Read more - Synergy Grill
Contents
1. SYNERGY GRILL In et Zeen E info synergygr ill com Bi Synergy Grill Synergy House 70 High Street Offord Darcy CLEVER COOKING D Synergy Grill St Neots Cambridgeshire PE19 5RH INSTALLATION SERVICING and OPERATING INSTRUCTIONS for synergy 900 Grill SW 73 Company registration no 3899270 SY 1 hye N O VM Buain SYNERGY GRILL SSS CLEVER COOKING Installation amp Servicing Instructions Description General Information Installation Assembly amp Commissioning Servicing Conversion amp Cleaning Wiring Schematic Spare Parts List Operating Instructions Description Safety Instructions Operating the Synergy Grill Using the Synergy Grill Cooking using the Synergy Grill Adjusting the Height of the Grill Bars Cleaning Diagram of Removable Parts to Assist Cleaning Working with your Synergy Grill Company registration no 3899270 T 01480 811000 E info synergygrill com Active Food Systems Ltd Synergy House O High Street Offord Darcy St Neots Cambridgeshire PE19 5RH w syneregyerill gi Synergy Grill D Synergy Grill Index Page Number Section Page 3 Page 4 to 6 Section One Page 7 to 9 Section Two Page 9 to 12 Section Three Page 13 Appendix One Page 14 Appendix Two Page Number Section Page 15 Section One Page 16 Section Two Page 17 Section Three Page 17 to 18 Section Four Page 19 Section Five Page 19 20 Section Six Pa2. check the appliance to ensure that it performs correctly and carry out any necessary adjustments as detailed in Section 1 After carrying out any servicing or exchange of gas carrying components ALWAYS CHECK FOR GAS SOUNDNESS Company registration no 3899270 SY hye CO VM SYNERGY GRILL esse v synergygrill Active Food Systems Ltd E info synergygrill com Ei Synergy Grill Synergy House 70 High Street Offord Darcy CLEVER COOKING D Synergy Grill St Neots Cambridgeshire PE19 5RH 3 1 GAS CONVERSION PROCEDURE The appliance is factory set for natural gas to convert to LPG follow the following prodedure Please not e the conversion process should only be undertaken by a qualified installer conversion kits are available from your supplier or contact Active Food Systems on 01480 811000 TO CONVERT FROM NATURAL GAS TO UNREGULATED LP GAS 1 Change injectors To change the injectors carefully unscrew the four screws around each burner and lift off to gain access to the injectors Unscrew and remove the natural gas injectors 2 2mm one per burner and replace with the LPG injectors 1 5mm one per burner Make sure the gas injectors are screwed in fully and make a gas tight fit Also ensure the injector aperture is free from contamination and blockage Replace the burners and cast iron grids 1 Put the White Rodgers 36 controls regulator out of operation Remove the regulator cover see fig 1 Screw the pl
3. it gently Allow to rest for a minute before serving Replace cast iron cooking grids Wipe over the outside of the unit Note Grill top can be removed to be cleaned separately for more vigorous cleaning when required Cast iron cooking grids can also be placed in a Decarboniser if required Whilst this is important to achieve a great steak it also applies to all other products CAST IRON COOKING GRIDS For further guidance on other foods please consult your Operating Instruction Manual If you cannot find your original Installation Servicing and Operating a K Instruction Manual then please request another copy on the number ee below 01480 811000 J Company registration no 3899270 SY hye i CO VM
4. removing or adjusting the grill bars e Clean the appliance before each use or once a day e Clean the grill bars using a wire brush during the day e Remove all carbonised residue from the ceramic base every day as part of the cleaning process e Calla qualified installer to install and if necessary decommission or convert to other gases e Always have this equipment serviced at least one a year by your supplier or call 0844 800 8891 for further guidance and details of the service kit Servicing must be carried out by a manufacturer trained engineer Call for a full list of personnel and contact details Company registration no 3899270 SY 1 kis N O VM Buain SYNERGY GRILL T 01480 811000 w synergygrill Active Food Systems Ltd E info synergygrill com Ei Synergy Grill Synergy House 70 High Street Offord Darcy CLEVER COOKING D Synergy Grill St Neots Cambridgeshire PE19 5RH 2 0 OPERATING THE SYNERGY GRILL 2 1 LIGHTING AND SETTING UP INSTRUCTIONS It is not necessary to remove the grill bars to light the Synergy Grill Warning Before attempting to remove or adjust the grill bars ensure they are at an acceptable temperature to touch and handle This could take up to three hours after turning off the burners Any change of levels must be completed using the tool provided Grill Bars Solid Plate Ensure the extraction system is turned on Check that both the electrical and gas supply are turned on Place all grill bars an
