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SCREEN RECORDER KD8 TYPE USER`S MANUAL

1. Hecoldersupply 8 6 ON G C GRAPHICAL SIGNS ON THE RECORDER SCREEN SAUS acie SEVECEN em IFATORMATIOMIMCSSAGSSs EET T E Biete CEP STARTING THE COnte xU THOU eos aces cele issue siete ide co D Entry into the recorder parameter configuration KD8 control panel windows CONFIGURING THE 4 464 nnn nna nnn nnns a WOGDUS Slave Configuratio Mises KDS SECU de T Meow ieee X ECRIRE RN Configuration visualization and archiving of the channel group inrolel arsi SE Programming analog inputs 1 16 2 Alarm A1 i A2 in analog input Binary input BI1 BI8 configuration Common parameters for binary inputs 2 2 2 1 2 2 Programmin
2. 54 CompaciFlash memory Calder tocco e Det Roo Dese ce osos voted a Dem Uu S ea uu Ua fuk 54 Information about the CF memory 54 Formaning the mE E E I TTE EET 54 Data storage on the CF card card storage 55 Visualization of the CF card state on the screen 57 Review and erasing of files from the CF 57 Removal replacement of the CF card storage of archive data 58 Review Ol arcnived Cale usen etai dac a ecu pud 59 Calibration of the touch screen 2 60 Updating of the recorder software 2 200 7 7 2 22 22 61 Service of data stored on the CF card visualization 62 E 63 KD Gonbect 63 Installation of drivers for the KD8 recorder 63 Installation of the KD Connect program 64 LOOK AN SENICE 65 SGUD POJA 69 WASTAM TE 69 Program SEVICE adapted ut pua 69 66 Sm 71 KD Archive pogram sssaaa
3. or from the toolbar Rie Delete selected Files Refresh view Update data Exit 67 The standard window for file selection will appear cx Look in Sample Configs Oo p fale Config 20060308 083850 KD7 Konfiguracja 20060221 083339 KD7 SampleConfig 01 KD7 My Recent Documents Desktop gt am My Documents My Computer LY My Network File name s ampleConfig_01 KD7 Places Config buf Files of type After selecting the data transmission begins eameme 3152 DRO Cates OS a LAOS 00442000 13 56 bee ieee mg 05 008 12009513 133300 0 Gt iima Gra Lens 20000913 130000 0 2 Fences Group Aor Dieta Pi 1 1 Core ee 1 Anh 1 amp 5 Cancel Note The function is also serviced through the mechanism Drag amp Drop For this aim one must drag the selected file e g from the Explorer Windows on the area of the file lists of the KD Connect program Data erase from the recorder Application menu gt Files gt Delete selected files To erase selected files from the CompactFlash card situated in the recorder one must mark them previously a tick mark appears in the square next to the file name YCIOIUII U J U J 1 JJUJICUUU Hardware version 00 00 00 00 00 00 00 00 Image
4. bee nsa teta chia siantuaaauneaceanabens 72 TECHNICAG escent a 73 ORDER CODE Sira E eee 76 MAINTENANCE AND 2 002 77 1 INTRODUCTION 1 1 RECORDER APPLICATIONS The KD8 screen recorder is applied as a data acquisition station in measuring and control systems It finds application to measure visualize and supervise technical process parameters in various industrial branches e g pharmacy food chemical and papermaking industries It can be also used as an autonomous measuring and recording device The KD8 screen recorder is adapted to measure voltage current temperature resistance changes and other quantities converted into a signal or electrical parameter All processes suitable for a measuring system can be realized in this recorder measurement of input signals and their conversion visualization and archiving of data signalling and communication with the environment Converted measuring data are stored in the internal memory and on the CompacFlash card 1 2 RECORDER FEATURES LCD TFT 5 7 colour screen 320 x 240 pixels with a touch panel for the recorder service Exchangeable CompactFlash external memory card with capacity from 16 MB up to 4 GB Communication interfaces USB 1 1 Device RS 485 Modbus Slave Measuring inputs for the direct connection of thermocouples voltage current and resistance Alarms binary inputs Operator mess
5. limit Max must be higher than the lower limit value Min preserving its minimal span acc to the table as above AIS Analog In General e For the Potentiometric transmitter range program Input signal Resistance transmitter E the true value of the transmitter resistance EN e Forthe Resistance transmitter range the 4224 programming way of the Line resistance parameter depends on the way of the transmitter connection ina three wire and two wire connection with a balancing resistance one must program the 0 value Each of another value will be treated as the line resistance and taken into consideration when calculating the measurement what causes the error uprising inatwo wire connection with an known resistance of the connecting line one must introduce a fixed decimal value form the 000 0 100 0 Q interval Next set parameters of the output range Precision Min Max and Unit The signal type is set automatically as analog One can also chose the parameter copying option from the measuring input to the output 30 7 7 2 Programming of alarms 1 and A2 in analog input configuration Tabs of alarms Al and A2 concern only analog inputs for binary inputs they are disabled In channels choose and set alarm parameters in tags Al and A2 settings will be active after writing of the recorder configuration Ali Analog In 1 General Visual Al 2 Common
6. EN gt 2 ee N EN 5 EN Temperature EN EN w5 EM ee Link for current range AI 6 Tee EN EA ET Interface RS485 11 Symbol of terminal Terminal description group 1 Connecting sockets of measuring packages AI 1 6 3 or 6 measuring programmable inputs Connecting sockets for alarm packages AL 1 12 and binary inputs BI 1 8 6 12 electromechanical relays and 4 8 binary inputs Connecting sockets for supply voltage 90 230 253 Va c or 18 24 30 V d c Interface RS485 Functional earth terminals to connect screens from signaling wires 4 3 1 Connection of analog signals 4 3 1 1 Programmable measuring inputs AI 1 6 Connection of voltage Connection of current Connection of source source thermocouple TC lest link from KD accessories e 3 3 2 ilmy 2 p re 1 W Temperature sensor 3 3 e 2 1 mA o Test link from KD accessories Two wire connection Resistance thermometer RTD Resistance transmitter t h3 O JR RTD Note the balancing resistance R should have a resistance equal to the total resistance of both connecting wires of RTD and transmitter with terminals Three wire connection Resistance thermometer RTD Resistance transmitter Potentiometric transmitter je JEN lp ln
7. After the correct driver installation a restart of the system is not required one can transit to the installation of the program delivered with the KD8 screen recorder Select the directory with the KDConnect program on the accompanied CD and start the KDConnect_install exe program The program installation creator will be started One must proceed in compliance with instructions displayed on the screen 9 1 2 Installation of the KD Connect program Program requirements e Operating system MS Windows 2000 or a newest one e Installed dedicated drivers for KD8 recorders e About 3 MB of free capacity in the hard disk e Other requirements equal to requirements makes demands of the operating systems The program installation 15 typical for applications destined for the MS Windows environment The program installation is the annexed CD disk in the KD Connect directory To begin the installation one must start the Setup program being in the indicated directory After selecting the language used during the installation the window of the installation creation is opening ie Setup KD Connect Welcome to the KD Connect Setup Wizard This will install Connect 2 0 on your computer It is recommended that you close all other applications before continuing Click Next to continue ar Cancel to exit Setup Next proceed to appearing messages on the screen After carrying out the inst
8. Break of the measuring sensor ral a Process Group 1 E Ch2 Signal of logic type The type and the alarm value in the given channel can be read out in the KD8 Control Panel in the menu of the Input icon 39 7 8 3 Linear chart of the channel group The chart orientation horizontal or vertical the thickness of the signal line and the screen background black or white are selected in the edition menu of the channel group Horizontal chart Process Group 1 EB Em d che Alarm in the 6 th channel Sensor break After pressing on the field of the selected channel the description of the analog scale is switched on the programmed output range in this channel 11 Analog In Ch1 ad Configure Output range 0 00 40 00 mA E _ The entry to the option Servicing of archive data see p 8 2 is accessible during the display of the screen with the linear chart horizontal or vertical When browsing archive data the icon informing about the operation in this mode is displayed on the screen ib Process Group 1 E BIS 2 258 the Recorder the review mode of archived data Editing group 2 Process Group 2 To change the screen view from horizontal into vertical General Screen Events Common concerns the linear screen and
9. Enabled The log is displayed and stored in the memory card CF Auto views delay 105 9 Events None None None CITUR Disabled The log is displayed but data from the log are not stored on the memory card 7 13 Edition of user s messages In the recorder configuration menu one can program for the given measuring process up to 10 constant messages marked preliminary as Msg1 Msg10 which during the work in measuring and recording mode as the need arises can be stored by the operator in the alarm log The change of the message contents 1s possible only from the level of the recorder configuration menu General settings Select one option General settings Select one option 51 During the recorder operation in the measuring and recording mode in the option Context Menu Operator s messages Select one option Custom message one can edit a message which is currently stored in the message log without the need to transit to the recorder configuration menu Context Msgs a 14 05 08 C Auto views turn C Save archive data to CF card C Remove CF card C Confirm alarms Process Group 1 en The message Event 2 has been added to the Alarm Log of the current process group 52 7 14 Exit from the recorder configuration After finishing the recorder configuration one must close KD8 Control Panel
10. analog and binary inputs presentation from 14 accessible for executions with 6 measuring inputs and 8 binary inputs General Screen Arch Events Common Channels 1 2 3 4 5 6 channels in the recorder write the group name archive time min 10s 0 ms and set the time base for the group 36 In the Screen tab one can chose screen views for a eras GOUR 2 presentation in the given group 1 digital view 2 linear General Screen Events Common 3 bargraphs 4 analog 5 statistics the screen orientation Sereens 1 2 3 4 5 horizontal or vertical the line thickness for the line E screen and the screen background black or white mtm The working state of the Alarm log and Statistic log is set in the Arch tab When the log is Disabled Make this settings common for all groups it is displayed on the screen but it 1s not saved on the CF card When it is Enabled it is displayed on the screen and saved on the CF card see section 8 1 3 In the Event tab following parameter are set e Archive disabled by Archiving of measuring data of the group is Disabled by the logic state 1 ON of the chosen binary input e Save data on CF The forced storage of the newest group data from the buffer to the CF card follows at the moment of changing m TUE the input state of the selected binary input from 0 OFF aen Events to 1 ON Independently of this event data are ort per
11. 200 0 850 0 C 28 Line resistance 0 0 LopyTo The way of the Line Resistance parameter programming depends on the way of the sensor connection ina three wire and two wire connection with a balancing resistance one must program the 0 value Each another value will be treated as the line resistance and taken into consideration when calculating the measurement what causes the error uprising in a two wire connection with an known resistance of the connecting line program a value equal to the total resistance of both wires The line resistance is introduced as a fixed decimal value from the 000 0 100 0 Q interval Next write the name and channel description and set parameters of the output range Precision Min Max and Unit The signal type is automatically set as analog One can also choose the option of parameter copying into the output from the measuring input e Parameters of the measuring system for resistance measurement through a resistance transmitter or a potentiometric transmitter Input signal Signal symbol in Measuring range Minimal the menu sub range Potentiometric transmitter 50 2000 Q 100 Resistance transmitter 0 2000 Q 100 AIS Analog In General Input signal type Potentiometric transm EST After selecting the signal type set the upper and 1 NE Range 50 2000 lex ower input signal limit The value of upper range Potent transmitter 1000 2
