oe7108/f, oe7113/f & oe7105/f electric filtration fryers user
Contents
1. 3 Technical Data vicccccccsicnccnteiedecsecevcsdecesuceusceveucsavesrvesccesieuuucoewsriee 4 Check List of 4 Component 5 6 2 7 COMMISSIONING sie cedvieteee tens 8 9 SOIVICING 9 Component Replacement 10 11 Spare Parts LiSt i ccscticesecsisocesvcehecessidacesveavesstesnuiveweewesandcabactbes 12 Fault eves aeeai iii 12 13 Circuit ce aiaia 14 5 i iaae E aeea EEAS 15 17 Service 18 es cce nied ceed cceqeeeeete EESE 18 WARNINGS AND PRECAUTIONS It is mandatory that all appliances are installed commissioned and serviced by a qualified and competent person as defined by the regulations in force in the country of installation2. 7105 Overall height mm 1050 1050 1050 Height to hob mm 900 900 900 Width mm 600 600 400 Depth mm 737 737 737 Tank dimensions W x D mm 550 x 360 250 x 360 165x390 Legs adjustable within range mm 135 to 190 135 to 190 135 to 190 Weight Kg 102 kg 108 kg Oil capacity litres min level mark 35 litres 2 x 16 litres 2 x 8 litres Maximum Load kg frozen chips 3 kg 3 kg 2kg Drain tap diameter 25mm 25mm 25mm Electricity supply requirements 3 N and earth 3 N and earth 3 N and earth 3 phase supply 1x32 amp or 2x16 amp cable 1x32 amp cable per tank 1x32 amp or 2x16 amp cable Electricity supply requirements 1 N and earth 1 N and earth 1 N and earth Single phase supply 1x100 amp or 2x63 amp cable 63 amp cable per tank 1x100 amp or 2x63 amp cable Power rating kW total 22 kW 2x 12kW 2 x 7kW Tank dimensions width given is maximum depth is to the top of the element Supply where possible we recommended operation a 3 phase supply Please ensure the following items are included with this piece of equipment Model 7108 7113 7105 Wire basket 2 2 2 Element lifting hook 1 1 1 Batter Plate 1 2 2 Drain Tube 1 1 1 Drain bucket 1 1 1 Filter Bag Filter Bag Frame 1 1 1 Filter Bag Cover 1 1 1 Filter Pad Holder 1 1 1 Filter Pads 6 6 6 User Installation instructions 1 1 1 Guarantee card 1 1 1 SERIAL NUMBER NOTE Each appliance manufactured at Lincat has a unique identifying number found in t
3. Check the contactor Filtration pump will not work Is the unit in fryer mode green neon on Switch the unit into filter mode Has the pump motor thermal trin activated Reset thermal trip See below Is the filtration return pipe correctly fitted Correctly fit the filtration return pipe to the quick coupling Yes Is the filter blocked Replace filter pad unblock as necessary Consult a qualified engineer Pump motor thermal trip reset button 15335 ECN3226 13 9TCENOH SEESI vl D 3 8 j o lo z T oO 7 ee 5 Pump v z z 5 E LaN g Fryer Mode 5 Mains On Neon 8 27 S eS Wee iy intertock oT zy Switch Interlock Control i Switch Thermostats te q La A so m os el L 4 33 85 ge ag vs Fryer Mode 58 Mains On Neon 5 Mains On Neon Heat On Neon Heat On Neon Contactor 9 IMS apon diun away WVYSVIG LINDYID ate ate r L J Limi Heating Element ra
4. Lincat OPUS 70O OE7108 F OE7113 F amp OE7105 F ELECTRIC FILTRATION FRYERS USER INSTALLATION AND SERVICING INSTRUCTIONS 15335 ECN3226 1 This is just one of over 300 different items of catering equipment available which is constantly being extended and improved Details are available from your local distributor or direct from us Used for the purposes for which it is intended and with careful maintenance as outlined in this User Guide your Lincat product will give you years of trouble free service Please read all of the safety and operating instructions carefully before using this product Please pay particular attention to all sections of this User Guide that carry warning symbols and notices WARNING This is a Warning symbol This symbol is used throughout the user guide whenever there is a risk of personal injury Ensure that these warnings are read and understood at all times CAUTION This is a Caution symbol This symbol is used throughout the user guide whenever there is a risk of damaging your Lincat product Ensure that these warnings are read and understood at all times NOTE This is a Note symbol This symbol is used throughout the instructions to provide additional information hints and tips 15335 ECN3226 CONTENTS Contents Page Customer 2 Warnings