5. PE19 5RH Appendix Two Spare Parts List Description Part Number Quantity per Appliance Main Switch 1353 A 2 Indicator Light Red 608 2 Electrical Connection Block EB 12x6 2 Mains Electric Block 3 Port HYLEC FV110 1 Honeywell Air Pressure Switch C4065 C6065 1 Silicon Air Tube SFP 10 2 Micro Gas Sequence Control P25 2 Igniter Treci CB21103 2 Igniter Protector Sleeving 2 Cable Securing Gland C G Nut 1 Gas Valve 36J41K 200 2 Gas Injector 2 2mm 2 Gas Injector Housing with Test Nipple 2 Gas Pipe Assembly Left Hand LHGPA 1 Gas Pipe Assembly Right Hand RHGPA 1 Cast Iron Cooking Grid SG90 CIR 6 Griddle Top Chrome 1 Burner Crown Unit SG90 BU 2 Fan Unit E37 AO 2 Air Speed Controller RE1 A 2 Capacitor P S C 1 5 mf 2 Wiring Harness Complete 2 Ceramic Units and Tray SG90 ADTL SG90 CB MF 1 Ceramic Centre Unit SG90 CF 2 Ceramic Burner Cap SG90 Cdi 2 Gasket SE510 SE515 1 Feet A Company registration no 3899270 SY y CO VM Britain SYNERGY GRILL fr v synergygrill Active Food Systems Ltd E info synergygrill com Ei Synergy Grill Synergy House 70 High Street Offord Darcy EVER COOKING D Synergy Grill St Neots Cambridgeshire PE19 5RH OPERATING INSTRUCTIONS 1 0 SAFETY INSTRUCTIONS Only a fully trained and competent person must use the Synergy Grill The following instructions must be observed when using the S
6. R AN ADDITIONAL 15 MINUTES AFTER SERVICE TO SELF CLEAN THE BURNER CROWN It has been demonstrated that this is a good time to wire brush the cast iron bars and let the debris fall through the bars where it will be atomised into dust Z7 lt Company registration no 38992 70 SY aye CO VM dr Synergy House O High Street Offord Darcy St Neots Cambridgeshire PE19 5RH Active Food Systems Ltd w syneregyerill gi Synergy Grill D Synergy Grill E info synergygrill com T 01480 811000 SYNERGY GRILL CLEVER COOKING Appendix One Wiring Schematic LHDIT 440 LNO Sa ga gt mie I VEN NS O a i Y RN YO VO VOS WEN WO WM WH RES VON WN Wi VII fal Pas Par bal MT bar ra Ya asa TOULNOOD GHddS NVA N lt a all L RY AH TOALNOD aads NVA lt EM A L ISS WALIN I HLINOI HOLIMS aaNSs aad Uv 2410 V67 0 70 XVIWI D CK HOLIMS TANSSHAd V6TO T 0 XVII DCD M 6b 0F VTTO BT O A00F waist ATO ZHO9 OS DV AO0CZ KO VTT O 8T 0 ADDF awe I TTO ZHO9 OS OVA0LT WATTOULNOO SYD OW JIN WATIOULNOO SVD ON E O E T gt Sie D gt LI Company registration no 3899270 OJ SYNERGY GRILL tics v synergygrill Active Food Systems Ltd E info synergygrill com Ei Synergy Grill Synergy House 70 High Street Offord Darcy CLEVER COOKING D Synergy Grill St Neots Cambridgeshire
7. astic regulator adjustment fully in clockwise Insert the spring provided in the conversion kit through the hole in the centre of the plastic regulator adjustments screw Insert the blocking pin providing the conversion kit down into the centre of the spring Replace the regulator cover Seal regulator cover with paint or similar to prevent unauthorised adjustment 2 Check the gas pressure and adjustment For G30 the gas inlet pressure should be 28 30mbar with the burner lit the burner pressure should be slightly less than this For G31 the inlet pressure should be 37mbar with the burner lit the burner pressure should be slightly less than this With the burner lit the burner flame should be about 10mm in length and completely lit around the burner If this is not the case the fan speed controller can be adjusted by increasing or decreasing the fan speed via the dial on the top of the controller until the desired flame is achieved Only adjust the fan speed in small steps and allow the fan time to react Note the nominal setting of the fan speed controller is MID point Remove all pressure gauges and retighten pressure test point sealing screws Check for gas soundness 3 Data Plates Attach the LPG data plate supplied with the conversion kit over the natural gas data plate to indicate the new adjustment of the appliance Company registration no 3899270 SY 1 kis N O VM Buain ASAT PAs rn Ti T T 01480 811000 w synergygrill A
8. ate the gas and electricity supply using the locally fitted isolating valve and ensure the grill is at an acceptable temperature to handle e Wear appropriate Personal Protective Equipment PPE e Do not hose or pressure clean the Synergy Grill or any part of the grill when on the grill itself Grill bars can be pressurised when away from the unit e If any grease food particles are left on the grill bars they can be placed in a Vaclensa Tank or cleaned in a sink using non toxic cleaning solution overnight e If the grill bars have been deep cleaned using water or a caustic solution it is advisable to lightly coat with cooking oil to prevent corrosion This will also help to season the bars e Do not use any abrasive cleaners e Refer to the relevant COSHH sheets prior to using any cleaning products e Scrape clean the splash back to remove any burnt on grease and wash all areas thoroughly with a hot detergent solution e Clean down the surrounding areas and extraction canopy filters e The rocker switches and stainless steel surfaces should be cleaned with a mild soap and water solution applied with a soft cloth Do not use an abrasive or strong liquid cleaners on the stainless surfaces since they may damage the finish e Be careful when using spray cleaners Read the safety data sheet prior to use and follow the instruction label on the container Wear appropriate protective clothing Some cleaners may contain caustics 7 1 Diagram Diagram to re
