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4 - Hawkins Equipment

1. Provides information special instructions or references about the lift truck IMPORTANT Precautions which must be taken to avoid damage to the lift truck Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury May also alert unsafe practices Indicates a potentially hazardous situation which if not avoided may result in death or serious injury Indicates an imminently hazardous situation which if not avoided will result in death or serious injury CALIFORNIA PROPOSITION 65 WARNING Diesel Engine Exhaust and some of its constituents are known to the State of California to cause cancer birth defects or other reproductive harm WARNING Battery posts terminals and related accesories and related accessories contain lead and lead compounds Wash hands after handling SAFETY DECALS The purpose of this chapter is to introduce you to the safety messages decals and nameplates found on your forklift truck The decals are identified by name part number location and a brief description The forklift model logos and other misc decals not shown can be found in your forklift parts manual The decals illustrated may not be exactly the same as those installed on your forklift installation of the decals varies depending on the forklift model series decal updates etc The size and location of some decals limit the amount of information that can be placed u
2. x DRAIN Every 900 84 Engine oil hours service 2 Engine oil filter oroncea Engine valve gaps year if the lift truck has not reached the 900 hours service in the year Every 1000 4 Air filter safety cartridge A hours 2 Hydraulic oil and hydraulic oil exhaust filter cartridge oroncea F Front and rear axle differential oil year if the 4 Transmission reduction gear box oil lift truck Fuel tank has not Wear of the jib pads reached the 1000 hours service in the year hours service G 2 Fuel filter cartridge GJ Fuel safety filter cartridge 64040 o CHAPTER __ xo Hex pK CLEAN Eu Every 2700 Fuel prefilter cartridge Occasional Change a wheel maintenance Tow the lift truck Check the brake cylinder Sling the lift truck HS Transport the lift truck on a platform Adjust the front headlamps Air condition Clean and drain the cooling circuit N B To be carried out annually if the truck has not reached these operating times A In a very dusty atmosphere reduce the interval and replace earlier B Every 10 hours up to the first 50 hours and periodically every 250 hours service In the event of prolonged use an extremely dusty or oxidising atmosphere reduce this interval to 10 working hours or every day Operation to be carried out the first time after 900 hours o
3. BEN gt 4 10160 L MSexee INDEX TABLE OF CONTENTS 1 INSTRUCTIONS ORIGINAL REPLACEMENT PARTS AND ATTACHMENTS DRIVER S OPERATING INSTRUCTIONS Warning General instructions Operating instructions Handling instructions Load handling MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK BEFORE STARTING UP A NEW LIFT TRUCK 2 DESCRIPTION CHARACTERISTICS DIMENSIONS AND LOAD CHARTS INSTRUMENTS AND CONTROLS 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS LUBRIFICANTS SERVICING SCHEDULE A Daily or every 10 hours service Every 50 hours service C Every 250 hours service D Every 500 hours service E Every 1000 hours service F Every 2000 hours service G Occasional maintenance 4 SYSTEMS ELECTRICAL SYSTEM Electrical system key Electrical system tables HYDRAULIC LAYOUT Movements hydraulic system Steering and brakes hydraulic system Hydrostatic transmission system 5 OPTIONAL ACCESSORIES ENVISAGED INTRODUCTION General recommendations for use of a lift truck Accessory without hydraulic system and manual locking Accessory without hydraulic system and hydraulic locking optional Accessory with hydraulic system and manual locking optional Accessory with hydraulic system and hydraulic locking optional Technical features of accessories 10160 L MSexee INTRODUCTION Our telescopic lift t
4. 13 1 10160 L MSexee C Taking up a high load A load MUST be picked up unless the lift truck is on a level surface See para graph G LIFT TRUCK HORIZONTALITY in the Chapter HANDLING A LOAD X IX Ensure that the forks will easily pass under the load Position the lift truck perpendicular to the load with the forks in a horizontal position Fig G manoeuvring gently and carefully See paragraph E VISIBILITY in the chap ter HANDLING INSTRUCTIONS for visibility of the road Always think about keeping the distance necessary to fit the forks under the load between the pile and the lift truck Fig G and use the shortest possible length of jib Stop with the forks in front of the load Fig H Action the parking brake and place the forward reverse lever in neutral Slightly lift the load 1 and incline the forks carriage 2 backwards to stabilize the load Fig 1 Tilt the load sufficiently backwards to ensure its stability loss of load on braking without upsetting the balance of the load in so doing If possible Fig J lower the load without shifting the lift truck Lift the jib 1 to release the load retract 2 and lower the jib 3 to bring the load into the transport position Fig J f this is not possible back the lift truck up Fig K Manoeuvring very gently and care fully See paragraph E VISIBILITY in the chapter HANDLING INSTRUCTIONS for
5. MANITOU MANITOU NORTH AMERICA INC 6401 IMPERIAL DRIVE Waco IX 76712 6803 For Parts Orders contact your Manitou North America Dealer or call Manitou North America Parts Dept 800 425 3727 or 254 799 0232 Parts Dept Fax 254 867 6504 Website www manitou na com MHT10160 M SERIES OPERATOR SERVICE MANUAL THIS OPERATOR S MANUAL MUST BE KEPT IN THE LIFT TRUCK IT MUST BE READ AND UNDERSTOOD BY THE LIFT TRUCK OPERATOR CATALOG 648272AS R11 10 10160 L MSexee 1 DATE PUBLICATION 03 2004 Catalogue information UP DATING UP DATING UP DATING ADDED SUSPENDED LOADS SAFETY Date publication 07 2004 11 2005 03 2006 1172010 Text and illustrations herewith enclosed may not be reproduced not even in part and by any means Because of the possible time lag beween the introduction of technical modifications an on going process the aim of which is to offer products which are being continually improved and the latest up date of the manual we must point out for the sake of correctness that the datacontained in this edition is liable to change at any time and are therefore not bind ing INTRODUCTION TO SAFETY INTRODUCTION TO SAFETY ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS SAFETY MESSAGES tes VII SAFETY DECALS asas sonoras co VIII TABLE OF CONTENTO r sere Ee arena sauer ernennen 5 ROUGH TERRAIN FORKL
6. Fuel prefilter safety cartridge 608 776 CHECK Every 2700 Hydraulic oil filter cartridge 724 670 REPLACE Every 500 H exhaust Breather filter 448 269 CLEAN Every 500 H Hydraulic oil filter cartridge 513 752 CHECK Every 1000 H intake 10 Air filter safety cartridge 723 754 Every 1000 11 Air filter cartridge for cab 225 052 CLEAN Every 500 H 12 Engine belt 710 117 CHECK Every 500 H Reduce the periodicity and advance the replacement in a dusty atmosphere 3 101601 MSexee EXTRAAIR FILTERS FOR VERY DUSTY ENVIRONMENT If the truck is used a very dusty atmosphere order one or more extra filtering elements from your agent and dealer depending on your specific requirements Automatic dust pre filter Ref 688091 fig B This pre filter is fitted without any need for modifications Undo the screws fixing the outside duct 1 fig A Remove it and fit the pre filter in its place 2 fig B Maintenance The pre filter fig B does not need maintenance as it cleans itself automatically 10160 L MSezee FIRST SERVICES REQUIRED AT 50 100 HOURS ENGINE Check fuel filter Clean air filter Tightness check injection power supply Check cooling circuit Check belt s tension HYDROSTATIC TRANSMISSION Change suction filter Clean Return filter as for assembly Check oil level Check transmission inching control adjustment AXLES TRANSF
7. 17 C Levels Use the recommended lubricants Never use contaminated lubricants Do not fill the fuel tank when the engine is running Only fill up the fuel tank in areas specified for this purpose D Washing Clean the lift truck or at least the area concerned before any intervention Remember to close the door and the rear window of the cab During washing avoid the articulations and electrical components and connections If necessary protect against penetration of water steam or cleaning agents compo nents susceptible of being damaged particularly electrical components and connections and the injection pump Clean the lift truck of any fuel oil or grease trace For any intervention other than regular maintenance consult your dealer 18 10160 L MSexee 10160 L MSexee 1 BEFORE STARTING UP A NEW LIFT TRUCK Introduction Our lift trucks have been designed for easy handling by the operator and maximum ease of maintenance for the mechanic However before commencing to operate the lift truck the user should carefully read and understand the various chapters of this manual which has been provided to solve driving and maintenance problems By following these instructions the user will be able to take full advantage of the versatility of this lift truck The operator must familiarize himself with the positions and functions of all the controls and instruments b
8. For obvious reasons regarding the lift truck s stability and clear visibility of the surroun ding environment only move the lift truck when the jib is in the transport position Do not manoeuvre the lift truck with the jib in the raised position unless under excep tional circumstances and then with extreme caution at very low speed and using gen tle braking Ensure that visibility is adequate and get another person to guide you along if necessary Never shift the position of the load while the lift truck is in motion Never drive too fast or brake abruptly when carrying a load During handling drive at low speed Check the load particularly when turning corners and especially if it is very bulky Secure unstable loads Handle loads with caution at slow speed without sudden jerks when moving them at significant heights and jib extention In the event of high winds or storms do not carry out handling work that jeopardizes the Stability of the lift truck and its load Do not change direction sharply and at high speed 11 In the event of the lift truck overturning do not try to leave the cab DO NOT TRY TO JUMP CLEAR STAY IN THE CAB WITH YOUR SEAT BELT FASTENED Apply the parking brake when lifting or depositing a difficult load or when on an incline Do not stop the lift truck with the load in an elevated position Do not leave a laden lift truck with the parking brake applied on an incline wh
9. e u Y vigo Le N gt e bL 4d LL lt c E O gt gt P gt y po t Di 4 S 1 8 i E D A c ns d gt 5 N _ a ES DH id fw S 1 gt SAS a Le J O l O u ES 1 S 8 A ee A gt 8 curi E V S FA FA 29 COLLET D S D SX F S FDAR FDAV I D M C P F PH G RFS S V D VCLR VSLR 30 10160 L MSexee KEY TO BRAKE STEERING SYSTEM DIAGRAM Manifold S connection of directional control valve SX connection of directional control valve Solenoid valve Parking brake control cylinder Rear axle disk brake Front axle disk brake Power steering unit Brake pump Brake pedal G connection of hydrostatic pump Parking brake control lever Brake oil tank Steering Cylinder Slow fast control cylinder Slow fast selector valve MHT 10160 L MSexee BRAKE STEERING SYSTEM D
10. if necessary Articulation pin of the telescopic boom Telescopic boom upper shoes Articulation pin of the snap coupling Pins of the base plate and of the rod of the snap coupling cylinder Pins of the base plate and of the rod of the lifting coupling cylinder J Pins of the base plate and of the rod of the compensation coupling cylinder Cab door Front and rear wheel pivot pins j Steering pins of the front and rear axle Front and rear axle shaft cross journals Pins of the base plate and of the rod of the levelling coupling cylinder Swing bushing of the front and rear axles Front and rear axle drive shaft and cross journals x ERS X x CHECK xx x E xx X X X X X X X X X X X X X X X X X X X X X X X X X X Every 250 Front and rear axle differential oil level hours Front and rear wheel final drive oil level service Oil of front reduction gear on axle Alternator crankshaft belt tension Every 500 Transmission oil filter Engine oil Hydraulic oil exhaust filter cartridge hours Breather filter once a year Air filter cartridge A X X service or Front and rear wheel final drive oil if the lift truck has not reached the 500 hours service in the year xx S CHAPTER QJ MHT 10160 L MSexee FREQUENCY COMPONENTS OPERATION N GREASE XXx FAUST
11. the manufacturer excepting prior authorisation For your own and other people s safety it is forbidden to modify the structure and set tings of the various components of your lift truck yourself Hydraulic pressure relief valve calibration engine running speed addition of extra equipment etc The same holds with regard to any suppression or modification of the safety systems in which case the maker would no longer be liable Regular inspection of your lift truck is mandatory if it is to be kept in conforming condi tion The frequency of such checks are defined by the current legislation of the country in which the lift truck is being operated Maintenance or repairs other than those detailed in part 3 MAINTENANCE must be carried out by qualified personnel Consult your agent or dealer and under the neces sary safety conditions to maintain the health of the operator and any third party 10160 L MSexee 10160 L MSexee 1 D Environment Allift truck operating in an area without fire extinguishing equipment must be equipped with an individual extinguisher There are optional solutions consult your agent or dea ler Take into account climatic and atmospheric conditions of the site of utilisation For operation under average climatic conditions i e between 15 C and 35 C cor rect levels of lubricants in all the circuits are checked in production For operation under more
12. wedge the load 15 101601 MSezee Lift truck with level corrector Correct the slope using the hydraulic control and check the horizontal position on the level before lifting the boom See chapter INSTRUMENTS AND CONTROLS in paragraph 2 DESCRIPTION Apart from the transverse slope of the ground several parameters can upset the horizontal position of the lift truck The tyre pressures The stability of the ground The balance of the load Strong wind or stormy conditions Before any handling work check the points above and ensure that the lift truck is com pletely horizontal See bubble level 16 10160 L MSexee 1 MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK A General Read the operator s manual carefully and ensure you understand it Stop the engine when an intervention is necessary Wear clothes suitable for the maintenance of the lift truck avoid wearing jewellery and loose clothes Tie and protect your hair if necessary Ensure the area is sufficiently ventilated before starting the lift truck Make sure that the disposal of process materials and of spare parts is carried out in total safetyand in a ecological way Carry out all repairs immediately even if the repairs concerned are minor Repair all leaks immediately even if the leak concerned is minor Do not attempt to loosen unions hoses or any hydraulic componen
13. AMT JETT Waa To prevent the radiator from clogging water radiator fig B3 1 oil radiator fig B3 2 it must be cleaned with a jet of com pressed air from the inside towards the outside This is the only way to clean off the debris TE g ES S b zu 4 QV 7 A MEDD DLW U B 11 A AMAA T FIG B2 2 Ar 1 3 10160 L MSexeo 34 CLEAN AND GREASE THE TELESCOPIC BOOM SHOES Every 10 hours up to the first 50 hours and periodically every 250 hours service Completely extend the telescopic boom Use a brush to apply a layer of grease see OILS GREASES FLUIDS FUEL FILTERS table to the 4 sides of the telescopic boom fig B4 Operate the telescopic boom several times to distribute the grease evenly Remove the excess grease 35 CHECK THE BRAKE CIRCUIT FLUID LEVEL Place the truck on a flat surface with the engine off Remove the casing giving access to the braking fluid tank The fluid must be at the tank 10 mm under the maximum level 1 f necessary add oil through the filler orifice 1 Fig B5 see OILS GREASES FLUIDS FUEL FILTERS table In case of an abnormal drop in the level consult your agent or dealer 10 10160 L MSexee 3 36 CHECK THE LEVEL OF THE BATTERY ELECTROLYTE Check the level of the electrolyte in each battery cell fig B6 When the ambient temperature is high the leve
14. B 1467 mm C 3700 mm D 2740 mm G Position of the center of gravity Fig H4 1 25 3 10160 L MSexee RHS TRANSPORT THE LIFT TRUCK ON A PLATFORM To carry the machine respect the circulation laws Ensure that the safety instructions connected to the platform are respected before the loading of the lift truck and that the driver of the means of transport is informed about the dimensions and the weight of the lift truck See chapter CHARACTERISTICS in paragraph 2 DESCRIPTION Ensure that the platform has got dimensions and a load capacity sufficient for transporting the lift truck Check also the pressure on the contact surface allowable for the platform in connection with the lift truck Load the lift truck Block the wheels of the platform Fix the loading ramps so that you obtain an angle as little as possible to lift the lift truck Load the lift truck parallel to the platform Stop the lift truck See chapter DRIVING INSTRUCTIONS in paragraph 1 OPERATING AND SAFETY INSTRUCTIONS Sling the lift truck Fix the chocks to the platform at the front and at the back of each tyre 1 Fig H5 1 and Fig H5 2 Stow the lift truck on the platform with enough resisting ropes at the front of the lift truck on the fastening point 2 Fig H5 3 and at the front of the lift truck on the fastening point 3 Fig H5 3 Tighten the ropes FIG H5 1 FIG H5 2 26 MHT
15. FARI DI LAVORO n 19 ANTI THIEFT RADIO WORKING LIGHTS TO9LOL 19 io i c z 16 5 PU RN1 5nr62 SS N O T N IN R_nr 58 a N li X36 T R e 19 9 TAVOLA TABLE MHT 990 7140 10160 M SERIES DISTRIBUTORE REXROTH 09 2003 MHT 990 7140 10160 M SERIES DISTRIBUTOR REXROTH 09 2003 y x AMA NI TOU Denominazione ANTIFURTO AUTORADIO Name ANTI THIEFT RADIO 20 5lA 7 09L0L LHW 9c L 0 1 2 J 5 4 5 6 7 8 99 19 9 RN nr 49 A 20 9 R25 RNnr 49 RN2 5 4 9 MBnr 2 EI E 20 9 MHT 990 7140 10160 M SERIES DISTRIBUTORE REXROTH 09 2003 MHT 990 7140 10160 M SERIES DISTRIBUTOR REXROTH 09 2003 TAVOLA F MANITUU ceci CESTELLO BENNA TABLE Name BASKET MIXING BUCKET 1 61 A nnm ug gt I 7 09L0L HYDRAULIC SYSTEM A COLLET CPD CSD CSP D D F ECL EVS FS D P I D LS M MC M V R RFS V C VCLR VL V L V L 2 V T VM VSLR 28 MHT 10160 L MSexee KEY TO MOVEMENT HYDRAULIC SYSTEM DIAGRAM Pressure booster Manifold Locking and balancing valve Double piloted relief valve Piloted relief valve Directional control valve Flow divider Levelling control solenoid valve Anti tipping solenoid valve Intake filter Parking brake control cylinder P connecti
16. Keep hands and feet inside the operator s designated area or compartment Do not put any part of the body outside the operator compartment of the rough terrain forklift truck 8 Never put any part of the body into the mast structure or between the mast and the rough terrain forklift truck 9 Never put any part of the body within the reach mechanism of the rough terrain forklift truck or other attach ments 10 Understand rough terrain forklift limitations and operate the truck in a safe manner so as not to cause injury to personnel 11 Do not allow anyone to stand or pass under the elevated portion of any rough terrain forklift truck whether empty or loaded 12 Do not permit passengers to ride on rough terrain forklift trucks 13 Check clearance carefully before driving under electrical lines bridges etc 14 A rough terrain forklift truck is attended when the operator is less than 25 ft 7 6m from the truck which remains in his view 15 A rough terrain forklift truck is unattended when the operator is 25ft 7 6m or more from the truck which remains in his view or whenever the operator leaves the truck and it is not in his view 16 Before leaving the operator s position a bring rough terrain forklift truck to a complete stop b place directional controls in neutral apply the parking brake lower load engaging means fully unless supporting an occupied elevated platform stop the engine f if the rough terrain
