XPS Quick Start - Newport Corporation
Contents
1. General Warnings and Cautions The following general safety precautions must be observed during all phases of operation of this equipment Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design manufacture and intended use of the equipment Heed all warnings on the unit and in the operating instructions To prevent damage to the equipment read the instructions in this manual for selection of the proper input voltage Only plug the Controller Driver unit into a grounded power outlet Assure that the equipment is properly grounded to earth ground through the grounding lead of the AC power connector Route power cords and cables where they are not likely to be damaged The system must be installed in such a way that power switch and power inlet remains accessible to the user Disconnect or do not plug in the AC power cord in the following circumstances Ifthe AC power cord or any other attached cables are frayed or damaged Ifthe power plug or receptacle is damaged Ifthe unit is exposed to rain or excessive moisture or liquids are spilled on it Ifthe unit has been dropped or the case is damaged If the user suspects service or repair is required Keep air vents free of dirt and dust Keep liquids away from unit Do not expose equipment to excessive moisture gt 85 humidity Do not operate this equipment in an explosive atmosphe2. WARNING Do not attempt to operate this equipment if there is evidence of shipping damage or you suspect the unit is damaged Damaged equipment may present additional hazards to you Contact Newport technical support for advice before attempting to plug in and operate damaged equipment Packing List Included with each XPS controller are the following items User s Manual and Motion Tutorial XPS controller Cross over cable gray 3 meters Straight through cable black 5 meters Power cord Rack mount ears and handles If there are missing hardware or have questions about the hardware that were received please contact Newport CAUTION Before operating the XPS controller please read chapter 1 0 very carefully gt Newport EDH0205En1050 06 14 4 fagermca Son XPS Appendices 2 4 2 4 1 GO Newport Kagera Sotom System Setup This section guides the user through the proper set up of the motion control system If not already done carefully unpack and visually inspect the controller and stages for any damage Place all components on a flat and clean surface CAUTION No cables should be connected to the controller at this point First the controller must be configured properly before stages can be connected Installing Driver cards Figure 6 Installing Driver cards Due to the high power available in the XPS controller 300 W for the CPU and 500 W for the drives ventilation is ve
3. XPS Controller Universal High Performance Motion Controller Driver vom Uu AO Ouick Start Nevvport Experience Solutions For Motion Think Newport XPS Motion Controller Driver Quick Start Warranty EDHO205En1050 06 14 Newport Corporation warrants that this product will be free from defects in material and workmanship and will comply with Newport s published specifications at the time of sale for a period of one year from date of shipment If found to be defective during the warranty period the product will either be repaired or replaced at Newport s option To exercise this warranty write or call your local Newport office or representative or contact Newport headquarters in Irvine California You will be given prompt assistance and return instructions Send the product freight prepaid to the indicated service facility Repairs will be made and the instrument returned freight prepaid Repaired products are warranted for the remainder of the original warranty period or 90 days whichever comes first Limitation of Warranty The above warranties do not apply to products which have been repaired or modified without Newport s written approval or products subjected to unusual physical thermal or electrical stress improper installation misuse abuse accident or negligence in use storage transportation or handling This warranty also does not apply to fuses batteries or damage from battery l
4. anre eterne rq 2 1 2 4 PON SymbOl sensoren tote AE teo nelle havent Sy EE eerte ee pet 2 1 2 5 OPE Symbol sints eee ANd Ree Beno une 2 Warnings and CauttONS C c 2 General Warnings and Cautions ss 3 Getting Started sneren sean tendens I QN Ed eri rece d Unpacking and Handling van sn ree erret eter orien ina 4 Inspection for Damage occ eet ere eee PERENNE EVER EE Rege nine ter 4 Packing List soor es 4 System SOUP ss stacks EM 2 2 4 1 Installing Driver Cards ss canes tt toot rente t etate v rsid avad eee id 5 2 4 2 Power ON an 6 Connecting to the XPS P eE Eni T ES 6 2 5 1 Direct Connection to the XPS controller 6 2 5 2 Ethernet Card Address Settings nanne vennen neenveenveenvernvenneeneen 7 2 5 3 Stages Configuration for Newport Stages Auto Configuration 8 2 5 4 Using Stages oie deep e rp OPER EU RR EREA SSA 8 3 0 XPS Controller Driver Documentation cccccccsssssssssssssssssssssssseee 9 Service FOLM sisisiccsesscssesvedsdossssecsoesecdsccesasecsoooeedsuonsedeccoosaed doesaosssseosedesossssvessesasecees 1 1 GO Newport iii EDH0205En1050 06 14 XPS Motion Controller Driver Quick Start GO Newport EDH0205En1060 06 14 iv det marie XPS Motion Controller Driver Quick Start Preface Confidentiality amp Proprietary Rights Reservation of Title The New