12. HW ver 10 00 00 00 00 00 00 00 Bootloader version 0 1 0 8 Serial no 0000006 v 20080603 123121 1 G1 Process Group 1 csv v 20080513 123300 0 G2 Process Group 2 csv v 20080513 095547 0 uditLog csv 10611142 0 5 0 3 KD8 v 20080513 125510 0 G1 Process Group 1 csv 020080513 125510 0 G2 Process Group 2 csv v 20080513 130000 0 G1 Process Group 1 csv Marked files to erase Next one must choose the option Delete selected files from the application menu EZ KDConnect File View Options Help Get selected files Upload file Delete selected files Refresh view Update data Exit 68 or the icon from the toolbar gt Delete File manager Please wait File 20060227 150435 G1 Process Group 1 csv deleted File 20060227 150435 G2 Process Group 2 csv deleted File 20060227 160120 G1 Process Group 1 csv deleted After selecting the command the dialogue 20060227 160120 62 Process Group 2 csv deleted n Process Group 1 csv dele informing about the operation progress 20060228 82044 G2 Process Group 2 csv deleted Process Group 1 csv deleted 1 1 1 2 2 Process Group 2 csv deleted and Its end will be displayed z Process Group 3 csv deleted ile Process Group 4 csv deleted Process Group 1 csv deleted 2 Process Group 2 csv deleted File 20060228 83348 G3 Process Group 3 csv deleted Operation completed 9 2
13. RECORDER The KD8 Control Panel is the window in which we obtain the direct access to the KD8 operating menu general settings of the recorder see section 7 1 configuration of channels see section 7 7 configuration of alarms Al and A2 in analog measuring channels see section 7 6 setting of visualization and archiving parameters see section 7 6 configuration of event logs alarms and audits see section 7 12 setting of RS485 interface parameters see section 7 2 service of the CF card review of files see section 8 1 read out of information about the recorder see section 7 4 setting of access principles to recorder configuration changes see section 7 3 KOS Control Panel gt General Inputs Archive and Modbus settings visualization Storage card System Information Note 1 In descriptions of the KD8 Control Panel menu exemplary data are written in italics 2 During the recorder configuration the measurement and data storage is carried according to existing settings When we enter new settings after accepting changes a break in storage initialization of changes and starting of recording with new data follows Only in case of the date change the change is immediately introduced and the storage lasts acc to the new setting 7 1 General settings General settings General After pressing the settings icon General settings the configuration of gene
14. Remove card option and next the storage on the card will be locked till the acceptation time of the displayed message Before the message acceptation one can replace the card for a new one above procedures can cause the loss of all measuring data The removal of a CF card without the previous execution of described A The option Save archive data to CF card forces the rewriting of the newest data from the recorder internal memory data buffer on the CF card After rewriting these archive data on the CF card the storage to the buffer follows acc to current settings Taking in consideration the guaranteed life time of the CF card by its producer it is not recommended to use too often the Archive data write on the card 58 8 2 Review of archived data The review option menu of archive data stored in the buffer is available after switching the screen view into linear in the Context Menu opening the selection window of currently available options and selecting Go to archive mode in it Process Group 1 620 00 8 001 11 1 1 1 1 4N 10 53 35 10 53 30 10 53 25 14 06 30 x In the archive mode after tapping the icon or the screen in any place the Archive review mode arrows of slow and fast scrolling of the chart and the option icon for servicing archive data Archive Toa e 26105108 Process Group 1 HR 12 35 00 review mode Opening of option window for archive servic
15. The setting concerns the selected analog input If in settings of the currently chosen analog input or another in the common tab the alarm blocking by another binary input 1s set then this setting as master will decide about the alarm blocking in this and other analog inputs see section 7 7 4 Error handling Ignore input errors Alarm ON OFF if input error occurs Error situations are communication break and sensor error A range exceeding is not such event 34 e Storage in the log AIS Analog In Ch5 General Al sem roe Mir Disabled Enabled Storage of alarm T messages in the alarm log Alarm hyst Percentage 1 Alarm controls 7 7 3 Configuration of BI1 BI8 binary input parameters BI1 Binary Input Ch7 Input tvpe BIL Binary Input Float precision fF Binary ON On Description Channel 7 Ed The signal type of the output channel is set automatically as binary and will be visualized and archived in this form 12 23 53 Process Group 1 Process i Mn P SE E E ONE Off 2089n Write the name and channel description in the General tab and the description of output logic states and 0 of the channel as standard it is ON and OFF Programming of alarm parameters in disabled A1 and A2 tabs Parameters set in the selected channel in the Common tab concern all remaining channels In each of other ch
16. V d c switching frequency up to 50 Hz depending on equipment configuration isolation to the housing 500 V d c Alarms Electromagnetic relays 6 or 12 programmable load capacity for resistance load AC max 250 V a c 1 A DC max 30 V d c 1 A Interfaces RS 485 Modbus Slave baud rate 300 256000 bit s transmission mode ASCII RTU USB V 1 1 Device Socket USBB G General recorder parameters frontal face dimensions 144 x 144 mm length behind the panel 155 mm panel cut out dimensions 138 x 138 mm weight ca 2 kg tightening value of recorder mounting brackets 0 2 Nm 74 colour graphical screen external data carrier memory of the internal buffer flash working temperature related air humidity supply voltage Power consumption max Protection of the power pack supply Housing protection class from frontal side from terminal side Operational safety installation category pollution level Electromagnetic compatibility noise emissions noise immunity 75 LCD 5 7 of TFT type 320 x 240 pixels with a touch screen CompactFlash up to 4GB 6 MB 0 423 490 lt 75 without condensation 90 230 253 V or 18 24 30 V d c 30 VA Fuse RFS 1 6 A 250 V for an a c supply P65 acc to EN 60529 P20 acc to EN 60529 acc to EN 61010 1 2 acc to 61000 6 4 acc to 61000 6 2 11 ORDER CODES Measuring inputs 3 progra
17. bargraph one must choose the vertical chart orientation in the KD8 O 5 Control Panel Visualization and archiving ee see p 8 2 1 in the Screen tab 1 87 For the linear chart horizontal and vertical can Background Black lex select the view background and thickness of the Make this settings common for all groups chart line 40 Binary type of the signal After pressing the field of the selected channel the scale description is switched on the programmed output range 1 ON 0 OFF of the given channel Vertical chart Alarm in the channel Information about the possibility to m n open the context menu through a PROCESS east 1 13 36 29 finger pressure the screen a Sensor break View of the output range scale for the 1 th channel switching of the scale follows after pressing the field of the selected measuring channel ETOCS 1 hl 2 er Overflow of the lower limit of the measuring range in the 6 th channel Process Overflow of the upper limit of the measuring range alarm in the channel Lg gr dg g 09 49 20 Proces Group Binary type of signal After pressing on the field of the selected channel the scale description is switched on the programmed output range 1 ON 0 OFF of the given channel settings of the type and alarm value in the selected channel can be read out in the KD8 Cont
18. bmp 12 09 01 06 89 dis sou rel e went ia re 19990601 120003 G1 12 41 01 06 99 14 Following File CFIEDS 20080926 E 19990601 120003 G2 12 41 01 06 99 17 125927 0 AuditLag csv E 19990601 145925 G1 16 46 01 06 99 E 19990601 145925 G2 16 46 01 06 99 E 19990601 124131 G1 12 42 01 06 99 E 19990601 124131 G2 12 42 0011061997 E 19990601 124222 G1 12 43 01 06 99 Sa Erasing of the Exit from the menu selected file Return to the KD8 Control Panel 57 If the is not inserted into the recorder is Compact Flash card is not present not formatted a message informing about its lack is displayed E 26 05 08 5 23 Nu LT C 4uto views turn C Save archive data to CF card In order to take out safely the CF card from the recorder without the loss of measuring data one must open the Context menu window by pressing the screen with a finger press the icon of the option selection in it and mark Remove CF card in the Select one option Process Group 1 EE AE open window Process Group 1 After selecting this option the complement of data will be made 5 automatically on the card with new data assembled stored in G Now you can safely remove the card and the internal buffer it is not necessary to select the Save archive a data to CF before choosing the
19. by SanDisk company in the recorder Current measuring data archive data and recorder configuration files are stored on the CF card LED diode USB socket Door with lock and seal Ejector of CF CF card card USB cable Frontal view of the recorder after opening the door One can upload data stored on the CF card to a PC and record or erase files on the CF card through the USB interface 10 To connect the computer to the recorder through USB socket use delivered in standard accessories the shielded USB AM BM cable of 1 8 m long or another similar one of 5 m long the USB bus operates correctly without amplification at the distance up to 5 m In order that the KD8 recorder was seen in a PC with MS Windows operating system and serviced through USB one must install drivers and the KD Connect program from the delivered CDR being in the recorder accessories for description and program installation see section 9 1 The LED diode placed on the left side of the door signals the recorder operating conditions e Green colour of the diode the recorder is set working normal operating conditions e Red colour ofthe diode signals the storage of data on CompactFlash memory card In these operating conditions A one must not take out the card from the seat risk of loss of measuring data 4 3 Terminal plate Programmable universal measuring channels Alarms binary inputs Link for current range Al 1 9 fool
20. field with a finger 45 7 9 Zoom scale function of the signal measuring magnifier The Zoom scale function of signals concerns and 15 accessible only during the display of a linear screen The activation of this function causes the display switching of the selected channel in output range limits into the display in limits of the set range by the parameter Zoom scale see section 7 9 AIL Analog In Ch1 visual Colour zoom scale 0 000 1 000 E All Analog In Ch1 KD8 Control Panel Inputs General Al ar Configure Mame Chi E Description Channel 1 E Output range 0 00 10 00 v After programming the Zoom scale function one can enable the display of the measurement result in limits of this parameter ET Ia m Select the Zoom scale function in the Context Menu option window mark in the open selection window which channels this function is to concern and accept settings Process Group 1 E 12 01 081 9999 LEE E EE titi 110 00 10 53 35 10 53 30 10 53 25 46 Process Group 1 14 3 12 23 83 z E ht Output range of the 3 th channel 19 52150 The display switching of the measurement result of selected channels follows on the view in limits defined by the parameter Zoom scale Process Group 1 E Channel n gt Visual zd a eg DAMM 3 th channel Zoom scale is enab
21. formatting the LED diode on the frontal plate changes its color from green into red 8 1 3 Data storage the memory card card storage capacity During the recorder operation when measuring data are stored in the recorder memory the LED diode placed on the 8 frontal panel lights in green When data from the recorder memory reproduced on the CF card the LED diode placed on the KD8 frontal plate changes the colour from green into red During data recording on the CF card one must not pull it out from the recorder The removal of the card can cause an irreversible loss of all data stored on the memory card One can remove the card only after finishing the data storage on it green colour of the LED diode Data are stored on the CF card successive files each file has a capacity allowing to open in Excel program Files are generated separately for each channel group When introducing changes in the recorder configuration all data from the buffer stored in it at the original configuration are rewritten into the hereto open files of channel groups and new data obtained already after introducing changes in the configuration are stored in new open files of groups LED diode After exceeding 90 of the CF card capacity storage level when the icon on the KD8 screen has the red colour 9p Process Group 1 E N It is recommended to transfer data from the memory card to the PC computer as f
22. is the multiple of the programmed storage period for this group and can last even several months Considering that in the meantime the access to the CF card with stored all current measuring data on it is needed before its extraction from the KD8 recorder one must start the option Save archive data to CF card Then follows the rewrite of the current buffer contents on the CF card If there 1s the need these data were automatically rewritten on the CF card e g in the defined interval of time then one can apply the event Save data on CF 56 8 1 4 Visualization of the CF card state on the screen Lack of CF card in the recorder Lack of CF card in the recorder 13 01 06 13 44 29 Index of CF card presence the card is The CF card is inserted in the recorder 18 01 06 13 43 57 Exceeding of the 90 recording level of the CF card capacity 8 1 5 File selection Red color exceeding of the Process Gr oup 1 eds 90 storage level of the CF card capacity Review and erasing of files from the CF card After selecting the icon in the KD8 Control Panel window names of files stored on the CF memory card are displayed in the Files Browser window After selecting the given file and confirming the selection this file is deleted from the CF card Files browser E Firmware img 0 1 0 38 15 59 15 09 06 E 20080926 125932 0 G1 13 00 26 09 08 zrzukEkranu n