17. LEGENDA COLORI COLOUR NOTE QUADRO AVVIAMENTO STARTING ENGINE SELETTORE LUCI MILITARE LUCI OSCURATE WAR LIGHT S SELECTOR DEVIO LUCI EMERGENZA ED INTERMITTENZA LIGHT S SELECTOR HAZARD FANALERIA LIGHTS DEVIO MARCE FORWARD AND REVERSE GEAR ANTI RIBALTAMENTO E TERGI ANTI OVERTURNING WINDSCREEN MANIP LIVELLAMENTO E LAMPADA ROTANTE LEVELLING AND WORKING LAMP CHECK E INDICATORI OTTICI CHECK AND WORNING LIGHTS STRUMENTAZIONE INSTRUMENTATION CONDIZIONATORE CABINA CONDITIONER SISTEMA RAFFREDDAMENTO OLIO OIL COOLING SYSTEM STERZATE E ALLINEAMENTO PONTI STEERING CYRCUIT CENTRALINA MERCEDES MERCEDES ELECTRONIC DEVICE MANIPOLATORE 4 POS E 2a 3a USCITA BRACCIO MANIPULATOR AND 2nd 3rd BOOM S EXIT SET RESET MANOVRE IDRAULICHE HYDRAULIC MOVEMENT SET RESET FARI LAVORO WORKING LIGHTS ANTIFURTO AUTORADIO ANTI THIEFT RADIO 21 CESTELLO BENNA MIX BASKET MIXING BUCKET 5lA 1 09L0L LHW e o BR WwW ND gt gt lt gt lt gt O 00 _ co NO oO ee ee N MHT 990 7140 10160 M SERIES DISTRIBUTORE REXROTH 09 2003 MHT 990 7140 10160 M SERIES DISTRIBUTOR REXROTH 09 2003 TAVOLA y MANITUU coi LEGENDA FOLGLI TABLE Name TABLE NOTE I O CS 2 4 5 6 7 J 8 9 A LEGENDA DESCRIPTI
18. at eye level 4 required Instructs personnel not to travel beneath or upon the lift truck forks Pinch Point Large 2 5 x 4 5 in 426643 Pinch Point Small 1 5 x 2 75 in 426642 Mast equipped models Location on the front and rear sides of the mast cross bracing 44 WARNING Keep fingers away from the mast KEEP FINGERS crossbracing CLEAR OF CROSSBRACING HAND THROTTLE DANGER 804784 Boom equipped models option Location Near the hand throttle mechanism Reminder to operator set parking brake before operating hand throttle Disengage hand throttle before leaving the forklift A DANGER A DISENGAGE HAND THROTTLE BEFORE LEAVING TRUCK OPERATE HAND THROTTLE ONLY WITH PARKING BRAKE SET FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY OR DEATH 804784 XV SAFETY DECALS DANGER Acid in Battery 801014 AN EXPLOSION HAZARD Can cause blindness or severe injury Protect eyes Location in or near the battery Keep away from sparks flames and cigarettes exercise caution when using tools that can cause storage compartment sparks Keep battery level and caps tight ACID POISON HAZARD Addresses battery hazards Causes severe burns Contains sulfuric acid In event of contact flush with water and see a doctor READ OPERATOR S MANUAL Keep out of reach of children 801014 Jump Start Battery 801015 A WARN i NG NEGATIV n En BATTERY 1 j 1 Wear eye protection 2 Conn
19. carry out the move ments required Fig 16 2 N B button C activates the two optional outputs at the top of the boom alternately Never attempt to modify the hydraulic pressure of the system In case of malfunction contract your agent or dealer ANY MODIFICATION WILL CASE THE WARRANTY TO Fig 16 1 BECOME NULL AND VOID JJA OPTIONAL CIRCUIT DECOMPRESSION Pg E zi r E A E El a E x E E I e i p a A LM e er This operation must be carried out each time it is necessary to connect or disconnect a supplemental accessory to the fork lift truck 1 Turn off the engine and place the ignition key 7 in position p 2 Turn the B proportional button forward and back button 17 pushed and red light on see page 20 then press but ton C to activate the 2 optional at the top of the boom and act on roller B E m Zar When the operation has been completed the optional circuit has been depressurised therefore it will be easier to connect and disconnect the rapid fittings on the top of the arm N B The operation should be performed immediately after turning off the engine and for no more than 3 seconds for each button 19 2 10160 L MSexee 417 OPTIONAL EXCLUSION SWITCH accessories hydraulic block The switch A has two differents positions
20. enabled or disabled the optional command With the switch pressed B red indicator light ON the Optional accessories hydraulic block function is activated With the switch pressed C red indicator light OFF the Optional accessories hydraulic block function is inhibited 118 2 RED EMERGENCY BUTTON It deactivates all the movements for the charge lifting N B IT IS COMPULSORY TO INHIBIT HYDRAULIC MOVEMENTS USING EMERGENCY PUSHBUTTON D WHILE TRAVELLING ON ROADS To deactivate the movements press the red pushbutton D To restore movements turn the red pushbutton D clockwise 19 BUBBLE LEVEL It is on the upper part of the cab in front of the operator It is used to control the horizontality of t he machine in case of need use the levelling device see point 20 Levelling device 20 LEVELLING DEVICE The lever E has two positions controls lift truck levelling towards the right or left pushing F the truck inclinates to the left pushing G the truck inclinates to the right To ensure the truck is level check the bubble level N B The levelling operation cannot be carried out when the telescopic boom has been raised more than about 30 from the ground 20 MHT 10160 L MSexee 24 CEILING LIGHT The switch A is incorporated in the light unit It has two positions constant lighting and off 22 DOOR LOCK Outside lock B To open the door take h
21. forklift truck must be left on an incline block the wheels g fully lower the load engaging means 17 Maintain a safe distance from the edge of ramps platforms and other similar working surfaces 18 Do no move railroad cars or trailer with a rough terrain forklift truck C d e ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS cont C OPERATING SAFETY RULES AND PRACTICES cont 19 Do not use a rough terrain forklift truck for opening or closing railroad car doors 20 In areas classified as hazardous use only rough terrain forklift trucks approved for use in those areas 21 Report all accidents involving personnel building structures and equipment to the supervisor or as directed 22 Do not add to or modify the rough terrain forklift truck 23 Do not block access to fire aisles stairways and fire equipment 24 For rough terrain forklift trucks equipped with a differential lock the lock should not be engaged when driv ing on the road or at high speeds or when turning If the lock is engaged when turning there could be loss of steering control 25 Observe all traffic regulations including authorized speed limits Under normal traffic conditions keep to the right maintain a safe distance based on speed of travel from the truck ahead and keep the truck under control at all times 26 Yield the right of way to pedestrians and emergency vehicles such as ambulances and fire trucks 27 Do not pass another
22. have become worn or damaged B Authorisation to operate Or refer to the legislation for each particular country Only qualified personnel may use the lift truck Its use is subject to authorisation to operate being given by the appropriate manager in the user establishment The user should always carry this authorisation to operate with him while he is using the lift truck The driver is not competent to authorise the driving of the lift truck by another person In addition the vehicle should be used in accordance with good practice for the profes sion C Maintenance The user must immediately advise his superior if his lift truck is not in good working order or does not comply with the safety notice The operator is prohibited from carrying out any repairs or adjustments himself unless he has been trained for this purpose He must keep the lift truck properly cleaned if this is among his responsibilities Carry out daily maintenance See chapter A DAILY OR EVERY 10 HOURS SERVI CE in paragraph 3 MAINTENANCE Ensure tyres are adapted to the nature of the ground See area of the contact surface of the tyres in the chapter CHARACTERISTICS in paragraph 2 DESCRIPTION THERE ARE SAND tyres LAND tyres Snow chains There are optional solutions consult your agent or dealer Do not use a worn or damaged tyre The fitting of foam inflated tyres is prohibited and is not guaranteed by
23. left to adjust the height and depth of the back support MHT 10160 L MSexee 2 ADJUSTING THE SEAT BACK ANGLE Lean against the back pull the lever and move the seat back into the position desired If the back is not held in place when adjusted it will tip completely forward LONGITUDINAL ADJUSTMENT Engage the locking lever in the position desired Once locked in place the seat cannot be adjusted further CLEANING Dirt may prevent the seat from functioning correctly it must therefore always be kept clean To clean or replace the cushions simply extract them from the frame of the seat Risk of accident are increased when the seat tips up Take care not to wet the cushions fabric when cleaning them First check the fabric s resistance to the normal detergents for fabrics and plastics on a con cealed surface 2 SEAT BELTS Sit on the seat correctly Check that the seat belt is not twisted Place the belt over your pelvis not over your stomach Fasten the seat belt and check that it is firmly engaged Adjust the belt to your physique so that it does not apply excess pressure to your pelvic region The fork lift truck may never be used if the seat belt is faulty mounts fasten ing seams tears etc Repair or replace the seat belt immediately 2 10160 L MSexee 3 MONITORING INSTRUMENT AND INDICATOR LIGHT PANEL Red alternator excitation light Red engine oi
24. limited time R MAX WATER TEMPERATURE INDICATOR N B When each red light switches on buzzer also starts to sound except the light When the ignition key is turned to the first catch with the engine off a check is performed All the lights illuminated and buzzer starts to operation everything returns to normal once the engine starts 12 101601 MSezee 4 N A 13 2 5 SWITCH CONSOLE A RESET TRANSMISION B RUNNING SELECTOR SLOW FAST SLOW SPEED GREEN LIGHT D FAST SPEED GREEN LIGHT E CENTRAL DIFFERENTIAL BLOCK PUSH BUTTON F TELESCOPE FAULT RED LIGHT 10160 L MSexee O P a OPTIONAL FAULT RED LIGHT 2 OPTIONAL COMMAND ORANGE INDICATOR LIGHT IF EQUIPPED I WINDSCREEN WIPER WASHER SWITCH L REAR WINDOW WIPER SWITCH M FLASHING LIGHT SWITCH N STEERING SELECTION O EMERGENCY WARNING LIGHTS SWITCH A RESET TRANSMISION In normal operating conditions the button is illuminated For more detailed information on use see point B B RUNNING SELECTOR SLOW FAST The machine has two speeds Slow work site speed Fast for road travel To change the speed follow the instructions given below stop vehicle movement completely keep the engine running at minimum speed set the reverse gear in idle see point 12 on page 17 push the brake pedal down all the way and press the fast slo
25. lowering the boom ensure the control lever is moved slowly and smoothly whether operating with or without a load Attachments Ensure that the attachment is correctly fitted and locked to its frame Conform to the limits on the load chart for the attachment Position the forks perpendicular to the load to be lifted taking account of the load s centre of gravity Never lift a load with a single fork Never lift a sling load with a single fork or with the carriage Optional solutions exist consult your dealer If not utilise place the attachment in horizontal on the ground For unstable attach ments ensure they are secured using wedges Place the attachments in the closed position flat on level ground for unstable attac ments secure using wedges Ensure that rapid hydraulic connections on the attachment system are clean and pro tected Carry out the following procedure before changing hydraulic attachments to prevent damage to the quick release couplings Switch off the engine turn key to position release pressure from the circuit using the joystick 10 10160 L MSexee 10160 L MSexee 1 C Environment Verify that the lighting in suitable Ensure that no person or objet is in the vicinity before raising the load Don t make any incorrect manoeuvres In the case of work near aerial lines ensure that the safety distance is sufficient between the working ar
26. normal activity and designed to simulate actual operations e g lumber stacking elevating shingles to the roof etc g oral written and operational performance tests and evaluations during and at completion of the course h refresher courses which may be condensed versions of the primary course and periodic on job operator evaluation i understanding of nameplate data and operator instructions and warning information appearing on the rough terrain forklift truck B GENERAL SAFETY PRACTICES 1 Rough terrain forklift trucks can cause injury if improperly used or maintained 2 Only authorized operators trained to adhere strictly to all operating instructions shall be permitted to oper ate rough terrain forklift trucks Unusual operating conditions may require additional safety precautions train ing and special operating instructions 3 Modifications and additions which affect capacity or safe operation shall not be preformed without the man ufacturer s prior written approval Where such authorization is granted capacity operation and maintenance instruction plates tags or decals shall be changed accordingly 4 If the rough terrain forklift truck is equipped with front end attachment s or optional forks the user shall see that the truck is marked to identify the forks or attachment s show the approximate weight of the truck and fork or attachment combination and show the capacity of the truck with forks or atta
27. not be used to position an elevated load instead lower the load and reposition the rough terrain forklift truck 45 Handle only stable or safely arranged loads a When handling off center loads which cannot be centered operate with extra caution b Handle only loads within the capacity of the rough terrain forklift truck c Handle loads exceeding the dimensions used to establish rough terrain forklift truck capacity with extra caution Stability and maneuverability may be adversely affected IV ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS cont C OPERATING SAFETY RULES AND PRACTICES cont 46 When attachments are used extra care shall be taken in securing manipulating positioning and trans porting the load Operate rough terrain forklift trucks equipped with attachments as partially loaded trucks when not handling a load 47 Completely engage the load with the load engaging means Fork length should be at least two thirds of load length Where tilt is provided carefully tilt the load backward to stabilize the load Caution should be used in tilting backward with high or segmented loads 48 Use extreme care when tilting load forward or backward particularly when high tiering Do not tilt forward with load engaging means elevated except to pick up or deposit a load over a rack or stack When stacking or tiering use only enough backward tilt to stabilize the load 49 The handling of suspended loads by means of
28. observed at the site Examples of hazards power lines cables low clearance structures garage doors telephone pole guide lines fencing loose lumber build ing materials drop offs trenches rough soft spots oil spills deep mud steep inclines railroad tracks curbs etc NEVER approach power lines gas lines or other utilities with the forklift Always verify that local state provincial and federal regulations have been met Report any accidents involving personnel building structures and equipment to the supervisor immediately Always remain alert conditions are constantly changing at the work site TECHNICAL SUPPORT All data provided in this manual is subject to production changes addition of new models and improved prod uct designs If a question arises regarding your forklift please consult your dealer or K D Manitou Inc for the latest information When ordering service parts or requesting technical information be prepared to quote the applicable Model Serial Numbers VIII SAFETY MESSAGES NOTE THE SAFETY ALERT SYMBOL SHOWN BELOW IT IDENTIFIES POTENTIAL HAZARDS WHICH IF NOT AVOIDED MAY RESULT IN INJURY OR DEATH Also observe the safety messages places throughout this manual providing special instructions telling you when to take precautions and to identify potential hazards The safety messages are highlighted and outlined in a box similar to those shown in the examples below SAFETY ALERT SYMBOL
29. red light on See point 17 page 20 please check the signal into the electrical box XX and consult your agent or dealer 2 OPTIONAL COMMAND ORANGE INDICATOR LIGHT IF EQUIPPED The orange indicator light indicates that the 2 optional com mand has been selected See point 16 page 19 WINDSCREEN WIPER WASHER SWITCH Switch with 3 positions for wiper 2 and for washer 3 To stop the washer simply release the switch L REAR WINDOW WIPER SWITCH On off switch for rear window wiper FLASHING LIGHT SWITCH On off switch for the rotating flashing light N STEERING SELECTION Before selecting one of the three steering options align the 4 wheels with the axis of the truck 1 Front and rear wheel steering in opposite directions short or con centric steering 2 Front wheel steering use on public highways 1 Front and rear wheel steering in the same direc tion sideways or crab movement 2 N1 GREEN LIGHT SHORT STEERING The green light on indicates the short steering selection N2 GREEN LIGHT USED ON PUBLIC HIGHWAYS The green light on indicates the steering selection for use on public highways N3 GREEN LIGHT SIDEWAYS OR CRAB MOVEMENT The green light on indicates the steering selection for sideways or crab movement O EMERGENCY WARNING LIGHTS SWITCH Press this switch to activate all turn signals at the same time Depress the switch a second
30. s ate above ground level If frame position is changed with a raised boom oa machine may become unstable and IL turn over Failure to follow instructions may result in serious injury or death 801013 Attachment and Boom Safety 801009 Boom equipped models Location on both sides of the boom nose ATTACHMENT AND BOOM SAFETY Improper operating techniques can cause the machine to tip over Refer to machine load charts and operator s manual for proper operating techniques Important reminders of attachment and boom safety Refer to operator s manual for proper attachments mounting and dismounting instructions Never use this machine as a manlift Attachment must be properly locked to the carrier before raising boom Use only approved attachments on this machine Do not work under raised boom or attachments unless supported FAILURE TO FOLLOW ANY OF THE ABOVE INSTRUCTIONS CAN CAUSE SERIOUS INJURY TO THE OPERATOR OR OTHER PERSONS 801009 Hydraulic Coupling 234805 Location near the quick disconnect adapters Stop the engine and release hydraulic pressure before changing attachments Rotating Fan and Belt s 801008 Location on the radiator near the fan and on any fan belt pulley cover s KEEP HANDS Keep hands and clothing away from rotating fan and belts AND CLOTHING AWAY FROM ROTATING FAN AND BELTS TO PREVENT SERIOUS INJURY 801008 XII SAFETY DECALS G
31. time to deactivate 15 2 10160 L MSexee LIGHT HORN AND DIRECTION INDICATOR CONTROL LEVER The lever controls the lights and horn Lights off direction indicator lights not working Direction indicator lights signalling right Direction indicator lights signalling left Side lights on Dipped headlights and side lights on Full beam headlights and side lights on Lights flashing Press the tip of the lever to sound the horn gt N B Position D E G can be activated without the ignition contact made 7 IGNITION SWITCH The switch has four positions O Internal combustion engine Electrical contact Warming up 11 Start up and return to position has been released after the key BEFORE THE START UP POSITION WAIT AT LEAST 5 SECOND CASING GIVING ACCESS TO BRAKE FLUID AND WINDSCREEN WASHING LIQUID Undo the screw H and remove the casing for access to the brake fluid and screen washing liquid tanks BRAKE FLUID TANK 16 MHT 10160 L MSexee 2 10 WINDSCREEN WASHING LIQUID TANK On the operator s left Remove the cap make sure that the tank is always full Liquid to be used water window cleaning detergent use an anti freeze in winter 4141 ACCELERATOR PEDAL SERVICE BRAKE AND INCHING PEDAL Pedal B can be used to vary the speed of the fork lift tru
