CC-Link Safety System Remote I/O Module User`s Manual (Hardware)
Contents
1. 2 The SAFETY LED is off when no safety remote I O station parameters have been received during connection to the CC Link Safety System 3 Duplicate station number setting is not allowed 4 For the switch setting methods refer to the CC Link Safety System Remote I O Module User s Manual A hole used when installing a module directly to a panel 4 Mounting and Installation 4 1 Handling Precautions This section provides handling precautions for use of the safety remote I O module lt gt DANGER Do not touch the terminals while power is on Doing so could cause shock or erroneous operation Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fires damage or erroneous operation CAUTION Do not disassemble or modify the modules Doing so could cause trouble erroneous operation injury or fire If the product is repaired or remodeled by other than the specified FA centers or us the warranty is not covered Do not directly touch the module s conductive parts or electronic components Touching the conductive parts could cause an operation failure or give damage to the module Since the module case is made of resin do not drop or apply any strong impact to the module Doing so may damage the module Tighten a terminal block mounting screw terminal screw and module mounting screw within the specified torque range If the t2. an accident To inhibit restart without manual operation after safety functions was performed and outputs were turned OFF create an interlock program which uses a reset button for restart CAUTION Do not bunch the wires of external devices or communication cables together with the main circuit or power lines or install them close to each other They should be installed 100 mm 3 94 inch or more from each other Not doing so could result in noise that would cause malfunctions Select the external devices to be connected to the CC Link Safety remote I O module considering the maximum inrush current with reference to the CC Link Safety System Remote I O Module User s Manual A 2 Installation Precautions CAUTION Use a safety PLC in the environment that meets the general specifications described in the QSCPU User s Manual Hardware Design Maintenance and Inspection Using this PLC in an environment outside the range of the general specifications could result in electric shock fire erroneous operation and damage to or deterioration of the product Make sure to fix the CC Link Safety remote I O module with a DIN rail or mounting screws and tighten the screws with the specified torque If the screws are too loose it may cause a drop of the screw or module Over tightening may cause a drop due to the damage of the screw or module Do not directly touch the module s conductive parts or electronic components Do
3. equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category II applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V 2 This index indicates the degree to which conductive material can be generated in terms of the environment where the equipment is used In the environment corresponding to Pollution level 2 basically only non conductive pollution occurs however temporary conductivity may occur due to occasional condensation 3 Do not operate or store the PLC in the environment where the pressure applied is equal to or greater than the atmospheric pressure at the altitude of Om Doing so may cause a malfunction Please consult our branch office for more information 2 2 2 Performance Specifications The performance specifications of the QSOJ65BTS2 8D are shown below DC input module No of input points QSO0J65BTS2 8D 8 points Input terminals 16 points Isolation method Photocoupler Rated input voltage 24V DC Rated input current Approx 5 9mA Operating voltage range 19 2V to 28 8V DC Ripple ratio 5 or less Maximum number of simultaneous input points 100 ON voltage ON current 15V DC 2mA or more OFF voltage OFF current 5V DC 0 5mA or less Input resistance Approx 4 3
4. ground by a 500VDC insulation resistance tester Level of protection IP2X Weight 0 46kg External connection system Communication 7 point detachable terminal block section Transmission circuits module power FG module power M3 x 5 2 Tightening torque 0 425 to 0 575Nem supply section 2 solderless terminals or less External power supply section input section Two piece spring clamp terminal block External power supply input signal M4 screw with polished and round flat washer Module fixing screw Tightening torque 0 824 to 1 11Nem Mountable with a DIN rail and in 6 orientations Applicable DIN rail TH35 7 5Fe TH35 7 5Al Compliant with JIS C 2812 Applicable wire size Communication section module power supply section 0 3 to 2 0mm RAV1 25 3 Compliant with JIS C 2805 Applicable wire size 0 3 to 1 25mm V2 MS3 JST Mfg Co Ltd RAP2 3SL Nippon Tanshi Co Ltd TGV2 3N Nichifu Applicable wire size 1 25 to 2mm Applicable solderless terminal External power supply section input section Twisted wire 0 08 to 1 5mm AWG28 to 16 3 Applicable wire strip length 8 to 11mm TEO 5 Nichifu Applicable wire size 0 5mm TEO 75 Nichifu Applicable wire size 0 75mm TE1 Nichifu Applicable wire size 0 9 to 4 0mm TE1 5 Nichifu Applicable wire size 1 25 to 1 5mm FA VTC125T9 Mitsubishi Electric Engineering Co Lt
