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ZIRCON

1. CLEANING AND MAINTENANCE A Important To obtain the best efficiency quality and performance of the machine you should always follow the cleaning and care instructions provided in this manual Turn off the power switch when cleaning the exterior of the machine All external surfaces should be cleaned with a wet cloth that will not get out fibers threads or scratch the machine Do not use aggressive cleaning detergents solvents or degreasers They can damage the machine Important Once a day or after 8 hours from the last dispensing of coffee the following cleaning tasks must be performed for maintaining the quality and performance of the water system in the machine Capsule group Brew a continuous coffee without capsule for around one minute Steam wand Position the wand outside the drip tray and open the steam tap for around one minute Manual hot water outlet Place a container under the water outlet and open the tap for 20 seconds Automatic hot water outlet Place a container under the water outlet and press the hot water button for 3 seconds to start dispense water for 20 seconds Rinse the group and porta filter without detergent only using the membrane and hot water Clean the external surfaces of the machine pay special attention to the stainless steel parts Clean the steam wand and the water outlet Be sure that the nozzles are not blocked or half blocked with for example milk r
2. DIMENSION SKETCH ZIRCON 2Gr 530 mm 680 mm 590 mm 74 mm ZIRCON 2Gr Tall Cup 530 mm 680 mm 590 mm 124 mm ZIRCON 2Gr 3 Boilers 530 mm 680 mm 590 mm 74 mm ZIRCON AGES Boilers 530 mm 680 mm 590 mm 124 mm Tall Cup DIMENSION SKETCH ZIRCON 3GR 530 mm 980 mm 590 mm 74mm ZIRCON 3GR Tall Cup 530 mm 980 mm 590 mm 124 mm ZIRCON 3Gr Boilers 530 mm 980 mm 590 mm 74 mm ZIRGONO ora Boilers 530 mm 980 mm 590 mm 124 mm Tall Cup TRANSPORT The machine is shipped in a unique carton box which uses expanded polystyrene paddings The machine box is provided with conventional symbols that can be perfectly visible during the handling and storage tasks The machine box must stay in a vertical position during the transport Do not tip or try to place the box tilted sideways in any way During transportation the box must be protected from hits impacts shocks and exposure of bad weather elements After the delivery check that the machine is in the exact condition described in the documentation of the transport accessories included Check that the machine does not have any damage caused by transportation If this happens inform to the shipper and the distributor of the machine The packaging materials are potentially dangerous and sh
3. 50 60 Hz 230V IN 3155W 50 60 Hz 230V IN 2780 W 50 60 Hz Water connection Female 3 8 thread Machine weight kg 47 00 Steam boiler operating pressure Between 0 8 and 1 2 bar Ambient noise lt 70 db MINI IGR MINI 2GR TECHNICAL SPECIFICATIONS ZIRCON 2GR Steam wand units 2 units Hot water outlet unit unit Temperature control Pressure switch PID regulation Temperature control by group No Yes Programmed via display Yes Dispensing system for tall cups Optional Energy saving mode Height width depth mm 530 680 590 Boiler volume D 11 5 L Power supply 230V IN 3330 W 50 60 Hz 400V 3N 4780 W 50 60 Hz 400V 3N 4780 W 50 60 Hz Water connection Female 3 8 thread Machine weight kg 55 00 Steam boiler operating pressure Between 0 8 and 1 2 bar Ambient noise lt 70 db TECHNICAL SPECIFICATIONS ZIRCON 3GR Steam wand Hot water outlet Temperature control Pressure switch PID regulation Temperature control by group Yes Programmed via display Yes Dispensing system for tall cups Optional Energy saving mode Height width depth mm 530 980 590 Boiler volume I 17 5 400V 2N 4290 W 50 60 Hz Power supply 400V 3N 6290 W 50 60 Hz 230V 3N 4290
4. boiler temperature display and control PID technology boiler temperature control Programming and settings help system Visual water softener regeneration alarm Display language selector ON STAND BY OFF The coffee machine has 3 possible statuses SELECT DOSES a On fig 04 The machine is operational and ready to make coffee This is the usual machine status after turning on the power switch see fig 04 OFF hh mm Stand by The power switch is on but the display shows OFF see fig 05 fig 05 This means that the machine is in energy saving mode This mode is only entered whilst the machine is on To enter this mode press the Continuous dispensing button e3 and without releasing it simultaneousiv press the 2 Short Espressos button SI To exit this mode and turn the machine back on press the 2 Short Espressos button SI again Off The coffee machine is turned off at the power switch PROGRAMMING USING THE DISPLAY With the machine ON press the Continuous Dispensing button D on Doses setting Select within 30s the left hand Drink buttons and hold it down for over 8 seconds until fig 06 the dose programming menu is displayed All the Drink buttons lights will be turned on and the Continuous Dispensing button light will flash The S display will be as shown in fig 06 Hold down the Continuous Dispensing button AD until the menu fig 07 displays the Set clock option see f
