amp Hose Assembly Probe Stop Replacement Pump Thermocouple Replacement 30 48 cm USB cable Water Trap NO Filter 7 2 Accessories see Section 6 5 AC Adapter 0024 1254 0024 1461 Calibration Gas 100 ppm CO 0051 1994 Calibration Gas 500 ppm CO 0024 0492 68 Fyrite INSIGHT 7 3 Service Centers Replacement parts and service can be obtained by contacting one of the fol lowing Bacharach Service Centers United States 621 Hunt Valley Circle New Kensington PA 15068 Phone 724 334 5051 Fax 724 334 5723 Email help MyBacharach com Canada Bacharach of Canada Inc 20 Amber St Unit 47 Markham Ontario L3R 5P4 Canada Phone 905 470 8985 Fax 905 470 8963 Email bachcan idirect com 69 Fyrite INSIGHT 8 0 DECLARATION OF CONFORMIT Y The Measurable Difference DECLARATION OF CONFORMITY The manufacturer of the products Bacharach Inc covered by this declaration 621 Hunt Valley Circle New Kensington PA 15068 Year conformity is declared 2010 The undersigned hereby declares that the above referenced products are in conformity with the provisions of the following standard s and is in accordance with the following directive s Standard s Specifications for Portable Electrical Apparatus Designed to Measure Combustion Flue Gas Parameters of Heating Appliances General Requirements EN SOTO
23. acharach True Spot Smoke tester can be manually entered into the analyzer and their average auto matically calculated The average smoke number will be displayed on the combustion test Run Hold screen Enter smoke numbers as follows 1 Access the Setup Menu per Section 3 7 2 Select Smoke Number Setup Menu Temperature Units Pressure Units Dil Derivative Meru 15 Fyrite INSIGHT Press AV buttons to scroll highlight options Press A ENTER to select or save e Press ESC to go back 3 Use the lt P gt buttons to enter the desired smoke number for the op tions 1n the list Smoke Humber Press ENTER Meru Reset 4 Save and return to the Setup Menu or press ESC to cancel 3 7 4 Oil Derivative Use the Oil Derivatives screen to manually enter Yes or No in response to if oil derivatives were present during the smoke test Oil derivatives will be displayed on the combustion test Run Hold screen Enter an oil derivative as follows 1 Access the Setup Menu per Section 3 7 2 Select Oil Derivative Setup Meru Temperature Units Pressure Units Smoke Humber Jil Derivative Henu 3 Select Yes or No Dil Derivative 4 Save and return to the Setup Menu or press ESC to cancel 16 Fyrite INSIGHT Press AV buttons to scroll highlight options e Press A ENTER to select or save e Press ESC to go back 3 7 5 Boiler Temperature Use the Boiler Temperature screen to manuall
24. aken from the exhaust termination After testing the hole should be sealed with high temperature silicon Atmospheric or Gravity Vented Boiler Boilers which have a bell shaped draft diverter directly on top should be tested directly below the diverter through a hole drilled in the vent connector NOTE Seal all drill holes upon completion of combustion testing 33 Fyrite INSIGHT Undiluted Flue Gas Sample Taken Under Draft Diverter in Top Hot Water Tank Atmospheric Burner or Gravity Vented Forced Air O2 CO amp Stack Temp O2 CO Stack Temp 5 CO Combustion Air Stack Temp Sampling Point Atmospheric or Gravity Vented Boiler 80 Eff Fan Assist or Power Vented Furnace Boiler Fig 4 1 90 Eff Condensing Furnace Boiler 34 Fyrite INSIGHT 4 5 Performing a Combustion Test Ensure that the following has been completed and then proceed with the combustion test as described below Power on the analyzer and allow it to warm up Section 4 2 Select fuel being burned Section 4 3 nset probe into proper sample location Section 4 4 If necessary insert optional primary air thermocouple into combustion air stream of burners that use an outside source of combustion air 1 Press the RUN HOLD button to start the test The pump will start running and the word RUN will appear at the top of the Combustion Test screen Sensor Indicators The following 1ndicators appear 1n the
25. al Procedure 1 Remove gas sample hose from top of water trap N CAUTION Carburetor cleaner attacks plastic compo nents Take precautions not to spray cleaner onto the probe handle or analyzer 2 Insert the plastic spray tube of the carburetor cleaner into the gas sample hose and then liberally spray carburetor cleaner through the hose and out the probe tube 3 After spraying remove all the residual cleaner by repeatedly flush 64 Fyrite INSIGHT ing the gas hose and probe tube with alcohol 4 Wipe off the surfaces of the probe and tubing with a clean rag 5 Allow the parts to dry completely If available blow compressed air through the probe to expedite the drying process 6 Reconnect gas sample hose to top of water trap 6 7 Error Messages Bad Sensor O sensor is too low and can not be calibrated in the instru ment and needs replaced Low Battery Battery voltage 1s low Replace the batteries Low Sensor 0 or CO sensor outputs were low but still usable Sensor s may need to be replaced in the near future Message will indicate which sensor s were in warning O Sensor Missing The O sensor is not installed T STK Disconnected The probe thermocouple is not connected to the analyzer s T Stack connector Plug the probe thermocouple plug into the T Stack connector at the bottom of the instrument Warmup Sensor Error CO sensor was not zeroed at warmup because of high output Run instrument
26. amber 1f the liquid condensate level approaches the tip of the riser tube To empty the trap first pull apart the two halves of the Water Trap using a slight twisting motion empty the water trap chamber and then reas semble the trap After each combustion test also check the Water Trap s filter element If it looks dirty replace the filter per Section 6 2 39 Fyrite INSIGHT 4 11 Powering Off the Analyzer amp Purging Power off the analyzer by pressing the PWR button for at least 2 seconds or until two beeps are heard The unit will count down 5 seconds before shutting down INSIGHT Pressing the RUN HOLD button during this time will stop the countdown and the analyzer will remain pow ered on Furite Shutdown In 3 If the analyzer was not purged with fresh air then the analyzer may remain ON with its pump running and display the message PURGING SENSORS as the result of combustion gases still being present inside the analyzer At this time the operator should ensure that the probe is removed from the stack allowing the analyzer to purge itself with fresh air The 5 second shutdown sequence will not begin until the gas levels 1nside the analyzer drop below predeterminded levels TIP Although not recommended the purging process can be bypassed by pressing the PWR button a second time 4 12 Low Battery Alarm When the batteries are nearly depleted an empty battery icon appears in the upper right corner of the