9. ctive Food Systems Ltd X IN ERG x GRI L L E info synergygrill com Ei Synergy Grill Synergy House 70 High Street Offord Darcy CLEVER COOKING Synergy Grill St Neots Cambridgeshire PE19 5RH TO CONVERT FROM UNREGULATED LP GAS TO NATURAL GAS 1 Change injectors To change the injectors carefully unscrew the four screws around each burner and lift off to gain access to the injectors Unscrew and remove the LPG injectors 1 5mm one per burner and replace with the natural gas injectors 2 2mm one per burner Make sure the gas injectors are screwed in fully and make a gas tight fit Also ensure the injector aperture is free from contamination and blockage Replace the burners and cast iron grids 2 Reinstate the White Rodgers 36J controls regulator Remove the regulator cover see fig 1 Remove the blocking pin and blocking pin spring from the hole in the centre of the plastic regulator adjustments screw Unscrew the plastic regulator adjustment a number of turns anti clockwise 3 Check the gas pressure and adjustment For G20 the gas inlet pressure should be 20mbar with the burner lit and the burner pressure adjusted to 15 0mbar using the regulator adjustment screw Screw the plastic regulator adjustment in clockwise to decrease the burner pressure and out anticlockwise to increase the burner pressure With burner lit the burner flame should be about 10mm in length and completely lit around the burner If this is not the case the fan spee
10. d or solid plates back into postion and adjust them to the working level required Turn on one or both of the burners by switching on the rocker switches on the front of the Synergy Grill sa ee E A Burner Rocker Switches Fat is Atomised No Fat Tray is Required Company registration no 3899270 SY y O VM ch NERG A GRII L T 01480 811000 w synergygrill Active Food Systems Ltd X l O X O P E info synergygrill com Ei Synergy Grill Synergy House 70 High Street Offord Darcy CLEVER COOKING D Synergy Grill St Neots Cambridgeshire PE19 5RH 3 0 USING THE SYNERGY GRILL The following notes provide general guidance on the operation of the Synergy Grill All users must adhere to company guidelines on products cooking times and cooking methods e Allow approximately 20 minutes for the Synergy Grill to achieve its working temperature e Due to the heat generated fat is atomised and food particles are carbonised This ensures that no fat or oil builds up within the ceramic base and become a fire hazard Unlike most chargrills the need for water or silver foil on the base is not required e lItis important that the Synergy Grill is maintained in a clean and tidy condition All carbon residues must be removed daily and this operation must form part of a kitchen cleaning rota e When the grill is fully loaded with food products unlike many chargrills the temperature of the bars will not cool and in many cases may ge
11. d controller can be adjusted by increasing or decreasing the fan speed via the dial on the top of the controller until the desired flame is achieved Only adjust the fan speed in small steps and allow the fan time to react Note the nominal setting of the fan speed controller is MID point Remove all pressure gauges and retighten pressure test point sealing screws Check for gas soundness Replace the White Rodgers 36J regulator cover Seal regulator cover with paint or similar to prevent unauthorised adjustment 4 Data Plates Remove the LPG data plate to reveal the natural gas data plate to indicate the new adjustment of the appliance Note if this is not possible a replacement natural gas data plate should be obtained from the supplier 3 2 BURNER and INJECTOR CLEANING Burners require to be cleaned periodically to ensure that ports are free from blockage This may be facilitated by means of light wire brushing Individual ports may be cleared with a suitable metal instrument To remove burners undo the four retaining screws and lift burner away It is recommended that a cover be placed over the cavity to stop any contamination falling into the jets A vacuum cleaner can be carefully used to extract any foreign bodies from around the jet area Dislodged material should then be shaken out of the open burner end away from the appliance Should it become necessary to wash the burner s ensure that they are completely dry and free from cleani
12. e instructions should not be used and the manufacturer should be contacted Following a demonstration of the usage and cleaning of this Grill all documents should be handed over to the User on completion of the installation for any future reference Maintenance Contract A full preventative Maintenance Service Contract is available with this Grill and it is highly recommended by the Manufacturer that this facility be taken up by the User This will ensure that optimum performance of the Grill is always achieved and any down time is minimised by poor care and maintenance Company registration no 3899270 SY 1 hye N O VM Buain ASAT PAs rn Ti T T 01480 811000 w synergygrill Active Food Systems Ltd X IN ERG x GRI L L E info synergygrill com Ei Synergy Grill Synergy House 70 High Street Offord Darcy CLEVER COOKING Di Synergy Grill St Neots Cambridgeshire PE19 5RH THIS APPLIANCE IS NOT INTENDED FOR USE BY PERSONS OF REDUCED PHYSICAL MENTAL OR SENSORY CAPABILITIES INCLUDING CHILDREN OR LACK OF EXPERIENCE AND KNOWLEDGE UNLESS THEY HAVE BEEN GIVEN SUPERVISION OR INSTRUCTION CONCERNING USE OF THE APPLIANCE BY A PERSON RESPONSIBLE FOR THEIR SAFETY SECTION 1 INSTALLATION Before installation check the local distribution condition nature and pressure of gas and the adjustment of this appliance are compatible 1 1 TECHNICAL INFORMATION Gas Inlet Injector Width mm Depth mm Height mm Weight kg Pressu