5. by signal words DANGER WARNING and IMPORTANT The level of hazard is determined by the following definitions Observe the statements to ensure safety performance prevent injury and machine damage A Important Alerts against unsafe practices Observe to ensure food safety to prevent minor personal injury or damage to the machine WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury and even death INDICATES A IMMINENTLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY AND EVEN DEATH Note Gives additional information which may be helpful during the cleaning procedure or operation of the machine A A DANGER e GENERAL Read the user manual before using the machine Thank you for choosing the ZIRCON espresso machine We hope you enjoy it This manual contains important instructions on intended and safe use of the coffee machine Keep this manual close to hand for future reference If damaged or lost request a copy from the manufacturer Machine installation and certain maintenance operations should only be performed by qualified service personnel All safety instructions and warnings contained in this manual should be observed to ensure safe installation use and maintenance Do not attempt to open or repair the machine or access the interior Repair should be performed by an authorised workshop by a service centre or by
6. is likely to be exposed to temperatures below 0 C during handling and transport make sure that service personnel empty the boiler and water system The machine s boiler and water system is empty when delivered from the factory To ensure fault free machine operation only use replacement parts and accessories authorised by the manufacturer Before performing maintenance and or moving the machine disconnect the machine from the power supply and wait for it to cool Do not place vessels containing liquid on the machine This appliance must not be cleaned with a pressure washer Never immerse the machine plug or mains cable in water as there is a danger of electric shock Do not touch the machine s hot surfaces or dispensing equipment Do not touch the machine if your hands or feet are wet Do not operate the machine if any part except the dispensing equipment is wet Place the machine out of reach of children This appliance can be used by children aged from 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved Cleaning and user maintenance shall not be made by children Do not use the machine if the machine its mains cable or the plug is damaged or the machine has been dropped Do not obstruct the vents with clo
7. of the cleaning powder store the cleaning membrane in a convenient place Note Rinse the group and porta filter without detergent only using the membrane and hot water every day Clean the group and porta filter with detergent once a week Note Only use professional cleaning powder for espresso machines It s avalible from your distributor Part no 1104162 CLEANING AND MAINTENANCE Cleaning the gasket When placing the porta filter filled with grinded coffee into the brewing group left overs will accumulate in the closing surface If these remains are excessive it can prevent a good closing between the porta filter and the group head Moreover these remains can even block the dispensing of water through the group head To prevent this perform the following cleaning Place the cleaning membrane in the filter basket without detergent Insert the porta filter in the group head but do not tighten fully the porta filter should be loose Press the Continuous Dispensing button D on the button panel Make an opening closing movement of the porta filter in place without closing it Water will now flow around the porta filter flowing through the closing surface and cleaning it T A WARNING Take special care to avoid scalding when performing this cleaning operation as the hot water used to clean the gasket will spill over the sides of the porta filter WARNING Do not fully tighten the