23. is showed Pesan Dela 21 Programming menu of Modbus Master and Modbus Slave interface parameters Selection Mode ASCII 8N1 ASCII 7N2 ASCII 7N1 ASCII RTU 8N2 701 8N2 RTU 8E1 RTU 801 RTU 8NI Selection Baud rate 300 600 1200 2400 4800 9600 14400 28600 19200 28800 38400 56000 57600 115200 128000 230400 256000 1 Response Delay EM Note 1 The register map is accessible in the user s manual of the Modbus communication protocol 2 For the Modbus Slave protocol actual measuring values the state of binary inputs and state of alarms are accessible Edition of the parameter value 7 3 Security 3 Security After pressing the icon the name edition window of the recorder user and access passwords for the recorder configuration are opening Editing user 1 Admin User Enabled Name Admin E Password Security settings for the recorder operator Editing user 1 Admin Settings 22 7 4 System information o System information System Memory Hardware Storage After pressing the system icon the window with Information information about the recorder system is opened It informs about the hardware installed in the recorder and the state of the CompactFlash card and level of the internal buffers filling with data from Copyright 2007 2008 by L24E Lumel 5 5 Screen Recorder KDS System version 0 5 0 3 13 05 2
24. ji Note wires connecting RTD with terminals 2 3 should have the same resistance 12 Table 1 Thermocouples Colour codes Type of thermo couple Material white T Cu CuNi blue blue British standard USA German standard standard ASTM blue red red brown blue brown white red French standard yellow blue blue yellow International standard IEC 584 3 brown white blue black yellow J Fe CuNi blue red blue grey white black black blue grey blue brown yellow red yellow green K NiCr NiAl blue red green purplish red white red yellow green yellow blue white black red yellow orange 1 blue red white green white green green white green blue S Use Pt Ph30Pt copper wires grey red red grey grey grey orange orange red red Use Copper wires orange red pink white Nicrsi 7 Orange brown brown brown blue brown red yellow brown E NiCr CuNi blue red grey purple white brown brown grey purple blue 4 3 1 2 Alarms AL 1 32 and binary inputs BI 1 16 Connection to terminals of the alarm system with electromechanical relays AL 1 12 Alarms with electromechanical relays REL are available with normally open contacts NO see section 11 Order 1 e 2 e
25. recorder e g file with the updated KD8 software 62 3 removal of accumulated files from the CompactFlash card in the recorder 4 collection of current systemic information of the KD8 recorder among others system version current configuration level of CompactFlash card fulfilling The KD8 Setup program see section 9 2 enables to prepare the PC a configuration file for the recorder The appearance and service of the KD8 Setup program are the same as to the recorder service menu described in the user s manual But one must take notice of occurring differences e To service the KD8 Setup program the mouse and computer keyboard are used e Dialogues of file selection allow to review the contents of computer disks e The language of the KD8 Setup program is compatible with the language of the last edited configuration e The appearance of dialogue windows highly depends on the system personalization as e g the size of the system font The result of work with the KD8 Setup program is the configuration file for a recorder of a defined hardware configuration kind and number of cards settlement of slots 9 PROGRAMS ON PC 9 1 KD Connect Program The KDConnect program is destined for the communication between the PC computer and the KD Series recorders by means of the USB interface The KD Connect program enables to carry out the following operations e copying of files from the CompactFlash card directly from the
26. saved configuration file 70 d After reading the configuration file in the transition to the KD8 Control Panel follows At this moment one can perform changes in the recorder configuration e After finishing configuration operations one must give a name to the new configuration file and save set configuration it in the PC computer disk selecting the appropriate name for the configuration and in coming folder Configuration file name Config 20060308 080838 E Leave without changes f Next upload configuration file from the PC computer to the recorder One can do that e g by means of the KD8 Connect program or through the CompactFlash card to save the file in the CF card one can use a standard commercial reader of memory card On the KD8 recorder side Process Group 1 Ens a Oncan get the saved configuration in KD8 M Configuration from the CF card and open after transiting to 2 Edit current configuration the KD8 Control Panel Configuration option Open configuration from file 27 Open configuration fram file b After reading the configuration it 1s edited on the recorder screen During the first run of the application you will be asked for a License Key File Please follow the messages that appear on the screen If you do not have the license key the application will run in the demo mode 9 3 KD Check program The KDCheck program is destined for
27. signal type 1 Fe CuNi Range 200 1200 Cold junction comp Internal ACC Temperature CopyTo AIS Analog In General Range 200 1200 Cold junction camp External Temperature CJ 23 C E CopvTa Next write the name and signal description in and set parameters of the output signal Precision Min Max and unit The signal type is set automatically as analog One can also choose the option of parameter copying into the output from the measuring input e Parameters of the measuring system for temperature measurement through a resistance thermometer RTD Input signal Signal symbol in Measuring range Minimal the menu sub range Resistance thermometer RTD Pt 100 Pt 100 Pt 500 Pt 500 Pt 1000 Pt 1000 Ni 100 Ni 100 Cu 100 Cu 100 200 850 C 328 1562 F 200 850 C 328 1562 F 200 850 C 328 1562 F 60 180 C 76 356 F 50 180 C 58 356 F Thermometer resistances PT and Cu GR21 50 100P 50M 100M type acc to GOST 6651 78 and GOST665 1 94 standards After selecting the signal type set the upper Max and lower Min limit of the input signal The value of the upper range limit Max must be higher than the value of the lower limit value Min preserving its minimal span acc the table as above 29 AI Analog In General Input signal type Pt 100 Range
28. stored in the file Each even an incidental change of data will be signalled during the file check by the KD Check program see section 9 3 47 Since the CSV file includes the digital signature at every defined number of measurement series the file area range of lines from to will be indicated which includes errors Remaining data for which the program does not ascertain data non conformance with the signature are credible and can be useful EjkDCheck ile 2 About 5 F Check file b About Please C MyDate 1 x Re sult C MyDatal20070609 155627 G1 Group 1 csv s File verification FAILED File verific Please wait proceeding file CAMyDatai20070609 155627 G1 Group 1 csv x Digital signature wrong error code 04 in block lines 11782 to 12251 Would you like to continue verifying the File The likelihood digital signature of data stored binary format is automatically checked during the review in the KD Archive program see section 9 4 The program shows the data area which changes have been made 7 11 Edition of the user s name and access password for settings After choosing the Security icon in the KD8 control panel one can set the user s name and the access password for recorder settings in the Editing user window These settings are accessible only for one user Editing user 1 Admin User Ena
29. the verification of file correctness with measuring data saved in the CSV with digital signature format see section 8 3 The program installation is typical for application destined for the MS Windows environment The installation program is situated on the annexed CD disk to the delivered recorder To begin the program installation one must start the KDCheck_install exe installation program The creator of program installation will start Please follow the instruction displayed on the screen 71 Ls T Check file 2 About x Selection and file check To verify a file please click on the Open file button or drag it on the this window 81515 Check file 2 About Check result mU Please wait praceeding file Correct verification Check 20060902 183039 G1 Process Group 1 csv of the file Result File verification SUCCEEDS i xi Check File 2 About Information about the block in Please wait proceeding file which we state discordance of CAMyDatay2 070509 155627 G1 Group 1 csv the digital signature with saved Digital signature wrong error code 04 in black lines 11782 to 12251 date Would you like to continue veriPying the File check E About Please m ilas CAMyData Xx Check result CiiMyDatal 20070609 155627 Gl Group 1 E 1 aoup 1 65 Wrong verification of the ae A File ve
30. 0 a1 20090525 102500 0 G1 20080525 102443 0 51 20080525 112600 0 51 e Toolbar Process Group 1 csv 20080525 084720 0 az Process Group 2 cs Process Group 1 csv Process Group 1 AlarmLag csv 20080525 102500 0 az Process Group z csv Process Group 1 csv Systemic information collected from the recorder 20 05 08 13 16 50 317k 250k 5k List of files being on the Te CompactFlash card in the 63k recorder 49k 39k 1508 25 05 08 09 25 42 31k 25 05 08 09 42 36 11k The application toolbar is situated on the upper part of the window and has the following appearance ci Get Files Upload Refresh Update data LIF Select all Deselect all About This toolbar allows to a quick access to the most important program options Explanations of symbols are given below 65 3 Call of the collection option of marked files from the recorder into the Get files PC computer Upload the file from the PC computer into the CompactFlash installed in the recorder Renewed collection of basic data from the recorder systemic information and the list of files Removal of marked files from the CompactFlash card installed in the recorder Delete Storage of all current measuring data from the buffer into CF Ex Update data v Selects all files on the list of files Selects all Deselect all Deselects all files on the list of files Shows the program in
31. 00 4 K NiCr TOK c Voltage 4 4 d E NiCr CuNi 4 R PtRh13 Pt TC R 2 _ PIRhIO Pt S T Cu CuNi 200 400 C PtRh30 PtRh6 TC B 2 TC TXK GOST 200 800 2 TC TXA GOST Resist thermometer RTD A e ala 2g 3 Pt 100 200 850 C 0 200 850 C_ 03 i 100 Ni 100 100 Cu 100 GR 21 GOST 78 GR 21 GOST 78 260 1100 C GR 21 GOST 94 GR 21 GOST 94 260 1100 C 50 GOST 78 50 GOST 78 260 1100 C 50 GOST 94 7 50 GOST 94 260 1100 C woo 0 3 0 3 509 Q 100P 78 2 100P 78 260 1100 C 100P 94 9 100P GOST 94 200 200 C 50M GOST 78 50M GOST 78 200 200 C 50M GOST 94 200 2009 100M GOST 78 100M GOST 78 200 200 C 100M GOST 94 100M GOST 94 200 200 C Pot Trans 50 2000 Q 1000 Res Trans 0 2000 Q 100 1 Characteristics of thermocouples acc to EN 60584 1 2 Characteristics of thermocouples acc to GOST R 8 585 2001 3 Characteristics of resistance thermometers acc to EN 60751 A2 4 Characteristics of resistance thermometers acc to GOST 6651 78 5 Characteristics of resistance thermometers acc to GOST 6651 94 50M GOST 94 Potentiometric transmi
32. 008 10 00 Hardware version 0 00 00 00 00 00 00 00 Image H wer 10 00 00 00 00 00 00 00 Bootloader version 0 1 0 8 Serial no 0000006 System information the 1 2 measuring group s Update There is also the system updating service tab Update file SystemUpdate img E see section 8 4 and the access for servicing personnel the service of the recorder is only accessible for the manufacturer or distributors Update Systemic information and menu of system visualization Information about the recorder Name Screen Recorder KDS Hardware version Information for service needs System version 0 5 0 3 13 05 2008 09 28 Bootloader version 0 1 0 8 Serial number 00000000 Memory load 45 Available physical 3 33 MB 3408 KB Total physical 6 37 MB 6520 KB Slot 1 universal analog inputs 10 Slot 2 empty or the name of introduced card Hard Slot 3 empty or the name of introduced card Systemic information The Compact Flash card is not inserted or information about the inserted card CompactFlash card inserted CF load 85 Storage CF free space 2 31 2364 KB CF total space 75 28 MB 15648 Internal buffer state Information about the number of free records and KD8 worktime to fill the buffer of each active measuring groups Selection Update file H File browser selection from the i stored configuration files on the CF card Updating Start of
33. 3 codes e 0 Connection of the control signal to terminals of the binary input system 1 8 4 0 5 24V nl Binary inputs BI1 8 are controlled by a 4 signal 54 0 V d c inactive binary input or 5 24 V d c active binary input 4 3 1 3 Interface RS485 Modbus Slave I e e E E S S c x The RS 485 interface enables the readout of analog input values binary inputs and the state of alarms from the recorder 13 4 3 2 Recorder supply AC or DC Lf e Caution The recorder must be earthed or zeroed gt e 69 5 GRAPHICAL SIGNS ON THE RECORDER SCREEN 5 1 Status bar The CF card in the recorder is partially filled Information about the opening possibility of the Context Menu by the screen pressure in any place Alarm in the recorder Name of the group of logic channels opened on the screen Date Process Group 1 ENSE E Time Lack of CF card in the E The automatic switching of screens is enabled recorder Exceeded of 90 capacity A Review of archived data of the CF card 5 2 Measuring views gt Range overflow in channel over upper limit alarm state in the channel Range overflow in the channel under the lt lt lt lower limit Signaling of the alarm occurrence in the recorder 14 5 3 Service menu Selection app