13. f you Allow the meat to come up to temperature before cooking Oil and season just before going onto the grill Place it on a hot section of the grill and then turn it only three times to achieve the diamond markings DO NOT prod it or squash it to try to cook it quicker and NEVER cut into it to see how far it has cooked Treat it gently Allow to rest for a minute before serving a Se Whilst this is important to achieve a great steak it also applies to all other products Cooking Fish such as Tuna Salmon and Swordfish e These types of fish cook superbly on the Synergy Grill Lightly brushing with oil will help with the cooking process as with meat and protect the delicate texture of the flesh from drying out Cooking Softer Texture Fish such as Mackerel Trout and Cod e These types of fish can be difficult to cook on the grill bars but can be cooked on the Solid Plate therefore allowing for a gentler cooking process and with an ease of turning over Company registration no 3899270 SY B Py P e ew VM Buain cry NER GY GRII L T 01480 811000 w syneregyerill Active Food Systems Ltd X l O O P E info synergygrill com Ei Synergy Grill Synergy House 70 High Street Offord Darcy CLEVER COOKING D Synergy Grill St Neots Cambridgeshire PE19 5RH Cooking Vegetables such as tomatoes peppers courgettes and aubergines e These types of vegetables can all the cooked on the grill bars Giving the vegetables a light oiling and plac
14. ference parts for cleaning purposes REMOVABLE TOP SECTION CAST IRON COOKING GRIDS a e Company registration no 3899270 SY hye CO MN Brain SYNERGY GRILL eer e synergygrill Active Food Systems Ltd E info synergygrill com Ei Synergy Grill Synergy House O High Street Offord Darcy CLEVER COOKING D Synergy Grill St Neots Cambridgeshire PE19 5RH WORKING WITH YOUR SYNERGY GRILL Lighting For Service The height of the cast iron e Ensure the Extract Ventilation is switched on cooking grids can be adjusted e Check that both the electrical and gas supply by removing the grids and are switched on moving the grid supports into Adjust the height of the bars or solid plate to the three adjustment slots where you want them to be positioned on the rear panel This can Daily Cleaning It s Important D be done at any time but I I extreme care must be taken Each evening end of service and before e Switch on one or both sides 1 when the unit is hot Always switching off the unit e Allow approximately 20 minutes for the grill Deeg f ol ga EES e Brush off the cast iron cooking grids of any bars to achieve grilling temperature burnt food residue and allow it to fall into the e On quiet sessions you will save more energy i uni by switching one side off Burn the unit for a further 10 15 minutes to The Synergy Grill can be used not only for chargrilling on t
15. ge 20 Section Seven Page 21 synergyerill com SYNERGY GRILL In et Zeen E info synergygrill com Bi Synergy Grill Synergy House 70 High Street Offord Darcy EVER COOKING D Synergy Grill St Neots Cambridgeshire PE19 5RH INSTALLATION and SERVICING INSTRUCTIONS This appliance must be installed and serviced by a competent person as stipulated by the Gas Safety Installation amp Use Regulations Consult these instructions before installing and using this appliance IMPORTANT The Installer must ensure that the installation of this appliance is in conformity with these instructions and National Regulations in force at the time of installation Particular attention must be paid to Gas Safety Installation amp Use Regulations Health amp Safety Law HSE Local amp National Building Regulations Fire Precautions Act This appliance is CE marked on the basis of compliance with the Gas Appliance Directive for the Countries Gas Types and Pressures as stated on the Data Plate WARNING THIS APPLIANCE MUST BE EARTHED It is most important that these instructions be consulted before installation and commissioning of this Grill Failure to follow the installation guidance here in may invalidate any warranties These instructions are only valid for units where the Data Plate states either of the following Country Codes GB IE United Kingdom amp Eire If any other country is specified on the Data Plate then thes
