User manual
Contents
1. asa 2014 01 01 12 00 17 m A Alarm Reload Guardian Active remote control High x Defrost timeout alarm Highest X Defrost2 timeout alarm Highest x Delayed alarm warning Highest x EEPROM error Highest x EEV at range limit Highest 2014 01 01 12 00 MPXPRO A Alarm Reload G Guardian Description Regulation temp Defrost temp ca Air off temp Sm 5min x x 5min x Air on temp Sr Dew point Door status 2014 01 01 12 00 MPXPRO Reload Guardian Description Regulation temp Code Frequency Colour HACCP Preferred bwpro 040000191 rel 1 1 18 11 2014 installer Site information For each site information can be entered relating to technical service for support in the event of problems Configuration gt Site information Store 1 Site information Ah Alarm O Reload iG Guardian 2014 03 10 11 05 EM PJ Pwpro Name Store 1 Tel 3453458337 Maintenance Jhonny Tel 34855744849 Installed devices 50 of 50 498 of 500 Logged variables The information for maintenance and the supervisory system connection IP address can be easily displayed by pressing on the login screen Store 1 Login Reload G Guardian 2014 01 01 12 00 Spp amp Alarm User Admin Password SINO Store 1 Information Reload Guardian 2014 01 01 12 00 ym A Alarm Maintenan2. A Alarm Reload G Guardian Highest 60 min CS High 60 min ON Medium 120 min OFF Low 120 min SD CAREL Tree of the Scheduler menu functions I O Config T SMS configurat T Configuration E mail configurat Informations Phone book Sms E mail RemotePRO Daily Daily details Rule Time bands Weekly Weekly details configurat Special event Special event details Actions Notifications Notifications details Scheduled Scheduled activities activities details Report Report details Data storage Detail Rules Rule details Scheduler rules Schedulate rule details I O Test Alarm Priority Guardian Notifications Maintenance 23 owpro 040000191 rel 1 1 18 11 2014 Gy CAREL How to set scheduled rules Below is a step by step description of how to turn off the lights at 20 00 each working day and turn them on again in the morning at 9 00 0 z M From the home page enter the SCHEDULER A a MI gt RULE CONFIGURATION gt TIME BANDS En x n gt DAILY gt menu enter the daily time cam bands for switching the light off or on in the o example two time bands have been created Rules called working day 09 00 20 00 and Scheduled rules working night 20 01 08 59 Or set the night time band 20 01 8 59 it must be divided into two bands 20 01 23 59 and 00 00 08 59 Time bands A A
3. CAREL 6 INSTALLATION On entering this menu the user can access all the devices configured in the system with their relative operating status The LED alongside the name of the device may have the following meaning e green the device is working correctly e red the device has at least one active alarm e blue the device is disabled The supervisory system cannot manage the alarms relating to the device e grey the device is offline In addition the main variables that the device provides the user are also shown These variables can be configured in the configuration section under model management Store 1 2014 01 01 12 00 Installation Reload Guardian Variable Value SPP Device O Case 1 Defrost temp Sd 71 0 C F Regulation temp 114 0 C F O Case 2 Defrost temp Sd 136 0 C F Regulation temp 76 0 C F Case 3 Defrost temp Sd 2 0 C F wa Regulation temp 56 0 C F una Device details On entering the details for each individual device the following sub sections are available for the specific device NU eso 2014 05 16 12 21 SEN GI P Case 1 Reload Guardian Read variables Write parameters Parameters broadcast Active alarms Concluded alarms Graph Read only variables In turn divided into Favourites Most used variables selected by the user All variables All the variables that the device makes available for supervision R
4. RemotePRO configuration The number of connection attempts and the interval between attempts can be configured 2014 01 01 12 00 y RemotePRO configuration A Alarm SMS configuration The number of attempts and the waiting time for each attempt can be set The Information section shows the GSM modem connection data RARES 2014 10 14 10 19 ES GI E SMS configuration IP Modem User Password eeeeceee Confirm eeeeccso Number of attempts 3 Retry after 1 minutes a Alarms Events Report Configuration Scheduler pwpro 040000191 rel 1 1 18 11 2014 20 Reload Guardian Number of attempts 3 1 minutes Retry after Relay configuration The 2 relays can be configured setting the parameters relating to e Type of reset Manual Automatic Time e Reset time e Initial activation status 2014 01 01 12 00 mm Relay config Reload G Guardian A Alarm Relays L Type of reset manual Y Reset time O sec Init status lo as CAREL Phone book Up to five SMS recipients five e mail addresses and one remote access connection can be entered Rule configuration The system can be configured to manage rules in response to alarms from the field A rule comprises A condition based on the priority of the alarm e A time band within which the condition must occur A notification action via a specific channel A delay before sending notification
5. aiar 2014 01 01 12 00 sx 17 mi LS Alarm Guardian Description Enabled Delay b minutes Alarm priority Highest Time bands 05 Y Action us Time bands The user can define time bands whereby if the rule condition occurs within the defined interval the actions associated with the rule are performed The time bands can be DAILY WEEKLY SPECIAL EVENT 2014 01 01 12 00 SJ 2 eS Time bands n gt PY Alarm Reload GJ Guardian Daily Weekly Special event Actions Notifications Configuration of notifications and the corresponding channels 2014 01 01 12 00 mam Notifications Reload G Guardian B Alarm Description Action 1 SMS None Buzzer on E mail MKT ravi CD RemotePR None Y Relay 2 n OFF Scheduled activities Configuration of scheduled activities for the devices in the system divided into e Lights on off e Activate Defrost e Device on off e Update RTC Real Time Clock 2014 01 01 12 00 y Scheduled activities Reload G Guardian A Alarm Description Lights None On 2 Defrost None Devices None On cock ED Report The automatic generation of a report can be scheduled and sent to a printer or e mail recipient 2014 01 01 12 00 pm Report Reload G Guardian B Alarm Description Report E Mail MKT owpro 040000191 rel 1 1 18 11 2014 installer Data saving An
