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1. Pos Qty Code no Description 1 1 39 00 4113 guide plate lh idler roller with chain 2 1 39 00 4114 guide plate rh idler roller with chain 3 2 39 00 3246 spacer 29x23 22 PP 4 24 39 00 3230 roller 60x23 50 PP 5 1 39 00 4084 pipe 1 2 x1255 EV630 a MB idler roller with chain 6 1 39 00 4104 scraper f idler roller EV S630 a MB idler roller with chain 7 1 39 00 4154 shaft EV S630 a MB idler roller with chain 8 1 39 00 4124 idler roller EV S630 a MB idler roller with chain 9 1 39 00 3171 V scraper rh EV S630 a 10 1 39 00 3172 V scraper lh EV S630 a 11 2 99 50 3921 splint pin 5x35 DIN 94 12 2 99 10 1044 hexagon head screw M 6x25 galv DIN 558 13 4 99 10 1679 countersunk screw cross recess M 6x25 DIN 965 5 8 galv 14 2 99 20 1043 self locking counter nut M 6 DIN 985 6 galv 15 6 99 10 1045 hexagon nut M 6 galv DIN 934 8 16 1 99 10 1067 hexagon head screw M6x16 galv DIN 933 8 8 Individual parts for idler unit 1540mm Pos Qty Code no Description 1 1 39 00 4113 guide plate lh idler roller with chain 2 1 39 00 4114 guide plate rh idler roller with chain 3 2 39 00 3246 spacer 29x23 22 PP 4 31 39 00 3230 roller 60x23 50 PP 5 1 83 03 7347 pipe 1 2 x1615 NAT 1540 MB idler roller with chain 6 1 83 03 7348 scraper f idler roller NAT 1540 idler roller with chain 7 1 83 03 7349 shaft NAT 1540 MB idler chain 8 1 83 03 7350 idler
2. Do not install control units directly in the house but in the service room in order to prevent damages due to ammonia vapours NH3 Immediately switch off the installation in the event of malfunctions of the power supply units Use a bipolar voltage probe to make sure that the electrical equipment is not alive Check the electrical wiring and cables for recognisable damage before putting the device into operation Replace damaged wiring and cables before taking the device into operation Only use the fuses indicated in the circuit diagram Immediately replace damaged fuses Warning Never repair or bypass the fuses Damaged fuses have to be replaced with new fuses Never cover the electrical motor This can cause high temperatures so that fire results and the working means can break down The control box as well as the terminal and connector boxes of the installation must always be kept shut Let damaged or broken plugs be replaced by an electrician Let damaged or broken plugs be replaced by an electrician For the respective connections please see the enclosed connecting plan of the system parts delivered Mounting instructions Natura 60 Edition 08 2007 M 2071 GB f Big Dutchman Page 6 Basic instructions 1 6 Dangers resulting from non compliance with the safety instructions Non observance of these instructions can cause severe danger for life and health of people or can lead to material or environmental damag
3. Page 70 Assembly of the nests 10 1 2 2 Screwing of the component parts for ejection mechanism for double row Screwing of the component parts is the same as for the drive for the ecjection mechanism single row described in chapters 10 1 1 2 to 10 1 1 5 Regarding the fastening of the nest floor drive tubes to the worm gear pair see chapter 10 1 3 2 10 1 3 Nestfloor drive tubes Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the nests Page 71 Pos Qty Code no Description 1 99 40 3813 tube 1 x6000 galv DIN 2440 2 3 36 00 6206 bush PA6 for tube 1 3 2 83 01 1388 tiltable bottom cpl BD C2 Insertion of the tubes 1 Pos Qty Code no Description 1 99 40 3813 tube 1 x6000 galv DIN 2440 2 3 36 00 6206 bush PA6 for tube 1 10 1 3 1 Connection of the tubes Note When connecting two 1 tubes by means of couplings make sure that the couplings do not obstruct the further assembly of the nest back walls and cable coiling In the following areas of a section_no couplings for 1 tubes may be mounted e atadistance of 10 cm from the left and right hand side of each cage stand e within a 10 cm wide area in the middle of each nest hole Later on e this is where the nest back walls and rope coils are fastened Procedure e push the coupler 2 10 cm on the tube ends to be connecte
4. guide shoes Feed level slide Make sure that the guide shoes are mounted centrally underneath the feed level slides The bore hole hole close to the trough centre for the fixing of the guide show in the feed trough has to be drilled on site o Be IA 9 o Pos Qty Code no Description 1 1 83 00 4422 feed column CAS ccw 2t NAT Nova for 3 feed loops 2 1 38 91 3692 feed level slide for hopper MPF and feed column 3 1 38 91 3693 pressure plate for feed level slide 4 1 99 10 1121 wing screw M 8x25 DIN 316 GT C 5 1 39 00 3599 guide shoe 2mm for feed column CAS S 6 1 99 10 1698 countersunk screw cross recess M 5x12 DIN 965 5 8 galv 7 1 99 10 1023 hexagon nut M 5 galv DIN 934 8 Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the end sets Page 191 20 6 2 Pre assembly of the corners 90deg BD 2000 and corner supports Pos Qty Code no Description 1 1 83 00 5966 corner 90Grd BD2000 2 1 83 01 6324 corner support NAT 3 2 99 10 3857 mushroom head square neck bolt M 8x 80 DIN 603 galv 4 2 15 00 3711 washer PP black 19x8 5 6 5 2 99 10 1040 hexagon nut M8 galv DIN 934 8 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 192 Assembly of the end sets 20 6 3 Pre assembly of the MPF drives to the feedtrough The feedtroughs 3000 regular
5. Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the end sets Page 159 20 3 1 Accessories package for the return supplemented with chain per tier Pos Qty Code no Description 1 31 00 0094 Accessories for return supplemented with chain per tier 1 2 39 00 4112 eye bolt M10x120 DIN 444 idler roller with chain 2 1 39 00 4113 guide plate lh idler roller with chain 3 1 39 00 4114 guide plate rh idler roller with chain 4 2 83 03 2175 chain wheel 1 2 14t b25 dbl with nut idler roller with chain 5 2 39 00 3246 spacer 29x23 22 PP 6 2 99 50 1241 chain joint 1 2 x5 16 7 11 99 10 1067 hexagon head screw M 6x16 galv DIN 933 8 8 8 2 99 10 1044 hexagon head screw M 6x25 galv DIN 558 9 4 99 10 1046 hexagon head screw M 8x16 galv DIN 933 8 8 10 6 99 10 1040 hexagon nut M 8 galv DIN 934 8 11 4 99 20 1029 hexagon nut M 10 galv DIN 555 12 2 99 20 1043 self locking counter nut M 6 DIN 985 6 galv 13 2 99 10 3920 washer 10 5 DIN 433 galv 14 2 99 50 3921 splint pin 5x35 DIN 94 15 2 99 50 1351 spring type straight pin DIN 1481 5x40 16 4 99 10 1679 countersunk screw cross recess M 6x25 DIN 965 5 8 galv 17 17 99 10 1045 hexagon nut M 6 galv DIN 934 8 18 1 83 01 2696 guide left end set EV UV 19 1 83 01 2697 guide right end set EV UV 20 2 83 03 1714 detent pawl for idler rol
6. _ __ O 35 25 25 ee Eee 50 35 35 a Se See 70 33 33 33 eo ees 100 30 30 30 30 See ae ee ee 120 Important lf a drive for the collapsible grilles is to be installed the exact position of the drive in the row has to be determined before the rectangular tubes are inserted An additional bearing sheet has to be inserted on the rectanguar tube at the position of the drive Mounting instructions Natura 60 Edition 08 2007 M 2071 GB f7 Big Dutchman Assembly of sliding fronts and collapsible grilles Page 136 Position of the drive for collapsible grille in the Overview d VENA VT Ey ae Edition 08 2007 M 2071 GB Mounting instructions Natura 60 Big Dutchman Assembly of sliding fronts and collapsible grilles Page 137 16 5 3 1 Components of drive for collapsible grille ra D N s coat Ut lt b OE a 6 MI 9 T 5 11 MI J 13 14 15 Pos Qty Code no Description 1 1 36 00 6630 Drive f eject mechanism sgl 230V length of stroke 125mm 2 1 83 04 2501 Pipe clamp 30x30 60deg 95mm drive of collaps grill NAT 60 3 1 83 04 2510 Guidance outer for telescope drive of collaps grille aut 4 1 83 04 2512 Guidance inner for telescope drive collaps grille aut NAT 5 1 83 04 2506 Motor brace linear motor drive of collaps grille aut NAT 60 6 1 83 04 2498 Sheet metal perch 1206 112mm dri
7. 1 1 83 03 9932 water supply 2t with ball tank NAT 60 lower tank to shut off 2 4 99 10 1067 hexagon head screw M6x 16 galv DIN 933 8 8 3 4 99 10 1045 hexagon nut M6 galv DIN 934 8 Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Attaching the service board Page 199 21 Attaching the service board The maintenance instructions will be made according to the order i e it is customized to your house equipment Affix these maintenance instructions to an appropriate place near your system e g end wall in the house area Maintenance instructions Order nmumbor 00 ee Q Biq Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman
8. Mounting instructions Natura 60 Edition 08 2007 M 2071 GB f Big Dutchman Page 60 Assembly of the upper perch in front of the nest drinkers and roof wire rails 9 4 Assembly of the roof wire rails A screw positions of the roof wire rails Pos Qty Code no Description 1 2 83 03 9740 angle 2412 for top wire mesh NAT 60 2 6 99 10 1100 hexagon head screw M 6x12 galv 3 6 99 10 1045 hexagon nut M 6 galv DIN 934 8 IN p The roof wire rails are screwed to the Alignment The longish openings for the cross members by means of hexagon clips for the top wire mesh have to point head screws M6x12 and nuts towards the side Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the nests Page 61 10 Assembly of the nests For a better view the previously assembled component parts will no longer be displayed in the following illustrations 10 1 Assembly of the nest floor with tubular transmission for the nest floor There are different drives for the expel system available Drives per row Code No Description 1 36 00 6200 drive RW f 45 cpl for eject mech row end Calculation 1x up to 41m per single row 2x up to 41m per double row Code No Description 2 36 00 6210 drive RW245 cpl f eject mechan row end Calculation 1x up to 60m per single row 2x up to 60m per double row Code No Description
9. Big Dutchman Edition 08 2007 M 2071 GB Table of contents Page VII 16 5 3 Assembling the drive for collapsible grille option 0 0 0 e eee eee 135 16 5 3 1 Components of drive for collapsible grille 0000 e eee eee 137 16 5 3 2 Pre assembly of the support 0 ccc eae 138 16 5 3 3 Assembly of the support into the section 20 0 cee ee 139 16 5 3 4 Fixing of the drive to the rectangular tube and motor brace 142 16 5 3 5 Inserting the front covering 0 e ee eae 143 17 Assembly of the foot rails behind the nest 000000es 144 18 Assembly of the plate in the scratching area 2000e sees 146 19 Assembly of the top wire Mesh 2 0c eee 148 20 Assembly of the end setS 00 e eee ee eee eee eee 150 20 1 Total view of end setS 0 0 eee ae 150 20 2 Assembly of the manure belt drive unit 0 0 0000 eee 152 20 2 1 Assembly of the substructure for the manure belt drive 0 0055 154 20 2 2 Pre assembly of the manure belt drive 0 cee eee 155 20 2 3 Fastening of the manure belt drive at the substructure 0000005 156 20 2 4 Securing of the manure belt drive 0 00 c ec ee 157 20 3 Assembly end set manure belt idler 0 0 0 eae 158 20 3 1 Accessories package for the return supplemented with chain per tier 159 20 3 2 Connection of the MB re
10. 1 12 Warranty and liability Warranty and liability claims regarding personal and material damage are excluded if they result from one or several of the following causes e non designated use of the installation e inappropriate mounting and operating of the system e operating the system with defective safety equipment or not duly fixed or not functioning safety and protective devices e non observance of the instructions in this manual regarding transport stock keeping mounting maintenance operating and upgrading of the system e unauthorised modifications on the system e inappropriate repairs e inthe event of disasters caused by foreign matters or force majeure 1 13 Disorders due to power failure We recommend the installation of warning systems for a better control of your production units or the use of an emergency power generating set for supplying the system with power in case of power failure By this you protect the birds and thus your own economical health Emergency power units with universal transmission for connection to a tractor are also suitable For further information please contact your property insurance 1 14 First aid For the case of an accident unless specified otherwise a first aid kit must always be available at the place of work Material taken out and used is to be replaced immediately If you need help describe the accident as follows e where it happened e what happened e the number of per
11. side rail 2412 MB NAT 60 manure belt idler NIO Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the end sets Page 163 20 3 3 Assembly of the skeletal structure left version 20 3 3 1 Component parts i 10 11 12 10 11 12 4 vu fe lt Code no Description 83 03 9868 connecting plate NAT 60 MB idler chain 39 00 4111 U rail HD idler roller with chain 83 00 3022 cross brace NAT nova idler roller with chain 83 03 9865 post HD 2t NAT 60 idler roller with chain 83 03 1705 cross connection HD NAT 1200 idler roller with chain 83 03 7344 cross connection HD NAT 1540 idler roller with chain 83 03 7346 diagonal strut HD NAT 1540 idler roller with chain 39 00 4074 diagonal strut EV S630 a MB idler roller with chain OONOOO0ORJOMN 83 03 9866 post HD 1t NAT 60 idler roller with chain 83 03 1706 holding plate galv for U post HD MB idler omh 37 97 4318 foot fully threaded M12x200 PA SST cpl N wl amp lol mn aal 99 20 1609 washer A 13 0x37x3 0 DIN 9021 SST Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 164 Assembly of the end sets 20 3 3 2 Screwing of individual parts details A till F see the following page All parts are screwed together by
12. 37 97 5901 drive EWA12 cpl f eject mechan NAT 60 BD C2 single row NAT 60 BD C2 Calculation 1x up to 97m per single row 2x up to 97m per double row Drive only for double row with a central observation walkway per 2 rows Code No Description 37 97 5900 drive EWA12 cpl f eject mechan EWA 12 double row NAT 60 BD C2 distance between rows 1022mm Calculation 1x up to 97m per double row Important When choosing the drives for the ejection mechanism it has to be observed that drives of the same type are used in all rows of one house Mounting instructions Natura 60 gt O Edition 08 2007 M 2071 GB ry Big Dutchman Assembly of the nests Page 62 10 1 1 Assembling the drive in the middle of a row single row Described below 37 97 5901 Drive EWA12 cpl f eject mechan single row NAT 60 BD C2 Description drive EWA12 cpl f eject mechan single row NAT 60 BD C2 mechan NAT 60 tube 1 x 207 f connect drive gearbox f eject mechan NAT60 brace at side member BD C2 for worm gear pair Code no 37 97 5901 37 97 4806 winch motor 400V EWA 12 4 3rpm 70Nm shaft 06 f eject 37 97 4807 worm gear pair 200Nm shaft 06 f ejection mechanism 83 04 2627 83 04 2478 Qty 1 1 1 1 Pos consisting of Edition 08 2007 M 2071 GB Mounting instructions Natura 60 Big Dutchman Assembly of the nests Pa
13. E S t H Pos Qty Code no Description 1 99 40 3813 pipe 1 x6000 galv DIN 2440 cut on site 2 8 65 97 3703 cap plastic for tube 1 GPN 250 33 7 Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the end sets Page 195 20 6 4 2 Screwing the pipes to the corner supports Each pipe will be screwed to each corner support by means of an U bolt and hexa gon nut Pos Qty Code no Description 1 99 40 3813 pipe 1 x6000 galv DIN 2440 cut on site 2 8 65 97 3703 cap plastic for tube 1 GPN 250 33 7 3 4 83 01 6324 corner support NAT 4 8 99 50 3001 U bolt galv 8x25 W35 H48 w hook 5 8 99 10 1040 hexagon nut M 8 galv DIN 934 8 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 196 Assembly of the end sets 20 6 5 Assembly of the support for the MPF drives In order to keep the MPF drives in a horizontal position every individual drive is equipped with a supporting profile and is thus supported by the opposing feed trough The projecting end of the supporting profile is shortened after the assembly Pos Qty Code no Description 1 2 10 93 5000 drive MPF 1 l 12m 0 37KW ccw 400V 3PH 50Hz 2 2 10 93 3198 supporting profile f drive MPF 3 2 99 10 3812 mushroom head square neck bolt M 8x 25 DIN 603 galv 4 2 99 20 1055 spring washer
14. NAT 60 5 1 83 04 2498 sheet metal perch 1206 112mm drive collaps grille aut NAT 6 4 83 03 9725 side rail 2412 KB NAT 60 7 4 99 10 1100 hexagon head screw M 6x 12 galv DIN 933 8 8 8 2 99 10 1067 hexagon head screw M6x 16 galv DIN 933 8 8 9 3 99 10 3872 mushroom head screw M 6x 16 galv slotted 10 6 99 10 1045 hexagon nut M6 galv DIN 934 8 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 142 Assembly of sliding fronts and collapsible grilles 16 5 3 4 Fixing of the drive to the rectangular tube and motor brace OW a fa SST A f position numbers see the following page y Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of sliding fronts and collapsible grilles Page 143 Pos Qty Code no Description 1 1 36 00 6630 drive f eject mechanism sgl 230V length of stroke 125mm 2 1 83 04 2501 pipe clamp 30x30 60deg 95mm drive of collaps grill NAT 60 3 1 83 04 2510 guidance outer for telescope drive of collaps grille aut 4 1 83 04 2512 guidance inner for telescope drive collaps grille aut NAT 5 1 83 04 2506 motor brace linear motor drive of collaps grille aut NAT 60 6 2 99 10 1258 hexagon head screw M 10x 50 galv DIN 558 7 4 99 10 1236 hexagon head screw M 10x 60 galv DIN 558 8 6 99 20 1029 hexagon nut M 10 galv DIN 555 16 5 3 5 Inserting the
15. Page 38 6 4 5 Assembly of the separating wire mesh Edition 08 2007 M 2071 GB Mounting instructions Natura 60 oO c lt a g NIN T fe o c al F Z c i fe D Elex D 5 lt 2 Q ZIZ Z o Olo amp isani O ala L O oO S 2 12 j s 2 Js ole Sje Ie es a olol o Oo al Il ls i J ele 2 c c D da ojo aeg A 2 55 L Rid e no J lt LE EE CE lt Son casia Selo Ec EEE Ece N N amp o lolo o oS E cope ele 5 5 D90 0o D DO S Sar STi oO Solr ole Go 6 GB 8 SiS selaa aT agl ag a a ac oge D oD oN o aZ aln nan a ziz it ol ope LO oO 0 00 CO amp rep rap clo O 0 o o PPP P F TIm mI m mM 819 999 12 J cs Ola alama jm N roe 00 0 oO m 4 gt N w 0 Dail e a a t Q U rn a olr N 09 lo o a Page 39 Assembling the stands 6 4 5 1 Detail views separating wire mesh D Q Q 3 k D E E z D Ez a Q 7 wo O 2 pos 4 separating wire mesh nest level pos 1 sep wire mesh next to feed pos 3 separating wire mesh lower pos 5 separating wire mesh small next to feed trough Biq Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Page 40 Assembling the stands 6 4 5 2 Fastening of the wire me