27. arbon Monoxide 0 to 2000 ppm Stack Temperature 20 to 650 C 4 to 1202 F Primary Ambient Air Temperature 20 to 316 C 4 to 600 F C Differential Pressure Draft 249 mB 100 inwc The Analyzer Computes amp Displays 0 1 to 100 CO CO Ratio 0 0001 to a fuel dependent maximum value in Carbon Dioxide 0 1 to a fuel dependent maximum value in CO referenced to O 0 to 9 999 ppm LAMBDA 1 to 9 9596 Fuel Selection Natural Gas Propane e LEG e Coal Oil 2 Biofuel Oil 46 e LPG e KOKS e Butane Normal Operating Conditions Temperature e Analyzer 0 to 40 C 32 to 104 F Probe 538 C max 1 000 F at 5 insertion Humidity 15 to 90 RH Non Condensing 20 1 cm 7 9 in Height 0 45 kg 1 Ib 9 1 cm 3 6 in Width 5 8 cm 2 3 in Depth Fyrite INSIGHT General Characteristics Power Requirements Four disposable AA Alkaline batteries op tional AC adapter is available Operating Time Minimum of 20 hours continuous operation pump running and backlight ON Memory Up to 100 complete sets of combustion temperature amp pressure tests can be saved in memory Display 128 x 64 LCD Graphic Display Front Panel Controls Eleven front panel push buttons Refer to Section 3 4 Interfaces IrDA printer amp USB connectivity Oxygen 0 3 O with a typical flue gas concentration of CO Carbon Monoxide 5 of reading or 10 ppm which
28. d data to appear in that location 6 Press ENTER to save the selection The cursor will stop flashing 7 Change the data displayed at other locations by repeating steps 4 through 6 8 When finished scroll to the bottom of the list to select Edit Com plete 9 Press ENTER to save the new display format and return to the Edit Format or Reset Format option screen Resetting Display Format to Factory Default Settings 1 Access the Setup Menu per Section 3 7 2 Select Run Hold Format Setup Menu Username Language Selection Button Sourd Hernu A screen will appear that displays the Edit Format and Reset Format op tions 23 Fyrite INSIGHT Press AV buttons to scroll highlight options Press A ENTER to select or save Press ESC to go back Run Hold Format 4 Select Yes Press the ENTER button to reset the format and return to the Run Hold format options 5 Press ESC to go to the Setup Menu 3 7 12 Language Selection The display screen text can be in English French Spanish German Ital ian Danish Polish or Dutch Select the desired language as follows 1 Access the Setup Menu per Section 3 7 2 Select Language Selection Setup Meru Eun zHold Format anguage Selection Button Saund CAL Reminder Period Meru screen will appear that displays the language options 3 Scroll through the list and select the desired language 24 Fyrite INSIGHT Press AV buttons t
29. display and a short beep is sounded every 10 seconds After a low battery alarm occurs the analyzer will continue to operate for only a few minutes The operating time that remains depends on many factors e g pump and backlight powered on or off and the type and condi tion of the batteries 4 13 Memory All saved data can be retrieved for viewing through the Memory option To open and view saved test data 1 Press the MENU F2 button to access Main Menu 2 Select Memory to view the Memory Options menu Hain Meru 40 Fyrite INSIGHT 3 Select Memory Directory Press ENTER to display the data saved in the Memory Directory Memory Options Memory Directory Jemory Directory 1 88 30 11 05 20 32 Clear Memory e 08 30 11 05 20 32 Print Average 3 08730711 03 14 53 amp i 4 08730711 03 14 56 PAGE Menu PAGE TIP In the memory directory quickly page through the screens by pressing the PAGE F1 and PAGE F3 buttons Move to the first or last memory location by pressing the 4 buttons respectively To Clear Test Data 1 Press the MENU F2 button to access Main Menu 2 Use the AV buttons to scroll to Memory Press ENTER to display the Memory Menu Hain Menu 3 select Clear Memory Select Yes and press ENTER Memory Options Memory Directory k Print Average Meru confirmation that the memory has been cleared will be briefly displayed Clearing Memory Memory
30. ds 1 5 or 10 min utes Set the Post Purge Period as follows 1 Access the Setup Menu per Section 3 7 2 Select Post Purge Period Setup Menu Meru 3 Select the desired time period 27 Fyrite INSIGHT Press AV buttons to scroll highlight options Press A ENTER to select or save e Press ESC to go back Fost purge Period 11 12 08 14 30 29 4 Save the selection and return to the Setup Menu or ESC to cancel 3 7 17 Auto Manual Zero Feature Manual Zero When the CO channel 1s set to rite manual zero the analyzer does not zero the CO Ul sensor to ambient conditions during start up In IN SICH T Warm Up 59 a4 99 this mode the fresh air zero established during C Manual Fera manual mode setup is stored in memory and used during the measurement of CO Fl il a Auto Zero When the CO channel 1s set to auto III SIGHT zero the CO sensor 1s zeroed to the ambient CO Warm Up 53 CO Auto zero level during start up IMPORTANT When using this mode the analyzer must be turned ON in fresh air otherwise incorrect CO readings will occur Auto Zero determines the zero reading of the CO channel in fresh air and provides an offset for the CO measurements Manual zero is used to detect CO that may be present during start up The auto manual zeroing option allows the operator to select the start up mode It is selectable from the CO Zero Setting of the Setup Menu 1 From the
31. e screws from probe handle and then separating the two handle pieces 2 Cut wires attached to old crimp connectors leaving behind as much of the probe s thermocouple connector wire as possible 3 Pull old thermocouple from probe body and discard 61 Fyrite INSIGHT 4 The new thermocouple has been coiled for shipping purposes Straighten the thermocouple using your thumb and index finger 5 If not already done install supplied O Rings onto thermocouple 6 Insert thermocouple into probe body until it bottoms out 7 Strip 4 inch of insulation from each of the probe s thermocouple connector wires IMPORTANT Jn Step 8 the thermocouple wires must first be twisted together and then crimped 8 Twist both red thermocouple wires together insert them into the supplied wire splice connector and then crimp the connector using a pair of pliers Repeat this step for the yellow thermocouple wires 9 Reassemble the probe handle being careful not to pinch the ther mocouple wires between the handle pieces In addition ensure that the end of the thermocouple is in front of the rib molded into the bottom handle piece otherwise the handle pieces will not fit tightly together 6 5 Gas Pump Replacement Ordering Replacement Parts Two replacement pumps are available based on the revision of the printed circuit board PCB inside your Insight Proper PCB version identification ensures that you order and receive the cor
