TD pro MTP-V-KLM-AT_-eng
Contents
1. EN 15085 2 JANKA ENGINEERING Subject Technical Documentation MTP V MTP KLM MTP AT Page Nr of pages 8 13 This heater has to be installed according to the valid instruction Its operation is allowed only in a good ventilated room Before the installation and put into operation it is necessary to read the instructions Engineering Supervision and Inspection Type Tests Type tests are performed by Stroj rensk zku ebn stav Brno s p zku ebna 202 Hudcova 56b 621 00 Brno the Czech Republic Production Tests Production tests of every exchanger part are performed by the manufacturer in his production plant JINOVA s r o Do Zl bku 733 Jilemnice the Czech Republic Production tests comprise of the following tests and inspections weld tests of the casing weld tests of the exchanger inspection of external interface dimensions surfacing inspection inspection of the device and its accessories in terms of completeness For further information consult the Product Test Sheet Subsequent supervision is carried out by Stroj rensky zkuSebni stav Brno SZU Brno according to EC Directive No 2009 142 EC as transposed into Czech national law in government regulation No 22 2003 Coll Annex II 2 Art 2 3 Supervision takes place in the form of random inspections of the heaters according to the EC Certificate Packaging Transportation and Storage If requested by the customer supplied heat2. Technical Documentation MTP V MTP KLM MTP AT Page Nr of pages 5 13 TECHNICAL CONDITIONS ASSEMBLY OPERATING AND MAINTENANCE INSTRUCTIONS EXCHANGER UNIT OF THE AIR HEATER MTP V MTP KLM MTP AT JANKA ENGINEERING s r 0 Vr zsk 143 153 01 Praha 5 ICO 27912612 DIC CZ27912612 www janka cz 5 13 JANKA ENGINEERING Subject Technical Documentation MTP V MTP KLM MTP AT Page Nr of pages 6 13 PRODUCT DESCRIPTION The exchanger unit of the air heaters can according to the burner type burn e earth gas coal gas e propane butane e heating oil e LTO They are used for air heating in the air conditioning units or in other applications The exchanger unit has a shape of a box The base contour of the exchanger unit is made by a frame The frame is made from profiles enabling its easy covering The combustion chamber welded from sheet metal is mounted through screws The exchanger unit is equipped with covers wit inbuilt thermo isolation There is a flange on the front part of the exchanger that enables mounting of the burner The spent fuel is lead off from the exchanger chamber through a chimney outlet The outlet should be connected to the piping for flue gas exhaust into the chimney The air is heated through circulation around the combustion chamber and its tube plate By the exchanger unit operation it is necessary to keep the airflow and the required heat intake defined in the technical docume
3. page 4 Operating Conditions Smooth and safe operating can be guaranteed only on the following conditions a All parameters set forth by the manufacturer have to be observed in particular Nominal Heat Input kW Nominal Airflow m hod Input temperature standard implementation up to 40 C Assurance of the exchanger chamber s bypass Prevention of the chimney effect and the backlash Ccorrect connection of thermostats T1 T2 T3 b Working environment In terms of working environment there are two main heater types indoor heaters and outdoor heaters Indoor systems equipped with IP 40 protection degree can be used in standard basic environments Outdoor systems with IP 43 protection degree are intended for outdoor use here the burner and thermostat are equipped with special shields protecting them from atmospheric precipitations Labeling Every heater bears a non removable label with the following information a Manufacturer b Product ID c Type identifier d Serial number e Year of manufacture f Nominal heat input kW g Nominal heat output kW h Nominal airflow m h i Weight kg j JE degree of protection k Voltage 3 x 400 V N PE 50Hz 1 Intended country Every exchanger pat has got a label with following description CERTFED by CERTIFIED by JANKA ENGINEERING s r 0 Vr zsk 143 153 01 Praha 5 ICO 27912612 DIC CZ27912612 www janka cz ISO 3834 2 7 A3