16. detail A fold for support approach detail B fold for retainer approach grating grating Pos Qty Code no Description 1 2 83 03 9524 approach grating 1206 level in front of nest NAT 60 1800 BD C2 ZnAl Mounting instructions Natura 60 O Big Dutchman Edition 08 2007 M 2071 GB Assembly of the approach grates at the top in front of the nest Page 53 Every approach grating has to be inserted in the retain ers with the respective side Screwing is not necessary Every approach grating is screwed to the support for approach grating by means of 5 mushroom head square neck bolts and nuts Pos Qty Code no Description 1 2 83 03 9524 approach grating 1206 level in front of nest NAT 60 1800 BD C2 ZnAl 2 2 83 03 9731 retainer approach grating in front of nest NAT 60 3 1 83 03 9729 support 2412 for approach grating in front of nest NAT 60 4 10 99 10 1602 mushroom head square neck bolt M6x16 DIN 603 galv 5 10 99 10 1045 hexagon nut M 6 galv DIN 934 8 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 54 Assembly of the approach grates at the top in front of the nest 8 5 1 Fixation of the approach gratings by means of clips Every rod of every grating has to be fastened with 3 clips Pos Qty Code no Description 38 90 3714 clip 10x1 2 SST Mounti
17. feed trough regular 2407 NAT Nova 2 4 83 03 2921 coupler for feed trough NAT AZ L 3 99 10 1047 mushroom head screw M 5x10 galv slotted 4 99 10 1023 hexagon nut M 5 galv DIN 934 8 Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of feed troughs and tubes perches Page 101 At the beginning and end of a row the feed troughs are fastened to the coupling and the suspension by means of hexagon head screws M5x10 and nuts Within the row the couplings with the feed troughs are inserted in the suspensions without screwing 13 2 Assembly of the tubes perches and the cover V profile Assembly of the tubes perches and the cover V profile Pos Qty Code no Description 1 83 02 2549 tube 33 5x1 50 5800 reduced coupled 5750 2 83 03 9922 cover 2412 V profile above feed trough regular NAT 60 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 102 Assembly of feed troughs and tubes perches Reg the connection of the tubes see chapter 9 3 2 Important The cover V profile for regular trough needs only be installed in the centre tier Two consecutive profiles are screwed together to one suspension Pos Qty Code no Description 1 1 83 03 9922 cover 2412 V profile above feed trough regular NAT 60 2 4 99 10 1047 mushroom head screw M 5x10 galv slotted 3 4 99 10 1023
18. 00 9884 half PA of adjusting ring for winding of wire BD C2 NAT Nova 99 40 3813 tube 1 x6000 galv DIN 2440 3 83 01 4230 rod threaded M8 with washer 37 46 3708 rod 8x5000 99 10 3824 Hexagon head screw M 5x 40 DIN 558 galv NOO Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 80 Assembly of the nests The inserted tiltable floors are fixed to the nest floor bearing by means of hexagon head screws M5x40 The heaxagon head screw is screwed into the distance tube 10 1 4 5 Fixing the traction ropes to the tilting floor The smaller tappet 2 of the traction rope serves for anchoring it in the halves of the nest floor drive The other large tappet 3 anchors the traction rope to the floor tappet 4 Procedure e Start with inserting the traction rope 1 with the smaller tappet 2 from inside to outside through the welded tube sleeves 5 of the two floor tappets 4 of a tilting floor Pos Code no Description 1 3 see top drawing 2 floor tappet 3 tube sleeve Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the nests Pull the rope through the sleeve on its entire length The large tappet 3 has to be close to the tube sleeve 5 Make sure the rope is placed between the tilting floor and the stillage It must not be pulled through the mesh of the r
19. 06 f ejection mechanism NAT 60 3 2 83 04 2464 tube 1 x 800 f connect drive gearbox f eject mechan NAT60 4 2 83 04 2478 brace at side member BD C2 for worm gear pair Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the nests Page 69 Pos Qty Code no Description 5 2 83 04 2477 cross bar for motor suspension ejection mechanism NAT 60 BD C 6 4 83 04 2476 cross connector dbl f ejection mechanism NAT 60 BD C2 7 4 83 04 2600 cross connector dbl for row end NAT 60 BD C2 screws nuts and spring washers 10 1 2 1 Component parts of drive for ejection mechanism EWA double row Pos Qty Code no Description 37 97 5900 drive EWA12 cpl f eject mechan double row NAT 60 BD C2 consisting of 1 1 37 97 4806 winch motor 400V EWA 12 4 3rpm 70Nm shaft 06 f eject mechan 2 2 37 97 4807 worm gear pair 200Nm shaft 06 f ejection mechanism NAT 60 3 2 83 04 2464 tube 1 x 800 f connect drive gearbox f eject mechan NAT60 4 2 83 04 2478 brace at side member BD C2 for worm gear pair 5 2 83 04 2477 cross bar for motor suspension ejection mechanism NAT 60 BD C 6 4 83 04 2476 cross connector dbl f ejection mechanism NAT 60 BD C2 7 4 83 04 2600 cross connector dbl for row end NAT 60 BD C2 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman
20. 1001 feedtrough 3000 regular 1 2mm cut on site 2 4 83 00 5966 corner 90deg BD2000 3 4 83 01 6324 corner support NAT 4 1 83 04 1033 feed column CAS S ccw 2t NAT 60 5 2 83 00 4364 feedtrough 620 165 CAS ccw EV450 EV P KB120 Uni 78 1 t 6 1 83 04 1025 connection cpl onto f c NAT 60 7 2 10 93 5000 drive MPF 1 L 12m 0 37KW ccw 400V 3PH 50Hz 8 2 10 93 3198 supporting profile f drive MPF 9 99 40 3813 pipe 1 x6000 galv DIN 2440 10 8 65 97 3703 cap plastic for tube 1 GPN 250 33 7 20 6 1 2 Screwing of feed troughs to the feed column Each feedtrough inserted into the feed col umn will be fixed to the sheet casing by means of 2 mushroom head screws M 5x10 and nuts M 5 Important The mushroom head screws are inserted and screwed from inside the feed trough Pos Qty Code no Description 1 1 83 04 1033 feed column CAS S ccw 2t NAT 60 3 2 83 00 4364 feedtrough 620 165 CAS ccw EV450 EV P KB120 Uni178 4 6 99 10 1047 mushroom head screw M 5x 10 galv slotted 5 6 99 10 1023 hexagon nut M5 galv DIN 934 8 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 190 Assembly of the end sets 20 6 1 3 Installation of the guide shoes and feed level slides The guide shoes and feed level slides for every tier are mounted on that side of the feed column from where the feed is transported out of the column by means of the feed chain
21. 1206 SST NAT 60 BD C2 2 4 81 04 3404 drilling screw 4 8x16 DIN 7504 L SST 3 2 83 03 9688 sheet metal galv for cover SST NAT 60 Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Assembly of the stainless steel covers and posts 603 Page 115 15 2 1 Fixation of the covers at the post 603 Each of the 4 stainless steel cover per section is fixed to the post 603 in the centre by means of an offset screw shackle This assembly step requires stainless steel hexagon head screws 2 Pos Qty Code no Description 83 03 9739 cover 1206 SST NAT 60 BD C2 83 03 9755 post 603 for sliding front staircase NAT 60 99 20 1470 hexagon head screw SST M 6x 12 DIN 933 AJON AR MTR 99 20 1102 hexagon nut M 6 SST DIN 934 Mounting instructions Natura 60 A z Edition 08 2007 M 2071 GB 7 Big Dutchman Page 116 Assembly of sliding fronts and collapsible grilles 16 Assembly of sliding fronts and collapsible grilles For a better view the previously assembled component parts will no longer be displayed in the following illustrations 16 1 Positon of the grilles in a section ee tee Sl ee et a aa a a VR R i ic N ill 1 H 4 no ajj ca Qi HE a li _ IIs S 0 Wm om w x TE ec PMN 1 a iii ae p 1 Ss SS SS a ee I li IK SS
22. 39 00 4116 chain wheel 1 2 14t b17 5 sgl Idler roller with chain 8 1 83 03 9953 support f frame of tension shaft Idler LB BD C 9 1 83 03 9952 frame f tension shaft LB Idler LB BD C 10 1 39 00 4115 chain wheel 1 2 14t b17 5 dbl w nut Idler roller with chain 11 1 83 03 1714 detent pawl for idler roller with chain 12 1 83 00 6098 idler roller cpl incl shaft and ball bearing for belt 245 13 2 99 50 1241 chain joint 1 2 x5 16 14 1 83 00 6107 tube 3 8 x 382 BD C2 Idler of egg belt 245 15 2 99 50 1351 spring type straight pin 5x40 16 1 99 10 3706 rod threaded M 6x1000 DIN 976 galv 17 1 37 97 4804 tube for conveyor chain 500 rod conveyor Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 174 Assembly of the end sets 20 4 2 Screwing of individual parts details see the following page Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the end sets Page 175 Pos Qty Code no Description 1 4 99 10 1602 mushroom head square neck bolt M 6x 16 DIN 603 galv 2 10 99 10 1045 hexagon nut M 6 galv DIN 934 8 3 6 99 10 1067 hexagon head screw M 6x 16 galv DIN 933 8 8 4 1 83 03 9951 fastening frame NAT60 Idler LB245 BD C 5 2 83 03 9947 U guiding rail universal for idler l b 6 1 83 03 9953 support f frame of tension shaft Idler LB BD C 7 1 83 03 9952 frame f tension shaft LB Idler LB
23. 83 03 9685 cross member under nest bottom NAT 60 C2 12 1 83 03 9696 fastening f footrail collaps for nest NAT 60 BD C2 13 1 83 03 9693 support for egg channel LB245 nest NAT 60 BD C2 14 2 83 03 9808 fastening hook for feed trough pluggable NAT 60 15 2 83 03 9807 guide f wire of sliding front at feeding side NAT 60 16 1 83 04 3265 support for bottom wire grille MB level 1200 NAT 60 1800 17 1 83 04 3264 support for bottom wire grille MB level 1540 NAT 60 1800 18 2 37 97 4317 foot adjustable M12x140 PA SST cpl 19 2 99 20 1609 washer A 13 0x37x3 0 DIN 9021 SST 20 1 99 10 4052 spacer M 5x60 118x60 21 1 83 03 9695 bearing for bottom of nest NAT 60 BD C2 22 2 83 03 9718 supporting elbow galv for cover SST NAT 60 Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Assembling the stands Page 43 6 5 2 Screwing of cage stand 1206 centre of section Screwing of the basic frame is carried out as shown for cage stand 2412 in chapter6 4 2 In addition supports for approach grates and supporting elbows galv for cover SST NAT 60 have to be installed details A and B see the following page Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 44 Assembling the stands Pos Qty Code no Description 1 1 83 03 9720 support approach grating level in front of nest NAT 60 1800 2 1 83 04 3265
24. A 10 DIN 127 galv 5 2 99 10 1040 hexagon nut M 8 galv DIN 934 8 Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Assembly of the end sets Page 197 20 6 6 Drive side Tar SS A W amp W l 7 Af Re NI a 3 3 L N SY HLL Lt DD N l l TT AS TN M YT H Sennan Ii se Nas TY it N S q Y 2 a a ee Pos Qty Code no Description 1 15 20 1001 feedtrough 3000 regular 1 2mm cut on site 2 4 83 00 5966 corner 90deg BD2000 3 8 99 10 1241 hexagon head screw M 5x 12 galv DIN 933 8 8 4 8 99 10 1023 hexagon nut M 5 galv DIN 934 8 The corners are fixed to each feedtrough by means of a hexagon head screw and a hexagon nut The holes are to be made by means of of a drill 5 5 mm on site Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 198 Assembly of the end sets 20 6 7 Assembly of water supply By default the water wall is installed at the end of the row equipped with the manure belt idler unit The water supply will be screwed to the cross supports at positions A with a dis tance of approximately 370 mm to the outside edge of the stand The corresponding holes have to be drilled on site O6 5mm Pos Qty Code no Description
25. Assembly of the end sets WSS longitudinal belt return N drive for collapsible grille 6 water container 4 feedchain drive unit and feed column 8 manure belt drive idler feed chain 1 3 5 drive for nest eject mechanism 7 idler roller for manure belt 9 connection drive unit for londitudinal Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Page 152 Assembly of the end sets 20 2 Assembly of the manure belt drive unit Caution After the assembly and before initial operation all protective covers have to be replaced at the manure belt drive and have to be secured against unintentional opening The missing of protective covers can lead to severe injuries Mount and align the manure belt drive in compliance with drawings and planning aids and secure it against tipping Pay attention to the correct overlay of the side rails in the direction of the manure belt The manure belt supports are inserted into the slits of the side rails and their ends are turned over After inserting and welding of the manure belts the manure chute optionally available has to be placed into its seat at the manure belt drive Mounting instructions Natura 60 D a Big Dutchman Edition 08 2007 M 2071 GB Assembly of the end sets Page 153 LI THET ERE pa pi Avy K Pos
26. BD C Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 176 Assembly of the end sets 20 4 3 Assembly of Rolle for the returning eggbelt 245 The rod threaded and the tube for conveyorchain 500 will be cut to the RS dimensiones mentioned in the picture below on the site The tube for conveyorchain 500 must be free bending Pos Qty Code no Description 1 1 83 03 9951 fasteningframe NAT60 idler LB245 BD C2 2 1 99 10 3706 rod threaded M 6x1000 DIN 976 galv cut on site 3 1 37 97 4804 tube for conveyorchain 500 rod conveyor cut on site 4 2 99 10 1045 hexagon nut M6 galv DIN 934 8 Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Assembly of the end sets Page 177 20 4 4 Assembly of idler unit Pos Qty Code no Description 1 1 83 00 6098 idler roller cpl incl shaft and ball bearing for belt 245 2 1 shaft 3 2 flange bearing 4 1 83 00 6103 guide plate rh for egg belt cleaner idler 1000 5 1 83 00 6102 guide plate Ih for egg belt cleaner idler 1000 6 2 83 03 9947 U guiding rail universal for idler LB 7 4 99 10 1038 hexagon head screw M 8x 20 galv DIN 558 8 4 99 10 1040 hexagon nut M 8 galv DIN 934 8 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 178 Assembly of the end sets 20 4 5 Installing the tension shaft and
27. Code no Description 1 1 83 03 7278 drive MB 2t 1x0 75kW galv NAT 60 1800 2 4 83 03 2535 side rail 1004 end set NAT 3 4 83 03 6605 support for manure belt 1540 NAT 60 1800 4 4 83 03 6613 support for manure belt 1200 NAT 60 5 2 83 03 7342 extension for foot of manure belt drive NAT 6 1 83 03 7343 cross support for manure belt drive NAT inner width XXX 7 2 83 01 5771 retainer for foot NAT C 2000 8 2 37 97 4318 foot fully threaded M12x200 PA SST cpl 9 2 83 01 6373 gusset plate for foot of manure belt drive NAT 10 3 83 01 5765 gusset plate for side rail end set NAT C 2000 11 2 99 20 1073 washer B16 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 154 Assembly of the end sets 20 2 1 Assembly of the substructure for the manure belt drive Pos Qty Code no Description 1 2 83 03 7342 extension for foot of manure belt drive NAT 2 1 83 03 7343 cross support for manure belt drive NAT inner width XXX 3 2 83 01 5771 retainer for foot NAT C 2000 4 2 37 97 4318 foot fully threaded M12x200 PA SST cpl 5 2 99 20 1073 washer B16 DIN 125 galv 6 8 99 10 1038 hexagon head screw M 8x20 galv DIN 558 7 8 99 10 1040 hexagon nut M 8 galv DIN 555 8 8 99 10 1068 hexagon head screw M 10x20 galv DIN 558 9 8 99 20 1029 hexagon nut M 10 galv DIN 555 Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071
28. Dutchman Edition 08 2007 M 2071 GB Assembly of the nests Page 65 10 1 1 3 Screwing cross bars for motor suspension Pos Qty Code no Description 1 4 83 04 2626 cross connector single for eject mechanism NAT 60 BD C2 2 2 83 04 2477 cross bar for motor suspension ejection mechanism NAT 60 BD C 3 8 99 10 1250 hexagon head screw M 10x 45 DIN 558 galv 4 8 99 20 1029 hexagon nut M 10 galv DIN 555 5 8 99 20 1055 spring washer A 10 DIN 127 galv Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 66 Assembly of the nests 10 1 1 4 Screwing drive at cross bars for motor suspension Pos Qty Code no Description 1 1 37 97 4806 winch motor 400V EWA 12 4 3rpm 70Nm shaft 06 f eject mechan 2 1 83 04 2627 tube 1 x 207 f connect drive gearbox f eject mechan 3 2 83 04 2477 cross bar for motor suspension ejection mechanism NAT 60 BD C 4 5 99 10 1250 hexagon head screw M 10x 45 DIN 558 galv 5 5 99 20 1029 hexagon nut M 10 galv DIN 555 6 5 99 20 1055 spring washer A 10 DIN 127 galv y Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the nests Page 67 10 1 1 5 Screwing worm gear pair LE Code no Description 37 97 4806 winch motor 400V EWA 12 4 3rpm 70Nm shaft 06 f eject mechan 37 97 4807 worm gear pair 200Nm shaf
29. E41 F 2 t lS SS AIRS SS a ee a a ee Se ee a P A ty S S a h a ar FL a man gt tty anni ATTA 2 I 4 tit MUNIN H ii E r seth tt _ SSS Pi Pos Qty Code no Description 1 2 83 03 9750 sliding front cpl upper staircase bl NAT 60 BD C2 2 83 03 9751 sliding front cpl upper staircase bs NAT 60 BD C2 2 2 83 03 9747 sliding front cpl lower staircase bl NAT 60 BD C2 2 83 03 9748 sliding front cpl lower staircase bs NAT 60 BD C2 3 6 83 01 2778 cage front EV625 EU 0103 ZnAl 4 2 83 03 9662 collapsible grille 1206 scratching area NAT 60 BD C2 ZnAl y Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of sliding fronts and collapsible grilles Page 117 In the following positions 1 and 2 are referred to as sliding front staircase and position 3 is referred to as sliding front below nest 16 2 Overview of sliding fronts and collapsible grilles Definition of bs and bl 2 sliding fronts with 4x Pos 3 and 2 sliding fronts with 4x Pos 4 are premounted per sec tion 2412 and level upper middle os short bracket POM Pos 3 bl long bracket POM Pos 4 Pos Qty Code no Description 1 2 83 03 9750 sliding front cpl upper staircase bl NAT 60 BD C2 2 83 03 9751 sliding front cpl upper staircase bs NAT 60 BD C2 2 2 83 03 9747
30. J i I L A oo Pos Qty Code no Description 1 2 83 03 9750 sliding front cpl upper staircase bl NAT 60 BD C2 2 83 03 9751 sliding front cpl upper staircase bs NAT 60 BD C2 2 2 83 03 9747 sliding front cpl lower staircase bl NAT 60 BD C2 2 83 03 9748 sliding front cpl lower staircase bs NAT 60 BD C2 3 16 83 00 2768 bracket POM for sliding front 603 UV S bs 4 16 83 00 2769 bracket POM for sliding front 603 UV S bl 5 83 00 2932 rod 5x4820 galv 6 2 83 03 9755 post 603 for sliding front staircase NAT 60 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 120 Assembly of sliding fronts and collapsible grilles Sliding fronts at the cage stands my m a See me a wn mnnn m n Pos Qty Code no Description 1 2 83 03 9750 sliding front cpl upper staircase bl NAT 60 BD C2 2 83 03 9751 sliding front cpl upper staircase bs NAT 60 BD C2 2 2 83 03 9747 sliding front cpl lower staircase bl NAT 60 BD C2 2 83 03 9748 sliding front cpl lower staircase bs NAT 60 BD C2 16 83 00 2768 bracket POM for sliding front 603 UV S bs 16 83 00 2769 bracket POM for sliding front 603 UV S bl 83 00 2932 rod 5x4820 galv 3 83 03 9708 post staircase NAT 60 99 50 1273 fastener round 5mm N 01 amp Fixing of the ends of the rods The ends of the r
31. Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of sliding fronts and collapsible grilles Page 123 16 4 Assembly of the sliding fronts below the nest 16 4 1 Assembly of the T brackets and support angles for fastener sliding front ET j A mA Ea B AS OI r ey Ey X S k a TS f A a E Aen a Pos Qty Code no Description 1 2 83 03 9754 T bracket for fastener cage front feeding side NAT 60 2 4 83 03 9753 support angle for fastener cage front feeding side NAT 60 1 2 bd Mounting instructions Natura6O ee ema Edition 08 2007 M 2071 GB Big Dutchman Page 124 are required Assembly of sliding fronts and collapsible grilles The T brackets 1 and the egg channel grids 6 are screwed together to the support for wire grilles 7 For this 2 mushroom head square neck bolts M6x16 4 and nuts M6 5 Pos Qty Code no Description 2 83 03 9754 T bracket for fastener cage front feeding side NAT 60 4 83 03 9753 support angle for fastener cage front feeding side NAT 60 8 99 10 1100 hexagon head screw M 6x12 galv mushroom head screw M 6x16 slotted galv 12 99 10 1045 hexagon nut M 6 galv DIN 934 8 1 2 3 4 4 99 10 3872 5 6 1 83 03 9528 wire grille 2412 for egg channel LB 245 NAT 60 BD C2 ZnAl 7 1 83 03 9732 support 2412 w
32. Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Assembly of the stainless steel covers and posts 603 ggg gg aA y W7 Yj R7 hy Ee oT Pant a a 77 A a a a N Edition 08 2007 M 2071 GB Description Mounting instructions Natura 60 cover 1206 SST NAT 60 BD C2 post 603 for sliding front staircase NAT 60 Page 110 15 Assembly of the stainless steel covers and posts 603 O ar s R r A A O N Code no 83 03 9739 83 03 9755 Qty 4 2 Pos Big Dutchman Assembly of the stainless steel covers and posts 603 Page 111 15 1 Assembly of the posts 603 for sliding front Every post 603 has to be screwed centrally to the top wire mesh rail in the section half 2412mm 1206mm 1206mm Pos Qty Code no Description 1 2 83 03 9755 post 603 for sliding front staircase NAT 60 2 2 83 03 9740 angle 2412 for top wire mesh NAT 60 3 12 99 20 1470 hexagon head screw SST M 6x 12 DIN 933 4 1 99 20 1102 hexagon nut M 6 SST DIN 934 The posts 603 are screwed to the top wire rail from the inside to the outside This way the following assem bly of the top wire is not obstructed Mounting instructions Natura 60 A z Edition 08 2007 M 2071 GB 7 Big Dutchman Page 112 Assembly of the stainless steel covers and posts 603 15 2 Assembly of the stainless
33. a 55 9 1 General view uuaa aaua Raney ath inie ie eke act ge does dhe wien Wasa pace Shia Be wee eS 55 9 2 Assembly of the drinkers 0 0c eee eae 56 9 2 1 Insertion of the nipple tubes in the cross supports 0 0 eee eee eee 56 9 2 2 Connecting the nipple pipes 0 57 9 2 3 Installation of the drip water cups at the nipple tube 200 000 58 9 3 Installation of the upper perches 00 c eee eee 59 9 3 1 Insertion ofthe tubes 0 0 O a tte ee 59 9 3 2 Coupling and screwing of the tubes 0 0c eens 59 9 4 Assembly of the roof wire rails 0 0 0 0 tetas 60 10 Assembly of the nests 0 e eee 61 10 1 Assembly of the nest floor with tubular transmission for the nest floor 61 10 1 1 Assembling the drive in the middle of a row single row 000 eae 62 10 1 1 1 Component parts of drive for ejection mechanism EWA12 single row 63 10 1 1 2 Screwing cross connector single 020 cece eee 64 10 1 1 3 Screwing cross bars for motor suspension 0000 cee eee eee 65 10 1 1 4 Screwing drive at cross bars for motor suspension 0 0085 66 10 1 1 5 Screwing worm gear pair 0 tee 67 10 1 2 Assembling the drive in the middle of the row double row 00 68 10 1 2 1 Component parts of drive for ejection mechanism EWA double row 69 10 1 2 2 Screwing
34. and the cross member under nest bottom NAT 60 BD C2 have to be screwed to the post using the upper bore hole by means of a hexagon head screw M6x35 3 Pos Qty Code no Description 1 40 99 10 1100 hexagon head screw M 6x12 galv DIN 933 8 8 2 2 99 10 1257 hexagon head screw M 6x30 galv DIN 558 3 1 99 10 1376 hexagon head screw M 6x35 galv DIN 931 8 8 4 1 99 10 1376 hexagon head screw M 5x 10 galv DIN 933 8 8 5 43 99 10 1045 hexagon nut M 6 galv DIN 934 8 Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembling the stands Page 33 6 4 3 Screwing of the separating wire mesh extensions and sheet metal for cover General plan Details J O see next pages Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Assembling the stands Page 34 For position numbers see page 35 Big Dutchman Edition 08 2007 M 2071 GB Mounting instructions Natura 60 Assembling the stands Page 35 Pos Qty Code no Description 1 20 99 10 1100 hexagon head screw M 6x12 galv DIN 933 8 8 2 1 99 10 1420 hexagon head screw M 5x 35 galv DIN 558 3 20 99 10 1045 hexagon nut M 6 galv DIN 934 8 4 1 99 10 1023 hexagon nut M 5 galv DIN 934 8 5 1 83 03 9716 cross connector lower tier in front of nest NAT 60 1800 6 1 83 04 3259 extension separating wire
35. are cut to a length of 890 mm for the purpose of installation 4 cuts are needed Pos Qty Code no Description 1 1 10 93 5000 drive MPF 1 L 12m 0 37KW ccw 400V 3PH 50Hz 2 1 38 91 3014 guide plates with base plate for guide shoe SF MP 3 1 15 20 1001 feedtrough 3000 regular 1 2 mm cut on site 4 1 99 10 1068 hexagon head screw M 10x20 DIN 558 galv 5 1 99 20 1055 spring washer A 10 DIN 127 galv Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Assembly of the end sets Page 193 20 6 3 1 Assembling the pre mounted components The corners are fixed to each feedtrough by means of a hexagon head screw and a hexagon nut The holes are to be made by means of of a drill 5 5 mm on site Pos Qty Code no Description 1 15 20 1001 feedtrough 3000 regular 1 2mm cut on site 2 4 83 00 5966 corner 90deg BD2000 3 8 99 10 1241 hexagon head screw M 5x 12 galv DIN 933 8 8 4 8 99 10 1023 hexagon nut M 5 galv DIN 934 8 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 194 Assembly of the end sets 20 6 4 Assembly of the 1 pipes for supporting the feed column 20 6 4 1 Cutting the pipes and assembling of plastic caps The pipes 1 with a length of 6 m are cut to a length of 1540 mm and are sealed with a plastic cap at both ends 4 pipes with caps are needed for the sup port
36. cage stand located at the beginning end of a section A and a cage stand placed in the centre of a section B Both type of cage stands may be completely preassembled on the ground In the following the cage stand at the beginning end of a section will be denominated cage stand 2412 and the cage stand at the centre of a section will be denominated cage stand 1206 6 1 Positions of the cage stands 2412 and 1206 in a row Gio 2 By ey il 2412mm 2412mm 2412mm 2412mm 2412mm 2412mm A B A B A B A B A B A B A 1 6 number of sections A cage stand 2412 B cage stand 1206 Ae oes Mounting instructions Natura 60 a Big Dutchman Edition 08 2007 M 2071 GB Assembling the stands Page 25 C nest area D activity zone feeding and drinking zone of the birds E egg collection area Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 26 Assembling the stands 6 2 Pre assembly of the stand foot extensions For cage stand 1206 Both feet of the cage stand are assembled in the same manner without supporting angle for plate For cage stand 2412 At the feet extensions beneath the nest additional supporting angles for plate NAT 60 have to be mounted The other side has to be assembled without supporting angles At the beginning end of a row only one supporting angle for plate is screwed to the foot extension of cage stand 2412 At the cage stand 2412 w
37. couplings together but only on the straight sides of the nipple pipe as shown below Never at the edge of the nipple pipe Pos Qty Code no Description 1 30 00 3211 nipple pipe 4796 24 top SST red NATURA Nova 2 30 00 3025 coupler cplt W PVC galv for nipple tube 22 laying floor management Mounting instructions Natura 60 A z Edition 08 2007 M 2071 GB 7 Big Dutchman Page 58 Assembly of the upper perch in front of the nest drinkers and roof wire rails 9 2 3 Installation of the drip water cups at the nipple tube Pos Qty Code no Description 1 30 00 3211 n pipe 4796 24 top SST red NATURA Nova 2 12 83 01 4052 drip cup round 1 arm NAT with bracket L Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Assembly of the upper perch in front of the nest drinkers and roof wire rails Page 59 9 3 Installation of the upper perches 9 3 1 Insertion of the tubes Important Start the assembly of the tubes at the manure belt drive side The tapered ends of the tubes must point towards the manure belt drive Insertion of the top tubes Pos Qty Code no Description 1 83 02 2549 tube 33 5x1 50 5800 reduced coupled 5750 2 2 99 10 3882 drilling screw 4 8x16 DIN 7504 L 9 3 2 Coupling and screwing of the tubes Plug the tubes together and secure every coupling link with a drilling screw Ea ee
38. detent pawl 20 4 5 1 Note regarding fixing the chain wheels to the tension shaft The chain wheels are inserted to the tube in such a way that the bore holes in the wheels and the bore holes in the tubes are lying upon another congruently By driving in the spring type stright pins into these holes the chain wheels are fixed to the tube Important Before fixing the 2nd chain wheel to the tension shaft the shaft has to be inserted through the corresponding bores into the tension shaft frame Pos Qty Code no Description 1 1 83 00 6107 tube 3 8 x 382 BD C2 idler of egg belt 245 2 1 39 00 4115 chain wheel 1 2 14t b17 5 dbl w nut idler roller with chain 3 1 39 00 4116 chain wheel 1 2 14t b17 5 sgl idler roller with chain 4 2 99 50 1351 spring type straight pin 5x40 DIN 1481 Mounting instructions Natura 60 O a Big Dutchman Edition 08 2007 M 2071 GB Assembly of the end sets Page 179 20 4 5 2 Assembling the tension shaft and detent pawl with pin The detent pawl is only installed at the side with the double chain wheel Pos Qty Code no Description 83 03 1714 detent pawl for idler roller with chain 99 10 3919 slotted pan head screw M 8x10 DIN 923 w shoulder galv 99 10 3920 washer 10 5 DIN 433 verz 83 00 6107 tube 3 8 x 382 BD C2 idler of egg belt 245 39 00 4115 chain wheel 1 2 14t b17 5 dbl w nut idler roller with c
39. fastened Do not fully tighten the screws yet but turn the bearing shell in the direction of the nest floor drive until the traction rope is tensioned e Tighten all screws of the bearing shell Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Page 85 Assembly of the nests 10 1 5 Assembly of the nest back walls and sheet metal partitions 10 1 5 1 Installation of the rods and fastening rail for the back wall 4 NY y 4 N 4 Y 7x XN GN A AZE ANAW XY RZN NOI rau Q Q m f Q lt Z D c i olg 0 1 els oF T NIO 9x Xz Q oO Ajg Q 5 z a 8 gt 8 2 N o2 Bio ols gc E DOOlclsc 0 9 c D 2 2 8 8 o0 Oo o S Ll ele 4 0 LO oly olg y SININ FIO ol ol ToT Oil ololo Ol l l OlainNniolio 0 00 ODID gt Co Bleinio Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Page 86 Assembly of the nests 10 1 5 2 Insertion of the sheet metal partitions The sheet metal partitions are inserted into the cage stands at the positions marked with an arrow gt W4 N N SN XV 9 2 X K NY 4 Code no Description Pos Qty KRS 83 03 9712 sheet metal partition sgl pluggable for nest NAT 60 BD C2 Moun
40. front covering p J The front covering will be hooked to the overlappling ends of the screws at posi tions A Pos Code no Description 83 04 2496 covering in front of drive of collapsible grille aut NAT 60 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Assembly of the foot rails behind the nest Page 144 17 Assembly of the foot rails behind the nest O c z ie Q Cc Cc O Q Q O O 2 2 wy op fa gt op J 2 gt S Qa cC 2 gt pa Ke 99 J O LL longer be displayed in the following illustrations details A and B see the following page Description footrail 1206 collaps for nest N C2 60 BD AT Code no 83 03 9745 Qty 2 Pos Edition 08 2007 M 2071 GB Mounting instructions Natura 60 Big Dutchman Assembly of the foot rails behind the nest Page 145 Pos Qty Code no Description 1 2 83 03 9745 footrail 1206 collaps for nest NAT 60 BD C2 2 3 83 03 9696 fastening f footrail collaps for nest NAT 60 BD C2 3 3 83 03 9924 lock pin double f footrail collapsible Natura 60 4 shackle for insertion into fastening for footrail 5 6 guide rail for locking pin inside of nest Detail B centre of a row SgS Mounting instructi
41. of the component parts for ejection mechanism for double row 70 10 1 3 Nestfloor drive tubes 0 eee 70 10 1 3 1 Connection of the tubes 0 0 c ec tee 71 Mounting instructions Natura 60 A z Edition 08 2007 M 2071 GB 7 Big Dutchman Page VI Table of contents 10 1 3 2 Fixing of the nestfloor drive tubes to the drive 0000 eee eee 74 10 1 4 Assembly of the nest bottom 0 0 tee 75 10 1 4 1 Insertion of the threaded rods and supporting rods for the nest bottom inlay 75 10 1 4 2 Installing the wire ropes for the nest floor resetting mechanism 77 10 1 4 3 Hooking the wire rope for nest floor resetting mechanism into the tilting floor 78 10 1 4 4 Insertion of the floor units and towing ropes for the nest floor drive 79 10 1 4 5 Fixing the traction ropes to the tilting floor 0 eee ee eee 80 10 1 4 6 Fixing the traction ropes at the tube 1 for nest floor drive 81 10 1 4 7 Positions of bearing shells within the nest holes 2 22205 82 10 1 4 8 Placing the traction rope tappet into the half 00 cee eee eee 82 10 1 5 Assembly of the nest back walls and sheet metal partitions 85 10 1 5 1 Installation of the rods and fastening rail for the back wall 85 10 1 5 2 Insertion of the sheet metal partitions 0 0 eee ee 86 10 1 5 3 Insertion and fas
42. roller NAT 1540 MB idler chain 9 2 83 03 7351 V scraper NAT 1540 11 2 99 50 3921 splint pin 5x35 DIN 94 12 2 99 10 1044 hexagon head screw M 6x25 galv DIN 558 13 4 99 10 1679 countersunk screw cross recess M 6x25 DIN 965 5 8 galv 14 2 99 20 1043 self locking counter nut M 6 DIN 985 6 galv 15 6 99 10 1045 hexagon nut M 6 galv DIN 934 8 16 1 99 10 1067 hexagon head screw M6x16 galv DIN 933 8 8 Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the end sets Page 169 20 3 4 3 Assembly of the tension unit per tier The following is goes for the left and the right side of a tension unit aa Q R S N 7 G C aN z7 N S 7 9 10 A N X r 10 13 21 Aa 20 oe SHO de i Pos Qty Code no Description 1 2 39 00 4112 eye bolt M10x120 DIN 444 idler roller with chain 2 1 39 00 4113 guide plate Ih idler roller with chain shown or 3 1 39 00 4114 guide plate rh idler roller with chain 4 2 83 03 2175 chain wheel 1 2 14t b25 dbl with nut idler roller with chain 5 2 39 00 3246 spacer 29x23 22 PP 6 2 99 50 1241 chain joint 1 2 x5 16 8 2 99 10 1044 hexagon head screw M 6x25 galv DIN 558 9 4 99 10 1046 hexagon head screw M 8x16 galv DIN 933 8 8 10 6 99 10 1040 hexagon nut M 8 galv DIN 934 8 11 4 99 20 1029 hexagon nut M 10 galv DIN 555 12 2 99 20 104
43. sliding front cpl lower staircase bl NAT 60 BD C2 2 83 03 9748 sliding front cpl lower staircase bs NAT 60 BD C2 3 16 83 00 2768 bracket POM for sliding front 603 UV S bs 4 16 83 00 2769 bracket POM for sliding front 603 UV S bl Mounting instructions Natura 60 A z Edition 08 2007 M 2071 GB 7 Big Dutchman Page 118 Assembly of sliding fronts and collapsible grilles Pos Qty Code no Description 1 2 83 03 9750 sliding front cpl upper staircase bl NAT 60 BD C2 2 83 03 9751 sliding front cpl upper staircase bs NAT 60 BD C2 2 2 83 03 9747 sliding front cpl lower staircase bl NAT 60 BD C2 2 83 03 9748 sliding front cpl lower staircase bs NAT 60 BD C2 3 6 83 01 2778 cage front EV625 EU 0103 ZnAl 4 2 83 03 9662 collapsible grille 1206 scratching area NAT 60 BD C2 ZnAl Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Assembly of sliding fronts and collapsible grilles Page 119 16 3 Assembly sliding front staircase top and bottom 16 3 1 Insertion of the sliding fronts and of the upper rods The first rod of a row will be inserted over the whole length Any further rod will reach up to the next four posts The ends of the rods will be fixed with a fastener round 5mm in the post Sliding fronts at post 603 Se 4 Ae A ALL TIA ST i TIN I s 1 2 AV oa gt 1 2
44. spacer M 5x60 118x60 20 1 83 03 9695 bearing for bottom of nest NAT 60 BD C2 21 1 83 03 9716 cross connector lower tier in front of nest NAT 60 1800 22 1 83 04 3259 extension separating wire mesh MB level 1200 NAT 60 1800 23 1 83 04 3260 extension separating wire mesh MB level 1540 NAT 60 1800 24 1 83 03 9688 sheet metal galv for cover SST NAT 60 reg position 16 At the beginning end of a row only one supporting angle for plate is screwed to the foot extension of cage stand 2412 At the cage stand 2412 within a row 2 supporting angles each are screwed to the stand Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 30 Assembling the stands 6 4 2 Overview individual parts cage stand 2412 beginning end of a section Overall layout posts cross members and nest floor bearing Details of positions A H see next pages Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembling the stands Page 31 X 5 Reg detail C The distance pipe for nest floor bearing has an inside thread The tube has to be screwed to the post by means of a hexagon head screw M5x40 4 For position numbers see page 32 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 32 Assembling the stands Reg detail E The support for egg channel
45. stainless steel covers 0 000 cee eee 112 15 2 1 Fixation of the covers at the post 603 0 0 cece ee 115 16 Assembly of sliding fronts and collapsible grilles 116 16 1 Positon of the grilles in a section 0 cee eae 116 16 2 Overview of sliding fronts and collapsible grilles 00 000s 117 16 3 Assembly sliding front staircase top and bottom 00 cee eee 119 16 3 1 Insertion of the sliding fronts and of the upper rods 00 00s aces 119 16 3 2 Inserting the lower rods and the fasteners for the sliding fronts 121 16 4 Assembly of the sliding fronts below the nest 0 0 0 e eee eee 123 16 4 1 Assembly of the T brackets and support angles for fastener sliding front 123 16 4 2 Inserting the rods and the fasteners for the sliding fronts 4 125 16 4 2 1 Connecting the rods 000 127 16 4 3 Inserting the cage fronts 1 0 0 ete 128 16 4 3 1 Insertion at the feed trough 1 0 ee nee 128 16 4 3 2 Insertion of the side rails in the scratching area 0 00 129 16 5 Assembly of the collapsible grids 0 0 cece eae 130 16 5 1 Insertion of the square tube 0 eee eee 130 16 5 1 1 Coupling the rectangular tube 0 0 0 c eee ee 132 16 5 2 Insertion and screwing of the collapsible grids 0 c eee eee eee 134 Mounting instructions Natura 60
46. 0 1368 countersunk screw cross recess M 6x16DIN 965 5 8 galv 6 99 10 1232 hexagon head screw M 6x35 galv DIN 931 8 8 36 99 10 1045 hexagon nut M 6 galv DIN 934 8 4 83 03 9725 side rail 2412 MB NAT 60 1 83 02 3865 side rail 2412 BD C2 1 83 04 1191 side rail 2412 scratching area NAT 60 O a B O hM Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Setting up the carcass Page 47 7 P A s o y o G A e lt ef Ii i wo Pa We E X K r 1 s 1 a aZ 1 e O A Pa Fa 8 O r O A of t Dp NE D N 2 A tle ak Reg detail A Ensure that the side rails are correctly aligned when they are installed The rails are equipped with bore holes along their entire length These bore holes have to point upwards position numbers see previous page Mounting instructions Natura6O ge ey ema Edition 08 2007 M 2071 GB Big Dutchman Assembly of the approach grates at the top in front of the nest Page 48 8 Assembly of the approach grates at the top in front of the nest 8 1 General view a a KA a V V QC EA ra Description support 2412 for approach grating in front of nest NAT 60 acceptance approach grating in front of nest NAT 60 approach grating 1
