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warning - HIGH RENT

1. 13 12 10 10 11 OZ0951 Begin your walk around inspection at item 1 Continue to your right counterclockwise when viewed from top checking each item in sequence INSPECTION NOTE On all components make sure there are no loose or missing parts that they are securely fastened and no visible leaks or excessive wear exists in addition to any other criteria mentioned Inspect all structural members including attachment for cracks excessive corrosion and other damage 1 Boom Sections amp Lift Tilt Extend Retract Compensating Slave Cylinders Check front top side amp rear slider pads for adequate grease Pivot pins secure hydraulic hoses undamaged not leaking 2 Left Outrigger 12 amp 13M Pins secure hydraulic hoses amp cylinder undamaged not leaking 3 Front Work Lights Clean undamaged and work properly 2 2 3121851 4 10 11 12 13 14 15 16 17 18 Section 2 Pre Operation and Controls Front Axle Steer cylinders undamaged not leaking pivot pins secure hydraulic hoses undamaged not leaking Wheel Tire Assembly No loose or missing lug nuts proper inflation Cab amp Electrical General appearance no visible damage proper load charts and applicable Operator amp Safety manual located in cab Window glass undamage
2. il 0 70 G 12 605 op g 11 50 y a 2 10 wo z 9 40 u 2 8 IHS MY gt O A 7 30 KS Boom Angle S Si 6 2 NY DNS A 2 os e ro 5 a o jo x x N 20 o 2 ES 5 4 S o O B SIE e 10 48 2 T 1 MN yA L Note This is a sample capacity chart only DO NOT use this chart use the one located in your operator cab A WARNING TIP OVER HAZARD All loads shown on rated capacity chart are based on machine being on firm ground with frame level see page 3 6 the forks being positioned evenly on carriage the load being centered on forks proper size tires being properly inflated and the telehandler being in good operating condition Failure to comply could result in death or serious injury 4 4 3121851 Section 4 Attachments and Hitch Options To identify the proper capacity chart refer to the following icons which may be located on the capacity chart Use when lifting a load with outriggers up Use when lifting a load with outriggers down Use for any forward movement 1 to 80 in of the transfer carriage Use for no forward movement 0 in of the transfer carriage Fully retracted position only 3121851 y N OWO940 OW0920 Section 4 Attachments and Hitch Options Example A contractor owns a model xxxx tel
3. 4 7 Hydraulic Operated 4 10 Hydraulic Quick Switch 4 9 Mechanical Quick Switch 4 8 Attachment Operation 4 11 Attachments ee ee ee ee ee 4 1 ANES 3 1 it ie pieds 8 2 B Battery Boosted Starting 3 3 Battery Check esse ese ese ee 6 18 Brake Fluid Level 6 13 elle EE AE eterne 4 16 C Cab Controls ee Re 2 8 Cab Emergency Exit 5 6 Capaciti6s 5 ocu suci RU 8 1 Capacity EE RED n Ge Ee is 4 2 Capacity Chart Example iis see etae 4 6 Sample ER asear ne se DE 4 4 Capacity Indicator Locations 4 3 Carriage w Forks 4 12 Chemical Hazards 1 14 Control and Indicator Console 2 27 Cooling System 8 1 3121851 D Decals ie ee ed Ee de 2 4 2 6 Dimensions ese ee ee ee 8 5 Disengaging the Load 3 7 Display Screen ss 2 12 Driving Hazards on Slopes 1 10 E Electrical Hazards 1 2 Emergency Lowering of Boom 5 2 Electronic Control Unit Failure 5 3 Engine Failure 5 4 Emergency Procedures 5 1 Emergency Stop Switch 2 9 Engine ie hri 3 2 Normal Operation 3 4 Shut Down
4. eeee 3 4 Starting inae 3 2 Engine Coolant Level 6 17 Engine Crankcase Oil 8 1 Engine Oil Level 6 12 F Fall Hazard ees 1 13 Fork Extension sssss 4 18 Fork HOOK SEE tan 4 20 Fuel Leve vivio cz 6 8 Fuel Tank tees 8 1 Fuel Water Separator 6 9 H Hazard Classification System 1 1 Heater Controls 2 28 ole RR RE EE Id 4 1 Hood N ume 2 34 Hydraulic Oil Level 6 14 Hydraulic System 8 1 l INi Oi ia a 2 16 Instrument Panel 2 10 Index J JOY SICK rie EE Es EE De DELE 2 22 Optional Controls 2 24 Standard Controls 2 22 L Leveling Procedure 3 6 Lifting Personnel 1 8 Light Control Lever 2 20 Load Falling Hazard 1 7 Load Moment Indicator 2 26 Load Moment Indicator Test 7 1 Lubrication and Maintenance 6 1 Lubrication Schedules 6 6 DO HO 6 7 8 QUito 6 6 M EI 6 2 Mechanical Hitch 4 22 4 23 MITOS es Ee eode en 2 32 N Noise Emission 8 6 O Operating with a Load 3 5 Operational Ch
5. 3509 8 4000 x OE ME RE NM MEI 9 00 m 29 53 ft Without Outriggers eto A e A E UNS m ee De ee n ge se 11 40 m 37 40 ft A ass 12 90 m 42 32 ft On Outriggers 3512 amp 4012 iie ee a dad 11 50 m 37 73 ft 3519 EO RR E EE itte esee tee etc 13 00 m 42 65 ft Capacity at Maximum Height deg v dec eau LM EE EE DA UE 2 000 kg 4 409 Ib 3508 amp 3509 EE ee ee ER tag meh 3 500 kg 7 716 Ib EE o C uu DC I UU M 3 000 kg 6 613 Ib 4008 amp 4009 niiina EE EE Ge Ge Ge Re ee AA ed EE EE 4 000 kg 8 818 Ib Without Outriggers 351284019 s et era dada ecce 2 000 kg 4 409 Ib O ie netu ue tese LU E 1 500 kg 3 306 Ib n T APTUS AR EE aPC Te P ORDRE 2 500 kg 5 511 Ib On Outriggers Ic AMMCP cr ace eae 3 000 kg 6 613 Ib EO DS sur eid estne ON ON n e e Ee 3 500 kg 7 716 Ib 4012 86 4019 IE sna SERIE th aed 4 000 kg 8 818 Ib Maximum Forward Reach 3507 3508 4007 amp AOOB a iaei i ee ee 4 40 m 14 44 ft 3509 8 4009 sc i EE ea Coe erga eta 5 20 m 17 06 ft 3512 amp URE ER ie RE MEMOIRE 7 90 m 25 92 ft SSII RKA EO N AA A 9 20 m 30 38 ft 3121851 8 3 Section 8 Specifications Capacity at Maximum Forward Reach 3507 3508 4007 amp 4008 sss 1 000 kg 2 205 Ib 350084008 EA RU DU p e ME 1 200 kg 2 645 Ib Without Outriggers 2 P O 0 kg 0 Ib OG TFC 200 kg 441 Ib 2019 8 4019 ES EE ED e E d te 400 kg 882 Ib On Outriggers tcc NM OPTED PY 75
6. Section 2 Pre Operation and Controls Road Use Operation LED lit while activated The outrigger boom sway and auxiliary hydraulic systems are disengaged No functions can be operated with the joystick The Declutch Shutoff is not lit and Front Wheel Steer Mode must be active to proceed to Road Use Operation Note Activate this function before traveling on public roads See Road Operation on page 3 8 8 Warning Indicator The RED LED illuminates for high priority problems Engine Oil Pressure Engine Temperature Transmission Temperature AirFilter Hydraulic Oil Filter CAN Bus Engine Speed Sensor Hydraulic Pump Pressure Short Circuit Main Control Valve Boom Angle Sensor A CAUTION EQUIPMENT DAMAGE When the red LED illuminates and a warning tone is heard immediately bring machine to a stop lower boom and attachment to ground and stop the engine Determine cause before continued use 9 10 11 12 Auxiliary Hydraulic Indicator Attachment hydraulic system in continuous operating mode when LED is lit e g street sweeper Display Screen Displays Operating Status Fault Codes and Service Codes See page 2 12 for details Anti Theft Device Indicator LED lit while actived Enter the anti theft code Refer to page 2 15 for details Service Indicator Indicates a maintenance interval when LED is lit Service is required 3121851 2 11 Section 2 Pre Opera
7. iese ee ee ee Re AA Re Ak enne 2 29 2 6 Operator Seal ctore eredi ees 2 30 Adjustments esse ee ee a Re ee ee ee ee 2 30 Seat Belt oia ads 2 31 2 7 Mirrors and WiNdOWS ee ee ee ee Re ee ee 2 32 Cab Door Window eeseneen eme 2 32 Rear WindOW see ee ee ee ee Re ee ek RA Re ee 2 32 MERE EE e Dee v E ee YEN S A elite 2 33 2 8 H00d dk HO EE EE AE n Dd ets 2 34 Section 3 Operation 3 1 Warm Up and Operational Checks susssss 3 1 3 2 JEngine SES Bane ahaa deed 3 2 Starting the Engine iss ee dese ee ee ee ee ee ee ee 3 2 Battery Boosted Starting 3 3 Normal Engine Operation sesse seek ee ee ee ee ee 3 4 Shut Down Procedure iese ee ke ee Re ee 3 4 3 3 Operating with a Load ee Re Re Re Re ee 3 5 Lift Load Safely iese ee Re ek Re ee ek ee 3 5 Before Picking Up a Load sees ee ee RR ee 3 5 Transporting the Load ese ee AR Re ke 3 6 Leveling Procedure sees ee ek ee Re ee Re ee ee 3 6 Placing the Load see ee Re ee ee 3 7 Disengaging the Load ee ee Re ee 3 7 3 4 Road Operation ee ee Re RA AR Re RA ee 3 8 3 5 Loading and Securing for Transport sesse see eke dee 3 9 Section 4 Attachments and Hitch Options 4 1 Approved Aftachments eie ee RR Re ee 4 1 4 2 Unapproved Attachment see ee Re Re 4 1 4 3 Telehandler Attachment Fork Capacity 4 2 4 4 Use of the Capacity Chart 4 3 Capacity Indic
8. 13M Pins secure hydraulic hoses amp cylinder undamaged not leaking Attachment Properly installed see Attachment Installation on page 4 7 3121851 2 3 Section 2 Pre Operation and Controls 2 2 SAFETY DECALS Ensure all DANGER WARNING CAUTION and instructional decals and proper capacity charts are legible and in place Clean and replace as required 8008657 8005616 8005675 N 8005616 8008657 Optional 2999964 40 8009377 35 8004165 25 2603207 20 8009890 22 8009885 12 8003198 1706227 E S N 1160000530 8005070 amp After Before S N 1160000530 8005670 8008793 EXCEPT WITH HYDRAULIC HITCH ASSEMBLY KIT OPTION 35 Optional 2999964 40 8009377 35 8004165 25 2603207 20 8009890 22 8009885 12 3931579 8005869 OZ1970 2 4 3121851 Section 2 Pre Operation and Controls 8005675 8005616 8008657 8008657 8005616 Optional 2999964 40 8009377 35 8004165 25 2603207 20 8009890 22 8009885 12 8003198 8003198 8009816 8005617 8008195 8005671 X 8006038 VIEW C C I VIEW B B OZ1990 3121851 2 5 Section 2 Pre Operation
9. A WARNING TIP OVER CRUSH HAZARD Bring telehandler to a complete stop before shifting transmission control lever A sudden change in direction of travel could reduce stability and or cause load to shift or fall Failure to comply could result in death or serious injury 2 18 3121851 Section 2 Pre Operation and Controls Gear Selection Gear selection is located on the twist grip handle 4 of transmission control lever Twist hand grip to select gear Select the appropriate gear for the task being performed Use a lower gear when transporting a load Use a higher gear only when driving unloaded for longer distances Slow down prior to downshifting Do not downshift more than one gear at a time Neutral Lock Lever OZ0080 To lock the transmission control lever in the neutral position place the transmission control lever in the neutral position and move the neutral lock lever 5 the N position 6 To unlock move the neutral lock lever to the D position 7 3121851 2 19 Section 2 Pre Operation and Controls Wiper Lights and Turn Signal Control Lever OZ0090 1 Flash to Pass Pull the lever back completely The high beam indicator will light 2 High Low Beam With the lights on pull the lever to switch to high or low beam The high beam indicator will light when the high beam lights are on 4 OZ0100 3 Left Turn Signal Push the lever forward 4 Right Turn
10. Telehandler Attachment Fork Capacity on page 4 2 The maximum capacity of the carriage when equipped with fork extensions may be reduced to the capacity indicated on the fork extensions If the load exceeds the capacity of the fork extension contact JLG to obtain forks and or fork extensions of the proper load rating and length OZ0701 The joystick 1 controls movement of the boom The attachment tilt rocker switch 2 located on the boom joystick controls fork tilt Push rocker switch down to tilt up Push rocker switch up to tilt down Installation Procedure Referto Attachment Installation on page 4 7 Ensure length and cross section of the parent fork arm is equal to or exceeds the parent fork arm blade length stamped into the fork extension Secure the fork extensions to the forks by sliding the fork extension onto the parent fork and install the retaining pin behind the vertical shank of the fork 4 18 3121851 Section 4 Attachments and Hitch Options Equipment Damage Precautions nspect the fork extension at the beginning of each work shift for wear or damage The heavy part of the load must be against the carriage backrest Do not place the center of gravity of the load in front of the tip of the supporting fork Do not pick up a load or pry materials with the tip of a fork extension 3121851 4 19 Section 4 Attachments and Hitch Optio
11. Outriggers increase stability and load capacity only if they are used properly Using outriggers on soft surfaces could cause telehandler to tip over and result in death or serious injury Always ensure surface can support telehandler and load 3121851 2 23 Section 2 Pre Operation and Controls Optional Controls 12 amp 13M ONLY YX d a OVE SE gt kK A v tt KX A OZ2010 The joystick 1 controls the boom attachment and outrigger functions Boom Functions Move the joystick back to lift boom move joystick forward to lower boom Boom extend retract is controlled by the rocker switch 2 Push the rocker switch up to extend boom push the rocker switch down to retract boom The speed of boom functions depends upon the amount of joystick travel in corresponding direction Increasing engine speed will also increase function speed For two simultaneous boom functions move the joystick between quadrants For example moving the joystick forward and to the left will lower boom and tilt attachment back up simultaneously A WARNING TIP OVER CRUSH HAZARD Rapid jerky operation of controls will cause rapid jerky movement of the load Such movements could cause the load to shift or fall or could cause the machine to tip over Failure to comply could result in death or serious injury 2 24 3121851 Section 2 Pre Operation and Controls Attachment Funct