4. Check tightness again after a month of operation Defects b Drop out of the thermostat T1 overheating make sure that intake and outlet areas are not clogged ducts etc c Combustion products detected in heated area or increased oxygen content discovered in combustion products make sure that the bolts of the tube plate lid and burner flange are tight change the washers in the tube plate lid and or burner flange make sure there is no hole in the combustion chamber LIST OF ACCESSORIES AND SPARE PARTS Spare parts are not delivered with the exchanger unit There are available by the Manufacturer in the case of warranty service it applies mainly for spar parts of the triple thermostat ESD3J The Manufacturer is qualified for warranty service for all parts except of the burner The post warranty service has to be assured by the customer the spar parts for this purpose should be ordered by the Manufacturer CERTIFED by CERTIFIED by JANKA ENGINEERING s r 0 Vr zsk 143 153 01 Praha 5 ICO 27912612 DIC CZ27912612 www janka cz EN 15085 2 ISO 3834 2 12 13 Janca Subject Technical Documentation MTP V MTP KLM MTP AT Page Nr of pages 13 13 RELATED DOCUMENTS This technical documentation complies with following technical norms CSN EN 1020 Air heaters with forced convection and ventilator using gas fuels CSN 32 2000 4 41 Electrical equipment Safety rules Protection from injury through electric
5. applicable regulations according to the fuel and or burner type used The installation and setup of the burner has to be done by an engineer appointed by the manufacturer of the burner After the burner has been duly inspected and set up a setup certificate is issued at this point the heater is ready for final inspection and to go live As already given herein the manufacturer of the heater reserves the right to have one of his engineers present during the go live procedure at the expense of the purchaser Not meeting the following requirement may result in the warranty becoming void Typically heaters are fitted with flanges and seals into which the burner is mounted using bolts In outdoor heaters an appropriate cover has to be fitted above the burner Before installation always check the compatibility of local conditions relevant for the operation of the heater i e fuel intake fuel properties and fuel pressure and heater setup Electro installation Electro installation and revision has to be performed by qualified company according to the CSN 33 2000 6 61 The switch contact of the safety thermostat T1 has to be connected into the supply phase of the burner in order to assure its switch of in any situation also in case of fault The switch contact of the operation thermostat T2 is connected in the circuit of terminals T1 and T2 of the burner It switches off the burner during its operation in case of temperature increases above the
6. closest to the ventilation units It is necessary to achieve optimal bypass around the combustion chamber The exchanger part MTP V can be connected into the air conditioning units only through steel sheet piping with appropriate thermo stable surface finish for example galvanized sheet The connection has to enable air admission through the full cross section of the exchanger chamber CERTIFED by CERTIFIED by JANKA ENGINEERING s r 0 Vr zsk 143 153 01 Praha 5 ICO 27912612 DIC CZ27912612 www janka cz EN 15085 2 ISO 3834 2 9 13 Janca Subject Technical Documentation MTP V MTP KLM MTP AT Page Nr of pages 10 13 Connection to Smoke Flue The smoke flue has to be installed by a qualified company and according to all applicable regulations Note Every heater equipped with a high pressure gas boiler has to be connected with a separate smoke flue to a separate vent stack If the heater includes a condensed fluid receptacle 20 30 1 it is intended both for combustion chamber condensate 1 2 discharge pipe and chimney bottom condensate Note Irrespective of their type the operation of any MTP heater requires proper drainage of flue gas condensate Installing the Burner Typically heaters are fitted with pressure burners single stage double stage or smooth fuel input regulation Burners are not a part of the heater delivery Fuel intake has to be installed by a qualified company and has to meet all
7. current eqv HD 384 4 41 mod IEC 364 4 41 CSN EN 60335 1 Safety rules of electrical equipment for household and other applications Part1 Common rules CSN 33 2000 6 61 Revision of electrical equipment CSN 33 2000 3 Environment types for electrical equipment CSN 06 1008 97 Fire safety of local heat sources Law nr 22 1997 Sb Government direction nr 22 2003 Sb Final protocol Nr 30 5181 SZ Brno LIST OF CERTIFIED REPAIR CENTRES Warranty and post warranty repair services of MTP heaters are provided by the manufacturer JINOVA s r o Do Zl bku 733 514 01 Jilemnice the Czech Republic tel 420 481 541 518 420 481 549 351 fax 420 481 544 184 420 481 543 163 13 13 EN 15085 2 CERTIFIED by CERTIFIED by JANKA ENGINEERING s r 0 Vr zsk 143 153 01 Praha 5 ICO 27912612 DIC CZ27912612 www janka cz ISO 3834 2
