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MAN0798-04-EN-QX451-551

1. 16 2 MANO798 04 EN Connecting Troubleshooting Checklist Programming and debugging must use MJ1 Controller must be powered up Assure that the correct COM port is selected in Cscape Tools Options Communications Port Assure that a straight through non null modem serial cable is being used between PC and controller Check that a Loaded Protocol or ladder is not actively using MJ1 Taking the controller out of run mode from the System Menu on the controller will make MJ1 available to Cscape Make sure the COM port of the PC is functioning An RS 232 serial loopback and Microsoft HyperTerminal can determine positively if the COM port is working Or connect to an alternate device to determine if the port is working Successful communications with USB to serial adapters vary If in doubt Horner APG offers a USB to serial adapter Part number HE500USB600 Local Controller and Local I O The system menu provides the following status indications that are useful for troubleshooting and system maintenance Self test results diagnostics RUN and OK status Network status and usage Average logic scan rate Application memory usage Loaded firmware versions Loaded protocols CompactFlash access To view the system menu press the System key on the keypad See page 41 for full details on the system menu diagnostic capabilities 16 2 1 1 2 3 4 Local I O Troubleshooting Checklist Verify the controller is in RUN mode
2. ii 39 Figure 8 5 Built In HSC Configuration Screen ii 40 Figure JiS System Men Usina o oen 41 Figuire 9 2 Touch Gallbration Sre EN duree eironi lios 52 Figure T0 T Example SC CON an ore roto it ae aean a a n a aodai 53 Figure 10 2 Alpha nu rmeric Keypad eiere aaa 55 Figure 10 3 Screen Jump Object configured for a specific screen 56 Figure 10 4 Screen Jump Object configured to return to previous SCreEen 57 FigUre l0 5 Alam EOe o Per 58 Figure T0 6 c ALT VIGW CR ausit avito cer ea aloni 58 Figure 10 7 Removable Media Object cccccccccccocnccnnnccccononnccnonononononannnnnnnnnnonnnnnncnnnnnonnnnnnnnnnnnannnnnnnnos 59 Figure 10 8 Removable media viewer i 60 Figure 10 9 Example application segment for safe removal of removable media 61 Figure 10 10 OK and RUN Status ost rutscht bein asis 61 Figure 13 1 Fail Safe System Menu i 71 Figure 13 2 Backup Restore Data iii 72 Figure 13 3 Backup Registers ete care aiar 73 Figure 13 4 Restore OCS Dala ied esaet dneco i 74 Figure 13 5 Clear Backup Data lle aaa 75 Figure 13 6 Flow Chart for Automatic Restore nennen nnne nnns 76 Figure 13 7 Autoloadd Menta a lis 77 Figure 13 8 Flow Chart for AutoLoad
3. iii 78 Figure 13 9 AutoRun MENU iii 79 Figure 14 1 System MEenU ie 81 Figure 14 2 Clone Unit Menu before Cloning nnne nnne nnn nnns 81 Figure 14 3 Clone Unit Confirm Screen sss nennen nennen nnns nnnai rn nnns nnns sanas 82 Figure 14 4 Clone Unit Files e 82 Figure 14 5 Cloning Status ie 83 Figure 14 6 System MENU ii 83 Figure 14 7 Clone Unit Menu after Cloning elles eene nnne nnne nnne nnns 84 Figure 14 8 Load Clone Confirm Screen iii 84 Figure Ss EIgure 5 8 ccm cai 87 August 20 2009 Page 95 of 95 ECN 979
4. Check diagnostics to insure controller passed self tests View diags in System Menu or in Cscape click Controller Diagnostics Check data sheets to insure proper wiring Ensure that software configuration is correct and make sure any jumpers on 1 O modules are set correctly Check data sheets for voltage and current limits Take ladder out of the picture From Cscape set controller to Do I O mode In this mode inputs can be monitored and outputs set from a data watch window in Cscape without interference from the ladder program Some I O problems are only a result of a mistake in the ladder program August 20 2009 Page 90 of 95 ECN 979 MANO798 04 EN CH 16 16 3 CsCAN Network For complete information on setting up a CSCAN network refer to CAN Networks manual MANO799 by visiting our website page 92 for the address to obtain documentation and updates Network status node ID errors and baud rate in the controller system menu are all in reference to the CSCAN network These indications can provide performance feedback on the CsCAN network and can also be used to aid in troubleshooting Refer to page 41 for full details on the system menu 16 3 1 CsCAN Network Troubleshooting Checklist ils 2 3 Use the proper Belden wire type or equivalent for the network as specified in MANO799 The QX does not provide 24VDC to the network An external voltage source must be used for other devices such as SmartStix I O Ch
5. None None Input 3 None O Mapping Starting Digital In ii 537 Starting Analog In AI0385 Starting Digital Out 07537 Starting Analog Out 400385 Figure 8 5 Built In HSC Configuration Screen 3 Select a Polarity option A Polarity pull down box is associated with each function and indicates the manner in which the trigger happens The options for Latch Preload and Clear are High Level n Low Level Rising Edge Falling Edge Falling Edge jr Low Rising Edge The options for Disable are High or Low Level 4 Select input filtering options for the three high speed inputs from the Input Filtering pull down box Example If 500 kHz is selected any frequency above 500 kHz is filtered 5 I O Mapping Allows the user to set where the HSC data is mapped Default references are set automatically and are initially shown on the screen until the user changes them See Runtime I O Map at the end of this configuration procedure 6 If satisfied with selections press OK Cscape configuration is completed for this example Configuring Counter 2 Configuring Counter 2 uses the same procedure for configuring Counter 1 as a Totalizer counter To configure Counter 2 start at the beginning of the Configuration Procedures section Note The only function available for Counter 2 is the Clear Function ECN 979 MANO798 04 EN CH 9 CHAPTER 9 SYSTEM SETTINGS AND ADJUSTMENTS 9 1 System Menu Overview
6. The QX controller has a built in System Menu which lets the user view System Settings and make adjustments To start the System Menu press the SYSTEM keys at the same time or set SR3 to 1 which will display the Main Menu as shown in Figure 9 1 Then use the Y and 7 keys to select a Main Menu item and press Enter to display the item s Sub Menu Sub Menus Sub Menus Network Ok Yes Port i Network ID 233 None Loaded Port 2 Network Baud 125 KB None Loaded Use 4T to adjust J POPL 3 None Loaded Contrast No Adjustment Main Menu Fkeys Momentary on this model Sys Fn enable Yes Set Network ID Use YT to adjust Model OX451 Set Network Baud OR Set Contrast Model OX451BP43 View OCS Status OCS Mode View OCS Diags Scan Rate mS View I O Slots RS232 Mode CSCAN Use LT to adjust OCS Net Use View Protocols All Net Use Set Fkeys Mode Ladder Size Set RS232 Mode Config Size Set Time Date Graphics Sz Set Beeper String Size Set Screen Bitmap Size Removable Media Text Tbl Size Fail Safe System Font Ibl Size Clone Unit Protocol Size ESC to Exit Firmware Rev BIOS Rev FPGA Rev Self Test Time 10 21 36 Date 22 Jun 2006 Day Thursday Use LT to adjust each field CO CO 00 00 00 OO P2 O Beeper enable Yes O e e JN N O N e 00 Use LT to adjust Note The QX display shows up to 15 lines of text at a time
7. Press any Base tab to configure and view YO in the slots located on a remote FOX base lt is not necessary to select bases in a specific order Cancel Figure 8 4 Screen with Desired Controller Selected August 20 2009 Page 39 of 95 ECN 979 CH 8 MANO798 04 EN 3 If satisfied with the controller now selected click the High Speed Counter slot or the Config button next to it Note In this example configuration Ethernet is not used but it is available for use 4 The Module Configuration screen appears with two tabs at the top Press the HSC Setup tab 8 6 2 Configuration Procedures Two HSC counters are available that have the following functions depending upon configuration Counter 1 Totalizer 32 Bit or Frequency Counter Counter 2 Totalizer 16 Bit only Both Counter 1 and Counter 2 can be configured for use Configuring Counter 1 1 Select Totalize or Frequency from the Type pull down box a If Totalize is chosen Select how the counter counts by choosing an option from the Mode pull down box Internal 10 MHz Clock Count up Inputs 1 and 2 Count down Inputs 1 and 2 Up down Input 1 up Input 2 down Clock dir Input 1 clock dir from Input 2 Clock dir Input 1 clock dir from Q Quadrature Inputs 1 and 2 b If Frequency is chosen Select a time base option for counting from the Frequency Period pull down box Note The Frequency counter measures the counts per fr
8. SR8 MAX RATE MaximumScanRate 10 1000 9eSR9 10 EDIT BUF DataFieldEditBuffer 0 274 9eSR21 22 SD SIZE Security Data Table Size 9eSR23 LADDER CRC Ladder Code CRC O 65535 9eSR26 IO CRC VO Configuration Table CRC o O 65535 9eSR27 NET CRC Network Configuration Table CRC O 65535 SR28 SD CRC Security Data Table CRC o o o O 65535 August 20 2009 Page 64 of 95 ECN 979 MANO798 04 EN CH 11 Table 11 3 SR Registers Register_ Name Description_____________ Min Max Network Baud Rate CSCAN 0 125KB 1 250KB 2 500KB 3 1MB SR30 NET_BAUD Network Mode 0 network not required 1 network SR31 NET_MODE required 2 network optimized 3 3 network required and optimized SR33 FKEY_MODE Function Key Mode 0 Momentary 1 Toggle 0 1 RS232 Serial Protocol Mode 0 Firmware Update RISM 1 CsCAN 2 Generic ones PERAE EROI Ladder Controlled 3 Modbus RTU 4 Modbus i ASCII SR35 36 SERIAL NUM This Station s 32 bit Serial Number 0 2 4 SR37 MODEL NUM This Station s Binary Model Number 0 65535 SR38 ENG_REV Firmware Rev Number 100 0000 9999 SR39 CPLD_REV BIOS Rev Number 100 000 255 SR40 FPGA_REV FPGA Image Rev Number 10 000 255 SR41 LCD COLS Vertical Pixel Count a A SR42 LCD RO
9. Set Fkeys The Set Fkeys Sub Menu displays two System Settings both of which are editable Fkeys Momentary default K1 7 bits go On Off as F1 F7 are pressed amp released Toggle K1 7 bits toggle each time F1 F7 are pressed SYS Fn enable Yes default Reset and all clear system functions enabled No Reset and all clear system functions disabled Set RS232 Mode The Set RS232 Mode Sub Menu displays one System Settings which is editable RS232 mode CsCAN default puts MJ1 in Cscape application programming mode Update puts MJ1 in FW Update mode Set Time Date The Set Time Date Sub Menu displays three System Settings Time and Date are editable and Day is automatically calculated from the Date setting Note that Time and Date are split into three editable fields each Use or to select a field and then use 4 or to edit the field Time 10 21 36 Current time hh mm ss in 24 hour format Date 22 Jun 2006 Current date dd md yyyy Day Thursday Current day of week calculated from the Date setting August 20 2009 Page 46 of 95 ECN 979 MANO798 04 EN CH 9 Set Beeper The Set Beeper Sub Menu displays one System Setting which is editable Beeper enable Yes default Enables beeper No Disables beeper does NOT affect ladder access Set Screen The Set Screen Sub Menu displays four System Settings all of which are editable Saver enable Yes Enable screen saver No default Disable screen saver Time
10. A new menu Fail Safe System has been added at the end of the main system menu for this Selecting Fail Safe System menu will open the following menu screen system Menu O x Al Q run ESC to exit Ly al 2 2 Jos JE E Je JE EN a Figure 13 1 Fail Safe System Menu August 20 2009 Page 71 of 95 ECN 979 CH 13 MANO798 04 EN 13 2 Settings To use the fail safe feature the user needs to do the following 1 Backup the current Battery Backed RAM Register contents in On Board Flash memory using System Menu options 2 From Cscape create AUTOLOAD PGM for the application program using Export to Removable Media Place the Removable Media with AUTOLOAD PGM in the device Set the Enable AutoLoad option in the device to YES Set the Enable AutoRun option to YES if the controller needs to be placed in RUN mode automatically after automatic restore of data or AutoLoad operation eee o 13 3 Backup Restore Data Selecting this option brings up a screen having four operations e Backup OCS Data e Restore OCS Data e Clear Backup Data e Exit Backup Restore Data Backup Restore Clear Backup Figure 13 2 Backup Restore Data Backup OCS Data When initiated this will allow the user to manually copy Battery Backed RAM contents on to the onboard FLASH memory of the OCS This will have the effect of backing up all the registers and cont
11. August 20 2009 Page 91 of 95 ECN 979 CH 16 MANO798 04 EN 16 4 Removable Media 15 4 1 Basic Troubleshooting Description Acon QX does not read card The card should be formatted with the QX QX will not download project file Make sure the project file is saved as a pgm file and not a csp file 16 5 Technical Support Contacts For manual updates and assistance contact Technical Support at the following locations North America Tel 817 916 4274 Fax 817 639 4279 Web www heapg com Email techsppt heapg com Europe Tel 353 21 4321 266 Fax 353 21 4321 826 Web www horner apg com Email tech support hornerapg com August 20 2009 Page 92 of 95 ECN 979 MANO798 04 EN INDEX AI Registers 67 AIG Registers 68 AQ Registers 68 D Registers 67 l Registers 67 IG Registers 68 K Registers 67 M Registers 67 Q Registers 67 QG Registers 68 R Registers 67 TI Register 67 Accessories 15 AutoLoad 77 AutoRun 79 Backup Restore 72 Battery Backup 85 Replacement 86 Warnings 86 When to Replace 85 Battery backed RAM 50 81 CAN Comm Cscape Programming 24 I O Expansion Network I O 24 Ladder Controlled 24 Overview 23 Ports 23 Wiring 23 CE 10 Clone Unit 50 81 CLONE DAT 51 82 Compliance CE 10 Cscape Configuration Procedures 70 Establishing Communications 70 Models Supported 70 Overview 69 Status Bar 69 Detailed Product Descripti
12. SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE QX OCS module IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE APG or its suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your distributor with a description of the problem proof of purchase post paid insured and in a suitable package ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner APG cannot assume responsibility or liability for actual use based on the examples and diagrams It is the sole responsibility of the system designer utilizing the QX OCS module to appropriately design the end system to appropriately integrate the QX OCS module and to make safety provisions for the end equipment as is usual and customary in
13. nnne 90 August 20 2009 Page 6 of 95 ECN 979 MANO798 04 EN PREFACE 16 3 OSCAN NSIWO orinal nada 91 16 3 1 CsCAN Network Troubleshooting ChEeCKIiISt ii 91 16 4 Removable Medid tias 92 16 5 iFeghnigal SUppor Gontactsi sicilia 92 INDEX td CR 93 August 20 2009 Page 7 of 95 ECN 979 PREFACE MANO798 04 EN VISUAL MAP OF MAJOR TASKS AND THE KEY CHAPTERS TO ASSIST YOU The following map is provided to show you the major types of tasks needed to be performed and the key chapters in this manual you need to refer to for information and help Directions Major tasks are listed at the top of the map with the key chapters listed beneath that you need to consult in order to perform the tasks FIRST STEP of ANY TASK DATASHEET Each QX and BP unit is sent with a datasheet in the box The datasheet is the first document you need to refer to for model specific information related to QX and Back Pack models such as pin outs jumper settings and other key installation information Visit our website see page 92 to obtain updates to datasheets and user documentation INSTALLATION page 9 page 9 page 9 page 9 page 11 page 11 page 11 page 11 page 17 page 41 page 81 page 21 page 69 page 89 page 23 page 53 Communication Options page 25 page 25 page 35 page 63 Fail Safe System Page 71 Clone Unit Page 81 August 20 2009 Page 8 of 95 ECN 979 MANO798 04 EN CH 1 CHAPTER 1 SAFETY COMPLIANCE 1 1 Safe
14. 2 CompactFlash Status Values CompactFlash interface OK Card present but unknown format No card in slot Card swapped before operation was complete Unknown error 0 O Card present but not supported SR176 Free Space This 32 bit register shows the free space on the ComapactFlash card in bytes SR178 Card Capacity This 32 bit register shows the total card capacity in bytes August 20 2009 Page 27 of 95 ECN 979 CH 6 MANO798 04 EN NOTES August 20 2009 Page 28 of 95 ECN 979 MANO798 04 EN CH 7 CHAPTER 7 SMARTSTACK I O 7 1 General Chapter Seven provides preliminary configuration procedures which are common to all SmartStack Modules Note Because the configuration parameters are different for each SmartStack Module refer to the data sheet that is sent with the product and is specific to the selected module 7 2 Configuration Procedures Note SmartStack Modules use Cscape Software for configuration 1 From the Main Menu select Controller I O Configure Note The look of the screen varies depending upon the type of controller that appears 2 First ensure that the desired controller is selected In this case a different controller is desired than the one shown on the screen It is necessary to select the desired controller which is the QX551 BP43 In this example configuration Continue with Step 2 However if you are satisfied with the controller selection press a Base tab Go to Step