32. truck traveling in the same direction at intersections blind spots or at other danger ous locations 28 Slow down and sound the audible warning device s at cross aisles and other locations where vision is obstructed 29 Cross railroad tracks at an angle wherever possible Do not park closer than 6 ft 1 8m to the nearest rail of a railroad track 30 Keep a clear view of the path of travel and observe other traffic personnel and safe clearances 31 If the load being carried obstructs forward view travel with the load trailing 32 Ascend or descend grades slowly and with caution a When ascending or descending grades in excess of 5 loaded rough terrain forklift trucks should be driven with the load upgrade b Unloaded rough terrain forklift trucks should be operated on all grades with the load engaging means downgrade c On all grades the load and load engaging means shall be tilted back if applicable and raised only as far as necessary to clear the road surface d Avoid turning if possible and use extreme caution on grades ramps or inclines normally travel straight up or down 33 Under all travel conditions operate the rough terrain forklift truck at a speed that will permit it to be brought to a stop in a safe manner 34 Travel with load engaging means or load low and where possible tilted back Do not elevate the load except during stacking 35 Make starts stops turns or direction reversals in a smooth man
33. turn it gently and not jerkily Never leave the engine on when the lift truck is unattended Look in the direction you are travelling and always keep clear visibility of the road Use the left and right rear view mirrors frequently and ensure that they are kept in good condition are clean and correctly adjusted Never use the truck in places poorly lighted When working at night ensure that your lift truck is fitted with full beam lights There are optional solutions consult your agent or dealer Drive round obstacles Never move onto a loading platform without having first checked That it is suitably positioned and madefast That the unit to which it is connected Wagon lorry etc will not shift That this platform is prescribed for the total weight of the lift truck to be loaded That this platform is prescribed for the width of the lift truck Never move onto a foot bridge floor or freight lift without being certain that they are prescribed for the weight and size of the lift truck to be loaded and without having checked that they are in sound working order Take extreme care with loading platforms trenches scaffolding recently dug and or backfilled ground The loaded lift truck must not travel at speeds in excess of 10 km h 1 10160 L MSexee Movement instructions Check the transmission oil level Raise the forks or attachment to the transport position approximatel
34. with or without load as it can overturn place the load from a height with the machine stopped OPERATING INSTRUCTIONS A Driver s operating instructions Wear clothes suited for driving the lift truck avoid loose clothes Never operate the vehicle when hands or feet are wet or soiled with greasy substan ces For increased comfort adjust the driver s seat to your requirements and adopt the cor rect position in the driver s cab The operator must always be in his normal position in the driver s cab It is prohibited to have arms or legs or generally any part of the body protruding from the driver s cab of the lift truck Always remember to fasten your seat belt and adjust it to your requirements The control units must never in any event be used for any other than their intended purposes e g climbing onto or down from the lift truck portmanteau etc f the control components are fitted with a forced operation lever lock device it is for bidden to leave the cab without first putting these controls in neutral Never allow a passenger to travel on the lift truck in the driver s cab Before starting the lift truck If the lift truck is new refer to chapter BEFORE STARTING UP A NEW LIFT TRUCK in paragraph 1 OPERATING AND SAFETY INSTRUCTIONS Check the condition of the tyres and the tyre pressures See chapter CHARACTERI STICS in paragraph 2 DESCRIPTION Before star
35. 10160 L MSexee 3 R ADJUST THE FRONT HEADLAMPS Recommended setting As per standard ECE 76 756 76 761 20 Set to 2 of the dipped beam in relation to the horizontal line of the headlamp Adjusting procedure Place the lift truck unloaded and in the transport position and perpendicular to a white wall on flat level ground Fig H6 Check the tyre pressures See chapter A4 CHECK THE TYRE PRESSURES AND THE WHEEL NUTS TORQUE in paragraph 3 MAINTENANCE Put the gear reverser lever in neutral and action the parking brake Calculating the height of the dipped beam h2 FIG 6 h1 Height of the dipped beam in relation to the ground h2 Height of the adjusted beam Distance between the dipped beam and the white wall h2 h1 I x 2 100 H7 AIR CONDITION Change the gas if the air is not as cold as desired use 134 FREON 1 Kg in case of failure or part s substitution change the oil using 60 gr of specific oil for Air Condition compressor 8 CLEANING AND EMPTYING OF THE COOLING CIRCUIT For this oparations consult your agent or dealer 27 4 o SYSTEMS MHT 10160 L MSexee 4 ELECTRICAL SYSTEM Starter motor The starter motor is installed on the left of the engine and no maintenance is required except cleaning and tightening of the terminals If the starter motor does not work properly consult your agent or dealer Alternator The alternator is installed on the left o
36. ACCESSORY procedure taking care to place it in a safe position on firm flat ground MHT 10160 L MSexee 5 ACCESSORY WITHOUT HYDRAULIC SYSTEM AND HYDRAULIC LOCKING OPTIONAL ENGAGING THE ACCESSORY Check that the accessory is in a position which simplifies connection of the snap coupling If it is badly positioned take the necessary precautions to move it in the conditions of maximum safety Check that the rods of the locking cylinder are retracted Position the lift truck with the boom lowered squarely in front of and parallel to the accessory and tilt the snap coupling forward Fig A Bring the snap coupling into position below the accessory s connec tion pipe raise the boom slightly and tilt the connection back to posi tion the accessory Fig B Raise the accessory off the ground for easier engagement HYDRAULIC LOCKING AND RELEASE OPTIONAL The accessory if any is locked and released using the optional con trol which may be operated by a push button or using the control lever itself depending on the type of truck For further information refer to the use and maintenance manual provided with the truck REMOVING AND PUTTING DOWN THE ACCESSORY Proceed in reverse direction to the ENGAGING THE ACCESSORY procedure taking care to place it in a safe position on firm flat ground 5 10160 L MSexee ACCESSORY WITH HYDRAULIC SYSTEM AND MANUAL LOCKING OPTIONAL ENGAGING TH
37. DES BENZ OM 904 LA 4 4 direct 1 3 4 2 4250 cm 102 mm 130 mm 17 4 1 2200 rpm 800 rpm 175 CV 129 Kw 675 Nm from 1200 to 1600 rpm Water cooled 1750 rpm T 550 mm 95 Negative 12 v 120 Ah 14 v 90 150A incorporated in the alternator 12 v Disc brakes in oil bath Foot pedal actuated on front and rear axles Lever actuated on front and rear axle negative type 2 Transmission Type Type Gear box of forward speeds of reverse speeds Reverser Hydraulic circuit Lifting tilting of telescopic boom and device Type of pump Delivery Pressure Steering circuit Type of pump Delivery Pressure Leveling circuit Type of pump Delivery Pressure Cooling circuits Water and intercooler by hydraulic motor Type of pump Delivery Pressure Hydraulic oil Electrical fan Front and rear tyre MHT 10160 L MSexee Hydrostatic Pump and motor with variable displacement hydraulically operated 2 2 Electrohydraulic Piston type load sensing 165 l min 350 bar Load sensing 165 l min 205 bar Gear pump 25 min 205 bar Gear pump 25 min 175 bar Number 4 Tyre size and type 16 00 R25 XR Tyre pressures 9 bars 130 ft Ibs 10160 L MSexee Specifications Maximum speed Forward unloaded Loaded Reverse unloaded Loaded The maximum speed may be reduced dependin
38. DIAG2 18 Diagnostics connector 2 DL 6 Lights switch DM 8 Run switch Fib 21 Basket fuse 15 F2a 21 Air heater fuse F4a 8 Gear reset fuse F4b 9 Slow fast movement fuse F5a 8 Forward reverse movement fuse F5b 5 Differential block fuse 7 Position lights fuse F6b 15 Steering power supply fuse F7a 7 Position lights fuse F7b 8 Fuse for start up from motor F8a 7 Low beam lights fuse F8b 17 Rexroth outputs fuse F9a 7 High beam lights fuse F9b 17 Manoeuvre manipulator fuse F10a 5 Brake lights fuse F10b 17 Rexroth control unit fuse Fila 6 Emergency 15 fuse F11b 20 Antitheft 15 fuse F12a 6 Emergency 30 fuse F12b 10 Levelling fuse F13a 5 Horn fuse F13b 5 Military lights selector fuse F14a 11 Optical indicators fuse F14b 21 Mixer bucker emergency pump fuse F15a 16 Diagnostics power supply fuse F15b 20 Radio 15 fuse F16a 13 1st rear fan speed diode F16b 8 Forward gear engaged diode F17a 13 2nd rear fan speed diode F17b 8 Reverse gear engaged diode F18a 13 3rd rear fan speed diode F18b F19a F19b F20a F20b F21a F21b F22a F22b F23a F23b F24a F24b F25a F26a F26b 2 28 F28b F29a F29b F30a F30b F31a F31b F32a F32b F33a F33b F34a F34b F35a F35b F36a F36b FADX FASX FG ANN 00 Reverse relay diode 1200 rpm solenoid valve fuse 30 antitheft fuse Anti tilting fuse Hydraulic oil fan fuse Intermittence fuse Hydraulic oi
39. E ACCESSORY Check that the accessory is in a position which simplifies connection of the snap coupling If it is badly positioned take the necessary precautions to move it in the conditions of maximum safety Check that the locking pin is engaged in the support provided on the frame Position the lift truck with the boom lowered squarely in front of and parallel to the accessory and tilt the snap coupling forward Fig A Bring the snap coupling into position below the accessory s connec tion pipe raise the boom slightly and tilt the connection back to posi tion the accessory Fig B Raise the accessory off the ground for easier engagement MANUAL LOCKING AND CONNECTION OF THE ACCESSORY Take the locking pin on the support and fix the accessory Fig C Do not forget to fit the split pin Switch off the engine Eliminate the accessory hydraulic circuit pressure using the optional control refer to the controls pages of the use and maintenance manual Connect the snap couplings following the description of the hydraulic movements of the accessory Keep the snap couplings clean and protect the unused orifices with the caps provided REMOVING AND PUTTING DOWN THE ACCESSORY Proceed in reverse direction to the ENGAGING THE ACCESSORY procedure taking care to place it in a safe position on firm flat ground MHT 10160 L MSexee 5 ACCESSORY WITH HYDRAULIC SYSTEM AND HYDRAULIC LOCKING OPTI
40. ER BOX Change differential brake housing Change oil of reduction gears Lubrification of pivots hinges and controls Oscilation lubrification Change transfer box oil HYDRAULIC CIRCUIT Change return filter s Check oil level Check tightness BREAKING CIRCUIT Check service brake operation Check brake fluid level as for assembly BOOM UNIT Lubrification of telescope s Lubrification of all pivot pins Wear pads adjustment tightness SAFETY SYSTEM MANISCOPIC Check operation and adjustment ACCESSORIES OPTIONS Check operation CAB Check control panel and all instruments check and control heating and air conditioning ELECTRIC CIRCUIT Battery level checking Lighting operation WHEELS Wheel nut tightness Tyre pressures GENERAL LUBRICATION OF MACHINE TEST OF MACHINE Hydraulic test with nominal load Driving test steering and breaking 3 10160 L MSexee FREQUENCY OPERATIONS MAINTENANCE AND LUBRICATION TABLE gt 5 FREQUENCY 5 COMPONENTS 4492 gt lt 5 Of WwW aja Olx lt oa Daily and Engine oil level every 10 Cooling liquid level hours Fuel level service Tyre pressure and wheel nut tightness Telescopic boom slide rails Every 50 Air filter cartridge 4 hours Hydraulic oil level service Oil water radiator grille Telescopic boom shoes M Brake circuit fluid level Battery Fuel safety filter
41. HT 10160 L MSexee 3 rl2 TOW THE LIFT TRUCK The lift truck can be towed through a rigid bar hooked to the frame ears front or rear and for short distance with slow speed Block all four wheels to prevent accidental movement of the lift truck Shut down engine Put the forward reverse lever in neutral position Release the parking brake Put the emergency lights put the gear selector in neutral position a Disconnect and close the hydraulic X Fig H2 1 of the cylinder of the gear selector b Put the rod Y Fig H2 1 in neutral position this is on half stroke between two d tente C Deactivate the negative brake fig H2 2 unscrew the caps 4 and 5 take off the spring 7 with a key of 19 mm and external diameter not higher than 26 mm unscrew the counter nut 9 unscrew the nut 1 untill at the position The brake is deactivated Note If the engine is not running there will be no steering or braking assistance Operate the steering and pedal slowly avoiding sudden jerky movements Reactivating negative brake Brake cylinder regulation fig H2 2 unscrew the caps 4 and 5 take off the spring 7 with a key of 19 mm and external diameter not higher than 26 mm screw the nut 1 till the piston is at a maximum depht of 29 29 5 mm dimension The nut is 1 has a pitch of 1 75 mm so it s possible to calculate how screw the nut
42. IAGRAM 4 EN RFS BA XT Les TP VSLR COLLET 2 COLLET 3 PH G FDAR FDAV D S D SX VEER FS x V D ES TF V D FS FDAR 4 FDAV mE COLLET 3 31 4 10160 L MSexee KEY TO TRANSMISSION HYDRAULIC SYSTEM DIAGRAM COLLETTORE D DF FA ER M MC R Rd RFS V l VM VSLR 32 Manifold Directional control valve Flow divider Intake filter Drain filter Power steering unit Control lever Brake pump Hydrostatic motor Engine Fan Motor Hydrostatic pump G connection of hydro
43. IFT TRUCK GENERAL SAFETY STANDARDS ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS STUDY THE OPERATOR SERVICE MANUALS The information in this manual provides general instructions for the safe operation and maintenance of your forklift truck This information is vital and must be clearly understood by the operator and serviceman Study this manual and the Rough Terrain Forklift Safety Manual part no 422494 thoroughly and carefully before operating or servicing your forklift Contact your dealer or Manitou North America Inc if you have any ques tions concerning your forklift its operation service or parts Keep both manuals in the literature box on the forklift available for reference If either manual becomes illegible or is missing contact your dealer for replace ments immediately This manual cannot cover every situation that might result in an accident It is the respon sibility of the operator to always remain alert for potential hazards and be prepared to avoid them ADDITIONAL RECOMMENDED LITERATURE ANSI ITSDF 56 6 is the national consensus standard for rough terrain forklift trucks It contains rules about forklift safety maintenance safe operation training and supervision Forklift owners should learn this stan dard and make it available for their operators service personnel and supervisors These standards can be obtained free of charge from the Industrial Truck Standards Development Foundation ITSDF on their w
44. ING BRAKE 3 4 y THIS VEHICLE IS EQUIPPED WITH A BACK UP Alarm Must Sound 496162 ALARM WHEN BACKING THE Location on the dash in direct view of the operator ALARM MUST SOUND THE OPERATOR IS RESPONSIBLE FOR THE SAFE USE OF THIS VEHICLE The backup alarm must sound when the forklift is placed in reverse gear No Riders 420732 Location on the cab entrance s and on or near wheel fenders and engine cover 44 CAUTION Informs riders are not allowed on the forklift NO RIDERS Clear of Raised Boom 801006 A DANGER Boom equipped models Location on both sides 3 Stay cl f raised b of the boom nose ay clear of raised boom unless properly supported Operator may be crushed Keep away from unsupported boom between falling boom and main frame Failure to comply may result in serious injury or death Clear of Power Lines 801007 Boom equipped models Location on both sides of the boom nose A DANGER Keep machine at least 25 feet from overhead power lines Keep away from power lines Failure to comply may result in serious injury or death by electrocution 801007 XI SAFETY DECALS Use of Frame Leveling 801013 Boom equipped models Location to the right of ps A DANGER the operator near the hydraulic control lever READ OPERATOR S MANUAL Level machine at ground level before raising boom Do not adjust frame Frame leveling notice load must be lowered pfit
45. LIGHT The light idicates the failure of the Mercedes engine contact your agent or dealer F RED ENGINE OIL LEVEL LIGHT If the light is activated during operation of the fork lift truck stop the engine immediately and check the engine oil level If the level is relatively low fill with the proper oil RED BRAKE FLUID LEVEL LIGHT If the light and buzzer are activated during operation of the fork lift truck stop the engine immediately and check the brake fluid level If the level is relatively low contact your agent or dealer Ko H RED LIGHT PARKING BRAKE The light indicates that the parking brake has been pulled on GREEN DIRECTION INDICATOR LIGHT This light comes on at the same time as the direction indicators and shows that they are operating correctly L GREEN LIGHT SIDE LIGHTS This light illuminates when the side lights are in operation o M GREEN DIPPED HEADLIGHT LIGHT This light illuminates when the dipped headlights are switched on 11 2 10160 L MSexee N BLUE FULL BEAM HEADLIGHT LIGHT This light illuminates when the full beam headlights are in operation O RPM COUNTER HOUR COUNTER Indicates the number of hours the truck has worked RPM x 100 The hours are shown on the dial up to multiples of one thousand electronic Q FUEL LEVEL GAUGE The red zone indicates that the fuel level is low and the truck can only be used for a
46. M 14 5lA 7 09L0L LHW 0c 1 9 5 Jp 1 Y 5 8 4 3 I M16 16 0 S1 5NR 1 IDE rw S1 5NR 1 I OP TIONAL NM 18 16 0 O O m MHT 990 7140 10160 M SERIES DISTRIBUTORE REXROTH 09 2003 MHT 990 7140 10160 M SERIES DISTRIBUTOR REXROTH 09 2003 TA VOLA 3 ZA TABLE Y Denominazione STERZATE E ALLINEAMENTO PONTI 3 Name STEERING CYRCUIT 15 LE aar Q 3uoztgamr u X17 OO z 33 x lt 3 OO c 5 559 AOU z 5 218 s 3 3 t 9 O 5 o 9 oz s29 FT 2 D 2 UME E MHT 990 7140 10160 SERIES DISTRIBUTORE REXROTH 09 2003 MHT 990 7140 10160 SERIES DISTRIBUTOR REXROTH 09 2003 2 M Denominazione CENTRALINA MERCEDES Name MERCEDES ELECTRONIC DEVICE OV TAVOLA TABLE 16 5lA 7 09L0L LHW 44 F10b 7 5 F8b 7 5 RN nr 27 RN nr 41 MANITOU 16 9 5 RN nr 20 9 1 C 9 4 GL 05 AWA JEG NI Adans amod OO RN 11 27 1 8lJ lLNV 620 yoga dwv 9INOY19313 99 CVO RN nr 41 anoun nr 41 8l4 lLNV B aro Sp 36 38 3535 2 28 MHT 990 7140 10160 M SERIES DISTRIBUTORE REXROTH 09 2003 MHT 990 7140 10160 M SERIES DISTRIB
47. OIL LEVEL CAP Fill up with oil see table OILS GREASES FLUIDS FUEL f ntt BEIN 2 FILTERS through the filler hole 1 fig F3 The level is correct when the oil is just up to the hole 1 fig F3 Replace the cap 1 fig F3 and tighten it Repeat this operation for each rear wheel final drive 19 3 10160 L MSexee P4 CHANGE THE OIL IN THE FRONT AXLE REDUCTION GEAR Set the truck on a horizontal surface with the engine off and the oil in the reduction gear still hot Place a receptacle under drain plug 1 fig F4 Remove plug 1 and allow the oil to drain out Remove fill and level plug 2 fig F4 to ensure that all oil has drained out Refit and tighten plug 1 fig F4 Fill with oil see LUBRICANT chart through fill and level plug 2 fig F4 The level is correct when flush with the top of the hole Refit and tighten the fill and level plug 2 fig F4 Check for any leaks from the drain plug PS EMPTYING AND CLEANING THE FUEL TANK During this operation do not smoke and do not approach with naked lights Place the truck on a horizontal surface the engine must be stopped Make a visual and manual check on the parts on the fuel cir cuit and in the tank which may leak In case of leaks contact your agent or dealer FIG F5 1 Never attempt to make a weld or perform any other operation on your own th