8. defined level The switch contact of the ventilator s thermostat T3 assures switching on of the ventilator as well as its stopping after switch off of the burner cooling of the combustion chamber See following pictures for recommended circuitry 3 JH 2001C for electric thermostat ESD3J or ES3M ES3A CERTIFED by CERTIFIED by JANKA ENGINEERING s r 0 Vr zsk 143 153 01 Praha 5 ICO 27912612 DIC CZ27912612 www janka cz EN 15085 2 ISO 3834 2 10 13 Janca Subject Technical Documentation MTP V MTP KLM MTP AT Page Nr of pages 11 13 The heater is equipped with terminal for safety connection according to the CSN 32 2000 4 4 The triple thermostat of the outdoor heater is equipped with a cover e Under any circumstances the clamp of the triple thermostat has to be connected to the PE conductor in order to make sure that the thermostat sensor is not influenced by possible induced voltage Comment It is not possible to switch off the complete equipment burner and ventilators without assurance of the ventilators stopping after cooling of the exchanger Convention of the heat accumulated in the exchanger could damage the surrounding equipment Switch off of the ventilators while the burner is running has to be disabled OPERATING INSTRUCTIONS The burner installed in the exchanger unit has its own operation instruction delivered by its Manufacturer Drop out of the safety ther
9. the heater at least equal to its size length x width x height The cover of the tube plate of the exchanger chamber opposite the chimney has to be kept free to allow easy removal when cleaning the tube plate Safe Distances True distance between the heater and any combustible material must comply with all applicable standards i e must not be smaller than 200 mm If it is not possible to meet this condition a protective screen has to be used The screen has to be at least 3 mm thick and made of a material of flammability class A or B The screen has to be in a fixed position between the heater and the protected substance 30 mm 5 mm from the protected material The screen has to stretch to the nearest wall ceiling made of a non combustible material but at least 300 mm beyond the upper and 150 mm beyond the lateral edges of the protected material When a protective screen is used the minimum distance allowed can be halved When installing a gas heater on a floor made of a combustible material a non conducting insulation pad has to be used The pad has to be resistant to mechanical load and made of a material of flammability class A or B In terms of ground plan the pad must not be smaller than the heater moreover it has to be at least 5 mm thick i Do not store combustibles in the vicinity of the heater possible fire hazard Connection to Air Ducts The exchanger unit is to be connected into the air conditioning units
10. JANKA ENGINEERING Subject Technical Documentation MTP V MTP KLM MTP AT Str po listt 1 13 TECHNICAL DOCUMENTATION OF AIR HEATER EXCHANGER UNITS MTP V MTP KLM MTP AT Table of Contents Page 2 Warranty Certificate 3 Protocol of put into operation of the air heater exchanger unit 4 Quality and Completeness Certificate Products Test Sheet 5 Technical Conditions 6 Product description 9 Assembly Instructions 11 Operating Instructions 12 Maintenance Instruction 13 List of Accessories and Repair Centres Annex No 1 Certificate No E 30 00663 02 rev 1 gaseous fuels Or No B 30 00664 02 liquid fuels SZU Brno 2 Declaration of Conformity 3 Wiring Diagram 4 ESD3J Thermostat User manual 5 Technical Data and Dimension MTP V MTP KLM MTP AT 6 Loading and Transport Instructions MTP Approved by Date 17 3 2006 Janca DOM EN 15085 2 CERTIFIED by CERTIFIED by JANKA ENGINEERING s r 0 Vr zsk 143 153 01 Praha 5 ICO 27912612 DIC CZ27912612 www janka cz ISO 3834 2 Subject Technical Documentation MTP V MTP KLM MTP AT Page Nr of pages 2 13 Warranty Certificate The Manufacturer shall be liable for any defects of the Product which undisputedly occurred during the Warranty Period as a result of defective design and or manufacture The Manufacturer shall not be held liable for any defects if the Product is changed or amended in any way by the Purchaser or any p