32. ensor Life Displays the approximate remaining life of the Oxygen sensor Fresh Air Diagnostics Fresh air diagnostics will cycle the instrument through the 60 second warm up to check on the status of the sensors The probe must be in fresh air to perform a valid check Access the Diagnostic menu as follows 1 Display the Main Menu by pressing the MENU F2 button If necessary press ESC until Menu appears above F2 2 Use the AV buttons to highlight Diagnostics and then press ENT to display the Diagnostic Menu 3 Use the AV buttons to highlight the desired diagnostic topic and then press ENT to display the information under that topic 4 Press the ESC key to exit back to the Diagnostic Menu or the MENU F2 key to exit back to the Main Menu 6 9 Status Screen The Status Screen provides a quick reference to key items when trouble shooting Version Built ADC Version Boot Version Model SN Access the Status menu as follows 1 Display the Main Menu by pressing the MENU F2 button 2 Use the AV buttons to highlight Status and then press ENT to display the Device Status screen 3 Press the ESC key to exit back to the Main Menu 67 Fyrite INSIGHT 7 0 PARTS amp SERVICE 7 1 Replacement Parts Description Battery Sensor Cover B Smart CO Sensor Carry Case Connector Plate Assembly CO Sensor CO Sensor Cover Assembly Draft Connector Filter pkg of 3 Water Trap Gas Connector O
33. ever is greater in the range of 0 to 1000 ppm Flue Gas Temperature 2 C between 0 amp 124 C 4 F between 32 amp 255 F 3 C between 125 amp 249 C 6 F between 256 amp 480 F 4 C between 250 amp 400 C 8 F between 481 amp 752 F Ambient Primary 1 C between 0 amp 100 C Temperature 2 F between 32 amp 212 F Draft 2 of reading or 0 05 mB whichever is greater in the range of 25 to 25 mB 3 in the range of 25 to 100 mB 3 in the range of 25 to 100 mB Tighter CO accuracy in the lower ranges up to 2 ppm may be attained if a lower range calibration gas e g 100 ppm CO is used Fyrite INSIGHT 3 0 SETTING UP THE ANALYZER 3 1 Preliminary Steps Before using the analyzer Check batteries Section 3 2 Connect probe to analyzer Section 3 3 Check setup Section 3 6 3 2 Power 3 2 1 Installing or Replacing Batteries Install fresh batteries as described below Check the analyzer for sufficient charge prior to each use Replace the batteries if the low battery symbol appears in the upper right corner of the screen To replace the batteries 1 Remove battery cover from back of analyzer 2 If old batteries are installed remove them and properly discard 3 Observing the polarity markings inside the battery compartment install four AA Alkaline batteries 4 Replace battery cover 3 2 2 Using the AC Power Adapter The optional AC power
34. he Setup Menu or use ESC to cancel 3 7 8 Print Pressure Select whether to print or not print the pressure measurement on the com bustion test printout as follows 1 Access the Setup Menu per Section 3 7 2 Select Print Pressure 18 Fyrite INSIGHT Press AV buttons to scroll highlight options Press A ENTER to select or save e Press ESC to go back Setup Meru 3 Select Yes or No in regard to printing the pressure measurement Print Pressure 9712 08 16 36 11 Meru 4 Save and return to the Setup Menu or use ESC to cancel 3 7 9 Zoom Combustion test data in the Run Hold screen can be shown with enlarged characters to make viewing easier The operator can set zoom levels to Standard 2X or 3X The Standard zoom setting will display 4 lines of combustion test data at one time 2X will display 3 lines of data with en larged characters 3X will display 2 lines of data with enlarged characters The operator can scroll through the complete list of measured and calcu lated data no matter what zoom level has been selected Select the desired zoom level as follows 1 Access the Setup Menu per Section 3 7 2 Select Zoom Setup Menu Print Pressure Username Rurn Hold Format Meru 3 Select the desired zoom level Zoom Menu 10 212408 12 34 43 Meru 19 Fyrite INSIGHT Press AV buttons to scroll highlight options Press A ENTER to select or save e Press ESC to go back
35. he previous screen Powers the analyzer ON and OFF Hold this button down for at least 2 seconds to turn the power OFF Toggles the backlight ON and OFF while the analyzer is turned ON 11 Fyrite INSIGHT 3 5 Power Up amp Run Hold Screen Overview Press the PWR button to power up the analyzer EM HARM Information about the device s software version model number and serial number will be dis Version V2 00 played briefly Model 0024 8252 Serial NW1060 warm up screen displaying a 60 second count down will then appear JE FUN After the countdown the Run Hold screen will INSIGHT appear in Hold mode This screen displays a list of information relative to the combustion pro barm Up 42 dos The AV up down arrow keys permit scrolling through the list as displayed in the illustration NOTE The following sections 3 6 Setup Mode and 3 7 Setup Menu explain how to access Setup menus and how to make modifications to preset parameters If you wish to use the analyzer without making setup modifications go to section 4 0 Opera tion BOILER TEMP xxx r i 12 Fyrite INSIGHT 3 6 Setup Mode The analyzer 1s preset at the factory with the parameters displayed below but can be modified as described in their corresponding sections rer m z Post Purge Period None 13 Fyrite INSIGHT Press AV buttons to scroll highlight options Press A ENTER to select or save
36. imary air thermocouple into the T AIR jack Fyrite INSIGHT Fyrite INSIGHT Connectors n USB Cable AC Power i Primary Ambient Adapter Jack Air Thermocouple Power EU i T Air Optional Differential Pressure Hose Optional tg Sample Gas Thermocouple Connector T Stack Probe a i il Probe Water Trap Stop NA Filter Assembly Probe Handle 10 Fyrite INSIGHT 3 4 Front Panel Push Buttons Note that a push button may perform several functions depending on the analyzer s model number and the screen that 1s displayed Pressing function keys accepts the corresponding function defined at the bottom of the display including PRINT SAVE MENU differential pressure ZERO differential temperature ZERO PAGE UP PAGE DOWN and CLEAR data e Scrolls up down left and right through the display screen options Up and Down arrows cause the displayed value to in crease or decrease correspondingly e Acts as an ENTER button Performs the action selected While in the HOLD screen turns the sample pump on dis plays the RUN screen and begins a combustion test While in the RUN screen turns the sample pump off displays the HOLD screen and the last set of combustion data Displays the HOLD screen while pressing it from most menus Return the display to the HOLD screen while pressing it during the 5 second power down sequence Cancels most operations and displays t