34. 91 e mail lumel lumel com pl e mail export lumel com pl http www lumel com pl 78
35. After pressing the close button from the Control Panel the window to select the options of the configuration file storage selection 1s shown After selecting the Save and set configuration button When simultaneously the Export to file option is marked the configuration file will be stored in the recorder memory and the CF card in the file with the given name in the window The name can be changed into another after the entry into its edition One can also choose any of the configuration file stored in the CF card and under its name store a new configuration file After selecting the Leave without changes button changes carried out in the control panel menu are not recorded the recorder programming state remains without changes Control Panel m General Inputs Archive and settings visualization Modbus Configuration Configuration file name Configuration Save and set configuration f Export to file Configuration file name Config 20061002 123834 Law Leave without fences Selection of a file from stored in the CF card Edition of the name of configuration file Structure of the default name of the configuration file Configuration file name FTN File Config_20060201_122911 Edition of the description 7 configuration file name Year Month Day Hour Minute second The configuratio
36. Alarm log Alarm tag 4 Al Min Off 11 1 3 Al Min On 2 5 2 Al Min Off 11 0 1 Al Min n 8 5 Audit log Diary 45 Control Panel Closed Admin 44 Control Panel Opened Admin 43 Contral Panel 42 Contral Panel 41 Configuration 40 Control Panel 33 Contral Panel 35 Control Panel Closed Admin 34 Control Panel Opened Admiri Configuration Changed Admin Process Group 1 S Chi Ch 14 65m Breaka ae Context P 5413 Hn Ch5 36110 29 306 EL JL Source Chi Chi chi chi 12 50 03 12 17 02 25 05 08 11 15 49 25 05 08 10 31 07 25 05 08 10 24 40 25 05 08 Time Date Audit loa E ra e celect 07 44 07 29 08 00 P 07 43 16 29 08 00 07 42 13 29 08 00 Reset this log Reset all logs CO Filter by groups CO Confirm alarms 25 05 08 25 05 08 25 05 08 25 05 08 25 05 08 49 After pressing the screen during the visualization of measuring data the Context menu is displayed The pressure of the icon causes the view appearance of one of the event log and switching the successive views of other logs The pressure of the icon during the review of one of the log causes the display after the previous confirmation of the user s password if it was programmed the screen of the service option of the given log Reset this log Rese
37. Alarm value Alarm hyst Percentage 1 Alarm controls None None log Ended 8 Alarm type Disabled or Min Max The alarm 1s switched on when the channel value 1s below over the set alarm value Range ON Range OFF The alarm is switched on when the channel value is between beyond set alarm values lower limit upper limit On Error alarm is activated if any error on input occures sensor break communication error or range exceeding Select one option Alarm hyst Percentage e Value Percentage Off Type Percentage Value Percentage Off Value Off influence the state of the alarm switching on and off Value Off Pod sl 3l Hysteresis e Percentage for type Percentage and Percentage Off edition of values in percentage of the channel range o Hyst value for type Value and Value Off edition of values in channel range units positive values Type Percentage y Percentage 1 0 e Time hysteresis value in time units edition of values After programming the alarm hysteresis valuable or in percentage and temporary higher than zero the action of the alarm follows when both conditions are fulfilled simultaneously Upper limit Lower limit Al On Alarm state for hysteresi of type Value Al On Alarm state for hysteresi of type Value Off Fig 1 Functi
38. KD8 Setup program KD8 Setup is a program enabling to prepare a configuration file in the PC computer for the KD8 recorder After recopying the configuration on the CF memory card it can be used for reprogramming of settings in the given KD8 recorder 9 2 1 Installation The software installation 1s typical for application destined for the MS Windows environment The installation program is situated on the annexed CD disk to the recorder in the KD8 Setup directory To begin the program installation one must start the installation program KDSSetup install exe being in the indicated directory Next one must proceed according to messages appearing on the screen like in the description of the KD8 Connect program installation 9 2 2 Program service The appearance and service of the KD8 Setup program is the same from the service menu of the recorder described the user s manual However one must observe occurring differences e For servicing the KD8 Setup program the mouse and the PC computer keypad are used e Dialogues of file selection allow to browse the contents of computer disks e The language of the KD8 Setup program is in compliance with the language of lately edited configuration e The appearance of dialogue windows depends notably on the system personalization e g the size of the system fonts The result of work with the KD8 Setup program is the configuration file for the recorder with a defined hardware configurati
39. SCREEN RECORDER 8 TYPE Process group 1 USER S MANUAL CONTENTS INTRODUCTION sass ee eee gcccscascdencessonceestanerseedsenstesactaenveosuceesgauestederadeunsecbbeansunen cuties 6 GENERAL INFORMATION ecgncscecenessescerecesseaccecastesncsceunareasctennecscsiauscacssensssceaeena te Warning mformiatlor SIGS SOV doctae dde Remarks concerning the recorder Precautions in the scope of ESD RECORDER PREPARATION TO UNPACKING Installation Ia panel oera Operating conditions of the RECORDER CONSIRUCTION inb ec a en Eos eee LCD screen with touch panel CompactFlash memory card USB interface LED Temna Gonnectlorrof analog SIGMAlS Programmable measuring inputs 1 6 Alarms AL 1 12 and binary inputs 1 8 Interfaces R8485 Modbus
40. a of the Max type alarm 1s marked in red colour on the analog indicator 43 Overflow of Max range Index of the programmed alarm enabled in the channel Max type alarm level red colour Process Group gt gt gt gt gt gt 2 500 Process Group 2 5 000 Max alarm type enabled T lu Overflow of Max range Process Group Dot indexes of measuring range overflow Max red and Min blue Binary type of signal 1 ON 0 OFF 7 8 6 Statistic view of the channel group Binary type of the signal Alarm state in the recorder Process Group 1 a rer Current signal state of Char nel 1 chi l binary type Current signal value alarm state in the channel Value min max of the Mean value of the signal in the channel signal On the statistic screen following values are displayed minimal and maximal values of the measured signal in the current session period of the recorder operation mean values current signal value is signalled and the messages about the range overflow sensor break current alarm state messages about the range overflow and sensor breaks the alarm state in the recorder and the given measuring channel 15 also signalled 44 7 8 7 Enabling disabling the automatic screen switching in the group During the recorder operation types of screens programmed in the KD8 Control Panel Visualization and Archiving Edited group
41. ages Digital signature for archived data stored in text or binary format Linearization of sensor characteristics Programmable current voltage and resistance inputs Copying of parameter setting between channels Programming of recorder parameters Programming of screens and choice of screen configurations Storage of data the internal 6 MB buffer with data support for before damage and after damage states Determination of the set of data for the current exposition on the screen Choice of the time zone automatic change of summer winter time Note The updating of the KD8 recorder software is accessible on the page http www lumel com pl 2 GENERAL INFORMATION 2 1 Warning and information signs One or more of presented symbols can be used in the recorder Caution one must pay attention to the description in the recorder user s manual Terminal of the protection lead Earth terminal Protection of sensitive electrostatic systems ESD gt t OF 2 2 Safety of service The KD8 recorder fulfils requirements related to safety of electrical measuring instruments for automation acc to EN 61010 1 standard and requirements concerning the resistance against interference occurring in industrial environment acc to EN 61000 6 2 and EN 61000 6 4 standards The connection of supply communication interfaces and measuring signals and the use of equipment inconsistent with the description i
42. allation a window appears informing about its end B Setup KD Connect 124 Completing the KD Connect Setup Wizard Setup has finished installing ED Connect on your computer The application may be launched by selecting the installed icons Click Finish to exit Setup Launch KD Connect 64 9 1 3 Program service e Main application window The view of the main application window when the KD8 recorder is not connected through the USB interface to the PC computer informs about this message in the information window and disabled icons on the toolbar ini xj lt UJ a Select of Deselect ali About Recorder information ccurdcr is not connccted View on the main application window with the connected KD8 recorder to the PC E KDConnect File View Options Help iBl x es 3 eg Ee O Toolbar Get files Upload Refresh Delete Update data Select all Deselect all About Recorder information Copyright c 2007 2008 by L AE Lumel S A Screen Recorder system version 0 5 0 3 13 05 2008 12 00 Hardware version 00 00 00 00 00 00 00 00 Image Hw wer 10 00 00 00 00 00 00 00 Bootloader version 0 1 0 8 File name 20080519 1232500 G1 Process Group 1 csv 20080519 123250 0 Ge Process Group z csv 0 20080519 123236 0 AuditLag csv Konfiguracja_20080519_1235655 KD8 20080525 06472
43. anel against the influence of risks appearing from the frontal part of the panel resulting from the IP65 protection degree The recorder is fixed to the panel by means of four screwed mounting brackets from the recorder accessories see section 3 1 Basic fixing and panel cut out dimensions are presented above 3 3 Operating conditions of the recorder The recorder can work at ambient temperature 0 50 32 122 F and max 75 of relative air humidity without condensation 4 RECORDER CONSTRUCTION Power Alarms binary inputs Housing Measuring Ps systems Pa s r Ed mu ur LED diode LCD Mounting screen brackets to fix Door with loc the recorder in the panel access to CF card and USB 4 1 LCD screen with touch screen For the visualization of measuring data and the configuration of recorder parameters an LCD TFT 5 7 graphical screen integrated with the touch screen is applied External layer Substrate topco class KD8 Control Panel P ku Ww General Inputs Archive and Modbus settings visualization Storage card System gt Information All elements of the user s interface windows icons buttons have dimensions adapted to be serviced by fingers they do not require special t
44. annel they can be modified 35 7 7 4 Common parameters for binary inputs In the Common Binary Input tab one can choose eee the binary input 1 8 which the logic state 1 ON General visual Al Common will block the current state of all alarms in measuring inputs It is a common setting master for all analog measuring inputs It can be changed in the level of each another log input analog inpu 7 8 Programming of measuring groups For the visualization and analysis of measuring data related e g with the defined technological process one can connect channels in 1 2 measuring groups each with 1 6 channels for which an individual set of parameters 1s chosen After selecting in the KD8 Control Panel window the icon the window of channel Visualization group edition is open and archive Editing group 1 Process Group 1 Enabling Disabling of the group general Screen Arch Events Common Edition of the Group Enabled group name Settings Channel selection for the group Setting of the time base Selection of the group C Ewn E Parameter copying for other groups 7 8 1 Programming of group parameters Editing group 1 Process Group 1 For each edited group of channels KD8 Control Panel Visualization and Archiving Edited group in the General tab one can select Group Enabled Settings 1 6 channels
45. ast as possible format the card or replace for another not recorded and formatted 55 Rough time of the full CF card storage Depending on rated CF card capacity parameters of data storage storage period number of groups number of channels in the group data storage format textual binary active Storage of channels in period Textual format Binary format groups Days 560 22 1800 ES NR ls NDER Number of Time of the card filling hours days Card capacity 22 Is 120 4 3600 152 5s 5600 230 18400 760 1GB After exceeding the nominal capacity of the CF card measuring data will be stored in the KD8 buffer During the data storage into the internal buffer one must replace the CF card by another formatted card If the card is not replaced on time after filling the buffer data will be overwritten The minimal working time of the recorder after which the buffer filling follows is equal ca 8 5 hours for 2 measuring groups of 6 channels each which a 1 sec storage period Note Using The Program KD Connect one can copy data in the PC from the inserted CF card in the recorder and delete files During the recorder write data from each measuring group are stored in the KD8 buffer Data are not currently recorded to the file in the CF card for the reason of possibility to a quick damage of the card The period of data recording from the given measuring group in the CF card