5. F Description Setting Description Oto7 Link ID setting Link ID setting switch 4 EL Setting for reading error logs LBT Setting for self loopback test To update the changed switch setting reset or power OFF and ON the safety remote I O module Set station No of the safety remote I O module within a range Station No setting from 0 to 64 switch Tens place of station No is set by X10 Units place of station No is set by X1 Setting Transmission speed 0 156kbps Transmission speed 1 625kbps setting switch 4 2 2 5Mbps 3 5Mbps 4 10Mbps Always set this switch within a range of 0 to 4 Saves the values set by switches 2 to 4 into the nonvolatile memory inside the safety remote I O module Setting saving switch 4 Reset switch 4 Resets the hardware of the safety remote I O module Two piece spring clamp terminal block for connection of external UO ferminal block power supply and I O signals Power supply transmission terminal block Two piece terminal block for connection of module power supply and transmission signal Hook used for installing the module to a DIN rail Press the center part of the hook until a click is heard Hook for DIN rail Fixing hole for screw installation 1 Although the RUN SAFETY and ERR LEDs momentarily turn on immediately after power ON or reset it does not mean any fault
6. ISHI ELECTRIC CORPORATION A 6 CONTENTS U a Bo Specifications Overview sl 2 1 General Specifications 2 2 Performance Specifications 2 3 Cable SpScifiGAatioms eisisto anadaka ia ia akada dO I aara ESEESE E 5 2 4 Confirming Production Information Part Names and Settings Mounting and Installation 4 1 Handling Precautions 4 2 Installation Environment External Dimensions 5 2 Connecting CC Link Cables 5 3 Precautions for Wiring Module Power Supply 5 4 Precautions for Wiring Safety Devices A 7 About Manual The following manual is also related to this product Please order if necessary Detailed Manual Manual name Manual No Model code CC Link Safety System Remote I O Module User s Manual Ine Conformance to the EMC and Low Voltage Directives When incorporating the Mitsubishi PLC compliant with the EMC and Low Voltage Directives into other industrial machinery and ensuring compliance with the directives refer to Chapter 3 EMC and Low Voltage Directives of the QSCPU User s Manual Hardware The CE logo is printed on the rating plate of the module indicating compliance with the directives To conform this product to the EMC and Low Voltage Directives refer to the QSCPU User s Manual Hardware CC Link module in Chapter 3 EMC and Low Voltage Directives A 8 1 Overview This manual explains the specifications and han
7. MITSUBISHI Mitsubishi Safety Programmable Controller MELSEC TES aries CC Link Safety System Remote I O Module User s Manual Hardware QS0J65BTS2 8D Thank you for purchasing the Mitsubishi safety programmable controller MELSEC QS Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL QS0J65BTS2 8D U HW CS MODEL 13JY66 CODE CC Link Safety IB NA 0800414 A 0804 MEE 2008 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Always read these instructions before using this product Before using the product please read this manual the relevant manuals introduced in this manual standard PLC manuals and the safety standards carefully and pay full attention to safety to handle the product correctly This manual contains precautions for this product only For the safety instructions of the programmable controller system please read the user s manual of the CPU module to use In this manual the safety precautions are ranked as DANGER and CAUTION Indicates that incorrect handling may cause D DANGER hazardous conditions resulting in death or severe injury A CAUTION hazardous conditions resulting in medium or minor injury or physical damage l l l l l Indicates that incorrect handling may cause l l Note that failure to observe the A CAUTION le
8. Nanterre Cedex France TEL 33 1 5568 5568 Circuit Breaker Industries Ltd Private Bag 2016 ZA 1600 Isando South Africa Tel 27 11 928 2000 Country Region Sales office Tel Hong Kong China Taiwan Korea Singapore Thailand Indonesia India Australia Mitsubishi Electric Automation Hong Kong Ltd 10th Floor Manulife Tower 169 Electric Road North Point Hong Kong Tel 852 2887 8870 Mitsubishi Electric Automation Shanghai Ltd 4 F Zhi Fu Plazz No 80 Xin Chang Road Shanghai 200003 China Tel 86 21 6120 0808 Setsuyo Enterprise Co Ltd 6F No 105 Wu Kung 3rd Rd Wu Ku Hsiang Taipei Hsine Taiwan Tel 886 2 2299 2499 Mitsubishi Electric Automation Korea Co Ltd 1480 6 Gayang dong Gangseo ku Seoul 157 200 Korea Tel 82 2 3660 9552 Mitsubishi Electric Asia Pte Ltd 307 Alexandra Road 05 01 02 Mitsubishi Electric Building Singapore 159943 Tel 65 6470 2460 Mitsubishi Electric Automation Thailand Co Ltd Bang Chan Industrial Estate No 111 Moo 4 Serithai Rd T Kannayao A Kannayao Bangkok 10230 Thailand Tel 66 2 517 1326 P T Autoteknindo Sumber Makmur Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Messung Systems Pvt Ltd Electronic Sadan NO III Unit No15 M 1 D C Bhosari Pune 411026 India Tel 91 20 2712 3130 Mitsubishi E