37. ion by selecting Edit Complete Clearing a Username The CLEAR option will appear above the F3 button when an entire line is selected To delete all characters on the line press F3 while the line is highlighted Edit Username Hew Kensington Fa Edit Complete Menu CLEAR Menu CLEAR 6 Repeat Steps 3 5 to edit remaining lines 7 When all input is completed select Edit Complete or ESC to can cel the edits and return to the Setup Menu Helpful Hint Use the Fyrite9 user software to upload this 1nforma tion from your computer 3 7 11 Run Hold Format Fyrite INSIGHT test data is displayed on the Run Hold screen The RUN HOLD button is used to toggle between Run and Hold Press the RUN HOLD button to start the pump While it 1s running the word Run will appear in the upper left corner of the display The instru ment continuously measures and calculates the data displayed 1n the Run Hold screen When the RUN HOLD button is pressed again the pump will stop The word Hold will appear 1n the upper left corner of the display The instru ment will now show the last measured and calculated data taken before the instrument was placed in Hold Use the AV buttons to scroll through the complete list of measured and calculated values when in RUN or in the HOLD mode 21 Fyrite INSIGHT Press AV buttons to scroll highlight options e Press A ENTER to select or save Press ESC to go back The default order i
38. l hazard associated with the use of this equipment Failure to follow this information could result in serious personal injury or death CAUTION A caution statement indicates a potentially hazardous situation which if not avoided may result in minor or moderate in jury Caution statements may also be used to alert against unsafe practices To assure operator safety and the proper use of the Fyrite INSIGHT please read the contents of this manual for important information on the operation and maintenance of the analyzer This manual contains infor mation on all models of the Fyrite INSIGHT Please disregard any infor mation that does not pertain to your model N WARNINGS This analyzer should not be used on a continuous basis e This analyzer should not be used as a safety device Except for sensor and battery replacement this analyzer should only be opened and serviced by authorized personnel When testing an appliance a full visual inspection of the appliance should be carried out to ensure its safe operation HAZARDOUS AREA WARNING This instrument has not been de signed to be intrinsically safe for use in areas classified as hazardous locations For your safety DO NOT use it in hazardous classified loca tions Fyrite INSIGHT N CAUTIONS When the instrument is used in an inefficient furnace or boiler application where there is a high emission of soot probe sample filter may become clogged Check filter
39. ll Free 800 736 4666 Fax 724 334 5001 Website www MyBacharach com E mail help MyBacharach com EI ISO 9001 2008
40. n Italian Danish Polish and Dutch MEMORY The Fyrite INSIGHT has the ability to store recall to display and print a minimum of 100 sets of time and date coded combus tion differential pressure or differential temperature test records This includes manually entered Smoke Numbers Oil Derivatives and Boiler Fyrite INSIGHT Temperatures AVERAGING The Fyrite INSIGHT can average 3 like records and print out the information DOWNLOAD Test records can be downloaded to a personal computer via the USB port Saved records are transferred using PC based software and will be automatically loaded into an Excel spreadsheet PC based software will also have the capability to update the instrument time and date and upload custom fuels username customer logo and future code updates The INSIGHT can also be set up from PC software USER INFORMATION The instrument will accept up to three lines of 20 characters of user information This information will appear with the test records when they are printed or downloaded CALIBRATION Calibration can be performed by applying gas and enter ing calibration gas concentrations through software menu selections SMART SENSORS B Smart sensor technology is employed for the CO channel CO sensors are calibrated prior to shipment and provide data that can be entered through the software menu selections for easy calibration without applying gas CALIBRATION REMINDERS Calibration reminder
41. n which data is displayed is listed below O2 Oxygen CO Carbon Monoxide LAMBDA Excess air CO Carbon Dioxide CO2Max CO in flue gas assuming perfect combustion T STK Stack Temperature T AIR Ambient Primary Air Temperature qA Stack loss Eta Efficiency referenced to the lower heating value Eff Efficiency referenced to the higher heating value CO CO Carbon Monoxide Carbon Dioxide CO n Carbon Monoxide content referenced to O2 AVG SMOKE Average of 3 manually entered smoke numbers OIL DERIVE Manually entered Yes or No BOILER TEMP Boiler temperature manually entered NOTE n is the current O Reference selected Changing the data display order 1 Access the Setup Menu per Section 3 7 2 Select Run Hold Format Setup Menu Username Language Selection Button Sound Menu A screen will appear that displays the Edit Format and Reset Format op tions EunzHold Format Reset Format Meru 22 Fyrite INSIGHT Press AV buttons to scroll highlight options Press A ENTER to select or save e Press ESC to go back 3 Select to display the current format Edit kun Hold Format Meru 4 Scroll to the item in the list to be modified and press the ENTER button The cursor will begin to flash 5 With each press of the AV buttons another option from the data list will be displayed within the flashing cursor field Scroll through the options and select the desire
42. nd temperature data the contents of any screen that shows the label PRINT above the F1 button can be printed For example the information shown in the DIAGNOSTIC screen can be printed 1 Power up the printer Refer to the printer s instruction manual for detailed operating information If not previously done select the follow ing for the printer for 8 bit BACHARACH No parity 7 9600 baud BACHARACH INC IrDA is set to IrDA SIR DTR handshak ing Align the printer with the top of the ana lyzer Press the PRINT F1 button to begin print ing Fite A INSIGHT Real Time Bata Rea Time Results Fyrite Insight SN 1234 5678 Time 10 28 38 Date 09 01 09 Fuel NGAS 4 0 96 11 ppm 1 23 95 11 8 76 190 C 29 80 8 0 92 0 82 4 CO CO2 0 0001 CO O 13 ppm AVG SMOKE Vadis OIL DERIVE Tem BOILER TEMP C Comments 43 Fyrite INSIGHT 4 15 Fyrite User Software For information on the installation of the Fyrite User Software refer to the installation document provided in PDF format on the software disk The Fyrite User Software installation manual may also be downloaded from the Fyrite Insight page of the Bacharach website www MyBacha rach com Refer to manual 0024 9465 Minimum computer requirements for installation and use of the Fyrite User Software are shown below Fyrite User Software Minimum Requirements Operating System Wi
