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OneWireless XYR 6000 SmartCET Corrosion Transmitter User`s

1. Note 1 Corrosion rate maximum will depend on the material constants and surface area entered From a measurement perspective it relates to the absolute value of the polarization resistance of the working electrode If the polarization resistance is very low 10 ohms the instrument will be close to current saturation For optimal operation it is preferable to maintain the polarization resistance of the working electrode at values of gt 100 ohms This may be achieved to some extent by changes to the surface area of the working electrode thereby optimizing the span of the corrosion measurement Note 2 Items shown in brackets are general statements No specific value can be provided Note 3 An exact zero value will not be achieved It will be almost zero or very small for example 0 001 mpy Under conditions when general corrosion is prevalent on the material being monitored the measured corrosion rate observed as the primary variable PV may be expected to show evidence of being stationary for a short term In these cases the corrosion rate will tend to exhibit only slight variation in the short term perhaps over periods of hours or longer Any slight process change such as temperature variability is often reflected in the corrosion rate behavior Larger excursions in the corrosion rate may be experienced if there are more pronounced changes to the environment for example due to flow rates or changes in compositio
2. See page 9 for probe parameters OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 35 6 Troubleshooting 6 3 Recommended operating conditions 6 3 Recommended operating conditions The XYR 6000 SmartCET transmitter utilizes electrochemical techniques that are applicable to a wide range of corrosive conditions The following table provides the applicable operating envelope for XYR 6000 SmartCET with additional comments when the operating range is outside envelope 36 Table 14 Recommended operating conditions Measurement Range Comments Corrosion rate 0 250 mpy dependent upon the electrode surface area typically in range of 1 to 10 cm Default URV setting is 100 mpy and the electrode area is 4 75 cm Higher sensitivity at low corrosion rates may be achieved by using larger electrodes consult factory for additional information The higher corrosion rate range is achieved with appropriately sized electrodes for example small areas If symptoms listed in Table 13 occur the B value should be fully reviewed and analyzed before providing a corrosion rate estimate It is recommended to qualify the rate estimate against mass loss from electrodes consult factory for additional information Pitting Factor 0 001 to 1 With low corrosion rates the Pitting Factor may appear artificially high due to very low observed general corrosion rates consult factory for add
3. C 4 D CL II Div 2 Groups F amp G CL III Div 2 T4 CL I Zone 2 Ex nA IIC T4 CL I Zone 2 AEx nA IIC T4 Rev 7 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 3 Sept 09 2 Specifications 2 2 Certifications and approvals FM Approvals FM Approvals FM Approvals CL I Div 1 Groups A B C amp D CL Il Div 1 Groups E F amp G CL Ill T4 CL I Zone 0 AEx ia IIC T4 CL I Div 1 Groups A B C amp D CL Il Div 1 Groups E F amp G CL III T4 CL I Zone 1 AEx d IIC T4 CL I Div 2 Groups A B C amp D CL II Div 2 Groups F amp G CL III Div 2 T4 CL I Zone 2 AEx nA IIC T4 HON ATEX 13 GD Ex na IIC T4 Ta 85 C Zone 2 Non Sparking 91I 1 GD Ex ia 118 T4 Ta 70 C Ex tD A20 IP66 T90 C KEMA 08 ATEX0062X Intrinsically Safe Non Sparking IECEx CSA 09 0001X Intrinsically Safe Non Sparking Process Connections in Division 2 Zone 2 113 GD ex na nL IIC T4 Ta 84 C Ex tD A22 IP66 T90 C Ex ia IIB T4 Ta 70 C DIP A20 IP66 T90 C Ex nA nL IIC T4 Ta 84 C DIP A22 IP66 T90 C A Division 2 Zone 2 apparatus may only be connected to processes classified as non hazardous or Division 2 Zone 2 Connection to hazardous flammable or ignition capable Division 1 Zone 0 or 1 process is not permitted Enclosure Type Type 4X IP 66 CcRN Canadian Registration Number Class Il and Ill installations and Type 4X IP66 applications requir
4. NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements vi OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 Symbol Definitions Rev 7 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Sept 09 Symbol Description The Factory Mutual Approval mark means the equipment has been rigorously tested and certified to be reliable The Canadian Standards mark means the equipment has been tested and meets applicable standards for safety and or performance The Ex mark means the equipment complies with the requirements of the European standards that are harmonised with the 94 9 EC Directive ATEX Directive named after the French ATmosphere EXplosible For radio equipment used in the European Union in accordance with the R amp TTE Directive the CE Mark and the notified body NB identification number is used when the NB is involved in the conformity assessment procedure The
5. Options menu Security and Node Deployment Device Local Configuration Read Node Information Advanced Options Figure 3 Main menu 26 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 5 Operation 5 6 Authentication device menus Security and Node Deployment Use this to receive and transmit security keys for connecting the transmitter to the OneWireless network Use this to e receive new security keys e transmit security keys for connecting the transmitter or other nodes to the OneWireless network e clear all security keys from the PDA e clear the transmitter s key and reset its configuration to factory default such as for decommissioning i3 Authentication Device X 3 55 ok f 1j AF authentication Device 4 3 54 GD Security and Node Deployment Security and Node Deployment This handheld does not contain any security keys Before you can transmit security keys to wireless nodes you must receive keys from a key server Run the key server application on your PC generate keys and receive the keys on this handheld using the option below Receive Security Keys Choose an option using the er buttons below Number of Keys 100 Expiration 30d Oh Om Os WEN ID 2 FH Mode US Channel 11 DS IP Address 10 0 0 1 A authentication Device 354 QD Security and Node Deployment D e Number of Keys Expiration WEN ID FH Mode DS IP Add
6. la norme NMB 003 du Canada Radio Frequency RF statement To comply with FCC s and Industry Canada s RF exposure requirements the following antenna installation and device operating configurations must be satisfied e Remote Point to Multi Point antenna s for this unit must be fixed and mounted on outdoor permanent structures with a separation distance between the antenna s of greater than 20cm and a separation distance of at least 20cm from all persons e Remote Fixed Point to Point antenna s for this unit must be fixed and mounted on outdoor permanent structures with a separation distance between the antenna s of greater than 20cm and a separation distance of at least 100cm from all persons e Furthermore when using integral antenna s the XYR 6000 Wireless Transmitters unit must not be co located with any other antenna or transmitter device and have a separation distance of at least 20cm from all persons Rev 7 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 5 Sept 09 2 Specifications 2 4 Honeywell European CE Declaration of Conformity DoC European Union restriction France restricts outdoor use to 10mW 10dBm EIRP in the frequency range of 2 454 2 483 5 MHz Installations in France must limit EIRP to 10dBm for operating modes utilizing frequencies in the range of 2 454 2 483 5MHz 2 4 Honeywell European CE Declaration of Conformity DoC This section contains the European Declarat
7. tetele Hereby Honeywell declares that this XYR 6000 Wireless Transmitters is in compliance with the essential requirements and other relevant provisions of Directive 1999 5 EC Por medio de la presente Honeywell declara que el XYR 6000 Wireless Transmitters cumple con los requisitos esenciales y cualesquiera otras disposiciones aplicables o exigibles de la Directiva 1999 5 CE ME THN MAPOY2A Honeywell AHAQNEI OTI XYR 6000 Wireless Transmitters ZYMMOPOONETAI MPO2 TIZ OYZIOAEIZ ANAITHZEIZ KAI TIX AOINE 2XETIKE2 AIATAZEIX TH OAHMAZ 1999 5 EK Par la pr sente Honeywell d clare que l appareil XYR 6000 Wireless Transmitters est conforme aux exigences essentielles et aux autres dispositions pertinentes de la directive 1999 5 CE Con la presente Honeywell dichiara che questo XYR 6000 Wireless Transmitters conforme ai requisiti essenziali ed alle altre disposizioni pertinenti stabilite dalla direttiva 1999 5 CE Ar o Honeywell deklar ka XYR 6000 Wireless Transmitters atbilst Direkt vas 1999 5 EK b tiskaj m pras b m un citiem ar to saist tajiem noteikumiem iuo Honeywell deklaruoja kad is XYR 6000 Wireless Transmitters atitinka esminius reikalavimus ir kitas 1999 5 EB Direktyvos nuostatas Hierbij verklaart Honeywell dat het toestel XYR 6000 Wireless Transmitters in overeenstemming is met de essenti le eisen en de andere relevante bepalingen van richtlijn 1999 5 EG Hawnhekk Honeywell jiddikjara li dan XYR 6000 W