9. a drop due to the damage of the screw or module CAUTION Do not disassemble or modify the modules Doing so could cause a failure malfunctions injury or fire If the product is repaired or remodeled by other than the specified FA centers or us the warranty is not covered Restrict the mounting removal of a module base unit and terminal block up to 50 times IEC61131 2 compliant after the first use of the product Failure to do so may cause the module to malfunction due to poor contact of connector Since the module case is made of resin do not drop or apply any strong impact to the module Doing so may damage the module Completely turn off the externally supplied power used in the system before mounting or removing the module to from the panel Not doing so may result in a failure or malfunctions of the module Installation Precautions CAUTION When disposing of this product treat it as industrial waste A 5 Revisions The manual number is noted at the lower left of the back cover Print Date Manual Number Revision Apr 2008 IB NA 0800414 A First printing This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2008 MITSUB
10. bol for conformance is described 3 Part Names and Settings The name of each part in the QSOJ65BTS2 8D is shown 1 1 a PtP iiac MITSUBISHI 17 0 asoussers2 20 BadeaasadeaeesseylO 10 ma bs en ne GPOWER OLRON be T TCS Cean ORUN oLeRR COON osr o E 8 7 OOOO oer O00 ee Ga XS 6 XB A B XE MDE LE Q HEMON OF O OL OF Teed 170288 10 0 eset elsieieie e 2 6 3 5 4 9 7 Indicator LEDs LED name Description Indication POWER Indicates the power status of the safety remote I O module ON green Normally powered OFF Powered off or error occurred blown fuse RUN Indicates the operating status of the safety remote I O module ON green Normally operating or moderate error occurred Flash green Saving switch setting OFF Serious error occurred SAFETY Indicates the CC Link Safety System connection status of the safety remote I O module ON green Connected to CC Link Safety System 2 or self loopback test completed normally Flash green Sel
11. consist of personal injury wrongful death and or physical property damages as well as damages of a pecuniary nature the disclaimers and limitations contained in these terms shall apply to all three types of damages to the fullest extent permitted by law If however the personal injury wrongful death and or physical property damages cannot be disclaimed or limited by law or public policy to the extent provided by these terms then in any such event the disclaimer of and limitations on pecuniary or economic consequential and incidental damages shall nevertheless be enforceable to the fullest extent allowed by law In no event shall any cause of action arising out of breach of warranty or otherwise concerning the Products be brought by Customer more than one year after the cause of action accrues Each of the limitations on remedies and damages set forth in these terms is separate and independently enforceable notwithstanding the unenforceability or failure of essential purpose of any warranty undertaking damage limitation other provision of these terms or other terms comprising the contract of sale between Customer and MELCO S 17 4 Delivery Force Majeure a Any delivery date for the Products acknowledged by MELCO is an estimated and not a promised date MELCO will make all reasonable efforts to meet the delivery schedule set forth in Customer s order or the purchase contract but shall not be liable for failure to do so b Product
12. d Applicable wire size 0 3 to 1 65mm FA VTCW125T9 Mitsubishi Electric Engineering Co Ltd Applicable wire size 0 3 to 1 65mm Applicable solderless terminal 1 The power supply connected to the QSOJ65BTS2 8D must satisfy the following conditions 1 Reinforced insulation SELV Safety Extra Low Voltage Hazardous potential part 48V or more 2 Compliance with the LVD Low Voltage Directive 3 Output voltage within 19 2V to 28 8V DC Ripple ratio 5 or less 2 Two inputs terminals are assigned for each input since redundant wiring is supported 3 Do not insert two or more wires into one terminal 2 3 Cable Specifications Use dedicated CC Link cables for the CC Link Safety System The performance of the CC Link Safety System cannot be guaranteed when any other cables are used For the specifications or any other inquiries visit the following website CC Link Partner Association http www cc link org Remarks For details refer to the CC Link Cable Wiring Manual issued by the CC Link Partner Association 2 4 Confirming Production Information The production information of the QSOJ65BTS2 8D can be confirmed on the rating plate on the side face of the module CCtink Safety MELSEC QS a MITSUBISHI MODEL QSOJ65B1TS2 8D al Model name TECH VERIA H Module technical version SERIAL000000000000000 A Production information SERIA Standard sym