43. ndows XP or higher Drive CD ROM Drive Access Port USB port USB 1 1 2 0 or 3 0 Hard Drive Space Software 205 MB for the Fyrite User Software Date Add 350 KB for each downloaded file 44 Fyrite INSIGHT 9 0 CALIBRATION amp MAINTENANCE IMPORTANT Before performing any calibration procedure ensure that fresh batteries are installed or use the optional AC power adapter Also ensure that the analyzer is at room temperature and will be sampling fresh air when powered ON IMPORTANT 70 maintain accuracy as listed in the Techni cal Characteristics Section of this manual the standards used must be at least four times as accurate as the stated accuracy of the Fyrite INSIGHT 5 1 B Smart Sensors The Fyrite INSIGHT utilizes Bacharach s new B Smart Sensor tech nology for its CO sensor The B Smart sensor is marked with a 10 digit calibration code that can be entered in the instrument s memory via the keypad or with Fyrite user software t Benefits of B Smart Sensors New sensors can be installed without applying gas for calibration Sensors can be pre calibrated and installed when needed Sensors can be moved from one analyzer to another The B Smart sensors should be calibrated by an authorized Bacharach Service Center every 6 to 12 months to assure that the analyzer contin ues to meet its published accuracy specifications The B Smart sensors however can be calibrated 1n the field if yo
44. nsor s output is low but still usable the message Good Calibration WARNING Low Sensor will appear The sensor will now be marked as Low in the Diagnostics screen If the sensor s output is too low to be used the message Bad Calibration Sensor End of Life Entry Not Saved will appear The sensor will now be marked as BAD in the Diagnostics screen 6 Turn off the gas and remove the CO cylinder 6 0 MAINTENANCE 6 1 Fyrite INSIGHT Disassembly The following section describes how to disassemble the Fyrite INSIGHT to perform necessary periodic maintenance See Figure 6 1 for diagram Tools Required Medium Phillips screwdriver Procedure 1 Unplug all thermocouples from bottom of analyzer 2 Remove battery cover and then remove batteries 3 Remove sensor caps disconnect tubing and then unplug all sensors 4 Place the analyzer face down on a padded work surface Remove the unit s four rear case screws with a medium Phillips screwdriver 5 Lift rear case from analyzer and set aside 6 Unplug electrical connector J11 from printed circuit board 57 Fyrite INSIGHT 7 Lift printed circuit board from analyzer 6 2 Water Trap Filter 6 2 1 Emptying the Water Trap Chamber The water trap chamber should be emptied after every test or when the water condensate approaches the tip of the riser tube 1 Remove water trap chamber per Figure 6 3 2 Pour out liquid condensate and then reassemble trap 6 2 2 Re
45. o scroll highlight options Press A ENTER to select or save e Press ESC to go back Language Selection P9 O1 lt 09 15 38 46 4 Press ENTER to activate the selection and return to the Setup Menu or press ESC to cancel 3 7 13 Button Sound The audible sound used to signal when a button is pressed can be turned OFF and ON as follows 1 Access the Setup Menu per Section 3 7 2 Select Button Sound Setup Menu Ses Selection CAL Reminder Period Inactivity Timeout Meru 3 Select Off or On Button Sound Meru 1112 08 11 19 55 Meru 4 Press ENTER to save the selection and return to the Setup Menu or ESC to cancel 3 7 14 CAL Reminder Period The analyzer can be set to indicate a calibration reminder during the 60 second warm up Calibration reminders can be preset to occur Never 6 8 10 12 or 15 months after the last calibration When the preset period 1s exceeded the instrument will display the reminder and how long it has been since the sensors were last calibrated If a calibration reminder 1s displayed the operator can press the RUN HOLD key to go to the Run Hold 25 Fyrite INSIGHT Press AV buttons to scroll highlight options e Press A ENTER to select or save Press ESC to go back Screen for normal operation Regular calibration periods of 6 months to 1 year are recommended NOTE The default CAL Reminder period is Never Set the calibration reminder period as follows
46. on screen Hain Henu Pressure Temperature Memory 3 Select the desired fuel Select Fuel 4 Press ENTER to view the default value select Adjust to modify the default value Adjust CO MAA CO Max mis Fress ENTER to Save Meru 5 Save the selection and return to the Combustion Test HOLD screen or ESC to cancel and return to the select Fuel Menu From the Fuel Menu press ESC again to return to the Main Menu 4 4 Sampling Point See Fig 4 1 Forced Air Furnace When testing atmospheric burner or gravity vented forced air heating equipment with a clamshell or sectional heat exchanger design test each of the exhaust ports at the top of the heat ex changer The probe should be inserted back into each of the exhaust ports to obtain a flue gas sample before any dilution air 1s mixed in 32 Fyrite INSIGHT Hot Water Tank Domestic hot water tanks with the bell shaped draft diverter on top can be accurately tested by inserting the probe tip directly into the top of the fire tube below the diverter 80 Efficiency Fan Assist or Power Vented Combustion testing of fan assist or power vented furnaces boilers should be done through a hole drilled 1n the vent approximately 12 inches above the inducer fan 90 Efficiency Condensing Condensing furnaces boilers can be tested through a hole drilled 1n the plastic vent pipe when allowed by the manufac turer or local authority of Jurisdiction or t
47. ontents 7 0 INTRODUC HON ph 1 1 1 The Fyrite INSIGHT eerte nenne 1 1 2 Fyrite INSIGHT Features amp Benefits 2 1 3 Operational OVOI VIGW acecainsu sa Coe eu eR cU ad eEun Eoo Faye Ex ber eo En a conedausenpusdasks 5 2 0 TECHNICAL CHARACTERISTICS eee 6 3 0 SETTING UP THE ANALYZER eene nennen nnn nnn nnn nns 8 ME PANT SP 8 PN 8 3 2 1 Installing or Replacing Batteries sess 8 3 2 2 Using the AC Power Adapter cccccssscceceseeeeeeeeeeeeeeeeeeeeeeaeeeeees 8 3 3 Connecting the Probe Hose amp Thermocouple 8 3 4 Front Panel Push Buttons rrannrnnnrrnanrnranennnnrnnnrnnnnrnnnnrnnnnrnnnnnnnnnnn 11 3 5 Power Up amp Run Hold Screen Overview 12 3 6 Setup MOUG einc 2c2ccrcteccecccncsceacesuxtiesyeis esumoscundece ssnceestuadecseectiebaePotcandes 13 3 exam 14 3 7 1 Tteniperatufre Unlls cse eerie eene hod ke eere oec heee 14 SN cR EEE 15 3 7 3 Smoke Number Lavere 15 3 7 4 Oil Derivative EET aansowsdecsneeicaa takes anecneeteeeestenescsee 16 3 7 5 Boiler EI 17 cxlo c E E 17 3 7 7 O2 Reference EET T UTC TT 18 OPPE NE 18 SNB LEA o 6 ER RENE a eee ee 19 SN EUR ida 10 E 20 27 11 TRUM OIG PO ve 21 3112 Language SEA 24 eor T9 DUIUDIT SOLO EEE eer ne edu eed 25 3 7 14 CAL Reminder Period L
