INSTALLATION MANUAL ROAD GATE BARRIER
Contents
1. Y YN PhotoCell DoorHan DOORHAN 10 Programming 10 1 Adjustment of Dip switches At change of position of Dip switches or mechanical regulators It is necessary to switch off and again to include the drive power supply Otherwise change of options will not occur Stop from impulse command than YES T De Separate control Start opens Ped Motor position near the gate Type of limit switches NO ON 8 Recording of remote controllers Setting of control with radio channel of remote controllers DoorHan 1 Before programming you can clean the memory of the receiver erasing all former codes it is recommended by first setting Turn on the power supply and hold down record key for 10 sec The indicator a will be blinking for 10 sec then it will become dim and in 2 sec it will blink twice to confirm erasing of the former codes 2 In order to record the code of the remote controller hold down for 3 sec the record key The read indicator a should blink Release the key While the red indicator is blinking hold down for 10 sec the selected key on the remote contro2. OP COM CL blue red white red green yellow blue DOORHAN 7 2 Connection of accessories 7 2 1Control board elements description TF1 Radio Swl F1 F2 TMR ACL FRC Photocells Signal lamp Power supply transformer Radio receiver speed connector Dip switches Fuse 2 5A Fuse 0 5 A Working time adjustment Autoclose pause adjustment Force adjustment 1 pair of photocells Lamp DOORHAN 7 2 2 Control board connector s description 220 N L PE Power supply Motor N Ll L2 Motor connection Lamp Signal Lamp connection Negative for acessories 24 V 600 mA 24 Positive for acessories 24 V 600 mA Sw Op Open limit switch NC Sw Cl Close limit switch NC EMRG Emergency stop NC Ph Op Open photocells NC Ph Cl Close photocells NC Ped Pedestrian opening impulse contact Dip2 is on NO Start Full opening impulse contact NO DOORHAN 7 2 3Control board led s description Led purpose on off The condition of light PWR Power Power supplied not supplied emitting diodes at the collars A Overloading of maximum current Overload current ok current which are on the average B Overloading of fixed current Overload current ok current X position at rest is allocated by a ST START impulse activated inactive bold type PED PED impulse activated inactive Phl Close photocells disengaged engaged Ph2 Open photocells disengaged engaged STOP STOP command inactive activat
3. of time equal 1 2 sec after its previous receipt on an input of the block For connection of several systems it is necessary normally opened NO Contacts of these systems to connect in parallel 2 Ped command Pedestrian 1 meter opening N O Dip2 off Command Ped leads to opening of gate approximately on 1 m Repeated command Ped leads to closing of gate If after a command Ped command Start follows the management block produces a command on complete opening of gate Command Ped at Dip2 off is fulfilled Only in the closed position of gate and as at its repeated giving on an input after opening on 1 Dip2 on Separate management of a drive is realised i e Command Start opens gate Ped closes For connection of several systems it is necessary normally opened NO Contacts of these systems to connect in parallel 3 SW SW CL signals from trailer switches of extreme positions of a cloth of gate Operation contact disconnection SW OP SW CL means that the cloth of gate is in extreme opened the closed Position and the further movement in the same direction is forbidden 4 Photo Cl contacts of connection of safety controls on closing N C Appointment of the given connections protection of a cloth of gate at the close Operation of systems leads to immediate reversive movement of a cloth of gate before complete opening Operation of the systems connected to these plugs does not render any infl
4. to make alterations and modifications of the construction without preliminary notice The present directions describes installation and adjustment operations of the road gate BARRIER 5000 Following the recommendations on operation maintenance of the road gate as well as installation operation sequence of the operator and the door given in the Directions will ensure long life of the equipment and reduce the possibility of accidents during installation and operation of the door Observe accident prevention rules while installation and operation In case of loosing of the present Directions you may request for its duplicate to the following address 36 Moghaiskoye shosse Moscow 121354 or e mail info doorhan ru The manufacturer DoorHan does not handle direct control of installation maintenance and operation of the doors and the automatics and shall not be responsible for safety of installation maintenance and operation of the doors road gates and the automatics Contents of the directions shall not be basis for any claim DOORHAN 12 Diagnostics Failure Possible reason Repair The road gate does not work Electric power is disconnected Make sure that electric power is on Boom movement is restricted Remove the restriction Bad connection of electric wires Check wires connection The gate road is released Engage the road gate After the release was used the road gate does not wo