46. bled When writing the password it is recommended to use only the Latin alphabet and numbers without regional characters after the language change of the recorder menu the possibility to introduce particular characters of the password must be preserved 7 12 Configuration and service of event logs Two kinds of even logs are accessible in the KD8 recorder Audit log Alarm log 48 In the Audit log information concerning the recorder current service 1s stored kind of event time and date of appearance Audit log 38 Configuration Changed 37 Contral Panel Closed 36 Control Panel Opened 35 Control Panel Closed 34 Storage Card Inserted 33 Storage Card Removed Maximal capacity of Audit log is about a 900 records After exceeding this 06 35 15 29 08 00 psa est sop capacity the log is overwritten 06 34 30 29 08 00 06 24 00 29 08 00 06 23 15 29 08 00 Operator s information see chapter 7 13 and information related to programmed alarm states stored in the Alarm log kind of alarm and alarm value alarm source time and date of appearance Alarm log ERE HE Maximal capacity of the Alarm log is about 3 Operator Message Ms 18 55 13 30 03 08 700 records After exceeding this 2 AL Rng OF OF 4 0 Chi 195351 30 03 08 capacity the log is overwritten 1 Al Rng Off On 3 1 Chi 19 53 24 30 03 08 7 12 1 Review and service of event logs
47. can also choose the option of parameter copying into the output from the measuring input Signal type Analog Signal type Float precision Float precision Parameters of the measuring system for temperature measurement through a thermocouple TC Input signal Signal symbol in Measuring range Minimal the menu sub range 200 1200 C 100 C 027 eum 200 1370 C 130 C 328 2498 F 266 200 1300 C 200 C 328 2372 F 3922 K NiCrSi Ni Si N E 200 1000 C 100 C R S T B 0 1760 C 540 C R PtRh13 Pt 32 3200 F 1004 0 1760 C 570 C 32 3200 F 1058 200 400 C 110 C 328 752 F 030 S PtRh10 Pt T icra Gawe emm TC C C C TC TC PtRh30 PtRh6 2 I be 28 After selecting the signal type set the upper Max and lower Min limit of the input signal The value of the upper range limit Max must be higher than the value of the lower limit value Min preserving its minimal span acc the table as above Cold junction compensation Defines the way of the thermocouple cold junction Internal ACJC Sets the self acting cold junction compensation by the temperature sensor placed on the measuring package External the temperature of cold junction 23 C set as a standard can be changed AIS Analog In General Input
48. der Context configuration weil 01 06 99 iz 19 19 58 At first start there 1s only the Administrator user The logging follows without the password after approving the window The Administrator after entering the KD8 Control Panel can edit the user s settings 01 06 99 Isi m O 18 20 44 Next one must choose the kind of the recorder parameter configuration in the Configuration window 1 Default configuration Open configuration fram file Default Configuration They are factory settings or given requirements concerning individual recorder settings Edit current configuration During the first start it is the default configuration at next starts the changed configuration by the user in the KD8 Control Panel see section 6 2 Open configuration from file Configuration can be loaded form a file that s on the CompactFlash card Information is displayed when selecting a file of Error different hardware another hardware configuration from the recorder vidt TOME the device Would you like to continue and convert the config After accepting the configuration file is converted and read in the recorder 19 The KD8 Control Panel appears KD8 Control Panel It is the initial point for carrying out the full J ia md configuration of the KD8 recorder General Inputs Archive and Modbus settings visualization Storage card System Information 7 CONFIGURING THE
49. e Our policy is one of continuous improvement and we reserve the right to make changes in design and specifications of any products as engineering advances or necessity requires and revise the above specifications without notice 71 SALES PROGRAM DIGITAL and BARGRAPH PANEL METERS MEASURING TRANSDUCERS ANALOG PANEL METERS DIN INSTRUMENTS ANALOG and DIGITAL CLAMP ON METERS PROCESS and HOUSEHOLD CONTROLLERS CHART AND PAPERLESS RECORDERS POWER CONTROL UNITS and SOLID STATE RELAYS AUTOMOTIVE DASHBOARD INDICATORS 1 PHASE AND 3 PHASE WATT HOUR METERS NUMERICAL AND ALPHANUMERICAL LARGE SIZE DISPLAYS ACCESSORIES FOR MEASURING INSTRUMENTS SHUNTS AND MODULES MEASURING SYSTEMS ENERGY HEAT CONTROL CUSTOM MADE ELECTRONIC SUBASSEMBLIES ACC TO ORDERS WE ALSO OFFER OUR SERVICES IN THE PRODUCTION OF ALUMINIUM ALLOY PRESSURE CASTINGS PRECISION ENGINEERING AND THERMOPLASTICS PARTS PRESSURE CASTING DIES AND OTHER TOOLS CUSTOM MADE ELECTRONIC SUB ASSEMBLIES QUALITY PROCEDURES ACCORDING TO ISO 9001 AND ISO 14001 INTERNATIONAL REQUIREMENTS ALL OUR INSTRUMENTS HAVE CE MARK FOR MORE INFORMATION PLEASE WRITE TO OR PHONE OUR EXPORT DEPARTMENT KD8 09D 1 Lubuskie Zaktady Aparat w Elektrycznych LUMEL S A ul Sulechowska 1 65 022 Zielona Gora Poland Export Department Tel 48 68 32 95 1 00 exchange Tel 48 68 329 53 02 or 53 04 Fax 48 68 32 95 1 01 Fax 48 68 325 40
50. e pd d d rr ET 110 00 0 12 34 50 10 Fast slow scrolling of the screen in relation to set up Time time stamp stamp Following archive servicing options are available in the Select one option window selection of the time scale for the archive chart selection of visualized channels on the archive screen enabled disabled Zoom scale parameter set up in the menu KD8 Control Panel Inputs Channel 1 14 Visual Zoom scale setting of time stamp parameters on the archive screen enabled disabled sampling points points corresponding to the data storage time end of the archive review and exit to the visualization window of current measuring data 59 Time scale EB 27 02 06 ETE C zoom signals Process Greup 1 8 UEIN O n En Ehe time stamp C Sample points on off Iliriji d BETT Time stamp End archive mode 9 minutes Sampling points C 12 minutes Id 1 The archive service concerns only data stored in the recorder buffer till the entry moment in the function of their review During the archive review current measuring data are stored in the buffer and will be serviced at the renewed entry into the archive After changing the recorder configuration all archive data stored the memory buffer are erased If they are necessary one must rewrite them previously on the CF memor
51. e update button System information Update LIpdate Update file firmware img 0 1 0 23 E 2 Do vou really want to update the system image Note this operation may nat be reversible Version 0 1 0 29 size 6291456 CRC Sfo4b5t 4 61 b After confirming the selection the update begins and after its end a message confirming its fulfilment is displayed Update E E System update finished successfully Please press the accept button to reset the recorder automatically Note iF recorder will not reset automatically please reset iE manually WARMING Please DO power off the recorder while updating and DO NOT remove the CompactFlash card Recorder s configuration 1s converted automatically after updating firmware by saving automatically to file before update and automatically restoring it from file after update During the system update one must not turn the recorder off and must not take the CompactFlash out 8 5 Service of data stored on the CF card visualization Measuring data separately for each group of channels are stored in textual files CSV with or without the digital signature or in binary format with digital signature see section 8 3 To check the digital signature in the data file the KD Check program 15 destined see section 9 3 The likelihood digital signature of data stored the binary format is automatically checked during their scrolling and visua
52. efined by this parameter is displayed on the screen Zoom scale During the display of the analog screen linear chart after opening the context menu and selecting the option Zoom scale in it the selected channel is displayed on the analog screen in limits defined by this parameter see chapter 7 9 Parameters common for all channels can be globally modified through the change of each of them in any channel Alarms disabled by The activation follows if the selected source will be the logic state 1 7 7 1 1 Selection and configuration of an input for a channel ary Configure Configuration 418 Analog inputs Type of input signal Selection of signal Voltage General 9099 9999 Range edition 2 Selection of signal type e Parameters of the measuring system for the signal voltage and current Signal symbol in Minimal Input signal Measuring range a sub range Voltage 0 9999 mV 5 mV 0 20 mA AIS Analog In Choose the type of the output signal and set the input signal The value of the upper range limit Max General must be higher than the value of the lower limit Input signal type value Min preserving its minimal span acc the table Range 3999 9999 mv 8 as above CopyTa Next write the name and signal description in and set parameters of the output signal Precision Min Max and unit The signal type 15 set automatically as analog One
53. enu Opening of the system information window from the control panel Following options are accessible for screens digital bargraphs analog and statistic turn on off the switching of screens automatic switching see section 7 8 7 recording of archive data on CF see section 8 1 3 removal of the CF card see section 8 1 6 confirmation of alarms see section 7 7 2 operator s messages see section 7 13 Following options are accessible for the linear screen time scale for the screen visualized signals zoom signals see section 7 9 transition to the archive mode see section 8 2 turning on off the switching of screen see section 7 8 7 storage of archive data on CF see section 8 1 6 removal of the CF card see section 8 1 6 confirmation of alarms see section 7 7 2 operator s messages see section 7 13 For each logs alarms and audits following options are accessible Reset this log Reset all logs Filter by groups Confirmation of alarms see section 8 5 2 Opening of the KD8 Control Panel window with programming options of the recorder KD8 parameters transition to the configuration of recorder parameters in the KD8 Control Panel window see section 6 2 18 6 2 Entry into the recorder parameter configuration KD8 Control Panel window In order to enter the recorder configuration one must select the KD8 Control Panel symbol in the Context Menu Entering the recor
54. escription and the label description of input logic states Output range 7 7 1 Programming analog inputs 16 Input Selection AI1 AI6 BI1 BI8 Copy to Copying of settings to th chosen analog binary input All Analog input 0 10 V Analog input 6 Input type Configuration options of the chosen analog d Configure input General Name Ch2 Name edition Description Channel 1 Name edition Edition of parameters Output range 0999 0999 mV P Precision Min Max Unit or Copy from the input Selection of the diagram line Color A colour on the screen Yun Edition of parameters Zoom scale 0 0 100 0 mV Min Max or Copy from the input 26 Selection Alarm type i x Disabled Min Max Range On Range Off Alarm value Edition of the parameter value Percentage Value Percentage Off Value Off Edition of the parameter value Alarm hyst tue 0 00 Alarm 00 Hyst value Edition Al 2 parameter value Edition of the Time parameter value Confirm tvpe Selection yp ris None Latch Accept Selection None Binary Inputs Alarm controls Accept None Disabled Alarm loo Selection 5 Enabled On Off storage of the alarm in the log file Alarms disabled Selection Common by Lack Lack Binary inputs BI1 BI8 Output range During measurement of the input quantity the proportional output value in limits d
55. formation window Program settings Application menu gt Options gt Settings eeoconnect 000 File View Options Help 49 C About Get Files Upload Refresh Delete Update data Recorder information Copyright 2007 2008 by LZAE Lumel S A Screen Recorder KD8 System version 0 5 0 3 13 05 2008 12 001 Hardware version 00 00 00 00 00 00 x Select all Deselect all Image HW ver 10 00 00 00 00 00 00 n Language OK Bootloader version 0 1 0 8 File name Feet 20080519 123250 0 G1 Process Group 1 csv 3 16 50 317k 20080519 123250 0 G2 Process Group 2 csv 3 17 00 250k 20080519 123236 0 AuditLog csv 3 25 54 5k Konfiguracja 20080519 123655 08 Attention Change of language version will be accepted 2 37 20 160k 20080525 084720 0 G1 Process Group 1 csy after the restart of program 6 24 38 63k 20080525 084720 0 G2 Process Group 2 csv 6 24 38 49k v 20080525 102500 0 G1 Process Group 1 csv 25 05 08 09 25 42 39k Program options allow to change the application language The selection of the language as Default means the application start in the language consistent with the language of the operating system if it 1s serviced by this program Otherwise the language of the application is English e Collecting function of files from the recorder Application menu gt files gt Collect marked files To collect defined files