47. 0 galv DIN 555 y Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Page 75 Assembly of the nests 10 1 4 Assembly of the nest bottom 10 1 4 1 Insertion of the threaded rods and supporting rods for the nest bottom inlay E E WY SIJAN X X AS y re A Description gt lan D 5 oO oO Cc oO Cc D fe ra oS ko x lt oO Q CO O ojlo SEIN o o 7 Olo ol t OJN a m O Qty 3 Pos 3 Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Page 76 Assembly of the nests GL position numbers see previous page y Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the nests Page 77 10 1 4 2 Installing the wire ropes for the nest floor resetting mechanism SS ae During the assem bly of the approach gratings in front of the nest every retainer for approach grating was screwed to the side rail 2412 MB NAT 60 by means of 4 mushroom head square neck bolts M6x16 and 4 hexagon head nuts M6 The overlapping threads of one of the mushroom head square neck bolts inside the respec tive nest holes are now needed for the attachment of the wire ropes for the nest floor resetting device Pos Qty Code no Descriptio
48. 206 level in front of nest NAT 60 1800 8 ae x O old m e O mi ww OINI MIN SININ O N o PDP ty TIm m Ko ol l l st Ola ad N 00 m gt AN Bleinio t ou Edition 08 2007 M 2071 GB Mounting instructions Natura 60 Big Dutchman Assembly of the approach grates at the top in front of the nest Page 49 8 2 Assembly of the support for approach grating Screwing of the support for the Screwing of consecutive supports for approach grating at the beginning approach gratings end of a row Pos Qty Code no Description 1 1 83 03 9729 support 2412 for approach grating in front of nest NAT 60 2 1 99 10 1100 hexagon head screw M 6x12 galv 3 1 99 10 1045 hexagon nut M 6 galv DIN 934 8 Mounting instructions Natura 60 A Edition 08 2007 M 2071 GB 7 Big Dutchman Page 50 Assembly of the approach grates at the top in front of the nest 8 3 Installation of the retainer f the approach grating in front of nest For each section 2412 two retainers for approach grating in front of nest are needed Every retainer is screwed to the side rail 2412 BD C2 by means of 4 saucer head screws For the correct alignment see illustra tion Pos Qty Code no Description 1 2 83 03 9731 retainer approach grating in front of nest NAT 60 2 8 99 10 1602 mushro
49. 3 self locking counter nut M 6 DIN 985 6 galv 13 2 99 10 3920 washer 10 5 DIN 433 galv 14 2 99 50 3921 splint pin 5x35 DIN 94 15 2 99 50 1351 spring type straight pin DIN 1481 5x40 16 4 99 10 1679 countersunk screw cross recess M 6x25 DIN 965 5 8 galv 17 17 99 10 1045 hexagon nut M 6 galv DIN 934 8 20 2 83 03 1714 detent pawl for idler roller with chain 21 2 99 10 3919 slotted pan head screw M 8x10 DIN 923 galv 22 2 39 00 4030 roller chain 1 2 48GI 23 1 shaft Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 170 Assembly of the end sets Attachment of the chain wheel to the tension shaft The chain wheel is slid onto the tension shaft so that the bore hole in the chain wheel and the bore hole in the shaft lie flush Fastening is done by driving ina dowel pin Pos Qty Code no Description 1 2 83 03 2175 chain wheel 1 2 14t b25 dbl with nut idler roller with chain 2 2 99 50 1351 spring type straight pin DIN 1481 5x40 3 shaft Fastening of the detent pawl at the post Pos Qty Code no Description 1 2 83 03 1714 detent pawl for idler roller with chain 2 2 99 10 3919 slotted pan head screw M 8x10 DIN 923 galv 3 2 99 10 3920 washer 10 5 DIN 433 galv 4 2 99 10 1040 hexagon nut M 8 galv DIN 934 8 Mounting instructions Natura 60 Big Dutchman Edition 08 200
50. 4 2 2 39 00 4030 roller chain 1 2 48GI 3 2 99 50 1241 chaint joint 1 2 x5 16 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 182 Assembly of the end sets 20 4 6 Connection to the section 20 4 6 1 Connection to the stand 9 ANA details A B and C see the following page Pos Qty Code no Description 1 1 83 03 9951 fasteningframe NAT6O0 idler LB245 BD C2 2 1 83 04 3262 post feeding side NAT 60 3 1 83 04 3258 post in front of nest 2412 NAT 60 4 1 83 03 9685 cross member under nest bottom NAT 60 BD C2 5 1 83 03 9693 support for eggchannel LB245 nest NAT 60 BD C2 6 1 83 03 9716 extension separating wire mesh level before nest NAT 60 1800 7 1 99 10 1100 hexagon head screw M 6x 12 galv DIN 933 8 8 8 2 99 10 1376 hexagon head screw M 6x 35 galv DIN 931 8 8 9 3 99 10 1045 hexagon nut M 6 galv DIN 934 8 Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Assembly of the end sets Page 183 position numbers see previous page Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 184 Assembly of the end sets 20 4 6 2 Connection to manure belt drive aN D A s FF T RQ D i N alll ON 2 i Pos Qty Code no Description 83 03 9953 Support f frame of tens
51. 6 Drink rs nits ee See Be ee eed tae tS A Nl ede Na Sa 19 Bel LIONU yaaa e sland Bk ed eves A a a a de dy el oa adh ena ewe deve ue 19 3 7 1 Lights both in the aisle area and in the system below the manure belt levels as well as a hose light in the stairway of Natura 60 2 ee ee 20 3 7 2 Lights only in the aisle area as well as a hose light in the entrance area of Natura 60 20 3 8 Flock control daily monitoring 0 cece eee 21 3 9 Summary figures related to practice 1 nett 21 4 Operational safety and orders for spare parts 00e eee eee 22 Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Table of contents Page V 5 Recommended assembly order 2000 cece ee eee eee eee eee 23 5 1 Assembly order of the components to be mounted 0 000 e eee eee eee 23 6 Assembling the standS ease ign ate e aana Jara at eas ann Qa a Aa 24 6 1 Positions of the cage stands 2412 and 1206 iN a FOW 000 eee 24 6 2 Pre assembly of the stand foot extensions 0 000 eee eee 26 6 3 Alignment of the posts of the cage stands 2412 and 1206 0 22200055 27 6 4 Assembly of the cage stands 2412 eae 28 6 4 1 Overview individual parts cage stand 2412 beginning end of asection 28 6 4 2 Overview individual parts cage stand 2412 beginning end of asection 30 6 4 3 Screwing of the separating wire mesh extensions and s
52. 60 Edition 08 2007 M 2071 GB Big Dutchman Page 132 Assembly of sliding fronts and collapsible grilles 16 5 1 1 Coupling the rectangular tube Important If more than one drive unit is required in one nest row the rectangular tubes of two successive drive units must not be firmly connected end to end The following applies All rectangular tubes that belong to one drive unit are firmly connected Where rectangular tubes of two different consecutive drive units meet they are coupled flexibly Fixed coupler of the rectangular tubes Pos Qty Code no Description 1 99 40 3102 rectangular tube 30x30x2 6000 DIN 2395 galv 36 00 6602 roupler cplt for rectangular tube 30x30 consists of 2 2 83 02 6231 roupler half for rectangular tube 30x30x2 3 8 99 10 1046 hexagon head screw M 8x 16 galv DIN 558 4 8 99 10 1040 hexagon nut M 8 galv DIN 934 8 Mounting instructions Natura 60 f Big Dutchman Edition 08 2007 M 2071 GB Assembly of sliding fronts and collapsible grilles Page 133 Flexible coupler of the rectangular tube between two different drive units yoo NO Pos Qty Code no Description 99 40 3102 Rectangular tube 30x30x2 6000 DIN 2395 galv Round tube 30x30x2 6000 galv 1 drilling screw UN Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 134 Assembly of sliding fronts and co
53. 7 M 2071 GB Assembly of the end sets Page 171 Fastening of the roller chain at the bolt Pos Qty Code no Description 1 2 39 00 4030 roller chain 1 2 48GI 2 2 99 50 1241 chain joint 1 2 x5 16 3 2 39 00 4112 eye bolt M10x120 DIN 444 idler roller with chain 20 3 5 Anchorage at the floor Once the entire system has been exactly aligned horizontally and vertically the posts can be anchored to the floor After the correct alignment of the entire installation every foot is screwed to the floor with 99 10 3971 chipboard screw 4 5x 50 SBC Spax counter sunk hd galZnC 1 and 99 98 3782 dowel S6 2 Mounting instructions Natura 60 A x Edition 08 2007 M 2071 GB 7 Big Dutchman Assembly of the end sets Page 172 20 4 Assembly longitudinal belt return 08 2007 M2071 GB Mounting instructions Natura 60 Edition Big Dutchman Assembly of the end sets 20 4 1 Component parts NSAN vs Page 173 515 9 8 T Pos Qty Code no Description 1 1 83 03 9951 fastening frame NAT60 Idler LB245 BD C 2 2 83 03 9947 U guiding rail universal for idler l b 3 1 83 00 6103 guide plate rh for egg belt cleaner idler 1000 4 1 83 00 6102 guide plate lh for egg belt cleaner idler 1000 5 2 39 00 4112 eye bolt M10x120 Idler roller with chain 6 2 39 00 4030 roller chain 1 2 48GI 7 1
54. Edelstahl 7 2 99 10 3824 hexagon head screw M 5x 40 galv DIN 558 8 2 99 10 1023 hexagon nut M 5 galv DIN 934 8 9 5 99 10 1100 hexagon head screw M 6x 12 galv DIN 933 8 8 10 2 99 10 1067 hexagon head screw M 6x 16 galv DIN 933 8 8 11 7 99 10 1045 hexagon nut M 6 galv DIN 934 8 12 1 83 04 2497 cover plate inner for drive of collapsible grille aut NAT 60 16 5 3 3 Assembly of the support into the section rl INIT ENG AD LIT NCE HH i _IN TT INT WT PIN details see the following page Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Important Before the monting of the support to the section the individual wires of the collapsible grilles have to be shortened by approx 210 mm in this area Big Dutchman Page 140 Assembly of sliding fronts and collapsible grilles position numbers see the following page Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of sliding fronts and collapsible grilles Page 141 Pos Qty Code no Description 1 1 83 04 2499 supporting pors addit f drive of collaps grille aut NAT 60 2 1 83 04 2506 motor brace linear motor drive of collaps grille aut NAT 60 3 1 83 04 2502 bearing sheet for square tube 30x30 drive of collaps grille 4 1 83 04 2497 cover plate inner for drive of collapsible grille aut
55. GB Assembly of the end sets Page 155 20 2 2 Pre assembly of the manure belt drive The holes for the screw union of the side rails at the gusset plate have to be made on site Use the bore holes in the side rails as template see illustration below The 4 manure belt supports are mounted in the same manner as the supports in the section Pos Qty Code no Description 1 4 83 01 5765 gusset plate for side member 2 4 side rail end set 3 8 support for manure belt 4 8 99 10 1067 hexagon head screw M 6x16 galv DIN 933 8 8 5 16 99 10 3872 mushroom head screw M 6x16 galv slotted 6 8 99 10 1368 countersunk screw cross recess M 6x16 DIN 965 5 8 galv 7 32 99 10 1045 hexagon nut M 6 galv DIN 934 8 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 156 Assembly of the end sets 20 2 3 Fastening of the manure belt drive at the substructure The correct row of holes in the extension for foot post that should be used for the screwing of the manure belt drive has to be determined during the assembly on site Overview screwing positions Detail A Pos Qty Code no Description 1 1 drive MB 2 1 extension for foot of manure belt drive NAT 3 8 99 10 1068 hexagon head screw M 10x20 galv DIN 558 4 8 99 20 1029 hexagon nut M 10 galv DIN 555 Mounting instructions Natura 60 Big Dutchman Editi
56. Mounting instructions Natura 60 Code No 99 97 2071 Edition 08 2007 GB Overview of changes updates in the manual Page Overview of changes updates in the manual 06 2007 Code no Description 83 03 9707 Post KB flat middle NAT 60 BD C2 replaced by 83 04 3257 Post KB flat middle NAT 60 BD C2 Code no Description 83 03 9710 Post in front of nest 2412 NAT 60 replaced by 83 04 3258 Post in front of nest 2412 NAT 60 Code no Description 83 03 9709 Post feeding side NAT 60 replaced by 83 04 3262 Code no Post feeding side NAT 60 Description 83 03 9726 Footrail 1206 f feedtrough pluggable NAT 60 replaced by 83 04 3263 Code no Footrail 1206 f feedtrough pluggable NAT 60 Description 83 03 9724 Sheet metal perch 2412 112mm wide NAT 60 replaced by 83 04 3282 Code no Sheet metal perch 2412 112mm wide NAT 60 Description 83 03 9683 Extension separating wire mesh manure belt level 1200 NAT 60 1800 replaced by 83 04 3259 Extension separating wire mesh manure belt level 1200 NAT 60 1800 Mounting instructions Natura 60 D R Edition 08 2007 M 2071 GB f Big Dutchman Page II Code no Overview of changes updates in the manual Description 83 03 9697 Extension separating wire mesh manure belt level 1540 NAT 60 1800 replaced by 83 04 3260 Code no Extension s
57. a 197 20 6 7 Assembly of water supply 0 eae 198 Attaching the service board 000 cece eee eee eee eee 199 Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Basic instructions Page 1 1 Basic instructions Please take care of this manual and always keep it in the same place close to the installation for quick reference All persons working with the system assembling cleaning and servicing it have to be familiar with the contents of these instructions Please observe the contained safety instructions If this manual gets damaged or lost request a new copy from Big Dutchman 1 1 Basics The Big Dutchman installation has been constructed according to the current state of the art and all acknowledged regulations regarding technical safety The installation is reliable Upon operation however dangers to life and limb of the user or third persons or impairments of the system or other material property are still possible The system may only be mounted attended repaired und used e for due use e in an excellent state from the safety and technical point of view e by persons who are familiar with the safety regulations In the event of special problems which are not described in detail in this manual we recommend to contact us for your own safety Mounting instructions Natura 60 Edition 08 2007 M 2071 GB f Big Dutchman Page 2 Basic instructions 1 2 Explaining th
58. as the stairways towards the sleeping places This encourages even the last hens to return to the aviary before the light is completely turned off 3 7 2 Lights only in the aisle area as well as a hose light in the entrance area of Natura 60 We recommend the following light regulation In the morning 1 Atthe beginning of the light day first of all the aisle lights in the litter area are slowly dimmed up or switched on 2 Then max 20min later the lights in the inspection aisle are dimmed up or switched on 3 The hose light reminas off In the evening 1 First of all the lighting in the inspection aisle is switched off or dimmed down Then approx 15 20min later the lights in the litter area are slowly dimmed and turned off Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Management recommendations for Natura 60 Page 21 2 The hose light is switched on approx 15min before all the other light sources are turned off It stays on for another approx 15min after the other light sources have been turned off and is then slowly dimmed and switched off In a dark environment the hose light only illuminates the entrance area as well as the stairways towards the sleeping places This encourages even the last hens to return to the aviary before the light is completely turned off 3 8 Flock control daily monitoring Right after the start of the light day the daily inspection of the technical
59. d Mounting instructions Natura 60 A z Edition 08 2007 M 2071 GB 7 Big Dutchman Page 72 Assembly of the nests e take the drill holes in the coupler tube as a pattern and drill the holes respectively into the inner tubes 1 Note For drilling the tubes 1 use a drill 8 5 mm The tube ends 1 have to meet exactly in the centre X of the coupling tube 2 Pos Qty Code no Description 1 99 40 3813 tube 1 x6000 galv DIN 2440 2 1 36 00 4030 coupler for tube 1 BD C2 Xx middle of the coupler for tube 1 BD C2 Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Assembly of the nests Page 73 Connection of the 1 tubes Pos Qty Code no Description 2 99 40 3813 tube 1 x6000 galv DIN 2440 3 36 00 4030 coupler for tube 1 BD C2 4 99 10 1265 hexagon head screw M 8x55 galv DIN 933 8 8 5 99 20 1064 self locking counter nut M 8 DIN 985 6 galv Mounting instructions Natura 60 D R Edition 08 2007 M 2071 GB Big Dutchman Page 74 Assembly of the nests 10 1 3 2 Fixing of the nestfloor drive tubes to the drive Pos Qty Code no Description 1 1 37 97 4807 worm gear pair 200Nm shaft 06 f ejection mechanism NAT 60 2 99 40 3813 pipe 1 x6000 galv DIN 2440 3 2 99 10 1250 hexagon head screw M 10x 45 galv DIN 558 4 2 99 20 1029 hexagon nut M 1
60. d Thus the groups remain smaller and the danger of birds piling or getting crushed in corners is significantly reduced The flock stays uniformly spread along the entire house The feed troughs and drinking lines should already be filled when birds are moved in Frequent feeding times throughout the day to encourage feed intake The light should stay on to give the birds a better orientation when they are moved in When birds are moved in in the evening the light should be on for up to 24 hours 3 2 Nest management The nest should be closed before the laying period starts in order to prevent the nests from getting dirty The birds should not get used to resting in the nest but only to lay their eggs in there Some days after the birds are moved in the nests can be opened by the hour in order to let the birds explore During the daily house inspection always keep an eye open for the first eggs As soon as the first egg is laid in the house open the nests for the entire light day Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Management recommendations for Natura 60 Page 17 e General rule for the opening and closing times of the nest from the beginning of the laying period on open the nest 2 hours before the start of the light day If miss laid eggs are increasingly found before the start of light day the nest opening time should be scheduled earlier Otherwise birds that are active before th
61. e start of the light day are not able to go into the nest It is no problem to open the nest 4 or more hours before the start of the light day close the nest 1 2 h before the end of the light day Before the end of the light day the birds must have enough time to search for a resting place after they had to leave the nest After having reached the max laying performance the nest can be closed earlier Depending on the light program and the behaviour of the flock the laying activity is already finished far before the end of the light day and the nest can be closed Thus less dirt and dust is brought into the nests during the afternoon Note If the start of the light day is brought forward make sure that the nest opening time is also scheduled earlier during the first weeks e In order to increase the activity of the birds and consequently the nest acceptance the drinker in the lower tier can be turned off in the first hours after the start of light day but only after the birds got used to the system This encourages the hens to move towards the upper tier Note Always monitor water consumption If it drops and even if this happens only on one day the lower drinker line has to remain open Mounting instructions Natura 60 Edition 08 2007 M 2071 GB f Big Dutchman Page 18 Management recommendations for Natura 60 3 3 Opening of the litter area According to legal requirements the birds must have acc