13. distinguished neutrals Judgment upon the award rendered by the Arbitrator shall be final and binding and may be entered by any court having jurisdiction thereof The place of the arbitration shall be New York City New York The language of the arbitration shall be English The neutral organization designated to perform the functions specified in Rule 6 and Rules 7 7 b 7 8 and 7 9 shall be the CPR 18 Country Region Sales office Tel U S A Brazil Germany U K Italy Spain France South Africa Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Tel 1 847 478 2100 MELCO TEC Rep Com e Assessoria Tecnica Ltda Rua Correia Dias 184 Edificio Paraiso Trade Center 8 andar Paraiso Sao Paulo SP Brazil Tel 55 11 5908 8331 Mitsubishi Electric Europe B V German Branch Gothaer Strasse 8 D 40880 Ratingen GERMANY Tel 49 2102 486 0 Mitsubishi Electric Europe B V UK Branch Travellers Lane Hatfield Hertfordshire AL10 8XB U K Tel 44 1707 276100 Mitsubishi Electric Europe B V Italian Branch Centro Dir Colleoni Pal Perseo Ingr 2 Via Paracelso 12 l 20041 Agrate Brianza Milano Italy Tel 39 039 60531 Mitsubishi Electric Europe B V Spanish Branch Carretera de Rubi 76 80 E 08190 Sant Cugat del Valles Barcelona Spain Tel 34 93 565 3131 Mitsubishi Electric Europe B V French Branch 25 Boulevard des Bouvets F 92741
14. dling and wiring methods of the safety remote I O module for the CC Link Safety System After unpacking confirm that the following are included QSO0J65BTS2 8D CC Link Safety System Remote I O Module User s Manual Hardware QSOJ65BTS2 8D 2 Specifications 2 1 General Specifications The general specifications of the QSOJ65BTS2 8D are shown below Item Specification Operating ambient 0 to 55 C temperature Storage ambient 40 to 75 C temperature Operating ambient 9 f humidity 5 to 95 RH non condensing Storage ambient humidity 5 to 95 RH non condensing Frequency Constant Half range acceleration amplitude Conforming Under 5 to 9Hz as 3 5mm toJISB intermittent 0 14inch PEE 3502 IEC Vibration 9 to 150Hz 9 8m s2 2s 1 eachinx 61131 2 Vibration resistance Under 1 75mm Y Z continuous ateae aes 0 07inch directions vibration 9 to 150Hz 4 9m s Conforming to JIS B 3502 IEC 61131 2 147 m s2 duration of action 11ms Shock resistance three times in X Y Z directions respectively by sine half wave pulse Operating ambiance No corrosive gas Operating altitude gt 2000 m 6562 ft or less Installation area Within a control panel Overvoltage category i Il or lower 2 Pollution degree i 2 or lower Equipment category Class III 1 This indicates the section of the power supply to which the
15. does not warrant or guarantee the design specify manufacture construction or installation of the materials construction criteria functionality use properties or other characteristics of the equipment systems or production lines into which the Products may be incorporated including any safety fail safe and shut down systems using the Products MELCO is not responsible for determining the suitability of the Products for their intended purpose and use including determining if the Products provide appropriate safety margins and redundancies for the applications equipment or systems into which they are incorporated Customer acknowledges that qualified and experienced personnel are required to determine the suitability application design construction and proper installation and integration of the Products MELCO does not supply such personnel MELCO is not responsible for designing and conducting tests to determine that the Product functions appropriately and meets application standards and requirements as installed or incorporated into the end user s equipment production lines or systems MELCO does not warrant any Product 1 repaired or altered by persons other than MELCO or its authorized engineers or FA Centers 2 subjected to negligence carelessness accident misuse or damage 3 improperly stored handled installed or maintained 4 integrated or used in connection with improperly designed incompatible or defective
16. dule power supply of the safety remote I O module note the following Cable length of the module power supply must be within10m 5 4 Precautions for Wiring Safety Devices This section describes precautions for wiring to each safety device 1 Wiring of the input terminal section a Combinations of input terminals Input terminals can be used in the following combinations only Using them in any other combination will result in a medium failure X0 and X1 X2 and X3 X4 and X5 X6 and X7 X8 and X9 XA and XB XCandXD XE and XF me A Joerie aa O X1 1X2 remote I O magdute b Combinations of the test pulse output terminals Using the same test pulse for one device is not allowed If the same test pulse is used in combinations such as XO TO and X1 TO a medium failure will occur 74 fay e ae 13 6 External Dimensions 1 73 Mounting pitch 188 4 2 4 5 0 18 mounting hole M4 mounting screw Mounting pitch 56 DIN rail center 7 76 Unit mm inch 14 WARRANTY Please confirm the following product warranty details before using this product 1 Limited Warranty and Product Support a Mitsubishi Electric Company MELCO warrants that for a period of forty two 42 months after date of delivery from the point of manufacture or three 3 years from date of Customer s purchase whichever is less Mi
