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Flex Network I/F Unit (GLC100-FN41) - Pro
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1. Communication Power Lines Lines OGOOGO OOO OO If the wires must be placed in the same duct separate them via an earthed grounded divider Grounded Separators M Duct non conductin Com Standard Power o alt j Cables cables cables ooooojjoooo0oo j oo0oo0o00O Earth Grou nd r ie When you are unable to separate the cables as shown above be sure to use X shielded cable and create a ground from the shield line Head Office Digital Electronics Corporation 8 2 52 Nanko higashi Suminoe ku Osaka 559 0031 JAPAN Tel 81 0 6 6613 1101 Fax 81 0 6 6613 5888 Copyright 1999 Digital Electronics Corporation All rights reserved 10
2. Wh y Color a Flex Network rere 45 connector Data TR OPEL inlcuded wiFlex Shielg CHT shield OL ee Network I F unit SLD Set screw Blue CH2 Comm Data TR Flex Network CHeComm Communication 5 White cable Data TR ee om PR The same communication data is output to each channel CH1 CH2 When either channel is used both CH1 and CH2 are available Terminal screws CH1 Used channel Status LED CH1 or CH2 CH1 or CH2 CH1 and CH2 CH1 and CH2 63 units 31 units 32 units The maximum communication distance 1 channel is 200m for a communication speed of 6 Mbps and 100m for 12 Mbps Recommended communication speed 6 Mbps Use a small flat screw driver to tighten the terminal screws important Edge Thickness 0 4mm Edge Width 2 5mm Se te Xx e Use both attachment screws to attach the connector to the I F unit recommended torque is 0 22 to 0 25Nem e Use a small sized screwdriver to tighten the set screws e If the central wire s end individual wires are not twisted correctly the end wires may either short against each other or against an electrode When using pin terminals the following maker is recommended Phoenix Connector AI0 5 6WH AAIO 3 6TQ Cautions When Wiring communica tion Lines Separating all comunication lines from power lines by placing them in a separate duct will help to prevent problems from noise and interference Duct for Duct for
3. or organic solvents to clean this unit ae UL c UL CSA Approval The GLC100 FN41 is a UL c UL 508 UL c UL 1604 listed products UL file No E182139 GLC100 FN41 conforms as a product to the following standards E ULS08 Industrial Control Equipment E UL1604 Electrical Equipment for use in Class I and I Division 2 and Class HI Hazardous Location industrial control applications E CAN CSA C22 2 No 1010 1 92 Saftey requipments for electrical equipment for measurement and laboratory use GLC100 FN41 UL Registration Model 2880063 01 lt Cautions gt e This unit must be used as a built in component of an end use product e This unit must be installed in a GLC e If the GLC is installed so as to cool itself naturally be sure to install it in a vertical panel Also be sure that it is mounted at least 100mm away from any adjacent structures or equip ment If these requirements are not met the heat generated by the GLC s internal compo nents may cause the unit to fail to meet UL c UL standard requirements UL1604 Conditions of Acceptability and Handling Cautions 1 Power input and output I O wiring must be in accordance with Class I Division 2 wiring methods Article 501 4 b of the National Electrical Code NFPA 70 within the United States and in accordance with Section 18 152 of the Canadian Electrical Code for units installed within Canada 2 Suitable for use in Class I Division 2 Groups A B C and D Haz
4. Flex Network I F Unit Installation Guide Thank you for purchasing Digital s Flex Network I F Unit GLC100 FN41 unit This I F Unit is used with the GLC100 300 Series and features Digital Electronics Corporation s original wiring saving system Flex Network To ensure correct use of this unit s functions and features be sure to carefully read this installation guide and the Flex Network User s Manual sold separately The GLC100 300 Series hereafter referred to as the GLC in this guide include the following models GLC100 Series GLC100 LG41 24V GLC100 SC41 24V GLC300 Series 05 GLC300 TC41 24V Safety Precautions This guide contains a variety of safety markings for safe and correct operation of this unit Please read this installation guide and any related manuals carefully to fully understand how to correctly use this unit s functions E Safety Symbols This guide uses the following symbols for important information related to the safe and correct operation of this unit Please pay attention to these symbols and follow all instructions given Safety symbols and their meanings A hazardous situation that could result in serious injury or even death if instructions are not followed A potentially hazardous situation that could result in serious injury or even death if instructions are not followed A potentially hazardous situation that could result in AN C aution mino
5. ardous Locations WARNING Explosion hazard substitution of components may impair suitability for Class I Division 2 09 4 WARNING Explosion hazard when in hazardous locations turn power OFF before replacing or wiring modules 5 WARNING Explosion hazard do not disconnect equipment unless power has been switched OFF or the area is known to be non hazardous CE Marking The GLC100 FN41 is a CE Marked unit that conforms to EMC directives EN50081 2 and EN61000 6 2 lt Caution gt While this unit is officially marked as conforming to the relevant EMC directives it is the user s final application of this unit in a larger system i e the machinery wiring control panel installation method etc that will determine if this unit maintains or loses this coformance marking Therefore it is strongly advised that the user investigate and confirm whether their overall system i e all related machinery and equipment also conforms with these EMC directives 4 Package Contents E Flex Network I F Unit 1 E Installation Guide 1 lt This Guide gt Installation Guide E Installation Screws 3 E Flex Network Communication Connector 1 This unit has been carefully packed with special attention to quality However should you find anything damaged or missing please contact your local GP distributor immediately Optional Item sold separately E Flex Network User Manual Flex Netwo