6. import new standard or customised devices e display graphs e external buzzer management e complete alarm configuration e active scheduled defrost management e access to the system via login credentials and profiling to allow different levels of control e device suitable for industrial environments no moving parts e possibility of remote access from PC smartphone or tablet Wall version Fig 1 a Key 1 alarm light 2 power light Panel version boo Regulation temp Regulation temp Regulation temp Regulation temp Regulation temp be Key 1 power alarm light 2 USB port bwpro 040000191 rel 1 1 18 11 2014 installer CAREL 2 GRAPHIC INTERFACE Display One of the main features of PlantWatchPRO is the user interface Web navigation also uses the same graphic interface identical to the touchscreen except for some functions that can only be accessed directly from PlantWatchPRO using a storage device these are highlighted in the text by 4 i owpro 040000191 rel 1 1 18 11 2014 Touch screen keypad The following keypad will be made available on the touchscreen display whenever data needs to be entered letters numbers or symbols ee OOO FEFEEECCOE biela Ce p 13 7 To switch from the main keypad upper case to the other keypads use the following buttons A to shift to lower
7. enter a description e g HACCP report select the report created previously to be downloaded and USB channel 1 Confirm and in the DURATION FREQUENCY field select the desired combination 1 day 5 minutes then select confirm to save From the home page access SCHEDULER gt RULE CONFIGURATION SCHEDULED RULES Add a new scheduled rule enter a description Download report select a time band band 1 and the previously saved action Save again and reload the configuration The rule saved will download the report to the selected USB channel at the time set in the time band By default a daily scheduled rule is set that downloads a HACCP report every day with a frequency of 30 minutes relating to the previous day This rule is disabled to enable it access SCHEDULER gt RULE CONFIGURATION gt SCHEDULED RULES select the ALL _HACCP rule select the Enabled option and then save and reload the configuration 29 A Alarm A Alarm Data sto CESSI CAT ETT Description HACCP Ext Temp Storage Int Temp Storage Data sto oma CET ETT Description Int Temp Storage Report T Int Rep Duration Freq 1 day 5 minutes lusb 1 external up Channel Scheduled rule details Reload ____ uardian___ Int Temp Storage Internal Temp res Int Temp Storao A Description Enabled Time band Action bwpro 040000191 rel 1 1 18 11 2014
8. End User License Agreement EULA Clicking ACCEPT I accept the End User License Agreement Saving configuration Please wait e ACE pwpro 040000191 rel 1 1 18 11 2014 10 CAREL 4 CONFIGURATION Line configuration Line 1 and Line 2 The system includes two lines for communication with fleld devices over RS485 using CAREL or Modbus protocol Both lines can be configured in the same way Once the procedure has been completed on line 1 repeat it in the same way for line 2 2014 01 01 12 00 spam Line 1 Reload G Guardian Description A Alarm MPXPRO Case 1 MPXPRO Case 2 MPXPRO Case 3 MPXPRO Case 4 MPXPRO Case 5 Connections Each line can be configured according to the field protocol CAREL or Modbus with the corresponding serial configuration parameters 2014 01 01 12 00 y Connection de Reload G Guardian A Alarm Type CAREL RS485 Baud Rate 19200 Data bits 8 bit Parity None Stop bits 1 bit 11 Devices To add or remove devices use the amp E buttons provided For each device specify e The type from the list of devices available in the system e System serial address Description for the user e Group it belongs to optional Deh device can be enabled or disabled as desired and for system maintenance operations 2014 01 01 12 00 Sar Line 1 Reload G Guardian Descriptio
9. a group between 1 and 5 is desired Groups are used to manage any scheduled actions on the devices O Each device on the same line must have a different address from the others otherwise if the same address is assigned twice an error message will be displayed After having entered the devices go back and press the LINE 1 DEVICE CUSTOMISATION item Select the desired device Then customise the description of each individual variable relating to the device Devices Device cum D MPXPRO MPXPRO MPXPRO Description Address from Enabled 13 owpro 040000191 rel 1 1 18 11 2014 installer Go back and choose CONNECTION Select the type of protocol CAREL MODBUS the Baud Rate Data Bits Parity and Stop Bits Repeat 1 2 3 points for LINE 2 if present 2014 01 01 12 00 Connection Reload G Guardian Type CAREL RS485 Baud Rate 19200 Data bits 8 bit Parity None Stop bits 1 bit n a a How to differentiate a device or a group of devices from the standard An example of how to create another model of device with other features starting from the MPXPRO O Access the configuration section Sd select MODEL MANAGEMENT gt COPY MODEL From the list of devices select the model to copy and enter the new name to give to the copied model O model created is now identical to the one used as the starting poi
10. as to make sure checks for any USB keys inserted in the logical l i that PlantWatchPRO only restores the desired sequence USB and SD if a key is detected it l configuration checks for a restore point and if a restore point is found the system proposes the following sereen A Important once the backup or restore procedure has started do not touch the screen and do not remove the key Touch a screen to restore file YYYY MM DD hh mm ss until the operation has terminated The operation may take a number of minutes At the end of the operation GREP PUY O the initial login screen is shown 19 owpro 040000191 rel 1 1 18 11 2014 installer I O Configuration This menu used to configure the 4 system notification channels e SMS e E Mail e RemotePRO e Relay Oi each channel the number of attempts and the waiting time between attempts can be configured 2014 01 01 12 00 nm I O configuration Reload Guardian A Alarm SMS configuration E mail configuration RemotePRO configuration Relay configuration CAREL 5 SCHEDULER E Mail configuration The parameters for accessing the SMTP Server can be configured Select the type of authentication required and the access credentials 2014 01 01 12 00 E E mail He Y P A Alarm Reload GJ Guardian SMTP isro SERVER Port 25 Sender luser User luser Password KXXKKXXXx Number of attemp 3 Retry after 1