16. he cast iron bars but by allow the unit to self clean the burners purchasing a Solid Plate from the range of accessories it also allows the user to have an additional area for keeping small amounts of sauce hot and for cooking items such as eggs or fish Each morning before use when the grill is cool e Remove the grids and place to one side e Gently brush or vacuum out dust particles Cooking Steaks and Smaller Cuts of Meat It is always best to lightly oil the items to be cooked this will help with the cooking process and assist with the caramalisation giving the meat that wonderful BBQ flavour If using a wet marinade you may need to clean wire brush the bars more frequently to stop cross contamination of flavours and wipe over the ceramic base with a damp not wet cloth Remove the Ceramic Burner Cap amp Collar Gently wipe all around white ceramic on Remember Cooking quality steaks fast at high temperatures will give you a great tasting steak that is moist and retains flavour You will only achieve this if you igniter probe and polish dry Replace the Ceramic Collar amp Burner Cap Allow the meat to come up to temperature before cooking Oil and season just before going onto the grill Place it on a hot section of the grill and then turn it only three times to achieve the diamond markings DO NOT prod it or squash it to try to cook it quicker and NEVER cut into it to see how far it has cooked Treat
17. ills your Synergy Grill does not require a minimum safety clearance around the unit It is recommended that there should be sufficient clearance all around the grill from any combustible wall or object liable to damage when overheated It is also advised that a minimum of 100mm clearance should be allowed to facilitate access to the gas connector at rear Ensure that the power lead is not stretched or strained when plugging into the electrical supply and is not causing any obstruction There must be a minimum vertical clearance of 900mm above the cooking area to ensure no overheating of overlaying combustible surfaces The front panel of your Synergy Grill should be kept clear of any obstructions to allow maintenance of the unit Note Upper sections of the unit are designed to stay relatively cool when compared to other types of grill however as a precaution the unit should be positioned in a manner which minimises the risk of accidental touching 1 4 VENTILATION The grill MUST be installed level in a well lit and draught free position Adequate ventilation whether natural or mechanical must be provided to ensure sufficient air for combustion and removal of combustion products which may be harmful to health Recommendations for Ventilation of Catering Appliances are given in BS5440 2 For multiple unit installations requirements for individual appliances should be added together Installation should be made in accordance with local and
18. ine service A pressure test point is accessible upon removal of the front panel There are pressure test points available on the valve at both the inlet and outlet points See section 2 5 2 of this manual for further detail There is a further pressure test point located directly beneath the burner unit The screw can be seen as part of the brass gas connection assembly The installation MUST BE TESTED FOR GAS SOUNDNESS details of which can be found in IGE UP 1 1 6 ELECTRICAL SUPPLY Electrical supply is via a normal 3 pin plug Connection is to a normal 240v supply in the U K and Eire Warning THIS UNIT MUST BE EARTHED See Appendix One Page 10 for wiring schematic 1 7 BURNER ADJUSTMENT Burner Aeration The burners are fitted with fixed injectors which are accessible by removing the burner crown after removing the four securing screws No adjustment should be undertaken by the user If the injector becomes blocked repair and or replacement must be carried out by a qualified gas engineer 1 8 INJECTOR SIZES This Synergy Grill is factory fitted with a 2 2mm Injector which is suitable for Natural Gas The LPG conversion process requires the injectors to be replaced with 1 5mm injectors which are available in the conversion pack Replacements jets are available from your supplier Company registration no 3899270 SY 1 hye N O VM Buain SYNERGY GRILL T 01480 811000 w synergyerill Active Food Systems Ltd E info syne
19. ing the product skin down gives them superb markings and that all important chargrill flavour Cooking Chicken e Chicken benefits from the cooking process of chargrilling Lightly oiling and adding seasoning or marinades and cooking over a medium heat will maintain a moister product Cooking Bacon and Eggs e Cooking using the solid plate allows for a high level of versatility Ensure the plate is flat and with a minimal amount of oil you can cook a great breakfast Keeping Sauces Hot e Ensuring the solid plate or grids are flat you can use this to hot hold sauces during service Vegetables amp Chicken Softer Texture Fish on Solid Plate Bacon amp Eggs Se Z x lt J Company registration no 3899270 SY B kis ew VM Buain a S NERG F GRII L T 01480 811000 w synergygrill Active Food Systems Ltd X J O X O L E info synergygrill com Ei Synergy Grill Synergy House 70 High Street Offord Darcy CLEVER COOKING Synergy Grill St Neots Cambridgeshire PE19 5RH 5 0 ADJUSTING THE HEIGHT OF THE GRILL BARS Warning Before attempting to remove or adjust the grill bars ensure they are at an acceptable temperature to touch and handle This could take up to three hours after turning off the burners Any change of levels must be completed using the tool provided and gloved hands e The slope of the grill bars can be altered to the chef s preference and the type of food being cooked e Ensure the correct too