12. Wheel Steer OZ0180 Front Wheel Steer Note This mode is required for travel on public roads BOOK 2 OZ0190 Crab Steer i OZ0200 3121851 2 29 Section 2 Pre Operation and Controls 2 6 OPERATOR SEAT Adjustments OZ0830 Prior to starting the engine adjust seat for position and comfort as follows Fore Aft Use the handle 1 to move seat fore and aft Height Use the knob 2 to adjust the height of the seat Suspension Use the knob 3 to adjust the suspension to the appropriate weight setting 4 Backrest Use knob 5 to adjust backrest angle Seat Belt Always fasten seat belt 6 during operation 2 30 3121851 Section 2 Pre Operation and Controls Seat Belt Y y OH20912 1 Grasp both free ends of the belt making certain that belt webbing is not twisted or entangled Fasten seat belt as follows 2 With back straight in the seat couple the retractable end male end of the belt into the receptacle buckle end of the belt 3 With belt buckle positioned as low on the body as possible pull the retractable end of the belt away from the buckle until it is tight across the lap 4 To release belt latch depress red button on the buckle and pull free end from
13. and Controls 8005671 8613 8005609 12 amp 13M LOAD 8005673 CHARTS FIN A 800 608 Optional AE O 9 GE lt 1 m Is 1063 1705979 1705980 8005870 d Id VIEW OF REAR WINDOW 2 6 8008651 8005674 8005672 8008196 8008793 ALTERNATE LOCATION WITH HYDRAULIC HITCH ASSEMBLY KIT 8008805 OZ1980 VIEW OF LOAD MOMENT INDICATOR 3121851 Section 2 Pre Operation and Controls 2 3 OPERATOR CAB The telehandler is equipped with an enclosed ROPS FOPS cab A WARNING Never operate telehandler unless the overhead guard and cab structure are in good condition Any modification to this machine must be approved by JLG to assure compliance with ROPS FOPS certification for this cab machine configuration If damaged the CAB CANNOT BE REPAIRED It must be REPLACED 3121851 2 7 Section 2 Pre Operation and Controls 2 4 CONTROLS T E 021910 1 Parking Brake See page 2 17 for details 2 Accelerator Pedal Pressing down the pedal increase engine and hydraulic speed 3 Service Brake Pedal The further the pedal is depressed the slower the travel speed 4 Steering Column Adjuster See page 2 21 for details 5 Wipe
14. buckle 3121851 2 31 Section 2 Pre Operation and Controls 2 7 MIRRORS AND WINDOWS Keep all windows and mirrors clean and unobstructed Cab Door Window PA 1 2 L 9 Sal SU During operation the window must either be latched open or closed Open the cab door window 1 and secure it in the latch Press the release button 2 inside the cab to unlatch the window Rear Window OZ0220 Lift lever 3 and push to open the rear window 4 e Lift lever and pull to close 2 32 3121851 Section 2 Pre Operation and Controls Mirrors OZ1680 Adjust mirrors 5 as required for maximum visibility before and during operation 3121851 2 33 Section 2 Pre Operation and Controls 2 8 HOOD To close the hood slide the gas cylinder lock 1 to one side Close and secure the hood 2 34 3121851 Section 3 Operation SECTION 3 OPERATION 3 1 WARM UP AND OPERATIONAL CHECKS This section outlines the checks to be performed at the beginning of each work shift or at each change of operator During warm up period check 1 Heater defroster and windshield wiper if equipped 2 Check all lighting systems if equipped for proper operation A WARNING CUT CRUSH BURN HAZARD Keep engine cover closed while engine is running except when checking transmission oil level and
15. eripe 5 790 mm 228 0 in 3513 amp 4019 cete oie 6 000 mm 236 2 in Gro nd Clearance etie TER Be NE epar 420 mm 16 5 in Turning Radius Over Tires esssseenee 3 800 mm 149 6 in Turning Radius at Forks 3507 3508 4007 amp 4008 sse 4 750 mm 187 0 in 3509 amp 4009 5 tte hates sis Unido hon 5 020 mm 197 6 in 3512 amp 4012 ne Rune petet 5 170 mm 203 5 in 3513 amp 4019 5 EE ER EO OE 5 350 mm 210 6 in Gross Vehicle Weight with Forks 3507 amp 3508 5r eis detenti Ee Le EE 7 400 kg 16 314 Ib IO We c sie eer trei ENE ee eet 8 600 kg 18 959 Ib xg THE 10 000 kg 22 046 Ib Eau M ER 11 000 kg 24 250 Ib 4007 amp 4008 iiia uan ib 8 100 kg 17 857 Ib AO c EL 9 200 kg 20 282 Ib EE NE O RR EG 10 700 kg 23 589 Ib 4013 etit EE EA tcd Ghat 11 800 kg 26 015 Ib Front Axle Weight boom level and fully retracted A a m e D ED ON E 3 500 kg 7 716 Ib OO EE ret e tod et N EE NE 5 000 kg 11 023 Ib cau OE EER EE N 5 350 kg 11 794 Ib GO VG RR ER utet inei 5 400 kg 11 904 Ib 4007 amp DOR sace O M eh A ts Ree 3 400 kg 7 495 Ib 4009 ER ER OE GEE OE RR OE N 4 800 kg 10 582 Ib AO EO TE EE AE AE aS 5 050 kg 11 133 Ib oe RR AE EE OE EE HR 5 200 kg 11 464 ID 3121851 8 5 Section 8 Specifications Rear Axle Weight boom level and fully retracted 3507 83508 D ces ui ESRA d Ubuntu 3 850 kg 8 487 Ib BOD
16. following pages Service intervals are based on machine usage of 1500 hours annually Use of your product may vary significantly and you must adjust service frequency for your usage to obtain maximum service life Note Failure To Use JLG Hydraulic Filter Elements Could Void Warranty Clothing and Safety Gear Wear all the protective clothing and personal safety devices issued to you or called for by job conditions DO NOT wear loose clothing or jewelry that can get caught on controls or moving parts 072080 OZ0760 VIEW OF REAR ACCESS DOOR 7M MACHINES WITH HYDRAULIC HITCH OPTION The Lubrication Decal 1 is located as indicated in figure The lubrication decal is located in the cab below the joystick decals The lubrication instructions must be followed to keep this product in good operating condition The Operator amp Safety Manual and Service Manual contain more detailed service information with specific instructions 3121851 6 1 Section 6 Lubrication and Maintenance A WARNING CUT CRUSH BURN HAZARD Do not perform service or maintenance on the machine with the engine running with the exception of the transmission fluid level check Failure to comply could cause death or serious injury 6 2 GENERAL MAINTENANCE INSTRUCTIONS Prior to performing any service or maintenance on the telehandler follow the Shut Down Procedure on page 3 4 unless otherwise instructed Ensure teleha
17. fork heel is free from attachment 3 Stand at the side of the carriage To slide fork toward the center of the carriage push the fork near the fork eye To slide fork toward the edge of the carriage pull the fork near the fork eye To avoid pinching do not place fingers or thumb between the fork and carriage structure If removing fork bar is necessary _ Rest forks on ground Remove fork bar Reposition forks AA WO ND Reinstall the fork bar and fork bar retaining mechanism s 4 7 ATTACHMENT OPERATION Capacities and range limits for the telehandler change depending on the attachment in use Separate attachment instructions must be kept in cab with this Operator amp Safety Manual An additional copy must be kept with the attachment if it is equipped with A CAUTION EQUIPMENT DAMAGE Some attachments may contact the front tires or machine structure when the boom is retracted and the attachment is rotated Machine or attachment damage may occur from contact 3121851 4 11 Section 4 Attachments and Hitch Options Carriage w Forks P N Description Weight 1170001 Carriage sseeeeeeeeee 218 kg 481 Ib 2340029 Forks 45x125 mm esses 72 kg 159 Ib SS 2340030 Forks 50x100 mm 64 1 kg 141 Ib OZ0770 1170028 Carriage sesse sedes eek ERA ee eke 169 kg 373 Ib 2340040 Forks 50x120 mm esse
18. height 5 4 3121851 Section 5 Emergency Procedures Lowering Boom 6 Locate the valve 5 on the lift cylinder Measure the height of the small bolt Remove the bolt Remove the jam nut from the bolt Reinstall the bolt until it bottoms out Retrieve the handle located in the operator s cab toolbox Install the handle on the lift lower valve section of the main control valve in the engine compartment see Valve Layout on page 5 2 Using the handle slowly activate the valve to lower the boom Once the boom is lowered reinstall the jam nut onto the bolt and reinstall into valve to previously measured height After machine is repaired and prior to first use activate the joystick to ensure the holding valves are working properly A WARNING TIP OVER HAZARD Load check valves need checked for proper operation by qualified service technician anytime after opening Improperly adjusted load check valves could cause tip over resulting in death or serious injury 3121851 5 5 Section 5 Emergency Procedures 5 3 CAB EMERGENCY EXIT OZ0240 n an emergency the rear window can be used to exit the telehandler Remove the latch pin 1 The window is then free to swing open 5 6 3121851 Section 6 Lubrication and Maintenance SECTION 6 LUBRICATION AND MAINTENANCE 6 1 INTRODUCTION Service the product in accordance with the maintenance schedule on the
19. of the fork if equipped must match the load center as indicated on the capacity chart Hydraulically powered attachments must only be used on machines equipped with auxiliary hydraulics If any of the above conditions are not met do not use the attachment The telehandler may not be equipped with the proper capacity chart or the attachment may not be approved for the model telehandler being used Contact JLG or your local distributor for further information 4 2 UNAPPROVED ATTACHMENTS Do not use unapproved attachments for the following reasons JLG cannot establish range and capacity limitations for will fit homemade altered or other non approved attachments An overextended or overloaded telehandler can tip over with little or no warning and cause serious injury or death to the operator and or those working nearby JLG cannot assure the ability of a non approved attachment to perform its intended function safely A WARNING Use only approved attachments Attachments which have not been approved for use with your telehandler could cause machine damage or an accident resulting in death or serious injury 3121851 4 1 Section 4 Attachments and Hitch Options 4 3 TELEHANDLER ATTACHMENT FORK CAPACITY OZ0810 Prior to installing the attachment verify it is approved and the telehandler is equipped with the proper capacity chart See Approved Attachments on page 4 1 To determine the maxim
20. operator must first determine and or have the following _ AJLG approved attachment See Approved Attachments on page 4 1 2 The proper Capacity Chart 3 Weight of the load being lifted 4 Load placement information a HEIGHT where the load is to be placed b DISTANCE from the front tires of the telehandler where the load is to be placed 5 On the Capacity Chart find the line for the height and follow it over to the distance 6 The number in the load zone where the two cross is the maximum capacity for this lift If the two cross at a division between zones the smaller number must be used The number in the load zone must be equal to or greater than the weight of the load to be lifted Determine the limits of the load zone on the Capacity Chart and keep within these limits Capacity Indicator Locations Boom Angle Indicator Boom Extension inside cab Attachment Indicator Identification Plate Fork N 7 Weight Stamp gt gt Q OZ1700 3121851 4 3 Section 4 Attachments and Hitch Options Sample Capacity Chart These numbers must match the model option number stamped This Capacity Chart may be used with this model ONLY The model of your telehandler is indicated on the boom or chassis Model XXXX is used for on the attachment ID Plate P N 1234567 P N 9876543 P N 1122334 P N 9988776 demonstration purposes only
21. or utility company de energizes the lines Always check for power lines before raising the boom 1 2 3121851 Section 1 General Safety Practices Tip Over Hazard x A Be OWO050 Never use an attachment without the appropriate JLG supplied capacity chart installed on the telehandler DO NOT exceed rated lift capacity e Be sure that the ground conditions are able to support the machine OW0060 DO NOT drive with boom raised When driving in high speed use only front wheel steer if steering modes are selectable VY il OW0080 DO NOT raise boom unless frame is level 0 degrees 3121851 1 3 Section 1 General Safety Practices T lE mu aa OWO100 DO NOT level machine with boom attachment above 1 2 m 4 ft OWO150 Carry load as low as possible Tether suspended loads to restrict movement Understand how to properly use the capacity charts located in cab see page 4 3 Weight of all rigging slings etc must be included as part of load Start travel turn and stop slowly to prevent load from swinging Beware of wind Wind can cause a suspended load to swing and cause dangerous side loads even with tag lines DO NOT attempt to use telehandler frame leveling to compensate for load swing Keep heavy part of load closest to attachment Never drag the load lift vertically 1 4 3121851 Section 1 General Safety Practices Ded OH2291 MAINTAIN proper t