15. 266 Fax 353 21 4321 826 Web www horner apg com Email tech support hornerapg com August 20 2009 Page 3 of 95 ECN 979 PREFACE MANO798 04 EN LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG LLC HE APG warrants to the original purchaser that the QX OCS module manufactured by HE APG is free from defects in material and workmanship under normal use and service The obligation of HE APG under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two 2 years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE APG after examination by HE APG of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE APG NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE APG ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS QX OCS module THIS WARRANTY SHALL NOT APPLY TO THIS QX OCS module OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE APG MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE APG THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY
16. Connect the green safety earth ground first before making any other connections e When connecting to electric circuits or pulse initiating equipment open their related breakers Do not make connections to live power lines Make connections to the module first then connect to the circuit to be monitored Route power wires in a safe manner in accordance with good practice and local codes Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits Ensure hands shoes and floor are dry before making any connection to a power line Make sure the unit is turned OFF before making connection to terminals Make sure all circuits are de energized before making connections Before each use inspect all cables for breaks or cracks in the insulation Replace immediately if defective August 20 2009 Page 9 of 95 ECN 979 CH 1 MANO798 04 EN 1 2 Grounding Grounding is covered in various chapters within this manual For grounding specifications and testing for a good ground refer to page 21 For panel grounding refer to page 19 1 3 CE Compliance To check for compliance and updates visit our website at http www heapg com Pages TechSupport ProductCert html NOTES August 20 2009 Page 10 of 95 ECN 979 MANO798 04 EN CH 2 CHAPTER 2 INTRODUCTION 2 1 Visual Overview The QX OCS provides flexible options allowing you to choose the functionality you n
17. EN 11 1 3 Resource Definitions System Registers System Registers S and SR are used to store general QX status information This information is used internally and is also available to the operator via the System Menu using the QX display and keypad The System Registers are also available for User Screens and can be accessed by Ladder Code S Registers S Registers are 1 bit memory locations containing system status information which are implemented as shown in Table 11 2 Table 11 2 S Registers Register Name Descripion O S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 On if Network I O SmartStix is functioning properly SR Registers SR Registers are 16 bit memory locations containing system status information implemented as shown in Table 11 3 Note Where 2 SRs are combined to make a 32 bit value the lower numbered SR is the low word while the higher numbered SR is the high word Register Name Description 1 Min Max 9eSR2 ALRM SCR CurrentAlarmScreen Number O none O 1023 SR3__ SYS SCR Current System Screen Number O none O 14 SR4 SELF TEST Bit MappedSelf TestResut_ O 65535 _ SR5 CS MODE Control Station Mode 0 Idle 1 Do VO 2 Run 0 2 SR6 SCAN RATE Average ScanRate 10 1000 9eSR7 MIN RATE MinimumScanRate 10 1000
18. Layout Design and Clearances cccccccssseeeeeeeeeeeeeeeeeeeeeeeeeeaasseeeeeeess 18 3 3 1 Panel Layout Design and Clearance CheckliSt i 20 CHAPTER 4 ELECTRICAL INSTALLATION cce eeeeeeeeeeeee eene enhn nnne nana nasa sas a asas assa nnn rrr rna 21 4 1 Mial Electrical Installatol asta re in elle sicci tumido Sets uoce rema dt anand 21 42 Grounding Dento UC liacle 21 43 ELO SPECIAL dl ed 21 AA Howto Testior Good GrouUhlt sicilia 21 45 QOXPrimoy PoWerPotsssle rele 22 CHAPTER 5 CAN COMMUNICATIONS 0000 rire eee 23 Sl OVONIEWEGl Mc LIL LA c a 23 S MEME eni SS STII ita er hae M rM canta Mabe 23 S MI 23 o4 Gscape ProgrammingviacGANa LL LILLA LL A Le 24 5 jadderGontrolled CAN COIDnDIBDICSEUOI s erbe lilla 24 5 6 Using CAN for I O Expansion Network I O nnn 24 CHAPTER 6 COMPACTFLASH iii dira titi 25 A A a 25 62 COMPA Flas OUEN eS 25 6 2 1 Accessing Piles within OX OC Siles 25 60 22 ACCESSING Elles WINA Porcile iaia 25 6 3 Removable Media RM Function Blocks in Cscape ccccoooncconcccconccnncccnnnconncnnancnnnonnnancnnnnnnnanennnoss 25 6 4 Configuring Removable Media Manager graphical object in Cscape sess 26 6 5 Filenames Used with the Removable Media RM Function Blocks ssssse 26 6 6 System Registers used with CompactFlash ii 27 CHAPTER7 SMARTSTACK VO
19. Refers to the I O installed on remote FOX hubs bases Indicates no problems with fiber cables Indicates a problem with fiber cables I O module is installed but not configured I O module is configured but not installed I O module installed but another I O module configured I O module is installed and configured properly CPU Yes FOX100 ETN300 Empty Empty Main Yes THM100 MIX901 4 No Missing Missing Empty Empty ECN 979 CH 9 MANO798 04 EN View Protocols The View Protocols Sub Menu displays three System Settings none of which are editable As mentioned earlier MJ1 Port 1 MJ2 Port 2 and CN1 Port 3 serial ports support downloadable protocols To assign a downloadable protocol to an QX serial port select the Protocol Config item in Cscape s Program menu and then setup a protocol for Port 1 Port 2 or Port 3 or all of them In the View Protocols Sub Menu the currently downloaded protocol if any and its version number are displayed for the respective port Port 1 Protocol name None Loaded or name of the protocol assigned to MJ1 Protocol version Blank or version of the protocol assigned to MJ1 Port 2 Protocol name None Loaded or name of the protocol assigned to MJ2 Protocol version Blank or version of the protocol assigned to MJ2 Port 3 Protocol name None Loaded or name of the protocol assigned to CN1 Protocol version Blank or version of the protocol assigned to CN1
20. Sub Menu returning to the Main Menu or press Enter to edit the highlighted System Setting If Enter is pressed the System Setting s value will be highlighted indicating that it is ready to be modified When modifying a System Setting s value use either the arrow keys 5 4 1 or the numeric keys to select a new value The arrow keys are used to edit System Settings that have just a few possible values Each time the arrow key is pressed a new possible value is displayed When the desired value appears press the Enter key to save it otherwise press the ESC key to cancel the edit The numeric keys are normally used to enter numeric System Settings In addition to edit a single numeric digit use the or gt key to select the digit and then either press a numeric key or use 4 or f to modify the digit In any case after entering the new desired value press the Enter key to save it otherwise press the ESC key to cancel the edit 9 3 System Menu Details The following sections describe each of the Sub Menus in detail Set Network ID The Network ID Sub Menu only appears for QX models that have a BPxx attached This Sub Menu displays two System Settings of which only Network ID is editable Network Ok Yes CsCAN connected to a CAN network and functioning properly No Not ready to communicate on CAN network Network ID 1to 253 This QX BPxx node s CsCAN Network ID must be unique on network Set Network Baud The
21. System Settings none of which are editable If BPxx is installed the View I O Slots Sub Menu displays 6 System Settings only one of which is editable QX Slot 1 4 I O Slot 1 I O Slot 2 I O Slot 3 I O Slot 4 I O QX BPxx Base Selected Base Online Slot x I O Slot x I O Slot x I O Slot x I O ETN300 ETN300 Empty Empty Empty CPU Main 2 6 Yes No ABCxyz Missing ABCxyz ABCxyz View I O Slots Examples QX BP43 Base Selected Base Online Slot 1 I O Slot 2 I O Slot 3 I O Slot 4 I O QX BP43 Base Selected Base Online Slot 1 I O Slot 2 I O Slot 3 I O Slot 4 I O QX BPxx Base Selected Base Online Slot 1 I O Slot 2 I O Slot 3 4 I O Slot 4 I O August 20 2009 CPU Yes FOX100 ETN300 HSC501 Empty Main Yes ASC100 DOM902 MIX111 DIQ712 5 Yes DIQ624 RTD100 MIX902 Missing QX BP41 Base Selected Base Online Slot 1 I O Slot 2 I O Slot 3 I O Slot 4 I O QX BP41 Base Selected Base Online Slot 1 1 0 Slot 2 I O QX BPxx Base Selected Base Online Slot 1 I O Slot 2 I O Slot 3 I O Slot 4 I O ETN300 has not been configured through Cscape ETN300 has been configured through Cscape N A on this platform N A on this platform N A on this platform I O on this base is fixed depending on installed BPxx Refers to the I O installed on the BPxx
22. adequate clearances on page 18 Initially it is important to refer to the data sheet sent with the product in the box The datasheet covers model specific information related to QX and Back Pack models such as a Panel cut outs b Dimensions C Installation Procedures Visit our website see page 92 to obtain updates to datasheets and user documentation The mechanical installation greatly affects the operation safety and appearance of the system Information is provided to mechanically install the unit such as mounting procedures and other recommendations for the proper mechanical installation of the unit N x 0010CS001 0010CS002 Back View of QX Front View of QX in Panel Door QX Base Shown in Panel Box Door and FOX Shown in Panel Box No Back Pack Attached Figure 3 1 QX Front and Back Views August 20 2009 Page 17 of 95 ECN 979 CH 3 MANO798 04 EN 3 2 Mounting Orientation 0010CS001 NOTE There are NO orientation restrictions on the QX However the above orientation provides for optimum readability of the screen and ease of use of the keypad Figure 3 2 Orientation of QX 3 3 Factors Affecting Panel Layout Design and Clearances Warning Itis important to follow the requirements of the panel manufacturer and to follow applicable electrical codes and standards The designer of a panel layout needs to assess the requirements of a particular system and to consider the foll
23. for making clone The success failure of the operation is also not notified on screen to the user In case of failure of Make Clone operation SR164 11 bit is set to 1 by the firmware and never reset NOTE Backup of registers in flash memory is not performed by Clone Feature If user desires Backup should be done as explained in Chapter 13 Fail Safe System 14 3 Load Clone This option loads the application all unit settings and register values from Removable media to the Battery backed RAM Regardless of AutoLoad settings and then resets the OCS for the settings to take effect User needs to perform the following to Load Clone 1 Select Clone Unit from main system menu of OCS as shown below Set Network ID Set Hetwork Baud View Status Uieu Diags View I 0 Slots View Protocols Set Fkeys Mode Set Serlal Ports Set Time Date Set Beeper Set Screen Removable Media Fall Safe System Figure 14 6 System Menu August 20 2009 Page 83 of 95 ECN 979 CH 14 MANO798 04 EN 2 Selecting Clone Unit menu will open the following menu screen Select Load Clone Clone Unit DAT 24570 67 14 09 12 11a Free 1805208128 Total 1004257280 Load Hake Clone Clone V A ESC Figure 14 7 Clone Unit Menu after Cloning 3 User needs to confirm Load Clone as shown below Clone Unit Load Clone Files Are You Sure Ok Cancel Free 1805208128 Total 1004257280 Load
24. latest edition of Horners CAN Networks Manual MANO799 by referring to our website page 92 5 1 Overview QX models with either a BP41 or BP43 attached provide a CAN networking port which is implemented with a 5 pin connector labeled CSCAN Like the MJ1 serial port the CSCAN port can be used for QX BPxx programming by connecting it to the CAN port of a PC running Cscape The CsCAN port also allows the QX BPxx to exchange global data with other OCS RCS controllers and to access remote Network I O devices SmartStix Modules 5 2 Port Description The QX BPxx CsCAN port implements the ISO 11898 2 physical layer and the CAN 2 0A data link layer standards Also since the CsCAN port is powered by an internal isolated power supply external CAN power is not required 5 3 Wiring This section shows how the CsCAN port pins are assigned Note The V connection is not required on the QX BPxx The QX BPxx network port is self powered However supporting devices can require this connection and this pin can be used to land the extra wire required for those devices Figure 5 1 CsCAN Port Connector Table 5 1 CsCAN Port Pin Assignments Signal Description CAN Ground CAN Data Low Shield Ground CAN Data High No Connect August 20 2009 Page 23 of 95 ECN 979 CH 5 MANO798 04 EN 5 4 Cscape Programming via CAN The CsCAN port supports CSCAN Programming Protocol If a PC has a CAN interface installed via PCI card
25. removable media August 20 2009 Page 60 of 95 ECN 979 MANO798 04 EN CH 10 Halt RM Activity Safe for Removal Figure 10 9 Example application segment for safe removal of removable media 10 9 OKand Run Status Since the QX does not provide external LEDs for the Ok and Run status of the configuration and ladder logic engine respectfully an optional pop up may be enabled to warn the user that one of these two status indications has changed When enabled in the system menu a status change is indicated as shown in figure 10 10 Controller Status Change Touch a block to about the Language Figure 10 10 OK and RUN Status To remove the popup simply touch the OK button If either the Ok or Run indicator is reset the operator may consult the system menu diagnostic screen to determine the problem August 20 2009 Page 61 of 95 ECN 979 CH 10 MANO798 04 EN 10 10 Screen Saver The QX screen backlight life is typically 5 years when in continuous use If the application does not require interaction with the QX for long periods of time the backlight life can be extended by using the screen saver function When enabled through the system menu the backlight is shut off screen goes black after a specified time of no touch activity on the screen When the screen saver shuts off the backlight any operator touch on the screen or function keys reactivates the backlight Note that w
26. sdana aaea ire 29 AL eme 29 Tee ConiguralonProeedures aule LEE 29 CHAPTER 8 HIGH SPEED 1 0 HSC PWM ilaele 35 MEE CU Irc 35 2 MEME GESSI NM RM TU T T IM 36 oo WO RO ida ida gutta ata 36 August 20 2009 Page 5 of 95 ECN 979 PREFACE MANO798 04 EN SA TO SPCCHICATONS sillas 37 95 OX RegisterMappindiciaerilell lilla 38 501 UI Cle P 38 8 6 Cscape Configuration for HSC Frequency Measurement 39 8 6 1 Preliminary Configuration Procedures ii 39 9 6 2 OGonfigurauUuon PIOGCedutes etas rud lecce 40 CHAPTER 9 SYSTEM SETTINGS AND ADJUSTMENT S ccce eeeeeeee nennen nennen nennen 41 9 System Men s OVOlVIGW ascsucusacent enisi has otra 41 9 2 System Menu Navigation and Editing i 42 99 System Menu Detal o t 42 9 4 Touchscreen calbralon spiana 52 CHAPTER 10 USER INTEHFAQGE rocin 53 10 1 OWN Within dee 53 10 2 Displaying arid entering Data senten ia 53 10 3 Alpha numeri Keypad siria adobe tutu dae itx di actus baeo ed as iod a vit a 54 10 4 A UU 56 10 5 Beeper AcknowledgemeEnt nnne nennen nna nnn nns nna annis nna nnne 57 10 6 TOUCh Slp Sensilviya shield ele 57 10 7 A e ee IL M LEAL LM ML EL E 57 10 8 Removable Media Compact Flash i 59 10 9 OOK and titel liU c RTT TET SU Em 61 TOTO Screensaver elle 62 TO Sereen Brighness arcaica 62 CH