48. ON R15 25 SEGNALE ROSSO sez 1 5 mm DIRETTO A PAG 2 COLONNA 5 RED SIGNAL sect 1 5 mm LEADING TO PAGE 2 COLUMN 5 0 SEGNALE ROSSO sez 1 5 mm PROVENIENTE DA PAG 1 COLONNA 7 RED SIGNAL sect 1 5 mm COMING FROM PAGE 1 COLUMN 7 Bano White Galo Yellow Grey _ E M Marrone Brown HI C Colori Colors MHT 990 7140 10160 M SERIES DISTRIBUTORE REXROTH 09 2003 MHT 990 7140 10160 M SERIES DISTRIBUTOR REXROTH 09 2003 TAVOLA y gt LEGENDA COLOR TABLE Name COLORS NOTE TO9LOL R25 T A E 6 0 150A e sh BR y A 12 4 BE 21 0 zs 16 8 P X19 R25 O M16 Ed MBnr 1 21 8 ES 14 0 30 m Cn N gt O Pse YY 15 54 ib s N 40004 T O i 16 2 Y 8 3 5 0 MHT 990 7140 10160 SERIES DISTRIBUTORE REXROTH 09 2003 MHT 990 7140 10160 SERIES DISTRIBUTOR 09 2003 TAVOLA Denominazione QUADRO AVVIAMENTO Name STARTING ENGINE 4 A OL ee 2 4 9 M16 ae 2 F10a BN 1 5 T A RN nr 49 RE 11 5 6 0 RV 1 5 8 0 oe 30 RN nr 49 Q 87 870 21 7 4 8 6 2 21 8 aj c Qa s E E El AVAILABLE ONLY TA 299 7140 L N MHT 990 7140 10160 M SERIES DISTRIBUTORE REXROTH 09 2003 MHT 990 7140 10160 M SERIES DISTRIBUTOR REXROTH 09 2003 TAVOLA Denominazione SELETTORE LUCI MILITARE LUCI SCRUPOLARE m 5 5
49. ONAL ENGAGING THE ACCESSORY Check that the accessory is in a position which simplifies connection of the snap coupling If it is badly positioned take the necessary pre cautions to move it in the conditions of maximum safety Check that the rods of the locking cylinder are retracted Position the lift truck with the boom lowered squarely in front of and parallel to the accessory and tilt the snap coupling forward Fig A Bring the snap coupling into position below the accessory s tion pipe raise the boom slightly and tilt the connection back to posi tion the accessory Fig B Raise the accessory off the ground for easier engagement HYDRAULIC LOCKING AND RELEASE OPTIONAL The accessory if any is locked and released using the optional con trol which may be operated by a push button or using the control lever itself depending on the type of truck For further information refer to the use and maintenance manual provided with the truck Remember to decompress the optional circuit whenever an extra accessory is to be connected to or disconnected from the lift truck this will simplify the engagement and disengagement of the snap couplings on the end of the boom REMOVING AND PUTTING DOWN THE ACCESSORY Proceed in reverse direction to the ENGAGING THE ACCESSORY procedure taking care to place it in a safe position on firm flat ground
50. Overhead guard conformity HAS PASSED AN IMPACT TEST F FT LBS DO NOT REMOVE THIS OVERHEAD GUARD 496550 496538 Forklift Data Plate 496550 Boom equipped models z EART Forklift Data Plate 496538 Mast equipped models WACO TX 76712 Location within the operator s compartment www manitou na com MANITOU NORTH AMERICA INC 6401 IMPERIAL DR WACO TX 76712 800 433 3304 MAST MODEL 942 TRUCK MODEL j vast Sv Important forklift truck identification Record ccm ST el 29 this information for use when contacting the YEAR OF MFG y ES nenes MAX CAPACITY ER inches MAX CAPACITY LBS AT MFH B Ext INCHES TIRE PRESSURE e MI TIRE PRESSURE REAR CAPACITY WITH ATTACHMENTS LISTED ABOVE ARE WITH FORK UPRIGHTS VERTICAL FOR OTHER CAPACITIES CONTACT THE FACTORY AS RELEASED FROM THE FACTORY THIS TRUCK CONFORMS TO DESIGN STANDARDS ANSI ASME MANUFACTURED IN NE EE 1498538 manufacturer for parts and service vean or A a TIRE PRESSURE FRONT E 25 TIRE PRESSURE REAR MN es GROUND FOR CAPACITIES REFER TO THE APPROPRIATE LIFT CHART OR CONTACT THE FACTORY AS RELEASED FROM THE FACTORY THIS TRUCK CONFORMS TO DESIGN STANDARDS ANSI ASME 56 6 MANUFACTURED IN 80586 XVI MHT 10160 L MSexee MAT 10160 L Sexes Tarbo fis 7 ee oe ie Ys 1 TE u ae
51. UCTION GEAR ON AXLE Place the truck on a horizontal surface with the engine stopped Remove the level cap 1 Fig C3 the oil must come up to the orifice If necessary top up with oil through the same orifice See OILS GREASES FLUIDS FUEL FILTERS table Replace and re tighten the level cap 1 Fig C3 G l CHECK THE ALTERNATOR CRANKSHAFT BELT TENSION See Engine operating instruction 3 D EVERY 500 WORKING HOURS 10160 L MSexee 04 CHANGING THE TRANSMISSION OIL FILTER Use a collar wrench to remove the transmission oil filter 1 fig D1 1 and throw it away together with the gasket Clean the filter support with a clean cloth which does not leave threads Fit the new filter of the same characteristics see table FILTER ELEMENTS AND BELTS using your hands only taking care that the gasket lubricated before fitting is properly positioned Start the truck and check that there are no leaks To check the efficency of the filter see the indicator 2 fig D1 2 If the indicator reach the red zone before 500 working hours change immediately the filter D2 CHANGING THE HYDRAULIC OIL EXHAUST FILTER CARTRIDGE FIG D1 2 Slacken the 4 screws that fix the cover of filter 1 fig D2 remove the old cartridge Fit the new filter of the same characteristics see table FILTER ELEMENTS AND BELTS taking care that the gasket
52. UTOR REXROTH 09 2003 MANIPOLATORE 4 POS E 2a 3a USCITA BRACCIO MANIPULATOR AND 2ND 3RD BOOM S EXIT Denominazione Name M16 20 0 GL 18 0 RN T Das as 18 0 RN nr 41 18 0 N nr 2 18 0 R nr 3 BIS 18 0 18 0 J 18 0 TAVOLA TABLE 17 5lA 7 09L0L LHW po rr 2 3 4 5 6 7 8 15 9 RN nr 49 RN nr 49 19 0 17 9 17 9 RN nr 41 17 9 RN nr 27 17 9 E 5 AH m O O Ad bd O O WM KR KR e 0 n e U pes gt lt gt lt lt lt m 2 gt zo O O O x gt m lu vom mc 2 ao m gt 20333089 2 E N gt e x 3 Z 5 0 E 556 6 3 5 I EUR 2 L19 1 0 p REe e eU 3 BS 36 38 35 2 28 OOOO z 13 9 R nr 3 17 9 N nr 2 17 9 B nr 3 E BS 512 X 513 N E 17 9 B u MHT 990 7140 10160 M SERIES DISTRIBUTORE REXROTH 09 2003 MHT 990 7140 10160 M SERIES DISTRIBUTOR REXROTH 09 2003 TAVOLA y MANITOU sense TABLE Name HYDRAULIC MOVEMENT SET RESET 5lA 7 09L0L LHW Y 3 1 7 e 8 2 7 A R25 20 0 RN nr 49 RN nr 49 21 0 10 9 M1 5nr18 E en ee FLA1 Se A gt 2 18 9 B RNnr49 M 1 5nr18 MHT 990 7140 10160 M SERIES DISTRIBUTORE REXROTH 09 2003 MHT 990 7140 10160 M SERIES DISTRIBUTOR REXROTH 09 2003 TAVOLA TOU entis ANTIFURTO AUTORADIO E
53. YRE PRESSURE AND WHEEL NUT TIGHTNESS Check the tyre pressure and adjust if necessary see Characteristics section WHEEL NUT TORQUE LOADING Check the tyres for any cuts bulges signs of wear etc Check the tightness of the wheel nuts see Fig A4 FRONT WHEEL A REAR WHEEL uns Failure to follow these instructions may cause damage and breakage of the wheel fixing nuts leading to accidents AS CHECK THE TELESCOPIC BOOM SLIDE RAILS Extend the telescopic boom completely Check to ensure the telescopic boom slide rails are greased prop erly If necessary clean and grease the telescopic boom slide rails see 4 MHT 10160 L MSexee 3 OGNI 50 ORE DI MARCIA 31 CHECK AIR FILTER CARTRIDGE See Engine operating instruction 32 CHECK THE HYDRAULIC OIL LEVEL Place the truck on a flat surface with the engine off and the tele scopic boom retracted and as low as possible Refer to the gauge 1 fig B2 1 The oil level is correct when it is 10 mm under the maximum the upper and lower marks If necessary top up with oil see OILS GREASES FLUIDS FUEL FILTERS table through the filler hole 1 fig 2 2 The oil must always kept topped up to the maximum level since cooling improves as the oil passes through the tank FIG B2 1 AA A OO m NW 83 CLEAN THE OIL WATER RADIATOR GRILLE t TT lt 0 UA uM 17 A ur
54. a crane arm boom or other device can introduce dynam ic forces affecting the stability of a rough terrain forklift truck Grades and sudden starts stops and turns can cause the load to swing and create a hazard if not externally stabilized When handling suspended loads a do not exceed the truck manufacturer s capacity of the rough terrain forklift truck as equipped for handling suspended loads b only lift the load vertically and never drag it horizontally c transport the load with the bottom of the load and the mast as low as possible d with load elevated maneuver the rough terrain forklift truck slowly and cautiously and only to the extent necessary to permit lowering to the transport position e use tag lines to restrain load swing whenever possible 50 At the beginning of each shift and before operating the rough terrain forklift truck check its condition giving special attention to a tires and their inflation pressure b warning devices c lights d lift and tilt systems load engaging means chains cables and limit switches f steering mechanism g fuel system s 51 If the rough terrain forklift truck is found to be in need of repair or in any way unsafe or if it contributes to an unsafe condition the matter shall be reported immediately to the user s designated authority and the truck shall not be operated until it has been restored to safe operating condition 52 If during operation
55. at of the trailer The total permitted weight for transport must not exceed the maximum permitted by the manufacturer See the lift truck manufacturer sidentification plate H Operating the lift truck with a front end attachment on a public highway For driving with an attachment check the regulations currently applicable in your country The attachment must not exceed the overall width of the lift truck Do not mask the lighting range of the front headlamps Set the attachments shields in place f necessary fit the block spacer on the lifting and slewing cylinder Front dimensions of equipment indicated on all three sides with 10 cm wide alternate white and red reflecting stripes slanting 45 Follow the specific instructions for each type of equipment If necessary consult your dealer HANDLING INSTRUCTIONS A General Check conformity of the accessories to the vehicle safety system calibration Ensure the correct functioning of your lift truck s attachments Do not carry out operations which exceed the capacity of the lift truck or the accessory It is prohibited to increase thecounterweight value in any way It is strictly prohibited to carry or to lift up persons using the lift truck unless the vehicle is specially equipped for this purpose and has the corresponding certificate of confor mance for lifting people Avoid travelling for a long distance in reverse When lifting or
56. aximum depht of 29 29 5 mm dimension A The nut is 1 has a pitch of 1 75 mm so it s possi ble to calculate how screw the nut for example if the dimension A is of 26 mm it s necessary to screw it of 2 turns 3 5 mm Check again the mesure as described and if not right again repeat the operations till now described screw the counter nut 9 untill the nut 1 mount again the spring 7 and the caps 4 and 5 Note exceeding the mesure of 29 5 mm the complete unlock of the brake it s not possible so the brake could overheat and damage it self quickly A bad regulation could cause big damages to the brakes and also a quickly destruction If the nut 1 is unscrewed too far the machine doesn t brake Dangerous to your life Pay attention to the dimension B if it s lower than 21 5 mm you must change the brake disk FOR THESE OPERATION CONSULT YOUR AGENT OR DEALER co gt 8 u WELLE 2 ye 7 a LE 22652 u n EC 108 wi 2 NN TT ATT YEAR 272 22 22 2 reu 199090 19 psa BRAKE CYLINDERS 24 MHT 10160 L MSexee 3 SLING THE LIFT TRUCK Take into account the position of the lift truck gravity center for lifting Fig H4 1 Place the hooks in the fastening points provided Fig 4 2 and 4 3 FIG H4 2 A 2183 mm
57. ces affecting the stability of the machine that are not considered in the stability criteria of industry test standards Grades and sudden starts stops and turns can cause the load to swing and create a hazard Guidelines for Free Rigging Suspended Loads 1 DO NOT exceed the rated capacity of the telescopic handler as equipped for handling suspended loads The weight of the rigging must be included as part of the load 2 During transport DO NOT raise the load more than 12 inches 305 mm above the ground or raise the boom more than 45 degrees 3 Only lift the load vertically NEVER drag it horizontally 4 Use multiple pickup points on the load when possible Use taglines to restrain the load from swinging and rotating 5 Start travel turn and stop SLOWLY to prevent the load from swinging DO NOT exceed walking speed 6 Inspect rigging before use Rigging must be in good condition and in the U S comply with OSHA regulation 1910 184 Slings or 1926 251 Rigging equipment for material handling 7 Rigging equipment attached to the forks must be secured such that it cannot move either sideways fore and aft The load center must not exceed 24 inches 610 mm 8 DO NOT lift the load with anyone on the load rigging or lift equipment and NEVER lift the load over personnel 9 Beware of the wind which can cause suspended loads to swing even with taglines 10 DO NOT attempt to use frame leveling to compe
58. chment s at maximum elevation with load laterally centered 5 The user shall see that all nameplates and caution and instruction markings are in place and legible 6 The user shall consider that changes in load dimension may affect rough terrain forklift truck capacity ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS cont B GENERAL SAFETY PRACTICES cont 7 Where steering can be accomplished with either hand and the steering mechanism is of a type that pre vents road reactions from causing the handwheel to spin power steering or equivalent steering knobs may be used When used steering knobs shall be of a type that can be engaged by the operator s hand from the top and shall be within the periphery of the steering handwheel 8 Experience has shown that rough terrain forklift trucks which comply with stability requirements are stable when properly operated However improper operation faulty maintenance or poor housekeeping may con tribute to a condition of instability and defeat the purpose of the requirements 9 Users shall give consideration to special operating conditions The amount of forward and rearward tilt to be used is governed by the application Although the use of maximum rearward tilt is allowable under certain conditions such as traveling with the load lowered the stability of a rough terrain forklift truck as determined by standardized tests does not encompass consideration for excessive tilt at high e
59. ck by adjusting the engine rpm Pedal acts on the front brakes can be used to slow down and stop the truck During the first 20 mm of its stroke the brake pedal acts as an inching pedal allowing precise slow movements in the rest of its stroke it produces the braking effect 412 DIRECTION REVERSER LEVER The truck s travel direction must be reversed at low speed and without accelerating FORWARD TRAVEL Raise the lever slightly and push it forward Position A REVERSE Raise the lever slightly and pull it back Position NEUTRAL When the truck is started the lever must be in neutral Position N B The reverse travel lights indicate that the truck is travelling in reverse There is also a reverse warning beeper If the gear does not engage forwards or backwards see point 5B on page 14 These instructions must be complied with to allow the transmission to operate correctly 17 2 113 PARKING BRAKE LEVER To prevent any accidental release the lever has a safety locking system To engage the parking brake pull the lever back Position A To disengage the parking brake release the lever and push it forward Position Con il freno di stazionamento attivato leva in posizione A insieme all accensione della spia sul cruscotto viene anche inibito il comando della traslazione del carrello elevatore 14 HEATING CONTROLS C Fan knob This 3 speed knob allows
60. der negative wire to the piece to be welded to ensure that the high voltage current cannot pass through the alternator and then disconnect the battery 101601 MSexee FUSE AND RELAY BOX The electric circuit is protected by fuses mounted in the fuse box To change a fuse remove it and replace it with a new one with the same quality and calibration values check all the fuses and verify if a short circuit has occurred DO NOT TRY TO REPAIR A BURNED FUSE If a power failure occurs ajiqeysiq MHT 10160 L MSexee 4 LIGHTING A blown bulb must be changed immediately Do not handle a new bulb with bare or dirty fingers Any traces of grease oil or sweat will evaporate when the bulb is hot and stain the reflector Never touch or attempt to polish the reflector Just open the headlamp to change the bulb BATTERY Battery efficiency becomes progressively lower as the ambient temperature drops until it practically ceases to function at 40 C Never attempt to use the starter motor if the battery has been exposed to temperatures of around 29 C In these cases heat the battery by immersing it in lukewarm water to 5 cm below the cell caps If the temperatures are very low remove the battery from the truck and store it in a warm place until it is requi red MHT ELECTRIC SYSTEM USERS LEGEND Code Page Function A1 5 Reverse engaged buzzer A2 5 Horn B1 4 12 V battery DIAG1 17 Diagnostics connector 1
61. diately Using the fork lift truck without following these recommendations may have dangerous consequences 2 10160 L MSezee 1 DRIVER S SEAT STANDARD FOR ENHANCED COMFORT THIS SEAT ALLOWS VARIOUS ADJUSTMENTS WEIGHT ADJUSTMENT The seat should be adjusted to the driver s weight with no one sitting on it Take the seat notch 1 as reference Turn the knob 2 as appropriate to the driver s weight N B To avoid health problems the weight setting should be checked and adjusted before the truck is put into operation ADJUSTING THE SEAT HEIGHT Bring the seat to the desired position until the catch is heard to engage If the seat is raised above the last catch it will return to the lowest position ADJUSTING THE SEAT ANGLE The seat angle can be regulated individually Press the button on the left and at the same time push or release the seat to obtain the position desired ADJUSTING THE SEAT POSITION The seat position can be regulated individually Press the button on the right and move the seat forward or back to obtain the position desired SEAT BACK EXTENSION The height of the seat back extension can be adjusted the catches can be heard until the stop is reached The seat back extension can be removed by pulling until it moves beyond the last stop BACK SUPPORT This allows adjustment of both the seat conform level and the driver s freedom of movement Turn the knob to the right or
62. distribution of warm or cold air from the outlets D Temperature regulator knob This knob allows regulation of the temperature inside the cab Valve closed fan delivering cold air Valve completely open fan delivering warm air The intermediate positions allow regulation of the temperature 15 VENTILATION OUTLETS These allow direction of the ventilation jets inside the cab they are placed in the top of the cab E and near the driver s feet F 18 10160 L MSexee MHT 10160 L MSexee 2 16 HYDRAULIC MOVEMENT CONTROLS The truck is equipped with a one lever manipulator with proportional electro hydraulic servo control placed on the operator s right and composed of two proportional button and Fig 16 To lift the load pull the control lever back Fig 16 1 To lower the load pull the control lever forward Fig 16 1 To tilt the forks down pull the control lever to the right Fig 16 1 To raise the fork back into position pull the control lever to the left Fig 16 1 To extend the telescopic arm pull the A proportional button up Fig 16 2 To retract the telescopic arm pull the A proportional button down Fig 16 2 To operate the optional function pull the B proportional but ton up or down Fig 16 2 to activate the 2 optional at the top of the boom if equipped press button and use roller B to
63. e key G only in working conditions with bucket ATTENTION With the safety system nothing prevents overloading and or tipping of the vehicle 23 2 10160 L MSexwe 94 AIR CONDITIONING OPTIONAL A COMPRESSOR SWITCH This switch has two positions AO Off indicator light Off A1 On compressor switched on indicator light On N B The indicator light On indicates the compressor is switched on ATTENTION The compressor switches on only with the fan knob turned to C1 C2 C3 If the fan Knob is on CO the compressor is not switched on B Knob Regulates the air flow in the supplementary inlets located behind the operator seat BO Off B1 1 speed B2 2 speed B3 3 speed Adjust the direction of the inlets located behind the operator seat C Front fan knob CO Off C1 1 speed C2 2 speed 3 speed 24 MAIN SS NANG MHT 10160 L MSexee 3 ROUTINE MAINTENANCE FILTERING ELEMENTS AND BELTS IN ax RR OR ce Oy ORO ROI lt gt oe ff 2 TR OR 25925 552565250505 255255550550 um RR N SOOO LER DESCRIPTION MANITOU 50 100 H WITHIN 3 MONTHS REPLACEMENT REFERENCE COUPON SCHEDULE Engine oil filter 709 666 Every 900 H Air filter cartridge 4 723 755 CLEAN Every 500 H Transmission oil filter 485 695 REPLACE Every 500 H Fuel filter cartridge 709 664 Every 2700 H Fuel prefilter cartridge 709 667 CLEAN