5. Failure to comply will invalidate the warranty A Q All equipment must be earthed to prevent shock Do not move this appliance when the tank contains oil Hot oil can cause severe burns Avoid direct physical contact Always drain food before frying Never put water into the oil as this will cause splashing and possible overflow of the tank Never put anything other than food into the oil Disconnect the unit from the electricity supply before servicing or undertaking any electrical maintenance Parts of this unit may become hot in normal use therefore suitable precautions must be taken to avoid accidental contact Never leave the unit unsupervised whilst frying If the unit should begin to smoke switch off immediately In the event of a fire occurring water should not be used to extinguish it It is advisable to install a suitable fire extinguisher and have a fire blanket within reach of the fryer Do not overfill the tank with oil Maintain the oil level above the minimum mark to avoid fire risk Before switching on the appliance please ensure that the tank is filled with oil to the specified capacity as indicated in the table overleaf Parts which have been protected by the manufacturer or his agent must not be adjusted by the installer or user 15335 ECN3226 3 TECHNICAL DATA Model 7108 7113
6. element tool hook under the element then press the release button and lower the elements e Replace the back plate and secure e Refit the basket supports and batter plate e Check that the drain valve is fully closed e Fryer is ready for filling with new oil Element latch release button a DETAIL A The elements can be raised out of the tank to allow easy access for debris removal and cleaning Both elements lift simultaneously using the lifting hook provided As the elements are raised to the parked position a safety switch fitted to the element mounting plate at the rear of the fryer 15335 ECN3226 17 disconnects the power supply The elements are reconnected to the power supply as they are returned to the operating position SERVICE INFORMATION Catering equipment should be routinely serviced to ensure a long trouble free life It is recommended that this appliance is serviced every 6 months by a competent engineer For help regarding the installation maintenance and use of your LINCAT equipment please call LINCAT GROUP SERVICE HELP DESK T 44 0 1522 875520 AUTHORISED SERVICE AGENTS We recommend that all servicing other than our authorised service agents carry out routine cleaning We cannot accept responsibility for work carried out by other persons Please quote both the model and serial numbers from the data plate attached to the unit Give brief details of the service requirement If possible please quote
7. fryer tank Release the momentum switch the pump will continue to run until all the oil has returned to the fryer tank at which point the pump will automatically turn off Note The pump can be turned off at any time by switching the Filtration fryer mode toggle switch back to fryer mode Repeat this procedure for the second tank on a twin tank fryer Switch the Filtration fryer mode toggle switch to fryer mode The green neon will light This manual together with the user instructions must be kept in a safe and accessible place for future reference A small amount of oil will remain in the bottom of the drain tank Ensure that the person responsible understands how to safely operate clean and shut down this appliance and is made aware of the position of the isolating switch SERVICING ROUTINE SERVICE We recommend that all servicing other than routine cleaning be carried out by our authorised service agents Carry out a general check on the installation paying particular attention to the following Is the unit installed with the correct rating of cable Is it connected to the supply via a suitable isolating switch Check all components for correct operation and replace where necessary Check the operation of the high temperature limit thermostats The reset buttons are located inside the unit on the rear panel see diagram Check the operation of the element safety switch by raising the elements and ensuring
8. that the elements cannot be switched on Check the pump operation the quick release coupling and plug connection and flexible hose condition and that there is no evidence of leaks on the filtration circuit 15335 ECN3226 9 COMPONENT REPLACEMENT Disconnect all power supplies from mains before proceeding CONTROL THERMOSTAT Isolate the unit from the mains supply Drain the tank into the oil drain tank Remove the small gland assembly nut unclip and then withdraw the thermostat phial Remove the control knob taking care not to lose the knob retaining clip Remove the control panel retaining screws and with the door closed free the control panel by sliding it downwards Support the control panel remove the screws that retain the thermostat to the control panel Reassemble in reverse order SAFETY THERMOSTAT Isolate the unit from the mains supply Remove the basket support and element cover flue back and the rear cover Remove the capillary support bracket on the flue panel Unscrew the thermostat from the inner back panel Raise the elements using the element raising hook Unclip the thermocouple phial and the capillary tube from the element legs Unhook the coiled capillary from around the capillary support tube Reassemble in reverse order Ensure that the coil diameter around the capillary support tube is 15 20mm diameter and that a left hand or right hand coil of 4 turns is formed depending on which side of the