48. placing the Filter Element Replace the filter element when 1t becomes visibly dirty or becomes satu rated with water Material Required Filter element P N 0007 1644 e Small flat blade screwdriver 1 Remove water trap chamber per Figure 6 3 2 Pry apart filter chamber using a small flat blade screw driver Remove and discard old filter 3 Install new filter and reassemble filter chamber making sure that surfaces A and B contact each other 4 Reassemble trap Pry apart FILTER filter chamber CHAMBER using a small flat blade screwdriver Pull apart inserted into using a notch Z twisting motion Hd FILTER When reassem bling filter chamber make sure surfaces A and B contact DO NOT ELEMENT pack back each other and forth as F WATER lt TRAP CHAMBER Fig 6 3 58 Fyrite INSIGHT 6 3 O amp CO Sensor Replacement O CO Sensor Sensor pe e De E a i Pry tab ES T upward to remove the battery door 3 from the unit Fyrite Rear Panel Fig 6 4 6 3 1 O Sensor Note The O sensor life is approximately 2 years and the CO sensor life is greater than 3 years Material Required O Sensor P N 0024 0788 Procedure 1 After battery door is removed remove connector tubing f
49. ppear followed by the Calibrate TS Span screen TS Span Procedure 6 Set thermocouple simulator to 300 C 572 F and then use the AV and lt gt buttons to enter an Applied value that exactly equals the setting of the simulator Calibrate TS5 zZero 295 C Alternatively Submerge probe tip into a container of boiling water with a thermometer wait several minutes and then use the AV and lt gt buttons to enter an Applied value that exactly equals the ther mometer reading The calibration range is from 80 to 330 C 175 to 625 F An at tempt to calibrate outside this range will cause the message Applied Value High or Low to appear at the bottom of the screen 7 Wait until the Measured reading stabilizes and then press ENTER to calibrate the TS Span Measured value to that of the Applied value The message Good Calibration should briefly appear followed by the re display of the Calibration List screen 5 6 T Air Calibration This procedure first zeros and then spans the ambient temperature chan nel to known temperature values The use of an electronic thermocouple simulator is the preferred method of producing the desired calibration temperatures Alternatively ice and boil 52 Fyrite INSIGHT ing water baths can be used Material Required Thermocouple simulator K type Range 0 to 300 C Accuracy 0 3 C Alternatively Ice water boiling water thermometer TA Zero Procedure 1
50. r Connector Style on Pump Wiring Harness Colors May Vary PCB Header Style Wiring Harness Only Reference P N for Service Personnel Only P N 0024 1410 Parts amp Tools Required PCB Rev 1 gt RU1025 Rev 1 0024 1450 10000000 Order P N 0024 3073 P N 0024 1521 Replacement pump P N 0024 3049 or P N 0024 3073 Medium phillips screwdriver Procedure 63 Fyrite INSIGHT 1 Gain access to the gas pump by removing the rear case Refer to Sec tion 6 1 2 Disconnect J9 pump and J11 Battery connectors 3 Lift the circuit board out of the unit 4 Remove the screw that secures the pump to the board in order to separate the pump from the board 5 Remove tubing from pump 6 Install new pump by reversing this procedure 6 6 Cleaning the Probe The probe tube and gas sample hose will become dirty under normal use Note that the water trap s filter element should prevent soot from reaching the analyzer s internal components If the probe is not kept clean it could become clogged and restrict the flow of gas into the analyzer resulting in incorrect combustion test readings and calculations NOTE An analyzer that is used to test natural gas furnaces normally requires less frequent cleaning than an ana lyzer used for testing coal or oil fired furnaces Equipment Required e Alcohol Aerosol can of automotive carburetor cleaner e Clean rag Source of compressed air option
51. rect replacement pump Use the serial number of your analyzer to determine which PCB revision it has 1 Locate the serial number on the back of your Insight analyzer 2 Compare your serial number with transition serial number RU1025 If your serial number is RU1025 or newer you have a Revision 1 PCB If your serial number is older than RU1025 you have a Revision 0 PCB NOTE Bacharach serial numbers contain a mix of alphabetic and nu meric characters The first two most significant positions are represented by sequential characters A Z where A is earlier than Z The last four least significant positions are each represented by digits 0 9 where O is earlier than 9 For example serial number AZ9999 is older 1 e was assigned earlier than serial number ZA0000 NOTE During certain Insight repairs for example the replacement 62 Fyrite INSIGHT of a battery wiring harness service personnel may also need to replace the pump wiring harness This is performed only by Bacharach service personnel In such cases wiring harness part numbers are listed in the following table for service personnel reference For standard pump replace ment orders however customers must use the combination pump harness part number Refer to the table below Item PCB Rev 0 Serial Back of RU1025 Instrument Rev 0 PCB Label To 0024 1450 Confirm Rev 0 000000x Order P N 0024 3049 Pump Harness Part Numbe
52. renced to of O2 concen tration AVG SMOKE Average of 3 manually entered smoke numbers OIL DERIVE Manually entered Yes or No BOILER TEMP Boiler temperature manually entered 4 6 Making a Draft Pressure Measurement The difference in pressure AP between two areas can be measured by using the analyzer s two pressure ports and the Pressure screen By using the AP port as the reference the pressure applied to the AP port will be displayed on the Pressure screen as the differential pressure between the two ports Perform a draft pressure measurement as follows 1 Power on the analyzer and allow it to complete its warm up cycle 2 Press the MENU F2 button to access the Main Menu 3 Use the AV buttons to select Pressure Press ENTER to display the Pressure screen Hain Meru Meru 36 Fyrite INSIGHT 4 Before taking a measurement the pressure sensor may need to be re zeroed if it is not already displaying zero with both pressure ports open to the atmosphere If necessary zero the pressure sensor as follows e Press the ZERO F2 button Fressyre Measured Disconnect any hoses connected to the AP and AP ports and then press ENTER to zero the pressure sensor Pressure zero Disconnect hose Press ENTER Reconnect any hoses When measuring draft leave the AP port open to the atmosphere and connect the probe s draft hose to the AP port Pressure rero Pressure Feconnect hose