8. qualified service staff Do not remove operational or protective parts requiring use of tools for removal Purchasers are liable for ensuring that users have been trained to operate the machine and have been informed of the potential risks involved The installer will be held liable for all non authorised modification of the machine Non authorised alteration or modification of the machine will exempt the manufacturer of all liability for damages and will invalidate the warranty This manual refers to the machine as at the time of sale The commercial availability of subsequent versions featuring modifications upgrades or adaptations does not oblige the manufacturer to apply the same to this machine nor does it oblige it to update the documentation supplied The manufacturer reserves the right to withdraw currently available manuals whenever it considers appropriate and reasonable The manufacturer will not be held liable for damage to persons or property attributable to failure to follow the instructions and warnings listed below when installing and using the coffee machine Place the machine in a location accessible only to personnel trained to operate it Keep all hazardous packaging materials such as plastic bags expanded polystyrene and staples out of reach of children Plug the machine into a properly installed earthed safety socket whose line voltage matches the technical data for the machine Make sure that the p
9. W 50 60 Hz Water connection Female 3 8 thread Machine weight kg 64 55 Steam boiler operating pressure Between 0 8 and 2 bar Ambient noise lt 70 db OVERVIEW OF COMPONENTS Front view of the machine ON OFF switch Drink buttons Hot water tap Steam tap Hot water outlet Steam wand Heater element lamp Porta filter Boiler pressure gauge Brewing group fo OVERVIEW OF COMPONENTS Front view of the machine Digital temperature control Drink buttons Hot water tap 9 ence switch Steam tap Hot water outlet Heater element lamp Porta filter Steam wand Brewing group OVERVIEW OF COMPONENTS Front view of the machine Display Steam tap ON OFF switch Drink buttons Steam tap U Steam wand Hot water outlet Heater element Porta filter lamp Brewing group Steam wand DIMENSION SKETCH SS gt A S o e D ENS e e U B C ZIRCON MINI IGr 530 mm 460 mm 590 mm 74 mm ZIRCON MINI I Gr Tall Cup 530 mm 460 mm 590 mm 124 mm ZIRCON MINI 2Gr 530 mm 460 mm 590 mm 74 mm ZIRCON MINI 2Gr Tall Cup 530 mm 460 mm 590 mm 124 mm
10. ZIRCON USER MANUAL UM_EN Date 140605 CO NTENTS Original Instructions CONTENTS iiaae Re a EAEAN NANE E EER TOE ANSTA E SYMBOL DESCRIPTION Hazard intensity levels ipic M 5 Introduction General instructions Warnings Ye ifa l E 6 Intended L A EPA 6 TECHNICAL SPECIFICATIONS munninn eeoa 7 ZIRCON MIN m 7 Accessories ZIRCON 2GR PRECESSO l l AP 8 ZIRCONSGR ww 9 Pod fol f 9 OVERVIEW OF COMPONEN Tieni apert ekk AS IO ZIRCON MIND m 10 ZIRCON 2GR ZIRCON DISPLAY CONTROL 3GR DIMENSION SKETCH ZIRCON MINI CONTROL ZIRCON DISPLAY CONTROL 2GR ZIRCON DISPLAY CONTROL 3GR TRANSPORT Packaging Delivery inspection SES Sum oie jos e Positioning Electrical installation Connection types Water CONECO eria ENa traces totes epe E terio A Pressure and temperature Starting the machine Theporta Milter SEC su niue ndo eei A etas lost bri tet tob Mie fagi 19 Ins rting the ponta filter Ini tlie group icc a ie ite eee eq f tA n tetas 19 2 CONTENTS OPERATION H 20 Espresso DRE A ET 20 Stea
11. esidue If it s necessary to clean be careful not to deform or damage any of the components Clean the dip tray and the stainless steel insert grid under running water with a brush You can slowly pour IL of hot water into the drain cup to dissolve and remove coffee residue that have accumulated inside the cup and tubes Clean the group s gasket and shower plate page 27 Clean the brewing group and porta filter with professional cleaning powder page 26 Unlock and remove the porta filter from the group head Place the cleaning membrane in the filter basket Fill the filter basket with professional cleaning powder for espresso coffee machines Lock the porta filter into the group head Activate the auto cleaning program Turn off the machine Press and hold down the 2 Short Espressos button SI on the button panel of the group requiring cleaning Without releasing the button turn on the machine Auto cleaning will start automatically Release the button A WARNING Never try to remove the porta filter whilst the group is in cleaning operation as the pressurized hot water could cause scalding or serious injury Once cleaning has finished wait about 3 seconds before removing the porta filter A Important Once cleaning process is finished remove the porta filter and run water through the group again to rinse out all remains Repeat the cleaning process this time without detergent for removal of any remains