17. ective for repair or replacement The costs of removal shipment to and from MELCO s designated examination point and reinstallation of repaired or replaced Products shall be at Customer s expense 4 If Customer requests and MELCO agrees to effect repairs onsite at any domestic or overseas location the Customer will pay for the costs of sending repair personnel and shipping parts MELCO is not responsible for any re commissioning maintenance or testing on site that involves repairs or replacing of the Products d Repairs of Products located outside of Japan are accepted by MELCO s local authorized service facility centers FA Centers Terms and conditions on which each FA Center offers repair services for Products that are out of warranty or not covered by MELCO s imited warranty may vary e Subject to availability of spare parts MELCO will offer Product repair services for 7 years after each Product model or line is discontinued at MELCO s or its FA Centers rates and charges and standard terms in effect at the time of repair MELCO usually produces and retains sufficient spare parts for repairs of its Products for a period of seven 7 years after production is discontinued f MELCO generally announces discontinuation of Products through MELCO s Technical Bulletins Products discontinued and repair parts for them may not be available after their production is discontinued 15 2 Limits of Warranties a MELCO
18. erminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the module resulting in a drop of the screw or module a short circuit or malfunctions If the module mounting screw is too loose it may cause a drop of the screw or module Over tightening the screw may cause a drop due to the damage of the screw or module When disposing of this product treat it as industrial waste Make sure to fix a CC Link Safety remote I O module with A CAUTION a DIN rail or mounting screws and tighten the screws with the specified torque If the screws are too loose it may cause a drop of the screw or module Over tightening may cause a drop due to the damage of the screw or module Completely turn off the externally supplied power used in the system before mounting or removing the module to from the panel Not doing so may result in a fault or malfunctions of the module 1 Do not drop the safety remote I O module or apply any strong impact to it 2 Do not remove the printed circuit board PCB of the safety remote I O module from the case Doing so may cause failure 3 Carefully prevent any dust or wiring chips from entering the safety remote I O module Failure to do so may cause a fire failure or malfunction 4 When installing the safety remote I O module to a control panel provide clearance of at least 60mm between t
19. f loopback test in execution OFF Not connected to CC Link Safety System or self loopback test completed in error ERR Indicates failure or error status of the safety remote I O module ON red Serious error occurred or self loopback test completed in error RUN LED OFF Serious error occurred Flash red Moderate error occurred OFF Normally operating L RUN Indicates the communication status of the safety remote I O module in the CC Link Safety System ON green Normally communicating in the CC Link Safety System OFF Communication failure in the CC Link Safety System Timeout error LERR Indicates the communication error status of the safety remote I O module in the CC Link Safety System ON red Value set by Link ID Station No or Transmission setting switch is out of range Flash regularly red Setting of Link ID Station No and or Transmission setting switch is different from that of the internal nonvolatile memory Flash irregularly red Wrong terminal resistor setting or noise influence OFF Normally operating Indicates the sending status of the safety remote I O module in the CC Link Safety System ON green Data being sent Indicates the receiving status of the safety remote I O module in the CC Link Safety System ON green Data being received X0 to XE Indicates the Input status of the safety remote I O module ON red Input ON OFF Input OF