62. e symbols 1 2 1 Safety symbols in this manual Upon reading this manual you will come across the following symbols WARNING This symbol indicates risks possibly leading to personal injury resulting in death or to severe injuries CAUTION This symbol indicates risks or insecure procedures possibly leading to injuries or material damage NOTE This symbol indicates notes leading to an effective economic and environmentally conscious handling of the installation 1 2 2 Safety symbols in the manual and on the installation These safety symbols illustrate remaining dangers when handling the system They are supplements to the above mentioned symbols Warning against dangerous electric tension Warning against the cold Warning against slippery surface Mounting instructions Natura 60 ty f Biq Dutchman Edition 08 2007 M 2071 GB Basic instructions Page 3 1 2 3 Safety symbols and notes on your installation Depending on the type of installation you will find the following safety symbols They indicate technically remaining dangers when handling the system and give information on how to avoid these dangers GENERAL DANGER Installation automatically starts working Before starting repair maintenance or cleaning work put main switch to OF F Danger of bruising due to rotating machine parts Close protective devices each time before taking th
63. e system into operation Opening protective devices is only allowed when the system is in a standstill People have to be authorised for this RISK OF INJURY due to operating auger chain or cable discs Never reach into or climb into a feed container or trough while the motor is running DANGER OF SKIN CORROSION due to purifying agents Always wear protective clothing when repairing maintaining and cleaning the _ installation Always observe the manufacturer s instructions when using acids Implicitly observe the instructions attached to the installation such as the arrow on the motor indicating the direction of rotation The signs and safety instructions always have to be visible and must not be damaged If they are soiled by dust manure feed remains oil or grease clean them by means of a water detergent mixture If a safety symbol or instruction is fixed to a part to be replaced ensure that it will be fixed to the new part as well Mounting instructions Natura 60 D R Edition 08 2007 M 2071 GB Big Dutchman Page 4 Basic instructions 1 3 Designated use This installation has been built to produce eggs and to increase the birds freedom to move These aims define the designated use of the installation The Big Dutchman installation may only be used according to its designated use Every other use is considered as non designated use The manufacturer does not accept liability for damage resulting from oth
64. ear part of the floor Continue like this until 2 traction ropes are inserted in each tilting floor Page 81 10 1 4 6 Fixing the traction ropes at the tube 1 for nest floor drive 2 bearing shells PA for winding of wire are required per nest hole Pos Qty Code no Description Nova 1 36 00 6240 bearing shell PA cpl for winding of wire BD C2 NAT 2 83 00 9884 half PA for winding of wire BD C2 NAT Nova 2 99 10 1045 hexagon nut M 6 galv DIN 934 2 99 10 3936 hexagon socket head cap screw M 6x35 DIN 912 8 8 galv Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 82 Assembly of the nests 10 1 4 7 Positions of bearing shells within the nest holes The adjusting ring halves have a top view fastening side 2 at which the half rings are screwed together and a side with tread surface for winding of the wire 3 The bearing halves have to be mounted onto the tubes of the nest floor drive that the sides for the rope wind up 3 lies next to the stand 1 at a distance of approx 1 2 cm A position numbers see the following page Pos Qty Code no Description 1 1 stillage 2 fastening side of the bearing halves 3 surface for the rope wind up of the bearing half 10 1 4 8 Placing the traction rope tappet into the half Important For the correct assembly of t
65. enance work never place any objects e g spare parts replaced parts tools cleaning implements etc in the accessible areas of the system or around it Make sure that all loose or replaced parts have been removed from the system components before the system is taken into operation again Make yourself familiar with the construction of the system in sufficient light If this is not possible at site get all available information on the remaining dangers in connection with this system When working under the installation always wear a safety helmet Mounting instructions Natura 60 O C Big Dutchman Edition 08 2007 M 2071 GB Special safety instructions Page 13 2 3 2 Individual components 2 3 2 1 Feeding system e Rotating or sliding parts of the feeding system can lead to injuries Always disconnect power supply before working on the feeding system since it can start automatically if controlled by a timer Never reach into the feed trough with running feed chain Never reach into the rotating feed chain drives always keep safety cover closed Never touch rotating or powered system parts Never reach into open and rotating feed chain corners 2 3 2 2 Water supply e Leaky hoses seals or nipple drinkers can cause water damage in the house and destroy the installation and electrical systems e Danger of electric shock e Danger of short circuits First disconnect main power supply and then ent
66. eparating wire mesh manure belt level 1540 NAT 60 1800 Description 83 03 9721 Support f bottom wire grill manure belt level 1540 NAT 60 1800 replaced by 83 04 3264 Code no Support f bottom wire grill manure belt level 1540 NAT 60 1800 Description 83 03 9722 Support f bottom wire grill manure belt level 1200 NAT 60 1800 replaced by 83 04 3265 Code no Support f bottom wire grill manure belt level 1200 NAT 60 1800 Description 83 03 9711 Cross connector lower level in front of nest NAT 60 1800 replaced by 83 04 3261 Name of chapter 3 Management rec ommendations for Natura 60 Big Dutchman Cross connector lower level in front of nest NAT 60 1800 No of BD product informa tion Type of change Revision date update Chapter inserted 07 2007 with management recommendations for Natura60 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Overview of changes updates in the manual Page III miscellaneous Amendments 08 2007 miscellane inserted ous assembly of end set drives for ejection mechanism single row double row drive for collapsi ble grille Mounting instructions Natura 60 D R Edition 08 2007 M 2071 GB Big Dutchman Page IV Table of contents 1 Basic instructions oid a Bese beh ok thee pai ewok Ake Ges 1 Wed BASICS E ST S Gaeta eae tak Setar A ahead Sate Aedes a ee
67. equipment and the flock should take place The following equipment has to be checked e drinkers e feeding equipment e lighting e laying nest r The in house climate has to be monitored and the condition of the flock and the behaviour of the individual hens has to be assessed We recommend to carry out these inspections several times per day especially at the beginning of the laying period 3 9 Summary figures related to practice when moving the during the laying phase birds in nest closed open at least 1h before light on close at least 1 2h before light off litter area closed open 24h height of water column 35 40 cm 25 30cm sunrise sunset phase approx 45 min approx 45min total feeding several times per several times per day but not during day the laying phase last feeding 15min before the start of the sunset phase Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 22 Operational safety and orders for spare parts 4 Operational safety and orders for spare parts Operational safety is the prime necessity For your own safety only use original Big Dutchman spare parts For foreign products that have not been released or recommended or for modifications carried out e g software control units we cannot judge whether there is a safety risk in connection with the Big Dutchman systems We recommend the installation of warning systems for a bette
68. er the house compartment If you have to carry out maintenance cleaning or repair work get the information beforehand where the main electric switch is located Put main switch to Off and indicate maintenance or repair work by a sign fixed to the main switch Immediately disconnect main water supply 2 3 2 3 Egg collection system e Rotating parts drive rollers guide rollers and idler rollers etc can lead to severe injuries Never touch drive guide or idler rollers when the egg collection system is in operation Make sure all covering caps or protection covers are properly closed and secured Mounting instructions Natura 60 Edition 08 2007 M 2071 GB f Big Dutchman Page 14 Special safety instructions 2 3 2 4 Manure removal e Rotating parts drive rollers guide rollers and idler rollers etc can lead to severe injuries e Missing protective covers can lead to severe injuries Never touch the driving guide and deflection rollers when the manure collection is switched on Make sure that all covers and protecting covers are duly closed and secured Mounting instructions Natura 60 O C Big Dutchman Edition 08 2007 M 2071 GB Special safety instructions Page 15 2 3 2 5 Electrical components High electric tension If touching live parts severe injuries due to electric shocks are possible During repair or maintenance work live elements can be bare Never touch ba
69. er uses the user alone has to bear the risk The designated use also includes the exact observance of the operation maintenance and repair instructions as prescribed by the manufacturer 1 4 General safety instructions All established safety precautions and other generally accepted safety regulations and medical references have to be observed Please check safety and function control devices to ensure safe and accurate operation e before putting into operation e at adequate time intervals e after modifications and repairs Check the proper functioning of the system after any kind of repair works You may only take the device into operation when all protective systems have been put into place again Follow the directions of the electric and water supply company Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Basic instructions Page 5 1 5 Safety instructions when operating electrical appliances You have to make sure that the system with the electrical appliances is operated and maintained according to the electro technical regulations Installations and work on the electric components structural groups may only be carried out by qualified personnel according to electro technical regulations e g EN60204 DIN VDE 0100 0113 0160 Dangerous electric tensions are bare in case of open control equipment Please be aware of the danger and keep workers of other professions away from the dangerous spot
70. es and to the forfeiture of any claim for damages To be precise the non observance of these instructions can lead to e Failure of vital functions of the installation e Failure of prescribed maintenance methods e Dangers for people owing to electrical and mechanical influences 1 7 Clothing for personal safety When operating maintaining and cleaning the system avoid wearing wide fluttering clothes rings and watches Make sure that long hair is tied back when approaching moving system parts Hair can get caught in the parts in motion and thus create severe injuries Wear protective clothes and safety footwear upon operating maintaining and cleaning the system if required also use a safety helmet ear protection safety glasses protective gloves and gas mask Mounting instructions Natura 60 O a Big Dutchman Edition 08 2007 M 2071 GB Basic instructions Page 7 1 8 Assembly and maintenance Assembly of the system can be carried out by the operator himself or by an authorised person We require that the operator or the authorised person possess the required knowledge and practical experience or technical training and qualification necessary for a proper assembly Repairs may only be carried out by persons who are competent and can guarantee proper handling because of special training or knowledge and practical experience with the unit The operator has the sole power of decision Work on the electric components
71. ess to the litter area However it is permitted to lock up the birds in the beginning in order to ensure water and feed supply Recommendation Access to the litter area approx 2 3 weeks after having achieved 50 laying performance in order to ensure that the hens visit the nest and not the litter area when starting to lay the eggs In the first days after the litter area has been opened for the first time the hens possibly resting in the litter area must be returned to the system by hand after the start of the dark phase This way the birds will get used to the situation Note Hens sleeping on the house floor also prefer to lay eggs there For this reason it can be an advantage to close the wire grille of the litter area at night so that the birds are not able to return to the litter area After a couple of days the birds will return to the aviary on their own so that the wire grille can remain open for 24 hours each day If the wire grille is to be shut automatically at night it has to be ensured that all birds are in the aviary otherwise they will have no access to feed water and nests Also the litter area has to be re opened in the morning 3 4 Miss laid eggs on the tiers system eggs and miss laid eggs in the scratching area floor eggs Since miss laid eggs roll out from the animal area it is sufficient to collect eggs that were miss laid in the system once a day Only very few floor eggs are to be expected if t
72. et stands by means of one 3mm cable clamp each At the other end of each wire rope a tensioner is installed which is used to tension the wire rope Pos Qty Code no Description 2 83 04 3282 sheet metal perch 2412 112mm NAT 60 99 50 0013 wire rope 3 mm galv UN 8 99 50 0014 cable clamp 3mm 1 8 galv DIN 741 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 96 Installation of the centre and lower bottom wires 11 5 Placement of bottom wire grilles centre and bottom tier Important In order to guarantee a tension free placement of the bottom wire grilles each wire grille has to be notched in the area of the stand post Pos Qty Code no Description 1 2 83 03 9522 bottom wire grille 1206 MB level NAT 60 1800 BD C2 ZnAl 2 2 83 03 9520 bottom wire grille 1206 MB level 1200 NAT 60 1800 BD C2 ZnAl 3 4 38 90 3714 clip 10x1 2 SST Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Installation of the centre and lower bottom wires Page 97 Every bottom wire grille is hooked into the hooks of the sheet metal perches and is then fastened with 3 clips per rod N Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 98 Assembly of the air ducts option 12 Assembly of the air ducts option For a better view the previo
73. g the stands 6 4 1 Overview individual parts cage stand 2412 beginning end of a section 1 a Ly N17 18 position numbers see next page Big Dutchman A6 17 18 _ Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Assembling the stands Page 29 Pos Qty Code no Description 1 1 83 03 9708 post staircase NAT 60 2 1 83 04 3262 post feeding side NAT 60 3 1 83 03 9706 post MB level lower NAT 60 BD C2 4 1 83 04 3257 post MB level centre NAT 60 BD C2 5 1 83 04 3258 post in front of nest 2412 NAT 60 6 2 83 03 9699 post SST 600mm for holding plate NAT 60 7 1 83 03 9705 cross member upper NAT 60 1800 8 1 83 04 3261 cross connector lower tier in front of nest NAT 60 1800 9 1 83 03 9704 cross member MB level 1200 NAT 60 1800 10 1 83 03 9703 cross member MB level 1540 NAT 60 1800 11 1 83 03 9685 cross member under nest bottom NAT 60 C2 12 1 83 03 9696 fastening f footrail collaps for nest NAT 60 BD C2 13 1 83 03 9693 support for egg channel LB245 nest NAT 60 BD C2 14 2 83 03 9808 fastening hook for feed trough pluggable NAT 60 15 2 83 03 9807 guide f wire of sliding front at feeding side NAT 60 16 1 2 83 03 9698 supporting angle for plate NAT 60 17 2 37 97 4317 foot adjustable M12x140 PA SST cpl 18 2 99 20 1609 washer A 13 0x37x3 0 DIN 9021 SST 19 1 99 10 4052
74. ge 63 Pos Qty Code no Description 5 2 83 04 2477 cross bar for motor suspension ejection mechanism NAT 60 BD C 6 4 83 04 2626 cross connector single for eject mechanism NAT 60 BD C2 screws nuts and spring washers 10 1 1 1 Component parts of drive for ejection mechanism EWA12 single row Sy Pos Qty Code no Description 37 97 5901 drive EWA12 cpl f eject mechan single row NAT 60 BD C2 consisting of 1 1 37 97 4806 winch motor 400V EWA 12 4 3rpm 70Nm shaft 06 f eject mechan 2 1 37 97 4807 worm gear pair 200Nm shaft 06 f ejection mechanism NAT 60 3 1 83 04 2627 tube 1 x 207 f connect drive gearbox f eject mechan NAT60 4 1 83 04 2478 brace at side member BD C2 for worm gear pair 5 2 83 04 2477 cross bar for motor suspension ejection mechanism NAT 60 BD C 6 4 83 04 2626 cross connector single for eject mechanism NAT 60 BD C2 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 64 Assembly of the nests 10 1 1 2 Screwing cross connector single Pos Qty Code no Description 1 2 83 04 2626 cross connector single for eject mechanism NAT 60 BD C2 2 1 83 03 9705 cross member upper NAT 60 1800 3 4 99 10 1260 hexagon head screw M 6x 45 galv DIN 933 8 8 4 4 99 10 1045 hexagon nut M 6 galv DIN 934 8 y Mounting instructions Natura 60 Big
75. hain 39 00 4116 chain wheel 1 2 14t b17 5 sgl idler roller with chain 99 50 1351 spring type straight pin 5x40 DIN 1481 99 10 1040 hexagon nut M 8 galv DIN 934 8 OO OIN S or B G NM 99 10 1257 hexagon head screw M 6x 30 DIN 558 galv o NO Nh e N e st 99 10 3981 connecting socket round M 6x25 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 180 Assembly of the end sets 20 4 5 3 Assembly of the roller chain Install the roller chain on both chain wheels of the tension shaft The detent pawl is only installed at the side with the double chain wheel Pos Qty Code no Description 1 1 39 00 4115 chain wheel 1 2 14t b17 5 dbl w nut idler roller with chain 2 1 39 00 4116 chain wheel 1 2 14t b17 5 sgl idler roller with chain 3 2 39 00 4112 eye bolt M10x120 idler roller with chain 4 2 39 00 4030 roller chain 1 2 48GI 5 2 99 50 1241 chain joint 1 2 x5 16 6 4 99 20 1029 hexagon nut M 10 galv DIN 555 Detail A chain wheel single Detail B chain wheel double ree aS DH AS SNO Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the end sets Connecting the roller chain with the eye bolt Page 181 Pos Qty Code no Description 1 2 39 00 4112 eye bolt M10x120 idler roller with chain DIN44