64. e solenoid valve LH levelling solenoid valve Anti tilting solenoid valve RH levelling solenoid valve Fast movement solenoid valve Slow movement solenoid valve Differential block solenoid valve Boom extension solenoid valve Boom retract solenoid valve Optional 1 solenoid valve Optional 2 solenoid valve Crab steering solenoid valve Concentric steering solenoid Optional double solenoid valve Mixer bucket solenoid valve Optional triple solenoid valve Hour meter and rev counter Water temperature instrument Fuel level instrument Anti tilting control unit Load cell Load cell Anti tilting control unit Float Thermo starter Mercedes adm control unit Diagnostics connector RC2 2 20 Rexroth 1 control unit RC2 2 20 Rexroth 2 control unit Mercedes motor control unit Accelerator pedal connector Antitheft connector Car radio connector Basket connector e2 SI 1 09L0L LHW ICHEMA ELETTRICO 557 01 KIT CARRO 55 0 2 V amp S 710086 KIT CABINA 558 01 5 7 1008 DISTRIBUTORE REXROTH 990 7140 10160 M SERIES DISTRIBUTORE REXROTH 09 2003 990 7140 10160 M SERIES DISTRIBUTOR REXROTH 09 2003 TAVOLA MANITOU TITOLO TABLE TITLE 1 MHT SERIE 990 7140 10160 5lA 7 09L0L LHW ppt 122 5 4 5 6 7 8 9 LISTA FOGLI INDEX Tavola Descrizione Tavola Descrizione Table Description Table Description 1 TITOLO TITLE LEGENDA FOGLI TABLE NOTE
65. ea of the lift truck and the aerial line You must consult your local electrical agency You could be electrocuted or seriously injured if you operate or park the lift truck too close to power cables You are strongly advised to ensure that the safety rules on the site conform to the local regulations in force regarding all types of work carried out close to power cables Do not allow anybody to come near the working area of the lift truck or pass beneath an elevated load When using the lift truck on a slope before raising the jib ensure that the ground is horizontal However fork lift trucks provided with level correctors and or stabilizers can operate on transverse slopes provided this slope is corrected See paragraph G LIFT TRUCK HORIZONTALITY in the Chapter HANDLING A LOAD Travelling on a longitudinal slope Drive and brake gently Moving without load Forks or attachment facing downhill Moving with load Forks or attachment facing uphill Ensure that scaffolding loading platform or pile are capable of bearing the weight Ensure the stability and solidity of the ground before depositing a load D Handling Always consider safety and only transport balanced and correctly secured loads to avoid any risk of tipping Fully engage forks under the load and move it in the transport position The forks 300 mm from the ground the jib retracted to the maximum and the carriage sloping backwards
66. ear Shift Pattern 33460 4 speed transmission models Location near the gear shift lever Identifies the gear shift pattern of the forklift transmission Steering Mode 184276 4 wheel steer equipped models Location near the steering mode selection lever Identifies the steering mode selection ki 221322 ATTENTION CUIDADO ACHTUNG ATTENZIONE Mineral Oil Brake Reservoir 221322 or 234800 has LIQUIDE DE FREIN been replaced by 164091 JA BREMSFLUESSIGKEIT Location near the brake fluid reservoir where applicable LIQUIDO DE FRENO gt LIQUIDO FRENI Utiliser IMPERATIVEMENT de l huile min rale IMPERATIVE to use mineral oil Verwenden Sie UNBEDINGT Mineral l Usar IMPERATIVAMENTE de aceite mineral Utilizzare IMPERATIVAMENTE oli olio minerale Refer to the Operator Service Manual for the correct brake fluid mineral oil to be used in the brake system IMPERATIVE to use MINERAL OIL Recommendation ATF DEXRON SHELL _ 164091 234800 n 234800 XIII SAFETY DECALS Hydraulic Oil 234798 or 76573 Location on the hydraulic tank or filler cap Identifies the hydraulic reservoir tank or filler cap N 234798 Hydraulic Oil 61024 HUILE HYDRAULIQUE Location on the hydraulic tank HYDRAULIC OIL Identifies the hydraulic reservoir tank HYDRAULIK OL ACEITE HIDRAULICO OLIO IDRAULICO N 234799 Anti Freeze 234799 Locatio
67. eb site at www itsdf org The following references are examples from the standard addressing forklift operators A OPERATOR TRAINING QUALIFICATIONS 1 The user shall ensure that operators understand that safe operation is the operator s responsibility The user shall ensure that operators are knowledgeable of and observe all safety rules and practices 2 Create an effective operator training program centered around user company s policies operating condi tions and rough terrain forklift trucks The program should be presented completely to all new operators and not be condensed for those claiming previous experience 3 Information on operator training is available from several sources including rough terrain forklift truck man ufacturers users government agencies etc 4 An operator training program should consist of the following a careful selection of the operator considering physical qualifications job attitude and aptitude b emphasis on safety of stock equipment operator and other personnel c citing of rules and why they were formulated d basic fundamentals of rough terrain forklift truck and component design as related to safety e g in Ib N m loading mechanical limitations center of gravity stability etc e introduction to equipment control locations and functions Explain how they work when used properly and problems when used improperly f supervise practice on operating course remote from
68. ect ends of one cable to positive terminals of both batteries Location OF hear the battery storage 3 Connect one end of remaining cable to negative terminal of good battery 4 Connect other end of cable to engine block or reliable chassis ground of vehicle being started DO NOT CONNECT TO compartment BATTERY 5 To prevent damage to electrical components of vehicle being started make certain that the engine is at idle speed prior to disconnecting jumper cables 801015 MESES METEO mum Jump start instructions MA MANITOU NORTH AMERICA INC 6401 IMPERIAL DR E WACO TX 76712 800 433 3304 w manitou na com Attachment Plate 425995 Pr Location on the optional removeable forklift attachment T YEAR OF MANUFACTURE Important manufacturer information about the attachment Record this information for use when contacting the maufacturer for parts and service CAPACITY LB HORIZONTAL CENTER OF GRAVITY IN B OPERATING PRESSURE PSI AWARNING This attachment affects the capacity of the lift truck Check the operator service manual or load chart for net capacity with this attachment If the load chart is not available contact the factory 22113425095 0 Overhead Guard Data Plate 6109 Location attached to the overhead guard THIS OVERHEAD GUARD CONFORMS TO ANSI DESIGN RECOMMENDATION THIS OVERHEAD GUARD
69. efore operating the lift truck Do not attempt to start a new lift truck before the following checks have been carried out Lubrication Check that all the correct grades of oils and greases that are required are available see chapter SERVICING SCHEDULE in paragraph 3 MAINTENANCE and top up if necessary For operation under average climatic conditions i e between 15 C and 35 C cor rect levels of lubricants in all the circuits are checked in production For operation under more severe climatic conditions before starting up it is necessary to drain all the circuits then ensure correct levels of lubricants using lubricants properly suited to the relevant ambient temperatures It is the same for the cooling liquid Contact your dealer for infor mation if necessary Dry air filter Ensure that the air filter is undamaged and not blocked Tighten the fastening devices if necessary Never run the engine with the air filter removed or damaged Cooling circuit Always check the cooling liquid level before starting up the lift truck Hydraulic circuit Visually check for oil leakage or sweating on the couplings hose pipes pipes and unions Tighten or check the defective connections if necessary Also check the oil level in the tank Braking system Check by a visual examination that there are no leaks or oil oozing in the hoses con nections and unions If necessary tig
70. el Serial N of front axle Serial N of rear axle 1 Axle type and model 2 Serial N On cab FIG E Cab N Write all these numbers in the empty spaces Since the MANITOU policy is to constantly improve our products our range of telescopic lift trucks may be subject to modifications without our being obliged to give advance warning to our customers FIG C 4 MANDU BF 7 REF MANITOU Sn MFG DANA M tt FIG E Type cabine N de s rie e gt Y INSTRUCTIONS 10160 L MSexee 1 ORIGINAL REPLACEMENT PARTS AND ATTACHMENTS All maintenance on our lift trucks must be carried out using original parts By allowing non original parts to be used you run the risk Legally of being liable in the event of an accident Technically of causing breakdowns to occur or of reducing your lift truck s service life Using counterfeit parts or components not approved by the manufacturer may put an end to contract warranty terms and lead the maker to withdraw the lift truck s certificate of compliance By using original parts during maintenance operations you are legally cove ring yourself Any user who procures parts from another quarter does so at his own risk Any user who modifies his lift truck or has it modified by a service company must con sider that a new item of equipment has been b
71. el Top up if necessary by removing the filler cap A2 CHECK THE COOLING LIQUID LEVEL Place the truck on level ground stop the engine and allow it to cool This check is to be carried out on the cooling tank in the engine compartement On the tank there are two marks thet indicate the minimum and the maximum level check that the liquid level always remains between them If necessary add liquid as follows Slowly turn the cap 1 fig 2 until it reaches the safety stop Let the vapor pressure escape Press down and release the cap fully If necessary add water with anti freeze until the mark Occasionally smear some grease on the radiator cap lugs 1 fig 2 to facilitate removal of the cap 1 fig 2 WARNING If the cooling liquid is very hot do not add cold water but only hot liquid 80 C 194 F 3 10160 L MSexee CHECK THE FUEL LEVEL Place the truck on a horizontal surface with the engine stopped To minimise the condensation due to weather conditions the fuel tank should be kept full as far as possible Remove the cap 1 Fig A3 Through the filler intake fill the tank with clean Diesel fuel fil tered by a rose pipe or a clean cloth which does not leave residues Replace the cap 1 Fig A3 Never smoke or approach with naked lights during filling or when the tank is open Never fill up with the engine running A4 T
72. erson in the event of a malfunction incident fault etc during operation of the lift truck Behaviour resulting from application of the principle of least action when performing a task For certain machines the foreseeablebehaviour of such persons as apprentices tee nagers handicapped persons and trainees tempted to drive a lift truck Truck drivers tempted to operate a truck to win a bet in competition or for their own per sonal experience MHT 10160 L MSexee The person in charge of the equipment must take these criteria into account when assessing whether or not a person will make a suitable driver Get to know the telescopic fork lift truck on the terrain where it is to be used Transport the load with the boom lowered and fully retracted Position the forks at right angles to theload to be lifted Drive the truck at a speed appropriate to conditions and the state of the ground Never go too fast or brake sharply with a load When picking up a load check that the ground is as even as possible Never attempt to carry out operations which exceed the lift truck s capabilities Never raise a load in excess of the lift truck s capacity and never increase the size of the ballast Drive around obstacles Take care over electrical wires trenches and recently excavated or filled ground Never leave the engine running unattended Use the parking brake when depositing difficult loads or on s
73. evel of antifreeze close the rear window lock the cab door and ensure that the hood is properly secured Stop instructions Park the lift truck on flat ground or on an incline lower than 15 Place the forward reverse lever in neutral Apply the parking brake Completely retract the boom Lower the forks or attachment to rest on the ground Stop the engine Remove the ignition key Check the closing and locking of door rear window and hood Before leaving your driver s cabin ensure that you have carried out all operations for stopping the lift truck for your safety and the safety of others MHT 10160 L MSexee F Driving the lift truck on the public highway Safety instructions Lift truck drivers driving on the public highway must abide by the general provisions relative to highway traffic The lift truck must conform to the provisions of the Highway Code If necessary optio nal solutions exist consult your dealer Transport of loads on the public highway is forbidden and attachments mounted on the lift truck must be fitted with equipment in accordance with regulations or else dismoun ted Instructions for driving on roads Ensure that the flashing light is installed and is in perfect working order Dipped headlights working also during hours and on roads where it is not obligatory to use visual and lighting indicator devices Check the headlights turn indicators and w
74. f service periodically every 1800 hours of servi ce Consult your dealer 3 MHT 10160 L MSexee OILS GREASES FLUIDS FUEL FILTERS COMPONENTS FOR LUBRICATION CAPACITY RECOMMENDED PRODUCT SHELL ROTELLA 15W40 ZENOINE 15 8 L CITGO C 600 15W40 FRONT WHEEL FINAL DRIVE 6L SHELL SPIRAX DH80W90 REAR WHEEL FINAL DRIVE 6L CITGO PREM GEAR MP 80W90 Bir DIFFERENTIAL Fri SHELL DONAX TD L REAR AXLE DIFFERENTIAL 35 SHELL TELLUS 46 CITGO TRANSGARD THF LO TEMP SHELL DONAX TG DEXRON III CITGO TRANSGARD ATF DEXRON III GENERAL GREASING SHELL RENTINAX AM SIDE SHIFTING FORK POSITIONER CITGO LITHOPLEX CM 2 SHELL RENTINAX AM CITGO LITHOPLEX CM 2 TULCO 50 50 PREMIX ANTI FREEZE CITGO TRANSGARD THF TELESCOPIC BOOM GREASING COOLING CIRCUIT Diesel FUEL TANK 200 L O gt HYDROSTATIC TRANSMISSION FILTER HYDRAULIC FILTER AND ENGINE OIL AND FILTER MUST BE CHANGED AFTER THE FIRST 50 WORKING HOURS TO GUARANTEE SAFETY MHT 10160 L MSexee 3 EVERY DAY EVERY 10 WORKING HOURS AA CHECK THE ENGINE OIL LEVEL Before checking the oil level make sure that the engine is stopped and that the truck is on a flat horizontal surface To obtain accurate information wait for a few minutes after the engine stops so that the oil flows into the engine sump Remove the dipstick 1 fig A1 clean it and check the oil lev
75. f the motor The alternator and regulator are designed to operate in a system polarised in one direction only so the following precautions must be taken when working on the battery charging circuit otherwise serious damage may be caused to the electrical equipment Never operate the alternator with the circuit open ensure that all terminals are firmly tightened It is important not to remove the terminals on the back of the alternator while the engine is running as this may damage the alternator itself When fitting a battery check that the connections are correctly polarised It is essential for the cable marked to be connected to the positive terminal of the battery and the cable marked to be connected to the negative terminal on the battery and that there is a ground connection If a second battery is used to start the engine always connect terminals of the same polarity Fig A Fit a battery with the same voltage as that installed on the truck If an external charger is used always connect the wire of the charger to the terminal of the battery and the wire of the charger to the terminal of the battery and ground connection Never short circuit the alternator terminals or connect them to ground Never reverse the alternator connection on the battery Never remove or replace an electrical connection while the engine is running If electric arc welding is carried out on the truck directly connect the wel
76. for exam ple if the dimension is of 26 mm it s necessary to screw it of 2 turns 3 5 mm Check again the mesure as described and if not right again repeat the operations till now described screw the counter nut 9 untill the nut 1 mount again the spring 7 and the caps 4 and 5 Note exceeding the mesure of 29 5 mm the complete unlock of the brake it s not possible so the brake could overheat and damage it self quickly A bad regulation could cause big damages to the brakes and also a quickly destruction If the nut 1 is unscrewed too far the machine doesn t brake Dangerous to your life Pay attention to the dimension B if it s lower than 21 5 mm you must change the brake disk FOR THESE OPERATION CONSULT YOUR AGENT OR DEALER 9 8 Far m NR 7 A ke 7 22 7 Al ES 2 BE i H LO ELL Nam TA EZAZ i E OPIPA MAA ae A AL je 2 44 1 NBRAKE CYLINDERS 0 a Fig H2 2 23 3 10160 L MSexee 3 CHECK THE BRAKE CYLINDER Brake cylinder fig H3 unscrew the caps 5 check that the dimension is 29 29 5 mm if necessary screw the nut 1 until the piston reach that depht unscrew the caps 4 take off the spring 7 with a key of 19 mm and external diameter not higher than 26 mm unscrew the counter nut 9 and screw the nut 1 till the piston is at a m
77. for systems for lifting or moving people Before putting the winch or any other equipment in which the load hangs from a hook into service report it to the relative authority ISPEL in your zone for checking for Italy only Every year remember to request your local health authority USL for a visit of inspection Italy only 5 10160 L MSexee ACCESSORY WITHOUT HYDRAULIC SYSTEM AND MANUAL LOCKING ENGAGING THE ACCESSORY Check that the accessory is in a position which simplifies connection of the snap coupling If it is badly positioned take the necessary precautions to move it in the conditions of maximum safety Check that the locking pin is engaged in the support provided on the frame Position the lift truck with the boom lowered squarely in front of and parallel to the accessory and tilt the snap coupling forward Fig A Bring the snap coupling into position below the accessory s connec tion pipe raise the boom slightly and tilt the connection back to posi tion the accessory Fig B Raise the accessory off the ground for easier engagement MANUAL LOCKING Take the locking pin on the support and fix the accessory Fig C Do not forget to fit the split pin MANUAL RELEASE Proceed in reverse direction to the MANUAL LOCKING procedure taking care to replace the locking pin in the support on the frame REMOVING AND PUTTING DOWN THE ACCESSORY Proceed in reverse direction to the ENGAGING THE
78. g on the laws which regulate road travel in different countries Gradeability best slip condition Unloaded Loaded Standard lifting height Max rated capacity with std equipment Truck weights with std carriage and forks Axle ground weights with std equipment Front unloaded Rear unloaded Drawbar pull Forks dimensions lenght x width x thickness external fork spread Distance from center of gravity Tank capacities Hydraulic oil Fuel Vibrations Acceleration of upper limbs Acceleration of body feet or seated part Noise The noise level guaranteed 25 Km h 10 Km h 25 Km h 10 km h 80 38 9700 mm 16000 Kg 23700 kg 9470 kg 14230 kg 15000 daN 1500 x 200 x 80 mm 2000 mm 24 in 200 I 200 I lt 2 5 m s lt 0 5 m s LwA 107 dB in accordance with Directive EN 2000 14CE modified by Directive 2005 88 CE 2 101601 MSexee 1500 3350 1310 6567 8067 2000 1607 2960 2500 zZc mmoour MHT 10160 L MSexee LOAD CAPACITY CHART 555 45 35 In 18 138 52 40 30 215 16 m E mM m m m 2 673166 2 10160 L MSexee MHT 10160 L MSexee 2 DESCRIPTION 1 Driver s seat 2 Seat belt 3 Monitoring instrument and indicator light panel 4 N A 5 Switch console 6 Light horn and direction indicator lever 7 Key switch Casing giving access to b