5. reliance on the Newport Programs or 4 approved by Newport for release without restriction Sales Tech Support amp Service North America amp Asia Europe GO Newport Newport Corporation 1791 Deere Ave Irvine CA 92606 USA Sales Tel 800 222 6440 e mail sales newport com Technical Support Tel 800 222 6440 e mail tech newport com Service RMAs amp Returns Tel 800 222 6440 e mail rma service newport com MICRO CONTROLE Spectra Physics S A S 1 rue Jules Guesde B t B ZI Bois de l pine BP189 91006 Evry Cedex France Sales France Tel 33 0 1 60 91 68 68 e mail france newport fr com Sales Germany Tel 49 0 61 51 708 0 e mail germany Onewport com Sales UK Tel 44 0 1635 521757 e mail uk newport com Technical Support e mail tech europe newport com Service amp Returns Tel 33 0 2 38 40 51 55 EDH0205En1050 06 14 XPS Motion Controller Driver Quick Start EDHO205En1060 06 14 Service Information The user should not attempt any maintenance or service of the XPS Series Controller Driver system beyond the procedures outlined in this manual Any problem that cannot be resolved should be referred to Newport Corporation When calling Newport regarding a problem please provide the Tech Support representative with the following information Your contact information System serial number or original order number Descr
6. to the most actual documentation the Programmer s Manual the Software Drivers Manual and the TCL Manual are only supplied as software copies They can get accessed from the XPS web site or downloaded from the XPS controller via FTP QO Newport m Ms XPS Motion Controller Driver Quick Start Service Form Name Company Address Country P O Number Item s Being Returned Your Local Representative Tel Fax Return authorization Please obtain prior to return of item Date Phone Number Fax Number Model Serial Description Reasons of return of goods please list any specific problems AO Newport EDH0205En 1050 06 14 11 DE nap es NNevvport Visit Newport Online at www newport com North America amp Asia Newport Corporation 1791 Deere Ave Irvine CA 92606 USA Sales Tel 800 222 6440 e mail sales newport com Technical Support Tel 800 222 6440 e mail tech newport com Service RMAs amp Returns Tel 800 222 6440 e mail service newport com Europe MICRO CONTROLE Spectra Physics S A S 9 rue du Bois Sauvage 91055 vry CEDEX France Sales Tel 33 0 1 60 91 68 68 e mail france newport com Technical Support e mail tech europe newport com Service amp Returns Tel 33 0 2 38 40 51
7. 55
8. 5TX based Ethernet Adapter Generic This connection uses the following items M SJ Client for Microsoft Networks M JE File and Printer Sharing for Microsoft Networks Internet Protocol TEPP Description Transmission Control Protocol Internet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Show icon in notification area when connected 3 Highlight Internet Protocol TCP IP and click on Properties 4 Type the following IP address and Subnet Mask as shown in the next window 5 Click OK Internet Protocol TCP IP Properties General You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically Use the following IP address IP address 192 168 0 100 Subnet mask 255 255 255 0 Default gateway i Use the following DNS server addresses Preferred DNS server Alternate DNS server EDHO205En1050 06 14 XPS Motion Controller Driver Quick Start 2 5 3 Stages Configuration for Newport Stages Auto Configuration aag For Non Newport stages please refer to the XPS os Feher Edi Affichage Q e 9 xia 6 JO Rechercher She reves Que O 3 lu d User S Manual ese p92 18 336 Jax vm B 1 Open your web browser as Internet Exp