9. the product code of the part number you require Work carried out under warranty will normally be undertaken only during normal working hours i e Monday to Friday 8 30 a m 5 30 p m CONDITIONS OF GUARANTEE The guarantee does not cover 1 Accidental breakage or damage 2 Operational misuse wear and tear from normal usage incorrect adjustment or neglect 3 Incorrect installation maintenance modification or unauthorised service work 15335 ECN3226 18
10. unit it is being fitted to Capillary support bracket Element leg Coil hooks over cut out in hobtop Capillary coil Capillary support tube 15335 ECN3226 10 CONTACTOR Isolate the unit from the mains supply Remove the rear cover Remove the spade connections to the contactor Remove the contactor from the frame Reassemble in reverse order SAFETY CUT OUT Isolate the unit from the mains supply Raise the elements Remove the rear cover Remove the two screws to release the safety cutout switch Remove the cutout switch Reassemble in reverse order HEATING ELEMENT Isolate the unit from the mains supply Remove the rear panel Remove the wire basket support and element cover Remove the flue panel retaining screws that fix it to the hob top Access can now be gained to the element connections and fixing nuts Reassemble in reverse order use a silicone seal to block the keyhole slot in the element swivel plate PUMP MOTOR UNIT Isolate the unit from the mains supply Remove the rear panel door s and the left side panel Undo the control panel and support Disconnect the pump inlet and outlet pipes Remove the live neutral and earth connections Undo the four motor mounting bolts and remove the pump motor unit Reassemble in reverse order PRESSURE SWITCH Isolate the unit from the mains supply Remove the rear panel Disconnect the sensing line pipe from the pressure switch Remove the
11. Th al t Thermos ostat L 4 i T 4 Heat On Neon On Neon Heat __ A S0TLHO T A SOTLHO Pue A ETTLHO Heating ma Element Limit 2 22 61 Thermostat 2 gt F Contactor Heating Element Limit ZN By J Thermostat N L zik USER INSTRUCTION Model No Capacity Basket load OE7105 F 2 x 8 litres 1 0 OE7108 F 35 litres 1 5 kg OE7113 F 2 x 16 litres 1 5 kg Never operate the pump without carbon filter pad fitted into the pad holder Always use the correct filter pad Lincat part number OA7937 30 pack FILL WITH OIL e Remove the dust cover and locate it behind the wire basket support at the rear of the tanks e Check that the drain taps are closed in the safe locked position see Cleaning the tanks e Fill the tank of the fryer to the higher of the two level marks on the rear tank wall OPERATION ROTE Always check that there is oil in the tank before switching on the appliance Do not fill above the higher of the two level marks e Turn on the power supply at the isolating switch with the Filter fryer mode toggle switch selected to fryer mode the green neon will light indicating the unit is in f
12. e Fit the supplied drain tube ensuring it is pointing down in to the filter bag by screwing it into the drain value as shown using both hands e Fit the supplied splash guard over the filter bag e Open the drain valve and completely drain the hot oil e Fully close the drain value e For the OE7113 F and OE7105 F model set the tank selector PP see page 6 and below to return the oil to the correct tank e Press and hold the pump switch for a few seconds until the pumping starts The pumping operation will stop automatically when complete e Remove the splash guard drain tube filter bag batter plate and baskets onto a tray to prevent oil dripping on the floor then clean through a dishwasher dry then return for next time e Return the switch to fryer mode and push the drain tank fully back in for storage e Close the doors This setting will Do not operate the This setting will return oil to the pump with the lever return oil to the Left hand tank set in this position Right hand tank 02 0 ce Correct operation of the oil return valve OIL CHANGE AND CLEANING OF THE COLD FRYER The oil must only be emptied from the fryer when it is cool Therefore the oil must only be drained as the first task of the morning after the oil has been allowed to cool overnight e Isolate from the power supply by turning the power off before cleaning 15335 ECN3226 16 e Set the thermostat to the Off posit