27. view machinery in remote locations or incorporate a machine vision monitor with the control system The VIM400 allows four channels of NTSC or PAL video to be connected to a QX OCS By using the Video Object in Cscape software video can be displayed on OCS screens in various sizes The Video Object allows viewing video in a window freezing the video saving a single frame of the video to Compact Flash or viewing the video full screen with the full frame rate A separate control register allows ladder code to optionally freeze or save video snap shots based on the machine s state 2 4 Product Specifications QX and Back Pack Product Specifications are covered in the datasheet sent with the product in the box 2 5 Required and Suggested Accessories The following list contains a sampling of required and suggested QX accessories Visit our website see page 92 to view updates on new products and accessories Note The QX is not shipped with a programming cable in the box To obtain a programming cable order HE500CBL300 Table 2 2 QX Accessories Part Number Description Cscape Software Package Includes Cscape CD 9 pin OCS Programming Cable RJ a 45 Programming Cable Documentation HE500CBL300 OCS Programming Cable 9 pin female PC to RJ 45 OCS 6 feet August 20 2009 Page 15 of 95 ECN 979 CH 2 MANO798 04 EN 2 6 Useful Documents and References The following information serves as a general listing of Horner cont
28. 0 9 AQ0393 Offset 6 Out 1 Frequency 0 to 65 535 Zero is manual output control 9 AQ0394 Offset 7 Out 2 Frequency 0 to 65 535 Zero is manual output control Yol1537 1539 emt 0 and Offset 1 External input states 9011540 Offset 3 Overflow status flag for CNT 1 2011541 Offset 4 Underflow status flag for CNT 1 Clear trigger for CNT 2 8 5 1 PWM Examples Example 1 Example 2 To get a 50 Duty Cycle 10 kHz waveform To get a 25 Duty Cycle 1 kHz waveform Set AQ391 16 000 Set AQ392 8 000 Set AQ393 10 000 Set AQ394 1 000 Note This output will appear on both the TTL Note This output will appear on both the TTL OUT1 output pin and the 24VDC OUT1 output OUT2 output pin and the 24VDC OUT 2 output pin pin August 20 2009 Page 38 of 95 ECN 979 MANO798 04 EN CH 8 8 6 Cscape Configuration for HSC Frequency Measurement 8 6 1 Preliminary Configuration Procedures Note Although the example configuration in this section shows how to configure the QX551 BP43 it applies to any QX controller using HSC 1 From the main menu in Cscape software select Controller I O Configure 2 Ensure that the desired controller is selected In this case a different controller is shown than the one that is desired Continue with Step 2 If the controller you want to use is already selected go to Step 3 Note The Auto Config System button can be pressed prior to selecting the desired controller and I O By pressing
29. 253 Target 2530FR no Forces In general the Target number should match the Local number The exception to this is when the controller is being used as a pass through unit where other controllers on a CSCAN network could be accessed through the local controller Determine connection status by examining feedback next to Local amp Target in the status bar of Cscape i If a number shows next to Local then communication is established to the local pecans controller Cscape is unable to access the COM port of the PC This could mean that Cscape is configured for a COM port that is not present or that another program has control Local No Port of the COM port Only one Cscape window can access a port at a time Subsequent instances of Cscape opened will indicate No Port Cscape has accessed a PC COM port but is not communicating with the LOCAL NO Com controller This typically occurs when the controller is not physically connected Unknown communication error Close Cscape power cycle the controller and Local reopen Cscape with a blank project Check Local If I idle R run or D do I O shows next to Target number then communication Target 1 R D is established to the target controller Communication is not established to the target controller Check node ID of controller and set Target to match Make sure local connection is established Target August 20 2009 Page 89 of 95 ECN 979 CH 16 16 1 1
30. 3 IO Configuration CPU Slots Network 1 0 HE500O0CS210 CsCAN Slot coni Figure 7 1 Main Configuration I O Screen Note The Auto Config System button can be pressed prior to selecting the desired controller and I O By pressing the button the settings are deleted from any controller and I O that is physically connected to the PC A dialog box appears and indicates that settings will be deleted from currently configured models If OK press Yes Then press OK August 20 2009 Page 29 of 95 ECN 979 CH 7 MANO798 04 EN Selecting a Different Controller To select a different controller ensure that the CPU Slots tab is pressed Then click on the slot or the Config button The Configure Controller screen appears Configure Controller Type HEGXEB1 BP43 HESO0OCSES CsCAN HE5000C569 DevNet DI HESDORCSTTE CsCAN HEBDDRCS210 CsCAMN HESOORCS210 DevNet HESOORCS250 CsCAN HESOORCS250 Device et A HESOORCS 50 Auto Config 5 E x Supports Retentive Data Supports Optional Fiber 1 0 Cancel Figure 7 2 Selecting a Controller To select a different controller click on the Type list box and scroll down to select the desired controller Then press OK If satisfied with the controller now selected press Base tab at the top of the screen Then go to Step 3 Note The Auto Config button can be pressed prior to selecting the desired controller By pressing the button the settings are
31. 4 EN CH 8 CHAPTER 8 HIGH SPEED I O HSC PWM 8 1 Overview A QX base used with a BP43 provides High Speed I O The High Speed I O includes both a High Speed Counter HSC and a Pulse Width Modulation PWM functionality for a variety of standard and complex applications as shown in Table 8 1 i i 1 Choose up to 2 input functions Perform Built in High Speed Configuration Procedures using Cscape Software page 39 Either configure Counter 1 and 2 as totalizers or Totalizer 32 Bits configure Counter 1 for Frequency Measurement and 1 HSC input Counter 2 as a totalizer or configure only one counter depending upon the function required Frequency 2 Re assign registers in accordance with the features Measurement chosen in the configuration 1 HSC input 3 Wire the I O port connector in accordance with the features chosen in the configuration 1 No Built in High Speed Configuration Procedures are required 2 Assign values into the register map for Duty Cycle and frequency out See examples on page 38 3 Wire the I O port connector in accordance with the features chosen in the configuration PWM 2 PWM Outputs Not Applicable August 20 2009 Page 35 of 95 ECN 979 CH 8 MANO798 04 EN 8 2 Glossary Accumulator Register used to accumulate or store up a sum or count of many items or events A special function to zero out the value in a specific register Not used with Frequency Counter A special function
32. 798 04 EN CH 10 Roller 2 A Numeric Data 41713 y 135 lt gt 7809 a ZE sur D ee E Figure 10 2 Alpha numeric Keypad Once the desired value is entered the Enter key moves that value into the object and the corresponding OCS register and the alpha numeric keypad disappears Alternately pressing the ESC key any time before the Enter key cancels the operation leaves the objects current value unchanged and the alpha numeric keypad disappears Note Each numeric entry object has a configured minimum and maximum value If the operator enters a value outside of the configured range the new value is ignored when Enter is pressed and the current object value is NOT changed Since the alpha numeric keypad services several different graphical objects certain keys on the alpha numeric keypad may be disabled grayed when the keypad is invoked for certain objects The following describes the alpha numeric keypad variation based on object Numeric Object When editing a numeric value the or the key are disabled grayed if the object is NOT configured for floating point value or a signed value Password Object When editing a password value the arrow keys and the keys are disabled Additionally overwrite mode is disabled When entering digits the pop up keypad hides the value by displaying alternately for each digit August 20 2009 Page 55 of 95 ECN 979 CH 10 MANO798 04 EN ASCII Obj
33. APTER tt REGISTERS 2 iude cede ao tute o 63 11 1 OX FRC SON ec OE A 63 A AO A a N AEE T 63 iz Resource ilustrado dida dada 63 11 1 3 Resource Definitions elles enne nnne nnne nnne nnn nane ns 64 CHAPTER 12 CSCAPE CONFIGURATION wcities ei nnmnnn nn nnna 69 12 1 e 69 12 2 GS CAIDS SUS es remm 69 12 3 Establishing CommunicatioNS ui 70 12 4 Models supported i 70 12 5 SO MIG UN AON Gs IE oe OR e a a aa 70 CHAPTER 13 FAIES SAFE SYSTEM ui cnini etait had eed C qut llas 71 13 1 OVCNieW4 A A a a e a a E 71 13 2 SUING EAEAP AE PEER AEE A AN EAA A Ru cM E Ee 72 13 3 Backup Restore Data i 72 13 4 AUTE eMe HH HORE iii lista 77 13 5 AOR T A 79 CHAPTER 14 CLONE UNIT o cau a E Cut EE RUE SDN 81 14 1 DS A o o 81 14 2 Ciociaria 81 14 3 A e uo 83 CHAPTER 15 MAINTENANCE ocean didas 85 15 1 Firmware Updates dla 85 15 2 ACK A T ITE 85 13 2 1 Indications the battery needs replacingQ sees 85 15 2 2 Battery Replacement i 86 CHAPTER 16 TROUBLESHOOTING TECHNICAL SUPPORT 111ssrssrssssesesizziiiiini 89 16 1 COnNnesting tots aaa 89 16 1 1 Connecting Troubleshooting ChecKliSt iii 90 16 2 local Controller a a Locali rurale alal 90 16 2 1 Local I O Troubleshooting Checklist
34. Blocks in Cscape Note For detailed information regarding RM function blocks and parameters refer to the help file in Cscape Software The following RM functional blocks are available in Cscape Software a Read RM csv This function allows reading of a comma separated value file from the CompactFlash interface into the controller register space The file format of the value file uses commas to separate values b Write RM csv This function allows writing of a comma separated value file to the CompactFlash interface from the controller register space The file format of the value file uses commas to separate values August 20 2009 Page 25 of 95 ECN 979 CH 6 MANO798 04 EN C Rename RM csv This function allows renaming a file on the CompactFlash card The data in the file is not changed d Delete RM csv This function allows deleting a file on the CompactFlash card 6 4 Configuring Removable Media Manager graphical object in Cscape The Removable Media Manager is a graphical object that allows viewing filenames size and dates of files and directories on a CompactFlash card The operator can optionally change directories delete files and format new flash cards This object also supplies status information such as Color change on card OK Card full and Card missing status For additional information refer to Cscape Help File select Cscape Reference Manual and then select Using Graphics Editor 6 5 Filenames Used with t
35. ECN 979 MANO798 04 EN CH 9 Selecting Make Clone brings up the screen below for the user Clone Unit Hake Clone Files Are You Sure Ok Cancel Free 1004257285 Total 1004257280 Load Hake Clone Clone Esc After confirmation the OCS will create two new files in the root directory of the Removable Media Drive as shown below AUTOLOAD PGM Application file CLONE DAT File having all unit settings and register values from Battery Backed RAM Clone Unit DAT 24570 67 14 69 12 11a Free 1004208128 Total 1004257280 diane done V A Esc Load Clone Selecting Clone Unit menu will open the following menu screen Select Load Clone Clone Unit DAT 24570 07 14 09 12 11a Free 106042608128 Total 1004257280 Load Hake Clone Clone V A ESC NOTE For security enabled files Load clone asks for password validation before loading the application August 20 2009 Page 51 of 95 ECN 979 CH 9 MANO798 04 EN 9 4 Touch screen calibration The touch screen is calibrated at the factory and rarely needs modification However if actual touch locations do not appear to correspond with responding objects on the display field adjustment is available To access the field adjustable touch screen calibration dialog press and hold both the SYS and F1 key for longer than 2 seconds and a dialog similar to figure 9 2 should appear Thereafter use a plastic tip stylus and follow the dialog ins
36. For System Menu screens that contain more than I 15 lines of text use the 4 and f User Program paver enable User Graphics Backup Restore Data O O AC Timeout min Popup Status W Dog Trips Net Errors Network State Network ID Enable AutoRun Enable AutoLoad ESC to exit Update Time mS Update time sets the maximum time used by graphics in the logic scan Dup Net ID Clock Error I O System Base Selected CPU Base Online Yes Slot 1 I O ETN300 Slot 2 I O Empty Slot 3 I O Empty Base Selected CPU Slot 4 I O Empty Base Online Yes Slot 1 I O FOX100 Slot 2 I O ETN300 Slot 3 I O HSC501 Slot 4 I O Empty Battery Media Directory Media Card Not Present Clone Unit Figure 9 1 System Menu i Mcd August 20 2009 Page 41 of 95 ECN 979 CH 9 MANO798 04 EN 9 2 System Menu Navigation and Editing As mentioned above pressing the front panel SYSTEM key starts the System Menu Then either press ESC to exit the System Menu or use the 4 and keys to select an item and press Enter to display the item s Sub Menu A Sub Menu generally shows a list of System Settings and their values After opening a Sub Menu if any of its System Settings are editable the first System Setting that can be edited is highlighted If desired the Y and keys can be used to select a different System Setting to be edited At this point either press ESC to exit the
37. HORNER APG User Manual for HE QX451 HE QX551 HE QX651 HE QX451 16 HE QX551 16 HE QX651 16 HE BP41 HE BP43 HEQX451C105 HEQX551C105 HEQX651C105 HEQX451C103 HEQX551C103 HEQX651C103 HEQX451C000 HEQX551C000 HEQX651C000 QX OCS MANO798 04 EN MANO798 04 EN PREFACE PREFACE This manual explains how to use the QX OCS Modules Copyright C 2006 Horner APG LLC 59 South State Avenue Indianapolis Indiana 46201 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner APG Inc All software described in this document or media is also copyrighted material subject to the terms and conditions of the Horner Software License Agreement Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG Cscape SmartStack SmartStix and CSCAN are trademarks of Horner APG Ethernet is a trademark of Xerox Corporation Micro SD and CompactFlash are registered trademarks of SanDisk Corporation For user manual updates contact Technical Support North America Tel 817 916 4274 Fax 817 639 4279 Web www heapg com Email techsppt heapg com Europe Tel 353 21 4321
38. Make Clone Clone V A ESC Figure 14 8 Load Clone Confirm Screen 4 After confirmation all unit settings and register values will be loaded from Removable media to the Battery backed RAM Regardless of AutoLoad settings and then OCS resets for the settings to take effect NOTE For security enabled files Load clone asks for password validation before loading the application Load clone can also be triggered by setting SR164 10 bit to 1 from Ladder program or graphics Once the operation is completed this bit is made zero by the firmware When Load clone operation is triggered by this SR bit it does not ask the user for confirmation for loading clone The success failure of the operation is also not notified on screen to the user In case of failure of Load Clone operation SR164 12 bit is set to 1 by the firmware and never reset August 20 2009 Page 84 of 95 ECN 979 MANO798 04 EN CH 15 CHAPTER 15 MAINTENANCE 15 1 Firmware Updates The QX products contain field updatable firmware to allow new features to be added to the product at a later time Firmware updates should only be performed when a new feature or correction is required Warning Firmware updates are only performed when the equipment being controlled by the QX is in a safe non operational state Communication or hardware failures during the firmware update process can cause the controller to behave erratically resulting in injury or equipmen
39. Media When the AutoLoad setting is enabled set to YES it can either be manually initiated or automatically initiated at power up The automatic initiation will happen only in the following two cases e When there is no application program in the OCS and a valid AUTOLOAD PGM is available in the removable media of the device e When the program residing in onboard memory is corrupted and a valid AUTOLOAD PGM is available in the removable media of the device AutoLoad can be manually initiated when the SYS F3 key is pressed OCS can be in any of the following mode Idle Run DOIO This also requires a valid AUTOLOAD PGM to be present in the removable media of the device When the AutoLoad setting is not enabled set to NO OCS will be in IDLE mode and the application is not loaded If the AUTOLOAD PGM is security enabled the user will be prompted to enter the password before loading the application The application will be loaded from the Removable media only after getting the correct password SR164 6 can be set to enable AutoLoad feature August 20 2009 Page 77 of 95 ECN 979 CH 13 The OCS follows the following sequence in execution of AutoLoad 4 Power up OCS y or Application Program absent Application Program corrupted v OCS put in IDLE mode AutoLoad run sequence AutoRun NO AutoLoad Enabled NO UTOLOAD PGM presen