79. h Front work lights switch Rear work lights switch Boom top work lights switch Front aeration selector Rear aeration selector Stop pressure switch Gear microswitch Parking brake pressure switch Emergency stop pushbutton Boom below 2m Proximity switch Brakes oil level gauge Air conditioner pressure switch Air conditioner thermostat Air conditioner thermostat reS 7 09201 LHW L10 L11 L12 L13 L14 L15 L16 L17 118 119 120 1205 121 17 17 18 9 Stop pressure switch Back up lights switch Emergency pump switch Manoeuvres manipulator Levelling switch Air filter pressure switch Ceiling light switch Battery optical indicator Turn indicators optical indicator Position lights optical indicator High beam lights optical indicator Low beam lights optical indicator Air filter clogged optical indicator Oil pressure optical indicator Oil level optical indicator Water temperature optical indica tor Control unit fault optical indicator Parking brake optical indicator Brakes oil level optical indicator Slow speed optical indicator Fast speed optical indicator Crab steering optical indicator Concentric steering optical indica tor Boom top second outlet optical indicator Control unit fault indicator Control unit fault indicator Anti tilting exclusion optical indi cator Anti tilting exclusion optical indi cator Boom top 3 outlet optical indica tor Normal steering optical indicator Starte
80. he pump 4 Fig G3 of the filter Screw the bleed screw 3 Fig G3 only when the fuel comes out with out air 21 3 10160 L MSexee OCCASIONAL MAINTENANCE rd CHANGE A WHEEL In the event of a wheel being changed on the public highway make sure of the following points Stop the lift truck if possible on even and hard ground To pass on stop of lift truck See chapter DRIVING INSTRUCTIONS in paragraph 1 OPERATING AND SAFETY INSTRUCTIONS Action the parking brake Put the warning lights on Immobilise the lift truck in both directions on the axle opposite to the wheel to be changed Unlock the nuts of the wheel to be changed Place the jack under the flared axle tube F R as near as possible to the wheel and adjust the jack Fig 1 Lift the wheel until it comes off the ground and put in place the safety support under the axle Fig 1 For this operation we advise you to use the hydraulic jack and the safety support S Completely unscrew the wheel nuts and remove them Free the wheel by reciprocating movements and roll it to the side Slip the new wheel on the wheel hub Refit the nuts by hand if necessary grease them Tighten the wheel nuts with a torque wrench See chapter A DAILY OR EVERY 10 HOURS SERVICE paragraph 3 MAINTENANCE for tightening torque Remove the safety support and lower the lift truck with the jack 22 M
81. higher centre of gra vity consult your agent or dealer For irregular loads determine the centre of gravity in the transverse direction before handling Fig B For loads with a moving centre of gravity e g liquids take account of the variations in the centre of gravity in order to determine the load to be handled Consult your agent or dealer and be vigilant and take extra care to limit these variations as far as possible Taking up a load on the ground Position the lift truck perpendicular to the load with the jib retracted and the forks in a horizontal position Fig C Adjust the fork spread and centering in connection with the load Fig D Optional solutions exist consult your dealer Beware of the risks of trapping or squashing limbs when manually adjusting the forks Always maintain an equal distance between the forks and the centre of the carriage in order to keep the load completely stable Slowly move the life truck forward 1 and stop with the forks in front of the load Fig E if necessary slightly lift the jib 2 while taking up the load Apply the parking brake and place the forward reverse lever in neutral Slightly lift the load 1 tilt the carriage backwards 2 in the transport position Fig F Inclinare sufficientemente il carico all indietro per assicurarne la stabilita perdita del carico durante la frenata facendo pero attenzione a non modificarne l equilibrio
82. hten or repair the defective connections Also check the oil level in the tank Use only the recommended brand of oil to avoid risk of damage to the brakes circuit see Chapter LUBRICANTS in part 3 MAINTENANCE Tyres Make sure that the wheel nuts are correctly tightened See chapter A DAILY OR EVERY 10 HOURS SERVICE in paragraph 3 MAINTENANCE and that the tyre pressures are correct See chapter CHARACTERISTICS in paragraph 2 DESCRIPTION Fuel system Check that all fuel lines are secured f necessary drain the fuel filter and bleed the fuel system of air Electrical circuit Check the level and the density of the electrolyte in the battery See chapter B EVERY 50 HOURS SERVICE in paragraph 3 MAINTENANCE Check the components of the electrical system the connections and fastening devices If necessary consult your dealer 20 10160 L MSexee 2 DESCRIPTION MHT 10160 L MSexee 2 SPECIFICATIONS Engine E2 Type Cylinders number Number of strokes Injection system Firing order Displacement Bore Stroke Volumetric ratio Nominal rpm Idling rpm Power Maximum torque Cooling system Type Intake fan Number of blades Diameter Thermostat Complete open Electrical circuit Ground Battery Alternator Voltage regulator Starting Brake Type Service brake Parking brake MERCE
83. ich exceeds 15 E Visibility Constantly keep clear visibility of the road either direct view looking backwards when reversing or indirect view using the panoramic rear view mirrors to check for people animals holes obstacles change of slope etc Since visibility can be reduced on the right side when the jib is raised ensure clear visibility of the road before raising the jib and before undertaking any manoeuvres f the visibility in forward motion is not sufficient because of the bulkiness of the load drive in reverse motion This manoeuvre must remain exceptional and for short distan ces Ensure you have good visibility Clean windows adequate lighting correctly adjusted rear view mirror etc Signalling and lighting on the lift truck must take account of the conditions of use The standard lighting system may not be sufficient for certain applications or night time road use Optional accessories are available If necessary consult your dealer 12 10160 L MSexee 10160 L MSexee 1 LOAD HANDLING A Weight of load and centre of gravity Carrying a load greater than the rated capacity for the lift truck or for the attachment is prohibited Before taking up a load you must know its weight and its centre of gravity The load chart relating to your lift truck is valid for a weight with its centre of gravity 48 in from the heel of the forks Fig A For a load with a
84. ied complete with a load diagram relating to your truck The user manual and the load diagram must be kept on the truck The use of the possible accessories is subject to the instructions in this manual Some specific uses require adaptation of the accessory not included in the optionals in the catalogue Other solutions are possible contact your agent or dealer for further information Only accessories approved and CE certificates by the manufacturer can be used on our lift trucks The manufacturer will have no liability in case of modifications or use of accessories without his knowledge 5 10160 L MSexee GENERAL RECOMMENDATIONS FOR USE OF A LIFT TRUCK WHEN YOU SEE THIS SYMBOL CAUTION TAKE CARE YOUR SAFETY OR THAT OF THE TRUCK ISAT STAKE Follow the data provided in the load diagram Never attempt to raise loads greater than those permitted in the load diagrams supplied with the machine Transport the load in low position with the telescopic boom fully retracted Drive the truck at a speed suitable to the conditions and the state of the ground When the truck is empty travel with the telescopic boom lowered and fully retracted Never go too fast or brake sharply with a load When the load is lifted check that no one can get in the way of the operation and take care not to carry out incorrect procedures Never attempt operations which exceed the lift truck s capacity Take care over electrica
85. indscreen wipers to ensure they are clean and perfect working condi tion Check the position of the rear view mirrors Check wheel alignment and press the steering selector in the operating position with only front wheel steering Position the rear axle steering mechanical block Ensure that the fuel level is sufficient Ensure that the truck is fitted with all the accessories required for traveling on roads depending on the model and country Keep the boom retracted and the attachment about 300 mm above ground level Level the machine with the chassis parallel to the ground using the inclination correc tor Cut out the operating system control by means of the red button The vehicle can only circulate without load The vehicle must not be used for transporting the company personnel While on the road do not put the reverse gear in neutral to maintain lift truck exhaust brake G Driving the lift truck with trailer on roads To use a trailer observe the regulations applicable in the country of use maximum permitted speed braking system maximum trailer weight etc Remember to connect the electrical system of the lift truck to that of the trailer Do not use a trailer if the unit weight of the load is greater than that specified by Highway Code Do not use a braked trailer if the lift truck does not have a trailer braking system Remember to connect the lift truck braking system to th
86. ing instructions in the operator s manual Operate only from operator s seat Carry load as low as possible avoid steep slopes and drive slowly on rough terrain to avoid machine overturn SAFETY INSTRUCTIONS Read and understand operator s manual before you operate this truck If the operator s manual is missing a new Refer to operator s manual for jump starting instructions manual may be obtained through your local dealer or directly from Manitou Inc Waco Tx Check truck for proper operation of all functions p E Gy Fasten seat belt a WHEN PARKING OR SERVICING 1 Lower boom to the ground 2 Place controls in neutral 3 Apply parking brake 4 Stop engine FAILURE TO FOLLOW ANY OF THE ABOVE INSTRUCTIONS CAN CAUSE SERIOUS INJURY TO THE OPERATOR OR OTHER PERSONS 801011 Use of Seat Belt 801012 Boom equipped models Location to the right of the operator near the hydraulic control lever A DANGER Always wear seat belt when Instructs the operator to always wear the seat belt during operations and never jump from an over turning forklift operating machine Never jump from a tipping machine Failure to comply may result in serious injury or death serious injury de 0155 SAFETY DECALS Emergency and Parking Brake 801010 Location near the park brake lever EMERGENCY STOPPING Identifies the Emergency Parking Brake Lever AND PARK
87. ing cylinder 819 Grease the swing bushing of the rear axle 3 and 4 fig B19 1 Grease the swing bushing of the front axle on the front side 1 fig B19 2 and rear side 2 fig B19 2 320 Grease the axle drive shaft and cross journals on the rear side 1 fig B20 1 and front side 41 fig B20 2 fig B20 3 MHT 10160 L MSexee 3 EVERY 250 WORKING HOURS 1 CHECK THE OIL LEVEL OF THE FRONT AND REAR AXLE DIFFERENTIAL Place the truck on a horizontal surface with the engine stopped Check the oil level of the front axle differential Remove the cap 1 fig 1 1 The level is correct when the oil is just up to the level indicator cap 1 fig C1 1 If necessary top up with oil through the filler inlet 1 fig C1 1 see OILS GREASES FLUIDS FUEL FILTERS table Repeat this operation for the rear axle differential using the filler inlet 1 fig C1 2 G2 CHECK THE OIL LEVEL OF THE FRONT AND REAR WHEEL FINAL DRIVES Place the truck on a horizontal surface with the engine stopped Check the level on the final drive of each front wheel Set the level cap 1 fig C2 horizontal Remove the cap the oil must be up to the surface of the hole Top up with oil if necessary see OILS GREASES FLUIDS FUEL FILTERS table Carry out the same operation on the final drive of each rear wheel CHECK THE OIL OF FRONT RED
88. ione 1 5 gt e MHT 990 7140 10160 M SERIES DISTRIBUTORE REXROTH 17 4 10 0 09 2003 MHT 990 7140 10160 M SERIES DISTRIBUTOR REXROTH 09 2003 TAVOLA TABLE OPTIONAL J o cp EOL A 2 1 E A 1 28 2 10 0 RN nr 49 10 0 14 B R33 NB Bis er 5 se 4 mi mE e ANTI RIBAL E ANTI OVERTURNING WINDSCREEN I 5lA 7 09L0L Gl ppt 5 4 5 6 7 8 9 9 9 me 11 0 M1 5nr18 19 0 00 o sd O F27a _ 7 5 3 4006 OF 10 pn O9 C 2 z PPA e o Bnr20 N wo O RNnr48 EFE 5 Oo Bnri0 N O RNnr48 w gt AVAILABLE ONLY FOR 10120 134 990 7140 10160 SERIES DISTRIBUTORE REXROTH 09 2003 MHT 990 7140 10160 SERIES DISTRIBUTOR REXROTH 09 2003 TAVOLA y en MA N TOU Denominazione MANIP LIVELLAMENTO E LAMPADA ROTANTE 40 Name LEVELLING AND WORKING LAMP 91 10 9 10 9 MANITOU RN nr 49 Fl4a 10A RNnr14 RNnr14 HR GN 9 6 2 C RNnr14 GN 49 7 VN 2 gt 16 363 e HN 6 138 990 7140 10160 M SERIES DISTRIBUTORE REXROTH 09 2003 990 7140 10160 M SERIES DISTRIBUTOR REXROTH 09 2003 Denominazione Name M16 RN nr 49 REDISPOSITION ONLY OR MHT 7140 L SB RN
89. is might cause an explosion or a fire Place a container under the drainage cap 1 Fig F5 2 and unscrew it Remove the cap 1 Fig F5 1 Allow all the fuel to drain out and rinse with 10 litres of clean fuel poured into the filler orifice Replace and tighten the drainage cap 1 Fig F5 2 Start the thermic motor and let it run to the minimum for a few minutes before using the truck at maximum speed PG CHECK THE WEAR OF THE JIB PADS FIG F5 2 For this oparations consult your agent or dealer 20 MHT 10160 L MSexee 3 G EVERY 2700 WORKING HOURS CLEANING THE FUEL PREFILTER CARTRIDGE See Engine operating instruction G2 CHANGING THE FUEL FILTER CARTRIDGE See Engine operating instruction G3 REPLACE THE FUEL SAFETY FILTER CARTRIDGE Place the truck on a horizontal surface the engine must be stopped Place a container under the filter and dismount the cartridge 1 Fig G3 Remove the glass 2 Fig G3 from the cartidge 1 Fig G3 and clean if required Lubricate the joint with clean fuel and mount it in the right place in the glass 2 Fig G3 Screw the glass 2 Fig G3 to the new cartridge 1 Fig G3 see table FILTER ELEMENTS AND BELTS Paint the joint of the filter with clean fuel and place it on the head filter Screw the new cartridge 1 Fig G3 to the filter body Loosen the bleed screw 3 Fig G3 Operate on t
90. klift when mental alertness or coordination is impaired An operator on prescription or over the counter drugs must consult a medical professional regarding any side effects of the medication that may impair their ability to safely operate the forklift 2 CREATE A MAINTENANCE PROGRAM OSHA recommends a maintenance log listing repairs requested and completed for each forklift Also lock out tag procedures should be utilized If the forklift malfunctions park it safely remove the key tag Do Not Use and report the problem to the proper authority or authorized service personnel immediately ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS cont 2 CREATE A MAINTENANCE PROGRAM cont For the best forklift performance and operation a maintenance program is required Use the hour meter on the instrument panel to keep maintenance properly scheduled see SECTION TWO Servicing Schedule For repairs on major components engine transmission etc contact your nearest dealer for a Repair Manual Do not operate a forklift that is damaged or does not function properly Only authorized personnel may make repairs or adjustments to the lift truck After repairs the lift truck must be tested for safe operation before returning to service 3 FORKLIFT KNOWLEDGE Forklift trucks can cause serious injury if improperly used or maintained Study all of the manuals provided for your forklift model Learn the locations and meani
91. l cables Never leave the truck parked with a raised load Never authorise anyone to approach or pass under the load Always think of safety and only transport well balanced loads Never leave the truck loaded with the parking brake engaged on gradients exceeding 15 With the winch or equipment with a load hanging from the hook always adopt the following precautions Position the winch perpendicular to the load to be lifted The empty hook must be lowered slowly gently since if it is operated too quickly the cable wound round the drum may become slack causing serious problems for the cable the limit stop device etc If the cable tends to become twisted around the block release the fixed end hook pull the cable in the opposite direction until the twisting is eliminated then re connect the end unit Operate the control lever gently to prevent jerking of the load and possible problems in the winding of the cable onto the drum Raise the load vertically avoiding swaying and slanting lifting Check the cable daily if it is worn or damaged or has even one broken strand see ISO 4309 replace it immediately contact your dealer Check that the hydraulic hook raising and lowering limit stop is in good working order and that the brake holds with load applied Oil the revolving part of the hook periodically Check periodically that the cable is winding onto the drum correctly The following accessories are not intended
92. l fan Front wiper fuse 30 car radio fuse Rear wiper fuse Hydraulic oil fan fuse Cab front work lights fuse Hydraulic oil fan fuse Cab rear work lights fuse Boom work lights fuse Mercedes adm control unit fuse Rotary light fuse Conditioner auxiliary unit fan power supply fuse Basket power supply fuse Heating fuse Air conditioner fuse Timer fuse Pneumatic seat fuse Diagnostics connector fuse 15 basket fuse Mercedes mr control unit power supply fuse Provision for load cell e Adm control unit direct power sup ply fuse Manoeuvre manipulator fuse Cab aeration fan third speed diode Differential block fuse Cab aeration fan second speed diode Differential block by brake diode Cab aeration fan first speed diode Reverse relay diode RH front headlight LH front headlight Main Fuse b Front work lights Front work lights Boom top work light Boom top work light Rear work lights Rear work lights Provision for military lights Provision for military lights RH rear headlight LH rear headlight Provision for military lights Provision for military lights Alternator Rotary light Start up panel Emergency switch Differential block pushbutton Steering selector Slow fast switch Gear reset switch Anti tilting exclusion key Rotary lamp switch Rear wiper switch Front wiper switch Military lights provision connector Mixer bucket switch Optional exclusion switch Air conditioner switc
93. l pressure light Red engine water temperature light Red air filter fouling indicator light Red Mercedes engine alarm light Red engine oil level light Red brake fluid level light Red parking brake light Green direction indicator light Green dipped headlight light Green side light light Blue full beam headlight light Rpm counter Hour counter Fuel level gauge Engine water temperature AOVOZSr ronmoou 20 10 9 25 A N30 electronic A RED ALTERNATOR EXCITATION LIGHT If lights A B C D F G and the buzzer are activated during operation of the fork lift truck stop the engine immediately and check the electrical system and the fan belt RED ENGINE OIL PRESSURE LIGHT If the light and buzzer are activated during operation of the fork lift truck stop the engine immediately and look for the origin of the fault See oil level in engine pump C RED WATER TEMPERATURE INDICATOR LIGHT If the light and buzzer are activated during operation of the fork lift truck stop the engine immediately and look for the origin of the fault in the cooling circuit 10 NO MHT 10160 L MSexee D RED AIR FILTER FOULING LIGHT The light and buzzer are activated when the air filter cartridge is fouled Switch off the truck and make the necessary repairs see frequency of cleaning and replacement procedures E RED MERCEDES ENGINE ALARM