8. 1 1 Purpose 1 1 1 2 1 3 1 4 Rev 7 Sept 09 1 Introduction Purpose This manual describes the Honeywell OneWireless XYR 6000 SmartCET Corrosion Transmitter function operation and maintenance Scope The manual includes e Details of topics that relate uniquely to the Honeywell XYR 6000 Corrosion Transmitter e This manual does not cover installation mounting or wiring See XYR 6000 Transmitter Quick Start Guide document 34 XY 25 21 OneWireless network overview OneWireless is an all digital serial two way communication mesh network that interconnects industrial field sensors to a central system OneWireless has defined standards to which field devices and operator stations communicate with one another The communications protocol is built as an open system to allow all field devices and equipment that are built to OneWireless standard to be integrated into a system regardless of the device manufacturer This interoperability of devices using OneWireless technology is to become an industry standard for automation systems About the transmitter The XYR 6000 SmartCET Corrosion Transmitter is furnished with OneWireless interface to operate in a compatible distributed OneWireless system The transmitter will interoperate with any OneWireless registered device The transmitter includes OneWireless electronics for operating in a 2 4GHz network It features function block architecture The transmitter measu
9. EE 18 Authentication Device adeo ries e tank welts adh da avg s a STRE los 18 5 2 Transmitter connection StatUS eccceeeeeceeeseeeeeeeeeeeeeeeeeeeeeeeeeeneeseseeeceenseneeeeneeeeseseeeeeeseeeense 19 5 3 Transmitter PV display ssscsseesseeseneeseeneseneeseneeseneeseneeeenesneneeseneenenesnenenseneaseneaseneaseneasennsenes 20 5 4 Transmitter quick View of parameters ceeccceeeeeeeeseeeseeeeeeeeeseseeseeeeseseeeseneeseeeseseeeseneeseeneese 24 5 5 Transmitter menu ea eere iocus DEE dE ceed Een 25 MARII C D 25 5 6 Authentication device menus cococonccnnnnonnnnnnncnnnnnnncn cancer 26 OU PERPE TIME CM 26 Matt RED PPM 26 Security and Node Deployment rere emt d ER ear be rp nnt e REED eet 27 Device Local Configurations 7 e 29 Read Node Information 2 5 2 adds 30 er lge eRS eo 32 6 TROUBLESHOOTING usura tias 33 6 1 Diagnosis of Transmitter Health from Measurement Data seeeeeeeseeeeees 33 6 2 General troubleshooting procedures eese seen eeee enne nnne nnn nenes 34 6 3 Recommended operating conditions eeeeeseee eee eeeee eene nennen creen 36 7 CORROSION MEASUREMENTS ceeesssseseeeeee nenne nnne eene n nnne nn nnn nnn nnn 37 MEC MEE E E E E A E EST 37 7 2 E eaer ol aE e e E E E E E ODD OR EUM des ada 37 Worki
10. PF Value Comments 0 1 or higher Pitting localized corrosion initiation Note check corrosion rate value if very low PF could be misleading 0 01 to 0 1 Intermediate level general corrosion but check PF does not increase above 0 1 0 01 or lower General corrosion 40 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 7 Corrosion measurements 7 5 Corrosion mechanism indicator 7 5 Corrosion mechanism indicator The metallic corroding interface is complex and dynamic The general corrosion rate the B value and the Pitting Factor all help to characterize the Faradaic corrosion processes current flow that is the result of electrochemical process quite thoroughly However in order to be more complete in the analysis of the electrochemical response there is at least one more factor which needs to be taken into account During the measurement of the low frequency impedance a reactive phase shifted component of the current response may be detected This is a consequence of the physical nature of the metal environment electrolyte interface and may reflect mechanistic properties such as the presence of films film formation and surface adsorption processes The values obtained are likely to be characteristic of a particular system being studied For example sulfide filming may cause the capacitive reactance to become more positive whereas adsorption processes may cause the values to go negative The
11. SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 References Singapore Contact Phone Facsimile Mail Email Taiwan Contact Phone Facsimile Mail Email Japan Contact Phone Facsimile Mail Email World Wide Web Honeywell Global TAC South East Asia 65 6580 3500 65 6580 3501 65 6445 3033 Honeywell Private Limited Honeywell Building 17 Changi Business Park Central 1 Singapore 486073 GTAC SEA honeywell com Honeywell Global TAC Taiwan 886 7 536 2567 886 7 536 2039 Honeywell Taiwan Ltd 17F 1 No 260 Jhongshan 2nd Road Cianjhen District Kaohsiung Taiwan ROC Global TAC Taiwan O honeywell com Honeywell Global TAC Japan 8 1 3 6730 7160 8 1 3 6730 7228 Honeywell Japan Inc New Pier Takeshiba South Tower Building 20th Floor 1 16 1 Kaigan Minato ku Tokyo 105 0022 Japan Global TAC JapanJA25 honeywell com Honeywell Solution Support Online http www honeywell com ps Elsewhere Call your nearest Honeywell office Training Classes Honeywell Automation College http www automationcollege com Rev 7 Sept 09 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Symbol Definitions Symbol Definitions The following table lists those symbols used in this document to denote certain conditions Symbol Definition D CAUTION Es E o io ab continued ATTENTION Ident
12. absolute values obtained may provide the corrosion expert with extra knowledge regarding the corrosion behavior of any particular system Understanding CMI values Rev 7 Sept 09 The CMI is a qualitative indicator of whether a surface film is present or not If there is no film and only corrosion is present the CMI will have an intermediate value Inorganic scale or thick passive oxide films with little or no conductivity will show a low CMI value Analysis of the Corrosion Mechanism Indicator is shown in Table 18 Table 18 CMI values CMI Value Comments gt 1000 Possible redox film for example sulfide 10 1000 Freely corroding system 10 Passive material for example Al Zr Ti Negative Adsorption processes for example some corrosion inhibitors CMI does not provide information on film thickness however it can be used to measure a change up to a point since a decrease in value will indicate that more filming or scaling is occurring The CMI provides the most useful analysis when coupled with other corrosion information and or process data It is the combination of process data that provides a more complete view into the corrosion mechanism being measured OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 41 7 Corrosion measurements 7 5 Corrosion mechanism indicator 42 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 8 Maintenance Rep
13. are captive Pull the 24V power module out of the transmitter The replacement 24V Power Modules are supplied with the J2 Jumper in the NON RTD position For 24V Transmitters utilizing RTD sensors move the J2 jumper to the RTD position on the power module shown in Table 21 Insert the replacement 24V power module into the transmitter Reattach the screws and tighten to 0 4 0 6 N M 3 5 5 3 Lb in Re connect battery connector Honeywell recommends lubricating the end cap O ring with a Silicone Grease such as Dow Corning 55 or equivalent before replacing the end cap Screw the end cap back on and tighten the M3 locking screw Dispose of the Power Module according to local regulations OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 8 Maintenance Repair 8 5 Replacing antenna 8 5 Replacing antenna Tools required e 1 Phillips Screwdriver or 1 8 Slotted Screwdriver e Torque Screwdriver e 1 5 mm hex key Procedure Rev 7 Sept 09 ATTENTION You must replace your antenna with the same type that is elbow straight or remote Changing to a different antenna type is not permitted by approval agencies A kid CAUTION Take precautions against electrostatic discharge to prevent damaging the sensor module A WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD The integrally mounted antenna shroud is made of Teflon and has a surf