20. hardware or software 5 that fails because consumable parts were not tested serviced or replaced 6 exchange of a consumable part such as batteries backlights or fuses 7 operated or used with equipment production lines or systems that do not meet applicable and commensurate legal safety and industry accepted standards 8 operated or used in abnormal applications 9 installed operated or used in contravention of instructions precautions or warnings contained in MELCO s user instruction and or safety manuals technical bulletins and guidelines for the Products 10 used with obsolete technologies or technologies not fully tested and widely accepted and in use at the time of the Product s manufacture 11 subjected to excessive heat or moisture abnormal voltages shock excessive vibration physical damage or other improper environment or 12 damaged or malfunctioning due to Acts of God fires acts of vandals criminals or terrorists communication or power failures or any other cause or failure that results from circumstances beyond MELCO s control All Product information and specifications contained on MELCO s website and in catalogs manuals or technical information materials provided by MELCO are subject to change without prior notice The Product information and statements contained on MELCO s website and in catalogs manuals technical bulletins or other materials provided by MELCO are provided as a guide for Customer s
21. he module s top bottom and any other structure or component to ensure proper airflow and to make module replacement easy 5 Install the safety remote I O module to a flat surface If it is not flat an excess force may be applied to the PCB causing failure 6 Tighten the module fixing screws and terminal block screws within the following torque range Overtightening may result in damage to the screws or the module case Specified torque range Module fixing screw M4 screw with polished and round 0 824 to 1 110Nem flat washer Terminal block screw M3 screw 0 425 to 0 525Nem 2 piece terminal block screw M3 5 screw 0 680 to 0 920Nem 10 7 When using a DIN rail pay attention to the following a Applicable DIN rail model conforming to JIS C 2812 TH35 7 5Fe TH35 7 5Al b Installation screw intervals Tighten the screws at pitches of 200mm 7 88 inch or less 8 When installing the safety remote I O module to the DIN rail press the center part of the hook located on the bottom of the module until a click is heard gt SA Hook for DIN rail Note Do not press the front face as shown below Doing so may cause failure Front face 9 If the mechanical power supply switch is used for the safety remote I O module in rare cases it does not operate when the excessive chattering is generated at power on and safety diagnostics function operates due to the unstable status of the input power sup
22. ing so may cause malfunctions or a failure Wiring Precautions Be sure to shut off all phases of the external supply power used by the system before wiring Not completely turning off all power could result in electric shock or damage to the product When energizing or operating the module after installation or wiring be sure to close the attached terminal cover Not doing so may result in electric shock A 3 Wiring Precautions CAUTION Ground the FG and LG terminals correctly Not doing so could result in electric shock or malfunctions Wire the module correctly after confirming the rated voltage and terminal layout Connecting a power supply of a different rated voltage or incorrect wiring may cause a fire or failure Tighten a terminal block mounting screw terminal screw and module mounting screw within the specified torque range If the terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the module resulting in a drop of the screw or module a short circuit or malfunctions If the module mounting screw is too loose it may cause a drop of the screw or module Over tightening the screw may cause a drop due to the damage of the screw or module Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause a fire failure or malfunctions Be sure
23. ion or failure The user of his Product shall comply with any and all applicable safety standard regulation or law and take appropriate safety measures for the system in which the Product is installed or used and shall take the second or third safety measures other than the Product MELCO is not iable for damages that could have been prevented by compliance with any applicable safety standard regulation or law MELCO prohibits the use of Products with or in any application involving power plants rains railway systems airplanes airline operations other transportation systems amusement equipments hospitals medical care dialysis and life support facilities or equipment incineration and fuel devices handling of nuclear or hazardous materials or chemicals mining and drilling and other applications where the level of risk to human life health or property are elevated MELCO SHALL NOT BE LIABLE FOR SPECIAL INCIDENTAL CONSEQUENTIAL INDIRECT OR PUNITIVE DAMAGES FOR LOSS OF PROFITS SALES OR REVENUE FOR INCREASED LABOR OR OVERHEAD COSTS FOR DOWNTIME OR LOSS OF PRODUCTION FOR COST OVERRUNS OR FOR ENVIRONMENTAL OR POLLUTION DAMAGES OR CLEAN UP COSTS WHETHER THE LOSS IS BASED ON CLAIMS FOR BREACH OF CONTRACT OR WARRANTY VIOLATION OF STATUTE NEGLIGENCE OR OTHER TORT STRICT LIABILITY OR OTHERWISE In the event that any damages which are asserted against MELCO arising out of or relating to the Products or defects in them