12. g the machine to the water connection Connect the inlet hose that is assembled in the machine to the main water supply which should have a 3 8 male connection fitted with a shut off valve tighten it with a wrench Use safe drinking water with hardness between 5 fH and 8 fH French hardness degrees If the value is below this limit the presence of corrosion of hydraulic components is a possibility If the value is higher than this limit the presence of lime in the boiler will increase In both cases the operation of the machine and coffee quality will be affected negatively If necessary connect the machine to a water softener or remineraliser to reduce water hardness Use the flexible hose that is included in the accessory box of the machine Connect one end of the corrugated tube to the drain cup in the machine connect the other to the main drainage tube at the installation area A Important Only use the hoses supplied with the machine Never reuse hoses Make sure that the drainage tube is not twisted and ensure that the entire tube is below the level of the drain cup Boiler temperature and pressure are directly related see Fig 01 Machine is fitted with a pressure gauge that will display the boiler pressure if the machine is fitted with a display it will also indicate boiler temperature C Relationship between boiler pressure and temperature 125 120 115 110 BAR 0 7 0 8 0 9 l 1 2 L l Standard pres
13. ig 07 This provides access to the second menu level Clock adjust To set the clock press the 2 Short Espressos button whilst the hh mm Day Set clock message is displayed fig 08 The hours values will start flashing Increase decrease the values by pressing the Short Espresso cu and Long Espresso buttons see fig 08 With the desired value is reached accept it the pressing the 2 Short Espressos button 99 The minutes digits will now start flashing Increase decrease the values by pressing the Short Espresso Cu and Long Espresso TTS buttons With the desired value is reached accept it the pressing the 2 Short Espressos button l Set the day of the week in the same way and SJ 1 After setting the values pressing the 2 Short Espressos button oJ accesses the Auto On Off menu PROGRAMMING USING THE DISPLAY dq Auto Ono Auto On Off On hh mm Note After accepting the changes made in the Set clock menu pressing the 2 Short Espressos button SJ accesses the coffee machine s Auto On Off programming menu see fig 09 To change the Auto On Off time increase decrease the values hours using the Short Espresso Y and Long Espresso buttons whilst the values are flashing When the desired value is reached press the 2 Short Espressos button D to accept it Set the values for the minutes in the same way e and SJ By default this setting is set as O
14. inding adjustment disk 5 5 Dosage device lid 6 6 Dosage device ili 7 Grinder on off switch Z 8 Dosage lever 9 9 Coffee tamper 10 Ground coffee outlet Check that the bean hopper 2 is correctly fitted in place Lift up the bean hopper lid 1 fill the bean hopper 2 with coffee beans and close it again Open the bean stop 3 to the position that allows the coffee beans getting into the grinder Place the porta filter under the ground coffee outlet 10 Pull from the lever 8 towards you in order to obtain a coffee dose and then release the lever Place the porta filter under the coffee tamper 9 and push it upwards in order to compact the coffee ESPRESSO MACHINE WITH BUILT IN GRINDER If you want to obtain finer grinded coffee Turn the grinding adjustment disc 4 in a clockwise direction a If you want to obtain coarsely grinded coffee Turn the grinding adjustment disc 4 in a counter clockwise direction N Important You should only adjust the coarseness while the grinder is turned off Switch OFF the grinder main switch 7 Remove dosage device lid 5 n order to get lower dosage Turn the dose quantity adjustment nut clockwise In order to get higher dosage Turn the dose quantity adjustment nut counter clockwise Reassemble the dosage device lid 5 back in position
15. is open Doing so may result in scalding or serious injury After the process is finished position the steam wand over the drip tray and open the steam tap for a few seconds to clean leftovers of milk in the wand Close the tap and clean the outside of the steam wand with a damp cloth to prevent nozzle blockage OPERATION a Machines with manual water tap a Place a jug or similar under the hot water outlet Open the hot water tap Close the tap as soon as the machine has dispensed the desired amount of water IEXPOBAL A WARNING A to avoid scalding or serious burns Never expose hands and fingers directly under the water outlet during operation a Machines with automatic water tap a Place a jug or similar under the hot water outlet Press the hot water button for less than seconds for automatic dose dispensing Press for longer than second for continous dispensing Wait until the machine stops dispensing hot water automatically or press the button again to stop hot water dispensing Q MO 2d 8 IEXPOBAR l Bean hopper lid 7 2 Bean hopper B Bean stop 4 4 Gr