9. XPS Programming Appendices hardware general I O description power inhibit connector GPIO connectors PCO connector motor driver boards pinning diagrams analog encoder connector trigger in connector The Programmer s Manual This book is the general programmer s guide for the experienced user It provides explanations of all functions and a list of all API s with complete syntax TCL and DLL prototypes parameters errors and short descriptions It refers to the motion tutorial for more thorough explanations on some features It details TCP IP communication explanations and functions Firmware features and list of API s by groups General features Positioners Single Axis groups XY groups XYZ groups Multiple Axes groups analog and digital I O s gathering events and actions TCL programming version Examples of motion processes ND Newport 9 EDHO205En1050 06 14 XPS Motion Controller Driver Quick Start EDHO205En1050 06 14 The Software Drivers Manual This book provides all information about software tools and drivers shipped with the XPS Visual C Visual Basic documentation deliverable with DLL LabView VI documentation deliverable with VI Matlab documentation deliverable with m files The TCL Manual This book provides a short introduction to TCL describes all TCL commands supported by the XPS and contains TCL program examples In order to provide user s access
10. eakage THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE NEWPORT CORPORATION SHALL NOT BE LIABLE FOR ANY INDIRECT SPECIAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE PURCHASE OR USE OF ITS PRODUCTS First printing 2003 Copyright 2014 by Newport Corporation Irvine CA All rights reserved No part of this manual may be reproduced or copied without the prior written approval of Newport Corporation This manual is provided for information only and product specifications are subject to change without notice Any change will be reflected in future printings ND Newport XPS Motion Controller Driver Quick Start Table of Contents Wartanty aura cod ege tege veg ai Gag QU Rege wan eine Gen NE ii Pr face EE V Confidentiality amp Proprietary Rights V Sales Tech Support amp Service ss V Service Information rid REE ERE vi Newport Corporation RMA Procedures essere vi PACK A UN SE med aal aatal E vi 1 0 1 1 1 2 1 3 1 4 2 0 2 1 22 2 3 2 4 2 5 Introduction voo eee eee eese ee eese eese eese esee eese eese ee eese ee eese ee eese eeeeeeeeesessss T Scope OF th Mantal ercepeae iene ne der te PURA C IR SEEN te Ea ER ee IER ose dane 1 Definitions and Symbols sereine 1 1 2 1 General Warning or Caution ss 1 1 2 2 Electric Shock insnet bennet 2 1 2 3 European Union CE Mark gerent
11. iption of problem Environment in which the system is used State of the system before the problem Frequency and repeatability of problem Can the product continue to operate with this problem Can you identify anything that may have caused the problem Newport Corporation RMA Procedures Any XPS Series Controller Driver being returned to Newport must have been assigned an RMA number by Newport Assignment of the RMA requires the item serial number Packaging XPS Series Controller Driver being returned under an RMA must be securely packaged for shipment If possible re use the original factory packaging ND Newport XPS Motion Controller Driver Quick Start XPS Quick Start 1 0 Introduction EDHO205En1050 06 14 1 1 1 2 1 2 1 Scope of the Manual The XPS is an extremely high performance easy to use integrated motion controller driver offering high speed communication through 10 100 Base T Ethernet outstanding trajectory accuracy and powerful programming functionality It combines user friendly web interfaces with advanced trajectory and synchronization features to precisely control from the most basic to the most complex motion sequences Multiple digital and analog I O s triggers and supplemental encoder inputs provide users with additional data acquisition synchronization and control features that can improve the most demanding motion applications To maximize the value of the XPS Controlle
12. lorer and connect to ND http 192 168 0 254 Newport The welcome web page appears Fill the Experience Solutions following fields Motion Controller Driver XPS C8 Give your name password and status to log on Name Administrator Name Administrator Password Administrator Password sessseesseoe el Rights Administrator Rights O user administrator 2 Click ENTER E gt Newport 3 Click on AUTO CONFIGURATION menu eT then Generate Configuration files button The XPS controller is now rebooting you can close the web browser Termin internet 2 5 4 Using Stages 1 Open your web browser as Internet Explorer and connect to http 192 168 0 254 Fill the following fields Name Anonymous Password Anonymous Rights User 2 Click ENTER 3 Click on the FRONT PANEL menu then k per Move submenu Use the Action button to sa initialize and home each group For any motion type the absolute value and click on the corresponding Go button Fxperence Soissons Motion Controller Driver XPS C8 Caan your name passwort anc status to log on Now you have done the first step and you are ready to use more complex features with the XPS E controller To achieve this please read the XPS User s Manual d tenet GO Newport Dorens Solutions EDH0205En1050 06 14 8 XPS Appendices 3 0 XPS Controller Driver Documentation To maximize