22. the boom joystick controls truss boom tilt Push rocker switch down to tilt up Push rocker switch up to tilt down Installation Procedure Refer to Attachment Installation on page 4 7 3121851 4 13 Section 4 Attachments and Hitch Options Side Shift Carriage P N Description Weight 1170002 Side Shift Carriage 410 6 kg 905 Ib 2340029 Forks 45x125 mm 4 ton 72 kg 159 Ib 2340030 Forks 50x100 mm 4 ton 64 1 kg 141 Ib 8009219 Side Shift Carriage 370 kg 816 Ib 8008014 Forks 50X150 mm 170 kg 375 Ib 8009653 Forks 50X100 MM ee 225 kg 496 Ib Use Side Shift Carriage Attachment Capacity Chart To determine maximum capacity refer to Telehandler Attachment Fork Capacity on page 4 2 OZ0701 The joystick 1 controls movement of the boom The attachment tilt rocker switch 2 located on the boom joystick controls carriage tilt Push rocker switch down to tilt up Push rocker switch up to tilt down 4 14 3121851 Section 4 Attachments and Hitch Options E LJ lt lt 0 gt gt OZ0790 ON To Side Shift Use the button 3 to select the auxiliary hydraulic circuit While pressing and holding the joystick button 4 move the joystick to the left 5 to shift fork
23. 0 kg 1 653 Ib cr PM HE T TUR EE 1 000 kg 2 205 Ib n cC TRIP 1 400 kg 3 086 Ib AE ecc um t T LM ME 1 300 kg 2 866 Ib Reach at Maximum Height IDO RADO OE ORE EE AG 1 50 m 4 92 ft 3508 amp 4008 ine Sees habs er teet rte y ee Ree Exe tere 0 60 m 1 97ft 3509 RE EE ED etos EA cias 0 75 m 2 46 ft ea EER RAK BE cee eh EE 1 20 m 3 93 ft 351I Ek EE niece ce eer EE ee ees 1 85 m 6 07 ft zio METER NT ES 0 5 m 1 64 ft Break Out Force with Standard Bucket iese ee ee ee 70 kN 15 737 Ib ft Maximum Travel Speed Nep 20 km h 12 4 mph ASO xeu i OE NEE Hb gos 35 km h 21 7 mph Towing Capacity skede ER ese tele n pete ens ont 5 000 kg 11 023 Ib Carriage Rotation s LE te Fere eet 142 degrees Frame Leveling if applicable esee 9 degrees 8 4 3121851 Section 8 Specifications Dimensions Overall Height 3507 3508 3509 4007 4008 4009 ee 2 410 mm 94 9 in 3512 3513 4012 amp 4013 2 450 mm 96 5 in Overall Width ek ei ei ead ee EE 2 380 mm 93 7 in Cab Width ER N EE ERU 890 mm 35 in Track Width srs i A nevis he edite eet pes 1 920 mm 75 6 in Wheelbase aiii AR ER OR EE 2 850 mm 112 2 in Length at Front Wheels ee see Re RR ee e 4 600 mm 181 1 in Length at Fork Holder Plate 3507 3508 4007 amp 4008 sse 5 300 mm 208 7 in 3509 amp 4009 5 iniret tedesco lo peer een ees 5 620 mm 221 3 in 3512 EN edendo een ie
24. 485 6573 NOTE Leased or rented units should not be included on this form Mfg Model Serial Number Previous Owner Address Country Telephone Date of Transfer Current Owner Address Country Telephone Who in your organization should we notify Name Title Corporate Office JLG Industries Inc 1 JLG Drive McConnellsburg PA 17233 9533 USA Phone 717 485 5161 Customer Support Toll Free 877 554 5438 Fax 717 485 6417 JLG Worldwide Locations JLG Industries Australia P O Box 5119 11 Bolwarra Road Port Macquarie N S W 2444 Australia Phone 61 2 65 811111 Fax 61 2 65 810122 JLG Industries Italia Via Po 22 20010 Pregnana Milanese MI Italy Phone 39 02 9359 5210 Fax 39 02 9359 5845 JLG Industries Norge AS Sofeimyrveien 12 N 1412 Sofienyr Norway Phone 47 6682 2000 Fax 47 6682 2001 JLG Industries Pty Ltd Unit 1 24 Industrial Complex Herman Street Meadowdale Germiston South Africa Phone 27 11 453 1334 Fax 27 11 453 1342 JLG Industries UK Unit 12 Southside Bredbury Park Industrial Estate Bredbury Stockport SK6 2sP England Phone 44 870 200 7700 Fax 44 870 200 7711 JLG Latino Americana Ltda Rua Eng Carlos Stevenson 80 Suite 71 13092 310 Campinas SP Brazil Phone 55 19 3295 0407 Fax 55 19 3295 1025 JLG Polska UI Krolews
25. 500 1 Attachment Attachment Pin Recess Attachment Pin Lock Pin Retainer Pin o a Aa Q N Quick Switch device attachment tilt control in cab see page 2 22 for details A WARNING CRUSH HAZARD Always be certain that carriage or attachment is properly positioned on boom and is secured by lock pin and retainer pin Failure to ensure proper installation could permit carriage attachment load to disengage causing death or serious injury 3121851 4 7 Section 4 Attachments and Hitch Options Mechanical Quick Switch Device This installation procedure is designed for one person operation 1 Retract quick switch device to provide clearance Check to be sure lock pin and retainer pin is out 2 Align attachment pin with recess in attachment Raise boom slightly to engage attachment pin in recess 3 Engage quick switch device 4 Shut off engine Exit cab and insert lock pin and secure with retainer pin OZ0560 5 If attachment is equipped connect auxiliary hydraulic hoses See Hydraulic Quick Switch Device on page 4 9 4 8 3121851 Section 4 Attachments and Hitch Options Hydraulic Quick Switch Device This installation procedure is designed for one person operation 1 Retract quick switch device to provide clearance Check to be sure lock pin is disengaged 2 Align attachment pin with recess in attachment Ra
26. Hazard iese ees ee esse ee ee ee ke ee ee ee ee ke ee 1 3 Travel Hazard sores sees ese ee ese aani ed ee ee ee ee e 1 6 Load Falling Hazard see ees ees ee ee ee ee ee ee ee ede ee 1 7 Lifting Personnel ee ee Re Re ee eke ee 1 8 Driving Hazards on Slopes iis ese esse ee ese ee eke ee 1 10 Pinch Points and Crush Hazards iese ese esse ee 1 11 A esse ee esse ee ee Re ee EART ERAAI 1 13 Chemical Hazards iese ee ees ee ee ee de ke ee ke ee ee eke 1 14 Pre Operation and Controls Pre Operation Checks and Inspection 2 1 Walk Around InspectiON ees ee Re Re 2 2 Safety Decals euh eot t etre tage 2 4 Operator Cab neither eee ds 2 7 CONOIS rm PM 2 8 Instrument Panel eene 2 10 Display Screen ee ee ee AA Re ee ee ee 2 12 Anti Theft Device sesse esse ee ee Ee ee Ke ee ee 2 15 ION EE a EE OE 2 16 Park Brake RR EO N ER eet 2 17 Parking Procedure sees ee ee a ee ee eke 2 17 Transmission Control Re 2 18 Wiper Lights and Turn Signal Control Lever 2 20 Steering Column Adjuster ssssesesssss 2 21 JOYStiCk cu i ti ERE RO UE 2 22 Load Moment Indicator LMI sssss 2 26 Control and Indicator Console ssssssss 2 27 Heater and Air Conditioner optional Controls 2 28 i Table of Contents 2 5 SteerModeS
27. L cu e AA EN be EE tae e a 8 550 kg 7 826 Ib EC DE EE DE DE DE De 4 800 kg 10 582 Ib 351358 4019 eurer ise cue aU E eeu eU cd 5 700 kg 12 566 Ib O a R 4 800 kg 10 582 Ib is EO AO RR ET AE 4 500 kg 9 920 Ib dog Du en LAM pum A aM Ur 6 700 kg 14 770 Ib Noise Emission Level The telehandler is approved under the applicable EC directives The LWA sound power level is shown on the machine To avoid any increase in noise emission after maintenance and repair work all panels and other sound absorbing materials must be replaced in their original condition Do not modify the machine in such a manner as to increase noise emissions Telehandler Vibration When the telehandler is used in the manner intended the vibration load values measured at the operator s seat are less than or equal to the test vibration values for the corresponding class of machinery per ISO 7096 The azw vibration acceleration values measured according to prEN 13059 therefore meet the requirements for whole body vibration protection in EN 474 1 8 6 3121851 A Additional Checks 7 1 Adjustable Truss Boom 4 21 Adjusting Moving Forks 4 11 Air Cleaner sss 6 10 Air Conditioner Controls 2 28 Ailr Pressure emet 8 2 Anti Theft Device 2 15 Approved Attachments 4 1 Attachment Installation
28. RD To be used for retracting then lowering load only Extending lifting load could damage the equipment and or cause tip over resulting in death or serious injury 3121851 5 3 Section 5 Emergency Procedures Engine Failure If the telehandler s engine fails the boom can be retracted then lowered manually Retract boom before lowering If boom will not retract use capacity chart to determine if lowering load without retracting boom will exceed machine capacity Keep everyone clear of machine while performing the following procedure A N M N il OZ0450 1 Apply the parking brake and block wheels 2 Install the cylinder block 3 on the lift cylinder Cylinder block is located on left side of frame in front of cab OZ0461 Retracting Boom 3 Locate the valve 4 on the crowd cylinder in the compartment in the rear of the machine Measure the height of the bolt on the underside of the valve Remove the bolt Remove the jam nut from the bolt Reinstall the bolt until it bottoms out 4 Retrieve the handle located in the operator s cab toolbox Install the handle on the extend retract valve section of the main control valve in the engine compartment see Valve Layout on page 5 2 Using the handle slowly activate the valve to retract the boom 5 Once the boom is retracted reinstall the jam nut onto the bolt and reinstall into valve to previously measured
29. Signal Pull the lever backward 5 Horn Push the button 6 OZ0110 6 Windshield Washer Slide the sleeve toward the steering column 7 Windshield Wiper Rotate the sleeve to the desired setting O Off J Interval or I Continuous 2 20 3121851 Section 2 Pre Operation and Controls Steering Column Adjuster zzz DE Follow Shut Down Procedure on page 3 4 Loosen the knob 8 Place the steering column in the desired position Retighten the knob 0Z0120 A WARNING result in death or serious injury TIP OVER CRUSH HAZARD Bring telehandler to a complete stop and shutdown engine before adjusting steering column A sudden change in direction of travel could reduce stability and or cause load to shift or fall Failure to comply could 3121851 2 21 Section 2 Pre Operation and Controls Joystick Standard Controls 12 amp 13M ONLY Bd YR YA Xx o US SIN N V u OVO SE gt RK A V tr E A OZ2020 The joystick 1 controls the boom attachment and outrigger functions Boom Functions Move the joystick back to lift boom move joystick forward to lower boom move joystick right to extend boom move joystick left to retract boom The speed of boom functions depends upon the amount of joystick travel in corresponding direction Increasing engine speed will also increase function speed For two simultaneo
30. To check this feature perform the following 1 Fully retract and level boom with no load Do not raise the boom during this test 2 Level frame using level in cab if equipped 3 Press the test button on the LMI display This will cause all LEDs to flash on and an audible warning to sound This indicates that the system is functioning properly If the test gives a different result the system is not functioning properly and the machine must be removed from service and repaired before continued operation 3121851 74 Section 7 Additional Checks This Page Intentionally Left Blank 7 2 3121851 Section 8 Specifications SECTION 8 SPECIFICATIONS 8 1 PRODUCT SPECIFICATIONS Fluid and Lubrication Capacities Engine Crankcase Oil Capacity with Filter Change iese ee ee ee Re ee Re ee 8 5 liters 9 quarts TYDE Of Oil sects its roto tdeo ee odio ns 15W 40 CE Fuel Tank Capacitar 140 liters 37 gallons Type ot Fuel ica emt ep ied deett U S A 2 Diesel Cooling System System Capacity idein Eee bee 19 7 liters 20 8 quarts Type Of Coolant ii EE o tmc e ER 50 50 ethylene glycol amp water Hydraulic System 3507 3508 3509 4007 4008 amp 4009 System Capacity cion 220 liters 58 gallons 3512 3513 4012 amp 4013 System Capacity ea teet etd egeta 235 liters 62 gallons Reservoir Capacity to Full Mark esse esse esse ee ee ee ek ee 160 liters 42 3 gallons Type Of Oil RE ELE EA OR N Mobilfl
31. acted and or the telehandler can be backed away from under the load if surface will not change level condition of telehandler 2 Lower the carriage 3 The telehandler can now be driven from the landing location to continue work 3121851 3 7 Section 3 Operation 3 4 ROAD OPERATION 1 6 7 Preparation a Empty bucket b Remove any large amounts of dirt from machine c Check lights and mirrors and adjust if necessary d Safety equipment to be carried Warning Triangle First Aid Kit and Chock Lower boom Front edge of attachment should be approximately 30 40 cm 12 16 in above the ground Fully tilt attachment back Place protective shield over front bucket edge remove or reposition carriage forks toward the machine and secure to the carriage OZ0380 Select front wheel steering by pressing button 1 on the display panel This mode is required for road travel Select road use button 2 to disable all joystick controlled functions Machine is now ready for road operation Note Be sure to follow all local and federal provincial traffic regulations 3 8 3121851 Section 3 Operation 3 5 LOADING AND SECURING FOR TRANSPORT 5 Level the telehandler prior to loading Using a spotter load the telehandler with boom as low as possible Once loaded apply parking brake and lower boom until boom or attachment is resting on deck Move al