14. cell connected directly to transmitter terminals Consult with the factory for additional information OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 6 Troubleshooting 6 2 General troubleshooting procedures Symptom Corrosion rates are very high Pitting Factor very low and B values are very low Corrosion rate switches abruptly from high to very low levels Pitting Factor is very high and the B value goes to the current default value All corrosion variables are very unstable exhibiting one or more of the following Corrosion rate unstable may drop to very low values Pitting Factor low when corrosion rate high and vice versa B values unstable switching between 20 and 100 CMI unstable switching from very low value 0 to large value for example gt 5000 Possible cause This problem could be due to a shorting condition between probe sensing elements This situation is symptomatic of when the internal polarization resistance calculation has apparently gone to a negative value with the result that the corrosion rate is indeterminate and a default low value is returned Apparent negative polarization resistances may occur in situations where the corrosion rates are very high and the electrode area is incorrect for the process situation These symptoms are typically caused by high and variable corrosion rates in the process environment hard diffu
15. cycle where the solution resistance is automatically compensated The effects of the solution resistance are essentially incorporated in the Stern Geary constant the B value obtained from this measurement Corrosion comprises an anodic process and a cathodic process i e electrochemical processes that occur at anodic and cathodic sites on the metal surface When corrosion is occurring there is an increase of ionic current flow between the anodic and cathodic sites i e Faradaic process A non corrosive system would not exhibit any ionic flow SmartCET applies a sinusoidal wave to facilitate an increase in flow The sinusoidal wave enhances the anodic dissolution sites during one part of the wave and then enhances the cathodic sites in the other half of the wave SmartCET measures the polarization resistance during these cycles A heavily corroding system would be characterized by greater ionic current flow The low levels of applied voltage do not affect the naturally occurring corrosion processes unduly and the ratio of the applied voltage to the measured real current at the fundamental frequency provides a polarization resistance Thus the electrochemical interface behaves in a similar manner to a resistance Stated another way the corrosion processes can be modeled as a simple resistance the polarization resistance The anodic and cathodic sites exist on all of the three electrodes Polarization of an electrode away from its free corrosio
16. defect in 44 Processor Random Access Memory INP FAIL Input Failure Input Error Check input connection H condition persists replace the probe INP FAIL A D Failure Diagnostics detected Replace sensor module See page defect with Analog to Digital Converter 44 The following sta tuses are displayed only in W ireless Builder Device Status Blank Electrode Short Circuit An input is shorted Check probe electrodes for conductive films or defective shorted cable Check transmitter probe cable connections for a possible short at the transmitter input terminals Blank Electrode Open Circuit or Input open or probe not Check probe cable for a loose or LPR Mode Error in solution defective open connection to the electrodes or transmitter terminals Blank Harmonic Distortion No valid 3rd harmonic Corrosion rate may be very low or Mode Not Possible component to calculate B system may be under diffusion value PV control 22 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 5 Operation 5 3 Transmitter PV display Transmitter Wireless Builder display Definition What to do display Blank Asymmetric Response Electrochemical Check electrodes for differential From Probe response of probe is not attack on electrodes for example symmetrical crevice on one electrode Blank DAC Voltage Deviation Electrode driver voltage Check