40. N NOTES August 20 2009 Page 80 of 95 ECN 979 MANO798 04 EN CH 14 CHAPTER 14 CLONE UNIT 14 1 Overview Clone Unit feature allows the user to clone the OCS of the exact same model This feature clones application program and unit settings stored in Battery backed RAM of an OCS into the RM refer Removable Media Chapter 6 for details on using RM It can then be used to clone a different OCS exact same model This feature can be used for e Replacing an OCS by another unit of the same model e Duplicating or clone units without a PC 14 2 Clone User needs to perform the following to Clone 1 The Clone Unit can be accessed by going to the System Menu of the OCS A new menu Clone Unit has been added at the end of the main system menu as shown below Set Hetwork ID Set Hetunrk Baud View Status View Diags View I 0 Slots View Protocols Set Fkeys Mode Set Serial Ports Set Time Date Set Beeper Set Screen Removable Hedia Fail Safe System Clone Unit Figure 14 1 System Menu 2 Selecting Clone Unit menu will open the following menu screen Clone Unit Directory Empty Free 1004257285 Total 1004257280 Load Hake Clone Clone Esc Figure 14 2 Clone Unit Menu before Cloning Note Free Total displays number of free and total bytes in Removable Media August 20 2009 Page 81 of 95 ECN 979 CH 14 MANO798 04 EN 3 Make Create Clone option ena
41. Network Baud Sub Menu only appears for QX models that have a BPxx attached This Sub Menu displays just one System Setting and it is editable Network Baud 125 KB 125 KBaud CAN network 250 KB 250 KBaud CAN network 500 KB 500 KBaud CAN network 1MB 1 MBaud CAN network August 20 2009 Page 42 of 95 ECN 979 MANO798 04 EN Set Contrast CH 9 The Set Contrast Sub Menu displays however for the QX line there are no adjustments available on this sub menu View OCS Status The View OCS Status Sub Menu displays up to 17 System Settings The OCS Net Use and All Net Use System Settings only appear for QX models that have a BPxx attached Only the Mode System Setting is editable Model QXx51 or QXx51BP4y Mode Idle Dolo Run Scan Rate mS 0 0 0 1 to 999 9 OCS Net Use 0 0 to 100 0 All Net Use 0 0 to 100 0 Ladder Size X Config Size X Graphics Size X String Size X Bitmap Size X Text Tbl Size X Font Tbl Size X Protocol Size X SMS Size X Firmware Rev XX yy BIOS Rev X y FPGA Rev X y Self Test Ok August 20 2009 X indicates the size of the display X 4 8 5 10 6 12 y indicates whether the high speed I O is installed y 1 Not installed 3 Installed QX is in Idle mode QX is in Do I O mode QX is in Run mode QX is not in Run mode Average number of mS for each ladder scan CAN network bandwidth used by this QX node CAN netw
42. QX has graphical capabilities The controller portion of the QX products is programmed in ladder logic via the Windows based Cscape Control Station Central Application Programming Environment package 11 1 2 Resource Limits Table 11 1 Resource Limits Note After September 2006 the QXxxx base models are loaded with Back Pack capable firmware For QX models without preloaded Back Pack firmware use QXxxx 16 models QX451 QX551 QX651 QXxxx with QXxxx with 1 bi 16 bi 1 bi 1 bi 16 bi 1 bi 1 bi 1 bi UJ U I O 192 2048 2048 9999 1023 2048 1 bi 2048 16 bi 512 16 bi 512 1 bit 64 QG 1 bit 64 AQG 16 bit 32 Ping EGD SRTP Modbus TCP Slave Ethernet IP FTP or HTTP 10 MBd or 100 MBd CSCAN N A 125 kBd 250 kBd 500 kBd or 1 MBd Serial Ports 3 RS 232 RS 485 Ports Software Selectable IDs Per CSCAN Network 64 w o repeat 253 w 3 repeaters N A SmartStack N A 2 slots 22 with 4 slots 24 with Modules FOX FOX Keypad 7 user defined Function keys and a System key Display Type 800 x 600 TFT LCD with Backlight Display Size Display Screen 6 7 W x 5 H 8 3 W x 6 2 H 9 7 W x 7 3 H RA Dimensions 170 x 128mm 211 x 159mm 246 x 185mm Be Se Se IOLA D z 0 0o J eh e e e e ep e ee P O sb e gt O a a Screen Memory SNB 32 000 User Screens 1023 Objects Per Ladder Code 256 kB August 20 2009 Page 63 of 95 ECN 979 CH 11 MANO798 04
43. Select QXx51 QXx51 BP41 or QXx51 BP43 from the type drop down box Once the QX CPU is selected press OK to exit the dialog and configure the I O 4 5 6 Once done configuring the I O OK out of configuration dialogs N Note To configure the special High Speed I O related to the BP43 refer back to page 35 August 20 2009 Page 70 of 95 ECN 979 MANO798 04 EN CH 13 CHAPTER 13 FAIL SAFE SYSTEM 13 1 Overview The Fail Safe System is a set of features that allow an application to continue running in the event of certain types of soft failures These soft failures include e Battery power loss e Battery Backed Register RAM or Application Flash corruption due to for example an excessive EMI event The Fail Safe System has the following capabilities e Manually backup the current Battery Backed RAM Register Settings into Flash memory e Manually restore Register Settings from the values previously backed up in Flash to Battery Backed RAM e Detect corrupted Register Settings at power up and then automatically restore them from Flash e Detect corrupted or empty application in Flash memory at power up and then automatically load the AUTOLOAD PGM application file from Removable Media Compact Flash or MicroSD e f an automatic Register Restore or Application Load occurs the OCS can automatically be placed in RUN mode The fail safe system can be accessed by going to the system menu of the controller
44. WS Horizontal Pixel Count EE SR44 RTC SEC Real Time Clock Second 0 59 SR45 RTC_MIN Real Time Clock Minute 0 59 SR46 RTC HOUR Real Time Clock Hour 0 23 SR47 RTC_DATE Real Time Clock Date SR48 RTC_MON Real Time Clock Month A 12 SR49 RTC_YEAR Real Time Clock Year 1996 2095 SR50 RTC_DAY Real Time Clock Day 1 Sunday dd SR51 NET_CNT Network Error Count 0 65535 SR52 WDOG_CNT Watchdog Tripped Error Count 0 65535 SR53 54 BAD LADDER Bad Ladder Code Error Index 0 65534 SR55 F SELF TEST Filtered Bit Mapped Self Test Result 0 65535 LCD Backlight Dimmer Register o eor PARSO 0 0 On 25 25 On 100 255 100 On Boe SR61 NUM_IDS This Station s Number of Network IDs SR63 SS_BASE SmartStack I O Base Selector 0 7 SR64 SS_STATUS SmartStack I O Base Status 0 20 SR65 76 SS INFO 1 SmartStack I O Module 1 Information Structure SR77 88 SS_INFO_2 SmartStack I O Module 2 Information Structure SR89 100 SS INFO 3 SmartStack I O Module 3 Information Structure ET ero vos temo EAT CC OS e EEE CO CSS SOS EE CEU owns ounetertawse O a EEE CC OSS e EE SR125 GOBJ_CRC Graphics Object Table CRC 0 65535 SR126 GSTR_CRC Graphics String Table CRC 0 65535 SR127 GBMP_CRC Graphics Bitmap Table CRC 0 65535 SR128 GTXT_CRC Graphics Text Table CRC 0 65535 SR129 GFNT_CRC Graphics Font Table CRC O 65535 SR130 PROT_CRC Protocol Ta
45. accepts touch input When the graphical object is enabled a short 5mSec tone is emitted When the graphical object is disabled a longer 100mSec tone is emitted to enounce that graphical object is not currently accepting the touch input If beep acknowledgement is not desired the beeper function can be disabled from the system menu 10 6 Touch Slip Sensitivity Touch s ip sensitivity is preset to meet most applications however adjustment is available to reduce the sensitivity for touch release That is once a graphical object button is touched and held by a finger the default touch s ip sensitivity allows for a slight s ip of the finger on the graphical object before the QX assumes touch been released equates to approximately a quarter inch of movement with a stylus In some applications such as jog buttons where the operator is pushing a button for a period of time the amount of s ip while holding a button pressed may exceed the default sensitivity To increase the amount of tolerable s ip and prevent false releases of the button the QX allows adjustment of the allowable slide up to 5x the default value To enable the touch slip sensitivity first an OCS data register must be allocated through the Graphics editor Configuration menu for Display Settings Once a Touch Sensitivity register is assigned that register may be modified range 1 to 5 to the desired slide amount If a value outside the valid range is entered in the touch
46. and pasted into a new slot August 20 2009 Page 32 of 95 ECN 979 MANO798 04 EN 5 a CH 7 The Module Configuration Screen appears Two tabs are available for selection I O Map Tab Module Configuration Module Model HES800DIQB12 Description 8 channel 24 VDC pos neg logic input 3 Amp 6 channel relay output Type Starting Ending Number of Register Register Reaisters Al 257 264 Q 257 264 NONE NONE AI NONE NONE ZAQ NONE NONE coni Figure 7 7 I O Map Tab The I O Map describes the I O registers assigned to a specific I O module Although there are no user defined parameters the I O Map can be viewed after the SmartStack module is configured to review the registers Note Model number Description Type Starting Location Ending Location Number Provides the part number Describes the number of input and output channels and other key characteristics of the module Displays the register types assigned to the module Denotes the starting location of the register type Denotes the ending location of the register type Indicates the quantity of a particular register type Do not confuse the described number of input and output channels with the numbers found in the Type column i e l and Q The numbers do not necessarily match August 20 2009 Page 33 of 95 ECN 979 CH 7 MANO798 04 EN NOTES August 20 2009 Page 34 of 95 ECN 979 MANO798 0
47. ated to those functions l Registers A l Register is a 1 bit memory location which is normally used to store the state of one of the digital inputs associated with a SmartStack I O module When used in this way l registers are non retentive All extra l registers which are not associated with SmartStack inputs are retentive and can be used just like M registers Q Registers A Q Register is a non retentive 1 bit memory location which is normally used to store the state of one of the digital outputs associated with a SmartStack I O module Al Registers A A Register is a 16 bit memory location which is normally used to store the value of one of analog inputs associated with a SmartStack I O module When used in this way Al registers are non retentive All extra Al registers which are not associated with SmartStack inputs are retentive and can be used just like R registers AQ Registers A AQ Register is a non retentive 16 bit memory location which is normally used to store the value of one of the analog outputs associated with a SmartStack I O module Global Data I O Registers Global Data I O Registers IG QG AIG and AQG give the user access to the CSCAN Network Port s Global I O data This data can be accessed via User Screens and or by Ladder Code The CsCAN Network is based on the Bosch Control Area Network CAN and implements the CsCAN Protocol which is designed to take maximum advantage of the global data b
48. ay reduce this time It is suggested that the battery be replaced at least every 5 years to assure backup operation 13 2 1 Indications the battery needs replacing The QX monitors the battery at power up and run time to provide the following indications when the battery is low failed or missing e At power up an error message is displayed for 2 second after the self test indicating the low or missing battery e The Ok status is reset and the Battery indicator under the system menu diagnostic sub menu is set to WARNING e OCS register SR55 13 is set August 20 2009 Page 85 of 95 ECN 979 CH 15 MANO798 04 EN If the optional controller pop up status is enabled when the QX detects battery failure a pop up status dialog is displayed on the current screen to alert the operator of the Ok status change The operator can then invoke the system menu diagnostic sub menu to determine the cause of the loss of Ok status Alternately the screen designer can also place a graphic object or audible indicator through ladder logic in the application referenced to OCS register SR55 13 to alert the operator of battery failure It is also suggested that the system menu diagnostic sub menu battery indicator be checked on a regular basis to verify its operation 15 2 2 Battery Replacement Warning Lithium Batteries may explode or catch fire if mistreated Do not recharge disassemble heat above 100 deg C 212 deg F incinerate or puncture Wa
49. ble CRC 0 65535 August 20 2009 Page 65 of 95 ECN 979 CH 11 MANO798 04 EN Register Name Descripion Min Max SR1643 Enable Automatic Restore Operation Fall Safe 0 1 SR1644 Enable Backup Fail Safe System 0 1 9eSR1645 Enable AUTORUN Fail Safe 0 1 9eSR1646 EnableAUTOLOAD Fail Safe 0 1 9eSR1647 Clear Backuptriggerbit_ O 0 1 SR1648 Create Backuptriggerbit 0 1 SR1649 MAKE CLONEtriggerbit______________ 0 1 SR164 10 LOAD CLONEtriggerbit______________ 0 1 Make Clone Fail This bit goes high when Make S O dla NENNEN Create clone fails SR164 12 Load Clone Fail This bit g0es high when Load clone fails a SR175 Compact Flash Current Compact Flash interface status 0 2 oSR176 Compact Flash Indicates free space on the Compact Flash card in 931 177 bytes A NANA Ill I O hab ip Compact Flash Indicates the total card capacity in bytes o PF M MM Alarm high bit indicates what SR188 NET MIN Minimum Net Usage of all units on the CAN network SR189 NET MAX Maximum Net Usage of all units on the CAN network SR190 NT_TX_AVG Average Net Usage of this unit SR191 NT_TX_MIN Minimum Net Usage of this unit SR192 NT_TX_MAX Maximum Net Usage of this unit User Registers User Registers T M and R are used to store application specific QX data This da
50. bles user to duplicate Clone application file all unit settings and all register values from Battery Backed RAM Selecting Make Clone brings up the screen below for the user Clone Unit Make Clone Files Are You Sure Ok Cancel Free 1004257280 Total 1004257280 Load Hake Clone Clone ESC Figure 14 3 Clone Unit Confirm Screen After confirmation the OCS will create two new files in the root directory of the Removable Media Drive as shown below AUTOLOAD PGM Application file CLONE DAT File having all unit settings and register values from Battery Backed RAM Clone Unit DAT 24570 07 14 09 12 11a Free 1004208128 Total 1004257280 Load Hake Clone Clone V A ESC Figure 14 4 Clone Unit Files NOTE Make Create clone operation automatically includes the security in AUTOLOAD PGM file for security enabled files August 20 2009 Page 82 of 95 ECN 979 MANO798 04 EN CH 14 4 Once the cloning is successful OCS gives a message as below Clone Unit Cloning Status SUCCESS MAKE CLONE operation Ok Free 1004224512 Total 1004257280 Load Hake Clone Clone ESC Figure 14 5 Cloning Status Make Create clone can also be triggered by setting SR164 9 bit to 1 from Ladder program or graphics Once the operation is completed this bit is made zero by the firmware When Make clone operation is triggered by this SR bit it does not ask the user for confirmation
51. by directly touching an entry If more entries exist than can fit on the page a scroll bar is displayed on the right side that also indicates the current relative position The current state of the displayed alarm is indicated by its color and optionally by an abbreviated indicator after the date time stamp ALM ACK RTN The operator can acknowledge an alarm by selecting it from the list and touching the ACK button The operator can also clear an alarm if that function is enabled August 20 2009 Page 58 of 95 ECN 979 MANO798 04 EN CH 10 in the alarm object If not enabled the Clear buttons are grayed and do not respond to touch Once view operations are complete simply touch the Esc button to remove the pop up alarm viewer Note that OCS registers SR181 and SR182 are available for ladder use which indicate presence of unacknowledged or acknowledged alarm respectively The screen designer may implement these registers to switch screens or active the beeper to attract the operator s attention 10 8 Removable Media Compact Flash The removable media object is generally used inform the operator on the current state of the removable media device and allow access to its file structure The removable media object is displayed as a button that changes colors to indicate the current state of the removable media device The following indicates the device states and the default colors associated with these states e Highest Red Devic