20. l is used to support the rising and lowering of the grill bars e Always use heat resistant gloves 6 0 CLEANING 6 1 At the End of the Day Towards the end of the day when demand on the Synergy Grill is reducing it would further benefit the energy consumption by turning off one side This practice should apply to all cooking appliances within the kitchen and form part of good working practice e Wire brush the grill bars to remove all food debris and allow it to fall within the ceramic cavity Allow the grill to run for approximately 15 minutes and this will then carbonise the debris e Best practice and for reason of safety it is recommended that the grill be turned off and allowed to cool before any further action If it is necessary to remove a grill bar for any reason then heat proof gloves and the lifting tool must be used e When cool remove the grill bars and clean over the ceramic base using the hoover or dust pan and brush The Ceramic Base should not be removed and there is no reason to wash out the cavity as the heat generated has turned all the waste to dust however you may wipe the surface of the Ceramic Base with a damp not wet cloth if required e See next section for daily cleaning regime Please note that this regime is important for uninterrupted operation of your Synergy Grill 6 2 DAILY CLEANING REGIME Each day end of service and before switching off the unit e Brush of the cast iron cooking grids of any burnt food residue a
21. l panels and components removed during installation and commissioning Install the optional Garnish Rail and Griddle Plate if ordered The Garnish Rail should be fitted on to the location pins on the front of the unit The griddle is used by removing two of the cast iron grids and replacing with the griddle plate The griddle plate can be located on either the left or the right hand side of the cooking area Please carefully put aside the cast iron grids that are removed The griddle plate can be removed at any time and replaced with the cast iron grids Company registration no 3899270 SY i Py bk e CO k Brain SYNERGY GRILL T 01480 811000 w synergyerill Active Food Systems Ltd E info synergygrill com gi Synergy Grill Synergy House O High Street Offord Darcy CLEVER COOKING D Synergy Grill St Neots Cambridgeshire PE19 5RH 2 6 INSTRUCTION TO INSTALLER Hand over User Manual to the user Ensure user understands the procedures for lighting cleaning location of grids and correct use of appliance Point out the location of the isolating cock which may require to be shut down in event of an emergency SECTION 3 SERVICING and CONVERSION Important Before carrying out any inspection servicing or exchange of components turn OFF the gas at the isolating valve and take steps to ensure that it is not inadvertently turned on Always remove the Top Unit Remember to Isolate the Electricity Supply After any maintenance task
22. nd allow to fall into the unit e Burn the unit for a further 10 15 minutes to allow the unit to self clean the burners Each day before operation or when the grill is cool e Remove the grids and place to one side e Gently brush or vacuum out any dust particles and wipe over the ceramic tiles with a damp not wet cloth e Remove the Ceramic Burner Cap and Collar see diagram on next page for identification of parts e Gently wipe White ceramic on igniter probe with a damp cloth to remove any contamination and polish dry e Replace the collar cap and cast iron cooking grids e Wipe over the outside of the unit Note Grill top can be removed to be cleaned separately for more vigorous cleaning when required Cast iron cooking grids can also be placed in a Deconboniser if required IT IS HIGHTLY RECOMMENDED THAT THE GRILL BE LEFT TO BURN FOR AN ADDITIONAL 15 MINUTES AFTER SERVICE TO SELF CLEAN THE BURNER CROWN It has been demonstrated that this is a good time to wire brush the cast iron bars and let the debris fall through the bars where it will be atomised into dust Company registration no 3899270 SY a Py P e ew VM Buain SYNERGY GRILL T 01480 811000 w synergyerill Active Food Systems Ltd E info synergygrill com Ei Synergy Grill Synergy House O High Street Offord Darcy CLEVER COOKING Synergy Grill St Neots Cambridgeshire PE19 5RH 6 2 Cleaning Points e Prior to cleaning the grill extinguish the burners isol
23. nd purge any air from the supply Z7 lt Company registration no 38992 70 SY aye CO VM dr ASAT PAs rn Ti T T 01480 811000 w synergygrill Active Food Systems Ltd SY IN ERG x GRI L L E info synergygrill com Ei Synergy Grill Synergy House 70 High Street Offord Darcy CLEVER COOKING Di Synergy Grill St Neots Cambridgeshire PE19 5RH MALE 6 30 MM BLADE TERMINALS 2 INLET PRESSURE POST 8 60 DIA DFT SOCKET SET SCREW CONE POINT M5 0 80 X 12 CONTROL I D LABEL ACCEPT 8 00 MM ID HOSE CONNECTION REGULATOR CONVERSION SCREW ASSEMBLY WITH DUST CAP OUTLET PRESSURE POST 8 60 DIA DFT ACCEPT 8 00 MM ID HOSE CONNECTION SOCKET SET SCREW CONE POINT M5 0 8 X 12 2 5 2 Check Pressure and Aeration Adjustment Check both burners Note This appliance is factory set for natural gas and should not need adjustment a Remove front panel by removing the securing screws at the top of the cover and gently lift the front panel from its location slot at the bottom Use Extreme Care as the switch wires will remain attached Gently lift the front panel by about 1 then lower the top towards you and the slide the cover under the unit Caution keep clear of all electrical components b Unscrew inlet pressure test point screw and check inlet pressure with both burners operating Unscrew inlet pressure test screw about 4 or 5 turns on the outlet pressure post Fit a pressure gauge tube connected to yo