24. k Q Input type Negative common source type Response OFF ON 0 4ms or less at 24V DC time ON gt OFF 0 4ms or less at 24V DC Safety remote station input response time 11 2ms or less time of noise removal filter 1ms 5ms 10ms 20ms 50ms Voltage 19 2V to 28 8V DC Ripple ratio 5 or less External Current 40mA 24VDC with all points ON excepting for external load current power Protection s A supply function External power supply overvoltage overcurrent protection function Fuse 8A Not replaceable Wiring method for common 16 input points per common Spring clamp terminal block 2 wire type Number of occupied stations 1 station Number of accesses to nonvolatile memory inside 101 times module Safety refresh response 9 6ms processing time Voltage 19 2V to 28 8V DC Ripple ratio 5 or less Current 120mA or less 24V DC with all points ON Module piece Module power supply overvoltage overcurrent protection function power supply Fuse 0 8A Not replaceable Momentary power failure 10ms or less period Noise immunity Tested by a DC type noise simulator with noise voltage of 500Vp p noise width of 1 4 s and frequency of 25 to 60Hz Dielectric withstand voltage 500V AC between all external DC terminals and ground for 1 minute Insulation resistance DC input module QSOJ65BTS2 8D 10M Q or more between all external DC terminals and
25. lectric Australia Pty Ltd 348 Victoria Road Rydalmere N S W 2116 Australia Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
26. ply voltage In this case turn on power supply again 4 2 Installation Environment For installation environment refer to 2 1 General Specifications 11 5 Wiring 5 1 Precautions for Handling CC Link Cables This section explains how to handle dedicated CC Link cables Do not perform any of the following as each of them will damage CC Link cables Compressing the cable with a sharp object Twisting the cable excessively Pulling the cable too hard exceeding the allowable tension Stepping on the cable Placing an object on the cable Scratching the cable sheath 5 2 Connecting CC Link Cables The following figure shows how safety remote I O modules are connected with dedicated CC Link cables Safety remote Safety remote Safety master module y 1 O module 1 O module Terminal he Hs Terminal resistor 1 f c resistor E Qee vH 4 DG SLD CC Link SLD i 0 QO D pea D i 0 POINT 1 Connect the shielded wire of the CC Link cable to SLD terminal of each module and ground both ends to the protective ground connectors via FG terminals The SLD and FG terminals are connected inside the module 2 Always connect terminal resistors to the modules located on both ends of the data link network Connect a terminating resistor between DA and DB terminals 5 3 Precautions for Wiring Module Power Supply When wiring the mo
27. s stored at the request of Customer or because Customer refuses or delays shipment shall be at the risk and expense of Customer c MELCO shall not be liable for any damage to or loss of the Products or any delay in or failure to deliver service repair or replace the Products arising from shortage of raw materials failure of suppliers to make timely delivery labor difficulties of any kind earthquake fire windstorm flood theft criminal or terrorist acts war embargoes governmental acts or rulings loss or damage or delays in carriage acts of God vandals or any other circumstances reasonably beyond MELCO s control 5 Choice of Law Jurisdiction These terms and any agreement or contract between Customer and MELCO shall be governed by the laws of the State of New York without regard to conflicts of laws To the extent any action or dispute is not arbitrated the parties consent to the exclusive jurisdiction and venue of the federal and state courts located in the Southern District of the State of New York Any judgment there obtained may be enforced in any court of competent jurisdiction 6 Arbitration Any controversy or claim arising out of or relating to or in connection with the Products their sale or use or these terms shall be settled by arbitration conducted in accordance with the Center for Public Resources CPR Rules for Non Administered Arbitration of International Disputes by a sole arbitrator chosen from the CPR s panels of
28. to fix the communication cables or power cables by ducts or clamps when connecting them to the module Failure to do so may cause damage of the module or cables due to a wobble unintentional shifting or accidental pull of the cables or malfunctions due to poor contact of the cable When removing the connected communication cables or power cables do not pull the cable with grasping the cable part Remove the cable connected to the terminal block after loosening the terminal block screws Pulling the cable connected to a module may result in malfunctions or damage of the module or cable A 4 Startup and Maintenance Precautions Do not touch the terminals while power is on Doing so could result in electric shock Turn off all phases of the external supply power used in the system when cleaning the module or retightening the terminal block mounting screws terminal screws or module mounting screws Not doing so could result in electric shock Tighten a terminal block mounting screw terminal screw and module mounting screw within the specified torque range If the terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the module resulting in a drop of the screw or module a short circuit or malfunctions If the module mounting screw is too loose it may cause a drop of the screw or module Over tightening the screw may cause