17. targeted at open loop control supervisory control and controls that do not have environmental or safety consequences As with any process control solution the end user must weigh the risks and benefits to determine if the products used are the right match for the application based on security safety and performance Additionally it is up to the end user to ensure that the control strategy sheds to a safe operating condition if any crucial segment of the control solution fails Revision Information Document Name Document ID Revision Publication Date Number XYR 6000 SmartCET Corrosion Transmitter User s Manual 34 XY 25 18 1 6 7 07 2 8 10 07 3 6 24 08 4 11 21 08 5 April 2009 6 June 09 7 Sept 09 References The following list identifies all documents that may be sources of reference for material discussed in this publication Document Title XYR 6000 Transmitters Quick Start Guide Getting Started with Honeywell OneWireless Solutions OneWireless Wireless Builder User s Guide OneWireless Builder Parameter Reference Support and contact info United States and Canada Contact Honeywell Solution Support Center Phone 1 800 822 7673 In Arizona 602 313 5558 Calls are answered by dispatcher between 6 00 am and 4 00 pm Mountain Standard Time Emergency calls outside normal working hours are received by an answering service and returned within one hour Facsimile 602 313 3293 Mail Hone
18. transmitter displays a LOW BAT message you have 2 4 weeks to replace both batteries before they expire When batteries are removed or expired all transmitter data is retained in the transmitter s non volatile memory Tools required e 1 Phillips Screwdriver or 1 8 Slotted Screwdriver e Torque Screwdriver e 1 5 mm hex key Procedure B ATTENTION Batteries must be replaced only by a trained service technician T WARNINGS e Risk of death or serious injury by explosion Do not open transmitter enclosure when an explosive gas atmosphere is present Do not change batteries in an explosive gas atmosphere The batteries used in this device may present a risk of fire or chemical burn if mistreated Do not recharge disassemble heat above 100 C 212 F or incinerate When installing batteries do not snag the battery terminal on the clip or the battery may be damaged Do not apply excessive force Do not drop Dropping the battery may cause damage If a battery is dropped do not install the dropped battery into the transmitter Dispose of dropped battery promptly per local regulations or per the battery manufacturer s recommendations 46 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 8 Maintenance Repair 8 3 Replacing batteries Rev 7 Sept 09 Step Table 20 Battery replacement procedure Action ATTENTION You must replace both batteries Both ba
19. until finger tight then back off 180 degrees to permit adjustment later 7 Attach antenna connector to CN2 connector on sensor module See item 3 in Figure 12 8 Insert sensor module Orient in the proper viewing orientation before tightening two sensor compartment screws See items 2 in Figure 12 Torque screws to 0 4 0 6 N M 3 5 5 3 Lb in 9 Replace the front end cap Honeywell recommends lubricating the front end cap O ring with a Silcone Grease such as Dow Corning 55 or equivalent before replacing the end cap 10 Adjust antenna for best reception Don t rotate antenna more than 180 degrees either direction or you could twist and break the antenna wiring inside Tighten the antenna locking set screw 52 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 8 Maintenance Repair 8 5 Replacing antenna Figure 12 Antenna replacement Rev 7 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 53 Sept 09 8 Maintenance Repair 8 6 Replacing terminal board 8 6 Replacing terminal board When to replace Various error messages can help you diagnose a faulty terminal board These are described elsewhere in this manual Tools required e 1 Phillips Screwdriver or 1 8 Slotted Screwdriver e Torque Screwdriver e 1 5 mm hex key Procedure WARNING Risk of death or serious injury by explosion Do not open transmitter enclosure when an explosive gas atmosphere i