16. lter basket of the from the group head porta filter with espresso powder the amount may differ depending of the filter basket size For best result use freshly ground espresso beans ext E eS A Press down the coffee with A Insert the filled porta filter into the A Place one or two cups the coffee tamper group head and lock it into correct beneath the outlet spouts position WARNING Never try to open the porta filter whilst the machine is in operation as the pressurised hot water could cause scalding or serious injury Once dispensing has finished wait about 3 seconds before removing the porta filter A Select the desired option from the drink buttons f 20 OPERATION Frothing A Immerse the steam wand into the jug containing the A Place the steam wand over the drip tray milk make sure the wand tip is submerged and open the steam tap for a few seconds this will allow condensed water to be ejected Close the steam tap when only steam comes out A Once the milk reaches the desired temperature close the tap and remove the jug S 3 i e AE f T A Open the tap again to start heating or frothing the milk WARNING Do not remove the steam wand from the jug whilst the steam tap
17. ming and frothing milk Hot water dispensing ESPRESSO MACHINE VVIT EU BUILTEIIN GRINDER sainte rere 23 Operations before starting up the coffee grinder How to obtain a grinded coffee dose Adjusting the grinding Coarseness suede pesi eite berto eee heil eie Drei aei ideo ii tieienehid Adjusting the coffee T 24 ELEANINGAND MAINTENANCE kitna Fo teret Pe deed dte 25 Coffee machine cleaning sexs cies ity cea itoi t emen OM OS CUM SSURREDE MA nS EEEN 25 Daily cleaning Weekly cleaning Cleaning the Brewing group and porta filter Cleaning the gasket arid shower plate iss eem dato tne eerte re eei ee Ped deme i on ed IRSE 27 Additionalhandling of theinachine oo cities reor nest etsi eiue t rete el torsit n 28 STORAGE AND DISPOSAL OF MACHIN Eurgain QE Qaid up epus de ec 28 How ta store the machine 28 piter a fel i LP 28 PROGRAMIMIN em sia Gad Buttons fli CEI COIS i a PME REN Additonal button functions Programming the coffee dosage PROGRAMMING USING THE DISPLAY insa iksi ticis cedet tra tts al Machine status Accessing the second menu level 2 32 Setting the clock hours minutes and day PT Oia e m 33 ila i l I E 33 MESSAGES ANDALARMS en medagasereint cime eerte erret 34 arose cic ue i Te ES 35 SYMBOL DESCRIPTION There are three different levels of hazard intensity identified
18. n indicating that the function is disabled Changing the value to anything other than enables the function To leave this function disabled press the 2 Short Espressos button o9 whilst the value selected is Auto On Off hh mm Whilst the Auto Off time is flashing increase decrease the values by pressing the Short Espresso and Long Espresso buttons When the desired value is reached press the 2 Short Espressos button SJ to accept it bs The minutes values will start flashing Set these values in the same way as Closed On described above gi ff and AJ After accepting the time Day the next menu will be displayed E fig 11 IfAuto On Off is enabled it will also be possible to set a day on which the machine will not be turned on automatically This option will not be displayed if Auto On Off is disabled To set the day off see fig I increase decrease the values by pressing the Short Espresso and Long Espresso buttons When the desired value is reached press the 2 Short Espressos button SI to Note accept it By default this setting is set as On indicating that the function is disabled Changing the value to anything other than enables the function To leave this function disabled press the 2 Short Espressos button whilst the value selected is v Counters fig 12 To access the counters menu go to the start of the seco
19. nd menu level see fig 07 Briefly press the Continuous Dispensing button D to displav the Counters option see fig 12 The machine has the following 4 counters Litres Volume of water dispensed by the machine indicator used for descaler maintenance cycles Service Number of coffees dispensed indicator used for servicing Number of coffees infusions dispensed a Number of coffees dispensed per button 33 li MESSAGES AND ALARMS Flow meter Time out alarm Boiler filling up Probe unconnect Service 999999999 Change filter 999999999 Fault in flow meter X Flow fault detected in counter X Check that the machine is receiving water Temperature sensor fault Service the machine To disable the alarm and reset the counter Turn off the machine Simultaneously press and hold down the Short Espresso ey and Long Espresso TTS buttons Turn on the machine Regenerate the filter To disable the alarm and reset the counter Turn off the machine Simultaneously press and hold down the 2 Short Espressos SJ and 2 Long Espressos buttons Turn on the machine a If boiler filling time exceeds the programmed time 2 minutes all of the Drink buttons lights will flash and the machine will be disabled To re enable it turn the machine off and on again at the power switch If the electronic control panel does not receive a pulse from the flow meter coffee too fine or flow meter faul