52. cooling device is required allow adequate space and clearances for the device in the panel box or on the panel door d Orientation When panel mounted there are no orientation restrictions on the QX BP However the orientation shown in Figure 3 2 provides for optimum readability of the screen and ease of use of the keypad e Noise Consider the impact on the panel layout design and clearance requirements if noise suppression devices are needed Be sure to maintain an adequate distance between the QX BP and noisy devices such as relays motor starters etc f Shock and Vibration The QX BP have been designed to operate in typical industrial environments that can inflict some shock and vibration on the unit For applications that can inflict excessive shock and vibration use proper dampening techniques or relocate the QX BP to a location that minimizes shock and or vibration August 20 2009 Page 19 of 95 ECN 979 CH 3 MANO798 04 EN 3 3 1 Panel Layout Design and Clearance Checklist The following list provides highlights of panel layout design factors Meets the electrical code and applicable standards for proper grounding etc Meets the panel manufacturer s requirements for grounding etc Is the panel box properly connected to earth ground Is the panel door properly grounded Has the appropriate procedure been followed to properly ground the devices in the panel box and on the panel door Are minimum clearanc
53. ctions Mechanical and Electrical Descriptions of hardware features Configuration and Use Maintenance and Support August 20 2009 Page 12 of 95 ECN 979 MANO798 04 EN CH 2 2 2 Connectivity to the QX The QX has tremendous capabilities for connecting to a variety of devices In some cases the use of a BP or VIM400 is required The diagram below shows some examples of devices that can be used with the QX Other OCS Devices Smart Stix I O Other OCS Devices Drives ir PLCs Bar Code Readers Serial OPC Server Printers SCADA OPC Servers Serial I O Sensors Indicators Alarms Encoders Video Input VIM400 Required Required 4 Monitor and Capture Video Pumps Relays Solenoids Be sure that the proper BP option is used to ensure desired l O functionality Note After September 2006 the QXxxx base models are loaded with Back Pack capable firmware QX without preloaded Back Pack firmware is designated as QXxxx 16 Figure 2 2 Visual Overview of Types of Devices that can be Connected to QX 2 3 Detailed Product Descriptions 2 3 1 QX Base a Features The QX combines several desirable functions in one compact package Each unit is a highly integrated operator interface and controller with expandable I O and networking capabilities have standard features consisting of the following Color Touch resistive screen TFT in a variety of display sizes 24 VDC power
54. deleted from any controller that is physically connected to the PC August 20 2009 Page 30 of 95 ECN 979 MANO798 04 EN CH 7 3 The following screen appears n this configuration example I O modules are going to be selected and configured for Base 2 I O Configuration Any Base can be CPU Slots Main Base 2 Base 3 Base 4 Base 5 Base 6 Network 1 0 selected It is not IU CUI necessary to select HEQX551 BP43 bases in a specific RA order Ethemet 300 Ethernet Config The Main base oec co contains the slots directly located on the back of the NX Config Cancel Figure 7 3 Main Base Screen appears with QX and BP43 Upon pressing the Base 2 tab the following screen appears 1 0 Configuration CPU Slots Main Base 2 Base 3 Base 4 Base 5 Base 6 Network 1 0 Cancel Figure 7 4 Base 2 Selected August 20 2009 Page 31 of 95 ECN 979 CH 7 MANO798 04 EN Double click on a slot or press the Config button located next to the slot The following screen appears Select a tab at the top of the screen and then select an I O module For this example the DIQ612 is going to be selected Press OK Add 1 0 Module Analog Out Comm Other Mixed Digital Digtalln DigitalOut Mixed Analog Analog In HESD DIGQE11 8 point 24 VD C pos neg logic input neg logic current limited output B channel 24 VOC pos neg logic input 3 Amp 6 channel relay output B c
55. e Error e Yellow Device Full threshold adjustable e lowest Green Device OK Figure 10 7 Removable Media Object To view and perform file operations the operator must access the removable viewer This is accomplished by either touching an enabled removable media object or through the system menu When accessed the removable media viewer is displayed as pop up removable media dialog similar to that shown in Figure 10 8 Note that the removable media object can be configured to open the removable media viewer at a certain directory complete with restrictions on transversing back up the file path This may be used to restrict operator access to non critical files August 20 2009 Page 59 of 95 ECN 979 CH 10 MANO798 04 EN Removable Media 00000008 BMP 75075 12 18 06 4 23p 00000009 BMP 69496 12 18 06 4 23p 00000011 BMP 43804 12 18 06 4 24p 00000012 BMP 95660 12 18 06 4 26p Free bytes 21604352 Total bytes 32358400 LAV sel Figure 10 8 Removable media viewer The currently selected entry is indicated by a yellow highlight which can be moved up or down by touching the arrow buttons or by directly touching an entry If more entries exist than can fit on the page a scroll bar is displayed on the right side that also indicates the current relative position File operations are accomplished by pressing the appropriate button at the bottom of the removable media viewer The config
56. e if communications have been established between the QX and the Cscape program Components of the Cscape Status Bar are explained in Figure 4 1 Message Line The contents of Equal Indicator indicates whether the current program in Cscape is equal to the program these messages stored in the Target Controller are context e f Equal the program in Cscape is the same as the program stored in the Target Controller sensitive The e f Not Equal the program in Cscape is not the same as the program stored in the Target Message line can Controller be empty e If Unknown there may have been a change since the last time the program in Cscape was compared to the Target Controller File Modified Indicator indicates that the file in the selected window has been modified but has not been saved Current User indicates who is logged for security purposes User NONE HEQX451 BP43 Mode Local 1 Target 2 R no forces MOD ControllerModels lt ModelConiimation Communications Status indicates the current status of the pass through Connector Controller Model indicates the controller model for which the program in Cscape is configured e Local xx indicates the Network ID of the QX to which the Cscape program is physically connected through its serial e Model Confirmation provides the following port It can serve as a pass through device to other nodes indications on the network e Model the ac
57. e requirements met See Table 3 1 Can the panel door be easily opened and closed ls there adequate space between device bases as well as the sides of the panel and wiring ducts Is the panel box deep enough to accommodate the QX BP Is there adequate ventilation Is the ambient temperature range maintained Are cooling or heating devices required Are noise suppression devices or isolation transformers required Is there adequate distance between the base of the QX BP and noisy devices such as relays or motor starters Ensure that power and signal wires are not routed in the same conduit Are there other requirements that impact the particular system which need to be considered August 20 2009 Page 20 of 95 ECN 979 MANO798 04 EN CH 4 CHAPTER 4 ELECTRICAL INSTALLATION 4 1 Initial Electrical Installation Initially it is important to refer to the data sheet sent with the product in the box The datasheet covers model specific information related to QX and Back Pack models such as a Ports and Connectors b Wiring and Pin outs Visit our website see page 92 to obtain updates to datasheets and user documentation 4 2 Grounding Definition Ground The term Ground is defined as a conductive connection between a circuit or piece of equipment and the earth Grounds are fundamentally used to protect an application from harmful interference causing either physical damage such as by lightning or voltage transients or from circ
58. eck voltage at both ends of the network to insure that voltage meets specifications of attached devices Proper termination is required Use 121 ohm or 120 ohm resistors at each end of the network The resistors should be placed across the CAN HI and CAN LO terminals Measure the resistance between CAN HI and CAN LO f the network is properly wired and terminated there should be around 60 ohms Check for duplicate node ID s Keep proper wires together One twisted pair is for V and V and the other twisted pair is used for CAN Hl and CAN LO Make sure the baud rate is the same for all controllers on the network Assure shields are connected at one end of each segment they are not continuous through the network Do not exceed the maximum length determined by the baud rate and cable type Total drop length for each drop should not exceed 6m 20 feet A drop may include more than one node The drop length adds to the overall network length Network should be wired in straight line fashion not in a star pattern In applications requiring multiple power supplies make sure the V of all supplies is connected together and to earth ground at one place only In some electrically noisy environments it may be necessary to add repeaters to the network Repeaters can be used to add additional nodes and or distance to the network and protect the signal against noisy environments The Horner APG repeater is part HE200CGM 100
59. ect When editing an ASCII value each press of the same key generates a different value For example the 1 QZ key generates the following sequence space G Z q z 1 repeat sequence The digit keys except zero sequence the corresponding 3 alphabetical characters first in upper case followed by the same 3 characters in lower case followed by the corresponding numeric digit Thereafter continued presses of the same key repeat the sequence The key generates the following mathematical character sequence 7 repeat sequence The key generates the following punctuation character sequence 42 5 5 repeat sequence Once the desired alpha numeric character is obtained use the left or right arrow to select a new position Alternately pressing a different key moves to the next position Text Table Object When editing a Text Table Object all the keys accept the Up and Down arrow keys are grayed and disabled The next text selection is made by pressing either the Up or Down arrow Time Date Object When editing a Time Date Table Object all the keys except the Up Down Left and Right arrow keys are grayed and disabled The specific field i e hour or minutes is selected using the Left and Right arrows The value in the selected field is changed by pressing either the Up or Down arrow 10 4 Screen Navigation To allow the operator to change screens a screen jump object is generally us
60. ed The last nine System Diagnostics are informational If any of them indicate a Warning condition the QX can still enter and remain in Run mode but the problem should be investigated and corrected User Graphics Ok Application graphics objects loaded successfully Warning Application graphics objects not loaded or load failed W Dog Trips O Watchdog timer has not tripped since the last power up x Number of times watchdog timer has tripped Net Errors O No CAN network bus off errors have occurred x Number of CAN network bus off errors that have occurred Network State Ok At least one other node was found on the CAN network Warning No other nodes were found on the CAN network Network ID Ok This node s CAN Network ID was in the range 1 to 253 Warning This node s CAN Network ID was out of range at power up Dup Net ID Ok This node s Network ID is unique on the CAN network Warning This node s Network ID is duplicated in another node Clock Error Ok Time and date have been set Warning Time and date need to be set I O System Ok 1 0 configuration matches the installed I O and COM modules Warning I O configuration needs updating to match installed Modules Battery Ok Battery voltage level at an acceptable level Warning Battery voltage level below an acceptable level August 20 2009 Page 44 of 95 ECN 979 MANO798 04 EN View I O Slots CH 9 If BPxx is not installed the View I O Slots Sub Menu displays 4
61. ed RS 232 RS 485 Serial Ports Integrated Bezel Real Time Clock Flash Memory Removable Media memory for easy field upgrades System Key and Configurable Function Keys Ethernet 10 100 MHz Back Pack Expansion Connectors Video Monitor Connectors August 20 2009 Page 13 of 95 ECN 979 CH 2 MANO798 04 EN b CsCAN Network When used with a Back Pack option the QX has the feature of CSCAN peer to peer networking CSCAN is pronounced see scan CAN based network hardware is used in the controllers because of CAN s automatic error detection ease of configuration low cost of design and implementation and ability to operate in harsh environments Networking abilities are built in to the QX and require no external or additional modules Local Unit Remote Unit RS 232 ge Metwork Programming Commands pass through the Local PLC to the network Figure 2 3 Pass Through Function Available in CSCAN Networks Only The QX features the ability to pass through programming commands When attached to an QX serial port a programming package i e Cscape can access other QX units or any other QX RCS unit connected to a CSCAN network by passing the programming command through the serial port to the network port One Cscape package connected to one QX unit can program all QX or other QX RCS units on the CSCAN network When several QX models are networked together to achieve a specific purpose the system acts l
62. ed This object may be visually represented as a 3 D button responding to touch or remain invisible and logically tied to an OCS register An optional system ICON may be configured for display along with the legend which aids in identifying the object as one that causes a screen change shown below in figure 10 3 Figure 10 3 Screen Jump Object configured for a specific screen The QX had the ability to store up to 8 screen jumps and then transverse back through those screens when the desired operation is complete useful for virtual menus On OCS models that contain a front panel ESC key each press of the ESC key transverses back one screen however since the QX does NOT have an ESC key on the front panel an alternate method is used Screen jump objects on a QX may be configured to simulate an ESC key Typically screen jump objects simulating an ESC key are August 20 2009 Page 56 of 95 ECN 979 MANO798 04 EN CH 10 labeled Back or Previous to indicate to the operator that it is possible to transverse back to a previous screen ne 3 Controller J Jl ne 6 Controller F Figure 10 4 Screen Jump Object configured to return to previous screen Note that changing the current displayed screen though use of a display coil in ladder logic clears the screen jump queue 10 5 Beeper Acknowledgement The QX contains an internal beeper that provides an audible acknowledgment when an operator touches a graphic object that
63. eed A QX Base can be used alone or it can be used with a Back Pack I O Interface BP and or a Video Capture Option board Note After September 2006 the QXxxx base models are loaded with Back Pack capable firmware For QX models without preloaded Back Pack firmware use QXxxx 16 models See Table 2 1 Back Pack Options BP Video Capture Option HE500VIM400 Optional interface that adds comprehensive The VIM400 provides capabilities such as integrating security I O functionality to the QX viewing machinery in remote locations and incorporating a machine vision monitor within the control system Figure 2 1 Visual Overview of QX Back Pack and VIM400 Table 2 1 QX BP Product Features Loaded with Back Pack Standard QX QX Base Model Capable Screen Type Pentre Firmware HE QX451 8 4 TFT SVGA HE QX451 16 with 32 768 colors CompactFlash HE QX551 On Board 10 4 TFT SVGA Ethernet with 32 768 colors 3 Serial Ports Ethernet HEAT 12 1 TFT SVGA ith 32 7 Note After September 2006 the QXxxx base models are loaded with Back Pack capable firmware For QX models without preloaded Back Pack firmware use QXxxx 16 models Optional Back Pack BP Features FOX CsCAN Up to 2 Plastic SmartStack Modules for additional I O HE BP43 FOX CsCAN Up to 4 Plastic SmartStack Modules for additional I O High Speed I O HSC PWM August 20 2009 Page 11 of 95 ECN 979 CH 2 MANO798 04 EN Continued Other Products C