5. DOORHAN INSTALLATION MANUAL ROAD GATE BARRIER BARRIER 5000 DOORHAN 1 Contents 1 Contents 2 Package 3 Safety rules 4 General information 4 Technical characteristics 5 Mechanical mounting 6 Road gate installation 6 1 Boom installation 6 2 Boom extreme position adjustment 7 Connection of electrical wires 7 1 Control unit connection 7 2 Connection of accessories 8 Recording of remote control units 9 Slowdown setting 9 1 Slowdown before closed position 9 1 Slowdown before open position 10 Release operation 11 Maintenance 12 Diagnostics DOORHAN 2 Package After receiving of the road gate it must be unpacked and examined to make sure that it is not damaged If any damages are discovered please contact the supplier Standard package includes Title Guantity Cabinet with integral control unit 1 pc Anchor bolts 4 pc Boom fastening panel 1 pc Boom 5 1 pc Key switch 1 pc User manual 1 pc Photocells 1 pair Signal lamp 1 pc DoonRHAN 3 Safety rules eRead carefully these directions elnstallation and putting into operation of the road gate must be carried out by the qualified workers eCheck for compliance of the supply mains characteristics with the reguirements specified in the present directions eDo keep children away from the opening key to avoid unintended move of the boom Do not let children play with automatic system eDo no
6. ates BARRIER 5000 are designed with a glance to the Russian conditions and have the following advantages vExtended working temperature range 20 55 OC vExtended supply voltage range vDust protection and moisture protection grade 1 44 v Quick going into operation vUsable and durable construction of the release v Special servicing is not required vEasy electrical circuit DOORHAN This directions contain all necessary information on installation of the eguipment and its operation We recommend you to use original spare parts and accessories only for installation and further operation of the eguipment 4 1 Technical characteristics Maximum boom length 5 Motor rotation speed 1400 Maximum opening time sec 6 Power consumption W 220 Supply voltage 220V 50Hz Thermal protection 120 Boom type rigid Working temperature range 40 55 Use intensity at 207C 70 Capacity W 220 Overall dimensions LxWxD mm 270x1015x140 Protection class IP54 DOORHAN 5 Mechanical mounting 5 1 Cable laying scheme BARRIER 5000 __ 96999 1 Road gate BARRIER 5000 2 Photocells 3 Control button 4 Signal lamp 5 External receiver 1 Forlaying of the cable use rigid or and flexible protective tubes 2 Lay power cable 230V separately f
7. ed Swl Close limit switch disengaged engaged Sw2 Open limit switch disengaged engaged The description of sockets of electric connections 220 L PE the socket on the block serves for connection to the block of pressure of a food PE earth connection N a Food neutral L a Food phase MOTOR N L2 the socket on the block serves for connection to the electric motor block LAMP the socket on the block serves for connection of an alarm lamp 230V max 40WrT Works at any movement of a cloth of gate The lamp blinks with the period 0 5 1 seconds Further contacts of the low voltage socket intended for connection of accessories are described 1 START a command Complete opening N O Short circuit of contacts of the system connected to this plug leads to operation of the block of management on complete opening and or closing of gate the exact logic of work depends on switch Dipl position DoonRHAN Dipl off Commands in a cycle mode Open Stop Close Stop are produced Dipl on Commands in a mode Open Close Stop Open at the opening the stop is not provided are produced After the first inclusion of an electricity the first command Start leads to movement of gate on opening If from the first command Start of a collar have started to move on closing it is necessary to change position of switch Dip3 answering for an opening direction Command Start is perceived by the management block through the period
8. ller the key that you want to control the unit Hold down the key on the trinket until the red indicator a lights for 2sec and then goes out to confirm that the remote controller code is stored in the memory of the receiver 3 make setting of several You can make setting of 65 remote control units If the receiver not receives the command in 10 sec it exits the waiting mode automatically After the control unit is disconnected from the mains all programmed data are stored DOORHAN 9 Slowdown adjustment 9 1 Slowdown before closed position Make sure that the barrier is fixed rigidly shift the boom at angle of about 15 degrees to the horizontal eLoosen the nut of the slowdown adjustment screw See pic eMove the screw in the slit until the end switch is activated control activation using the indicator on the control unit eFix the screw in the slit having tightened the fastening nut eLift and sink the boom to make certain that the slowdown end switch works properly 9 2 Slowdown before opened position Make sure that the barrier is fixed rigidly shift the boom at angle of about 15 degrees to the vertical eLoosen the nut of the slowdown adjustment screw See pic eMove the screw in the slit until the end switch is activated control activation using the indicator