53. rom both sen sors 2 Pull O sensor from its socket and remove the O cap 3 Properly dispose of the old sensor Engage the bayonet on the new sensor within the slot on the cap s side and twist to secure the cap and sensor together 59 Fyrite INSIGHT Bayonet P a E E Nub 4 Install the cap and sensor unit by Aligning the ribs on the sides of the sensor with the corresponding shape in the base nserting the pins into the connectors 1n the base 5 Reattach tubing 6 3 2 CO Sensor Material Required CO Sensor P N 0024 7265 or B Smart sensor P N 0024 1467 Procedure 1 After battery door is removed remove the connector tubing from the CO sensor 2 Remove CO cap by twisting counter clockwise Gently pull CO sen sor out of its socket CO Car Sensor gt Printed Circuit Board 60 Fyrite INSIGHT 3 Properly dispose of the old CO sensor 4 Plug the new CO sensor into its socket 5 Install the CO cap by aligning the arrow on the cap with the OPEN marker then twisting to the CLOSED marker Reattach tubing 6 4 Thermocouple Replacement Replace the probe s thermocouple as follows Replacement kit contains a thermocouple assembly two O rings and two wire splice connectors Tools Required e Small flat blade screwdriver Wire cutter Wire stripper Slip joint pliers Procedure 1 Gain access to the thermocouple connections by first removing thre
54. s can be set for Never 6 8 10 12 or 15 months DISPLAY FORMAT The Run Hold display format can be presented in default or custom ordered for specific needs Up to 8 lines can be custom ized in the Run Hold screen DISPLAY ZOOM Combustion test data in the Run Hold screens can be shown with enlarged characters to make viewing easier The complete list of Run Hold data can be scrolled through for all zoom levels Available zoom levels and information display are as follows Standard 4 lines of information 2X 3 lines of enlarged characters 3X 2 lines of enlarged characters STATUS A status menu displays the instrument software version boot version model number and serial number DIAGNOSTICS The diagnostics menu displays the O sensor life CO sensor information and hours of operation for the instrument and the pump Fyrite INSIGHT KEYPAD SOUND Keypad sounds can be enabled or disabled with soft ware menu selections LOW BATTERY A tone will sound every 10 seconds when a low battery condition exists A low battery message will also be displayed AUTOMATIC POWER DOWN The instrument can be set to automati cally power off after a period of inactivity unless the user presses any button the CO is greater than 50 ppm or the O is less than 16 0 Auto matic power down can be set for None 30 or 60 minutes PURGE The sensors will be purged when the instrument is shutdown until sensor outputs indicate
55. sensor s data field depending on certain conditions Sensor that is not calibrated or installed XXX Sensor overrange The calculated data cannot be displayed because the measured data necessary to make the calculation 1s out of range 1 e oxygen level above 18 8 2 Scroll to the T STK reading Loosen the thumbscrew on probe stop and move probe in and out of the stack until the stack s core temperature hot spot is located as indicated by the highest T STK reading then tighten thumbscrew to prevent further probe movement Locating the highest stack temperature is very important for accurate efficiency cal culations Note that the recommended time to achieve a stable reading is a minimum of 3 minutes 3 You can now begin burner service procedures The analyzer readings will change quickly to show changes in burner performance N CAUTION Position the water trap with its gas flow arrow pointing upward Do not allow water condensate above the tip of the riser tube The sensors could be damaged if water would enter the analyzer Empty the water trap after every combus tion test refer to Section 4 10 35 Fyrite INSIGHT 4 Pressing the RUN HOLD button freezes all readings stops the pump and displays the Combustion Test HOLD screen Scroll to view all test values at the moment the RUN HOLD button was pressed Pressing RUN HOLD again restarts the pump and resumes testing CO n Carbon Monoxide content refe
56. t approximately 70 C If the analyzer 1s exposed to an extremely cold condition it 1s strongly suggested that the sensor housings be examined for hairline cracks Be aware that a leaking sensor can cause chemical burns to the skin and possibly damage the PCB assemblies Ensure that the analyzer 1s sampling fresh air when turned ON Pulling a stack gas sample through the analyzer during its warm up period will not damage the analyzer but it will result in incorrect sensor readings and may result 1n sensor error messages appearing after the warm up cycle completes Note that flue gas condensate is acidic and very corrosive It is important not to allow the analyzer s internal components to come in contact with condensate for long periods of time Before each use inspect the filter element of the water trap filter as sembly Replace the filter if it looks dirty When sampling flue gas keep the analyzer above the water trap and keep the trap in a vertical position This will maximize the effectiveness of the trap and keep liquid from being drawn directly into the analyzer When liquid condensate is seen inside the water trap empty the trap before it becomes full When storing the analyzer empty the water trap and leave it open to further dry it out Calibrate the analyzer every 6 months to 1 year to assure its accuracy The recommended time required to achieve a stable measurement Is a minimum of 3 minutes Fyrite INSIGHT
57. tion Menu will be displayed Calibration Henu 7 Use the AV buttons to select the desired sensor channel to be calibrated and then perform the calibration procedure for that sensor as described in the following sections Fyrite INSIGHT 5 3 B Smart Sensor Replacement amp Calibration To replace a B Smart sensor and calibrate do the following Enter the CALIBRATION MENU per Section 5 2 2 Use the AV buttons to select B SMART Press ENTER to display the B Smart code screen Calibration Meru Enter Code 28 1N LL 5x 00 Press EHT 3 Use the AV buttons to enter the 10 digit alphanumeric code sup plied with the B Smart sensor Use the lt P buttons to move the cursor across the screen Press ENTER NOTE If the correct code was entered the analyzer accepts it and returns to the CALIBRATION MENU If an incorrect code was entered the screen will display Invalid Code Check to make sure the correct code has been entered If problem persists contact your nearest Bacharach Service Provider Bacharach also offers a convenient Exchange Program that allows the customer to regularly send in old sensors and as scheduled receive new replacements that are already calibrated and that include a code that can be entered into the analyzer for a quick convenient setup Contact Bacha rach customer service for more details about this program 5 4 Pressure Sensor Calibration This procedure calibrates the pressure sensor