20. ould be kept away from children Make sure to leave the materials of the box and packaging at a suitable recycling center INSTALLATION MIN 10cm m Install the machine on a level surface Adjust the feet to ensure that it dispenses coffee evenly in lt MIN 30cm all of the cups Select a level dry strong and stable installation surface at least 110 cm off the floor m Leave enough space above and behind A the machine to ensure easy cleaning and maintenance Do notinstall the machine whilst wet or damp If wet or damp leave the machine until completely dry then ask service personnel to check that none of the electrical components are affected Note Leave an air gap of approximately 30 cm above the machine and 10 cm behind it to ensure ventilation INSTALLATION The coffee machine should only be connected to the power supply by qualified m personnel The following safety instructions should be followed at all times eee A Check that the electrical specifications on the ratings plate match the specifications of the power supplv at the point of installation K The coffee machine must be connected to an earthed socket that complies with the regulations in force in the country of installation You should protect the electric line of the installation with a circuit breaker switch appropriated for the power consumption of the machine specified on its ratings pla
21. ower supply voltage does not fluctuate by more than 676 Position the power cable so that users cannot trip over it Keep the power cable away from sharp edges and heat sources Children should be supervised to ensure they do not play with the appliance Install this appliance in a horizontal position in a water resistant location Install the machine away from heat sources and flammable objects This appliance is not suitable for installation in an area where a pressure washer may be used Do not use the machine outdoors where it would be exposed to adverse weather rain snow frost This will cause material damage to the machine If the mains cable is damaged it must be replaced by the manufacturer its service agent or a similarly qualified person in order to avoid a hazard Do not remove or disable any of the mechanical electrical or thermal protection mechanisms sl GENERAL In case of emergency e g the machine catches fire or becomes unusually hot or noisy disconnect the power immediately and close the water inlet tap If the machine is not going to be used for a prolonged period of time disconnect the power When disconnecting the power pull the plug rather than the cable When packed for storage keep the machine in a dry place with an ambient temperature of over 5 C Boxes may be stacked in piles of up to three units of the same model Do not place other heavier packages on top of the box The machine
22. ped with display Under second Enables automatic water or steam dosing only on machines without manual taps Between and 8 seconds Enables Continuous Dispensing press again to disable Over 8 seconds Access coffee dose programming menu see below Machines not equipped with display m Under 4 seconds Enables Continuous Dispensing press again to disable m Over 4 seconds Access coffee dose programming menu see below To activate these functions turn off the machine at the power switch then while holding down the required button on the left hand Drink buttons turn the machine back on LI Short Espresso Enable electronic pre infusion SES set Long Espresso Disable electronic pre infusion m s 2 Short Espressos Perform auto cleaning L Te 2 Long Espressos Power on off alternative lights Only for mini machines Note In machines equipped with a display electronic pre infusion may have to be enabled disabled from the service programming menu 29 7 PROGRAMMING p Programming the coffee dosage 1 This section explains how to program the doses dispensed automatically by the drink buttons Important Use a porta filter filled with fresh coffee for every new dose you program On machines not equipped with a display hold down the Continuous Dispensing button D for 4 seconds On machines equipped with a display hold down the Continuous Dispensing button for 8 seconds The Contin
23. porta filter If fully tightened high pressure water may spray out and cause scalding or serious injury A EN NE B Y Cleaning the shower plate Remove the porta filter from the group head Clean the shower and gasket with a soft brush to remove any coffee remains MoO N T Gam Leftover coffee requiring cleaning Shower plate CLEANING AND MAINTENANCE Important Avoid placing wet cups directly on the cup shelf it may drip into the machine and cause machine damage Remove and insert the porta filter gently Never use excessive force to try to close the porta filter STORAGE AND DISPOSAL OF MACHINE Make all the cleaning procedures described in this manual Disconnect and roll up the power cord this should be performed by a qualified person Disconnect the inlet hose from the machine to the water mains and empty the boiler this should be performed by a qualified person m Clean the drip tray and exterior of the machine Cover pack the machine and store it in a dry place where it isn t exposed to bad weather conditions a If the machine should be used after a long period of storage make sure to run all cleaning procedures before using the machine again Make all the cleaning procedures described in this manual Disconnect and roll up the power cord this should be performed by a