32. al and mental condition have normal reflexes and reaction time good vision and depth perception and normal hearing Operator must not be using medication which could impair abilities nor be under the influence of alcohol or any other intoxicant during the work shift In addition the operator must read understand and comply with instructions contained in the following material furnished with the telehandler This Operator amp Safety Manual Telehandler Safety Manual All instructional decals and plates Any optional equipment instructions furnished The operator must also read understand and comply with all applicable Employer Industry and Governmental rules standards and regulations Modifications Any modification to this machine must be approved by JLG b 3121851 Read This First This product must comply with all safety related bulletins Contact JLG Industries Inc or the local authorized JLG representative for information regarding safety related bulletins which may have been issued for this product JLG Industries Inc sends safety related bulletins to the owner of record of this machine Contact JLG Industries Inc to ensure that the current owner records are updated and accurate JLG Industries Inc must be notified immediately in all instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG pro
33. ator Locations ssesessss 4 3 Sample Capacity Chart sesse ke ke Re ee 4 4 Example 4 6 4 5 Attachment Installation 4 7 Mechanical Quick Switch Device sssse 4 8 Hydraulic Quick Switch Device ussssss 4 9 Hydraulic Operated Attachment usssse 4 10 4 6 Adjusting Moving FOFKS iese see ee Re ek ke ee 4 11 ii 3121851 Table of Contents 4 7 Attachment Operation sessssssseeeee 4 11 Carriage WIFOIKS ee ee ee ee ee ee AA ek Re ee ek ee 4 12 MUSS BOO t eR RU e d eds 4 13 Side Shift Carriage ie Re Re AR Re ek 4 14 B cket 5 mao dae e i d 4 16 dode EE RE cire ce N OR eee 4 18 Fork ROOK AA RE tida 4 20 Adjustable Truss BOOM ee ee Re ee 4 21 4 8 Hitch Options auseron raoin RA RA RA ee KRE E 4 22 Mechanical Hither sesse ee asiana 4 22 Hydraulic Hiteli c accen inner RS 4 23 Section 5 Emergency Procedures 5 1 Towing a Disabled Product ees ee ee Re ee 5 1 Moving Short Distances see ekke RR RA ee Re 5 1 Moving Longer Distances ee ee ee Re Re ee 5 1 5 2 Emergency Lowering of BOOM ees ee ee ee ee 5 2 Electronic Control Unit Failure seseessss 5 8 Engine Failure sees esse ee ee ee ee de Re ee ee Re ee eke ee 5 4 5 3 Cab Emergency Exit sse 5 6 Section 6 Lubrication and Maintenance 6 4 Introductions ooo OR EO EA aaRS 6 1 Clothing a
34. c system is under pressure Stop engine and relieve trapped pressure Fluid in the hydraulic system is under enough pressure that it can penetrate the skin DO NOT use your hand to check for leaks Use a piece of cardboard or paper to search for leaks Wear gloves to protect hands from spraying fluid 1 14 3121851 Section 2 Pre Operation and Controls SECTION 2 PRE OPERATION AND CONTROLS 2 1 PRE OPERATION CHECKS AND INSPECTION Note Complete all required maintenance before operating unit A WARNING FALL HAZARD Use extreme caution when checking items beyond your normal reach Use an approved ladder Failure to comply could result in death or serious injury Walk around inspection must be performed at beginning of each work shift or at each change of operator Ensure all Safety decals are legible and in place Clean or replace as required See Safety Decals on page 2 4 Before removing filler caps or fill plugs wipe all dirt and grease away from the ports If dirt enters these ports it can severely reduce component life If spark arrestors are required be sure they are in place and in good working order When adding fluids refer to lubrication section of this manual to determine proper type and intervals 3121851 2 1 Section 2 Pre Operation and Controls Walk Around Inspection 18 17 16 15
35. ces and Section 4 Attachments and Hitch Options OWO540 Leveling Procedure _ Position machine in best location to lift or place load 2 Apply parking brake and move transmission control lever to NEUTRAL 3 Move boom attachment to 1 2 m 4 ft off ground 4 Observe level indicator to determine whether machine must be leveled and level machine with switch if equipped see page 2 27 for details Important things to remember Never raise the boom attachment more than 1 2 m 4 ft above ground unless telehandler is level The combination of side sway and load could cause the telehandler to tip over The telehandler is designed to permit swaying the main frame 9 to left or right to compensate for uneven ground conditions 3 6 3121851 Section 3 Operation Placing the Load Before placing any load be sure that The landing point can safely support the weight of the load The landing point is level front to back and side to side Use the capacity chart see page 4 3 to determine safe boom extension range Align forks at the level load is to be placed then extend boom slowly until load is just above area where it is to be placed Lower the boom until the load rests in position and the forks are free to retract Disengaging the Load Once the load has been placed safely at the landing point proceed as follows 1 With the forks free from the weight of the load the boom can be retr
36. ction 3 Operation 3 3 OPERATING WITH A LOAD Lift Load Safely You must know the weight and load center of every load you lift If you are not sure of the weight and load center check with your supervisor or with the supplier of the material A WARNING TIP OVER HAZARD Exceeding lift capacity of the telehandler could damage the equipment and or cause tip over resulting in death or serious injury Know the rated load capacities refer to Section 4 of the telehandler to determine the operating range in which you can safely lift transport and place a load Before Picking Up a Load Note the conditions of the terrain Adjust travel speed and reduce amount of load if conditions warrant Avoid lifting double tiered loads Make sure load is clear of any adjacent obstacles Adjust spacing of forks so they engage the pallet or load at maximum width See Adjusting Moving Forks on page 4 11 Approach load slowly and squarely with fork tips straight and level NEVER attempt to lift a load with just one fork NEVER operate telehandler without a proper and legible Capacity Chart in the operators cab for the telehandler attachment combination you are using 3121851 3 5 Section 3 Operation Transporting the Load IMG After engaging the load and resting it against the backrest tilt the load back to position it for travel Travel in accordance with the requirements set forth in Section 1 General Safety Practi
37. d and clean Gauges switches joystick foot controls park brake amp horn operational Check seat belt for damage replace belt if frayed or cut webbing damaged buckles or loose mounting hardware Check brake fluid level refill as required Hydraulic Reservoir Recommended fluid level on sight gauge lubricant must be cool filler breather cap secure and working Wheel Tire Assembly No loose or missing lug nuts proper inflation Rear Axle Steer cylinders undamaged not leaking pivot pins secure hydraulic hoses undamaged not leaking Rear Work Lights Clean undamaged and work properly Fuel Tank Check fluid level refill as required filler cap is securely fastened Wheel Tire Assembly No loose or missing lug nuts proper inflation Engine Compartment Engine Crankcase and Radiator check levels amp refill as required Drive belts check condition amp replace as required Air cleaner element condition indicator check for clogged condition Replace element as required Check and clean pre cleaner as required Main control valve see inspection note Battery cables tight no visible damage or corrosion Engine cover properly secured and latched Mirrors Clean undamaged and work properly Wheel Tire Assembly No loose or missing lug nuts proper inflation Sway Cylinder Pins secure hydraulic hoses undamaged not leaking Right Outrigger 12 amp
38. dL Operator amp Safety Manual Keep this manual with machine at all times Models 3507 3508 3509 3512 3513 4007 4008 4009 4012 4013 3121851 Revised September 8 2006 AJ LG CE CE ES 1509001 ME REGISTERED COMPANY PST Revision Log REVISION LOG May 1 2002 A Original Issue of Manual May 15 2002 B Revised Manual November 18 2005 C Revised Manual September 8 2006 D Revised pages 2 2 2 3 2 15 4 9 4 10 4 11 4 13 4 15 8 2 8 5 amp 8 6 3121851 a Read This First This manual is a very important tool Keep it with the machine at all times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG Industries Inc reserves the right to make specification changes without prior notification Contact JLG Industries Inc for updated information Operator Qualifications The operator of the machine must not operate the machine until this manual has been read training is accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator Operation within the U S A requires training per OSHA 1910 178 Operators of this equipment must possess a valid applicable driver s license be in good physic
39. ds Also displays for 30 seconds at each change See Section 4 Attachments and Hitch Options for details c Message Window Code Entry Anti Theft Device Driver must enter four digit code after system start See page 2 15 for details Hardware exchange After a hardware exchange has occurred the hardware display will appear for 30 seconds Pressing the OK button within those 30 seconds will access the hardware exchange menu Service Service messages will be displayed after start up for 30 seconds when a given service time interval elapses Pressing the OK button within those 30 seconds will allow the driver to verify if the service has been completed User Interface Level 1 To access the menu hold the OK key down for 2 seconds Language Anti Theft Device Operating Modes Diagnostics e Fault Memory Service Display Vehicle Data Note Access authorization a numeric code is required to view Levels 2 and 3 2 14 3121851 Section 2 Pre Operation and Controls Anti Theft Device Machines equipped with an anti theft device require entering a numeric code for operation to prevent unauthorized use Use the arrow buttons in conjunction with the OK button to enter the code at startup OZ2100 Activating Deactivating the Anti Theft Code The anti theft device is set to a numeric code of 0000 when delivered from the factory To prevent unauthorized access change the code upon first u
40. duct FOR Accident Reporting and Product Safety Publications Current Owner Updates Questions Regarding Product Applications and Safety e Standards and Regulations Compliance Information Questions Regarding Product Modifications CONTACT Product Safety and Reliability Department JLG Industries Inc 1 JLG Drive McConnellsburg PA 17233 USA or Your Local JLG Office Addresses on back cover In USA Toll Free 877 JLG SAFE 877 554 7233 Outside USA Phone 717 485 5161 E mail ProductSafety 9 JL G com Other Publications Available Service Manual usina tities ttt elo Ee SS eae ees 3121852 Illustrated Parts Manual eseeeeeerrnnnnn RR Ee ee ee ee 3121853 3121851 c Read This First This Page Intentionally Left Blank d 3121851 Table of Contents TABLE OF CONTENTS Revision Log Read This First Operator Qualifications iese ee RA RA b Modifications ee ee ee ee ee ee nennen b Other Publications Available eene C Table of Contents Section 1 1 1 1 2 1 3 Section 2 2 1 2 2 2 8 2 4 3121851 General Safety Practices General Precautions iese ee Re ke Re Re 1 1 Hazard Classification System esse see ke ke ee ee ee 1 1 Safety Alert System and Safety Signal Words 1 1 Operation Safety ee ee RA ee RA ee ee ke ee 1 2 Electrical Hazards nisse nirera ee ee ee ee ee ee ee ee 1 2 Tip Over
41. ecks 3 1 Operator Cab 2 7 Operator Maintenance Insti ctions oed 6 8 Operator Sea ee ee 2 30 P Park Brake sssessss 2 17 Parking Procedure 2 17 Performance sees ee ee ee 8 3 Picking Up a Load 3 5 Pinch Points and Crush A oeo ae 1 11 Placing the Load 3 7 Pre Operation and Controls 2 1 2 Pre Operation Checks 2 1 R Restriction Indicator 6 10 Road Operation 3 8 S Safety Decals ssssss 2 4 Safety Practices usssse 1 1 Safety Signal Words 1 1 Seat Belt 2 31 Service and Maintenance Schedules sss 6 3 1000 Hour 6 5 1500 Hout eee 6 5 1st 50 Hour iisa 6 3 250 Hour ie 6 4 DO OU e teneor eos 6 4 500 HOUF ie cie ciones 6 4 8 OUI aii uei 6 3 Shut Down Procedure 3 4 Side Shift Carriage 4 14 Specifications ses 8 1 Steer Modes sussssuss 2 29 Steering Column Adjuster 2 21 T Telehandler Vibration 8 6 Tip Over Hazard sssss 1 3 Tire Pressure ee ee ee 6 15 dl RE N LE TE 8 2 TOWING coat 5 1 Transfer Case ee EA 8 1 TransmisSiON see