13. electrical connections Remove the pressure switch Reassemble in reverse order 15335 ECN3226 11 SPARE PARTS LIST FAULT FINDING Fryer will not heat up Is the green neon illuminated on the front facia Yes Is the thermostat turned on Is the amber light on Is the contactor operating Check the element 15335 ECN3226 12 Check the mains isolator and fuse Check unit is in fryer Part Description FB03 Filter bag SW35 Pump switch number FP06 Filter pad holder SW38 Safety switch BA82 Basket HA77 Door handle 100 Drain tap BA83 Basket OE7105 F HA78 Lid handle 2 Control thermostat 7 105 Basket support boss KN225 Control knob 59 Control thermostat 7108 112 Braked castor LE14 Lens cover TH79 Control thermostat OE7113 113 Unbraked castor NE39 Green neon TH61 Limit thermostat OE7108 CO112 Contactor NE40 Amber neon TH78 Limit thermostat OE7113 DRO6 Drawer runner OA7937 30 Pack Filter pads Wire basket support OE7105 EL180 7 element OE7105 F OPO1 Pump motor WI09 Wire basket support OE7108 EL185 11kW element OE7108 F 503 Pressure switch Wwil4 Wire basket support OE7113 EL220 12kW element OE7113 F SW34 Mode switch Turn on the thermostat Check if the limit stat needs resetting
14. he top right hand corner of the data plate attached at the rear of the appliance Please record that number in the space provided should it be required for future reference 15335 ECN3226 4 Serial Number MARK OF CONFIDENCE Every singe product that leaves our factory bears a serial plate showing the assembler s initials It s a mark of confidence we have in our people and our manufacturing process AA BB Component Identification AA BB DD EE FF GG CC HH Pump on DD ll RH limit reset JJ LH limit reset EE KK Pump reset FF LL Filter bag cover 2 MM Element lifting rod Us 4 GG NN Oil bucket Drain valve HH Filter pad connection PP JJ OO MM OE7108 F COMPONENT IDENTIFICATION 15335 ECN3226 5 Component Identification AA Wire basket support BB Knurled fastener CC Thermostat Control DD Right element on EE Power on FF Operating mode GG RH limit reset HH LH limit reset Il Pump reset JJ Filter pad connection KK Filter bag cover LL Element lifting rod MM Oil bucket NN Pump on Drain valve PP Tank selector OE7113 F COMPONENT IDENTIFICATION Component Identification AA Wire basket support BB Knurled fastener CC Element on DD Power on EE Thermostat Control FF Pump on GG Operating mode HH LH limit reset 1 JJ RH l
15. imit reset KK Oil bucket LL Filter bag cover MM Filter pad connection NN Drain valve Tank selector ae G H at TS It a ETD ist ies OE7105 F COMPONENT IDENTIFICATION 15335 ECN3226 INSTALLATION PREPARATION Remove all packaging materials and protective coatings prior to installation SITING The appliance must be installed in accordance with the appropriate instructions listed prior e The appliance must be installed on a level floor in a suitable position that is well lit and positioned so as to prevent accidental touching e On units supplied with legs the height and level can be adjusted using the spanner provided e The fryer should NOT be positioned next to any unit that has an exposed flame such as a gas range or chargrill e Partitions walls kitchen furniture and other materials less than 100 mm from the appliance should be made from non combustible material e Ensure there is a free flow of air and adequate ventilation around the appliance and that no vents are blocked e 15 recommended that the appliance is sited under a canopy for the removal of steam ELECTRICAL SUPPLY AND CONNECTION This appliance must be connected to the electricity supply by a qualified electrician in accordance with relevant regulations e This appliance should be connected to mains electricity via a suitable isolating switch which should have a
16. ion with the orange dot at the top of the control dial e Open the fryer doors and fit the supplied drain tube ensuring it is pointing into the container e Please stand your empty oil container in a tray as this will help prevent any spillages or drips on the floor e Fill the empty container with the old oil by opening the drain value e Do not leave the container unattended you will need to stop the filling by closing the drain valve e Replace oil container lid and remove Remove drip tray and clean in dishwasher e Remove the basket support bar by lifting upwards e Remove the back plate by turning the screws and lifting off e Remove batter plate from inside the tank onto a drip tray and then clean through the dishwasher e Lift the elements with the supplied tool by hooking under the element and lifting after depressing the element release button see Detail A The element will park ready for cleaning Remove large partials using a suitable tool such as a chip shovel Use paper towel or similar to remove any small partials of debris Make sure the drain valve is closed before using any cleaning liquid Wash the interior of the fryer tank with a mild detergent drain as instructed before into a Stainless steel bucket e Release the filter pad holder from the quick release coupling and remove the drain tank from the fryer e Remove the filter pad from the holder and disgard clean all items through the dishwasher e Using the