24. qualified person Disconnect the inlet hose from the machine to the water mains and empty the boiler this should be performed by a qualified person Clean the drip tray and exterior of the machine Ee m Pack and send the machine to a certified recycling center f 28 PROGRAMMING Here is some of the additional functions that the electronics offers Volume control of four different espresso drinks per brewing group Time controlled hot water dispensing if available Automatic filling and level control of the boiler Automatic switch off of the heating element if not enough water System supervision through alarms RS 232 serial interface with reader for connecting control panel and computer Automatic cleaning of the brew groups The control panel is by default programmed with 4 standard drinks these can be reprogrammed as you wish and a continuous selection The first four keys 1 short espresso Long Espresso 2 short espresso 2 Long Espresso brew the programmed volume and then stop automatically the fifth key brews continuously until user stops it by pressing button again l Short Espresso eme D aj I Long Espresso 2 Short Espressos 7 2 Long Espresso Auto deaning Programming Continuous Dispensing Hot Water Steam Machine If enabled The Continuous Dispensing button performs 3 different functions depending on length of time pressed Machines equip
25. sure and temperature Fig 01 Open the external supply of water to the machine Turn on the main power switch a Press a drink button at the control panel on each group wait until water comes out continuously from each of them This way the heat exchangers in the machine will be correctly filled Open the steam tap to release the air trapped in the boiler The red lamp indicates that the boiler is heating The lamp switches off when the machine reaches operating temperature The machine is now ready to use INSTALLATION p The portasfilter set Lock in spring filter basket Filter basket A Placing porta filter spring SSS SE Porta filter and filter basket for single espresso 7g Porta filter amp filter basket for double espresso 14g Align the porta filter s two lateral Insert the porta filter and rotate it anti clockwise until flanges with the slots in the group the handle is perpendicular to the coffee machine Correct position Porta filter not fully inserted Group gasket is worn out please replace OPERATION Important Always keep the porta filter inserted in the group to keep it warm This is very important to maintain an optimal temperature to get the best espresso d Bo A Unlock and remove the porta filter A Fill the fi
26. t within 5 seconds of pressing one of the espresso buttons the light for the dose selected will start to flash To disable it press the dose button again Asan additional safety all dose settings have a maximum dispensing time of 5 minutes TROUBLESHOOTING The following checks can be carried out by users once the machine has been turned off and disconnected from the power supply For all other non specified machine faults disconnect the machine from the power supply and immediately contact authorised and qualified service personnel The plug is not correctly inserted into the power socket Check that the plug is correctly inserted and that the power socket is operational The machine does not start up The circuit breaker and or differential are disconnected Check that they are connected The cable and or plug are damaged Call service personnel to replace them The steam wand does not dispense steam The steam wand is clogged by milk Clean the wand and if necessary remove the nozzle and unclog it using a pin or needle Water is found underneath the machine The drainage tube is blocked Clean the drainage tube Coffee not dispensed at right temperature Heat exchanger outlet pipes clogged by limescale Brewing groups do not dispense water Water system is clogged by limescale 90 of faults are due to limescaling inside the coffee machine due to no