13. ock Symbol The Electrical Shock Symbol in Figure 2 may appear on labels affixed to the XPS Series Controller Driver This symbol indicates a hazard arising from dangerous voltage Any mishandling could result in damage to the equipment personal injury or CE Figure 3 CE Mark European Union CE Mark The presence of the CE Mark on Newport Corporation equipment means that it has been designed tested and certified as complying with all applicable European Union CE regulations and recommendations ON Symbol Figure 4 ON Symbol The ON Symbol in Figure 4 appears on the power switch of the XPS Series Controller Driver This symbol represents the Power On condition O Figure 5 OFF Symbol OFF Symbol The Off Symbol in Figure 5 appears on the power switch of the XPS Series Controller Driver This symbol represents the Power Off condition Warnings and Cautions The following are definitions of the Warnings Cautions and Notes that may be used in this manual to call attention to important information regarding personal safety safety and preservation of the equipment or important tips WARNING Situation has the potential to cause bodily harm or death ND Newport XPS Appendices 14 ND Newport CAUTION Situation has the potential to cause damage to property or equipment NOTE Additional information the user or operator should consider
14. port Programs and all materials furnished or produced in connection with them Related Materials contain trade secrets of Newport and are for use only in the manner expressly permitted Newport claims and reserves all rights and benefits afforded under law in the Programs provided by Newport Corporation Newport shall retain full ownership of Intellectual Property Rights in and to all development process align or assembly technologies developed and other derivative work that may be developed by Newport Customer shall not challenge or cause any third party to challenge the rights of Newport Preservation of Secrecy and Confidentiality and Restrictions to Access Customer shall protect the Newport Programs and Related Materials as trade secrets of Newport and shall devote its best efforts to ensure that all its personnel protect the Newport Programs as trade secrets of Newport Corporation Customer shall not at any time disclose Newport s trade secrets to any other person firm organization or employee that does not need consistent with Customer s right of use hereunder to obtain access to the Newport Programs and Related Materials These restrictions shall not apply to information 1 generally known to the public or obtainable from public sources 2 readily apparent from the keyboard operations visual display or output reports of the Programs 3 previously in the possession of Customer or subsequently developed or acquired without
15. r Driver system it is important that users become thoroughly familiar with available documentation The XPS Quick Start and XPS User s Manual are delivered with the controller XPS User s Manual TCL Manual Software Drivers Manual and Stage Configuration Manual are PDF files accessible from the XPS web site DLLs and corresponding sources are available from the controller disk in the folder Public Drivers DLL DLLs can also be downloaded through FTP LabView VIs with examples are also available on the controller disk in the folder Public Drivers LabView They can be downloaded through FTP The Quick Start is the getting started part of the system It serves as an introduction and as a reference It includes 1 Unpacking and Handling Inspection for Damage 2 3 Packing List 4 System Setup 5 Connecting the XPS Definitions and Symbols The following terms and symbols are used in this documentation and also appear on the XPS Series Controller Driver where safety related issues occur General Warning or Caution Figure 1 General Warning or Caution Symbol ND Newport XPS Motion Controller Driver Quick Start EDHO205En1050 06 14 1 2 2 1 2 3 1 2 4 1 2 5 1 3 The Exclamation Symbol in Figure 1 may appear in Warning and Caution tables in this document This symbol designates an area where personal injury or damage to the equipment is possible Electric Shock Figure 2 Electrical Sh
16. re Disconnect power before cleaning the Controller Driver unit Do not use liquid or aerosol cleaners Do not open the XPS Controller Driver stand alone motion controller There are no user serviceable parts inside the XPS Controller Driver Return equipment to Newport Corporation for service and repair Dangerous voltages associated with the 100 240 VAC power supply are present inside Controller Driver unit To avoid injury do not touch exposed connections or components while power is on Follow precautions for static sensitive devices when handling electronic circuits 3 EDHO205En1050 06 14 XPS Motion Controller Driver Quick Start 2 0 Getting Started 2 1 2 2 2 3 Unpacking and Handling It is recommended that the XPS Controller Driver be unpacked in your lab or work site rather than at the receiving dock Unpack the system carefully small parts and cables are included with the equipment Inspect the box carefully for loose parts before disposing of the packaging You are urged to save the packaging material in case you need to ship your equipment Inspection for Damage XPS Controller Driver has been carefully packaged at the factory to minimize the possibility of damage during shipping Inspect the box for external signs of damage or mishandling Inspect the contents for damage If there is visible damage to the equipment upon receipt inform the shipping company and Newport Corporation immediately