9. on the control unit eFix the screw in the slit having tightened the fastening nut eLift and sink the boom to make certain that the slowdown end switch works properly DOORHAN Note After slowdown points have been adjusted make sure that the end switches work properly after the end switches snap into action one of the indicator on the control unit must light If an indicator does not light make adjustment once more In case if the boom slowdowns but does not reach the extreme position move the screw so that the end switch activation occurs at the moment when the boom is closer to the extreme position 10 Release operation eUse the lever of the integral release to release the barrier eAfter release is completed the boom can be opened and closed manually In order to lift or to sink the boom if case of power failure you should do the following Turn the release lever see pic clockwise up the stop You can lift or sink the boom by hand In order to enter automatic control mode of the barrier you should do the following Turn the release lever in the mid position Lift and sink the boom using the operator DoonRHAN 11 Maintenance eMake sure that the boom is fixed and balanced well eCheck system unit and safety devices not less than once in 6 months eMaintenance of the road gate must be carried out by the qualified specialists eKeep the road gate clean The manufacturer reserves the right
10. ovides an immediate stop of movement of gate If gate are at rest and the gauges connected to given plugs have worked it will prevent any movement of gate For connection of several systems with H 3 Contacts it is necessary to connect contacts of these systems consistently The note If no systems are connected to the given plugs it is necessary to establish a crosspiece between the contact Plugs EMRG the Fig see 24V DC plugs of an exit from the transformer of a food 24 In a direct current Load 600 ATTENTION At change of position of DIP switches or mechanical regulators it is necessary to switch off and again to include pressure of a food of a drive Otherwise change of options will not occur 9 2 Description Dip switches Dipl The mode of operation At switched off Dipl during opening of gate command Start 1 not perceived On Off Dip2 Separate management At included Dip2 separate management at which the system connected to plug Start sends a command on opening and the system connected to plug Ped a command on closing of gate On Off is realised Dip3 A direction of opening of a drive Included Dip3 corresponds to position of a drive to the right of an aperture DOORHAN 9 3 Description of mechanical regulators TMR adjustment of an operating time of the engine It is used in case of work of a drive without trailer switches The operating time is regulated in the range from 0 to 100 seconds Extreme
11. right position of an arrow corresponds to the maximum operating time ACL adjustment of time of a pause before automatic closing of gate Pause time is regulated in the range from 0 to 70 seconds In extreme left position of a regulator function of automatic closing switched off FRC adjustment of traction effort of a drive installation of the maximum current of consumption In extreme right position of a regulator the effort of a drive has a peak figure and the drive works at full capacity it is not recommended 9 4 Automatic closing Automatic closing of a drive is adjusted by means of regulator ACL For this purpose he is necessary for establishing in any position Distinct from the extreme left At regulator turn to the right pause time before automatic closing increases DOORHAN 9 5 Check of connection of the engine Check up that the engine has been connected as It is shown in drawing Attention Before the beginning of work with a management payment always disconnect a food Always lay power cables Separately from the alarm For reduction of the induced noise use a cable with shielded braid Wires in cables should be protected from contact to any rough and sharp details DOORHAN Ha PhotoCell DoorHan
12. rk by pushing of control keys or remote controllers Return in the starting position was not executed Turm the release lever in mid position refer to Release operation Sudden stop of the road gate Force protection is activated Adjust the road gate force The boom lifts or sinks in jerks or there is sudden stop of the boom The boom is not balanced Adjust the balancing spring The boom does not open or close in full Wrong of the end switches adjustment Adjust the end switches DOORHAN DoorHan appreciates your choice and is firmly convinced that you will be satisfied with the guality of you new product If you need further information about purchasing distribution and maintenance servicing contact our regional agents or our central office workers to the following address 36 Moghaiskoe shosse Moscow 121354 Russia Tel 7 495 933 24 33 Fax 7 495 937 95 50 E mail info doorhan ru www doorhan ru