94. l should be checked more frequently than once every 50 hours Maintenance Check connections 1 fig B6 Check eleclrolyte levels regularly 2 fig B6 Add distilled or demineralised water if necessary Never add acid Battery needs to be recharged if voltage drops below 12 3 V specific gravity of 1 21 If vehicle is not being used for a long period disconnect the battery F Charging off the vehicle Remove vents 2 fig B6 Only use direct current DC Connecl with with Charge at recommended bench rate i e 10 of battery capacity The battery is fully charged when specific gravity has reached 1 28 1 23 under tropical climate When charge has completed Switch off charger then disconnect Check electrolyte level 87 DRAIN THE FUEL SAFETY FILTER if necessary Place the truck on a flat surface with the engine off Open the engine bonnet Visually check for the presence of water in tank 1 fig 7 1 and drain if necessary Place a receptacle under the tank and loosen drain plug 2 fig B7 2 by two of three turns Leave the diesel fuel to flow out until it is free from 2 impurities and water Fig B7 2 Tighten the drain plug while the diesel fuel is running out FIG B7 1 11 3 10160 L MSexee GREASE POINTS To be carried out weekly if the lift truck has been operated for less than 50 ho
95. lA 7 09L0L Name WAR LIGHT S SELECTOR 5lA 7 09L0L LHW 7 0 MHT 990 7140 10160 M SERIES DISTRIBUTORE REXROTH 09 2003 MHT 990 7140 10160 M SERIES DISTRIBUTOR REXROTH 09 2003 TAVOLA Doni DEVIO LUCI EMERGENZA ED INTERMITTENZA m LIGHT S SELECTOR HAZARD 6 A MANITOU 2 CV o E 2 2 0 E e T 5 p 7 R25 R25 19 19 a R6a Roa 1 5 5 CG1 5 30 6 3 CV1 5 Jee 30 LEA N 85 N 185 5 4 O e Q To Te gt 1 5 5 9 R nr b4f 5 9 LN L is 6 9 3 6 3 6 9 6 9 6 9 0 2 gt C5 4 PADS p FPDX turn_light high_beam ition high_beam P3 tu position 00 C9 09 amp 09 62 00 amp low beam positio low beam turn light turn light j N N 8 0 ET MHT 990 7140 10160 M SERIES DISTRIBUTORE REXROTH 09 2003 MHT 990 7140 10160 M SERIES DISTRIBUTOR REXROTH 09 2003 TAVOLA y MANITUU ceo FANALERIA TABLE Name LIGHTS I 7 09L0L L gt amp Denominazione LR MHT 990 7140 10160 M SERIES DISTRIBUTORE REXROTH LR els MHT 990 7140 10160 M SERIES DISTRIBUTOR REXROTH DEVIO MARCE FOWARD AND REVERSE GEAR RN nr 7 09 2003 5lA 7 09L0L LHW TAVOLA TABLE 8 A I A 8 9 M16 6 9 RN nr 49 NZAZUCHADO lt O AZHZIAHNE lt OHHZ gt MANITOU F20a 7 5 RNnr20 MG Les Name R9a RNnr20 Denominaz
96. levations or the operation of trucks with excessive off center loads 10 Some of the conditions which may affect stability are ground and floor conditions grade speed loading rough terrain forklift trucks equipped with attachments behave as partially loaded trucks even when operated without a load on the attachment dynamic and static forces improper tire inflation and the judgement exer cised by the operator C OPERATING SAFETY RULES AND PRACTICES 1 Safe operation is the responsibility of the operator 2 This equipment can be dangerous if not used properly The operator shall develop safe working habits and also be aware of hazardous conditions in order to protect himself other personnel the rough terrain forklift truck and other material 3 The operator shall be familiar with the operation and function of all controls and instruments before under taking to operate the rough terrain forklift truck 4 Before operating any rough terrain forklift truck truck operators shall have read and be familiar with the operator s manual for the particular truck being operated 5 Before starting to operate the rough terrain forklift truck a be in operating position and fasten seat belt b place directional controls in neutral c apply brakes d start engine 6 Do not start or operate the rough terrain forklift truck any of its functions or attachments from any place other than the designated operator s position 7
97. loping ground Never leave the truck parked with a raised load Never authorise anyone to approach or pass below a load Always think of safety and only transportwell balanced loads Never lift a load using one fork only Drive with care and with reflexes alert When the lift truck is not in use lower the forks to the ground and engage the parking brake Never leave the ignition key in the truck unattended Never leave the truck loaded on a gradient of over 1596 even with the parking brake engaged When lifting a load take care that nothing and no one interferes with the movement and adopt proper handling procedures only Comply with the data provided in the load diagrams Never transport another person on the lift truck Whenever an implement is changed to prevent damage to the hydraulic unions always proceed as follows Stop the engine turn key to position release pressure from the circuit using the joystick Always check these pipe unions to ensure they are clean GENERAL INSTRUCTIONS A Driver s operating instructions Read the operator s manual carefully making sure you understand it The operator s manual must always be kept in the lift truck in the place provided and in the language understood by the operator Respect the safety notices and instructions given on the lift truck It is compulsory to replace all plates or stickers which are no longer legible or which
98. lubricat ed before fitting is properly positioned Start the truck and check that there are no leaks Before fitting the cover of filter 1 Fig D2 check that the car sit Ju tetti na NNNM Mill A tridge has been correctly installed Tl L 03 REPLACING THE BREATHER FILTER Unscrew the filter 1 fig D3 in the back of the cab and replace it with a new one of the same characteristics see table FILTER ELEMENTS AND BELTS Fit the new filter tightening it by hand 16 10160 L MSexee 3 D4 CHANGE THE OIL IN THE FRONT AND REAR AXLE DIFFERENTIAL Place the truck on a horizontal surface with the engine stopped and the differential oil still hot Drain the oil from the front axle differential Place a container under the drainage cap 1 fig E4 1 and allow the oil to flow out Remove the filler cap 2 fig E4 1 to ensure complete drainage Replace and tighten the cap 1 fig E4 1 Fill up with oil see table OILS GREASES FLUIDS FUEL FILTERS through the filler inlet 2 fig E4 1 The level is correct when the oil is just up to the level indicator cap 2 fig E4 1 EN J FIG D4 1 Check for any leaks from the drainage cap Replace and tighten the filler cap 2 Fig 4 1 Carry out the same operation for the rear axle differential using the drainage cap 3 fig E4 2 and the fille
99. n on the radiator near the radiator filler cap Indicates required minimum to maximum anti freeze protection 22 F to 40 F Diesel Fuel 161101 Location on the fuel tank near the filler cap Identifies the fuel tank and use of diesel fuel NOTICE No Step 496735 Location varies depending on the forklift model Instructs personnel not to use the designated area as a step NO STEP Do Not Tow 494918 Hydrostatic equipped models Location on the dash in view of the operator A WARNING UIPPED WITH A Towing the forklift will damage the transmission Vere HYDROSTATIC TRANSMISSION DO NOT ATTEMPT reter to ine operators manual TO PUSH OR TOW TRANSMISSION DAMAGE WILL OCCUR SEE OPERATOR S MANUAL 494918 XIV SAFETY DECALS mon Lat WARNING Boom equipped models Location on the boom coupler WA R N N G near where the retaining shaft is installed THE ATTACHMENT RETAINING SHAFT MUST BE IN PLACE AND SECURED WITH THE SAFETY SNAP PIN BEFORE TRUCK OPERATION Reminder to operator install attachment retaining shaft and safety pin before operations 421016 Hook Here 24653 E Location at points provided on the forklift where straps or chains may be attached to secure the forklift to a trailer during transport 24653 Fork Safety 426641 Mast equipped models Location on the front and back side of the mast s outer rails
100. ner so as not to shift load and or overturn the rough terrain forklift truck 36 Do not indulge in stunt driving or horseplay 37 Slow down for wet and slippery surfaces 38 Before driving over a dockboard or bridge plate be sure that it is properly secured Drive carefully and slowly across the dockboard or bridge plate and never exceed its rated capacity 39 Do not drive rough terrain forklift trucks onto any elevator unless specifically authorized to do so Approach elevators slowly and then enter squarely after the elevator car is properly leveled Once on the ele vator neutralize the controls shut off engine and set brakes It is advisable that all other personnel leave the elevator before truck is allowed to enter or leave 40 Avoid running over loose objects on the roadway surface 41 When negotiating turns reduce speed to a safe level and turn steering handwheel in a smooth sweeping motion Except when maneuvering at a very low speed turn the steering handwheel at a moderate even rate 42 Use special care when traveling without load as the risk of lateral overturning is greater 43 Improper use of stabilizer controls if so equipped could cause rough terrain forklift truck upset Always lower the carriage before operating stabilizer controls 44 For rough terrain forklift trucks equipped with lateral leveling a Always level the frame before raising the boom or mast with or without a load b Lateral leveling should
101. ngs of all safety decals If any decals are illegible or miss ing have them replaced immediately Make sure all safety features provided by the original manufacturer are in place and function properly Do not operate a forklift with damaged missing or unsafe components Have it repaired by authorized service personnel Learn the functions of all controls gauges indicator lights etc on the forklift Know the speed gear ranges braking and steering capabilities load ratings and clearances When referring to the location of forklift components the terms left right front and rear are related to the oper ator seated normally facing forward in the operator s seat If you have any questions about the forklift con sult your supervisor Failure to fully understand or obey safety warnings can result in serious injury or death 4 WORK SITE KNOWLEDGE Before operating on a work site learn the rules for movement of people forklifts and all other traffic Check the size weight and condition of the loads you will be expected to handle Verify that they are properly secured and safe to transport Learn where the loads are to be placed planning your route for a safe approach watching for hazardous conditions Will a signal man be required to help place the load Remove any debris which may cause tire damage or rupture Plan your route around problem areas or have them cor rected Inform the supervisor of any unsafe conditions
102. nr 49 RN nr 100 Q O 2 a MO RN nr 100 RN nr 100 ES CO 512 o RN nr 100 EA LO EA _RN_nr 100 lt T 21 5 Es 126 179 CHECK E INDICATORI OTTICI CHECK AND WARNING LIGHTS 11 TO9LOL Z4 _ J AAA SS AAA ARA 16 11 9 W MHT 990 7140 10160 M SERIES DISTRIBUTORE REXROTH 09 2003 MHT 990 7140 10160 M SERIES DISTRIBUTOR REXROTH 09 2003 TAVOLA y MANITUU sono nes M TABLE Name 1 2 INSTRUMENTATION 5lA 7 09L0L LHW Eo E 2 3 1 Y E 1 7 E 9 A _ 11 9 16 u me UM RNnr 49 13 0 BGH1 5 EIS v4 eI 1 128 gt Li B 2 TS e O O I gt Y C5 129 ac t AAA ARA J gt T T27 a M10 MHT 990 7140 10160 M SERIES DISTRIBUTORE REXROTH 09 2003 MHT 990 7140 10160 M SERIES DISTRIBUTOR REXROTH 09 2003 TAVOLA F MANITUU coi CONDIZIONATORE CABINA TABLE Name CONDITIONER 7 09L0L LHW 6l 8 9 R25 A 13 9 MLG 15 0 e 5 F30a 7 5 gt O 4 9 GZ GZ N ac O I r R36 EV 0 0 01 O LN GND 6 o CM O 10 vcc 6 QUT OUT2 OUT3 qm C m 5 _ 0 GH MHT 990 7140 10160 M SERIES DISTRIBUTORE REXROTH 09 2003 MHT 990 7140 10160 M SERIES DISTRIBUTOR REXROTH 09 2003 TA VOLA MA N TOU inm SISTEMA RAFFREDDAMENTO OLIO OIL COOLING SYSTE
103. nsate for load swing U S OSHA regulations effective November 8 2010 29 CFR Part 1926 Subpart CC Cranes and Derricks in Construction include requirements for employers that use powered industrial trucks forklifts configured to hoist by means of a winch or hook and move suspended loads horizontally In particular this regulation applies to any rough terrain forklift e g telescopic handler equipped with a jib or truss boom with hook with or without a winch or a hook assembly attached to the forks Note This regulation is in addition to the OSHA regulation that requires specific forklift operator training 81910 178 1 When a forklift telescopic handler is configured and used for hoisting the employer must ensure that 1 Forklift lift equipment and rigging have been inspected each shift month and year and are in good safe condition and properly installed 2 An operator s manual and applicable load charts are on the forklift 3 Work zone ground conditions can support the equipment and load Any hazardous conditions in the work area have been identified and the operator notified 4 Equipment is being used within its rated capacity and in accordance with the manufacturer s instructions VI 5 Operator and crew members have been trained in the safe use and operation of the equipment including how to avoid electrocution 6 During use no part of the equipment load line or load will be within the minim
104. old of the handle and pull it outward Two keys for locking the cab are supplied with the truck Inside lock C To open the door take hold of the handle and pull it inward 23 2 REAR WINDOW OPENING LEVER To open the rear window pull the lever D clockwise to the right and push on the window 24 UPPER HALF DOOR LOCK Closed position To open push the lock A down To close simply pull the handle B inward Open position Push the door towards the cab to engage in the bolt C To release press the knob D or use the lever 2 10160 L MSexee 25 TOWBAR On the rear of the truck the towbar allows towing of a trailer For each truck the towing capacity is limited by the total authorised weight for travel on the public highway the traction force and the maximum vertical stress on the tow ing pin These data are shown on the manufacturer s data plate applied to each truck N B Other optional solutions are available for towing trailers for further information contact your agent or dealer Only trucks registered as agricultural tractors are allowed to tow trailers on the public highway Check the trailer s braking and light systems and connect them to the truck Reduce the speed of the truck Follow your country s highway code Make sure that the split pin is properly positioned on the towbar 29 FRONT LIGHTS Front left direction indica
105. on of power steering unit LS connection of power steering unit Control lever Brake pump Fan Motor Pump Optional attachment G connection of hydrostatic pump Hydraulic fluid tank Parking brake control lever Compensation cylinder Slow fast control cylinder Tilting cylinder Lifting cylinder First levelling cylinder second levelling cylinder Boom extension cylinder Solenoid and relief valve Slow fast selector valve MHT 10160 L MSexee MOVEMENT HYDRAULIC SYSTEM DIAGRAM VT 110x85x4253 VI 200x100x671 VC 140x75x905 B4 8 TILTING B3 VL 230x140x1980 TELESKOP B2 X OPTION A2 BA 1 D P 8 LIFTING 1 4 350 bar 20 8 IDS 30 15L min T D F e TINA aa JO 2 NA lt
106. pon it For this reason additional detailed information not found on the decals is provided through out this manual Every decal placed on the lift truck is important they are constant reminders of safety and instructions that should never be taken for granted Even experienced operators can be seriously injured or killed by ignor ing refusing to enforce or forgetting to follow safe operating procedures Do not assume you know all safe ty issues concerning the decals Before operating the lift truck learn the meaning s of the decals as described in this manual If any decal becomes illegible or missing have it replaced immediately Always replace decals using the same decal part no unless otherwise specified by the manufacturer For replace ment decals not found in your parts manual contact your nearest dealer If you have any questions contact your supervisor or nearest dealer for advice before operating your forklift 801011 Before Starting 801011 Boom equipped models Location on the brake fluid cover panel to the left and below the dash panel BEFORE STARTING OR OPERATING Safety Instructions 420792 Mast equipped models Location on or near the operator manual storage case and or on the dash panel Locate and know operations of controls Instructions for the forklift operator before operating the forklift Fasten seat belt Keep all shields in place Read and understand all safety and operat
107. pts Press the accelerator pedal and turn the ignition key fully the engine should then start Release the ignition key and let the I C engine run at idle Before operating in very cold environment wait for the engine and hydraulic systems to heat up adequately Check all control instruments immediately after starting up when the engine is warm and at regular intervals during use so as to quickly detect any faults and to be able to correct them without any delay If an instrument does not show the correct display stop the engine and immediately carry out the necessary operations D Driving the lift truck Safety notice Always drive the lift truck with the forks or attachment at approximately 300 mm from the ground i e In the transport position Familiarise yourself with the lift truck on the terrain where it will be used Ensure that the service brakes and the sound alarm are working properly Drive according to and at an appropriate speed for the conditions and state of the ter rain Slow down before executing a turn In all circumstances make sure you are in control of your speed On damp slippery or uneven terrain drive slowly Brake gently never abruptly Only use the lift truck s forward reverse lever from a stationary position and never do so abruptly Always remember that hydraulic type steering is extremely sensitive to movement of the steering wheel so
108. r inlet 4 fig E4 2 DS CHANGING THE AIR FILTER CARTRIDGE See Engine operating instruction FIG D4 2 D6 CLEAN THE CAB VENTILATION FILTER Lift up protective casing 1 Fig D6 Lift out cabin ventilation filter 2 Fig D6 Clean the filter with a compressed air jet Check its condition and change if necessary with another of the same characteristics see table FILTER ELEMENTS AND BELTS Refit the filter and protective casing DY CHANGING THE ALTERNATOR CRANKSHAFT BELT See Engine operating instruction 17 3 EVERY 900 WORKING HOURS 4 CHANGE THE ENGINE OIL See Engine operating instruction 2 CHANGE THE ENGINE OIL FILTER See Engine operating instruction CHECK THE ENGINE VALVE GAPS See Engine operating instruction Operation to be carried out the first time after 900 hours of service periodi cally every 1800 hours of service 18 10160 L MSexee MHT 10160 L MSexee 3 EVERY 1000 WORKING HOURS P1 REPLACING THE AIR FILTER SAFETY CARTRIDGE oee Engine operating instruction P2 CHANGING THE HYDRAULIC OIL AND HYDRAULIC OIL EXHAUST FILTER CARTRIDGE Before carrying out these procedures make sure that the truck is on a horizontal surface the engine is off and the boom raised Place a container under the drain cap 1 fig F2 1 Remove the cap and allow the oil to fluid to flow out To speed up the emptying proces
109. r motor Hydraulic oil cooling fan Hydraulic oil cooling fan Hydraulic oil cooling fan Hydraulic oil cooling fan Front wiper motor PPP Ria Rib R2b R3a R4a R4b R5a R5b R6a R6b R7a R7b R8a R8b R9a R9b R10a R10b R11b R12a R12b R13 R14a R16b R33 R34 R35 O1 O O1 N N 17 Front windscreen washer pump Rear wiper motor Rear aeration solenoid valve Air conditioner compressor Cab aeration fan motor Pneumatic seat Top wiper motor Identification plate light Cab light Provision for front axle alignment proximity switch Provision for rear axle alignment proximity switch Start up enable relay Work lights power supply relay Forward movement relay Reverse relay Machine locked with key power supply relay Machine locked with key power supply relay Low beam lights relay Oil cooling fan relay High beam lights relay Oil cooling fan relay Parking optical indicator relay Oil cooling fan relay 1200 rpm solenoid valve relay Levelling relay Anti tilting relay Differential block relay Relay intermittence relay Horn relay Buzzer and reversal lights relay Brake lights relay Oil cooling relay Intermittence Air heater relay Starter motor relay Slow fast bistatic relay Optional double relay Boom top outputs set reset relay X61 14 20 8 8 10 9 10 4 inputs and 4 outputs circuit 1200 rpm solenoid valve Forward movement solenoid valve Revers