42. ed battery Follow standard starting procedures Remove cables in reverse order after machine has started A WARNING BATTERY EXPLOSION HAZARD Never jump start or charge a frozen battery as it could explode Keep sparks flames and lighted smoking materials away from the battery Lead acid batteries generate explosive gases when charging Wear safety glasses Failure to comply could result in death or serious injury 3121851 3 3 Section 3 Operation Normal Engine Operation Observe gauges and display screen frequently to be sure all engine systems are functioning properly Be alert for unusual noises or vibration When an unusual condition is noticed park machine in safe position and perform shut down procedure See Shut Down Procedure Report condition to your supervisor or maintenance personnel Avoid prolonged idling If the engine is not being used turn it off Shut Down Procedure Wh en parking the telehandler park in a safe location on flat level ground and away from other equipment and or traffic lanes o uo ocn F wo N Apply the park brake Shift the transmission to Neutral Lower forks or attachment to the ground Operate engine at low idle for 3 to 5 minutes DO NOT over rev engine Shut off engine and remove ignition key Exit telehandler properly Turn off electrical master switch in engine compartment if equipped Block wheels if necessary 3121851 Se
43. eeceeesseceeeetaeaaseceesetaaeneeeeees 8 5 Noise Emission Level c cccccececeseeceeeeeeeeeeeeeeeeeaeens 8 6 Telehandler Vibration oooccccnccccoononcnonoconanononnnnnnononos 8 6 Index iv 3121851 Section 1 General Safety Practices SECTION 1 GENERAL SAFETY PRACTICES 1 1 GENERAL PRECAUTIONS A WARNING Before operation read amp understand this manual Failure to comply with the safety precautions listed in this manual could result in machine damage property damage personal injury or death 1 2 HAZARD CLASSIFICATION SYSTEM Safety Alert System and Safety Signal Words A DANGER fi DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury OW0020 A CAUTION CAUTION indicates a potentiality hazardous situation which if not avoided may result in minor or moderate injury OWOO30 3121851 1 1 Section 1 General Safety Practices 1 3 OPERATION SAFETY Electrical Hazards Ae of um O This machine is not insulated and does not provide protection from contact or being near electrical current OW0040 NEVER operate the telehandler in an area where overhead power lines overhead or underground cables or other power sources may exist without ensuring the appropriate power
44. ehandler with a fork carriage He knows this attachment may be used with his model since The attachment model option number matches the attachment number on the capacity chart The capacity chart is clearly marked for model xxxx and corresponds with machine configuration being used Below are examples with various conditions the contractor may encounter and whether or not the load may be lifted Load Weight Distance Height OK to Lift 1 3 000 kg 6 614 Ibs 3 m 9 8ft 3 m 9 8 ft Yes 2 900 kg 1 984 Ibs 7m 23ft 7 5 m 24 6ft NO 3 3 750 kg 8 267 lbs 1 5 m 4 9 ft 6 75 m 22 1 ft Yes 4 2 500kg 5 512 lbs 4m 13 1 ft 10 m 32 8 ft NO P N 1234567 P N 9876543 P N 1122334 P N 9988776 50 40 30 1 000kg 1 500kg 500kg 750kg dii 13 12 8n m 2 10 wo Y gt 9 LU 8 Example 2 7 6 5 4 O se x lt Example 1 2 y 1 x s E 0 ES E e mt 29 70 G e 20 60 E E Example 4 2 gkFS B EDS of Si IN Example 3 a Kie e o iS N 2 3 e kd N o 3 2 1 0 OZ0650 Note This is a sample capacity chart only DO NOT use this chart use the one located in your operator cab 4 6 3121851 Section 4 Attachments and Hitch Options 4 5 ATTACHMENT INSTALLATION 5 OZ0
45. ehicle of sufficient capacity to tow the unit with no previous preparation Drive wheels will not roll Moving Longer Distances f the telehandler must be moved longer distances it must be loaded onto a trailer of sufficient capacity Contact your local Authorized Distributor for specific instructions if neither of these methods are applicable 3121851 5 1 5 SECTION VALVE 7 C0 i gt lt Vr ee re n j gs aS S 3121851 OZ1930 7 SECTION VALVE Lower Retract Raise Extend Down Up Right Left Down Up Up Down 4 SECTION VALVE 5 2 EMERGENCY LOWERING OF BOOM Section 5 Emergency Procedures Valve Layout j FNO s We TI La WF mns fF 6 SECTION VALVE Extend Retract Cylinder Tilt Cylinder Auxiliary Hydraulics Sway Oylinder Cylinder Function Lift Cylinder Right Outrigger Left Outrigger 5 2 Section 5 Emergency Procedures Electronic Control Unit Failure If the telehandler s electronic control unit fails the boom can be retracted then lowered manually With the engine running perform the following 1 Shift transmission control lever to neutral apply parking brake and block wheels 2 Open the hood 3 Screw the handle 1 located in cab toolbox into the appropriate valve unit 2 or attach a 9mm wrench 4 Carefully actuate the valve lever A WARNING TIP OVER HAZA
46. ent as low as possible while maintaining visibility of mirrors and maximum visibility of path of travel Always look in the direction of travel Always check boom clearances carefully before driving underneath overhead obstructions Position attachment load to clear obstacles 1 6 3121851 Section 1 General Safety Practices Load Falling Hazard OWO130 Never suspend load from forks or other parts of carriage DO NOT burn or drill holes in fork s Forks must be centered under load and spaced apart as far as possible 3121851 1 7 Section 1 General Safety Practices Cy OWO0170 Lifting Personnel When lifting personnel USE ONLY a JLG manufactured personnel work platform with proper capacity chart displayed in the cab OWO190 DO NOT drive machine from cab when personnel are in platform DO NOT use the personnel work platform until you study amp understand the capacity chart If your telehandler does not have the correct personnel work platform capacity chart ask your supervisor to get one before using the attachment 1 8 3121851 Section 1 General Safety Practices Preparation and Setup 1 Ensure the telehandler is on a firm surface and is level N Engage the park brake Blocking the wheels is also recommended wo Level the platform both side to side frame sway and front to back attachment tilt 4 Keep area under the platform free from
47. er engine starts if engine oil pressure does not rise for more than ten seconds the engine oil pressure symbol will show on display screen and buzzer will sound Stop engine and determine cause before restarting engine Reference engine manual for minimum pressure at operating temperature 6 Warm up engine at approximately 1 2 throttle Note Engine will not start unless transmission control lever is in Neutral and park A WARNING UNEXPECTED MOVEMENT HAZARD Always ensure that transmission control lever is in neutral and the service brake is applied before releasing park brake Releasing park brake in either forward or reverse could cause the machine to move abruptly causing an accident resulting in death or serious injury A CAUTION ENGINE EXPLOSION Do not spray ether into air intake for cold weather starting Failure to comply could result in death or serious injury 3 2 3121851 Section 3 Operation Battery Boosted Starting OW0530 If battery boost starting jump start is necessary proceed as follows Never allow vehicles to touch Connect the positive jumper cable to positive post of discharged battery Connect the opposite end of positive jumper cable to positive post of booster battery Connect the negative jumper cable to negative post on booster battery Connect opposite end of negative jumper cable to ground point on machine away from discharg
48. he boom The attachment tilt rocker switch 2 located on the boom joystick controls bucket tilt Push rocker switch down to tilt up Push rocker switch up to tilt down 4 16 3121851 Section 4 Attachments and Hitch Options Installation Procedure Refer to Attachment Installation on page 4 7 Equipment Damage Precautions Drive into stockpile smoothly with boom fully retracted to load bucket Loading bucket with boom extended could damage boom Do not corner load bucket Distribute material evenly within the bucket Bucket capacity charts are for evenly distributed loads only Do not use bucket as a lever to pry material Excessive prying forces could damage bucket Do not use bucket for back dragging This could cause severe damage to quick Switch Operation Raise or lower boom to appropriate height for loading material from stockpile Align telehandler with face of stockpile and drive slowly and smoothly into pile to load bucket Tilt bucket up far enough to retain load and back away from pile Travel in accordance with requirements set forth in Section 1 General Safety Practices Tilt bucket down to dump load 3121851 4 17 Section 4 Attachments and Hitch Options Fork Extension P N Description Weight Sw 2340034 Fork Extension 2 m 44 1 kg 97 Ib each OZ0750 Use Carriage Attachment Capacity Chart To determine maximum capacity of the carriage refer to
49. hydraulic filter condition indicator if equipped Failure to comply could result in death or serious injury When engine warms check Transmission fluid level 2 Service brake and parking brake operation 3 Forward and reverse travel 4 Each gear 5 Steering in both directions with engine at low idle steering lock to lock will not be reached Check in each steering mode 6 Horn and back up alarm Must be audible from inside operators cab with engine running 7 All boom and attachment functions operate smoothly and correctly 8 Perform any additional checks described in Section 7 3121851 3 1 Section 3 Operation 3 2 ENGINE Starting the Engine This machine can be operated in temperatures of 20 C to 40 C 0 F to 104 F Consult JLG for operation outside this range 1 If equipped turn on the battery disconnect switch located in engine compartment 2 Make sure all controls are in Neutral and all electrical components lights heater defroster etc are turned off Set parking brake 3 Turn ignition switch to preheat position Enter anti theft code if anti theft device is activated Wait for preheat symbol on display to disappear 4 Turn ignition switch to position 3 to engage starting motor Release key immediately when engine starts If engine fails to start within 20 seconds release key and allow starting motor to cool for a few minutes before trying again 5 Aft
50. ions Move the joystick right to tilt attachment forward down move joystick left to tilt attachment back up Auxiliary Hydraulics optional button 6 controls function of attachments that require hydraulic supply for operation See Section 4 Attachments and Hitch Options for approved attachments and control instructions Outrigger Functions 12 amp 13M Button 3 controls the left outrigger Press and hold the button move the joystick forward to lower the outrigger move the joystick back to raise the outrigger Button 5 controls the right outrigger Press and hold the button move the joystick forward to lower the outrigger move the joystick back to raise the outrigger Button 4 controls both outriggers simultaneously Press and hold the button move the joystick forward to lower the outriggers move the joystick back to raise A WARNING TIP OVER HAZARD Outriggers increase stability and load capacity only if they are used properly Using outriggers on soft surfaces could cause telehandler to tip over and result in death or serious injury Always ensure surface can support telehandler and load 3121851 2 25 Section 2 Pre Operation and Controls Load Moment Indicator LMI o y l t Es TEST d mm ED EZB IER y Ote B 2020 811 OZ0150 The Load Moment Indicator 1 provides a v
51. ir Filter Oil and Oil Level End Oil Levels Vacuator Fan Belt Filter Valve Check Boom Check Transfer Bearing Case Oil Level Pads Change Fuel Check Wheel Filter Lug Nut Torque OZ1951 6 4 3121851 Section 6 Lubrication and Maintenance 1000 amp 1500 Hour Maintenance Schedule Hoe Change Change Wheel Transmission Transfer Case Axle Oil End Oil Oil amp Filter Oil 1500 amp 0 Change Change Engine Coolant Hydraulic Hydraulic Tank Brake Fluid Fluid amp Filters Breather OZ1960 3121851 6 5 Section 6 Lubrication and Maintenance 6 4 LUBRICATION SCHEDULES 8 Hour Lubrication Schedule Mystik Tetrimoly NGLI 2 GC LB OZ1390 6 6 3121851 Section 6 Lubrication and Maintenance 50 Hour Lubrication Schedule Mystik Tetrimoly NGLI 2 GC LB ZR EX Nas OZ1400 3121851 6 7 Section 6 Lubrication and Maintenance 6 5 OPERATOR MAINTENANCE INSTRUCTIONS Fuel System A Fuel Level Check 8 x DEN OW1150 OW0990 OZ0660 OZ0490 1 Check fuel gauge 1 located on instrument panel in cab 2 If fuel is low proceed to fuel source and perform Shut Down Procedure on page 3 4 3 Open the rear access door 2 4 Turn fuel tank cap 3 and remove from filler neck 4 Add diesel fuel as needed Replace fuel tank cap 5 Close and secure the rear access door Note Replenish diesel fuel at end of each work