13. rom signal cables to avoid pickups and disturbances 5 2 Overall dimensions 1050mm 160mm 240mm DooRHAN 6 Road gate installation eFollow the directions given below to install the road gate properly eEnter the guarded territory and choose the place for the gate road cabinet eMake sure that the boom has no restrictions along the whole its travel i e tree branches and is at a minimum distance of 2 m from the overhead transmission lines elf the case if the road gate does not have protection against accidental damage caused by passing by automobiles install an additional protection means if it is possible eThe cabinet must be installed on the concrete surface If the base is not enough strong make a foundation pit and concrete it Before concreting the foundation pit must be reinforced and protective tubes corrugated tubes for laying of power and supply cables must be laid Installation must be carried out only after complete concrete congelation eThe ground in the place of the gate road installation must be stable If it is not stable enough increase the depth of the foundation pit according to the recommendations of the specialists eThere must not be any pipes and or electric cables on the place of foundation pit eDirect the cabinet as it should level it using the building level mark and drill holes for anchor bolts elnstall the cabinet and tighten the anchor bolt nuts as shown in the picture Concre
14. t go drive under the road gate while opening or closing it Do not restrict move of the road gate elnstallation adjustment and repair must be carried out at only when the road gate is de energized eSafety requirements must be observed when displacing the equipment eAll metal elements of the road gate must be grounded e Make certain that the boom of the road gate is balanced properly it must keep the position it was put in eln case of break the road gate should be unblocked then you should wait until the specialists arrive eUse the road gate for its direct purpose only any other usage is forbidden e The company DoorHan shall be not responsible for possible injuries and damage to people animals and things in case of misuse of the eguipment and or use of an unauthorized modification DOORHAN 4 General information eRoad gate BARRIER 5000 is an ideal barrier to control automobile access to the territory with average and high traffic capacity and passage width up to 5 m e The cabinet encloses the motor reduction gear boom fastening unit balancing mechanism magnetic end switches and control board in a separate casing e The boom is made of an aluminium profile with red light reflectors which are easy to see in the dark e system ensures fixation of the boom in any position that s why manual opening is possible only if the system is released e The signal lamp is blinking during moving of the boom eRoad g
15. te Cabinet Anchor bolts 4 M16 Mounting base Nut 7 AHKepHbie _ 7 4 MI6 DOORHAN 6 1 Boom installation eRemove the cabinet casing panel eDirect the boom profile in accordance with opening direction and insert it in the U shaped fastening bracket ePut on the boom the second U shaped bracket as shown in the picture ePlace and fix 4 fastening brackets elnstall and adjust the balancing springs using tension bolt so that the boom remains motionless in any position when the operator is released eResume the normal operation having blocked the release DOORHAN 6 2 Boom extreme position adjustment In case if the boom does not reach vertical or horizontal positons adjust its position pull rod 2 which is located inside of the cabinet eLoosen nuts 1 eRotate the pull rod 2 counter clockwise in order to lift the boom eln order to lower it rotate the pull rod clockwise e Tighten nuts 1 in the required position eCheck vertical and horizontal positions of the boom elf required repeat adjustment DOORHAN 7 Connection of electrical wires 7 1 Control unit connection The wires in the cable must be protected against contact with any rough and sharp parts Connect the control unit to the terminal block located inside if the road gate cabinet Motor End switch U V W
16. uence on work during opening of gate If gate are opened also the gauges connected to given plugs have worked it will prevent movement of gate on closing For connection of several systems with H 3 Contacts it is necessary to connect contacts of these systems consistently The note If no systems are connected to the given plugs it is necessary to establish a crosspiece between DoonRHAN Contact plugs Ph CL and fig see 5 Photo Op contacts of connection of safety controls on opening N C Appointment of the given connections protection of a cloth of gate at opening Operation of systems leads to an immediate stop of movement Operation of the systems connected to these plugs does not render any influence on work in a lock up of gate If gate are closed also the gauges connected to given plugs have worked it will prevent movement of gate on opening For connection of several systems with H 3 Contacts It is necessary to connect contacts of these systems consistently The note If no systems are connected to the given plugs it is necessary to establish a crosspiece between the contact Plugs Ph Op and fig see 6 EMRG contact for connection of systems of an emergency stop N C Appointment of the given connections protection of a cloth of gate At the close and opening Any logic of work of the block of management on a signal from these systems in the course of opening and closing of gate pr
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