11. automatic report can be created and saved to a mass storage device connected to the USB port or SD Card reader 2014 01 01 12 00 Data storage be Alarm Reload GJ Guardian Description REPORT Report All variably Y Channel SD Card 62 Rules New rules can be configured and existing ones modified Scheduled rules New scheduled rules can be configured and existing ones modified Sign of life a scheduled action can be created that generates a system sign of life notification for the user 2014 01 01 12 00 Scheduled rule details A Alarm O Reload GJ Guardian Description TEST Time band 05 Cd Action ALL HACCP 62 I O test Used to test the notification channels bwpro 040000191 rel 1 1 18 11 2014 em 22 CAREL Guardian The Guardian process checks correct operation of the entire system so as to guarantee greater security and reliability The Guardian can be used to configure alternative notification channels so as to alert technical personnel of any malfunctions 2014 01 01 12 00 co 17 A Hs wy Notifications A Alarm Reload Guardian SMS None Relay None E mail MKT 62 Buzzer None As well as the notification channels the Guardian can also be used to configure alarms that if not notified must generate an alternative signal including after a set time 2014 01 01 12 00 co 17 a Alarm priority
12. case for the numeric keypad JBE lt delete one character Mm completely clear the field for symbols and punctuation EE CAREL Navigation buttons displays the list of the devices in the installation and the corresponding alarms When a device generates an alarm this button turns red EQ until all the alarms have been reset either automatically or manually being acknowledged cancelled or removed by the user see corresponding chapter restarts the system software loading the changes made to the configuration if the changes require the new configuration to be loaded the button is red ME until it is pressed to make the changes active The reload operation may take a few seconds To make the changes to the system configuration effective the software needs to be reloaded using EE after having confirmed the changes opens the window for setting the Guardian program the notification channels specified will be used by the Guardian to send any PlantWatchPRO malfunction warnings to the specific technical personnel The outline of this button is red CE when not configured CONFIRM button confirms the changes made to the screen scrolls the list upwards scrolls the list downwards scrolls the list to the previous time period scrolls the list to the next time period scrolls the list to the next device scrolls the list to the previous
13. of the directories created automatically by the software where the data are saved are listed with the corresponding addresses as well as the format the file is downloaded in Function File path File format DOWNLOAD Glexportisite_namel rtf HACCP REPORT report BACKUP SITE G export site_name _ CONFIGURATION config DOWNLOAD G export site_name csv ALARMS alarms EXPORT MODEL G export site_name xml models dr USB or SD key must be formatted with the FAT32 file system O GN is the name that usually denotes the removable memory drive on the PC in this case the USB memory key site_name is the name that assigned to the directory where the files will be saved and is the name that the user has assigned to the site under CONFIGURATION gt SITE INFORMATION 2014 05 16 13 52 ES KI AA Name Store 1 Tel 123456789 Maintenance John Tel 987654321 Installed devices 1 of 30 Logged variables 6 of 300 bwpro 040000191 rel 1 1 18 11 2014 installer Osh available device storage are e USB SD installer Once having confirmed the insert USB key request screen a list is shown to select the desired USB key from the options available The description is shown as follows USB port Key model Manufacturer Example USB 1 DataTraveler G2 Kingston USB 2 Transcend 2GB JetFlash The USB key used to perform the requir
14. 191 rel 1 1 18 11 2014 CAREL 8 ALARMS EVENTS F Active alarms O Ml Displays the active alarms on the system If the message in the EVENT column is too key to alarm colours long to be displayed in full to read it select the red highest priority corresponding row and open the details orange high priority e yellow medium priority e white low priority Relay Used to disable the relays activated by PlantWatchPRO Pressing the corresponding fields and confirming B disables the relays Store 1 2014 01 01 12 00 A pJ m Active alarms i A Alarm O Reload G Guardian Download alarms This saves the list of active alarms from a certain date onwards the data is saved to a fille in csv format compatible with Microsoft Excel Concluded alarms Tree of the Alarms events menu functions Shows the list of concluded alarms Mene ao Events Alarm detail A Concluded J List of the events saved by the system The icons have alarms the following meanings cn Ba A information event Fa error event Relay warning event p a r Export Alarm 2014 01 01 12 00 De eS Events om A Reload ssi GJ Guardian Export Events Login user Administrator 2013 12 11 13 29 SYSTEM STARTED 2013 12 11 13 28 Restore Point created by user Admin 2013 12 11 13 22 Login user Administrator 2013 12 11 13 04 Login user Administrator 2013 12 11 11 44 un Login u
15. CP IP address Subnet mask 255 255 0 0 Default gateway 10 0 0 2 DNS 10 0 4 18 Web port 80 17 pwpro 040000191 rel 1 1 18 11 2014 installer Support In the event of service on a system in an unknown language English can be activated as the default language Store 1 2014 01 01 12 00 I Spp Language selection Ti LA O Reload O Guardian OFF Active language support English CAREL Select USB key and then CONFIRM 2014 01 01 12 00 snom Usb Reload Guardian Select USB port Usb 2 SDC SD as 2014 01 01 12 00 W Restore Point cis Y A Reload Guardian Download service log This page is used to export the information to send to the service centre if problems have occurred After having inserted the USB or SD memory key press enter to start the operation How to create a Restore Point 2 1 Select CONFIGURATION gt SYSTEM PAGES gt BACKUP RESTORE gt RESTORE POINT 2 Select CONFIRM 2014 01 01 12 00 SM 19 m a A Usb A Alarm Reload Guardian Insert the USB pendrive and press confirm pwpro 040000191 rel 1 1 18 11 2014 18 Press confirm to create the Restore Point 2014 01 01 12 00 Restore Point Reload Guardian Warning Start creating Restore Poir Once having confirmed the restore point creation screen the system reboots CAREL On reboot the creation of