56. from the recorder one must mark them on the list of files in the square next to the file name the tick of marking appears 66 System version 0 1 0 23 21 02 2006 14 54 Bootloader version 0 1 0 2 File name firmware_img 0 1 0 23 img Marked file for 20060224 124428 G1 Process Group i csv collecting 20060221 161130 G2 Process Group 2 csv amp boot img 0 1 0 3 AD ima I 1 om 1 Next one must call the option Get selected files from the application menu File View Options Help Get selected Files Upload File Delete selected Files Refresh view Update data or from the toolbar ET Get files Exit The window appears with the selection of the path for files recording in the PC computer Save files to X Downloading files from recorder Save Co Receiving File D KDS BREST 20050525 144012 0 51 Process Group 1 Cancel ce After confirming the in coming path the copying of files begins To collect the defined file and start it with a default servicing program one can click twice on the file name The function of uploading files to the recorder Application menu gt Files gt Upload files The option allows to upload any file from the PC computer into the CompactFlash card installed in the recorder The command can be selected from the application menu KDConnect File View Options Help Get selected Files
57. g check the conformity of the recorder version with the order Lubuskie Zak ady C Aparatow Elektrycznych LUMEL LUMEL Sp ka Akcyjna Zielona G ra Poland RECORDER KD7 SUPPLY 90 253 V 50 60 Hz 30 RECORDER No 0603001 OPTION CODE 10100211120 e Take recorder accessories out from the packing SCREEN RECORDER SanDisk Ultra CompactFlash 75 s SanDisk 5 User s manual printed version or on a CD disk 2 GB CF memory card Mounting brackets Ferrite core USB cable 1 8m shielded Seal KD8 housing panel Set of plugs 0f 2 a 4 pcs set 8 CDR disk pc 9 Current test links 3 or 6 pcs 10 Keys 2 pes 11 Guarantee card pc 1 Thesetis accommodated to the ordered recorder version 2 Following documents are recorded on the CDR user s manual of the KD8 recorder KD CONNECT program for the communication with KD8 through the USB interface KD CHECK program to check the digital signature in archive files USB drivers for the KD8 recorder and according to the order version KD8 SETUP and KD ARCHIVE programs with user s manuals to service these programs 32 Installation in a panel i ej EENE E A Sp E Git ts Ss C X RE min 144 4 min 44 Put the seal from standard accessories on the housing see section 3 1 After mounting the recorder into the panel the seal protects the part behind the p
58. g of measuring groups 1 2 1 Programming of group Digital view of the channel 2 2 Linear chart of the channel 2 7 7 7 7 7 View of the channel group in the bargraph Analog view of the channel 4 2 Statistic view of 11 Enabling disabling the automatic screen Zoom scale function of the signal measuring Selection of the data file format digital Edition of the user s name and access password for settings 5 48 Review and service of event 095 49 Programming or event logs 50 Edition of user s messages sceau uites knee d One Nod ie Qd de i un E pte a oet dice ice 51 Exit from the recorder 2 2 53 SELECTED ELEMENTS OF THE RECORDER CURRENT SERVICE
59. given group Charts orientation vertical horizontal concerns the data visualization in the shape of linear charts and bargraphs Save data on CF change of the chosen channel state from 0 into 1 forces the storage of all data from the memory into CF Archive disabled by the chosen channel state 1 ON disables data archiving Create a new file the change of the chosen channel state from 0 into 1 causes the creation of a new file with measuring data Auto views delay Common parameters for the both groups master in relation to parameters set in each group 29 7 7 Analog and binary inputs Analog In Ch6 General visual 1 A2 After pressing the icon IP the programming 240505 window of 1 6 analog inputs is opening with alarms configure Ali A2 and 1 8 binary inputs Name For each of selected analog inputs one can choose and configure the type of the input signal write the name Output range 9999 9999 mv ES and the description of the input set the output range the range colour on the screen and zoom of signals program parameters of alarms Al and A2 BI Binary Input Che As the common parameter one can choose the binary General Al a2 input which the logic state 1 will block programmed Input type BI Binary Input alarms in all analog inputs aA configure For each of selected binary inputs one must write the iia name and the input d
60. gt gt General menu for currently selected group of channels for presentation are displayed After programming in the edition group window in the Common tab the time of changing the screen views the screen is common for all measuring groups one can enable or disable during the visualization the option of automatic screen switching without the necessity to enter into the KD8 Control Panel Editing group 2 Process Group 2 General Screen Art ants a File format e Audit log arch 1 Enabled 8 9 To enable the automatic switching of screens one must mark and accept the Auto views turn on function in the selection window of the Context Menu option Procecc anm d HET i ri 2106102 Chi Select one option Auto views kurn ON C Save archive data to CF card Process Group 2 D p of vel Remove card C Confirm alarms C Operator messages To enable the automatic switching of screens one must mark and accept the Auto views turn on 5 function in the selection window of the Context Menu option To josi E EI 14 0508 Procecc foram 7 E F RE Process Group 1 12 23 53 a Select one option 1463 40 00 Break di 20 00 na 8 Subo views turn OFF When the automatic switching is disabled one can switch manually the screens through touching the icon of the screen selection in the Context Menu
61. i BI1 8 Selection Choice and edition of time base of time base parameters Archive 0 min 10 sec time 0 ms 24 Selection Select 1 5 views of data 1 2 3 4 5 Screens ng presentation on the screen for the given group Selection Horizontal Vertical Charts orientation Screen horizontal Selection Line width 1 Fs Selection of line thickness Selection Background Black A Black White Common settings for all groups mark if common Selection Alarms log Ju Off On Log archiving Arch storage in the file Selection Arch disabled by E Select binary inputs which the logic state will have influence Events paver on event realisation Archive Data record on CF Create new file Creation of a new file Edition Setting of the screen switching time in the given group Select binary inputs which the logic state will have influence Common Events on event realisation Archive Data record on CF Creation of a new file Selection Setting of the time after Timeout for arch mode which the automatic exit from the archive mode follows Wybor CSV CSV with digital File format CSV signature Binary with digital signature Selection jeg Where Storage period period of data storage from the selected group into the memory Auto views delay switching period of screens into the
62. ing the recorder safety may be less effective in case of an exploitation contrary with producer s indications and principles of a good engineering practice 2 2 2 Precautions in the scope of ESD protection Semiconductor elements or packages used in the recorder design and marked with the sign as above can become damaged in result of electrostatic discharges ESD In order to prevent this one must observe following recommendations during service works Disassemble instruments only in the area protected against electrostatic discharges Use conductive materials to dissipate electrostatic charges in the working area Use only anti electrostatic packings to store electronic elements and packages Do not touch elements and packages with hands Do not keep materials susceptible to generate electrostatic charges in the working area CAUTION Repairs and modifications in the recorder equipment should be carried out by authorized service workshops or with the manufacturer 3 RECORDER PREPARATION TO WORK The recorder with accessories 1s delivered in packing fulfilling requirements of environment protection regulations The recorder the packing be transported and stored the temperature 20 60 C 4 140 F 3 1 Unpacking e Taking the KD8 recorder out from the shipping packing The data plate with the version code factory number and supply parameters are placed on the recorder housing Before unpackin
63. iodically stored the CF card arch disabled E e Create new file The forced creation of a new file with group data follows at the moment of changing the logic state of the selected binary input from 0 OFF into 1 ON Configuration parameters common for all channel group programmed in the recorder are set in the Common tab Editing group 1 Process Group 1 e Auto view delay Screen arch Events Time of screen switching enabled by the user Auto views delay in the context menu option see below Events None None None g Timeout for arch made Disabled File format Archive disabled by Lack Disabling of data MO archiving follows when the logic state of the selected binary input is 1 ON see the Note below e Events Save data on CF Lack Forced storage of the newest measuring data from the buffer on the CF card follows at the moment of changing the state of the selected binary input from OFF to 1 ON Independently of this event data are periodically stored in the CF card 37 The analog output value of the channel higher than zero is interpreted in KD8 as a logic state ON of the given channel Create new files Lack New files with data of measuring groups will be created at the moment of chanching the logic state of the selected binary input from 0 OFF into 1 ON e Output time from the archive The set time of automatic output fro
64. ircuits in shields as above by means of twisted wires Lead individually connections of communication interface circuits in shields as above and by means of twisted wires Wires leading measuring signals for each measuring recorder channel should be twisted in pairs and for resistance sensors in 3 wire connection twisted of wires of the same length cross section and resistance and led shields as above Wires leading measuring signals to the same recorder can be led in the same shield if it is possible All shields should be earthed unilaterally near the recorder One must avoid a common earth conductor with other devices Apply the general principle that wires group of wires leading different signals should be led in the longest possible distance between them and crossings of such groups of wires made at a 90 angle Set on the supply cable near the recorder a ferrite filter ZCAT 2035 0930A TDK being in the recorder accessory set One must remember that in the building installation a switch or a circuit breaker should be installed near the recorder easy accessible by the operator and suitably marked Before removing the recorder housing one must switch the supply off and disconnect measuring circuits All operations concerning installation commissioning as well as maintenance must be carried out by qualified skilled personnel and national regulations for the prevention of accidents must be observed Protections ensur
65. led 1000 To enable the Zoom scale function one must in the option window of the Context menu during the display of the linear screen select again the function Zoom scale for signals and in the Select options window disable marked previously channels through tapping the screen by a finger in the given channel field 7 10 Selection of the measuring data file format digital signature One can select the CSV data format or CSV with digital signature in the Archive and Visualization gt Edited group n gt Common gt File format menu CSV CSV with digital signature Binary with digital signature Data stored in binary format can be reviewed only in the KD Archive program see section 9 4 EUH group z iuum Group 2 General Screen Arch Common Select one option csv CSV with digital signature Auto views delay 105 Events None None None ES p I inary with digital signature Timeout for arch made Disabled inn File format Binary with digital Audit log arch Enabled es 44141 fel Pr The digital signature in the enciphered information enabling to check the likelihood of stored data in the CSV with digital signature or data stored binary format Binary with digital signature After selecting the format of file storage CSV with digital signature at every defined number of measurement series data block a 128 bit digital signature 1s
66. lization in the KD Archive program see section 9 4 The limitation of the file capacity to 8 MB enables the direct review and visualization of data stored in the textual format CSV e g in the Excel program or OpenOffice Calc 20070609 155627 G1 Group 1 OpenOffice org Calc File Edit View Insert Format Tools Data Window Help fA SH2BlIAaSOi FRX BS Plio e SNNIS viMOHHQAI Arial x BJ 2 n 9 EEA Al vi f gt Time Cc D E igital Sign 07 06 08 1556 212 nn ID of the logic channel 07 06 09 15 56 212 27 27 27 969 288 in the group G1 07 06 09 15 56 72 271 271 27 269 288 07 06 09 15 56 2727 271 27 1 27 269 288 07 06 09 15 56 2734 2141 27 1 27 969 26 8 07 06 09 15 56 73 271 27 1 27 969 288 07 06 09 15 56 2727 2711 27 1 27 268 288 07 05 08 15 56 27 2 21 1 27 1 27 269 28 8 Data from the memory card be recopied to a PC computer using the memory card reader servicing cards of CompactFlash type or taking advantage from features of the KD Connect program added to each delivered recorder The KD Connect program is destined for the communication between the PC computer and the KD Series recorder by means of the USB interface It enables to carry out the following operations 1 copying files from the CompactFlash card directly from the recorder on the PC computer e g data files screen dumps 2 uploading of files from the PC computer on the CompactFlash card the