11. arty working on his behalf the seals affixed on the Product are broken the Product is damaged by applying too much force the Product and any part thereof is not set up and or connected according to the Manufacturer s instructions the Product is situated in an environment not recommended by the Manufacturer in the relevant documents and the Purchaser does not follow the Technical Conditions provided by the Manufacturer Warranty Period Provided the conditions set forth herein ie the Manufacturer s instructions and recommendations are met the Product shall have a Warranty Period of twenty four 24 months commencing on the day of delivery of the Product As another Warranty Condition the Manufacturer hereby expressly reserves the right to appoint a person to be present at the expense of the Purchaser during the start of operation of the Product at the Purchaser s premises Product EXCHANGER UNIT OF THE AIR Type MTP Serial Number Date of Delivery of the Product as affirmed by the Seller Go Live Date as affirmed by the Supplier This Warranty Certificate is to be produced by the Purchaser with any claim it has to be supported by the Go Live Certificate duly validated by the person appointed for this purpose by the Manufacturer and the Burner Setup Certificate This Warranty Certificate is void unless produced together with the Go Live Certificate 2 13 JANKA ENGINEERING Subject Techn
12. ers are wrapped in fixation foil to reduce possible surface damage and mounted on wooden bases or pallets All persons taking part in the transportation and loading of the heaters are advised to proceed with caution Handling allowed only by means of the pallet lower frame between the wooden bases or welded loops Where there are two loops both have to be used in such cases using one loop only is strictly prohibited Packages must not be subjected to atmospheric exposure continuous humidity and shocks Heaters have to be stored in well ventilated rooms with no corrosive vapors or active gases or outdoors under a shelter protecting the heater from any atmospheric precipitations CERTIFED by CERTIFIED by JANKA ENGINEERING s r 0 Vr zsk 143 153 01 Praha 5 DOM ICO 27912612 DIC CZ27912612 www janka cz ZO 13 EN 15085 2 ISO 3834 2 8 13 JANKA ENGINEERING Subject Technical Documentation MTP V MTP KLM MTP AT Page Nr of pages 9 13 ASSEMBLY INSTRUCTIONS Positioning The heater has to be positioned on a level and sufficiently solid ground or frame In order to allow condensed fluids to flow off the heater has to be positioned horizontally minor downward grade helping the outflow is acceptable The heater has to be positioned in a way to allow the combustion chamber to be replaced and the tube zone to be cleaned In other words there has to be a free space in front of the front burner side of
13. ical Documentation MTP V MTP KLM MTP AT Page Nr of pages 3 13 PROTOCOL OF THE PUT INTO OPERATION OF THE AIR HEATER EXCHANGER UNIT TO BE COMPLETED BY A QUALIFIED WORKER OF THE ASSEMBLY COMPANY TYPE MTP Ser No Check of compliance with all installation condition was executed according to this document Technical documentation of MTP V point 2 Installation instructions installation safety distance connection of the air handling circuit connection of the flue way including condensate outlet burner installation and electro installation Special attention was paid to the check of connection of following thermostats T1 safety switches off the supply phase of the burner T2 operational switches off the burner T3 operational switches on ventilators and assures their circulation cooling of the exchange chamber after switching of the unit Check of the air amount agitated through the exchanger chamber was completed Check of the installation for quality and completeness was completed Exchangers equipped with bypass were checked for regulation of the servo drive of valves especially the rotation direction and their contrarotaion any position of the valves doesn t cause overheating of the exchanger leading to deactivation of the operational thermostat the exchanger valve does not close completely there isn t an extreme condensation The above specified exchanger unit of the air heater was in
14. mmissioned by professionals the device and its parameters cannot be Alfred in order to ensure smooth and safe operation CERTIFED by CERTIFIED by JANKA ENGINEERING s r 0 Vr zsk 143 153 01 Praha 5 ICO 27912612 DIC CZ27912612 www janka cz z0 13 ISO 3834 2 11 13 JANKA ENGINEERING Subject Technical Documentation MTP V MTP KLM MTP AT Page Nr of pages 12 13 MAINTENANCE INSTRUCTIONS e The heater has to be maintained after every scheduled shut down Maintenance and all related actions have to take place in accordance with the instructions set forth herein Maintenance Works e a Perform regular checks of intake filters at least once a month if needed clean or replace filter fabric The speed of filter clogging depends on the purity of suction air Any dirt substantially decreases the volume of air supplied by the heater thus increasing exchanger chamber temperature o b Check whether the bolts of the burner plate and tube plate lid are tight first check to take place after one month of operation subsequent checks before every heating period e c Clean the tube plate at least once in a year or as needed In case of fuel oil and light heating oils clean the tube plate every time there is a decrease in heating efficacy as needed possibly even once a month Once cleaning is finished be sure to tighten the bolts of the tube plate lid properly and if needed replace washers