58. to a known pressure value Materials Required Bellows Manometer Range 20 mB G 8 inwe Accuracy 0 025 mB 0 01 inwc 47 Fyrite INSIGHT Procedure NOTE The unit of measure for pressure is selected per Section 3 7 2 In the following procedure mB is selected but note that any unit of measure can be used for calibration purposes IE ri Figure 5 1 Pressure Sensor Calibration Equipment 1 Assemble the pressure sensor calibration equipment as shown in Fig ure 5 1 but DO NOT connect the analyzer to the calibration equip ment at this time 2 If not already done power on the analyzer and display the Calibra tion List per Section 5 2 3 Use the AV buttons to select Pressure Press ENTER to display the Calibrate Pressure screen Calibrate Pressyre Measured 3 35 mB Applied Maog mE Calibration Meru Fress EHT Measured is the pressure value currently detected by the pressure sensor Applied is a known value of pressure that will be applied for calibration purposes 4 With both the AP and AP ports open to the atmosphere observe that the current Measured pressure reading should be 0 00 0 01 48 Fyrite INSIGHT mB If necessary zero the pressure sensor per Section 4 6 then repeat steps 2 through 4 5 Connect the hose from the manometer to the AP port and apply a negative pressure to this port by adjusting the bellows for a manom eter reading of 10 00 mB 6 Use the AV b
59. uaaedsemee eden 25 3 7 15 Inactivity EO 26 Jal IO FOstPUrge PE NO siririn nor aE EE RE EREEREER 27 3 7 17 Auto Manual Zero Feature rarrrrraranrrannrrrnnnrrrnnnenrnnnrnrnnnennnnnnenn 28 4 0 OPERATION uennnnnnrnnnnnnnnnnnnnnnnnnnnnnnnnnennnennnennnennnennnnnnnnnnnnnnnennnunnne 30 4 1 NNN 30 4 2 Analyzer Power On amp Warm Up rornrrnrrnnnrernnnnrrvrnrnnnrernnnsrrennnnnsrennn 31 4 3 Fuel Selection MN 31 AA SP RR RR 32 4 5 Performing a Combustion TeSt ccccccssseececeeeseeeceeeeeessessesenees 35 4 6 Making a Draft Pressure Measurement eseeessess 36 4 7 Temperature Measurement rrnnnnnnnnnnnnnnvannnvanrnvanennnnnnnnrnnnnennnnnnnn 38 15 STP 36 4 9 Ending a Combustion Esse serer 39 4 10 Emptying the Water Irap rrrrnnnennnnnonvnnnnnvnnnnnvnnnrnvnnnnnnnnnnnnnnnennnene 39 4 11 Powering Off the Analyzer amp Purging cccccseeeeeeeeeeeeeeeeeeeeeeees 40 4 12 Low Battery Alarm NETT T 40 212 MENN aa T M 40 4 13 1 Averaging Stored Test Data rrrnnnnnnnrnnnnrnnnnnnrrnnnnnrrenrnnsrrennnnnnnen 41 4 14 Printing Test Dala T 43 4 15 Fyrite FE SNE 44 5 0 CALIBRATION amp MAINTENANCE ee eee nne 45 5 1 B Smart Sensors 45 5 2 SN 45 5 3 B Smart Sensor Replacement amp Calibration 47 5 4 Pressure Sensor Calibration rrrannrrrvnrnnnrnnrnnnnrrnrnnnnrnnnnsrnrnnnnnnnnn 47 5 5 T
60. ur facility has the necessary equipment and qualified personnel to perform the procedures described in the following sections of this 1nstruction manual 5 2 Starting a Calibration Start any calibration by performing the following 1 With the analyzer power off place the unit 1n fresh ambient air then power on the analyzer 45 Fyrite INSIGHT 46 2 Allow the analyzer to cycle through its 60 second warm up period During warm up the analyzer s operation 1s checked and the sen sors are set to the following ambient conditions e Oxygen sensor spanned to 20 9 e CO sensor zeroed e Pressure sensor zeroed Any errors detected during warm up will be listed on the display immediately following warm up as displayed below FL rite Errors Detected Detected I Sensor Missing STK Disconnected INSIGHT barm Up 42 Henu Correct any errors before proceeding Refer to Section 6 7 for a list of error messages and their meanings 3 Press the MENU F2 button to access the Main Menu 4 Use the AV buttons to select Calibration Press ENTER to dis play the Calibration Password screen Calibration Password Enter Password 5 Before calibration can begin a 4 place numeric password must be entered Use the AV and lt P gt buttons to enter the password Note that the default password 1s 1111 6 Press the ENTER button to accept the password If the correct password was entered the Calibra
61. uttons to enter an Applied value that exactly equals the manometer reading The calibration range is from 15 to 5 mB 6 to 2 inwc An attempt to calibrate outside this range will cause the message Applied Value High or Low to appear at the bottom of the screen 7 Wait until the Measured reading stabilizes and then press ENTER to calibrate the pressure sensor s Measured value to that of the Ap plied value The message Good Calibration should briefly appear followed by the Calibration List screen Calibrate Pressure Good Calibration Entry Saved 8 Remove calibration equipment Resetting the Calibration Pressure Gain NOTE This feature resets the calibration to the default value and should be done under the direction of an authorized Bacharach service function Reset is available in all calibration screens 5 5 T Stack Calibration This procedure first zeroes and then spans the stack temperature channel to known temperature values The use of an electronic thermocouple simulator 1s the preferred method of producing the desired calibration temperatures Alternatively ice and boiling water baths can be used Materials Required Thermocouple simulator K type 49 Fyrite INSIGHT 50 Fyrite INSIGHT Range 0 to 300 C Accuracy 0 3 C Alternatively 1ce water boiling water thermometer TS Zero Procedure 1 Set the thermocouple simulator to room temperature and plug its output into
62. y enter a boiler temperature as measured by an external thermocouple Boiler temperature information will be displayed on the combustion test Run Hold screen Enter the boiler temperature as follows 1 Access the Setup Menu per Section 3 7 2 Select Boiler Temperature Setup Henu O Reference Meru 4 Use the lt P buttons to move the cursor Use the AV buttons to increment and decrement the number value Boiler Temperature Ba c Press ENTER Meru 5 Save and return to the Setup Menu or press ESC to cancel 3 7 6 Clock The Set Clock screen permits entry of time and date 1 Access the Setup Menu per Section 3 7 2 Select Clock Setup Meru Clock Reference Print Pressure zoom 3 Select numbers for the current date and time Use the lt P buttons to move the cursor 17 Fyrite INSIGHT Press AV buttons to scroll highlight options Press A ENTER to select or save Press ESC to go back Set Clock Me i228 16 34 Press EHTER to Save Meru 4 Save and return to the Setup Menu or press ESC to cancel 3 7 7 O2 Reference The measured value of CO can be referenced to a specific O2 percentage of 096 to 15 Set up the reference value as follows 1 Access the Setup Menu per Section 3 7 2 Select O2 Reference Setup Menu Zoom Meru 3 Select the O2 reference value Range 0 15 Set Reference CO ref to D EK H9 12 08 16 26 12 Meru 4 Save and return to t

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