29. tsubishi MELSEC Safety programmable controllers the Products will be free from defects in material and workmanship b At MELCO s option for those Products MELCO determines are not as warranted MELCO shall either repair or replace them or issue a credit or return the purchase price paid for them c For this warranty to apply 1 Customer shall give MELCO i notice of a warranty claim to MELCO and the authorized dealer or distributor from whom the Products were purchased ii the notice shall describe in reasonable details the warranty problem iii the notice shall be provided promptly and in no event later than thirty 30 days after the Customer knows or has reason to believe that Products are not as warranted and iv in any event the notice must given within the warranty period 2 Customer shall cooperate with MELCO and MELCO s representatives in MELCO s investigation of the warranty claim including preserving evidence of the claim and its causes meaningfully responding to MELCO s questions and investigation of the problem grant MELCO access to witnesses personnel documents physical evidence and records concerning the warranty problem and allow MELCO to examine and test the Products in question offsite or at the premises where they are installed or used and 3 If MELCO requests Customer shall remove Products it claims are defective and ship them to MELCO or MELCO s authorized representative for examination and if found def
30. use They do not constitute warranties and are not incorporated in the contract of sale for the Products These terms and conditions constitute the entire agreement between Customer and MELCO with respect to warranties remedies and damages and supersede any other understandings whether written or oral between the parties Customer expressly acknowledges that any representations or statements made by MELCO or others concerning the Products outside these terms are not part of the basis of the bargain between the parties and are not factored into the pricing of the Products THE WARRANTIES AND REMEDIES SET FORTH IN THESE TERMS ARE THE EXCLUSIVE AND ONLY WARRANTIES AND REMEDIES THAT APPLY TO THE PRODUCTS MELCO DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 16 3 Limits on Damages a MELCO S MAXIMUM CUMULATIVE LIABILITY BASED ON ANY CLAIMS FOR BREACH OF WARRANTY OR CONTRACT NEGLIGENCE STRICT TORT LIABILITY OR OTHER THEORIES OF RECOVERY REGARDING THE SALE REPAIR REPLACEMENT DELIVERY PERFORMANCE CONDITION SUITABILITY COMPLIANCE OR OTHER ASPECTS OF THE PRODUCTS OR THEIR SALE INSTALLATION OR USE SHALL BE LIMITED TO THE PRICE PAID FOR PRODUCTS NOT AS WARRANTED Although MELCO has obtained the certification for Product s compliance to the international safety standards IEC61508 and IS013849 1 from TUV Rheinland this fact does not guarantee that Product will be free from any malfunct
31. vel instructions may also lead to a serious consequence depending on the circumstances Be sure to observe the instructions of both levels to ensure the safety Please keep this manual in a safe place for future reference and also pass this on to the end user A 1 Design Precautions When a safety PLC detects an error in an external power supply or a failure in PLC main module it turns off all the outputs Create an external circuit to securely stop the power of hazard by turning off the outputs Incorrect configuration may result in an accident Create short current protection for a safety relay and a protection circuit such as a fuse and breaker outside a safety PLC If load current more than the rating or overcurrent due to a short circuit in the load has flowed in the CC Link Safety remote I O module the module defines it as a fault and turns off all the outputs However if overcurrent flows in the CC Link Safety remote I O module for a long time it may cause smoke or a fire To prevent it create a safety circuit such as a fuse outside the module When a safety remote I O module has detected CC Link Safety error it turns off all the outputs Note that the outputs in a sequence program are not automatically turned off If CC Link Safety error has been detected create a sequence program that turns off the outputs in the program If the CC Link Safety is restored with the outputs on it may suddenly operate and result in
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