15. mostat Exceeding of the maximal temperature which is set up on the triple thermostat T1 100 120 C placed on the left or on the right from the burner leads to switch off and lock of the burner In order to enable new automatic start of the burner it is necessary to push the button on the triple thermostat The triple thermostat can be unlocked only if the temperature drops under the value set on the thermostat T1 It is required to eliminate the reason of the overheating before restarting the burner The applied electronic thermostat enables remote reset of the safety thermostat T1 for example through a button placed on the control box This function is particularly advantageous by exchanger parts with difficult accessibility for example on the roof Outage of the supply line voltage while the burner is running causes increase of the temperature through the heat accumulated in the exchanger chamber while the ventilator is not working If the temperature exceeds the value pre set on the safety thermostat T1 the thermostat disconnects the burner supply The electronic thermostat resets itself by resumption of the power supply in the case that the temperature has dropped under the pre set value in the case of longer outage In the case of shorter outage it is necessary to wait until the chamber is cooled by the ventilator and perform the reset manually using the button on the thermostat e Attention Once properly set up and co
16. ntation on the Manufacturer s label and in the sales contract Every exchanger unit has a triple thermostat T1 T2 T3 placed on the air outlet The thermostat has to be connected into the electric control circuits of the heat exchanger it assures its safety operation The thermostat is not meant for regulation of the temperature There are two types of the exchanger units with and without bypass The exchanger unit with bypass has installed flaps which control airflow It is recommended to regulate these flaps using servo drive and control system so that the temperature in the chimney stays always around 160 C It is possible to deliver the described control system together with the exchanger unit The heater is also equipped with condensate outlet from the combustion chamber pipe V2 Heaters have a specific type identifier with the following meaning MTP V 25 MTP KLM 2 5 MTP AT 10 10 E exchanger unit Type Size according to the table of the base parameters CERTIFED by CERTIFIED by JANKA ENGINEERING s r 0 Vr zsk 143 153 01 Praha 5 ICO 27912612 DIC CZ27912612 www janka cz z013 ISO 3834 2 6 13 Janca Subject Technical Documentation MTP V MTP KLM MTP AT Page Nr of pages 7 13 Base technical parameters Lost through heat exchange into the surroundings 2 P Lost through heat of the flue gas chimney lost 10 9 Other parameters according to the Product quality certificate
17. stalled and put into operation according to the Technical documentation of the Manufacturer The exchanger is ready for enduring operation Put into operation and above described checks were executed by CERTIFED by CERTIFIED by JANKA ENGINEERING s r 0 Vr zsk 143 153 01 Praha 5 EN I O 27912612 DI CZ27912612 www janka cz ZO 13 z013 EN 15085 2 ISO 3834 2 3 13 Janca Subject Technical Documentation MTP V MTP KLM MTP AT Page Nr of pages 4 13 Quality and Completeness Certificate Product Test Sheet The Manufacturer hereby attests and confirms that the Product specified hereinafter meets the requirements of the applicable testing regulations i e ccc cee cece eee e eee e ence eneeeeaeenes Product EXCHANGER UNIT OF THE AIR HEATER Identification number of the product CE 1015BN0038 Type MTP Seri l Number essere enne eren Basic Technical Data Nominal Heat Input e tr PR Ee ooo Rn kW Nominal Heat Output sese kW Nominal AIO pp inima m h External Air PreSSUEO uo iecore rea riti rn E EMMEa Pa hin rerrt rer ere kg IP Degree of Protection IP Complies with the testing directives Manufacturing Director Ing Vaclav Subrta CERTIFED by CERTIFIED by JANKA ENGINEERING s r 0 Vr zsk 143 153 01 Praha 5 ICO 27912612 DIC CZ27912612 www janka cz ISO 3834 2 4 13 EN 15085 2 Janca Subject
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