52. ire pressure at all times If proper tire pressures are not maintained this machine could tip over Refer to manufacturers specifications for proper fill ratio and pressure requirements for tires equipped with ballast di Y RT Always wear the seat belt Keep head arms hands legs and all other body parts inside operator s cab at all times N OH2221 If the telehandler starts to tip over DO NOT JUMP BRACE YOURSELF and STAY WITH THE MACHINE KEEP YOUR SEAT BELT FASTENED HOLD ON FIRMLY LEAN AWAY FROM THE POINT OF IMPACT Trying to escape from a tipping machine could result in death or serious injury 3121851 1 5 Section 1 General Safety Practices Travel Hazard 4 Wheel Steer I Wy Pivot Steer OWo0120 Steering characteristics differ between 4 Wheel Steer amp Pivot Steer telehandlers as shown above Identify the telehandler you are operating amp others on the jobsite Ensure that adequate clearance is provided between both rear tail swing and front fork swing Unlike a conventional 4 wheel steer telehandler the rear wheels of a pivot steer telehandler turn a wider circle than the front wheels Look out for and avoid other personnel machinery and vehicles in the area Use a spotter if you DO NOT have a clear view Before moving be sure of a clear path and sound horn When driving retract boom and keep boom attachm
53. ise boom slightly to engage attachment pin in recess 3 Engage quick switch device 4 Press the button 1 and at the same time move the joystick 2 to engage or 3 to disengage the quick switch device 5 Raise boom to eye level and visually check that the quick switch pin protrudes through the hole If the pin does not protrude through the hole place the attachment on the ground and return to step 2 ENGAGED DISENGAGED OZ0900 6 If attachment is equipped connect auxiliary hydraulic hoses See Hydraulic Quick Switch Device on page 4 9 3121851 4 9 Section 4 Attachments and Hitch Options Hydraulic Operated Attachment 020631 1 Install attachment see page 4 8 2 Lower attachment to ground Set parking brake shut off engine and turn key back to the ON position 3 Connect the quick disconnect fittings 1 4 Start the engine 4 10 3121851 Section 4 Attachments and Hitch Options 4 6 ADJUSTING MOVING FORKS Carriages may have different locations where forks can be positioned Two different methods can be used for repositioning depending upon the carriage structure Note Apply a light coating of appropriate lubricant to ease sliding of forks or fork bar To slide forks 1 Ensure attachment is properly installed See Attachment Installation on page 4 7 2 Elevate attachment to approximately 1 5 m 5 ft and tilt carriage forward until
54. isual indication for forward stability limitations All five LEDs 2 will progressively light three green then yellow amp then red The warning buzzer sounds and the red LED is illuminated as the telehandler reaches its forward stability limitations e Overload Protection Function When the red LED is illuminated the automatic overload protection function is activated Boom extension and lower functions are disabled Test the Load Moment Indicator 3 at the beginning of each work shift See Section 7 Additional Checks 2 26 3121851 Section 2 Pre Operation and Controls Control and Indicator Console Controls and indicates the electrical accessories of the telehandler 4 1 11 12 High Beam Indicator llluminates when high beam lights are on Battery Charge Indicator llluminates when battery is at low charge Telehandler Turn Signal Indicator 5 6 7 Trailer Turn Signal Indicator optional 8 9 0 Rear Work Light Switch Boom Work Light Switch Rear Wiper Switch Press and hold for 2 seconds or more to turn on Remains on until the key is released Rotating Beacon Switch optional Place the magnetic base of the rotating beacon on the cab roof Power is supplied by a 12V receptacle at the left rear part of the cab roof Frame Sway optional Controls the left to right frame sway Press left side of switch to sway frame left press righ
55. ka 00 060 Warsawa Poland Phone 48 91 4320 245 Fax 48 91 4358 200 Plataformas Elevadoras JLG Iberica S L Trapadella 2 P I Castellbisbal Sur 08755Castellbisbal Spain Phone 34 93 77 24700 Fax 34 93 77 11762 JLG Deutschland GmbH Max Planck Strasse 21 D 27721 Ritterhude lhlpohl Bei Bremen Germany Phone 49 421 693 500 Fax 49 421 693 5035 JLG Europe B V Jupiterstraat 234 2132 HJ Foofddorp The Netherlands Phone 31 23 565 5665 Fax 31 23 557 2493 JLG Industries Europe Kilmartin Place Tannochside Park Uddingston G71 5PH Scotland Phone 44 1 698 811005 Fax 44 1 698 811055 JLG Industries Sweden Enkopingsvagen 150 Box 704 SE 175 27 Jarfalla Sweden Phone 46 8 506 59500 Fax 46 8 506 59534
56. l controls to Neutral stop engine and remove ignition key Secure machine to deck by passing chains through the designated tie down points as shown in the figure Do not tie down front of boom Note The user assumes all responsibility for choosing the proper method of transportation and tie down devices making sure the equipment used is capable of supporting the weight of the vehicle being transported and that all manufacturer s instructions and warnings regulations and safety rules of their employer and all local and federal provincial laws are followed A WARNING TELEHANDLER SLIDE HAZARD Before loading telehandler for transport make sure deck ramps and telehandler wheels are free of mud snow and ice Failure to do so could cause telehandler to slide resulting in an accident causing serious injury or death 3121851 3 9 Section 3 Operation This Page Intentionally Left Blank 3 10 3121851 Section 4 Attachments and Hitch Options SECTION 4 ATTACHMENTS AND HITCH OPTIONS 4 1 APPROVED ATTACHMENTS To determine if an attachment is approved for use on the specific telehandler you are using perform the following prior to installation The attachment model option number on the attachment identification plate must match the attachment number on a capacity chart located in the operator cab The model on the capacity chart must match the model telehandler being used The load center
57. nd Safety Gear 6 1 6 2 General Maintenance Instructions sesss 6 2 6 3 Service and Maintenance Schedules 6 3 8 amp 1st 50 Hour Maintenance Schedule 6 3 50 250 amp 500 Hour Maintenance Schedule 6 4 1000 amp 1500 Hour Maintenance Schedule 6 5 6 4 Lubrication Schedules sse 6 6 8 Hour Lubrication Schedule susssuss 6 6 50 Hour Lubrication Schedule eesssss 6 7 6 5 Operator Maintenance Instructions esessse 6 8 Fuel SYSTEM it tp ete ree t eo recited 6 8 Air Intake System 6 10 Engine Qilar eea eere dee PRU 6 12 Brake SysteM iese se ee ee ee AA ee AR Ad nnne 6 13 Hydrauli Qil sees ses ee etr rte ette let 6 14 TOS EE RR Leo E OT oue 6 15 Transmission Oil 22 ee iiti ee EDE Ee eed RR n re GED RR eS 6 16 Engine Cooling System sssssssss 6 17 EL i coti rtr LE ee EE 6 18 3121851 iii Table of Contents Section 7 Additional Checks 7 1 Load Moment Indicator Test ss ees ee EE ee ee ee ee 7 1 Section 8 Specifications 8 1 Product SpecificatioOnS iis see ee RA RA RA ee 8 1 Fluid and Lubrication Capacities 8 1 AA DUCI EDE EED EED ie 8 2 Periormancei s sete eie EE Ge ES v a ee e ds 8 3 DIMENSIONS 00eeccceceeeesseec
58. ndler is level for proper fluid readings Clean lubrication fittings before lubricating After greasing telehandler cycle all functions several times to distribute lubricants Perform this maintenance procedure without attachment installed Apply a light coating of engine oil to all linkage pivot points Intervals shown are for normal usage and conditions Adjust intervals for abnormal usage and conditions Drain engine and gear cases after operating when oil is hot Check all lubricant levels when lubricant is cool with the exception of the transmission fluid For ease of filling hydraulic reservoir use a funnel with a hose or flexible tube for best results 3121851 Section 6 Lubrication and Maintenance 6 3 SERVICE AND MAINTENANCE SCHEDULES 8 amp 1st 50 Hour Maintenance Schedule ke 8z ha hel ha O Check Fuel Air Filter Check Engine Check Tire Check Brake Level Restriction Oil Level Pressure Fluid Level Indicator Check Hydraulic Check Additional Oil Level Transmission Checks Oil Level Section 7 Change Change Wheel Change Engine Check Wheel Axle Oil End Oil Oil amp Filter Transmission Lug Nut Oil amp Filter Torque OZ1941 3121851 6 3 Section 6 Lubrication and Maintenance 50 250 amp 500 Hour Maintenance Schedule kr EVERY 50 Drain Fuel Check Engine Lubrication Water Coolant Level Schedule Battery Separator 250 Y Y Change Engine Check Axle Check Wheel A
59. ns Fork Hook P N Description Weight 2700097 Fork Hook 4 tOn 33 6 kg 74 Ib 8008423 Fork Hook see 30 kg 66 Ib Use Fork Hook Attachment Capacity Chart To determine maximum capacity refer to Telehandler Attachment Fork Capacity on page 4 2 Suspend loads in accordance with requirements set forth in Section 1 General Safety Practices i The joystick 1 controls movement of the boom OZ0691 The attachment tilt rocker switch 2 located on the boom joystick controls fork hook tilt Push rocker switch down to tilt up Push rocker switch up to tilt down Installation Procedure Refer to Attachment Installation on page 4 7 Secure the fork hook to the forks by sliding the fork hook onto the parent forks and install the retaining pin behind the vertical shank of the fork 4 20 3121851 Section 4 Attachments and Hitch Options Adjustable Truss Boom P N Description Weight 0240145 Adjustable Truss Boom 180 kg 397 Ib OAHO0550 Use Adjustable Truss Boom Attachment Capacity Chart To determine maximum capacity refer to Telehandler Attachment Fork Capacity on page 4 2 Suspend loads in accordance with requirements set forth in Section 1 General Safety Practices OZ1880 The joystick 1 controls movement of the boom The attachment
60. ons for approved attachments and control instructions Auxiliary Hydraulic Circuit Hydraulic Quick Switch Button Press button to select the desired auxiliary hydraulic circuit See Section 4 Attachments and Hitch Options for approved attachments and control instructions 12 V Receptacle Supplies power for service laptop light etc Heater and Air Conditioner Controls See page 2 28 for details 3121851 2 9 Section 2 Pre Operation and Controls Instrument Panel 10 OZ0020 1 Steer Mode Selection LED lit while activated Blinks during change to another steer mode See page 2 29 for details 2 C Key Returns user interface one level during navigation and deletes user inputs 3 Up Down Arrows Scroll up and down in the user interface 4 OK Key Confirms user interface inputs 5 Overload Protection Override When the button is activated the LED lights and the buzzer sounds The automatic overload protection function see page 2 26 is disabled Push button or cycle ignition switch to re enable function A WARNING TIP OVER HAZARD Exceeding lift capacity of the telehandler could damage the equipment and or cause tip over resulting in death or serious injury 6 Declutch Shutoff With the LED not lit the transmission is in neutral and all power is routed to the hydraulic system when the service brake is depressed Function is deactivated when LED is lit 2 10 3121851 7
61. personnel 5 DO NOT lift or carry persons in the bucket or on forks Never tilt the platform forward rearward or sway the machine when the platform is occupied Serious injury or death could result 3121851 1 9 Section 1 General Safety Practices Driving Hazards on Slopes 2 d To maintain sufficient traction and braking capabilities travel on slopes as follows 1 When unloaded the rear of the machine is the heavy end Drive with forks pointed downhill 2 When loaded the front of the machine is the heavy end Drive with the forks pointed uphill To avoid overspeeding the engine and drivetrain when driving down slopes downshift to a lower gear and use the service brake as necessary to maintain a slow speed DO NOT shift into neutral and coast downhill Avoid excessively steep slopes or unstable surfaces To avoid tip over DO NOT drive across excessively steep slopes under any circumstances Avoid turning on a slope Never engage inching or shift to Neutral when going downhill DO NOT park on a slope 1 10 3121851 Section 1 General Safety Practices Pinch Points and Crush Hazards Stay clear of pinch points and rotating parts on the telehandler OWO0210 Stay clear of moving parts while engine is running OW0220 Keep clear of steering tires and frame or other objects oY OW0230 Keep clear from under boom 3121851 1 11 Section 1 General Safe