24. ng materials before re fitting to the appliance Upon re fitting check adjustment and flame picture as described in Section 2 5 2 of this document Company registration no 3899270 SY i Py bk e CO k Brain SYNERGY GRILL T 01480 811000 w synergyerill Active Food Systems Ltd E info synergygrill com Ei Synergy Grill Synergy House 70 High Street Offord Darcy CLEVER COOKING D Synergy Grill St Neots Cambridgeshire PE19 5RH 3 3 GENERAL CLEANING Please advise customer in the general cleaning regime of the Synergy Grill Each day end of service and before switching off the unit e Brush of the cast iron cooking grids of any burnt food residue and allow to fall into the unit e Burn the unit for a further 10 15 minutes to allow the unit to self clean the burners Each day before operation or when the grill is cool e Remove the grids and place to one side e Gently brush or vacuum out any dust particles and wipe over the ceramic tiles with a damp not wet cloth e Remove the Ceramic Burner Cap and Collar e Gently wipe White ceramic on igniter probe with a damp cloth to remove any contamination and polish dry e Replace the Collar Cap and cast iron cooking grids e Wipe over the outside of the unit Note Grill top can be removed to be cleaned separately for more vigorous cleaning when required Cast iron cooking grids can also be placed in a Deconboniser if required IT IS HIGHTLY RECOMMENDED THAT THE GRILL BE LEFT TO BURN FO
25. or national regulations applying at the time Positioning the grill below a ventilated canopy is the most suitable arrangement Warning Remember dirty extraction filters become combustible hence the importance of adhering to the stated clearance distance to these items Regular cleaning of extraction filters must be carried out Company registration no 3899270 SY 1 kis ew VM Buain SYNERGY GRILL T 01480 811000 w synergyerill Active Food Systems Ltd E info synergygrill com Ei Synergy Grill Synergy House 70 High Street Offord Darcy CLEVER COOKING D Synergy Grill St Neots Cambridgeshire PE19 5RH 1 5 GAS SUPPLY The incoming service must be of sufficient size to supply the full rate without excessive pressure drop A gas meter may be connected to the service pipe by the Gas Supplier An existing meter should be checked preferably by the Gas Supplier to ensure that it is adequate to cope with the rate of gas supply required Installation pipes should be fitted in accordance with IGE UP 2 Gas supply tubing or hose must comply with the current national requirements in force and shall be periodically examined and replaced as necessary Gas pipe work size from the meter to the unit must not be less than the appliance inlet connection Rp 3 4 3 4 BSP An isolating cock must be located close to the appliance on the inlet side of the governor on Natural Gas models to allow shut down during an emergency or rout
26. re size Flue Type G30 28 30mbar G31 37mbar 1 5mm A3 G30 G31 30mbar Gas Type s Supply Pressure P Total Nominal NET heat Input 2Qn 1 206 m h 0 994 kg h Injector size mm per burner Electrical supply 230V 50Hz lt 1KW 1 12 Data Table Appliance regulator out of action Company registration no 3899270 SY i Py bk e CO k Brain SYNERGY GRILL T 01480 811000 w syneregyerill Active Food Systems Ltd E info synergygrill com Ei Synergy Grill Synergy House 70 High Street Offord Darcy CLEVER COOKING D Synergy Grill St Neots Cambridgeshire PE19 5RH 1 2 UNPACKING This unit is heavy Do not attempt to lift with less than three people The unit will normally be delivered on its own pallet Place the pallet in a clear space as close to the install area as possible Carefully remove all packaging and retain all documentation The warranty registration should be completed and sent back to the manufacturer to ensure warranty cover Remove the top and cast iron bars six in total with the 900 model and place to one side this will lighten the unit as much as possible With the required amount of people carefully lift the unit on to its stand Stand units are available from your supplier Replace the cast iron cooking grids and top 1 3 SITING The grill may be mounted on any of the following options e Bench e Single or Multiple Units Available from your supplier Because of its design and unlike other gr