17. ry important To ensure a good level of heat dissipation the following rules must be followed 1 Itis strictly forbidden to use the XPS controller without the cover properly mounted on the chassis 2 Driver boards must be inserted from the right driver 1 to the left driver 8 when looking at the controller from the back 3 If 8 boards or less are used the remaining slots must disabled with the appropriate covers that were delivered with the controller 4 The surrounding ventilation holes at the sides and back of the XPS rack must be free from obstructions that prevent free flow of air 5 EDHO205En1050 06 14 XPS Motion Controller Driver Quick Start 2 4 2 Power ON Plug the AC line cord supplied with the XPS into the AC power receptacle on the rear panel Plug the AC line cord into the AC wall outlet Turn the Main Power Switch to ON located on the Rear Panel The system must be installed in such a way that power switch and power connector remain accessible by the user After the main power is switched on the LED on the front panel of the XPS will turn green There is an initial beep when the switch is pushed Once the controller completes booting up there is a second beep It can take to 2 minutes for the controller to boot up There is also a STOP ALL button on the front panel that is used for an Emergency Stop of the system and will shut down all the motors 2 5 Connecting to the XPS The Newpor
18. t s XPS Controller Driver is a multi axis motion controller system that is based on a high performance 10 100 base T Ethernet connection using CATS cable The controller can be connected in 2 different ways 1 Direct connection PC to XPS through a cross over cable gray 2 Corporate Network connection requires input from Network Administrator black Two cables are provided with the motion controller Cross over cable used when connecting XPS directly to a PC Straight Ethernet cable used when connecting XPS through an intranet NOTE For Network connection please refer to the XPS User s manual 2 5 1 Direct Connection to the XPS controller Plug a cross over Ethernet cable gray between your computer and the HOST connector at the back of the XPS mainframe Switch on the controller and wait while the controller is booting nearly 60 s AO fagerercs Sont EDHO205En1050 06 14 6 XPS Appendices GO Newport Kagera Sotom 2 5 2 Ethernet Card Address Settings In order to be able to communicate with the controller you must set your Ethernet card in the following way this procedure is for the Windows XP operating system 1 Start Button gt Control Panel gt Network Connections 2 Right Click on Local Area Connection Icon and select Properties lt 4 Local Area Connection 4 Properties PR p General Authentication Advanced Connect using HW 3Com 3C90
19. the value of the XPS Controller Driver system it is important that users become thoroughly familiar with available documentation The User s Manual amp Motion Tutorial The first part of this book is the getting started part of the system This handy introduction can be considered as a reference manual It includes System overview Hardware front and rear panels descriptions Ethernet connection programming Getting started guide unpacking inspection system set up connection configuration Software tools description web site interface FTP File Transfer Protocol Connection Maintenance and service cleaning service troubleshooting The Motion Tutorial The other part of the book provides an exhaustive overview of the XPS architecture and a complete description of its features and capabilities It is educational and it contains the following sections Explanations of XPS architecture state diagrams motion groups units Motion modes move jog master slave analog tracking Trajectories line arc splines PVT conventions mathematical explanations Compensation backlash linear error correction positioner X Y X YZ mapping Event triggers event actions examples Data gathering internal and external Triggers position compare output position capture Control loops XPS servo loops filtering and limitation feed forward loops and servo tuning Analog encoder calibration Introduction to
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