64. elow the minimum for an editable field 10 3 A Alpha numeric keypad To allow entry of a specific number or text several of the input objects invoke a pop up alpha numeric keypad when the object is touched An example of the alpha numeric keypad invoked from a numeric input object is shown in Figure 10 2 Once invoked the operator may touch the appropriate keys to enter a specific value When entering a value the alpha numeric keypad is in one of two modes new value or edit value New value mode Generally when the alpha numeric keypad is first invoked it is placed in new value mode Initially the alpha numeric keypad displays the current value with all the digits being hi lighted Once the first digit is entered the current value is erased from the display and the new digit is placed in the first location Thereafter no digits are hi lighted and new digits are added to the rightmost position while the other digits are shifted left Edit value mode Edit value mode may be entered from the initial new value mode by pressing either the left or right arrow key before any digit key is pressed The result will be a single character hi lighted The user may then either touch a key to change the digit at the selected position or the up and down arrows may be used to add or subtract respectively from the selected digit The user may then use the left or right arrow keys to select a new position August 20 2009 Page 54 of 95 ECN 979 MANO
65. equency period If Frequency Period is set to one second the counts are in Hz 2 Select the functions that apply to the counter Functions show the sources from where triggers come from to disable latch preload or clear the counter Note Not all functions are available in both types of counters as indicated by the following descriptions Disable Function Triggers counter to stop Latch Function Triggers snapshot of the accumulator value upon an event Preload Function Not used in Frequency Counter Triggers loading of a value upon event 4 Clear Function Not used in Frequency Counter Triggers the accumulating register to be zeroed out The functions each have a pull down box with the following options Disabled External Input 1 External Input 2 External Input 3 Overflow Interrupt Triggers when the accumulator value goes beyond the maximum value rolls over Underflow Interrupt Triggers when signal goes below zero Assigned Q August 20 2009 Page 40 of 95 Module Configuration Counter 1 32 bit Type Totalize Mode Internal 10MHz clock E Disabled y gt Polarity High leve y ee x Disable Function Latch Function gt Polarity Preload Function gt Polarity Clear Function gt Polarity Frequency Period Counter 2 16 bit Type Totalize Clear Function Disabled gt Polarity High level v Input Filtering Input 1 Input 2
66. ge 36 of 95 ECN 979 MANO798 04 EN CH 8 Table 8 2 I O Port Pins HSC PWM Orange Connector Description 0V Ground For best performance use separate supply and isolated ground a m2 RHSC2 24VIpu2 X SeeNoe A HSC3 24VInpt3 X SeeNote Note Depending on the output of the application use 5 V e g TTL In1 or 24 V e g In1 per channel 8 4 I O Specifications pecifications for QX High Speed I O BP43 Required INPUT Input Voltage Input Type Positive Logic Ranges 5 5 VDC Max 5 VDC Input real vollage 35 VDC Max 24 VDC Input ON Voltage 4 7k ohms 5 VDC Level Input Impedance 27k ohms 24 VDC Maximum OFF Voltage Level Frequency 500 ps Ph KHZ Response OUTPUT Operating Voltage 10 28VDC Sourcing 10K Pull Down OFF to ON imm Le ia Current 100 mA Maximum on Per Output Charactenisiibe Current Sourcing Maximum Voltage Output e August 20 2009 Page 37 of 95 ECN 979 CH 8 MANO798 04 EN 8 5 QX Register Mapping Note Unlike a typical OCS you can assign registers for the high speed feature in the QX 95A10385 0386 Offset 0 and Offset 1 Ea Hone Accumulator for A10387 Offset 2 Accumulator for CNT 2 A10389 0390 Offset 3 and Offset 4 Latch Register for CNT 1 AQ0385 0386 Offset O and Offset 1 PreLoad Register for CNT 1 AQ0387 0390 Offset 2 and Offset 3 AQ0391 Offset 4 Out 1 Duty Cycle 0 to 32000 AQ0392 Offset 5 Out 2 Duty Cycle 0 to 3200
67. hannel 24 VOC pos neg logic input pos logic current limited output Ba T20V AL pas neg logic input b amp 250v AC 34 relay output B paint 1 20A input ZAUVAC 34 output B paint 240v AL input 240VYAC 24 output 16 paint 24 VOC pos neg logic input 12 point neg logic current limited out 14 channel 24 VOC pos neg logic input 3 Amp 10 channel relay output 16 paint 24 VD C pos neg logic input 12 point pos logic current limited cute 14 x 120 AL pos neg logic input 10 250 AC 34 relay output 16 channel 24 VDC pos neg logic input pos logic current limited output HESO0D W935 32 point 24 VDC pos logic input 40 neg logic 50 m outputs HEBD DILS3 7 32 point 24 DC pos logic input 40 neg logic 50 m outputs aap Figure 7 5 Selecting an I O Module 4 The following screen appears IO Configuration CPU Slots Main Base Base 3 Base 4 Base 5 Base 6 Network 1 0 x24V in 6 relay out Empty Auto Config Base Figure 7 6 Base 2 with an I O Module Selected The description and properties of the I O module are provided If satisfied with the selections press OK Note If a module already occupies a slot and a different module is desired right click on the slot and press Replace To leave a slot empty right click on the slot and press Delete By right clicking on a slot its configuration can be copied into another slot on the same base or a different base
68. he HE500CBL300A is sold separately If communications are successful the target indicator should show the mode of the controller Target yy R as shown in the status section above If the controller is not communicating you may need to set the target ID of the controller in Cscape or on the unit The Target ID allows directing communications to a particular unit when multiple units are connected via a CSCAN network Units without CSCAN network ports respond to any network ID and do not require the ID to be configured To check or change the ID on the QX press the UP and DOWN keys on the QX simultaneously to enter the system menu The first item in the menu is Set Network ID Pressing Enter allows you to view or modify the ID of the unit To change the Target ID of Cscape use the Controller Set Target Network ID dialog 12 4 Models supported At the time of printing Cscape 8 00 supports all models and options offered in the QX line For the latest version of Cscape or compatibility information contact Technical Support page 92 12 5 Configuration An overview of configuration 1 Start the configuration by selecting the Controller YO Configure menu item 2 If the QX is connected to the PC press the Auto Config System button to automatically detect the Base model I O and any communication options 3 If the QX is not connected press the Config button to the right of the top of the unit This allows the base CPU to be selected
69. he Removable Media RM Function Blocks The RM function blocks support the flash with a DOS Windows standard FAT 16 file system All names must be limited to the eight dot three format where the filename contains eight characters a period then a three character extension The entire filename including any path must be less than or equal to 147 characters When creating filenames and directories it is sometimes desirable to include parts of the current date or time There are six special symbols that can be entered into a filename that are replaced by the QX with current time and date information Symbol Description Example m Substitutes the current minute o SS s Substitutes the current minute Z o gt Note that all the symbols start with the dollar sign character Date symbols are in upper case time symbols are in lower case The following are examples of the substituted time date filenames Current date and time March 1 2004 3 45 34 PM Filename Data M D csv Data0301 csv Filename Year Y Month M aa D_ h csv Year04 Month03 aa01_15 csv Filename Month_ M Day_ D h_ m_ s csv Month_03 Day_01 15_45_34 csv August 20 2009 Page 26 of 95 ECN 979 MANO798 04 EN CH 6 6 6 System Registers used with CompactFlash SR175 Status This shows the current status of the CompactFlash interface Possible status values are shown in the table Table 6
70. he backup data will be erased from the onboard Flash and no backup will exist 5R164 4 and SR164 3 is reset to 0 when backed up data is erased August 20 2009 Page 74 of 95 ECN 979 MANO798 04 EN CH 13 Backup Restaore Data Clear Ba Kup Figure 13 5 Clear Backup Data Exit Goes back to the previous screen August 20 2009 Page 75 of 95 ECN 979 CH 13 The OCS follows the following sequence in execution of Automatic Restore L OCS Power Cycle P Battery Backed RAM Registers check failed Backup NO exists YES Controller placed in IDLE mode v y Application Program erased RAM Data copied from Onboard FLASH to OCS Battery backed Controller Resets NO AutoRun v Enabled YES v OCS put in RUN Mode i OCS put in IDLE Mode Figure 13 6 Flow Chart for Automatic Restore August 20 2009 Page 76 of 95 MANO798 04 EN ECN 979 MANO798 04 EN CH 13 13 4 AutoLoad system Menu Enable AutoLoad No 9 x RUN AutoLoad from AA Removable Media s AUTOLOAD PGM file when triggered Esc Enter 1 2 3 4 5 6 7 8 Si Figure 13 7 AutoLoad Menu This system menu option allows the user to specify whether the OCS automatically loads the application AUTOLOAD PGM located in Removable
71. he holder Reconnect the battery connector making sure it is inserted properly connector is keyed 9 Apply power to the unit Check that the battery error is no longer reported If the unit still reports the error remove the battery immediately and contact Technical Support page 92 10 Record the installation date on the label on the back of the battery access door QI e o co M August 20 2009 Page 86 of 95 ECN 979 MANO798 04 EN CAMAS See operating or maintenance instruction for type of battery to be used Da ELORGICOLNTIE es TR RRRASESELT RSL O t Battery replacement ELZRPEA Figure 15 1 Figure 15 2 August 20 2009 Page 87 of 95 ECN 979 CH 15 MANO798 04 EN Notes August 20 2009 Page 88 of 95 ECN 979 MANO798 04 EN CH 16 CHAPTER 16 TROUBLESHOOTING TECHNICAL SUPPORT CHAPTER 166 provides commonly requested troubleshooting information and checklists for the following topics Connecting to the QX controller Local controller and local I O CsCAN Network Removable media In the event that this information is not what you need please contact Technical Support at the locations indicated at the end of this chapter 16 1 Connecting to the QX Cscape connects to the local controller automatically when the serial connection is made The status bar below shows an example of a successful connection This status bar is located in the bottom right hand corner of the Cscape window lLocal
72. hen the screen saver is active backlight shut off any initial touch activity on the screen or function key to reactivate the backlight is otherwise ignored by the QX Any additional touch activity is also ignored by the QX for approximately one second thereafter It is possible for the application to temporarily disable the screen saver by generating a positive transition to SR57 16 coil only at a rate faster than the screen saver timeout value This may be desired while waiting for alarm acknowledgement 10 11 Screen Brightness The QX provides a feature that allows screen dimming for night operation To enable this feature the application must access and control system register SR57 Display Backlight Brightness Screen brightness is continuously variable by driving SR57 through the range of 100 full bright to O full off It is left to the screen designer on if and how to present a Screen Brightness control to the user Note that backlight life may be shorted when screen is dimmed or screen brightness is varied on a repetitive basis August 20 2009 Page 62 of 95 ECN 979 MANO798 04 EN CH 11 CHAPTER 11 REGISTERS 11 1 QX Resources 11 1 1 Overview This section defines the resource limits that a programmer needs to know when writing a program using the QX The QX combines operator interface display and keypad local and remote l O analog and digital networking and controller into a single product In addition the
73. ike a large parallel processing controller C Cscape Software QX hardware is programmed with a Windows based PC application called Cscape HE5000SW232 Cscape pronounced see scape stands for Control Station Central Application Programming Environment Provided there is one serial connection to one node on the network i e CSCAN Network the operator has control over the entire system The operator can upload download monitor and debug to any node on the network This application can be used to program configure monitor and debug all aspects of the QX unit It is used for programming QX OCS ladder logic programming user displays for the QX OCS configuring the network for global digital and analog data setting system wide security and monitoring controllers in the system 2 3 2 Back Pack I O Interface BP41 BP43 The Back Pack I O Interface BP adds comprehensive I O functionality to the QX The BP uses a Fiber Optic Extension System FOX to extend a high speed QX backplane in a CSCAN network and enables SmartStack I O Modules to be mounted several meters from the QX The FOX significantly increases the number of SmartStack I O modules supported by one QX Remote SmartStix I O can also be used When using BP43 an additional High Speed I O function is provided August 20 2009 Page 14 of 95 ECN 979 MANO798 04 EN CH 2 2 3 3 Video Capture Option VIM400 The Video Capture Option VIM400 permits you to integrate security
74. industrial applications as defined in any codes or standards which apply Note The programming examples shown in this manual are for illustrative purposes only Proper machine operation is the sole responsibility of the system integrator August 20 2009 Page 4 of 95 ECN 979 MANO798 04 EN PREFACE Table of Contents VISUAL MAP OF MAJOR TASKS AND THE KEY CHAPTERS TO ASSIST YOU 8 CHAPTER 1 SAFETY COMPLIANCE scsi 9 tal lt Satety Warnings and KGuldellriGS toscas tia idad ag AA 9 2 En 10 Ss CECOMPaINCE zelanda 10 CHAPTER 2 INTRODUCTION norii laicato 11 21 Vigua CW i 2 een 11 2 1 1 Where to Find Information about the QX Back Pack and Video Capture Option VIM400 12 22 Konnecivity tohe Osa edi bun dit dus iPod edu ened cu qr reve NR zd M Na eau 13 23 Detaled Product Descriptions aa ica 13 POSEE C Niro rr 13 2 9 2 Back Pack I O Interface BP4T BPA39 Leelee 14 2 9 3 Video Capture Option VIMAQO ice te ede esed y eek est rese O Ke pasa s esa ie east 15 2 4 Product Specifications QX and Back Pack 0 15 2 5 Required and Suggested Accessories i 15 2 6 Useful Documents and References ii 16 CHAPTER 3 MECHANICAL INSTALLATION 1 eeeereeseeeee eene n enun nnne ananas assa saa ennenen 17 3 1 initial Mecanica Install ccc TUE 17 32 Moning OSO EN 18 3 3 Factors Affecting Panel
75. ks and parameters refer to the help file in Cscape Software 6 2 Compact Flash Overview All QX OCS models provide a slot for a CompactFlash memory card The Removable Media manager is a graphical object that allows viewing the filenames size and dates of files and directories on a CompactFlash card The operator can optionally change directories delete files and format a new flash card This object also supplies status information such as color change on card OK card full and card missing status The file view includes total card capacity and remaining free space 6 2 1 Accessing Files with an QX OCS a Insert a CompactFlash card into the QX OCS CompactFlash slot b If not formatted use the Removable Media Manager object to format the card C The QX OCS ladder application program can read and write to the CompactFlash card The file is saved as a csv file which is compatible with several PC applications such as Excel 6 2 2 Accessing Files with a PC a Insert or connect the CompactFlash memory card to the PC according to the manufacturer s instructions b The PC typically sees the CompactFlash card as a removable storage device like a small solid state hard drive Files can be read from and written to the CompactFlash card in the same way they are read written to a standard hard disk The only file format that can be read or written by an OCS application is a csv comma separated value file 6 3 Removable Media RM Function
76. l be in IDLE mode after AutoLoad or Automatic Restore Yes OCS will be automatically placed into RUN mode after AutoLoad or Automatic Restore Enable AutoLoad displays the following options which can be selected August 20 2009 Page 49 of 95 ECN 979 CH 9 MANO798 04 EN system Menu Enable AutoLoad ok N EE AutoLoad from lt V La Removable Media s AUTOLDAD PGM file when triggered Esc Enter aj2js5 Daa La ia 9 0 Enable AutoLoad No Does not load AUTOLOAD PGM automatically when application program is absent or corrupted Yes Loads AUTOLOAD PGM file automatically from RM when application program is absent or corrupted Clone Unit Clone Unit feature allows the user to clone the OCS of the exact same model This feature clones application program and unit settings stored in Battery backed RAM of an OCS into the RM refer Removable Media Chapter 6 for details on using RM It can then be used to clone a different OCS exact same model This feature can be used for e Replacing an OCS by another unit of the same model e Duplicating or clone units without a PC Clone Selecting Clone Unit menu will open the following menu screen Clone Unit Directory Empty Free 1004257280 Total 1004257280 Load Hake Clone Clone Esc Note Free Total displays number of free and total bytes in Removable Media August 20 2009 Page 50 of 95