16. MS Enabled Delay 1 minutes Alarm priority Highest Time bands night Action send SMS CAREL How to configure the Guardian program Below is a description of how to send a Mail to a certain recipient if a highest priority alarm is activated on a field device From the home page enter the SCHEDULER gt PHONE BOOK MAIL menu and enter the fax number to send the notification to with a short description Return to the SCHEDULER and enter the GUARDIAN gt NOTIFICATIONS gt from the list choose the email address set previously in PHONE BOOK O Return to the GUARDIAN and enter the ALARM PRIORITY gt menu select the type of alarm to be managed using the Guardian program in this case select Highest to have the alarms with the highest priority signalled via email if the system does not manage them within 60 minutes 60 min is the time set by the user 2014 01 08 15 24 SPP E mail address book O Reload Address amp Alarm Description IMirko mirko travaglin carel coi bacopo jacopo schiavon carel ce 2014 01 08 15 27 Guardian Guardian A Alarm Notifications Alarm priority Maintenance Alarm priority O Reload amp Alarm Highest 60 min High 120 min Medium 120 min 2014 01 08 15 27 Notifications Reload A Alarm SMS None a2 E mail Mirko Y Relay Non
17. PlantWatchPRO CARE L supervisor for small medium installations AA HE oi t J _ ro ft Moh Vda ha n MIT Mai A Dl L lt 18 0 Me ERROR e LO ei DE boo 04 00 08 00 12 00 16 00 20 00 Ene User manual High Efficiency Solutions HACCP CAUTION The Food Safety programs based on HACCP procedures and on certain national standards require that the devices used for food preservation are periodically checked to make sure that the measuring errors are within the allowed limits of the application of use Carel recommends compliance with the indications of European standard Temperature recorders and thermometers for transport storage and distribution of chilled frozen deep frozen quick frozen food and ice cream PERIODIC VERIFICATION EN 13486 2001 or subsequent updates or similar standards and prescriptions applicable in the country of use The manual contains further indications regarding technical feature proper installation and confi guration of the product KEY ni highlights an important point in particular as regards the practical use of the various product functions A warning warns the user of critical areas for the use and safety of PlantWatchPRO USB ke indicates that the function can only be accessed directly from PlantWatchPRO not via web amp gt and using a USB memory key or a storage device SD suis offers the user some simple configuration examples of the most c
18. Return to the RULE CONFIGURATION gt ACTIONS gt NOTIFICATIONS gt menu enter the notification action send SMS selecting from the SMS list the telephone number of maintenance tech X to send the SMS to as the only notification channel Return to RULE CONFIGURATION gt RULES gt now create a rule called night SMS applying a DELAY of one minute enter 1 in the corresponding field from ALARM PRIORITY choose Highest from TIME BANDS every night band previously created in the corresponding menu and finally from ACTION send SMS Save again and reload the configuration With these settings as soon as a highest priority alarm is activated on any night of the week PlantWatchPRO waits one minute and if within this time interval the alarm has not concluded notification of a highest priority alarm will be sent via SMS to maintenance tech X pwpro 040000191 rel 1 1 18 11 2014 2014 10 14 10 33 ES p P Daily config GJ Guardian Description night From 21 00 To 23 1 59 From 00 00 To 08 00 From To From To PWpro 2014 05 16 11 55 EN 2 P Rule configuration IG Guardian Reload Time bands Actions Rules Scheduled rules Notifications 1G Guardian Q Reload Description send SMS SMS maintenance tec Y Buzzer E mail None Relay 1 RemotePRO None Relay 2 Rule details Description send S
19. ables to be plotted with the corresponding colour Move backwards between devices Move forwards between devices Move the selected time backwards Move the selected time period forwards period Tree of the Installation menu functions Graph of the variables The horizontal axis shows the time scale while the vertical axis shows the values of the variable The colours have been set previously by the user in the CONFIGURATION menu use the _ and n buttons to scroll the time axis and the and or buttons to move from one device to another O PlantWatchPRO can plot up to five values at the same time Search To search for variables or parameters based on parts of the description or code y Read only Preferred var Favourites Details variables Alls ii Details m Write T Preferred var List Details ers ie Alls ii Details GRI List Details GR2 ii Details r GR3 MS Details Other groups GR4 Da Detail il GR5 List Detail Parameters List Details broadcast Actives alarms Concluded List _ Details alarms Graph 31 owpro 040000191 rel 1 1 18 11 2014 7 REPORTS Configure report Create report Used to create a report defining the name and description the type HACCP and the list of the variables included Store 1 Create report Rel