76. he end pegs of the traction rope into the bearing halves observe the running direction of the nest floor drive Mounting instructions Natura 60 O a Big Dutchman Edition 08 2007 M 2071 GB Assembly of the nests Page 83 Correctly mounted traction rope Important To ensure a faultless functioning of the rope wind up the traction ropes must be inserted in the halves and screwed together from above over the tubes 1 If this is not carried out cor rectly the wire ropes bend and are thus bound to tear if used for a longer time Arrow direction of rotation of the tube Falsely mounted traction rope If the sense of rotation of the nest floor drive see arrow is the same the traction ropes may bend and thus tear Bent traction ropes must be replaced in any case Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 84 Assembly of the nests The bearing halves 1 have a groove 5 on the inside into which the respective end pegs 2 of the traction ropes 3 can be inserted After you inserted the peg into the grove and the wire rope into the upwards running rope channel 4 the half is set onto the 1 tube of the nest floor drive Make sure that the wire rope does not slip out of the rope guide e Now set the 2nd half of the bearing shell onto the 1 tube and screw it to the first shell in which the traction rope is
77. he house management as described above is observed correctly However should there be an increased number of floor eggs they have to be collected immediately and if necessary several times a day Mounting instructions Natura 60 O a Big Dutchman Edition 08 2007 M 2071 GB Management recommendations for Natura 60 Page 19 3 5 Feeding When the laying phase has started the daily feeding time has to be set as follows e first feeding immediately after the light is completely turned on e second feeding one hour after the first e third feeding approx 5 hours after the second This way the birds won t be disturbed during the laying phase by a feed stimulus and the trough will be emptied once a day e additional feedings should be spread out evenly over the remaining light day e The last feeding should take place 1 hour before the end of the light day approx 15 min before the start of the dimming phase Important Always make sure that the feeding times are changed when light day varies 3 6 Drinkers Set the water pressure to 350 400mm water column during the first days so that there are visible water drops at the nipples Then reduce the water pressure to 250 300mm water column 3 7 Lighting The main aspect of ideal illumination in an aviary house is the uniformity of the illumination In order to be able to reduce the light intensity e g if there is danger of cannibalism or feather picking it sho
78. heet metal for cover 33 6 4 4 Assembly of the suspension material for feed trough and tube 36 6 4 4 1 Screwing of the suspension material for the feed trough and for the perches 37 6 4 5 Assembly of the separating wire Mesh 0 cee ees 38 6 4 5 1 Detail views separating wire mesh 0 000 cece 39 6 4 5 2 Fastening of the wire meshes 0 aaau 40 6 5 Assembly cage stand 1206 centre of Section 0 0 ee ee 41 6 5 1 Assembly cage stand 1206 centre of section s nnana aaan aaa 41 6 5 2 Screwing of cage stand 1206 centre of section suasa aaaea 43 7 Setting up the carcaSS 0c cece eee 45 7 1 Installation of the side rails 0 eae 45 8 Assembly of the approach grates at the top in front of the nest 48 8 1 General VieWs c ce secur tack agee erat anelee nega bleed dae eAaaahbape LANG nn nes 48 8 2 Assembly of the support for approach grating 0 ees 49 8 3 Installation of the retainer f the approach grating in front of nest 00 50 8 4 Installation of the rods for the approach grating in front of the nest 51 8 5 Laying out the approach gratings in front of the nest 200000 eee ee eee 52 8 5 1 Fixation of the approach gratings by means of clips 0 0 0 eee eee 54 9 Assembly of the upper perch in front of the nest drinkers and roof WIrerallS orata a E el esa a gaan ee ein aa
79. hexagon nut M 5 galv DIN 934 8 Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Assembly of feed troughs and tubes perches Page 103 13 3 Installing the outer feed troughs a lt T e TAN pa eA iS Pos Qty Code no Description 1 2 83 00 4344 feedtrough 2412 pluggable cew EV UV 2 6 83 03 2009 bracket 1 50mm for freed trough pluggable EV EU UV The brackets have to be hooked into the respective openings of the posts Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 104 Assembly of feed troughs and tubes perches The feed troughs are hooked into the fastening brakets at the cage stands and then laid onto the trough supports Two consecutive feed troughs are plugged together Pos Qty Code no Description 1 2 83 00 4344 feedtrough 2412 pluggable cew EV UV 2 6 83 03 2009 bracket 1 50mm for freed trough pluggable EV EU UV 2 6 83 03 9808 fastening hook for feed trough pluggable NAT 60 Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Installing the egg channel Page 105 14 Installing the egg channel For a better view the previously assembled component parts will no longer be displayed in the following illustrations WF SSS Pos Qty Code no Descrip
80. ion shaft Idler LB BD C manure belt drive hexagon head screw M10x16 galv DIN 558 1 1 2 99 10 1287 2 99 20 1029 AJOJN hexagon nut M10 galv DIN 555 Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the end sets Page 185 20 5 Assembly connection longitudinal belt drive Pos Qty Code no Description 1 1 81 05 5224 connection kit drive lb 245 to NAT 60 per tier row 2 2 37 97 4880 extension per runn mtr egg channel E245 NAT 60 BD C2 3 99 40 3102 rectangular tube 30x30x2 6000 galv DIN 2395 20 5 1 Connection set for longitudinal belt drive Pos Qty Code no Description 1 1 81 05 5224 connexion kit drive lb 245 to NAT 60 per tier row Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 186 Assembly of the end sets 20 5 1 1 Components parts and screws for connection set l b drive A connection to section B connection to l b drive B Pos Qty Code no Description 1 1 83 03 9947 U guiding rail universal for idler l b 2 1 cross brace in front of l b drive elevator LB245 3 4 83 03 2430 adapter for cross brace connection of drive l b w nest 4 4 83 03 0092 bracket for egg channel connection of drive l b w nest 5 18 99 10 1265 hexagon head screw M 8x 55 galv DIN 933 8 8 6 8 99 10 3872 mushroom head screw M 6
81. ire grille for egg channel LB245 NAT 60 BD C2 8 2 83 03 9725 side rail 2412 MB NAT 60 Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Assembly of sliding fronts and collapsible grilles Page 125 16 4 2 Inserting the rods and the fasteners for the sliding fronts IS 7 i id N NE ORN ANNS NES LA gor tt i lt AT A OO A ahg a Y iN i ML H _ Uh ea ee S 1l NI 2 IC im tf a ars eS DAT LAR GA TN N mS 2 A i i T jil Pos Qty Code no Description 1 83 00 2932 rod 5x4820 galv 2 6 83 00 5297 fastener orange f cage front EV EU Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 126 Insertion of the rods in Assembly of sliding fronts and collapsible grilles Support for egg channel T bracket for fastener A Guide rail for sliding cage front wire in central tier B Guide rail for sliding cage front wire in lower tier Pos Qty Code no Description 1 83 00 2932 rod 5x4820 galv 2 2 83 03 9693 support for egg channel LB245 nest NAT 60 BD C2 3 2 83 03 9754 T bracket for fastener cage front feeding side NAT 60 4 4 83 03 9753 support angle for fastener cage front feeding side NAT 60 5 2 83 03 9807 guide f wire of
82. ithin a row 2 supporting angles each are screwed to the stand without supporting angles with additional supporting angles Pos Qty Code no Description 1 1 83 03 9699 post SST 900mm for holding plate NAT 60 2 1 2 83 03 9698 supporting angle for plate NAT 60 3 1 37 97 4317 foot adjustable M12x140 PA SST cpl 4 1 99 20 1609 washer A 13 0x37x3 0 DIN 9021 SST Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembling the stands Page 27 Pos Qty Code no Description 5 1 83 03 9793 holding plate SST for main post NAT 60 6 2 99 10 3824 hexagon head screw M 5x 40 galv DIN 558 7 2 99 10 1023 hexagon nut M 5 galv DIN 934 8 6 3 Alignment of the posts of the cage stands 2412 and 1206 The arrows in below drawing indicate the direction into which the open side of the respective U post has to point Top view Code no Description 83 03 9708 post staircase NAT 60 83 03 9706 post MB level lower NAT 60 BD C2 83 04 3257 post MB level centre NAT 60 BD C2 83 04 3258 post in front of nest 2412 NAT 60 83 03 9719 post in front of nest 1206 NAT 60 O a R O hM 83 04 3262 post feeding side NAT 60 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 28 6 4 Assembly of the cage stands 2412 Assemblin
83. ler with chain 21 2 99 10 3919 slotted pan head screw M 8x10 DIN 923 galv Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 160 Assembly of the end sets Component parts Accessories for return supplemented with chain per tier Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the end sets Page 161 20 3 2 Connection of the MB return to the section The MB return is connected to the section at the positions marked with an A The connecting plate the side rail and the manure belt guidance are screwed together to the stand posts by means of cross recessed countersunk head screws M6x25 see detail A on the next page Positions of the connection MB return section gt oe INES Z 5 Waar 0 C Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 162 Assembly of the end sets Note that the manure belt guides are available in a left and in a right version The illustration shows the left version Pos Qty Code no Description 1 4 83 03 9868 connecting plate NAT 60 MB idler chain 2 2 83 01 2696 guide left end set EV UV shown 3 2 83 01 2697 guide right end set EV UV 4 8 99 10 1679 countersunk screw cross recess M 6x25 DIN 965 5 8 galv 8 99 10 1045 hexagon nut M 6 galv DIN 934 8 stand post 83 03 9725
84. llapsible grilles 16 5 2 Insertion and screwing of the collapsible grids A inside of a section B outside of a section Every grid has to be screwed to the rec tangular tube by means of 3 mushroom head square neck bolts washers and nuts The screw positions at the collapsible grid are located 1 onthe left and right hand side of each grid between the 2nd and 3rd cross wire and in the centre of the grid Pos Qty Code no Description 1 1 83 03 9662 collapsible grille 1206 scratching area NAT 60 BD C2 ZnAl 2 99 40 3102 rectangular tube 30x30x2 6000 galv DIN 2395 3 3 99 10 3878 mushroom head square neck bolt M6x45 DIN 603 galv 4 3 99 20 1170 washer A 6 4x18x1 5 DIN 9021 galv 5 3 99 10 1045 hexagon nut M 6 galv DIN 934 8 Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of sliding fronts and collapsible grilles Page 135 16 5 3 Assembling the drive for collapsible grille option Important 1 drive unit is installed for rows with a maximum length of 35 m This means for row lengths up to 35m one drive unit is installed in the centre of the row more than 35m Several drive units are needed equally distributed along the entire nest row One drive unit each for max 35m See below illustration Each circle stands for a drive unit Distribution of drive units in rows of different lengths all measures in m
85. may only be carried out by technically skilled personnel and under consideration of German Industry Standards VDE regulations safety instructions and electro technical regulations of the power supply industry EVU Only work with appropriate tools in case of possible danger to hands use protective gloves and safety glasses in case of danger to the eyes Repair maintenance and cleaning operations as well as the removal of functional disorders may generally only be carried out when the installation is turned off and the power supply is disconnected Protect the installation by means of a sign fixed to the main switch reading Do not put into operation Refer to maintenance works in case of need Check the proper functioning of the system after any kind of repair or maintenance You may only take the device into operation when all protective systems have been put into place again 1 9 Employing external personnel Mounting maintenance and repair work is frequently carried out by non operating personnel which is not familiar with the special circumstances and the inherent dangers As supervisor you are responsible for the safety of external personnel Mounting instructions Natura 60 Edition 08 2007 M 2071 GB f Big Dutchman Page 8 Basic instructions You as operator are to survey the personnel and to define responsibilities and powers Inform these people in detail on the dangers of their area of work Check their
86. means of Pos Qty Code no Description 1 99 10 1067 hexagon head screw M6x16 galv DIN 933 8 8 2 99 10 1045 hexagon nut M6 galv DIN 934 8 3 99 10 1046 hexagon head screw M 8x16 galv DIN 933 8 8 4 99 10 1040 hexagon nut M 8 galv DIN 934 8 Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the end sets Page 165 Detail A Detail B Detail C Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 166 Assembly of the end sets 20 3 4 Assembly of the idler unit 20 3 4 1 General plan CO CeG ae OP 3 os Zz detail A see chapter 20 3 4 3 1 idler unit for tier 1200 mm 2 idler unit for tier 1 540mm Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the end sets Page 167 20 3 4 2 Assembly of the idler unit For description of individual parts see the following page 11 cZ 5 12 14 15 13 15 Note detail B in above illustration sloping edge pointing downwards Detail individual parts for screwing of The V scrapers have to remain flexible V scraper and must therefore not be screwed too tight to the scraper X approx 10 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 168 Assembly of the end sets Individual parts for idler unit 1200 mm
87. mesh MB level 1200 NAT 60 1800 7 1 83 04 3260 extension separating wire mesh MB level 1540 NAT 60 1800 8 1 83 03 9688 sheet metal galv for cover SST NAT 60 9 2 83 03 9808 fastening hook for feed trough pluggable NAT 60 Mounting instructions Natura 60 D R Edition 08 2007 M 2071 GB Big Dutchman Page 36 Assembling the stands 6 4 4 Assembly of the suspension material for feed trough and tube details see the following page Pos Qty Code no Description 1 2 83 03 9714 suspension 405 61 50 for feed trough amp 1x tube 33 3 V profile NAT 60 2 1 83 03 9713 suspension 233 for 1x perch NAT 60 3 3 83 03 9692 suspension 295 for 1x perch NAT 60 Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Assembling the stands Page 37 6 4 4 1 Screwing of the suspension material for the feed trough and for the perches Suspension for feed trough Suspension for perch Pos Qty Code no Description 1 2 83 03 9714 suspension 405 61 50 for feed trough amp 1x tube 33 3 V profile NAT 60 2 3 83 03 9713 suspension 233 for 1x perch NAT 60 3 1 83 03 9692 suspension 295 for 1x perch NAT 60 4 5 16 99 10 1100 hexagon head screw M 6x12 galv DIN 933 8 8 16 99 10 1045 hexagon nut M 6 galv DIN 934 8 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Assembling the stands
88. method of working and intervene as soon as possible 1 10 Ordering spare parts Operational safety is the prime necessity For your own safety only use original Big Dutchman spare parts For foreign products that have not been released or recommended or for modifications carried out e g software control units we cannot judge whether there is a safety risk in connection with the Big Dutchman systems You can find the exact description Code No of the parts for ordering L spare parts by means of the position numbers in the spare parts lists see appendix Indicate the following for ordering spare parts e Code No and description of the spare part or e Invoice No of original invoice e Power supply e g 220 380V 3Ph 50Hz 1 11 Obligations Closely adhere to the instructions in this manual A basic condition for safe operation and trouble free handling of this system is the knowledge of the basic safety instructions and regulations These mounting and operating instructions particularly the safety instructions have to be observed by everyone working with this system Moreover the regulations and instructions for the prevention of accidents valid at the respective place of use have to be observed The manufacturer is not responsible for any damages to the machine resulting from changes done by the user Mounting instructions Natura 60 O a Big Dutchman Edition 08 2007 M 2071 GB Basic instructions Page 9
89. n 1 2 83 00 7148 wire rope 1 mm SST with tension spring and nut M6 2 2 99 10 1602 mushroom head square neck bolt M 6x16 DIN 603 galv 3 2 99 10 1045 hexagon nut M 6 galv DIN 934 8 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 78 Assembly of the nests 10 1 4 3 Hooking the wire rope for nest floor resetting mechanism into the tilting floor Once all tilting floors are installed and fixed to the nest bottom bearing the afore mounted wire rope for the floor resetting device at the nest floor can be hooked in Note Make sure that the opening of the hooks point towards the outside of RS the section Tension springs that are hooked in the other way around could become loose once the tilting floor is lifted and could thus restrict the functionality of the tilting floor Pos Qty Code no Description 1 4 83 01 1388 tiltable bottom cpl BD C2 2 4 83 00 7148 wire rope 1 mm SST with tension spring and nut M6 Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the nests Page 79 10 1 4 4 Insertion of the floor units and towing ropes for the nest floor drive 2 5 O n Pos Qty Code no Description 1 2 83 01 1388 tiltable bottom cpl BD C2 2 3 83 03 9695 bearing for bottom of nest NAT 60 BD C2 3 4 83 01 1984 traction rope 750lg 1 50mm SST with 2 tappets 4 8 83
90. ng instructions Natura 60 a ss Big Dutchman Edition 08 2007 M 2071 GB 9 Assembly of the upper perch in front of the nest drinkers and roof wire rails Assembly of the upper perch in front of the nest drinkers and roof wire rails Page 55 9 1 General view e ee ee of eho EE aoao L 4 We Big Dutchman Description nipple pipe 4796 24 top SST red NATURA Nova 83 01 4052 drip cup round 1 arm NAT with bracket L tube 33 5x1 50 5800 reduced coupled 5750 angle 2412 for top wire mesh NAT 60 nipple pipe 4796 8 top SST red NAT Nova Code no 30 00 3211 83 02 2549 83 03 9740 83 02 3775 6 2 1 Qty Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Pos Page 56 Assembly of the upper perch in front of the nest drinkers and roof wire rails 9 2 Assembly of the drinkers The drip water cups can be mounted only after the nipple tube was inserted through the cross member 9 2 1 Insertion of the nipple tubes in the cross supports Shown on the example of the upper drinker Pos Qty Code no Description 1 30 00 3211 nipple pipe 4796 24 top SST red NATURA Nova Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the upper perch in front of the nest drinkers and roof wire rails Page 57 9 2 2 Connecting the nipple pipes Pinch the clamping pieces of the