20. you could damage them Instead depress the latch while pulling on the connector Attach connector to new terminal board Observe correct polarity of the connector Verify that the cable is latched to the terminal board Fasten terminal board with screws from step 7 Re connect field wiring Insert the battery holder into the transmitter Reattach the screws and tighten to 0 4 0 6 N M 3 5 5 3 Lb in Re connect battery connector Honeywell recommends lubricating the end cap O ring with a Silicone Grease such as Dow Corning 55 or equivalent before replacing the end cap Screw the end cap back on and tighten the M3 locking screw Figure 13 Terminal board replacement OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 55 Sales and Service For application assistance current specifications pricing or name of the nearest Authorized Distributor contact one of the offices below ASIA PACIFIC Control Products Asia Pacific Headquarters Phone 65 6355 2828 Fax 65 6445 3033 Asia Pacific Global Technical Support Field Instruments Phone 65 6580 3156 Fax 65 6445 3033 Process Instruments Phone 603 76950 4777 Fax 603 7958 8922 Australia Honeywell Limited Phone 61 7 3846 1255 FAX 61 7 3840 6481 Toll Free 1300 36 39 36 Toll Free Fax 1300 36 04 70 China PRC Beijing Honeywell China Inc Phone 86 10 8458 3280 Fax 86 10 8458 4650 China PRC Shangh
21. 7 86 2 K02598 ASTM A36 55 71 7 86 2 K02700 A516 70 A516 Gr70 55 62 7 86 2 K03005 ASTM A53 Grade B Carbon Steel 55 68 7 86 2 K03006 A106 Grade B 55 66 7 86 2 K03006 API 5L X52 55 71 7 86 2 K03006 API 5L X70 55 71 7 86 2 L13601 60 Sn 40 Pb 153 97 8 42 3 Rev 7 OneWireless XYR 6000 SmartCET Corrosion Transmitter Users Manul 9 Sept 09 2 Specifications 2 6 Probes Number of electrons UNS Atomic Mass Density lost on oxidation Number Material grams grams cm typical N04400 Monel 400 59 62 8 80 2 N08020 Carpenter 20 Cb3 57 30 8 08 2 N10276 C 276 Hastelloy 63 43 8 89 2 R50400 Titanium GR2 47 79 4 52 4 R60702 Zr 702 95 08 6 10 4 830400 AISI 304 55 04 7 94 2 830403 AISI 304L 55 08 7 94 2 831600 AISI 316 56 19 7 98 2 831603 AISI 316L 56 22 7 98 2 841003 Duracorr 55 12 7 70 2 841425 Mod 13Cr 56 13 7 70 2 K03005 A53 Grade B Carbon Steel Pipe 55 68142 7 87 2 K02598 ASTM A36 55 71 7 86 2 K03006 A106 Grade B 55 66 7 86 2 10 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 3 Preparation 3 1 Installation 3 1 3 2 3 3 3 4 3 Preparation Installation Refer to the XYR 6000 Transmitter Quick Start Guide document 34 XY 25 21 for installation mounting and wiring of your XYR 6000 SmartCET transmitter Configuration The XYR 6000 SmartCET Transmitter contains the electronics interface compatible fo
22. ARNING Risk of death or serious injury by explosion Do not open transmitter enclosure when an explosive gas atmosphere is present A A CAUTION Take precautions against electrostatic discharge to prevent damaging the sensor module Step 44 Table 19 Sensor module replacement Action Honeywell recommends that the transmitter be removed from service and moved to a clean area before servicing Loosen the M3 locking set screw on the display end cap See item 1 in Figure 9 Unscrew and remove the end cap Loosen the two screws on the sensor module See items 2 in Figure 9 Disconnect each connector on the sensor module See items 3 in Figure 9 Install new sensor module Be sure to orient sensor module in the proper viewing orientation before tightening two sensor compartment screws Reverse steps 1 4 Torque screws to 0 4 0 6 N M 3 5 5 3 Lb in Honeywell recommends lubricating the end cap O ring with a Silcone Grease such as Dow Corning 55 or equivalent before replacing the end cap Return transmitter to service OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 8 Maintenance Repair 8 2 Replacing sensor module Rev 7 Sept 09 Figure 9 Sensor module removal and replacement OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 45 8 Maintenance Repair 8 3 Replacing batteries 8 3 Replacing batteries When to replace When the
23. G slenska Icelandic H r me l sir Honeywell yfir pv a XYR 6000 Wireless Transmitters er samr mi vi grunnkr fur og a rar kr fur sem ger ar eru tilskipun 1999 5 EC Norsk Norwegian Honeywell erkl rer herved at utstyret XYR 6000 Wireless Transmitters er i samsvar med de grunnleggende krav og vrige relevante krav i direktiv 1999 5 EF For more information about the R amp TTE Directive 2 5 The following website contains additional information about the Radio and Telecommunications Terminal Equipment R amp TTE directive http ec europa eu enterprise rtte faq htm IECEx Conditions of Certification Parts of the antenna are non conducting and the area of the non conducting part exceeds the maximum permissible areas for Category Il 1 G Zone 0 according to IEC 60079 0 Therefore when the antenna is used within a potentially explosive atmosphere appropriate measures must be taken to prevent electrostatic discharge Impact and friction hazards need to be considered according to IEC 60079 0 when the transmitter that is exposed to the exterior atmosphere is made of light metal alloys and used in Category 11 1 G Zone ATEX Conditions for Safe Use Because the enclosure of the XYR 6000 Wireless Transmitter is made of aluminum if it is mounted in an area where the use of Category 1G apparatus is required it must be installed such that even in the event of rare incidents ignition sources due to impact a