67. m archive data review in case when the user forgot to close it The time is counted from the last pressure of the button in the context menu e File format Selection of the format which measuring data on the CF card will be stored in CSV with the digital signature or CSV without the digital signature see section 7 10 e Audit log When it is Enabled it is displayed on the screen see section 7 12 and saved on the CF card When it is set as Disabled it is displayed on the screen but it is not saved on the CF card Parameters in the Common tab can be modified from the level of each other measuring group Each from channel groups can be disabled Measuring data from particular groups are stored in the CF memory card of 8 MB capacity in the format csv or binary The text file in format csv 1s serviced by the Excel program and the binary file can be reviewed in the KD Archive program see section 9 4 Structure of the channel group file stored in CF card with measuring data KDS Control Panel om mm w 2 Inputs Archive and Modbus Files browser 120070423 073120 G1 Process Group 1 cs 97 3 zi eo 9 20070423 073120 Ge Process Group z csv 07 3 20070423 OF S505 G1 Process Group 1 cs 11 0 Information 20070423 073505 Gaz Process Group z csv 11 0 2000425 110125 51 Process Group 1 25 12 dd visualization System 201000514 100030 0 Ge Process Group zZ czv 11 1 Year M
68. mmable measuring inputs 6 programmable measuring inputs Alarms and measuring inputs without alarms and binary inputs alarms binary inputs 1 Supply supply 90 253V a c supply 18 30V d c NO Programs to service the recorder from a PC Programs KD Connect KD Check Programs KD Connect KD Check KD Archive KD8 Setup Executions standard 00 custom made 7 XX Acceptance tests without an extra quality inspection certificate with an extra quality inspection certificate according to user s agreemenets 2 1 For each 3 measuring inputs a package with 6 alarms and 4 binary inputs is installed 2 After agreeing with the manufacturer Accessories SGC E Catil o usce odes 0923 611 191 AGB CE Cad 0923 611 188 76 12 MAINTENANCE AND GUARANTEE The KD8 recorder does not require any periodical maintenance In case of some incorrect operations 1 After the dispatch date and within the period stated in the guarantee card One should return the instrument to the Manufacturer s Quality Inspection Dept If the instrument has been used in compliance with the instructions the Manufacturer warrants to repair it free of charge The disassembling of the housing causes the cancellation of the granted guarantee 2 After the guarantee period One should send the instrument to repair it in an authorized service workshop Spare parts are available for the period of five years from the date of purchas
69. n file is unique for the given recorder hardware configuration and cannot be transferred One can set in the recorder the configuration of parameters for various technological processes and store for them proper configuration files with proper names Applying them one can quickly adapt the Note 1 into another recorder with another equipment 2 recorder to current user s needs 3 One can also prepare configuration files in the PC computer for the given KD8 recorder by means of the program KD8 Setup see section 9 2 taking advantage of another configuration file of the same recorder 53 8 SELECTED ELEMENTS OF THE KD8 RECORDER CURRENT SERVICE 8 1 CompactFlash memory card For the data storage in the KD8 recorder one can use CompactFlash memory cards with a capacity from 16 MB up to 4 GB It is recommended to use CompactFlash cards from SanDisk company 8 1 1 Information about the CF memory card System After selecting in the KD8 Control Panel window the ms icon in the System information CompactFlash tab the information is given about the lack of the memory card in the recorder or when it is inserted into the recorder data about the current filling state of the card free place to store and total card capacity System information System Memory Hardware Storage m CompactFlash card inserted Internal buffer state System information settings visualization 2 Memory Ha
70. n the center of the tarc fully press and briefly hold stylus on the center of the tarc 2 E dua Repeat as the target moves around the screen Repeat as the target moves around the screen tne screen to register saved y 30 seconds to cancel saved data and keep the current s Time limit 9 sec If the screen is not pressed within 30 seconds changes in calibration will not be introduced 8 4 Updating of the recorder software After selecting the System information icon in the Update tab of the KD8 Control Panel window the updating procedure of the KD8 recorder is available Taking into consideration users opinions about the KD8 recorder and as development works will be conducted in the company the KD8 software will be updated New software versions in the form of updated files will be rendered accessible for users interested by KD8 on the page http www lumel com pl After copying the file to the CF memory card e g using the KD Connect program see section 9 1 one can update the recorder software In order to do that one must carry out following operations a Select the update file in the Files Browser window Files browser 5ystem information firmware img 0 1 0 23 16 04 21 02 06 87 E eboot img 0 1 0 3 AD 16 23 17 02 06 857 Update file SystemUpdate ing es FSETUP IMG 18 04 17 02 06 729 e fle not found Update b Accept the selection and press th
71. ncluded in the present user s manual and standards as above can cause serious weakening of the recorder protection against interference 2 2 1 Remarks concerning the recorder installation Various sources of interference occurring in practice interact with the recorder in a continuous or impulse way from the supply network side as the result of the action of other devices and also overlap on the measured signal or auxiliary circuits of the recorder In particular strong impulse interference is dangerous for the operation of devices since they can cause sporadic erroneous measurement results or accidental operations of alarms despite of the use of suitable filters in the recorder The level of this interference should be reduced to a value lower than the resistance threshold of the recorder first of all through a suitable installation of the recorder in the object In this scope it is recommended to observe following recommendations e Do not supply recorders from networks near devices generating high impulse interference in the supply network and do not use common grounding circuits with them e Use network filters for the group of recorders servicing the same object e Use metallic shields in the shape of tubes or braids to lead supplying wires phase zero in which one can also lead the earth conductor and eventually network wires supplying contacts of alarm relays of the given recorder Lead individually connections of binary input c
72. on kinds and number of cards settlement of slots The generated configuration file can be also installed in the KD8 recorder as an another configuration then defined in the KD8 Setup program then during the installation it will be connected to the current configuration of the recorder 69 a b a C KD8 recorder side Record the current KD8 configuration file on the CompactFlash card Mark the option Export to file in the output dialogue from the KD8 Control Panel and give the appropriate name to the file or remain the proposed name Next store the configuration option Save and set configuration Configuration file name 20060221 122911 Leave without changes Upload the recorded configuration file to the PC computer by means of one of the recorder communication interfaces One can do this by means of the USB interface program and the KD8 Connect program see section 9 or through the Ethernet interface On the PC computer side Start the KD8 Setup program call the context menu tap on the area of the recorder screen and next press the input icon in order to configure the recorder x NES User Admin Administrator 1850 6344 During the first configuration can select the only available option Open configuration from file The standard dialogue of the Windows system appears to open files One must select the previously
73. onal diagram of the value Off alarm type 32 Upper limit Lower limit Alarm state for hysteresi Al Off of type Value Al On Alarm state for hysteresi Al Off of type Value Off Value of alarm Hysteresis type MAX 15 T Tm a E E t E Alarm Alarm 5 5 5 ia a if t lt lime Alarm is inaktive hysteresis To activate the alarm bothconditions value and time hysteresis must be meet Fig 3 Functional diagram of the MAX alarm type taking in consideration the hysteresis of Value and Time type e Alarm controls AIS Analog In Ch5 ee Select one option General Al Common m Alarm Controls 33 Confirm type None option disabled Latch the alarm state is supported in the recorder till it will not be confirmed by the operator Accept switching off the alarm state the recorder by the operator During the recorder operation one can choose in the context menu the option of alarm confirmation acc to programmed settings above Process Group 1 8 15 i i The options the alarm confirmation menu are protected by the user s password 1 05 08 Select options 00 Alarm disabled by Lack option disabled Binary input BI 1 8 selection of the binary input which the logic state 1 ON will block the current state of alarms
74. onth Day Hour Minute Second Group symbol File name 19000101 000003 a 4uditLog csy 11 1 201060514 100050 0 1 Process Group 1 csv 11 1 During the display of measuring data one can switch screen views manually through successive pressures of the view icon in the Context Menu One can also in the option window enable the previously see above programmed automatic cycle of their switching 38 14 05 08 Bald 6 49 11 45 27 Process Group 1 Auto views kurn Manually switching Save archive data to CF of screens Remove CF Confirm alarms C Operator messages Enabling of screen automatic switching Information about the current recorder operation state are displayed on recorder screens actual measurement value alarm information range overflows sensor breaks lack of data and on statistics and bargraph screens information about minimal and maximal measurement values in the current session period of the recorder operation 7 8 2 Digital view of channel group ES imi la 01 06 99 Signalling of alarm occurrence in the recorder EZI Process Group 1 Min type of alarm in the logic channel 2 p Alarm of Max type Overflow of the lower measuring range limit Overflow of the upper measuring range limit alarm of Max type in the channel Process Group Ch m KEK mw Break
75. ools After installing the recorder into the panel remove the foil protecting the external flexible layer of the touch screen from the LCD screen Considering the sensibility of the touch screen to dirt and external damages of its surface and the substrate one must observe following recommendations protect against surges they can damage the external surface or the glass substrate of the touch screen protect against fluids grease and aggressive chemical agents touch only with fingers do not use hard and sharp objects which can damage the flexible surface of the touch screen clean softly with a cotton cloth impregnated with a detergent destined to clean LCD monitors not containing alcohol petrol or ammonia or by using water with soap observe the given temperature range of the recorder operation Since there is the possibility of a memory effect symptom occurrence on screens of LCD type after a prolonged display of a constant figure the blanking of the screen after a 15 minute continuous work is set in the recorder as a standard without touching the screen The renewed activation of the screen follows after touching it The blanking time can be changed or this function can be disabled see section 7 1 4 2 CompactFlash memory card USB interface LED diode A CompactFlash card with capacity up to 4 GB may be used for the measuring data storage in the recorder It is recommended to apply CF cards produced
76. pen the Context Menu by touching the screen in any place 6 1 Context Menu After pressing the screen by a finger during the visualization of the measuring data the Context Menu is displayed Context Hiding the context menu In the standard option the basic set of functions necessary for the current service of the KD8 recorder is accessible 1 the menu Selection for the edition of the next group from programmed measuring groups on the screen One can edit up to 2 measuring groups in the recorder In each group one can program up to 6 channels from accessible 3 or 6 analog channels and 4 or 8 binary inputs in the recorder Programming of group parameters see section 7 8 Switching of successive screens in the selected measuring group Programmed channels in the given group can be visualized in the following shapes digital view linear trend bargraphs analog meters and statistic screen Description and programming of visualization parameters see sections 7 8 2 7 8 6 17 Switching of the alarm and the audit log view Information concerning events occurring during the recorder work is stored logs see section 7 12 Caution After exceeding the log capacity the oldest events are overwritten in the view Opening of the service options accessible for the selected screen type The window with systemic information from the KD8 control panel is accessible from the context m