77. name is highlighted pressing Enter will switch to that directory showing its files and sub directories In a sub directory highlighting dot dot and pressing Enter will move up one directory Fail Safe System The Fail Safe System is a set of features that allow an application to continue running in the event of certain types of soft failures These soft failures include e Battery power loss e Battery Backed Register RAM or Application Flash corruption due to for example an excessive EMI event Selecting Fail Safe System menu will open the following menu screen system Menu l Restore Data x A Q RUN Enable AutoLoad El V B ESC to exit Ese Enter nen sj sje RA PICA i gt E August 20 2009 Page 48 of 95 ECN 979 MANO798 04 EN CH 9 Selecting Backup Restore Data displays the following screen in Backup Restore Data Backup Restore Clear Backup Backup Copies Battery Backed RAM contents on to the onboard FLASH memory of the OCS Restore Copies the backed up data from onboard FLASH to the battery backed RAM Clear Backup The backup data will be erased from the onboard FLASH Exit Goes back to previous menu Enable AutoRun displays the following options which can be selected System Menu Enable AutoRun e x A run aleta C AU T TO Nee lt VI D Auto Enters RUN ee Da e afea HE E Jn Jesi EN Enable AutoRun NO OCS wil
78. nd Information 12 CSCAN Network 91 August 20 2009 Page 94 of 95 ECN 979 MANO798 04 EN Table of Figures TABLE OF FIGURES Figure 2 1 Visual Overview of QX Back Pack and VIM400 oooccccccccccccooncnccccccccoonccnnnonnncnonononnnnnnnnnnnnos 11 Figure 2 2 Visual Overview of Types of Devices that can be Connected to QX 13 Figure 2 3 Pass Through Function Available in CSCAN Networks Only sees 14 Figure 3 1 QX Front and Back VIS dino titu iis iii 17 FigUre s 2 0n nigtionh0 iii 18 Figure 4 1 Two Point Ground Connection Test ii 21 Figure 5 1 OsGAN Por Connector Gc allena 23 Figure 7 1 Main Configuration I O Screen eene nennen nena nnne nnns nnn nnn aia nnns 29 Figure 7 2 elec hg a CONTO dd 30 Figure 7 3 Main Base Screen appears with QX and BP43 ccccccccccccccocccccnnnnnnnnccnocononononannnnnnnnnnononnnonos 31 Figure 7 4 Base 2 OCIS CLOG uio labiale 31 Figure 7 5 Selecting an VO Module iii 32 Figure 7 6 Base 2 with an I O Module Selected iii 32 Figure7 7 OMap rabi EM 33 Figure 8 1 I O Port HSC PWM Terminal Connector eesssssssseeseeeeeeenene mnm 36 Figure 8 2 Main Configuration I O Screen i 39 Figure 8 9 Selecting a Controller ieri 39 Figure 8 4 Screen with Desired Controller Selected
79. ommonly Used with Color QX Back Pack Options Required Allows four channels of NTSC or PAL video to be connected to a QX Heo UNUM Requires Cscape Software Plastic SmartStack Provide a wide variety of I O options for the QX Require little space and are easy to Modules install Fiber Optic Extension System Extends a high speed QX backplane enabling SmartStack I O Modules to be FOX12 30 mounted several meters from the QX The FOX also significantly increases the FOX104 404 number of SmartStack I O modules supported by one QX SmartStix Modules Is a family of remote I O products for the QX 2 1 1 Where to Find Information about the QX Back Pack BP and Video Capture Option VIM400 a Datasheets The datasheets are the first documents you need to refer to for key information related to specific modes A datasheet is provided in the box with your unit The QX and Back Pack models share a common datasheet MANO797 and they are also available individually on the web A separate datasheet MANO583 for the Video Capture Option Part HE500VIM400 can be downloaded from our website if you choose to use this option b User Manual This manual provides general information that is common to QX and Back Pack models and the Video Capture Option Visit our website see page 92 to obtain user documentation and updates Four main types of information are covered in the manual Safety and Installation guidelines instru
80. ons 13 Devices to Connect to QX 13 Fail Safe System Overview 71 Fail Safe System Settings 72 Firmware Updates 85 Frequency Measurement Configuration 39 Function 35 Glossary High Speed I O 36 Ground Testing for Good 21 August 20 2009 Page 93 of 95 INDEX Ground Specification 21 Grounding Locations of Information 10 Grounding Definition 21 HSC PWM HSC Configuration 39 I O Port 36 I O Register Mapping 38 Overview 35 PWM Examples 38 Specifications 37 Load Clone 51 83 Maintenance 81 Make Clone 81 Map Major Tasks Key Chapters 8 Mounting Orientation 18 Panel Box Clearances 18 Grounding 19 Noise 19 Orientation 19 Temperature 19 Panel Box Shock and Vibration 19 Panel Design Checklist 20 Panel Layout Clearances 18 Primary Power Port 22 PWM Examples 38 References Useful documents 16 Registers S 64 SR 65 System 64 Resources 63 Definitions 64 Global Data I O Registers 68 HMI Registers 67 Limits 63 SmartStack I O Registers 67 System Registers 64 User Registers 67 Safety Warnings Guidelines 9 System Menu Details 42 Navigate Edit 42 System Menu Overview 41 Technical Support Contacts 92 Totalizer Counter 1 and 2 Functions 35 ECN 979 INDEX MANO798 04 EN Toubleshooting Local Controller I O 90 Connecting Checklist 90 Local I O Checklist 90 Troubleshooting Removable Media 92 Common problems 89 Visual Overview 11 CSCAN Checklist 91 Where to Fi
81. or USB and the PC CAN port is connected to the QX BPxx CsCAN port Cscape can access the QX BPxx for programming and monitoring In addition the QX BPxx supports single point programming of all QX BPxx and other OCS RCS devices that are connected to a CAN network If the PC COM port is connected to the QX BPxx MJ1 serial port see Error Reference source not found the QX BPxx can act as a pass through gateway allowing Cscape to access all QX BPxx and OCS RCS devices that are attached to the CAN network 5 5 Ladder Controlled CAN Communication Using Put and Get Network Words function blocks the CsCAN port can exchange digital and analog global data with other QX BPxx or OCS RCS devices nodes attached to the CAN network In addition Put and Get Network Heartbeat function blocks allow nodes on the CAN network to regularly announce their presence and to detect the presence or absence of other nodes on the network 5 6 Using CAN for I O Expansion Network I O Connecting Network I O devices SmartStix Modules to the QX BPxx CsCAN port allows the QX BPxx I O to be economically expanded and distributed A variety of SmartStix Modules are available for this purpose August 20 2009 Page 24 of 95 ECN 979 MANO798 04 EN CH 6 CHAPTER 6 COMPACTFLASH 6 1 General Chapter Six provides an overview of the CompactFlash feature in QX OCS models and Cscape Software Note For detailed information regarding Removable Media RM function bloc
82. ork bandwidth used by all nodes Number of bytes in application ladder program Number of bytes in application I O configuration Number of bytes in application graphic screens Number of bytes in application string table Number of bytes in application bitmaps Number of bytes in application text tables Number of bytes in application font tables Number of bytes in application downloaded protocols Number of bytes in application SMS configuration Current firmware version Current BIOS Basic Input Output System version Current FPGA Field Programmable Gate Array version All power on self tests passed Page 43 of 95 ECN 979 CH 9 MANO798 04 EN Fault 2 One or more power on self tests failed View OCS Diags The View OCS Diags Sub Menu displays up to 10 System Diagnostics all of which are not editable The Net Errors Network State Network ID and Dup Net ID System Diagnostics only appear for QX models that have a BPxx attached The first two System Diagnostics are critical If any of them indicate a Fault condition the QX will not enter or remain in Run mode and the problem must be investigated and corrected Logic Error Ok All executed ladder instructions are legal for loaded firmware Fault A ladder instruction not supported by firmware was found User Program Ok Ladder program and I O configuration loaded successfully Fault Ladder program or I O configuration not loaded or load fail
83. out min 5 1200 Amount of time to expire with NO touch activity before activating screen saver black screen Popup Status Off default Disable popup status Warning Display popup status only if controller status changes to NOT Ok or NOT Run mode ON Display popup status on any controller status change Update Time mS 2 50 Maximum amount of time to allow for graphics update per scan Removable Media The Removable Media Sub Menu displays the Removable Media Manager see page 25 After selecting Removable Media from the Main Menu one of four Sub Menu screens will appear Media Directory AM No Compact Flash card has been installed in the Memory slot Free PEN Total bytes El FA E E El FA E Media Directory Directory Empty Compact Flash card is installed and initialized but contains no files Free bytes 63826944 Total bytes ee Compact Flash card is installed and initialized and it contains files Free A 6382590 Total bytes 63826944 Fi FA t Fi FA t August 20 2009 Page 47 of 95 ECN 979 CH 9 MANO798 04 EN If the Removable Media Manager displays files or directories as in the last example above there are several options available Del Delete the highlighted file or directory Del All Delete all files and directories Format Format the Compact Flash card SavPgm Save QX application to DEFAULT PGM Esc Cancel current operation back up one screen If a directory
84. owing design factors A convenient checklist is provided on page 20 a Clearance Adequate Space Install devices to allow sufficient clearance to open and close the panel door Table 3 1 Minimum Clearance Requirements for Panel Box and Door Minimum Distance Ra of device and sides of 2 inches 50 80mm Minimum Distance between base of device and wiring ducts 1 5 inches 38 10mm If more than one device installed in panel box or on door 4 inches between bases of each Minimum Distance between bases of each device device 101 60mm When door is closed Minimum distance between device and closed door 2 inches 50 80mm Be sure to allow enough depth for QX BP August 20 2009 Page 18 of 95 ECN 979 MANO798 04 EN CH 3 b Grounding Warning Be sure to meet the ground requirements of the panel manufacturer and also meet applicable electrical codes and standards Panel box The panel box needs to be properly connected to earth ground to provide a good common ground reference Panel door Tie a low impedance ground strap between the panel box and the panel door to ensure that they have the same ground reference C Temperature Ventilation Ensure that the panel layout design allows for adequate ventilation and maintains the specified ambient temperature range Consider the impact on the design of the panel layout if operating at the extreme ends of the ambient temperature range For example if it is determined that a
85. push buttons numeric value displays bar graphs meters graphs and animated bitmaps On the QX these graphical objects through ladder manipulation of attribute bits can change color flash or change visibility to attract operator attention On objects that accept user input the input is provided by touching the object or alternately changing an OCS register i e Function key registers Objects that allow input generally have a raised 3D appearance An exception is the binary type objects such as buttons which are shown in a depressed 3D appearance when in the ON state Objects that normally accept touch input may be disabled through program control through ladder manipulation of an attribute bit If an object is disabled the object s representation changes to a 2D appearance On objects that represent non discrete information more action may be required beyond that of simply touching the object For example the slider object requires the operator to touch and s ide the control in the direction desired Alternately alpha numeric entry objects invoke a pop up alpha numeric keypad for additional user input The alpha numeric keypad is discussed below Note that if the numeric entry object displays gt gt gt gt gt gt gt the value is too big to display in the field or is above the maximum for an editable field Likewise if the QX numeric entry object displays in a numeric field the value is too small to display or is b
86. rning Disposal of lithium batteries must be done in accordance with federal state and local regulations Be sure to consult with the appropriate regulatory agencies before disposing batteries In addition do not re charge disassemble heat or incinerate lithium batteries Warning Do not make substitutions for the battery Be sure to only use the authorized part numbe to replace the battery The QX uses a replaceable coin lithium battery available as Horner APG part number BAT00011 Below are the steps to replace the battery 1 It is strongly recommended that the user program and any data stored in retentive memory be backed up using CSCAPE s upload function or the removable media CompactFlash save program function before starting this procedure The QX maintains power on battery backed retentive memory for 3 minutes after the unit is powered off If the battery change procedure exceeds that time the application and its data will be lost Disconnect all power from the QX unit including I O power If installed remove the optional HE500VIM400 Video Input Module Locate battery access door Fig 13 1 Open the battery access door by squeezing in on the latch and lifting up on the door Fig 13 2 Disconnect and remove the old battery Use care in removing the battery from the holder without breaking the retaining ears Dispose of the battery properly see the above warning on disposal regulations Slide the new battery into t
87. roadcasting capability of CAN Using this network protocol up to 64 nodes can be linked without repeaters and up to 253 nodes can be linked by using 3 repeaters For more information regarding CSCAN Protocol refer to the CSCAN Protocol Specification document IG Registers A IG Register is a retentive 1 bit memory location which is normally used to store a global digital state obtained from another node on the network August 20 2009 Page 67 of 95 ECN 979 CH 11 MANO798 04 EN QG Registers A QG Register is a retentive 1 bit memory location which is normally used to store a digital state to be sent as global data to another node on the network AIG Registers A AIG Register is a retentive 16 bit memory location which is normally used to store a global analog value obtained from another node on the network AQG Registers A AQG Register is a retentive 16 bit memory location which is normally used to store an analog value to be sent as global data to another node on the network August 20 2009 Page 68 of 95 ECN 979 MANO798 04 EN CH 12 CHAPTER 12 CSCAPE CONFIGURATION 12 1 Overview QX hardware is programmed with a Windows based PC application called Cscape HE5000SW232 Please see the on line help provided with Cscape for additional details 12 2 Cscape Status Bar When the QX is connected to a PC using Cscape software a Status Bar appears at the bottom of the screen The Cscape Status Bar can be used to determin
88. roller settings Network ID etc that would otherwise be lost due to a battery failure SR164 4 is set to 1 when backup operation is performed August 20 2009 Page 72 of 95 ECN 979 MANO798 04 EN CH 13 Backup Restore Data Restore Backup Register Data Overwrite Backup Figure 13 3 Backup Registers Restore OCS Data When initiated this will allow the user to manually copy the backed up data from the onboard FLASH to the Battery Backed RAM A restore operation will be automatically initiated if a backup has been previously created and on power up the Battery Backed RAM registers fail their check The following process will be followed for restoring data e The controller will be placed in IDLE mode Data will be copied from onboard FLASH to OCS Battery Backed RAM e e Thecontroller will reset e he controller will be put in RUN mode if the AutoRun setting is Yes else it will remain in IDLE mode August 20 2009 Page 73 of 95 ECN 979 CH 13 MANO798 04 EN Backup Restore Data Restore Register Data Figure 13 4 Restore OCS Data SR164 3 is set to 1 only when an automatic restore operation is performed not on a manual one This bit is reset to O when a new backup is created Restoring of data can be manually performed by selecting RESTORE option from the Backup Restore Data menu This will cause the controller to reset Clear Backup Data When initiated t