20. ce Jhonny Tel 6547810111 Net Address 10 0 6 206 Software version 2 2 1 OS Version 1 31 MAC Address 00 0A 5C 30 0F 51 IZ owpro 040000191 rel 1 1 18 11 2014 16 CAREL Users The system can manage and create users with different access profiles Configuration gt Users Store 1 2014 01 01 12 00 Users Reload 1G Guardian em A Alarm Administrator Normal user Remote assistance Administrator Used to modify the password for the administrator user Normal user Used to create new users and assign them different privileges site configuration change parameters alarm management Store 1 2014 01 01 12 00 Normal user O Reload iG Guardian ES y A Alarm Username Store Manager Description STMNG New password Confirm Site configuration Alarm management Remote service Used to configure the user for remote service For system security the remote service user is normally disabled and should be only enabled when remote service is required CAREL System pages The system includes a section for managing maintenance saving and restoring the software data version Configuration gt System page Store 1 2014 01 01 12 00 System pages Reload Guardian Reload configuration Backup Restore Update software Display clock Network configuration Support Reload configuration This is the function that makes the changes mad
21. date and time by selecting the corresponding fields The selection can be modified by clicking the button provided EB QUINTO Use the fields provided to select the desired items from the lists The selection is confirmed by moving Set date and time to the following screen MBA button pate hw mm oo Time an om PUY O Select language The date format is yyyy mm dd and the im 33 time format is hh mm e 9 owpro 040000191 rel 1 1 18 11 2014 Ep CAREL i password needs to be entered minimum The final stage of setup involves confirming all length 6 characters the decisions made previously by clicking ACCEPT The credentials for logging in the first time are sa or going back GB to change the settings USER Admin PASSWORD selected during setup It is recommended to keep the password in a safe place losing this information may compromise access to the system installer Verify your informationiand confirm Language English Timezone London Date 2014 10 14 Set Admin password ui ela iI caca password ua gt A EB N aa Important check the settings carefully before proceeding as once confirmed the other languages and time zones can no longer be recovered A confirmation message then notifies the user that the settings have been saved and once the system has been rebooted the main menu will be accessed 6 Display and accept the
22. device PEEREREE add remove gt remove an object device time band action first press and then select the object to remove 7 owpro 040000191 rel 1 1 18 11 2014 installer installer Main menu CAREL The PlantWatchPRO main menu features the clock the navigation buttons the information on the name of the site and five icons Installation Configuration Reports Alarms Events and Scheduler pressing each of these accesses other secondary menus with the lists of corresponding functions MAIN MENU ICONS Description System Global access to the devices in the system Alarms Events Access the section for displaying alarms events and managing the relays Reports Access the section for managing system reports Configuration Access the section for system configuration administration EEbRREODE pwpro 040000191 rel 1 1 18 11 2014 Scheduler Access the section for managing alarm notifications and scheduled activities Buzzer Help Exit CAREL Ep 3 START UP Setup wizard O Select the time zone from the list or use the search button EY installer hen PlantWatchPRO is first started the following presentation screen will be displayed Clicking GEMS accesses the page for selecting the LANGUAGE ey ene Select timezone PUO Timezone u PlantWatchPRO first setup wizard a O Now enter the
23. e 2 Buzzer None 62 27 owpro 040000191 rel 1 1 18 11 2014 installer 2 e How to configure email Below is a step by step description of how to configure the parameters to allow PlantWatchPRO to send email From the home page enter the SCHEDULER gt IO CONFIGURATION gt E MAIL CONFIGURATION menu to access the parameter configuration screen Under SENDER enter the e mail address of the sender of the e mail The USER PASSWORD and SMTP fields should be completed with the data supplied by the ISP AR warning the IP address or the URL must be entered in the SMTP field This configuration should be completed by qualified personnel systems administrators O Then enter the NUMBER OF ATTEMPTS to be made and the delay between attempts RETRY AFTER __ MINUTES field bwpro 040000191 rel 1 1 18 11 2014 E mail A Alarm Reload SMTP 10 0 1 34 Port 25 Sender bws carel com User Password FXXXXXXX Number of attemp 2 Retry after 1 minutes 28 CAREL ey How to create a scheduled rule to download a report from PlantWatchPRO Below is the procedure for creating a schedule rule to save a HACCP report to a memory key inserted in the first slot at a set time Firstly a time band and a HACCP report need to be created as shown adn Then O O From the home page access SCHEDULER gt RULE CONFIGURATION gt ACTIONS DATA STORAGE Add a new action
24. e information page in the PlantWatchPRO that the model was exported from if the model is exported directly to the USB pen drive the path is created automatically To import a model created or modified using Device Creator e g mymodel xml make sure the xml the file is placed on the storage device in export mydirectory models mymodel xml mydirectory can be any name A inportant if the Device Creator version is lower than 3 0 the xml file must be located in models dcreator mymodel xml A portan if importing an existing model some of the data will be overwritten Copy model Used to create new models based on an existing model then making the desired changes e AA the model used as the basis for others also changes all the models derived using the copy function Remove model To remove a model that is not used by the installation and thus free up part of the PlantWatchPRO memory CAREL How to configure a simple line First of all the user needs to configure PlantWatchPRO in relation to the devices in the specific installation Access the configuration section and select LINE CONFIGURATION gt LINE 1 gt DEVICES Add one or more devices as desired pressing Select in order Type of device e Description of the device Serial address If there are consecutive devices of the same model on the serial line enter the first and last address e Enable the device default ON e Assign it to