6. ility of an electric shock or malfunction do not touch any power terminals while the unit is operating e Communication cables or I O signal lines must be wired separately from the main circuit high voltage large current line high frequency lines such as inverter lines and the power line Otherwise a malfunction may occur due to noise This unit must be properly installed according to directions in the installa tion guide and user s manual Improper installation may cause the unit to malfunction or fail This unit must be properly wired according to directions in the Installation Guide and User Manual Improper wiring may cause a malfunction fail ure or electric shock Do not allow foreign substances including chips wire pieces water or liquids to enter inside this unit s case Otherwise a malfunction failure electric shock or fire may occur e When disposing of this unit handle it as an industrial waste E To Avoid Damage e Avoid storing or operating this unit in either direct sunlight or excessively dusty or dirty environments Because this unit is a precision instrument do not store or use it in locations where excessive shocks or vibration may occur e Avoid covering this unit s ventilation holes or operating it in an environment that may cause it to overheat e Avoid operating this unit in locations where sudden temperature changes can cause condensation to form inside the unit e Do not use paint thinner
7. ng acti vated Otherwise a malfunction or a failure may occur 1 Be sure the GLC s main power supply is turned OFF 2 Peel the GLC 100 s rear face connector seal off to expose the connector Be sure the GLC unit s power cord terminals are attached to the GLC before installing the Flex Network I F unit This is because the power termi nals cannot be connected after the Flex Network unit ts attached GLC100 Series unit 9 07 Fiex Nei q 3 Attach the Flex Network unit and secure it in work I F Uniti place with its three 3 attachment screws l AN e The torque required for these screws on Note NSS only 0 5 to 0 6Nem e When attaching this unit to the GLC 300 a Bus Conversion adapter GLC300 BCB41 is required For this unit s instal lation method refer to its Installation Guide EJ Using the Flex Network communica tion Cable We suggest the following cables for your Flex Network Model No Length Digital Electronics FN CABLE 2050 31 MS Corporation FN CABLE 2200 31 MS E Flex Network I F Unit Wiring Remove the wire s external covering and insert the wire center strand into the opening Blue TR White TR Important e Be sure to tape or put a plastic tube over the Shield line Do not solder the wire Do not Shield SLD itself This could lead to solder end 25 to 35mm a bad or poor contact 6 to 8mm Flex Network
8. r injury or equipment damage if instructions are not followed e An emergency stop circuit and an interlock circuit should be constructed outside of this unit Constructing these circuits inside this unit may cause a runaway situation system failure or an accident due to unit failure Systems using this unit should be designed so that output signals which could cause a serious accident are monitored from outside the unit This unit is designed to be a general purpose device for general indus tries and is neither designed nor produced to be used with equipment or systems in potentially life threatening conditions If you are considering using this unit for special uses including nuclear power control devices electric power devices aerospace equipment medical life support equip ment or transportation vehicles please contact your local Flex Network distributor e Whenever installing dismantling wiring and conducting maintenance or inspections be sure to disconnect power to this unit to prevent the pos sibility of electric shock or fire Do not disassemble or remodel this unit since it may lead to an electric shock or fire Do not use this unit in an environment that contains flammable gases since an explosion may occur Do not use this unit in an environment that is not specified in either the Installation Guide or User Manual Otherwise an electric shock fire malfunction or other failure may occur Because of the possib
9. rk User Manual GLC100 MMFN11 ENG 1 Part Names E Environmental Rated Voltage DC5V 5 supplied from GLC Less than 1 25W Ambient Operating _ R 0C to 50 C however cannot be higher than that of GLC Ambient Storage 5 5 E Structural W111 4 37 x H120 4 72 x D31 5 1 24 mmfin External Dimensions a Main unit only excluding projections and connector Less than 350g 771 Ib PJ Dimensional Drawings The dimensional drawings of the Flex Network I F Unit when it is installed in the GLC100 Series are as follows Units mmI in 88 5 3 48 HHBABABRBRBRBRB AE 123 4 84 BAA See Flex Network User s Manual when the Flex Network I F Unit is installed in the GLC300 Series 3 Part Names and Functions This section shows the part names of the Flex Network I F Unit Connector and the functions of the LEDs GLC Connector Status LED a Green LED enabled RED LED junitis malfunctioning Flex Network I F Unit Connector 4 Installation Use the following procedure when installing the I F Unit in the GLC Prior to installing the Flex Network Unit e Be sure that the main power supply is turned completely OFF before be ginning to wire the unit e Be sure not to install or remove the I F Unit while the GLC is bei
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