62. rake fluid level should be between the MIN and MAX marks on the reservoir 3 If brake fluid level is low add fluid as needed 1 Note All other work on the brake system must be performed by qualified personnel 3121851 6 13 Section 6 Lubrication and Maintenance Hydraulic Oil A Hydraulic Oil Level Check 8 X b OZ1510 1 Be sure all cylinders are fully retracted and machine is level 2 Perform Shut Down Procedure on page 3 4 3 Check level of hydraulic oil at the sight gauge 2 on the hydraulic tank 3 The oil level should be visible in the gauge window 4 If hydraulic oil is low remove oil fill cap 4 from filler neck Add hydraulic fluid to bring oil up to the upper mark on the sight gauge 5 Replace hydraulic oil fill cap 6 14 3121851 Section 6 Lubrication and Maintenance Tires A Tire Air Pressure Check 8 Ri 6 9 DATED OW1040 1 Perform Shut Down Procedure on page 3 4 2 Remove valve stem cap 3 Check tire pressure using a good quality gauge 4 Add air if required 16 19 20 ttn peni i tob ate 3 5 bar 50 psi 405 70 20 ee ee E TATE 3 5 bar 50 psi lp RR rM MC EE 4 0 bar 58 psi 5 Replace valve stem cap 3121851 6 15 Section 6 Lubrication and Maintenance Transmission Oil A Transmission Oil Level Check 8 x OW1150 OW1050 OZ0430 1 Apply park brake shift transmission to Neutral and lower forks or attachment to the ground 2 Check transmis
63. rature is too high Stop engine immediately OTO990 g Air Filter Symbol displayed and buzzer sounds when air filter is gt clogged Stop engine immediately E 4 OZ0260 h Hydraulic Oil Filter L Symbol displayed when the hydraulic oil filter requires o cleaning Stop engine immediately T db ns i CAN Bus Symbol displayed when there is a component failure Stop engine immediately EE OZ0270 j Engine Speed Sensor Symbol displays when engine speed is too low faulty engine speed signal Stop engine immediately OZ0250 k Main Hydraulic Pump Pressure Symbol displayed when there is low hydraulic oil pressure Only emergency steering is available Stop engine l o immediately OZ0290 Short Circuit Main Control Valve Symbol displayed and buzzer sounds when voltage to the main control valve is out of range Stop engine immediately 0Z0310 m Boom Angle Sensor Symbol displayed and buzzer sounds when the boom angle is lower or higher than the allowed value Retract and lower boom immediately OZ0340 3121851 2 13 Section 2 Pre Operation and Controls Boom Angle Auxiliary Hydraulic amp Message Window Section 5 a Boom Angle Indicator Displays the boom angle in degrees 9 o 0 degrees indicates horizontal OZ0330 b Auxiliary Hydraulics When the permanent auxiliary hydraulic function is active the display shows the percentage value 100 to 100 of the auxiliary hydraulic for 30 secon
64. rs Lights Turn Signal Lever See page 2 20 for details 6 Transmission Control Lever See page 2 18 for details 2 8 3121851 11 12 13 14 15 16 17 18 19 20 21 22 Section 2 Pre Operation and Controls Round Air Vents Three individually adjustable round vents Brake Fluid Reservoir The brake fluid level should be between the MIN and MAX marks The sight gauge is on the left side of the reservoir Air Louvers Four individually adjustable air louvers Instrument Panel Controls and indicates some machine functions and displays the output of the machine See page 2 10 for details Level Indicator Enables the operator to determine the left to right level condition of the telehandler Fuel Gauge Gauge for the diesel fuel tank Load Moment Indicator See page 2 26 for details Engine Temperature Gauge At high working load do not exceed the critical coolant temperature of 102 C 221 F Stop immediately and allow the engine to run at idle in order to cool See engine manual Control amp Indicator Console See page 2 27 for details Hazard Flashers Press button to activate press button to deactivate Ignition Key activated See page 2 16 for details Joystick See page 2 22 for details Continuous Hydraulic Powered Attachment Operation Button Press button for continuous operation of hydraulic powered attachment See Section 4 Attachments and Hitch Opti
65. s 82 kg 181 Ib 2340041 Forks 50x100 mm sess 68 kg 150 Ib 4802111 Carriage sss 195 kg 430 Ib 8008014 Forks 50X150 mm 170 kg 375 Ib 8009653 Forks 50X100 mm s 225 kg 496 Ib Use Carriage Attachment Capacity Chart To determine maximum capacity refer to Telehandler Attachment Fork Capacity on page 4 2 The joystick 1 controls movement of the boom The attachment tilt rocker switch 2 located on the boom joystick controls carriage tilt Push rocker switch down to tilt up Push rocker switch up to tilt down Installation Procedure Refer to Attachment Installation on page 4 7 3121851 Section 4 Attachments and Hitch Options Truss Boom P N Description Weight 0240110 Truss Boom 3 6 m 650 kg 205 kg 452 Ib 0240063 Truss Boom 3 4 m 1000 kg 250 kg 551 Ib 8007324 Truss Boom 3 4 m 1000 kg 225 kg 496 Ib OZ0780 Use Truss Boom Attachment Capacity Chart To determine maximum capacity refer to Telehandler Attachment Fork Capacity on page 4 2 Suspend loads in accordance with requirements set forth in Section 1 General Safety Practices OZ0681 The joystick 1 controls movement of the boom The attachment tilt rocker switch 2 located on
66. s ee eke ee 8 1 Transmission Control 2 18 Transmission Oil Level 6 16 Transport nct rene 3 9 Transporting The Load 3 6 Travel Hazard 1 6 Truss BOOM ees ee ee ee 4 13 Turn Signal Control Lever 2 20 3121851 Ww Walk Around Inspection 2 2 Warm Up eene 3 1 Wheel Lug Nut eene 8 2 Windows eem 2 32 Wiper Control ee ee 2 20 3121851 Index Index 4 3121851 e JLG Industries Inc TRANSFER OF OWNERSHIP To JLG Gradall Lull and SkyTrak product owner If you now own but ARE NOT the original purchaser of the product covered by this manual we would like to know who you are For the purpose of receiving safety related bulletins it is very important to keep JLG Industries Inc updated with the current ownership of all JLG products JLG maintains owner information for each JLG product and uses this information in cases where owner notification is necessary Please use this form to provide JLG with updated information with regard to the current ownership of JLG products Please return completed form to the JLG Product Safety amp Reliability Department via facsimile or mail to address as specified below Thank You Product Safety amp Reliability Department JLG Industries Inc 1 JLG Drive McConnellsburg PA 17233 9533 USA Telephone 717 485 5161 Fax 717
67. s left or move the joystick to the right 6 to shift forks right Installation Procedure Referto Attachment Installation on page 4 7 A WARNING CRUSH HAZARD Do not use side shift to push or pull objects or load Failure to comply could cause object or load to fall resulting in death or serious injury 3121851 4 15 Section 4 Attachments and Hitch Options Bucket P N Description Weight 4805670 Bucket w Teeth 0 8 m 370 kg 816 Ib 4802100 Bucket w Teeth 1 0 m 520 kg 1 146 Ib 0930001 Bucket 1 0 m ee ee ee 370 kg 816 Ib SERM 0930003 Bucket 4 in 1 1 MS ee 819 kg 1 806 Ib 0930002 Bucket 2 0 MS ee ee 650 kg 1 433 Ib 0930015 Bucket 0 9 m sss 323 kg 712 Ib 0930016 Bucket 1 8 MS ee ee 472 kg 1 041 Ib 0930004 Bucket Manure 1 MS ee 705 kg 1 554 Ib 8008420 Bucket w Cutting Edge 1 m 430 kg 948 Ib 8008421 Bucket w Cutting Edge 1 m 410 kg 904 Ib 8008424 Bucket Tooth Protection 12 kg 27 Ib 8000873 Bucket 2 m ee ee ee 390 kg 860 Ib 8009217 Bucket 4 in 1 sss 690 kg 1 521 Ib 0240053 Bucket 1 m 430 kg 948 Ib Use Appropriate Bucket Capacity Chart To determine maximum capacity refer to Telehandler Attachment Fork Capacity on page 4 2 OZ0671 The joystick 1 controls movement of t
68. se 1 2 3 Turn on the ignition key and wait for the power up checks to complete Press the OK button 1 for 2 seconds to access the user interface Using the arrow buttons 2 move to and select the Anti Theft Device menu item Select modify code Enter the old code e g 0000 Use the arrow buttons to select the first digit When selected press the OK button to move to the next digit Continue until the code is completed Within 30 seconds enter the new code e g 7777 Confirm with the OK button Note Memorize the new code If the anti theft feature is active and the current access code is not known it may be viewed by the machine owner in level 2 of Diagnostics password required To deactivate the anti theft device go to the Anti Theft Device menu Select modify code Enter the current code e g 7777 Within 30 seconds enter the code 0000 3121851 2 15 Section 2 Pre Operation and Controls Ignition P dimus OZ0050 Position 0 Engine off Position 1 Engine preheat at temperature below 0 C Wait until icon on display Screen goes out Position 2 Prohibits rotating key switch to position 3 in the event the engine does not start Rotate the key to position O then back to position 3 to re engage the starter Position 3 Engine start 2 16 3121851 Section 2 Pre Operation and Controls Park Brake OZ1580 The Park Brake Lever 1 controls
69. shift to minimize condensation 6 8 3121851 Section 6 Lubrication and Maintenance Lak Van B Drain Fuel Water Separator 902 MOL OW1000 OZ0360 1 Perform Shut Down Procedure on page 3 4 2 Open the engine cover 3 Loosen drain cock 5 on underside of fuel filter 6 and allow all water to drain into a glass until clear fuel is visible Tighten drain cock 4 Close and secure the engine cover 3121851 6 9 Section 6 Lubrication and Maintenance Air Intake System A Air Filter Restriction Indicator Check 6 7 8 ez OW1150 sl OW1010 OZ2000 Perform Shut Down Procedure on page 3 4 Open the engine cover Locate air cleaner 1 and check restriction indicator 2 If red band is visible filter s must be replaced Remove dust from vacuator valve 3 by squeezing bottom of valve to allow loose particles to fall out Locate precleaner 10 and loosen wing nut 8 and remove cover 9 from precleaner canister Remove dust from bowl Replace bowl and cover Close and secure the engine cover Note Only remove canister cover to service the elements as restriction indicator indicates Excessive access to check an element can lead to premature element failure 6 10 3121851 Section 6 Lubrication and Maintenance B Element Change as restriction indicator indicates 1 Unlock air cleaner cover 4 turn counterclockwise and remove from air cleaner canis
70. sion oil level with engine at idle and oil at normal operating temperature 3 Open the engine cover 4 Remove the transmission dipstick 1 and check oil level The oil level should be within the FULL amp ADD marks 2 5 If oil is low add hydraulic fluid as needed 6 Replace transmission dipstick 7 Close and secure the engine cover 6 16 3121851 Section 6 Lubrication and Maintenance Engine Cooling System A Engine Coolant Level Check 50 X MO OWO0980 OW1070 OZ0440 _ Perform Shut Down Procedure on page 3 4 2 Open the engine cover 3 Check coolant level in radiator When coolant is cool remove cap 3 4 If coolant is low add coolant 50 50 mixture of ethylene glycol and water as required 5 Replace radiator cap 6 Close and secure the engine cover 3121851 6 17 Section 6 Lubrication and Maintenance Battery A Battery Check 50 x OWO980 OW1080 OZ0470 1 Perform Shut Down Procedure on page 3 4 2 Open the engine cover 3 Wearing eye protection visually inspect the battery 1 Check terminals for corrosion Replace battery if it has a cracked melted or damaged case 4 Close and secure the engine cover 6 18 3121851 Section 7 Additional Checks SECTION 7 ADDITIONAL CHECKS 7 1 LOAD MOMENT INDICATOR TEST 8E XI Wie OZ0840 The Load Moment Indicator LMI is intended to continuously monitor the forward stability of the telehandler
71. t side of switch to sway frame right Note Frame Sway is inoperable with boom angle greater than 20 degrees 13 14 Front Work Light Switch optional Driving Lights Switch 3121851 2 27 Section 2 Pre Operation and Controls Heater and Air Conditioner optional Controls OZ0170 _ Fan Speed 3 position rotary switch for heater and air conditioner 2 Temperature Control Adjustable rotary switch 3 Air Conditioner optional On Off switch 4 Recirculate optional On Off switch used for optimum air conditioner performance In this mode no outside air is drawn into the cab 5 Round Vent 6 Air Louver Heater Turn the temperature control to the desired temperature and set the fan speed Adjust the air flow through the air louvers and round vents Air Conditioner optional Turn on the air conditioner and set the fan speed Activate the recirculation control to cool the cab more quickly Adjust the air flow through the air louvers and round vents Note When the windows are misted over run the air conditioner and heater at the same time Defrosting Direct the flow of air through the louvers and the left front round vent toward the windshield Close the other two round vents 2 28 3121851 Section 2 Pre Operation and Controls 2 5 STEER MODES Stop the telehandler before changing steering modes An LED will indicate the steering mode selected All