27. t softening the water To avoid these faults maintain the water softener regularly Coffee dispensing is very fast The coffee grinding is too coarse Adjust the coffee grinding setting Coffee dispensing is very slow The coffee grinding is too fine Adjust the coffee grinding setting 35 For the warranty to be valid the conditions for maintenance must have been followed according to our instructions proper precaution has been made and warranty claim been issued without delay The affected equipment may not be used during awaiting service if there is any risk that the damage or defect would worsen The warranty will not cover consumption supplies such as glassware normal maintenance such as cleaning of filters contaminations in water lime incorrect voltages pressure or adjustment of water amounts The warranty will not cover damages of defects caused by incorrect handling and operation of the appliance FOR SERVICE Please contact your dealer Your dealer crem INTERNATIONAL www creminternational com
28. te Aresidual current circuit breaker must be installed in accordance with the characteristics of the area of the installation Check the characteristics power rating of the system and that the diameter of the cables are suitable for the power used by the machine Do not connect the coffee machine to the power supply via extension boards adapters or shared sockets The manufacturer will not be held liable for damage to persons animals or property resulting from incorrect installation of the coffee machine A DANGER If the mains cable or plug is damaged it must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid SERIOUS INJURY OR DEATH Connect the machine as per the instructions on the ratings plate Machine 230Vac Ph N Supply Machine 230Vac Ph N Supply Machine 125Vac Ph N Supply 230Vac Ph N 2Ph 230Vac 125Vac Ph N Blue 6 NEUTRAL Supply hose Supply hose Supply hose O Yellow Green Machine 2Ph N Supply Machine 2Ph N Supply Machine 380Vac 3Ph Supply 230Vac Ph N 2Ph 380Vac N 3Ph 380Vac N Blue NEUTRAL Supply hi Supply hose Supply hose Machine 2Ph N Supply Machine 2Ph N Supply Machine 230Vac 3Ph Supply 2Ph 230Vac 3Ph 230Vac 3Ph 230Vac Blue INSTALLATION p Water connection The Installation of the machine to a water mains connection must be done by a qualified person Rinse around 20 liters of water from the main water supply before connectin
29. ths or other objects Do not insert foreign objects into the vents Check the drain regularly to make sure that water is emptied properly This coffee machine has been designed and manufactured to make espresso coffee and other hot drinks e g steaming and frothing milk Do not use it for any other purpose The machine is intended to be used by trained personnel for preparing foodstuffs This machine is not intended for use in industrial kitchens domestic kitchens or similar locations The manufacturer will not be held liable for damage to persons or property due to incorrect improper or negligent use by non professional personnel To ensure optimal performance install the machine in a location where these parameters will not be exceeded Maximum permissible inlet water pressure 600 KPa 6 Bar MINImum permissible inlet water pressure 200 KPa 2 Bar Maximum inlet water temperature 40 C Ambient temperature is between 10 C min and 40 C max TECHNICAL SPECIFICATIONS ZIRCON MINI Steam wand unit Hot water outlet unit Temperature control Pressure switch Temperature control by group No Programmed via display No Dispensing system for tall cups Optional Energy saving mode No Height width depth mm 530 460 590 690 460 590 with grinder 530 460 590 Boiler volume D 6 Power supply 230V IN 2770 W
30. uous Dispensing button light will flash On machines equipped with a display all ofthe Drink buttons lights will be turned on Press the dispensing option that you wish to program Short Espresso Long Espresso 2 Short Espressos or 2 Long Espressos The lights on the button pressed and on the Continuous Dispensing button will remain on The group will start dispensing coffee When the desired volume is reached in the cup press the selected button again to stop dispensing This volume setting will be saved On machines equipped with a display the lights on the reprogrammed dosage buttons will remain off Repeat this process for all of the dispensing options that you wish to reprogram If you only need to reprogram one of the dispensing options follow the steps above and program just that option All of the other dispensing options will remain unchanged default settings Note D Programming any of the options on the left hand Drink buttons when viewing the machine from the front automatically sets the dispensing volumes on all of the other Drink buttonss This only applies to the left hand Drink buttons Programming other Drink buttonss only modifies the option selected Machines equipped with a display include the following additional functions XXX C hh mm Automatic daily on off timer stand by function Clock settings current time and date Promotional display Number of coffees infusions dispensed Digital

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