25. e to the previous configuration effective O No changes to the system will be active unless the button is pressed which remains red O as a reminder while the system is still in the previous configuration Only after having confirmed the changes on the reload page will the system be updated Backup Restore Backup site configuration Once an installation has been configured the configuration can be saved and exported and then used to configure another PlantWatchPRO Operation also available via web Restore site configuration Import the system configuration from a USB or SD key 4 Restore point This function creates and loads a complete image of the system the function is used to restore the system in the event of serious errors and or faults 4 Update software To update the PlantWatchPRO software see Chap 9 Display Clock Control panel for the date time and display settings rana 2014 01 01 12 00 sx 17 mi Guardian Brightness 100 Y Current date 2013 12 09 Current time 09 36 Network configuration Configuration of the network settings for the local network LAN connection By default the USE DHCP item is selected which allows the system to detect the network settings automatically The network settings should only be configured manually by qualified personnel Store 1 2014 01 01 12 00 Network configuration O Reload Guardian 10 0 6 206 F Use DH
26. ead write parameters In turn divided into Favourites Most used parameters selected by the user All parameters All the parameters that the device makes available for Supervision Group 1 Alarm configuration List of alarm configuration parameters Group 2 Control List of control parameters Group 3 Clock List of parameters relating to the device s clock Group 4 Device configuration List of device configuration parameters Group 5 Commands List of parameters relating to the commands available Active alarms List of active alarms on the device in question Concluded alarms List of reset alarms on the device in question Graph Possibility to plot the trend in certain logged variables for the device The user can select the following graph options day displayed time window 1 hour 3 hours 12 hours 24 hours grid to enhance display of the data Store 1 2014 01 01 12 00 co 5 mi Case 1 ETN A 4 Reload IG Guardian Start 2013 12 09 Period loa hours Y pwpro 040000191 rel 1 1 18 11 2014 30 Scheduler Report Configuration CAREL Once the configuration parameters have been set press the confirm button to generate the graph St 1 store Case 1 O Reload Guardian 00 00 04 00 08 00 12 00 16 00 20 2014 01 01 12 00 SPF 30 0 27 0 24 0 21 0 18 0 15 0 RAZ Aa 00 Button for selecting the vari
27. ed operation can therefore be selected with precision tore 1 2014 01 01 12 00 E 2 ma por pod x Usb Q Reload Guardian Insert the USB pendrive and press confirm 2014 01 01 12 00 A PE 3 oe AE PJ A Alarm O Reload i W Guardian Select USB port Usb 2 SDC SD as owpro 040000191 rel 1 1 18 11 2014 38 CAREL CAREL CAREL INDUSTRIES Hqs Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail CAREL CAREL com www CAREL com Agenzia Agency owpro 040000191 rel 1 1 18 11 2014
28. erformed are also recorded 35 installer Case 5 Slave 4 alarm From 2013 12 09 10 23 30 To Ack rr Canc nsscessccscessssee RAM rr f Priority Highest eu i Case 5 Slave 4 alarm From 2013 12 09 10 23 30 Ack Admin 2013 12 09 10 44 42 bwpro 040000191 rel 1 1 18 11 2014 installer O Pressing the button again records the time and date the alarm was cancelled and who performed the operation this may be a different user from the one who previously acknowledged the alarm Pressing a third time records the identity of the user who removed the alarm on PlantWatchPRO Once the alarm has been removed it no longer appears in the list of ACTIVE ALARMS but rather can be seen in another screen with the list of CONCLUDED ALARMS Once no more alarms are active the button returns to its initial status Pressing the row with the desired alarm again opens the detail screen showing the date time and name of the user who acknowledged cancelled and removed the alarm pwpro 040000191 rel 1 1 18 11 2014 36 Case 5 Slave 4 alarm From 2013 12 09 10 23 30 To Ack Admin 2013 12 09 10 44 42 CONC R _ Ram ww sssesneaseesence Priority Highest Case 5 Slave 4 alarm From 2013 12 09 10 23 30 To Ack Admin 2013 12 09 10 44 42 Canc Admin 2013 12 09 10 44 54 Rem rra Priority Highest Case 5 Slave 4 alar
29. he PlantWatchPRO box contains the device itself n 3 terminals n 2 resistors n 1 techncial leaflet for mounting and drilling template for wall holes only for WALL version n 1 transformer only for WALL version fixing screws gt L DA wall mounted panel mounted version only version only pwpro 040000191 rel 1 1 18 11 2014 4 CAREL 1 PRESENTATION PlantWatchPRO is the new solution from CAREL for monitoring and supervision of small medium sized systems The upgraded hardware performance combined with the new display 65K colour display means users now have a powerful new tool for their work Compact and versatile it allows installers maintenance personnel and store managers to control and optimise refrigeration and air conditioning systems Other innovative features of PlantWatchPRO include possibility to connect and control up to 50 devices e possibility to connect and control CAREL or Modbus devices over RS485 bus e log up to 500 variables e log data for up to one year with sampling every 15 min connection to Enterprise system RemotePRO e Guardian software that increases and improves system reliability e 2 relay outputs for alarm signals or managing lights e monitor auto off to extend operating life e extraction of data such as temperature energy consumption alarms events configurations and device models using a USB memory key or SD Card
30. ights off thus activating the lights OFF action this rule has been called lights off night In four steps a scheduled activity has been set that automatically switches the lights on and off the same procedure can be used to create other rules acting on the installation entire installation or just some devices 2014 01 08 15 20 TY Pel Scheduled activities A Alarm O Reload LIGHT ON Scheduled activities Reload Description Lights Defrost Devices Clock LIGHT ON All On None Y None On Scheduled rules A Alarm Reload ey Ext Temp Report Ext Temp Storage Int Temp Report Int Temp Storage LIGHT MNG 2014 01 08 15 2 Scheduled rule details A Alarm Reload Description Enabled Time band Action LIGHT MNG WEEK LIGHT ON 25 owpro 040000191 rel 1 1 18 11 2014 installer How to set the rules CAREL Below is a description of how to set PlantWatchPRO to notify a highest priority alarm activated in the night time time band 21 00 08 00 via SMS Q From the home page enter the SCHEDULER gt RULE CONFIGURATION gt TIME BANDS gt DAILY gt menu create a time band that goes from 21 00 to 08 00 in the example this has been called night O Remember that to set the night time band 21 00 08 00 it must be divided into 21 00 23 59 00 00 08 00