89. roller products and other references of interest with their corresponding manuals numbers Visit our website see page 92 to obtain user documentation and updates The following information serves as a general listing of Horner controller products and other references of interest and their corresponding manuals numbers Visit our website listed in the Technical Support section to obtain user documentation and updates Table 2 3 Additional References Note This list is not intended for users to determine which products are appropriate for their application controller products differ in the features that they support If assistance is required see the Technical Support section in this document Controller Manual Number XLe t Series e g HE XExxx MANO0878 QX Series e g HE QXxxx MANO0798 NX Series e g HE NXxxx MANO781 LX Series e g LX xxx also covers RCS116 MANO755 Color Touch OCS e g OCSxxx MANO465 OCS Operator Control Station e g OCS1xx 2xx Graphic OCS250 MAN0227 Remote Control Station e g RCS2x0 MiniOCS e g HE5000CSxxx HE500RCSxxx MANO305 Other Useful References CAN Networks MANO799 Cscape Programming and Reference MANO313 Wiring Accessories and Spare Parts Manual MANO347 August 20 2009 Page 16 of 95 ECN 979 MANO798 04 EN CH 3 CHAPTER 3 MECHANICAL INSTALLATION 3 1 Initial Mechanical Installation Note Prior to mounting observe requirements for the panel layout design and
90. sensitivity register it is ignored and the last valid value is used 10 7 Alarms Alarm presentation to the operator is highly configurable and beyond the scope of this document to describe fully For more information refer to the graphics editor help file This section presents a typical configuration thereby providing an introductory description on what the operator should expect August 20 2009 Page 57 of 95 ECN 979 CH 10 MANO798 04 EN The alarm object is generally used to enunciate alarms to the operator While the display characteristics of this object is configurable it is generally displayed as a button that changes colors to indicate the highest state of the alarm s in the alarm group it is monitoring The following indicates the priority of the alarm states and the default colors associated with these states e Highest Red Unacknowledged Alarms Exist Yellow Acknowledged Alarms Exist e Lowest Green No Alarms Exist AR Figure 10 5 Alarm Object To view acknowledge and or clear alarms the operator must access the alarm viewer This is accomplished by touching an enabled alarm object When accessed the alarm viewer is displayed as pop up alarm viewer dialog similar to that shown in Figure 10 6 ack cir AC V i E Esc ela ojal e Figure 10 6 Alarm Viewer The currently selected entry is indicated by a yellow highlight which can be moved up or down by touching the arrow buttons or
91. t damage Make sure the functions of the equipment work properly after a firmware update before returning the device to an operational mode Steps for updating the firmware 1 Establish communication between Cscape and the controller using a direct serial connection to MJ1 2 Make sure your application is available on your PC or upload the application 3 Make sure the machinery connected to the QX is in a safe state for firmware update see warning above 4 Start the firmware update by selecting File Firmware Update Wizard 5 The correct product type should be selected if it is not select the type of controller from the drop down list Press the start button Wait for the firmware update to complete If there is a communication failure check the cable connections and comm port setting and try again 9 Firmware updates typically delete the user applications to ensure compatibility You will need to reload your application 10 Test the operation of the equipment with the new firmware before returning the QX system to an operation mode OND 15 2 Backup Battery The QX contains an internal lithium battery used to maintain the real time clock and retentive registers when power is disconnected The QX also contains a run time battery monitor that continuously checks the voltage of that battery Under normal conditions the battery in the QX should last 5 years Higher operating temperatures or variations in batteries m
92. t in the RM of the device YES AutoLoad initiated NO v failed with reasons for failure y Enabled YES OCS put in RUN Mode August 20 2009 OCS put in IDLE Mode Figure 13 8 Flow Chart for AutoLoad Page 78 of 95 MANO798 04 EN ECN 979 MANO798 04 EN CH 13 13 5 AutoRun System Menu Fnable AutoRun Q o run atole C AUT ION El V D Auto Enters RUN i or Battery Fail Ese Enter HH Hun Hn H Figure 13 9 AutoRun Menu This system menu option when enabled YES allows the user to automatically place the OCS into RUN mode after the AutoLoad operation or automatic Restore Data operation When the AutoRun setting is disabled NO the OCS remains in the IDLE mode after a Restore Data or AutoLoad operation SR164 5 can be set by putting the system into RUN mode automatically once an AutoLoad has been performed or an Automatic Restore has occurred If for any reason the AutoLoad Run Loading the AUTOLOAD PGM automatically and OCS put in RUN mode sequence does not succeed a pop up message box saying AUTO LOAD RUN SEQUENCE FAILED will be displayed It will also show the reason for its failure On acknowledging this message box the AutoLoad Run sequence will be terminated controller will return to the first user screen and will be placed in IDLE mode August 20 2009 Page 79 of 95 ECN 979 CH 13 MANO798 04 E
93. ta can be accessed via User Screens and or by Ladder Code T Register A T Register is a non retentive 1 bit memory location used to store application specific state information M Registers A M Register is a retentive 1 bit memory location used to store application specific state information R Registers A R Register is a retentive 16 bit Memory location used to store application specific values August 20 2009 Page 66 of 95 ECN 979 MANO798 04 EN CH 11 HMI Registers HMI Registers 96K and D give the user access to the QX keypad and display K Registers A K Register is a non retentive 1 bit memory location contact used to store the state of a function key on the QX keypad If the function keys are set for momentary mode a function key s associated 96K register will be ON as long as the function key is pressed If the function keys are set for toggle mode a function key s associated K register will toggle each time the function key is pressed D Registers A D Register is a non retentive 1 bit memory location coil which can be turned ON by Ladder Code to cause the corresponding User or Alarm Screen to be displayed SmartStack I O Registers SmartStack I O Registers l Q Al and AQ give the user access to the SmartStack I O Module data This data can be accessed via User Screens and or by Ladder Code Note lf using an QX model with BP43 HSC and PWM functionality refer to page 35 for information rel
94. the button the current settings are deleted from the configuration within Cscape and the I O is then set to what is physically contained in the attached controller A dialog box appears and indicates that settings will be deleted from the configuration within Cscape If OK press Yes Then press OK I O Configuration x 2 a To change the controller click on the controller or the Config button next to it The Configure Controller screen appears CPU Slots Network 1 0 HE500O0CS210 CsCAN i f 2 b To select a different controller click on the Type list box and select the desired controller Press OK Then go to Step 3 Configure Controller Type HEQX551 BP43 v HE5000CS651 CsCAN HES000CS651 DevNet HESOORCS210 CsCAN HESOORCS210 DevNet Auto Config omes Figure 8 2 Main Configuration I O Screen ned OCK Uppo Supports Retentive Data Supports Optional Fiber 1 0 Cancel CPU Slots Main Base 2 Base 3 Base 4 Base 5 Base 6 Network 1 0 Figure 8 3 Selecting a Controller 1 0 Configuration HEQX55S1BP43 Olot FOX I O AUN Ethemet 300 Ethernet Config Config Tabs on the I O Configuration Screen The CPU Slots tab is already pressed in this screen allowing you to view and configure the controller and BP I O including HSC For I O that is not built in to the QX Press the Main tab to configure and view the I O in the slots directly located on the back of the QX
95. to trigger counter to stop A sensor or transducer for converting rotary motion or position to a series of electronic pulses Frequency The number of times an electromagnetic signal repeats an identical cycle in a unit of time Input usually one second A special function that uses a digital logic circuit to store one or more bits A latch has a data Latch input a clock input and an output When the clock input is active data on the input is latched strobe or stored and transferred to the output register either immediately or when the clock input goes inactive The output retains its value until the clock goes active again Indicate a particular position on a display surface or a value in an instrument Polarit A Polarity pull down box is associated with each function and indicates the manner in which y the trigger happens e g High level Low Level Falling Edge Rising Edge Preload A special function used to trigger loading of a value into a register upon an event Not used load with Frequency Counter A high speed device that expresses the phase relationship between two periodic quantities of Quadrature the same period when the phase difference between them is one fourth of a period A coupler in which the two output signals are 90 out of phase A counter that sums the total number of cycles applied to its input 8 3 I O Port PIN 1 PIN 2 PIN 12 Figure 8 1 I O Port HSC PWM Terminal Connector August 20 2009 Pa
96. tructions Note that special system keys may be locked out from user access If the SYS F1 combination does NOT respond verify that the system menu s Set Fkeys sub menu s parameter SYS Fn is enabled Touch Calibration Screen Touch crosshair with stylus calculated touch point will appear and will auto align with crosshair Repeat until touch point and crosshairs no longer need alignment to match Figure 9 2 Touch Calibration Screen August 20 2009 Page 52 of 95 ECN 979 MANO798 04 EN CH 10 CHAPTER 10 USER INTERFACE 10 1 Overview This chapter presents the user interface or operator view of the QX and some of the model specific characteristics of the QX as compared to the rest of the OCS line This chapter does NOT cover building screens or using the CSCAPE graphics editor For instructions on creating screens and using the graphics editor refer to the graphics editor help file The following aspects are discussed 10 2 Displaying and entering data Alpha numeric data entry Navigating around screens Beeper acknowledgement Touch slip sensitivity Alarm log dialog Compact flash dialog Run and OK status Screen Saver Dimmer Displaying and entering Data Roller 2 A Running Hours 1274 8 Cleaning Hours 34 Figure 10 1 Example Screen August 20 2009 Page 53 of 95 ECN 979 CH 10 MANO798 04 EN Multiple objects are provided for displaying data such as virtual panel lights
97. tual Target Controller matches the e Target yy R indicates the Network ID of the device with configured Controller Model and Network which the Cscape program is exchanging data Note The Local unit and Target unit can be the e Model Not the actual Target Controller does not same unit or they can be separate units match the configured Controller Model and Network The following are status indicators e Model there may have been a change since the last time the Target Controller was compared to the R Running configured Controller Model and Network D Do l o I Idle Cscape is not communicating with the remote unit no forces indicates no I O has been forced August 20 2009 Page 69 of 95 ECN 979 CH 12 MANO798 04 EN 123 Establishing Communications The main method for communicating between Cscape and an QX is RS 232 serial The QX can communicate with Cscape using USB to serial adapters Ethernet CAN CsCAN or modems For communications other than RS 232 serial please refer to the manual that ships with the adapter hardware being used for programming Start by configuring Cscape to use the correct communications port This can be done using the Tools Options Communication Port dialog in Cscape Next connect the PC serial port to the port labeled MJ1 on the QX The easiest way to interface between the serial port and the units MJ1 port would be to use an HE500CBL300A T
98. ty Warnings and Guidelines When found on the product the following symbols specify Warning Consult user documentation A Warning Electrical Shock Hazard WARNING To avoid the risk of electric shock or burns always connect the safety or earth ground before making any other connections WARNING To reduce the risk of fire electrical shock or physical injury it is strongl recommended to fuse the voltage measurement inputs Be sure to locate fuses as close to the source as possible WARNING Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards WARNING In the event of repeated failure do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse WARNING Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life e All applicable codes and standards need to be followed in the installation of this product e For I O wiring discrete use the following wire type or equivalent Belden 9918 18 AWG or larger Adhere to the following safety precautions whenever any type of connection is made to the module e
99. uit disruption often caused by radio frequency RF interference 4 3 Ground Specifications Ideally a ground resistance measurement from equipment to earth ground is 0 ohms In reality it typically is higher The U S National Electrical Code NEC states the resistance to ground shall not exceed 25 ohms Horner APG recommends less than 15 ohms resistance from our equipment to ground Resistance greater than 25 ohms can cause undesirable or harmful interference to the device 4 4 How to Test for Good Ground In order to test ground resistance a Ground Resistance Tester must be used A typical Ground Resistance Meter Kit contains a meter two or three wire leads and two ground rods Instructions are supplied for either a two point or three point ground test Figure 4 1 shows a two point ground connection test GROUND RESISTANCE METER Fi AAA ATA DITA AWA AOS VS SSSSTL GROUND ROD GROUND DISCONNECTED FROM SERVICE METAL WATER PIPE OR OTHER GOOD GROUND Figure 4 1 Two Point Ground Connection Test August 20 2009 Page 21 of 95 ECN 979 CH 4 MANO0798 04 EN 4 5 QX Primary Power Port Table 4 1 Primary Power Port Pins Input power supply voltage Input power supply ground 1 Input power supply ground Note Power Supply Voltage Range is from 24VDC 10 August 20 2009 Page 22 of 95 ECN 979 MANO798 04 EN CH 5 CHAPTER 5 CAN COMMUNICATIONS Note See the
100. uration of the removable media object that invokes the removable media viewer defines what buttons are enabled and available to the user A button is grayed and does not respond to touch if configured as disabled The al Enter button if enabled performs certain operations based on the selected file s type change display to parent directory lt DIR gt change display to child directory bmp jpeg display bitmap if compatible format pgm load application if compatible model and version Alternately the enter button can be configured to simply load the ASCII representation of the file path including the file name to a group of OCS registers That pathname can then be used by ladder for opening and manipulating that file Once view operations are complete simply touch the Esc button to remove the pop up removable media viewer If the removable media is used in an application the removable media device requires changing by the operator and the application is attempting to write to the removable media when it is removed the screen designer should create objects that allow the operator to temporally halt access to the removable media This prevents corruption to the file system if the removable media is removed during a file write sequence The graphic objects should set OCS register SR174 1 when requesting the card be removed and provide an indicator based on OCS register SR174 2 which indicates that it is safe to remove the

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