91. nstructions 2 00 11 2 1 Personal safety instructions 0 0 cette 11 2 2 Clothing and procedures for personal safety 000 ee eee ete eee 11 2 2 1 Clothing and footwear 0 0 c ett 11 22 2 JOWGIIGLY cease tues aora E Se nt De a ee Pe Seen elas ele ee eA ee oa 11 22a Har earar ieren de bow aa a ae See ee Aenean E eng doe apie a a wey of ene N 12 2 3 System safety instructions saasaa aaea 12 231 SENS SyS yea A EEA e EE TEREA a AAE eugene ay TALA EEA NAS 12 23 2 Individual COMPONENTS versdietarewennruta tanai Aeae eaaa e aA 13 2 3 2 1 Feeding SYStOM Garaira a n Re Lee ERE SIREN ARIE AAU E tc le ARAN TRA 13 2 3 2 2 Watersupply aaner aa a a e AA A ANS AA A nE hd OAE A 13 2 3 2 3 Egg collection system sec crrieris steret eviro tees 13 2 93 24 Manure removal 2s dived adeceualeds deemadevesd ta TE AAO 14 2 3 2 5 Electrical components 0 0 ee eae 15 2 3 2 6 Ventilation system 00 eee eae 15 3 Management recommendations for Natura 60 200c eee eee 16 3 1 Before and after the birds are moved in 1 1 eee 16 3 2 Nest management etsaiei eea seeunnetamteni Geel adawedseeta seo iietoadae 16 3 3 Opening of the litter area tees 18 3 4 Miss laid eggs on the tiers system eggs and miss laid eggs in the scratching area OOF CGS vs srike fee ae aed Pele ee GE Sane ee eee PR ae E A acs 18 3 5 Feeding oe hee ea eet eat aed aii ee ee es hl a ee ei eel es 19 3
92. ods will be fixed with a fastener round 5mm in the post Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of sliding fronts and collapsible grilles Page 121 16 3 2 Inserting the lower rods and the fasteners for the sliding fronts At every main post of the cage stands a fastener POM open for cage front UV S has to be attached to the lower part of the cage front Positions of the fasteners for cage fronts Nl N MUTT NA a S I N a a rs am ie alg i ft ZT hs EE SS Se mails ee j j TI ra aa Z lt r fi _ _ t Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 122 Assembly of sliding fronts and collapsible grilles Insertion of the cage fronts and fasteners Pos Qty Code no Description 1 2 83 03 9750 sliding front cpl upper staircase bl NAT 60 BD C2 2 83 03 9751 sliding front cpl upper staircase bs NAT 60 BD C2 2 2 83 03 9747 sliding front cpl lower staircase bl NAT 60 BD C2 2 83 03 9748 sliding front cpl lower staircase bs NAT 60 BD C2 16 83 00 2768 bracket POM for sliding front 603 UV S bs 16 83 00 2769 bracket POM for sliding front 603 UV S bl 83 00 2932 rod 5x4820 galv 3 83 03 9708 post staircase NAT 60 N OJO amp 0 6 83 00 8305 fastener POM open for cage front UV S y
93. of wire along the entire length of the installation 1 Pos Qty Code no Description 1 38 99 3118 top wire mesh 1 5x2xD1 65 1182 ZnAl CB150 2 8 37 90 3647 clip for top wire mesh 3 39 00 3343 wire 3mm galv 520m 29kg troll 4 4 38 90 3809 strap 200mm x 4 5 natural white Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the top wire mesh Page 149 A 3mm wire is inserted along the entire system length at two positions The top wire is fastened at every 3 mm wire by means of 4 straps 2 per wire per section Pos Qty Code no Description 1 38 99 3118 top wire mesh 1 5x2xD1 65 1182 ZnAl CB150 2 8 37 90 3647 clip for top wire mesh 3 39 00 3343 wire 3mm galv 520m 29kg troll 4 4 38 90 3809 strap 200mm x 4 5 natural white Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 150 20 Assembly of the end sets 20 1 Total view of end sets Assembly of the end sets Big Dutchman 1 manure belt drive 2 longitudinal belt return 3 idler feed chain 4 drive for collapsible grilles 5 drive for nest eject mecha nism 6 water container 7 idler roller for manure belt 8 feedchain drive unit and feed column 9 connection drive unit for londi tudinal belt Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Page 151
94. om head square neck bolt M6x16 DIN 603 galv 3 8 99 10 1045 hexagon nut M 6 galv DIN 934 8 Mounting instructions Natura 60 ry Big Dutchman Edition 08 2007 M 2071 GB Assembly of the approach grates at the top in front of the nest Page 51 8 4 Installation of the rods for the approach grating in front of the nest To stabilize the upper approach gratings 2 rows of rods have to be inserted Two consecutive rods are connected by means of con nection tubes 8mm The rods are fastened to the first and last cage stand of a row by means of cable clamps from the inside of the section The wire must protrude at least 3 4 cm Pos Qty Code no Description 1 37 46 3708 rod 8x5000 2 37 46 3709 connection tube dia 8mm PA6 6 3 4 99 50 0090 cable clamp 8mm 5 16 galv DIN 741 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 52 Assembly of the approach grates at the top in front of the nest 8 5 Laying out the approach gratings in front of the nest Important The approach gratings are folded at the sides One fold has 2 longitudinal wires A and the other fold has only 1 longitudinal wire B 2 longitudinal wires rest for the supports of the approach grating 1 longitudinal wire insertion into the retainers for the approach grating In addition the gratings must be partly released at the corners in order to lay them out without strain
95. on 08 2007 M 2071 GB Assembly of the end sets Page 157 20 2 4 Securing of the manure belt drive Once the entire system has been exactly aligned horizontally and vertically the feet have to be securely fixed to the floor In addition gusset plates have to be installed and also be fixed to the floor by means of screws detail A The bore holes 8 5mm intended for fixing the gus set plate at the extension have to be drilled on site Side view Pos Qty Code no Description 1 2 83 01 6373 gusset plate for foot of manure belt drive NAT 2 4 99 10 1038 hexagon head screw M 8x20 galv DIN 933 3 4 99 10 1040 hexagon nut M 8 galv DIN 934 8 4 4 99 10 3783 hexagon wood screw 10x 80 DIN 571 ST galv 5 4 99 98 3783 dowel S12 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 158 Assembly of the end sets Pos Qty Code no Description 6 2 99 10 3971 chipboard screw M4 5x50 SBC Spax counter sunk hd galv ZnC 7 2 99 98 3782 dowel S6 8 2 extension for foot of manure belt drive NAT 20 3 Assembly end set manure belt idler The manure belt idler unit may be mounted either in a left hand or right hand version The building componets are identical for both versions as A Ca aaa cS The small parts required for the assembly of the MB return are delivered per tier in an accessories package
96. on of the centre and lower bottom wires 11 Installation of the centre and lower bottom wires For a better view the previously assembled component parts will no longer be displayed in the following illustrations 11 1 Insertion of the manure belt supports Vaan al TN HN AEN IN ko 2S Zea alll mi Z Z Cai iil Zh iz A j p ZZ i A hg Pos Qty Code no Description 1 4 83 03 6605 support for manure belt 1540 NAT 60 1800 2 4 83 03 6613 support for manure belt 1200 NAT 60 Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Installation of the centre and lower bottom wires Page 91 11 2 Insertion of wire hooks and rods Insert a wire hook and a rod 8mm at the positions marked with an arrow 1 i Wi 2 Pos Qty Code no Description 1 18 83 03 9694 wire hook f bottom wire grille NAT 60 2 37 46 3708 rod 8x5000 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 92 Installation of the centre and lower bottom wires 11 3 Installation of approach sheets and foot rails Important SLPS The sheet metal perch 2412 112 mm NAT 60 lower position 1 in the following picture has to be replaced by a sheet metal perch 1206 112mm NAT 60 drive collapsible grille automatic and a sheet metal perch 1206 112mm NAT 60 in the lowe
97. onnection longitudinal belt drive 0 0 2 0 0 ee ee 185 20 5 1 Connection set for longitudinal belt drive 0 0 00 eee 185 20 5 1 1 Components parts and screws for connection set l b drive 186 20 5 1 2 Connection to the section asasan aaea 187 20 6 End sets feeding 0 ee eee eae 188 20 6 1 Drv SIAE sic Meow e Gerth Beene Te in ee ag ae ee Gum aaah pe ae a eee ag ee ae Sn 188 20 6 1 1 Pre assembly of feed column 0 naaa 188 20 6 1 2 Screwing of feed troughs to the feed column 0000 cece eens 189 20 6 1 3 Installation of the guide shoes and feed level slides 0 190 20 6 2 Pre assembly of the corners 90deg BD 2000 and corner supports 191 20 6 3 Pre assembly of the MPF drives to the feedtrough cee eee eee 192 20 6 3 1 Assembling the pre mounted components 0 0 00 eee eee eee 193 20 6 4 Assembly of the 1 pipes for supporting the feed column 2 00 194 Mounting instructions Natura 60 A Edition 08 2007 M 2071 GB 7 Big Dutchman 21 Page VIII Table of contents 20 6 4 1 Cutting the pipes and assembling of plastic caps 20000 eee 194 20 6 4 2 Screwing the pipes to the corner supports 0 000 e eee eee 195 20 6 5 Assembly of the support for the MPF drives 0 00 00 cece eee 196 20 6 6 Drive Side s aea a igeid a ERSAN ale A aed lew wed abe abe bao bee le ee
98. ons Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Assembly of the plate in the scratching area Page 146 18 Assembly of the plate in the scratching area O c Y 19 Q Cc O Q E Q oO O 2 YW 2p 99 gt i 2 gt pe Qa Ka 2 gt a pa Ke 99 a O LL longer be displayed in the following illustrations Mount a plywood panel along the entire length of the installation Description panel 8 220x2400 laminated plywood supporting angle for plate NAT 60 Code no 83 03 9738 83 03 9698 Qty 1 2 Pos Edition 08 2007 M 2071 GB Mounting instructions Natura 60 Big Dutchman Assembly of the plate in the scratching area panels installed at the beginning end of a row Page 147 panels installed in the centre of a row ke 3 TL lt WA Pos Qty Code no Description 1 1 83 03 9738 panel 8 220x2400 laminated plywood 2 83 03 9698 supporting angle for plate NAT 60 3 1 83 04 1191 side rail 2412 scratching area NAT 60 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB amp Big Dutchman Page 148 Assembly of the top wire mesh 19 Assembly of the top wire mesh For a better view the previously assembled component parts will no longer be displayed in the following illustrations Install a ro
99. or unclear information in this manual please do not hesitate to let us know All trade marks mentioned or shown in the text are trade marks of their respective owners and are recognised as patented Copyright 2007 by Big Dutchman For further information please contact Big Dutchman International GmbH P O Box 11 63 D 49360 Vechta Germany Phone 49 0 4447 801 0 Fax 49 0 4447 801 237 Telex 25510 big d e mail big bigdutchman de Internet www bigdutchman de Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Special safety instructions Page 11 2 Special safety instructions 2 1 Personal safety instructions These safety instructions are intended to make you familiar with all information regarding the system that are important for your safety and that of the system Maintenance may only be carried out by specially trained and briefed users Keep with the safety instructions in this manual 2 2 Clothing and procedures for personal safety 2 2 1 Clothing and footwear e Wide fluttering clothes increase the risk of an accident e Wide pieces of clothing ties scarves etc can get caught in the moving or rotating system parts e High heels are a safety risk e If you stumble you can knock against sharp edged moving or rotating system parts and get severely injured Secure wide fluttering clothes or take them off AN When working at or on the system only wear slip free footwear and safe
100. r area in that section where a drive for collapsible grille has to be installed For the assembly of the collapsible grille see chapter 16 5 Aces A a a 7 7 AT L y Za LS Pos Qty Code no Description 2 83 04 3282 sheet metal perch 2412 112mm NAT 60 4 83 04 3263 foot rail 1206 for feed trough pluggable NAT 60 99 10 3872 mushroom head screw M 6x16 slotted galv AJOJN _ N 12 99 10 1045 hexagon nut M 6 galv DIN 934 8 Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Installation of the centre and lower bottom wires Page 93 position numbers see previous page Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 94 Installation of the centre and lower bottom wires 11 4 Insertion of the wire ropes beneath the sheet metal perches Important Wire ropes are not necessary if air ducts are to be installed The air ducts are to be installed before the bottom wire grilles are inserted For the assembly of the air ducts see chapter 12 Beneath both sheet metal perches two 3mm wire ropes each are pulled in through the repective holes in the posts A positions of the wire ropes Mounting instructions Natura 60 O a Big Dutchman Edition 08 2007 M 2071 GB Installation of the centre and lower bottom wires Page 95 The wire ropes are fastened to the end s
101. r control of your production units By this you protect the birds and thus your own economical health In case of power failure an emergency power generating set should automatically supply the system with power Emergency power units with universal transmission for connection to a tractor are also suitable For further information please contact your property insurance Mounting instructions Natura 60 O C Big Dutchman Edition 08 2007 M 2071 GB Recommended assembly order Page 23 5 Recommended assembly order These standard rules apply regarding the assembly order of the component parts 1 from top to bottom 2 from the inside to the outside 5 1 Assembly order of the components to be mounted _ ON OO AR wD eet A WO N gt O cage stands may be pre assembled on the ground side rails erect carcass upper approach grid upper perch roof wire rails and drinker lines complete nest bottom wire central and bottom tier feeding and perches tubes egg channel SST cover Sliding grid and folding grid step rails behind nest plywood panel in the scratching area roof wire end sets manure belt drive and idler unit longitudinal belt drive and idler unit Mounting instructions Natura 60 Edition 08 2007 M 2071 GB f Big Dutchman Page 24 Assembling the stands 6 Assembling the stands Important For the assembly of the cage stands a distinction has to be made between a
102. re electrical components Staff members must not use machines with bare electrical components 2 3 2 6 Ventilation system e Rotating fans can lead to severe injuries e Fans can start due to their automatic control units Never reach through the protective grills or blade flaps into a fan even if it is not in operation Before carrying out repair or maintenance work disconnect power supply and indicate this by a sign fixed to the main switch Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Biq Dutchman Page 16 Management recommendations for Natura 60 3 Management recommendations for Natura 60 3 1 Before and after the birds are moved in Only use pullets reared in aviaries Do not mix the flocks no adding of birds reared in floor or cage managements Pullets should be moved in at an early stage so that they can get used to the new house and the new environmental conditions We recommend to move them in approx 2 weeks before the first eggs are laid Regulation of the start of the laying period only when a certain minimum feed consumption or a minimum weight of the laying hens is reached in order to guarantee a constantly high laying performance Moving in of birds in 1st or 1st and 2nd manure belt level NOT in the litter area NOT in the upper movement area in front of the nest No access to the litter area during the first days in order to ensure that the birds take in sufficient water and fee
103. screwed down immedi positions to which later on the T bracket for fasterner has to be screwed The wire grille is screwed to the support by means of 4 mushroom head square neck bolts M6x16 for each section half Two of the screws may be attached immediately The other two screws have to be screwed down later see chapter 16 4 1 Seite 123 BR i x P N N f AN X X a i AX A NA N XY X 44 7 N N N JS Ni Description support 2412 wire grille for egg channel LB245 NAT 60 BD C2 ZnAl mushroom head square neck bolt M6x16 DIN 603 galv hexagon nut M 6 galv DIN 934 8 Mounting instructions Natura 60 83 03 9528 wire grille 2412 for egg channel LB 245 NAT 60 BD C2 N N LO Olm ol cjN oOo oO SF an TIm oOo olo C i oag O Do co OD gt O Ble in olt ou Edition 08 2007 M 2071 GB Big Dutchman Installing the egg channel Page 109 14 4 Attachment of the wire grille at the support for egg channel iS The wire grille has to be attached to the support for the egg channel by means of clips 10x1 2 See arrows 2 pc per support 2 1 Pos Qty Code no Description 1 1 83 03 9528 wire grille 2412 for egg channel LB 245 NAT 60 BD C2 ZnAl 2 1 83 03 9693 support for egg channel LB245 nest NAT 60 BD C2 3 3 38 90 3714 clip 10x1 2 SST Mounting instructions
104. shes The encircled points in below drawing show the positions where each separat ing wire mesh 2 has to be fixed to the respective cross building part by means of a wire ring automatic True ring 1 53 wire rings have to be mounted Wi Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembling the stands Page 41 6 5 Assembly cage stand 1206 centre of section 6 5 1 Assembly cage stand 1206 centre of section 18 19 hi D position numbers see next page Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 42 for positions 15 Assembling the stands Please observe the different alignment of the guide for wire of sliding front see also chapter 6 4 2 Details F and G Pos Qty Code no Description 1 1 83 03 9708 post staircase NAT 60 2 1 83 04 3262 post feeding side NAT 60 3 1 83 03 9706 post MB level lower NAT 60 BD C2 4 1 83 04 3257 post MB level centre NAT 60 BD C2 5 1 83 04 3258 post in front of nest 2412 NAT 60 6 2 83 03 9699 post SST 600mm for holding plate NAT 60 7 1 83 03 9705 cross member upper NAT 60 1800 8 1 83 03 9720 support approach grating level in front of nest NAT 60 1800 9 1 83 03 9704 cross member MB level 1200 NAT 60 1800 10 1 83 03 9703 cross member MB level 1540 NAT 60 1800 11 1
105. sliding front at feeding side NAT 60 6 6 83 00 5297 fastener orange f cage front EV EU Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Assembly of sliding fronts and collapsible grilles Page 127 16 4 2 1 Connecting the rods To ensure that the cage front guidance glides along the rod without problems the connection tubes have to be mounted at a distance of approx 10cm away from the posts in all tiers IS At less distance the cage fronts cannot be closed At a larger distance the rods are weakened too much and birds might get out of the cages N 3 2 1 4 oe Ae ea J tm Nt Pos Qty Code no Description 1 83 00 2932 rod 5x4820 galv 2 2 39 00 3730 connection tube dia 5mm PA 3 2 stand post Mounting instructions Natura 60 A z Edition 08 2007 M 2071 GB 7 Big Dutchman Page 128 16 4 3 Inserting the cage fronts 16 4 3 1 Insertion at the feed trough Assembly of sliding fronts and collapsible grilles In a first step the front grids are set centrally onto the edge of the feedtroughs with the bottom guidances detail B Push the rods towards the top to now also insert the upper guidances of the cage fronts detail A at the rods Pos Qty Code no Description 1 83 00 2932 rod 5x4820 galv 2 4 83 01 2778 cage front EV625 EU 0103 ZnAl 3 2 83 00 4344 feedtrough 2412 pl