31. larm Reload 2 From the TIME BANDS gt WEEKLY gt menu now create the weekly light On Offtime bands in the example two bands have been created relating to day and night day lights on night lights off called working week day and working week night entering first the daily time bands created previously on the days from Monday to Friday premises considered closed Saturday amp Sunday Special event 1 PUPO CST_WALL 2014 11 10 16 19 EN D P DENIA ULL lt Description DAY From 09 00 To 20 00 From To Weekly config Reload Description WEEK Monday DAY EY Saturday None EY Tuesday ALWAYS Sunday None us Wednesday DAY Y Thursday None Friday None EY pwpro 040000191 rel 1 1 18 11 2014 24 CAREL Return to the RULE CONFIGURATION gt ACTIONS gt SCHEDULED ACTIVITIES gt menu enter the desired actions on the entire installation or just on some devices using the option for assigning the actions to the GROUPS Two actions have been created lights ON and lights OFF turning the lights on and off respectively O Then go to RULE CONFIGURATION gt SCHEDULED RULES gt enter the new scheduled rules that is one that acts in the time band when the lights should be on activating the action that switches the lights on this rule will be called lights on day together with another rule that switches the l
32. m From 2013 12 09 10 23 30 To Ack Admin 2013 12 09 10 44 42 Canc Admin 2013 12 09 10 44 54 Rem Admin 2013 12 09 10 45 04 Priority Highest CAREL 9 STORAGE DEVICE USE The system can transfer data using a USB or SD memory key In fact the user can download the logged values of the selected variables the HACCP report the configuration of the complete site the changes made to various models to be then exported to others sites for reuse and the list of alarms activated in the installation The USB or SD memory key can also be used to upload new data to the system this is useful for example for importing the configuration of a previously configured site models created based on the default models or those available in the standard libraries or those created using the special Device Creator IDE package A USB or SD memory key can also be used to install new updated versions of the PlantWatchPRO software The following functions are only accessible directly on PlantWatchPRO and only using the memory key highlighted in the manual by g e IMPORT MODEL e RESTORE SITE CONFIGURATION e UPDATE SOFTWARE Other functions that require a memory key and are also accessible via web EXPORT LOG REPORT EXPORT HACCP REPORT BACKUP SITE CONFIGURATION e EXPORT MODEL DOWNLOAD ALARMS e UPDATE SOFTWARE The table below shows a list of the functions that use the memory key to save data the names
33. n A Alarm MPXPRO Case 1 MPXPRO Case 2 MPXPRO Case 3 MPXPRO Case 4 MPXPRO Case 5 Configuration bwpro 040000191 rel 1 1 18 11 2014 installer Model management Model configuration Each model in the system can be configured according to Alarms priority and enable e Log graph HACCP main view e Description unit of measure custom description and unit of measure 2014 01 01 12 00 co 2 ii Config models Reload G Guardian A Alarm Alarms Log graph HACCP main view Description unit of measure Export model To export models Check that there is free space on the USB or SD memory key Import model 7 The following models of devices can be imported e standard models downloaded from http ksa carel com e models exported from PlantWatchPRO e models created or modified using Device Creator To import a standard model e g newstandardmodel download the zip file from http ksa carel com and unzip the file into the main directory of a USB or SD pen drive At the end of the procedure make sure that the models standard newstandardmodel path has been created on the pen drive bwpro 040000191 rel 1 1 18 11 2014 CAREL To import a model exported from PlantWatchPRO e g R33 make sure the xml the file is placed on the storage device in export sitename models R33 xml sitename is the name of the site set on the Configuration gt Sit
34. nt Follow the instructions as shown in the procedure How to configure a device model Oro having created the new model with different features a line can now be created with the same type of devices following the first steps in the sequences shown in the tutorial on how to configure a simple line pwpro 040000191 rel 1 1 18 11 2014 2014 01 01 12 00 som Copy models O Reload G Guardian Original model MPXPRO MyMPXPRO Target model CAREL How to customise a device model Access the configuration section Sy and select MODEL MANAGEMENT gt CONFIGURE MODELS Select ALARMS For each model of device a specific alarm can be configured in relation to enabling and priority The priority of an alarm will be shown in the list with a different colour Access the configuration section y and select MODEL MANAGEMENT gt CONFIGURE MODELS Select LOG GRAPH HACCP MAIN VIEW For each variable relating to a device model select the following configuration options Logging frequency e Colour on the graph Possibility to select the variable for the HACCP report Variable displayed on the device s main page Variable included in the list of favourites O The data recording period depends on the sample time as shown in the table below Sampling time Recording period 305 13 days 1 min 26 days 3 min 80 days 5 min 133 days 15 min 400 days 15