77. ral parameters 15 um asic LCD Screen CompactFlash Logs displayed recorder description selection of 2 the menu language setting of the date and time selection of the temperature unit capacity of the event log audits time of screen blanking setting of screen brightness The procedure of the touch screen calibration is also accessible see section 7 1 Temperature unit 20 Programming menu of general settings Device ID Description edition Device description Description edition Recorder Selection ok Polish Russian English Italian Language English Basic French Romanian German Portuguese Brazil Time setting 12 00 00 Selection of the time zone Time and date 2 4 0 10 5 Setting of the automatic time change summer winter Temperature unit C C Selection 15 Disabled creen saver M 5 10 15 30 min LCD screen 1 6 12 hours LCD backlight 100 Setting of the screen brightness iun See section 8 3 calibration CompactFlash Selection fast formatting of CF card full formatting of CF card Audit log size Edition of the Logs Alarm log size parameter value Choice Choice and edition of Other Operator messages messages MSGI 10 7 2 Modbus Slave configuration md Modbus Modbus configuration Slave Transmision 2600 After pressing the icon the configuration window of the Modbus ID communication protocol
78. rdware Storage CompactFlash card inserted CF load 3 CF free space 119 37 MB 11222352 CF total space 121 99 MB 1249818 KB KDE Control Panel P w General Inputs Archive and Modbus Security Internal buffer state Group 1 Free samples 57834 remained Time remaining 16 hour s 3 mints Group 8 1 22 Formatting the CF card After selecting the General Settings window one can choose options of formatting functions Quick format of CF card or Full format of CF card After confirming the selection the formatting procedure of the CompactFlash memory card will begin General settings LCD Screen CompactFlash Please wait while Farmating CompactFlash Full Format WAR Please DO NOT remove the WARMING T The format functions cause all data lose from the storage card 3 3 54 QUICK FORMAT OF THE PC CARD deletes all files from the card but does not scan the card for damaged sectors Quick formatting options must be selected when the card has been already formatted and we have the certainty that it is not damaged FULL FORMAT OF THE CF CARD deletes all files from the card and prepare the card to store information in it This 1s followed by the check of the actual card state physical and logic division of the card area into sectors appropriate markings are given to them and a file system is created During the CF card
79. recorder into the PC computer e g data files screen dumps e uploading of files from the PC computer into the CompactFlash card the recorder e g a file with the KD8 software update e deletion of stored files in the recorder CompactFlash e sampling of current systemic information of the KD8 recorder among others system version current configuration degree of the CompactFlash filling 9 1 1 Installation of drivers for the KD8 recorder One must install the driver in order to see correctly the KD8 touch screen recorder under the operating system MS Windows 1 After connecting the recorder with the USB cable delivered in the KD8 accessory set to the free port in the computer information about the detection of a new hardware appears in the computer Next the creator to detect the new hardware will be started 2 Please insert the CD disk delivered with the KD8 recorder into the CD ROM drive 3 This point concerns the XP system with SP2 When asking Can the Windows system be connected with the WEB page mark the option No not this time 4 The dialogue Creator of hardware updating appears 5 Select the option Install the software automatically and click Next 6 Select the found driver from the list and press Next to install the driver by the creator When the creator inform about the lack of driver compatibility tests with Windows answer Continue Next click the button End 63
80. rification FAILED file 9 4 KD Archive program The KD Archive program is destined for visualization and analysis of archived measuring data stored in binary format in the CF card The software installation is typical for applications dedicated for the MS Windows environment MS Windows XP or a newest one The installation program and service manual of the KD Archive program are on the accompanied CD to the recorder In order to start the program installation one must start the installation program KDArchive_install exe The creator of the software installation will be started One must proceed according to instructions displayed on the screen During the first run of the application you will be asked for the License Key File Please follow the messages that appear on the screen 72 10 TECHNICAL DATA Programmable measuring system number of measuring channels 3 or 6 input resistance gt 0 U TC 100 I sampling rate 350 ms for 1 measuring place measuring accuracy according to the table 1 additional measuring error with the Ee automatic temperature compensation of the thermocouple reference cold junctions isolation between measuring places 100 V d c isolation measuring place housing 500 V d c Measuring ranges universal measuring inputs Measuring accuracy Table 1 Input signal Signal symbol Measuring range Minimal sub range in the menu Thermocouple TC J Fe CuNi TC J 200 1200 C 1
81. rol Panel channel in the Input icon menu Al and A2 tab 4 7 8 4 View of the channel group in the bargraph form Vertical Alarm state in the channel Overflow of the Max range alarm in the Alarm of Max type set out channel of the upper range limit Index of the set alarm of Max type Index of the set alarm of Index of signal level changes Max and Min Min type during the recorder operation Process Gri Process Gre Binary type of the signal 1 ON 0 OFF Off 33 Off 33 Horizontal Index of the maximal signal value in the current session of the recorder Index of the stable constant signal level in the operation current session of the recorder operation Index of the minimal signal Process EE 2 value the current session of the recorder operation Actual measurement value P EN 42 Index of the set alarm of Max type Alarm in the recorder hl Process Group 1 Ms 32 928 z i Alarm in the channel Index of the alarm of Min Max type set beyond the output range of the channel Process Group 1 i Ec Process Group 1 CE i s Index of the wil minimum type 412 i MEL Alarm in the alarm level S 0 channel blue colour Overflow of Sensor break the Min range Temperat Measurement Alarm type Range Off The set area of the Min type alarm is marked in blue colour on the analog indicator The set are
82. roval introduction of changes Cancellation without introduction of changes Buttons for global navigation Buttons for navigation on accessible options Buttons for global copying of settings between menu windows Introduction of a number or a character string Option selection from the list or the dialogue Context help 5 4 Information messages Symbol of error occurrence Request Information icon Process Group 1 ED Es 1246 33 KD8 Control Panel un E Undefined variable at position 6 The Compact Flash card is not present 15 5 5 Dialogues Selection Single Multiple Select one option Select options Disabled Min C Max Range On Range OFF Introduction of numbers Introduction of a character string small and capital letters numbers and special characters password Small and capital letters Numbers and special characters Password replaced by dots 6 STARTING THE RECORDER After connecting the supply the start screen appears with the producer s logo The logo is displayed during the time necessary for the initialization of recorder processes Next the screen of data visualization appears which was displayed at the last recorder disconnection from the network Touching the screen 1 any place brings the Context Menu up 16 Process Group 1 i E 5 in s uu m Symbol informing about the x possibility to o
83. t all logs Filter by groups filtration of data related to the selected group 7 12 2 Programming of event logs 1 Setting of the last records number to logs Audit and Alarm shown on the recorder screen General settings KOS Control Panel S mal LCD Screen CompactFlash Logs General Inputs Archive and Modbus 27 etting visualization Alarm log size 50 Storage card System Security Information 1 These options consider only visual aspect of logs and do nat affect storage settings 2 Setting the write of events in the alarm log enabled disabled A2 in the tab of alarms of the analog input AI 1 6 AI Analog In Ch General 14 05 08 settings e i Storage card System Information Al Min Off 11 1 Chi 07 45 05 29 08 00 Al Min On 8 5 Chi 74407 29 08 00 Al Min Off 11 0 Chi 07 45 16 29 08 00 Al Min On 2 8 Chi 07 42 19 29 08 00 CopvTa When selecting the record option Disabled messages will not appear in the log When selecting the record option Enabled messages will be displayed in the log 50 3 Archive settings for audit and alarm logs KDS Control Panel General Inputs settings ra One can set the option of data archive in the tab Arch of the edited measuring group for the Alarm Log and in the tab Common for the Audit Log
84. the system updating procedure Service Menu accessible for authorised users only 23 7 5 CF card KD8 Control Panel E Flash card i E After pressing the torage card icon ash card is na when the CF card is inserted the file browser window is opened Files browser When there is no card suitable Ale rete 100519 123250 0 31 Proc message appears 080519 123250 0 G2 Proc 15 17 20 0 250k 20080519 123236 0 AuditLo 12 37 11910 6626 konfiguracja 20080519 1236 12 37 19 0 160k 7 6 Configuration visualization and archiving of the channel group Editing group 1 Process Group 1 General Screen Arch Events After pressing the icon the window of programming and visualization Group Enabled of 1 or 2 groups of channels is opening One must define the group name select 1 6 from accessible 7 or 14 channels in KD8 3 or 6 analog inputs and 4 or 8 binary inputs and program visualization parameters and data archive see section 7 8 Visualization and archive Programming menu of the selected group of channels Edited group 0 Selection of the group 1 Process Group 1 4 Process Group 4 Selection enabled disabled enabled Process Group 4 Name edition General Selection Select for the given group 1 6 channels Settings D from accessible in Channels 2 3 4 5 6 the recorder up to 14 channels AI1 6
85. tter Resistance transmitter 73 Measuring accuracy Measuring accuracy 0 25 0 25 1 0 7 0 5 1 0 3 3 0 0 25 CA 0 3 0 3 0 7 0 25 0 25 0 25 0 25 0 25 0 25 0 25 0 25 0 25 0 25 0 25 0 25 0 25 0 25 Rated operating conditions and additional errors Table 2 Influencing quantity or Value range or Number Measurement influencing factor reference conditions of the range additional errors or type attenuation 4 External magnetic field 0 400 A m 01 13 0 1 x range Resistance of the external 50 nV 1 kO measuring circuits 0 50 Q lead lt 0 05Q 0 100 Q 05 11 lt 5 0uV 100Q 0 50 Q lead P 1219 lt 0 2 Interferences by the serial Up to 2 5 x max value in the component programmed range 50 and 100 Hz for For a measured voltage above 5 V it 01 13 gt 60 dB a 50 Hz supply network diminishes to the value x 1 2 at 10 V 60 and 120 Hz for a 50Hz supply network Interferences by the parallel 100 V a c voltage component of the d c and 100 V d c voltage a c voltage 01 13 gt 90 dB 50 and 100 Hz for a 50 Hz supply network 60 and 120 Hz for a 60 Hz supply network 1 Resistances of leading wire connections should be equal A difference of the resistances causes additional measuring error Admissible overload in the measuring system acc to EN 60051 8 Binary inputs 4 or 8 with a common mass control signal 0 5 24
86. y card see section 8 1 6 After storing all the buffer capacity successive measuring data are overwritten If all data are necessary one must previously empty the buffer rewriting data on the CF memory card see section 8 1 6 The exit from the archive data review follows after selecting and accepting the End archive mode A return to the current visualization of measurements follows 8 3 Calibration of the touch screen P After selecting the icon in the KD8 Control Panel window on the LCD screen tab of the General settings window the Touch screen calibration procedure is available One must carry out the touch screen calibration in case of incorrect reaction occurrence when pressing icons buttons in displayed windows on the LCD screen Instructions Carefully press and briefly hold stylus on the center of the target Repeat as the target moves around the screen to save Ehe new Do vou really want bo calibrate the touch screen settings tap the screen in less than 30 seconds 60 After pressing the calibration button and confirming the selection and take cognizance with the instruction the window in which one must confirm by pressing successive settings of the calibration mark is opening To write introduced changes in the touch screen calibration one must tap the screen in any place in less than 30 seconds since the setting of the mark in the exit point 3fully press and briefly hold stylus o

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