27. rgygrill com Ei Synergy Grill Synergy House 70 High Street Offord Darcy a CLEVER COOKING D Synergy Grill St Neots Cambridgeshire PE19 5RH SECTION 2 ASSEMBLY AND COMMISSIONING 2 1 ASSEMBLY 2 1 1 Grill Unit Ensure that all packaging has been removed from the unit Visually check that there is no damage to any part of the unit or its parts If any damage is found please contact the supplier immediately 2 1 2 Cast Iron Grids amp Cooking Grid When the unit has been installed in a desired location ensure the ceramic centre piece collar is in place around each burner and place the ceramic burner cap on to the top of each burner Ensure that there is no damage to either the burners or the igniters Ensure there is a gap between the cast iron grids and the sides of the units this will stop the external surfaces becoming hot when the machine is in use 2 2 CONNECTION TO THE GAS SUPPLY Installation should be carried out in accordance with the various regulations listed on the cover of this document Ensure that a gas isolating valve is fitted to the supply at a convenient proximity to the grill 2 3 CONNECTING TO AN ELECTRICITY SUPPLY Electrical supply is via a 3 pin plug Connection is to a normal 230v supply in the UK and Eire WARNING This unit must be earthed 2 4 CONNECTION TO A WATER SUPPLY Not applicable to this appliance 2 5 COMMISSIONING 2 5 1 Testing and Purging Pressure test the gas installation for soundness a
28. t hotter e As most of the fat and oil dripping into the ceramic cavity is atmonised you will find that flare ups are very limited e Switch off one side during slow periods to conserve further energy e The Synergy Grill is very versatile and can be used to cook quickly and healthily meat vegetables fish and much more e Maintaining clean grill bars will ensure the taste of the food is consistent with char grilling and markings add to the visual enjoyment of the char grilling Therefore make it a practice to wire brush the grill bars at regular intervals during service Wipe brushed grill bars with a clean cloth to remove any carbon particles 4 0 COOKING USING THE SYNERGY GRILL The Synergy Grill can be used not only for chargrilling on the cast iron bars but by purchasing a Solid Plate from the range of accessories it also allows the user to have an additional area for keeping small amounts of sauce hot and for cooking items such as eggs or fish Cooking steaks and smaller cuts of meat e It is always best to lightly oil the items to be cooked this will help with the cooking process and assist with the Caramalisation giving the meat that wonderful BBQ flavour If using a wet marinade you may need to clean wire brush the bars more frequently to stop cross contamination of flavours Remember Cooking quality steaks fast at high temperatures will give you a great tasting steak that is moist and retains flavour You will only achieve this i
29. ur manometer over the Outlet pressure post Check that the burner is clear of any packaging and turn the burner you are testing on Left Hand Switch Left Hand Burner and Right Hand Switch Right Hand Burner C With unit turned on the outlet gas pressure reading should be 15Mbar for natural gas if not then adjust the regulator screw to set the outlet burner pressure to suit The burner should be producing a steady Light Blue Cyan Flame about 10mm in length completely around the burner If this is not the case and the outlet pressure is correct you can now adjust the airflow by using the fan speed controller The air speed from the fan can be adjusted by either increasing or decreasing the fan speed via the dial on top of the controller unit until a steady flame is achieved Only adjust the fan in small movements and allow the fan time to react The nominal setting of the Fan Speed Controller is mid point Note Flame composition is set at the factory Re setting is NOT always necessary 2 5 3 Soundness Checking and Re Assembly Whilst grill is lit test all integral gas carrying joints and components for gas soundness Use a suitable leak detection fluid but use caution and do not spray any electrical components TURN OFF burner REMOVE pressure gauge and retighten test point sealing screw ENSURE THAT A GAS TIGHT JOINT IS MADE Seal the regulator cover and fan speed adjuster to show prevent unauthorised adjustment Re assemble al
30. ynergy Grill and the Synergy Grill must only be used for the purpose for which is was designed and in line with the supplied operating instructions 1 1 Never e Allow unqualified personnel to operate the grill e Operate the grill if a fault develops or is unsafe e Wear flammable or loose clothing that are highly flammable when using the grill e Use bleach hypochlorite or chlorine compounds to clean the grill internally or externally e Use excessive force when operating which could affect the stability of the grill e Operate the grill if parts are disassembled e Use the grill in an unsafe condition e Obstruct openings or heat vents e Tamper or change any sealed devices on the grill e Allow debris to accumulate on the grill bars or casing e Wire a faulty control switch to make it operate This is over riding a safety feature and is highly dangerous and illegal e Spray water directly onto the burners e Override the gas controls in any way e Fil the ceramic base with water or sand 1 2 Always e Ensure the Synergy Grill is correctly assembled before lighting e Use the Synergy Grill in a well lit area e Use the Synergy Grill as intended and in line with operating instructions e Be aware of hot surfaces on the appliance e Use appropriate personal protective equipment PPE e Take care when using the control switches They are the most delicate part of the appliance and will break if excessive force is used e Use the lifting tool when
Download Pdf Manuals
Related Search