17. ryer mode and that mains power is on e Turn the thermostat control knobs to the required temperature setting e The amber neons will light indicating that the heating elements are energised e When the oil in a tank reaches the selected temperature its associated amber neon will go out BASKET LOADS Overloading the basket reduces the fryer output of cooked product and will result in uneven cooking It also increases the possibility of surge boiling the oil may suddenly boil over when the basket is placed into the tank Food that is over wet increases the possibility of surge boiling 15335 ECN3226 15 A WARNING HOT OIL Wear protective clothing gloves and safety glasses Do not operate the filtration system without a filter pad fitted to the filter pad holder FILTERING OIL CHANGE AND CLEANING INSTRUCTIONS On the OE7113 F OE7105 F models drain and filter one tank at time A small amount of oil will remain in the bottom of the drain tank The pump can be turned off at any time by switching the Filter fryer mode toggle switch back to fryer mode FILTERING THE OIL e Set the thermostat to the position with the orange dot at the top of the control dial e Open the fryer doors e Set the switch to Filtration mode located in the top right hand corner e Fully pull out the oil tank using the attached handle e Check the filter bag is positioned correctly in the four locating holes within the drain tank
18. t least a 3mm contact separation on all poles e Remove link wires between terminal blocks 4 off when connecting to Two Mains Supplies e The isolator should be easily accessible in the event of an emergency e Check that the power supply and the supply cable to be used is compatible with the rating of the unit e Remove the rear panel to gain access for connections e The appliance is fitted with a safety cut out switch on the element mounting that disconnects the supply to the element when it is raised to the cleaning position See user instructions 15335 ECN3226 7 COMMISSIONING Q Never operate the unit without oil in the tank PREPARATION e Ensure that the oil drain taps are closed e Remove the filter pad holder from the oil drain tank e Clean the fryer tank thoroughly with a warm mild detergent solution e Rinse the tanks drain pipes and taps and then dry thoroughly e Runa small quantity of oil across the bottom of each tank Open the drain tap and drain any residual water into the oil drain tank Coat the base of the tank with a layer of oil e Close the drain taps e Empty oil drain tank dry thoroughly and re fit oil drain tank back into the base of the fryer e Ensure e A carbon filter pad is securely fitted in the filter pad holder e The filter pad holder is placed in the oil drain tank e The filter pad holder flexible hose is securely fitted to the pump suction quick coupling e Fill the tank with oil midwa
19. y between the min and max level marks SWITCHING ON e With the control knob in the off position and the Filter fryer mode toggle switch in fryer mode switch the unit on at the isolator e The green neon will light e Turn a thermostat control knob clockwise to the required temperature e The adjacent amber neon will light indicating that the heating elements are energised OPERATIONAL CHECK Although all Lincat fryers are functionally checked during manufacture commissioning must include a functional check of all controls FRYER MODE e Set the thermostat to 190 C and allow the oil to heat up e Use a suitable device to check that the temperature of the oil At a position 25mm below the surface of the oil at the geometric centre of the tank the oil temperature should be within 5 C of the set temperature 15335 ECN3226 8 FILTER MODE pumping system A OIL Wear protective clothing gloves and safety glasses On the twin tank fryers filter one tank at a time Set the thermostat control knob to the off position and the Filter fryer mode toggle switch in filter mode The green neon will go out Ensure the filter pad holder tube is connected correctly to the quick release coupling Open the drain valve and allow the oil to drain Close the drain valve Press and hold for 5 seconds the pump On momentum switch the pump will start and hot oil will start to be pumped back into the
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