35. oad GJ Guardian 2014 01 01 12 00 HPF A Alarm Name HACCP Description Temp HACCP HACCP If the report is defined as HACCP it may only include the HACCP variables for the devices in the installation The definition of the device HACCP variables can be customised under Model configuration To simplify selection for the user PWPRO_ will automatically check the variable as in the example here When clicking on the desired variable it will automatically be checked clicking enter includes it in the report 2014 11 10 17 12 ENI P RIZZI Test device Variables D Alarm o Reload Kc Guardian Variable Dewpoint Ambient humidity B1 Ambient temperature B2 Glass temperature B3 Set point calculated i ss Da Output 255 100 PUY PFO 2014 11 10 17 12 A OQ MI i Test device Variable O Reload jl Guardian C Alarm Device 1 Variable Dewpoint Frequency 5 min Report owpro 040000191 rel 1 1 18 11 2014 32 2014 11 10 17 13 3 O P Pu pro Test device Variables IR Reload If Guardian Alarm Variable 1 Dewpoint x 1 Ambient humidity B1 1 Ambient temperature B2 1 Glass temperature B3 1 Set point calculated 1 Output 255 100 na Edit report Edit description To modify the description of the report Edit configuration To modify the list of the variables in the report Copy report To generate a new report s
36. ommon settings for the supervision of an installation CAREL Content 1 PRESENTATION 5 2 Pe IIA IR RR E AN 6 Touchscreen SO aaa 6 SELES os A po a a n 7 ta ETERO RR AA AA 8 3 STARTUP 9 2 Wes ON EER sce eee eee ee 9 a d CONFIGURATION Im fs Hne connaisse a a o A 11 Model manageme lama 12 Howto congue a simple rca A 13 How to differentiate a device or a group of devices from the standard 14 e HOW tO custome GNA 15 RIV a en entre ttre 16 USRS bce 16 OS 80 e EE ARR EE 17 Ni o oo CCOO EEE A Y Wicca 18 Howto rede are US ON eo E TEA 18 a O ey Howto US a previously ceed REO PONT eec iaa 19 8 UN Cc lt A Vili 20 LE AE oi o OO O ie 21 RUE GON PP e PEC CE EE O A 21 Cla 22 CC ET A Tete 22 ao An Ae 24 ey opel 26 How TO COMMOUPS me Guardia progra sia dass Zh e HOw CUA de Ohiane E NS 28 e How to create a scheduled rule to download a report from PlantWatchPRO enana 29 3 owpro 040000191 rel 1 1 18 11 2014 Ep CAREL 6 INSTALLATION 30 po A A A AA 30 7 REPORTS 32 RR enn ESS ap CONAGUIS TEO aia da 32 PP EE EEA 32 A E EA AE 32 eos A A 33 8 ALARMS EVENTS 34 Active SVAN OTS RR RR e RECO A VC A 34 Di A RA AAA 34 Y CLARE REA 34 n CC MRO RIOT O ee N OO 34 Download MS aaa 34 fo How to respond to alarm signals from PlantWatchPRO u mmmcccke 35 9 STORAGE DEVICE USE 37 AS Before performing any operations check that t
37. ser Administrator 2013 12 11 11 13 una pwpro 040000191 rel 1 1 18 11 2014 34 CAREL How to respond to alarm signals from PlantWatchPRO Below is a description of how alarms are shown on the PlantWatchPRO display and how to respond If the ALARM button turnas red C en alarm is active on one of the field devices Enter ALARMS EVENTS gt ACTIVE ALARMS gt to display the list of active alarms in the entire installation highlighted in four different colours depending on the level of priority e red highest orange high e yellow medium e white low In the example No Connection alarm is activated on different devices in order to show the different colors and priorities From the list of active alarms pressing the row showing the alarm in question accesses the page with the details of the alarm This highlights the date and the time when the alarm was activated plus three fields ACK CANC and REM that are empty if the page is being accessed for the first time Abbreviations Ack acknowledge alarm Canc cancel alarm that is all the actions relating to the alarm are cancelled e g send SMS before being undertaken by PlantWatchPRO Rem remove alarm from the list of active alarms Pressing the button PlantWatchPRO records the user who performed the operation as the person acknowledging the alarm in addition the date and the time when the operation was p
38. tarting from an existing report Delete report To delete the report Export report Export HACCP report Used to enter the values of the parameters starting date report name period and frequency corresponding to the HACCP report to be downloaded Export log report Used to enter the values of the parameters starting date report name and period corresponding to the log report to be downloaded Print report Print HACCP report Used to enter the values of the parameters starting date report name period and frequency corresponding to the HACCP report to be printed CAREL Print log report Used to enter the values of the parameters starting date report name and period corresponding to the log report to be printed gt ee is compatible with any USB printer that supports PostScript language Ori web PlantWatchPRO opens a dialogue box prompting for the directory used to save the HACCP report rtf format compatible with Microsoft Word or log report csv format compatible with Microsoft Excel Display data log Directly displays the values of the logged variables Tree of the Reports menu functions E T Configure report RANEDO log Display data Create report Edit report Copy report Been Report list Export report 7 Export HACCP report EXDOMmlogTeoont T Print HACCP report Print log report 33 owpro 040000
39. the restore point is the user then has 10 seconds to accept the added to the vents restore point after this time the system starts 2014001 1200 gm DD EN normally If any area of the screen is selected Guardian the restore procedure starts Login user Administrator 2013 12 11 13 29 SYSTEM STARTED 2013 12 11 13 28 Restore Point created by user Admin 2013 12 11 13 22 US RESTORING please wait Login user Administrator 2013 12 11 13 04 ma Login user Administrator 2013 12 11 11 44 a Login user Administrator 2013 12 11 11 13 na PWPFO 2014 01 01 12 00 Event details amp Alarm Reload Guardian Event type Information Description Restore Point created by user Admin In the event of problems such as insufficient space on the USB or SD key or read and or Date time sia E write problems during the procedure the system will warn the user with a error message awaiting confirmation by the user after the which the system will be rebooted A file is created on the key F restorePW3 restorePW3 YYYY MM DD hh mm ss where F indicated the USB drive Error Error Description Touch a screen to reboot YYYY year MM month DD day e hh hours mm minutes ss seconds DWPFO e How to use a previously created Restore Point If the USB or SD key has more than one ae es A restore point the unwanted restore point D When starting the system PlantWatchPRO i files should be deleted so
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