106. sons injured e what type of injury e who is reporting the accident your data Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 10 Basic instructions 1 15 Waste disposal After finishing the assembly or repair of this installation dispose of the packing material and remains which do not need to be further used according to the legal provisions for recycling The same applies to the component parts after putting the installation out of service 1 16 Notes for use We reserve the right to modify the construction and technical data for reasons of further development Therefore no claims can be derived from the information pictures drawings and descriptions Subject to correction In addition to the safety relevant instructions in this manual and the safety precautions valid in the country of use also observe the generally acknowledged technical regulations safe and appropriate working according to UVV VBG VDE etc In addition to these operating instructions please also observe the instructions supplied by the manufacturers e g sensors 1 17 Copyright This manual is subject to copyright The information and drawings included in this manual shall not be copied without the manufacturer s consent nor shall they be used for anything other than the designated use Neither shall they be given to third parties The contents of this manual can be altered without prior notice If you find mistakes
107. steel covers Start at that side of the installation at which you can lay down the cover on the sheet metal for cover SST at cage stand 2412 and the supporting elbow for SST cover Nat 60 at cage stand 1206 Two consecutive covers have to be fastened together by means fo two SST drilling screws Screwing at the beginning of a row cage stand 2412 Pos Qty Code no Description 2 83 03 9739 cover 1206 SST NAT 60 BD C2 81 04 3404 drilling screw 4 8x16 DIN 7504 L SST 2 83 03 9688 sheet metal galv for cover SST NAT 60 O N IN Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the stainless steel covers and posts 603 Page 113 Screwing together two covers in the middle of a section cage stand 1206 Q Pos Qty Code no Description 1 4 83 03 9739 cover 1206 SST NAT 60 BD C2 2 4 81 04 3404 drilling screw 4 8x16 DIN 7504 L SST 3 2 83 03 9718 supporting elbow galv for cover SST NAT 60 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 114 Assembly of the stainless steel covers and posts 603 Screwing at the end of a row cage stand 2412 The covers have to be inserted through the respective openings in the sheet metal partitions and then fastened by means of two SST drilling screws Pos Qty Code no Description 1 2 83 03 9739 cover
108. support for bottom wire grille MB level 1200 NAT 60 1800 3 1 83 04 3264 support for bottom wire grille MB level 1540 NAT 60 1800 4 2 83 03 9718 supporting elbow galv for cover SST NAT 60 5 6 99 10 1067 hexagon head screw M 6x16 galv DIN 933 8 8 6 4 99 10 1100 hexagon head screw M 6x12 galv DIN 933 8 8 7 10 99 10 1045 hexagon nut M 6 galv DIN 934 8 Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Setting up the carcass Page 45 7 Setting up the carcass 7 1 Installation of the side rails Important Pay attention to correct overlapping of the side rails Begin on the manure belt drive side and mount the side rails of the sections that are subsequently erected always on top of the previously erected section gt Do not place any sharp edges in the running direction of the manure belt towards the drive To avoid any tolerance in length during further assembly works tighten the screw unions as much as possible by hand E TONY AJAN ii AL Pos Qty Code no Description 1 4 83 03 9725 side rail 2412 MB NAT 60 2 1 83 02 3865 side rail 2412 BD C2 3 1 83 04 1191 side rail 2412 scratching area NAT 60 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB f7 Big Dutchman Page 46 Setting up the carcass Screwing positions W B Detail A D see the following page Pos Qty Code no Description 30 99 1
109. t 06 f ejection mechanism NAT 60 83 04 2478 brace at side member BD C2 for worm gear pair 83 02 3865 side rail 2412 BD C2 99 10 1278 hexagon head screw M 8x 60 galv DIN 558 99 10 1040 hexagon nut M 8 galv DIN 934 8 99 10 1250 hexagon head screw M 10x 45 DIN 558 galv 99 20 1029 hexagon nut M 10 galv DIN 555 99 20 1055 spring washer A 10 DIN 127 galv 99 10 1103 hexagon head screw M 12x 50 galv DIN 558 o o 99 20 1032 hexagon nut M 12 galv DIN 555 Regarding the fastening of the nest floor drive tubes to the worm gear pair see chapter 10 1 3 2 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 68 Assembly of the nests 10 1 2 Assembling the drive in the middle of the row double row Important If a drive for ejection mechanism has to be installed in a double row it is absolutely necessary to align the two rows exactly parallely to each Additional cross connectors are to be installed at both row ends Described below 37 97 5900 drive EWA12 cpl f eject mechan double row NAT 60 BD C2 aaae M Y AV SS Pos Qty Code no Description 37 97 5900 drive EWA12 cpl f eject mechan double row NAT 60 BD C2 consisting of 1 1 37 97 4806 winch motor 400V EWA 12 4 3rpm 70Nm shaft 06 f eject mechan 2 2 37 97 4807 worm gear pair 200Nm shaft
110. t E ET EE EE EE E 1 1 2 Explaining the Symbols zeres rentan seai Aa deanna ones e ETEA as os 2 1 2 1 Safety symbols inthis manual 00 000 c ete 2 1 2 2 Safety symbols in the manual and on the installation 20 000e eee 2 1 2 3 Safety symbols and notes on your installation 000060 e eee eee 3 1 3 Designated US 2 0 0 eee ee ee eee ee ee be ee Be 4 1 4 General safety instructions 0 0 00 4 1 5 Safety instructions when operating electrical appliances 0 000 cece ee eee 5 1 6 Dangers resulting from non compliance with the safety instructions 6 1 7 Clothing for personal safety 0 0 0 teens 6 1 8 Assembly and maintenance 0 cc ete 7 1 9 Employing external personnel 1 2 00 eae 7 1 10 Ordering spare parts ia ac Sede aed eal a ee hag ae Vlas 2 eG Ai aa peaks 8 Adds DIQAUIONS ssid res arteries cates acer Dale hare a a Natale ta ate deck auere 8 alae anteaters 8 1 12 Warranty and liability esaeran sales toe e nati aeeeeule ied talae Miah ete ehh att wales 9 1 13 Disorders due to power failure 2 2 eae 9 TEVA FirStiald E E Rash oe Maca E E ate Rha UN ees Bihan ah eae E a Doe 9 T15 Waste disposal die bee a eek Se hes cane aed ee ae wel hae 10 1 16 Notes for USE so de tea eases ea eth Gana tere Peas oak oe EG 10 AAS COPY itis 58 eo seien eee cy ain deeds yy A SISA wR bP MBE Seen cede Seven ee apa in weed 10 2 Special safety i
111. tening of nest back wall 0 0 0 0 e eee 87 11 Installation of the centre and lower bottom wires 0005 90 11 1 Insertion of the manure belt supports 0 0 0 ae 90 11 2 Insertion of wire hooks and rods 0 eae 91 11 3 Installation of approach sheets and foot rails 0 0 0 eee 92 11 4 Insertion of the wire ropes beneath the sheet metal perches 0040 94 11 5 Placement of bottom wire grilles centre and bottom tier 00 0002 c eee eee 96 12 Assembly of the air ducts option 000 c eee eee eee 98 13 Assembly of feed troughs and tubes perches 22005 100 13 1 Position of the feed troughs inthe section 0 eee 100 13 2 Assembly of the tubes perches and the cover V profile 0020 c ee enue 101 13 3 Installing the outer feed troughS 0 eae 103 14 installing the egg channel 200 cece eee eee eee 105 14 1 Assembly of the support 2412 for wire grille for egg channel 2 04 106 14 2 Laying out the wire grille for the egg channel 0 00 e eee 107 14 3 Screwing the wire grille to the support 0 0 e eee 108 14 4 Attachment of the wire grille at the support for egg channel 2 0 000 109 15 Assembly of the stainless steel covers and posts 603 110 15 1 Assembly of the posts 603 for sliding front 000000 111 15 2 Assembly of the
112. ting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the nests Page 87 10 1 5 3 Insertion and fastening of nest back wall Pos Qty Code no Description 1 1 83 00 5740 back panel 1206 PP per nest hole BD C2 2 3 83 01 7442 hook PA at nest back wall BD C2 3 5 holes for the attachment at the fixation rail Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 88 Assembly of the nests Upper fixing of the back panels to the rods For the upper fixing of the back panel you need 3 hooks Position at the back panel refer to the beginning of the chapter Pos Qty Code no Description 1 1 83 00 5740 Back panel 1206 PP per nest hole BD C2 2 3 83 01 7442 Hook PA at back panel BD C2 3 37 46 3708 Rod 8x5000 Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the nests Page 89 In each nest hole the back wall is fastened to the fastening rail from the inside of the nest by means of 5 fastening buttons Pos Qty Code no Description 1 1 83 03 9734 fastening rail 2412 for back wall nest NAT 60 BD C2 2 2 83 03 9733 back panel 1206 PP per nest hole NAT 60 BD C2 3 10 83 01 5968 fastening button PA6 6 for nest curtain Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 90 Installati
113. tion 1 1 83 03 9528 wire grille 2412 for egg channel LB 245 NAT 60 BD C2 ZnAl 2 1 83 03 9732 support 2412 wire grille for egg channel LB245 NAT 60 BD C2 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Page 106 Installing the egg channel 14 1 Assembly of the support 2412 for wire grille for egg channel The support 2412 wire grille for egg channel LB245 NAT 60 has to be screwed to the post every 1206 mm by means of hexagon head screws M6x12 and nuts Screw the supports at the beginning Screw the supports within the row together end of a row Pos Qty Code no Description 1 1 83 03 9732 support 2412 wire grille for egg channel LB245 NAT 60 BD C2 2 3 99 10 1110 hexagon head screw M 6x12 galv 3 3 99 10 1045 hexagon nut M 6 galv DIN 934 8 4 3 83 04 3262 post feeding side NAT 60 Big Dutchman Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Installing the egg channel Page 107 14 2 Laying out the wire grille for the egg channel The wire grille egg channel LB245 has to be unlatched in the area of the posts Notch beginning end of a row Notch within a row y S NO Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Installing the egg channel Page 108 14 3 Screwing the wire grille to the support A positions at which the screws can be
114. turn to the section 0 000 cece eee 161 20 3 3 Assembly of the skeletal structure left version 0 0 00 e eee ee eee 163 20 3 3 1 Component parts auauna eae 163 20 3 3 2 Screwing of individual parts 0 000 eee 164 20 3 4 Assembly of the idler unit 00 0 eee tee 166 20 3 4 1 General plan 0 ce teens 166 20 3 4 2 Assembly of the idler unit 0 00 ae 167 20 3 4 3 Assembly of the tension unit per tier 0 0 cee eee 169 20 35 Anchorage at the Nool 2 se cadingt a deen Oot ee lei pet eae Kee iene hee 171 20 4 Assembly longitudinal belt return 0 00 eae 172 20 41 Component parts ruran sess eed ad E E ra Gad aed Veale been A E 173 20 4 2 Screwing of individual parts 0 00 ccc eee 174 20 4 3 Assembly of Rolle for the returning eggbelt 245 0 0 2 eee eee 176 20 4 4 Assembly of idler unit 0 0 0 eee eee 177 20 4 5 Installing the tension shaft and detent pawl 0 c ee eee eee ee 178 20 4 5 1 Note regarding fixing the chain wheels to the tension shaft 178 20 4 5 2 Assembling the tension shaft and detent pawl with pin 179 20 4 5 3 Assembly of the roller chain 0 00 c eee 180 20 4 6 Connection to the section 0 saaa ett 182 20 4 6 1 Connection to the stand 2 0 0 2 cee 182 20 4 6 2 Connection to manure belt drive 0 eee 184 20 5 Assembly c
115. ty shoes when replacing heavy system parts 2 2 2 Jewellery e Loose or large jewellery increases the risk of an accident e The large or loose parts of jewellery can get caught in components of the installation Take off all jewellery particularly necklaces bracelets and rings Mounting instructions Natura 60 Edition 08 2007 M 2071 GB f Big Dutchman Page 12 Special safety instructions 2 2 3 Hair e Long hair increases the risk of an accident e Long hair can get caught in moving or rotating system parts Secure long hair by tying it back or wearing a bandanna or cap 2 3 System safety instructions The different areas of the Big Dutchman Colony 2 laying nests are characterised by different types of construction There are several system parts that run out rotate or slide that can increase the risk of an accident when you are unaware of the type of construction Therefore It is essential to take into consideration the following instructions during maintenance repair or operation of the system 2 3 1 Entire system e Parts lying about on the system or around it can cause you to stumble or fall so that you can get injured by the constructional parts of the system e Ignorance of the constructional structure of the system can lead to injuries e Parts lying about in on the components e g in the feed trough on the egg belt in the nests etc can severely damage the system After repair or maint
116. uggable ccw EV UV Big Dutchman Edition Mounting instructions Natura 60 08 2007 M 2071 GB Assembly of sliding fronts and collapsible grilles Page 129 16 4 3 2 Insertion of the side rails in the scratching area Pos Qty Code no Description 1 83 00 2932 rod 5x4820 galv 2 2 83 01 2778 cage front EV625 EU 0103 ZnAl 3 1 83 04 1191 side rail 2412 scratching area NAT 60 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Assembly of sliding fronts and collapsible grilles Page 130 16 5 Assembly of the collapsible grids N M W eA ES f Ts a w a g E ee PRALNA 7 D WN N IX Y Ne AY LA Vy Sa ae ae SEALI Eo ee 16 5 1 Insertion of the square tube Important of the drive in the row has to be determined before the rectangular tubes are inserted An additional bearing sheet has to be inserted on the rectanguar tube at the position of the drive If a drive for the collapsible grilles is to be installed the exact position see chapter 16 5 3 Edition 08 2007 M 2071 GB Mounting instructions Natura 60 Big Dutchman Assembly of sliding fronts and collapsible grilles Page 131 a A T Z AY Pos Qty Code no Description 99 40 3102 rectangular tube 30x30x2 6000 galv DIN 2395 Mounting instructions Natura
117. uld always be possible to dim the lights It is always better to dim the lights than to turn off the individual lights as with the second method there are unwanted light dark fields in the bird area It would also be an advantage if all light rows were separately switchable and dimmable Basically there are two possibilities of lighting Mounting instructions Natura 60 Edition 08 2007 M 2071 GB f Big Dutchman Page 20 Management recommendations for Natura 60 3 7 1 Lights both in the aisle area and in the system below the manure belt levels as well as a hose light in the stairway of Natura 60 We recommend the following light regulation In the morning 1 At the start of the light day the lights above the litter aisles are slowly dimmed up or switched on followed by the system lights 2 Then the lights in the inspection aisle are switched on 3 The hosel ight remains switched off In the evening 1 First of all the lighting in the inspection aisle is turned off or dimmed Then approx 15 20min later the light in the system and then the lights in the litter aisle are slowly dimmed and turned off 2 The hose light is switched on approx 15min before all the other light sources are turned off It stays switched on for another approx 15 minutes after the other light sources have been switched off and is then slowly dimmed and switched off In a dark environment this hose light only illuminates the entrance area as well
118. usly assembled component parts will no longer be displayed in the following illustrations Important When assembling the air ducts please see to it that the holes in the air duct point into the direction of the manure belt Pos Qty Code no Description 1 83 04 3322 airduct 150x80 4820 20x6mm NAT 60 Mounting instructions Natura 60 R O f Big Dutchman Edition 08 2007 M 2071 GB Assembly of the air ducts option Page 99 The airducts will be fixed by hooking in the hangers to the sheet metal perches and side rails every 2 4 m directly besides the stand A End hooked into the sheet metal perch B End hooked into the side rail Pos Qty Code no Description 1 83 04 3322 airduct150x80 4820 20x6mm NAT 60 2 81 21 6343 hanger for airduct DN120 3 83 04 3282 sheet metal perch 2412 112mm wide NAT 60 4 83 03 9725 side rail 2412 KB NAT 60 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 100 Assembly of feed troughs and tubes perches 13 Assembly of feed troughs and tubes perches For a better view the previously assembled component parts will no longer be displayed in the following illustrations 13 1 Position of the feed troughs in the section Ht ey ae aa SS 2 4 L 5 Pos Qty Code no Description 1 2 83 00 2831
119. ve collaps grille aut NAT 7 1 83 04 1202 Sheet metal perch 1206 112mm wide NAT 60 8 1 83 04 2497 Cover plate inner for drive of collapsible grille aut NAT 60 9 1 83 04 2496 Covering in front of drive of collapsible grille aut NAT 60 10 1 83 04 2502 Bearing sheet for square tube 30x30 drive of collaps grille 11 1 83 03 9699 Post SST 600mm for holding plate NAT 60 12 1 83 04 2499 Supporting pors addit f drive of collaps grille aut NAT 60 13 1 37 97 4317 Foot adjustable M12x140 PA SST cpl 14 1 83 03 9793 Holding plate SST at main post NAT 60 15 1 99 20 1609 Washer A 13 0x37x3 0 DIN 9021 SST Mounting instructions Natura 60 Edition 08 2007 M 2071 GB Big Dutchman Page 138 Assembly of sliding fronts and collapsible grilles 16 5 3 2 Pre assembly of the support position numbers see the following page Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of sliding fronts and collapsible grilles Page 139 Pos Qty Code no Description 1 1 83 03 9699 post SST 600mm for holding plate NAT 60 2 1 83 04 2499 supporting pors addit f drive of collaps grille aut NAT 60 3 1 83 04 2506 motor brace linear motor drive of collaps grille aut NAT 60 4 1 37 97 4317 foot adjustable M12x140 M12x140 PA SST kplt 5 1 83 03 9793 holding plate SST at main post NAT 60 6 1 99 20 1609 washer A 13 0x37x3 0 DIN 9021
120. x 16 galv slotted 7 4 99 10 3882 drilling screw 4 8x 16 DIN 7504 L 8 8 99 10 1045 hexagon nut M 6 galv DIN 934 8 9 18 99 10 1040 hexagon nut M 8 galv DIN 934 8 Mounting instructions Natura 60 Big Dutchman Edition 08 2007 M 2071 GB Assembly of the end sets Page 187 20 5 1 2 Connection to the section Pos Qty Code no Description 1 1 83 03 9947 U guiding rail universal for idler l b 2 2 99 10 1067 hexagon head screw M 6x 16 DIN 933 8 8 galv 3 2 99 10 1045 hexagon nut M 6 galv DIN 934 8 Mounting instructions Natura 60 Edition 08 2007 M 2071 GB 7 Big Dutchman Assembly of the end sets 20 6 End sets feeding Page 188 OE EE ST oT EN J AVS Ny N 71 Wi i j feed troughs of one level in a f NEN Cif 3 MAr S A ek w E cC 3 2 D gt xe o 2 ep cC O Lo x O rok rog x pa D D cC O c D _ D 2 pa E D ep Due to the different heights of the end sets upon mounting Important 20 6 1 Drive side 20 6 1 1 Pre assembly of feed column Edition 08 2007 M 2071 GB Mounting instructions Natura 60 position numbers see next page Big Dutchman Assembly of the end sets Page 189 Pos Qty Code no Description 1 15 20

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