110. rake fluid tank and windscreen washing liquid 9 Brake fluid tank 10 Windscreen washing liquid tank 11 Accelerator pedal service brake and inching pedal 12 Direction reverser lever 13 Parking brake lever 14 Heating controls 15 Ventilation outlets 16 Hydraulic movement controls 17 Optional exclusion switch 18 Red emergency button 19 Bubble level 20 Levelling device 21 Ceiling light 22 Door lock 23 Rear window opening lever 24 Upper half door lock 25 Towbar 26 Front lights 27 Rear lights 28 Revolving flashing light 29 Steering wheel adjuster lever 30 Key to switch off the safety device 31 Air conditioning optional USEFUL ADVICE Regardless of the operator s experience in this sector he must learn the position and function of all instruments and controls on board before putting the fork lift truck into operation When the ignition key is turned without starting the engine a test is automatically performed on the instrumen tation all the lights come on and a beeper sounds All this stops once the engine has started A check must be made on all the truck s instruments immediately after start up once the engine has warmed up and at regular intervals during use so that any malfunctions can be noted at once and put right without delay If the instrument is not giving a correct reading stop the engine and take the necessary measures to restore correct operation imme
111. rought onto themarket and therefore takes liability for it Any user who copies original parts or has them copied is taking a risk from the legal viewpoint The certificate of compliance only bindsthe maker for parts chosen or produced under the maker s control The practicalities of maintenance terms are set out by the maker The maker is in no way liable in the event of the user not complying with such terms The manufacturer brings to the user His know how and skill Guaranteed quality work Original replacement parts Help with preventive maintenance Effective help with diagnosing faults Enhancements gained from feedback Training for operating staff Only the manufacturer knows thedetails of the lift truck design and therefore has the best technological capability to carry out maintenance Original replacement parts are distributed exclusively by MANITOU and its dealer network You can obtain the list of dealers by phoning the spare parts department on TEL 0033240091011 1 10160 L MSexee DRIVER S OPERATING INSTRUCTION Caution Whenever you see this symbol it means 4 Warning Be careful Your safety or the safety of the lift truck is at risk Most accidents connected with the use maintenance and repair of the lift truck are due to non application of the basic safety instructions By being aware of the risks to which you are exposed and by taking the necessar
112. rucks have been designed to ensure simple manoeuvres and easy maintenance Before operating the truck for the first time the driver should read and become fully familiar with the various chapters in this manual These instructions have been prepared to provide all the information required for proper servicing and truck operation By complying with these instructions the truck driver will be able to get the best performances from his vehicle The terms right and left front and rear used in this manual refer to positions viewed by the driver seated normally in the driving seat Always state the following information when ordering spare parts or requesting technical information Manufacturer s data plate FIG A Model FIG A Series AMANI TOU MANITOU NORTH AMERICA INC 6401 IMPERIAL DR WACO TX 78712 800 433 3304 Serial N www maniou na com TRUCK MODEL SERIAL NUMBER mE Les Chassis N now TIRE PRESSURE FRONT es TIRE PRESSURE FEAR MM es Year of manufacture FOR CAPACITIES REFER TO THE APPROPRIATE LIFT CHART OR CONTACT THE FACTORY AS RELEASED FROM THE FACTORY THIS TRUCK CONFORMS TO DESIGN STANDARDS ANSIASME 856 6 MANUFACTURED FIG B On internal combustion engine FIG B Engine No MHT 10160 L MSexee On hydrostatic drive FIGC MANITOU referenceN Serial N On front and rear axle FIG D Axle type and mod
113. s allow air to enter by remov ing the filler cap 1 fig F2 2 Filling the tank Replace and tighten the drain cap 1 fig F2 1 Fill the tank with oil see table OILS GREASES FLUIDS FUEL FILTERS through the filler hole 1 fig F2 2 until the oil level reaches the mark on the gauge 1 fig F2 3 Check for any leaks from the drainage hole Fit the cap to close the tank 1 fig 2 2 ATA BITIEETITTT LL 1 Y i vult a e al PANTALLA te 1 ak ad 1 v ATA i A 2 A 1 i y h d Use only filtered uncontaminated oil It may sometimes be necessary to bleed the pump intake circuit if an al bubble has formed on drainage In this case consult your agent or dealer CHANGING OIL IN FRONT AND REAR WHEEL FINAL DRIVES FIG F2 3 Place the truck on a horizontal surface with the engine stopped and the final drive oil still hot Empty each front wheel final drive Place the cap 1 fig F3 in horizontal position place a container under the drainage screws 2 fig F3 and unscrew them Take off the cap 1 fig F3 and allow all the oil to flow out Tighten the screws 2 fig F3 with a torque wrench of 130 Nm using loctite 270 for the thread and downcorning silicone type 7091 for the head of the screw
114. severe climatic conditions before starting up it is necessary to drain all the circuits then ensure correct levels of lubricants using lubricants properly suited to the relevant ambient temperatures It is the same for the cooling liquid Protection against frost See chapter LUBRICANTS AND FUEL in paragraph 3 MAINTENANCE Adaptation of lubricants Ask your dealer for information Engine filtration Lighting Working headlight Optional solutions exist consult your dealer Use of a lift truck is prohibited in protected areas e g refinery explosive atmosphere For use in these areas specific equipment is available as an option Consult your dealer If necessary consult your dealer RECOMMENDATIONS FOR USING THE TRUCK LEVELLING DEVICE The machine MHT 10160 L have a device to level the chassis in relation to the ground to raise the boom in safety conditions This device allows the level to be corrected 10 to the right and to the left 10 IMPORTANT HOW TO USE THIS DEVICE Use the bubble gauge to level the machine before lifting and telescoping the boom out The levelling operation cannot be carried out when the boom has been raised more than 30 from the ground If the machine is not on level lower the boom again and repeat the leveling operation BEFORE ANY HANDLING WORK CHECK THAT THE LIFT TRUCK IS COMPLETELY HORIZONTAL Never move the vehicle with the boom raised
115. static pump Hydraulic fluid tank Oil radiator Parking brake control lever Inching valve Solenoid and relief valve Slow fast selector valve ce TRANSMISSION HYDRAULIC SYSTEM DIAGRAM MT p 225 s2bat 465bar 9 a MM p q 9 p Bl X X B P H _ m pe m HB A AA A X X G 5 Ma PH G MC RFS VSLR M V 3bar COLETTORE 1 Rd EN COLETTORE 2 COLETTORE 3 pp FR gt gt z LS 10 MICRONS Sr 5lA 7 09L0L LHW 5 OPTIONAL ACCESSORIES ENVISAGED 10160 L MSexee 5 INTRODUCTION The manufacturer makes available with warranty a vast range of accessories perfectly suited to your lift truck The accessories are suppl
116. t with the circuit under pressure The handling and removal of the balancing valves or safety valves which may be fitted to the cylinders of your lift truck can be dangerous A balancing valve must only be removed when the cylinder concerned is at rest and the hydraulic circuit is depressuri sed This operation can only be carried out by authorised staff Do not smoke or approach the lift truck with a flame when the fuel tank is open or is being filled Take care not to burn yourself Exhaust radiator engine etc Disconnect the negative cable terminal from the top of the battery before working on the electrical circuit or on the lift truck e g Welding Do not drop metallic items on the battery When carrying out electric welding work on the lift truck connect the negative cable from the equipment directly to the part being welded so as to avoid high tension cur rent passing through the alternator Maintenance The maintenance and the keeping in compliance of the lift truck are compulsory Carry out daily maintenance See chapter A DAILY OR EVERY 10 HOURS SERVI CE in paragraph 3 MAINTENANCE Do not run the engine without air filter or with oil water or fuel leaks Wait for the engine to cool before removing the radiator cap Change the filter cartridges See servicing schedules in chapter FILTERS CAR TRIDGES AND BELTS in paragraph 3 MAINTENANCE
117. the rough terrain forklift truck becomes unsafe in way the matter shall be reported immediately to the user s designated authority and the truck shall not be operated until it has been restored to safe operating condition 53 Do not make repairs or adjustments unless specifically authorized to do so 54 When refueling smoking in the area shall not be permitted the engine shall be stopped and the opera tor shall not be on the rough terrain forklift truck 55 Spillage of oil or fuel shall be carefully and completely absorbed or evaporated and fuel tank cap replaced before restarting engine 56 Do not use open flames when checking electrolyte level in storage batteries liquid level in fuel tanks or the condition of LPG fuel lines and connectors 57 Do not lift personnel with the forklift If the forklift must be used to lift people precautions for the protec tion of the personnel must be taken see ITSDF B56 6 chapter 5 15 Elevating Personnel ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS cont D SUSPENDED LOADS A jib or truss boom should ONLY be used to lift and place loads when the machine is stationary and the frame is level Transporting suspended loads must ALWAYS be done slowly and cautiously with the boom and load as low as possible Use taglines to restrict loads from swinging to avoid overturn The handling of suspended loads by means of a truss boom or other similar device can introduce dynamic for
118. ting the lift truck check the different levels Engine oil Hydraulic reservoir oil Transmission oil Cooling liquid Brakes fluid Also check for possible leakage of oil fuel or liquid from the lift truck Check the closing and locking of the hood Whatever his experience as a truck driver is the operator is advised to familiarize him self with the position and operation of all the controls and instruments before operating the lift truck C Starting the lift truck Safety notice The lift truck must only be started up or manoeuvred when the operator is sitting in the driver s cab with his seat belt adjusted and fastened Never try to start the lift truck by pushing or towing it Such operation may cause severe damage to the transmission If necessary to tow the lift truck in an emergency the gear box must be placed in the neutral position See chapter G2 OCCASIONAL MAINTENANCE in paragraph 3 MAINTENANCE 10160 L MSexee MHT 10160 L MSexee Instructions Make sure that the forward reverse lever is in neutral Turn the ignition key to the position to activate the electrical system Check the level on the fuel level gauge Turn the ignition key to position Il to preheat for 15 seconds If the environmental conditions require it Do not engage the starter motor for more than 15 seconds and carry out the preheating for 10 seconds between unsuccessful attem
119. tor light Front left side light C Front left dipped headlight and full beam headlight D Front right side light E Front right dipped headlight and full beam headlight F Front right direction indicator light 27 REAR LIGHTS Rear left direction indicator light Rear left brake light Rear left side light Rear left reversing light Rear right reversing light Rear right side light Rear right brake light Rear right direction indicator light 22 10160 L MSerces 2 28 REVOLVING FLASHING LIGHT The revolving flashing light can be removed for example to reduce the dimensions of the truck or to prevent its theft Unscrew the nut A and remove the revolving flashing light Protect the support with the cover C 29 STEERING WHEEL ADJUSTER LEVER This lever allows adjustment of the height and angle of the steering wheel Turn the lever D anti clockwise E to loosen and adjust the steering wheel 5 Turn the lever D clockwise F to lock the steering wheel in the chosen posi tion 30 KEY TO SWITCH OFF THE SAFETY DEVICE There are two key positions 0 1 G With normal conditions of work the safety device is always activated position 1 To disengage the safety device keep the key is position 0 and a red light on the dashboard lights on It s possible to disable the safety system turning th
120. um clearance distance specified by OSHA 10 feet 3 0 m and more for lines rated over 50 kV of any energized power line and any taglines used are non conductive 7 In addition for lift equipment with a rated capacity greater than 2000 Ibs 907 kg the employer must ensure that a An accessible fire extinguisher is on the forklift b Monthly and annual inspections are performed and documented and records retained three months for monthly one year for annual c Before November 10 2014 operators must have had the additional training and qualification certification required by OSHA regulations 81926 1427 and 81926 1430 Note Refer to the full text of the OSHA crane regulation 29 CFR Part 1926 Subpart CC for a detailed description VII ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS cont CONCLUSION 1 ATTEND OPERATOR TRAINING CLASSES The forklift operator must clearly understand all instructions concerning the safe operation of the forklift and all safety rules and regulations of the work site They must have successfully completed a training coarse in accordance with the Powered Industrial Truck Standard 29 CFR 1910 178 as described by the Occupational Safety and Health Administration OSHA They must be qualified as to their visual hearing physical and mental ability to operate the equipment safely NEVER use drugs or alcohol while operating a forklift NEVER operate or allow anyone to operate a for
121. urs during the week In the event of prolonged use in an extremely dusty or oxidising atmosphere reduce this interval to 10 working hours or every day 38 Grease the articulation pin of the telescopic boom 1 fig B8 39 Grease the telescopic boom upper shoes 1 fig B9 310 Grease the articulation pin of the snap coupling 1 fig B10 311 Grease the pins of the base plate 1 fig B11 1 and of the rod 2 fig B11 2 of the snap coupling cylinder B12 Grease the pins of the base plate 1 fig B12 1 and of the rod 3 fig B12 2 of the lifting cylinder 843 Grease the pins of the base plate 2 fig B13 1 and of the rod 4 fig B13 2 of the compensation cylinder 314 Grease the cab door 1 fig B14 315 Grease the front and rear wheel pivot pins 1 fig B15 1 and 1 fig B15 2 316 Grease the steering pins the front and rear axle 1 fig B16 847 Grease the front and rear axle shaft cross journals 1 fig B17 A la 4 1 a ri d EN FIG B15 2 6 nm Jy FIG B16 FIG B17 12 VELA L LZ8 DIA Weld L ZL8 914 2118 DIA 21 9 Sls Eu 3 Old Y j gt 10160 L MSexee 3 10160 L MSexee 318 Grease the pins of the base plate 1 fig B18 and of the rod 2 fig B18 of the levelling cou pl
122. visibility of the road back up the lift truck 1 to release the load retract 2 and lower the jib 3 to bring the load into the transport position Fig K 14 10160 L MSexee D Laying a high load Under no circumstances should you lay down a load if the lift truck is not a horizontal position See paragraph G HORIZONTAL POSITION OF THE LIFT TRUCK in the chapter LOAD HANDLING Approach the load in the transportposition in front of the pile Fig L Lift and extend the jib 1 2 until the load is above the pile if necessary move the lift truck forward 3 Fig M manoeuvring very gently and carefully See paragraph E VISIBILITY in the chapter HANDLING INSTRUCTIONS for visibility of the road Apply the parking brake and place the forward reverse lever in neutral Place the load in a horizontal position and lay it down on the pile by lowering and retracting the jib 1 2 in order to position the load correctly Fig N Free the forks by alternately retracting and lifting the jib 3 Fig N or if possible by reversing the lift truck 3 See paragraph E VISIBILITY in the chapter HANDLING INSTRUCTIONS for visibility of the road Then bring the jib into the transport position E Taking up a load without pallet Tilt the carriage 1 forwards and extend the jib 2 while simultaneously crowding the carriage backwards to slip the forks under the load Fig O If necessary
123. w B button till the respective light C or D switches If the forward or reverse speed is not engaged follow the instructions given below set the reversal lever in the required position Forwards Backwards discharge pressure from the brake pedal press the RESET TRANSMISSION button A to engage in the required direction If the vehicle does not move accelerate the engine slowly and gradually till the truck starts moving These instructions must be followed for proper working of the transmission C SLOW SPEED GREEN LIGHT When the green light is ON it indicates selection of slow speed D FAST SPEED GREEN LIGHT When the green light is ON it indicates selection of fast speed CENTRAL DIFFERENTIAL BLOCK PUSHBUTTON Differential block pushbutton is used when the machine does not have optimum road grip On selecting the button the central differential of the truck is blocked and torque is transmitted to both the front and rear axles 14 MHT 10160 L MSexee 2 TELESCOPE FAULT RED LIGHT When the light is on the telescope has a fault please check the signal into the electri cal box and consult your agent or dealer G OPTIONAL FAULT RED LIGHT When the light flashes the optional has a fault or is manually disanabled through the optional exclusion switch red light off See point 17 page 20 If the light flashes also if the optional switch is pressed
124. y 300 mm from the ground Engage the gear selected See chapter CONTROL AND COMMAND INSTRUMENTS in part 2 DESCRIPTION Select the required steering mode Shift the forward reverse lever to the selected direction of travel Release the parking brake and accelerate gradually until the lift truck moves off E Stopping the lift truck Safety notice Before stopping the lift truck after a long working period leave the engine idling for a few moments to allow the coolant liquid and oil to lower the temperature of the engine and transmission Ensure you comply wiyh this safety notice as stopping the engine without allowing it to cool could cause damage to components damaging such parts Never leave the ignition key in the lift truck when the lift truck is unattended When the lift truck is stationary place the forks or attachment on the ground place the gear lever in neutral apply the parking brake and put the forward reverse lever in neutral f the driver has to leave his cab even for a moment it is essential to place the gear lever in neutral apply the parking brake and put the forward reverse lever in neutral Make sure that the lift truck is not stopped in any position that will interfere with the traffic flow and at less than one metre from the track of a railway In the event of prolonged parking on a site protect the lift truck from bad weather par ticularly from frost Check the l
125. y preventive measures you should be able to avoid accidents occurring Any operation or manoeuvre not described in the instructions is prohibited however any person who does use another method must first ensure that he is not putting him self another person or the lift truck in danger The manufacturer is not able to anticipate all possible risk situations Therefore the safety instructions and notices given in the user manual and on the lift truck are not exhaustive Any bending of the rules in safety notices or the user maintenance or repair instruc tions for your lift truck may result in serious or even fatal accidents We would remind users of the risks in driving at excessive speed with regard to traffic conditions particularly Risk of loss of control on a poor quality track Increased stopping distance The user must remain in full control of his lift truck and should Adapt his speed to each situation in order to be maintain his own safety that of others and of his equipment Always be aware of his stopping distance On the basis of experience there are a number of possible situations in which operating the lift truck is contra indicated Such foreseeable abnormal uses the main ones being listed below are strictly forbidden The foreseeable abnormal behaviour resulting from ordinary neglect but does not result from any wish to put the machinery to any improper use The reflex reactions of a p

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