72. ter 5 Remove outer primary element 6 and inspect for damage Damaged elements should not be reused Thoroughly clean the interior of the air cleaner canister and vacuator valve Replace inner safety element 7 after every third primary element change If replacing the inner safety element at this time carefully slide the element out and replace with new element Slide the new primary element over the inner element making sure the sealing edge is flush with the base of the air cleaner Position air cleaner cover in place turn clockwise and lock into position Depress button on restriction indicator to reset Note An inner safety element should never be washed or reused Always install a new element 3121851 6 11 Section 6 Lubrication and Maintenance Engine Oil A Engine Oil Level Check 8 X b OZ0480 1 Perform Shut Down Procedure on page 3 4 2 Open the engine cover 3 Remove dipstick 1 and check oil mark The oil should be between the full 2 and add 3 marks within the crosshatched area of the dipstick 4 If oil is low remove oil fill cap 4 and add motor oil to bring oil up to the full mark in the crosshatch area 5 Replace oil fill cap and dipstick 6 Close and secure the engine cover 6 12 3121851 Section 6 Lubrication and Maintenance Brake System A Brake Fluid Level Check 8z O OW1150 Oz0530 1 Perform Shut Down Procedure on page 3 4 2 The b
73. the application and release of the park brake Pull back to activate Push forward to deactivate A WARNING MACHINE ROLL AWAY HAZARD Always move park brake lever to ON position lower boom to ground and stop engine before leaving cab Machine roll away could cause death or serious injury A WARNING CRUSH HAZARD Turning engine off applies the park brake Applying park brake or turning engine off while traveling will cause unit to stop abruptly and could cause load loss resulting in death or serious injury Either may be used in an emergency situation Parking Procedure 1 Using service brake stop telehandler in an appropriate parking area 2 Follow Shut Down Procedure on page 3 4 3121851 2 17 Section 2 Pre Operation and Controls Transmission Control Direction of Travel Selection OZ0060 This lever 1 engages forward or reverse travel Push lever forward 2 for forward travel pull lever rearward 3 for reverse travel Move lever to centered position for Neutral Forward or reverse travel can be selected while in any gear When traveling in reverse the back up alarm will automatically sound Drive in reverse and turn only at slow rates of speed Do not increase engine speed with the transmission in forward or reverse and the service brake depressed in an attempt to get quicker hydraulic performances This could cause unexpected machine movement
74. tilt rocker switch 2 located on the boom joystick controls truss boom tilt Push rocker switch down to tilt up Push rocker switch up to tilt down Installation Procedure Refer to Attachment Installation on page 4 7 A WARNING TIP OVER OR LOSS OF LOAD HAZARD Ensure adjustable truss boom slide is secured using the retaining pin prior to lifting load Failure to secure slide could cause tip over or load loss resulting in death or serious injury 3121851 4 21 Section 4 Attachments and Hitch Options 4 8 HITCH OPTIONS Mechanical Hitch P N Description Weight 8010199 PCN secat EE held dida Ee 58 kg 128 Ib 8002824 Trailer Coupling 52 8 kg 116 Ib 8010198 Trailer Coupling 52 8 kg 116 Ib Maximum towing capacity shall be the smallest of the telehandler and hitch capacities Refer to local governmental regulations for additional towing requirements and or restrictions Installation Procedure If not previously installed secure hitch to machine with hardware supplied with installation 4 22 3121851 Section 4 Attachments and Hitch Options Hydraulic Hitch P N Description Weight 0273601 Hydraulic Hitch ssssssse 136 kg 300 Ib Maximum towing capacity shall be the smallest of the telehandler and hitch capacities Refer to local governmental regulations for additional towing requiremen
75. tion and Controls Display Screen OZ0030 The display screen consists of five sections 1 Speed Indicator km h 2 Symbol Display 3 4 5 Engine Speed Indicator rpm Operating Hours Indicator Bh Boom Angle Aux Hydraulic and Common Message Display Symbol Display Section 2 a Parking Brake Displayed permanently when parking brake is applied see page 2 17 Parking brake must be applied to start engine Symbol will flash when parking brake is not applied and attempting to start engine b Glow Indicator Displayed when ignition key is in position 1 engine preheat Symbol is shown until start temperature is reached After the symbol disappears the engine can be started do not start before c Diagnostic Startup Displayed after system start while startup diagnostic is in progress Symbol is shown until startup diagnostics has been successfully completed If the symbol does not disappear a failure has been detected within the diagnosis Stop engine immediately d Engine Oil Pressure Symbol displayed and buzzer sounds when low oil pressure exists Stop engine immediately p OH2480 OUO0040 DIRE OZ1150 OT1010 3121851 Section 2 Pre Operation and Controls e Engine Temperature Symbol displayed and buzzer sounds when engine oil temperature is too high Stop engine immediately OZ0250 f Transmission Temperature Symbol displayed and buzzer sounds when transmission tempe
76. ts and or restrictions Installation Procedure If not previously installed secure hitch to machine with hardware supplied with installation OZ2050 The joystick 1 controls movement of the hydraulic hitch Use the joystick button 2 to select the hydraulic hitch circuit While pressing and holding the joystick button move the joystick to the left to release the hitch or move the joystick to the right to engage the hitch Toggle the rocker switch 3 on the joystick support back to use the continuous operation mode 3121851 4 23 Section 4 Attachments and Hitch Options This Page Intentionally Left Blank 4 24 3121851 Section 5 Emergency Procedures SECTION 5 EMERGENCY PROCEDURES 5 1 TOWING A DISABLED PRODUCT The following information assumes the telehandler cannot be moved under its own power Before moving the telehandler read all of the following information to understand options available Then select the appropriate method The steering system permits manual steering if engine or power assist feature fails however steering will be slow and will require much greater force DO NOT attempt to tow a telehandler that is loaded or the boom attachment is raised above 1 2 m 4 ft Moving Short Distances f it is only necessary to move telehandler a short distance less than 30 m 100 ft it is permissible to use a v
77. ty Practices Y OWO240 Keep clear of boom holes i OWO250 Keep arms and hands clear of attachment tilt cylinder by OW0260 Keep hands and fingers clear of carriage and forks amp al 4 e e OW0960 Keep others away while operating 1 12 3121851 Section 1 General Safety Practices Fall Hazard OW0280 Enter using the proper hand holds and steps provided Always maintain 3 point contact when mounting or dismounting Never grab control levers or steering wheel when mounting or dismounting the machine DO NOT get off the machine until the shutdown procedure on page 3 4 has been mars ear DO NOT carry riders Riders could fall off machine causing death or serious injury OWO0290 3121851 1 13 Section 1 General Safety Practices Chemical Hazards Exhaust Fumes DO NOT operate machine in an enclosed area without proper ventilation DO NOT operate the machine in hazardous environments unless approved for that purpose by JLG and site owner Sparks from the electrical system and the engine exhaust can cause an explosion Flammable Fuel OWO300 DO NOT fill the fuel tank or service the fuel system near an open flame sparks or smoking materials Engine fuel is flammable and can cause a fire and or explosion Hydraulic Fluid pem OW0950 DO NOT attempt to repair or tighten any hydraulic hoses or fittings while the engine is running or when the hydrauli
78. uid 424 ISO 46 Transmission Capacity with Filter Change seeeeeen 12 9 liters 3 4 gallons Type ot Fluid rrr tees Mobilfluid 424 ISO 46 Transfer Case Capacitan RO n d eden 1 4 liters 1 5 guarts Type xot Fluid es se EE ee iese ve ia Mobilfluid 424 ISO 46 3121851 8 1 Section 8 Specifications Axles Differential Housing Capacity iese esse ese ee ee ee eke ee eke 7 3 liters 7 8 quarts Wheel End Capacity oooocccocccnoccconcconncnananonaconnnonnnn nano nrnncnnnc crac 1 4 liters 1 5 quarts Type ot Fluid tiara genie Mobilfluid 424 Shell LS 90 Fuchs Renogear Oil LSA SAE 90 Fuchs Titan Gear 85W 90 LS Castrol LSC SAE 90 Mobil Lube SHC LS 75W 90 Full Synthetic Mobil 1 SAE 75W 90 LS E P Tires Air Pressure 3507 3508 3509 4007 4008 amp 4009 NG 70220 d eos aie ee RE OO OE ER 3 5 bar 50 psi A05ITO DU ee AR OE EE EA E P ar E 3 5 bar 50 psi 405 70 24 SR stad A d AE MdL e E 4 0 bar 58 psi 3512 3513 4012 amp 4013 JUS CD AND AD CE MIA IM OLIM Mo 4 0 bar 58 psi Wheel Lug Nut seel one N ORE OE EE EE 550 600 Nm 400 440 Ib ft 8 2 3121851 Section 8 Specifications Performance Maximum Lift Capacity 3507 3508 3509 3512 amp 3513 ee ee Re Re Re 3 500 kg 7 716 Ib 4007 4008 4009 4012 amp 4013 ee ee RA ee 4 000 kg 8 818 Ib Maximum Lift Height 3507 amp 4007 cid dd 7 30 m 23 95 ft 3508 amp 4008 EEEE ER EE RR nennen nsns ee 7 90 m 25 91 ft
79. um capacity of the telehandler and attachment use the smallest of the following capacities Capacity stamped on the attachment identification plate 1 Fork capacities and load centers are stamped on the side of each fork 2 if equipped This rating specifies the maximum load capacity that the individual fork can safely carry at the maximum load center 3 Total attachment capacity is multiplied by the number of forks on the attachment if equipped up to the maximum capacity of the attachment Maximum capacity as indicated on the proper capacity chart See Approved Attachments on page 4 1 When the load rating of the telehandler differs from the capacity of the forks or attachment the lower value becomes the overall load capacity Use the proper capacity chart to determine maximum capacity at various machine configurations Lifting and placing a load may require use of more than one capacity chart based on machine configuration Other than block forks all forks should be used in matched pairs block forks used in matched sets A WARNING Never use an attachment without the appropriate JLG supplied capacity chart installed on the telehandler Failure to install the proper JLG supplied capacity chart could cause an accident resulting in death or serious injury 4 2 3121851 Section 4 Attachments and Hitch Options 4 4 USE OF THE CAPACITY CHART To properly use the capacity chart see page 4 4 the
80. us boom functions move the joystick between quadrants For example moving the joystick forward and to the left will lower and retract boom A WARNING TIP OVER CRUSH HAZARD Rapid jerky operation of controls will cause rapid jerky movement of the load Such movements could cause the load to shift or fall or could cause the machine to tip over Failure to comply could result in death or serious injury 2 22 3121851 Section 2 Pre Operation and Controls Attachment Functions Attachment tilt is control by the rocker switch 2 Push the rocker switch up to tilt attachment forward down push the rocker switch down to tilt attachment back up Auxiliary Hydraulics optional button 6 controls function of attachments that require hydraulic supply for operation See Section 4 Attachments and Hitch Options for approved attachments and control instructions Outrigger Functions 12 amp 13M Button 3 controls the left outrigger Press and hold the button move the joystick forward to lower the outrigger move the joystick back to raise the outrigger Button 5 controls the right outrigger Press and hold the button move the joystick forward to lower the outrigger move the joystick back to raise the outrigger Button 4 controls both outriggers simultaneously Press and hold the button move the joystick forward to lower the outriggers move the joystick back to raise A WARNING TIP OVER HAZARD

warning - HIGH RENT

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