24. Honeywell OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 34 XY 25 18 Revision 7 September 2009 Notices and Trademarks Copyright 2008 by Honeywell International Inc Revision 7 September 2009 While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell PlantScape Experion PKS and TotalPlant are registered trademarks of Honeywell International Inc Other brand or product names are trademarks of their respective owners Honeywell International Process Solutions 2500 West Union Hills Phoenix AZ 85027 1 800 343 0228 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 References About This Document This document describes preparation operation and maintenance of the XYR 6000 Wireless Corrosion Transmitters Mounting installation and wiring are covered in other documents Honeywell does not recommend using devices for critical control where there is a single point of failure or where single points of failure result in unsafe conditions OneWireless is
25. TENNA ADAPTER ASSEMBLY REMOTE TYPE TNC ALUMINUM 50028364 501 ANTENNA ADAPTER ASSEMBLY REMOTE TYPE N ALUMINUM 50028364 502 ANTENNA ADAPTER ASSEMBLY REMOTE TYPE N STAINLESS STEEL 50018110 001 COAX CABLE ASSY 1 0M 3 3 Ft LONG RP TNC N MALE 50018110 002 COAX CABLE ASSY 3 0M 10 0 Ft LONG RP TNC N MALE 50018110 003 COAX CABLE ASSY 10 0M 33 0 Ft LONG RP TNC N MALE 50018278 001 50018278 002 COAX CABLE ASSY 3 0M 10 0 Ft LONG N MALE N MALE 50018278 003 COAX CABLE ASSY 1 0M 3 3 Ft LONG N MALE N MALE COAX CABLE ASSY 10 0M 33 0 Ft LONG N MALE N MALE 50018279 090 LIGHTNING SURGE ARRESTOR 50031425 501 a afafafz a aaa a af sch 1 sch 1 sch ar a sch 1 sch 1 sch ara sch sr fs 24V EXTERNAL POWER MODULE Rev 7 Sept 09 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 43 8 Maintenance Repair 8 2 Replacing sensor module continued 50025288 502 1 BATTERY PWA INTRINSICALLY SAFE 50026010 001 3 6V LITHIUM THIONYL CHLORIDE Li SOCI2 BATTERY 50026010 002 3 6V LITHIUM THIONYL CHLORIDE Li SOCI2 BATTERY 50026010 003 10 3 6V LITHIUM THIONYL CHLORIDE Li SOCI2 BATTERY 8 2 Replacing sensor module Tools required e 1 Phillips Screwdriver or 1 8 Slotted Screwdriver e Torque Screwdriver e 1 5 mm hex key Procedure A W
26. a 54 iei oi a a 54 D OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 1 Introduction 1 1 Purpose Tables Table i User eeh TEE 12 Table 2 Calibration error messages ssssssssseseseee eene enne nennen erret re neret nnne nen 13 Table 3 Linear polarization resistance check 14 Table 4 Restore calbratton esses seen ennenn ntn cenar nen tinte ranma esent nets 15 Table 5 Transmitter connection status ceecccceececeeeceeee cee eaeeeeceeeeeeeaeeseseaaeeeeaaeeesesaeeeseeeaeeeeeeeeeeecneeeetens 19 O E cL LER 21 RETTEN 21 Fable g ER 25 Table 9 Buttons for Device Local Configuration cecceeeceeseeeeeeeeeaeeeeaeeeeaeeeaaeeeeaeeeeaeeeeaeeeaaeeeeaeeeeeeeeeeeas 29 Table 10 Read Node Information cceccccceceeceeeeeeeeesenee cess caeeeececeeeeeaeesessaaeeeseaeeeeecaeeesseaaeeeseseeeeeeeeeeeees 30 Table 1 1AdVanCed Options iere trei Pen Rare ATT ATTE 32 Table 12 Diagnosis of Transmitter Health 33 Table 13 Troubleshooting Drocecdures cra cnn enne neennnen nnne tnit e nnne nnne 34 Table 14 Recommended operating conditions esesssssessseseseeeeeee enemies 36 Table 15 Corrosion Rate and Environment Charactertzaiton esses eeseneeeeeseneeeetees 38 Table 16 Corrosion Rate based on B value anodic and Cathodic values 40 Table 17 Pitting Factor E TEE 40 USE Re NELLE E ecetees 41 Table 19 Sensor module replacem
27. ace resistance greater than 1Gohm per square When the XYR 6000 transmitter is installed in potentially hazardous locations care should be taken not to electrostatically charge the surface of the antenna shroud by rubbing the surface with a cloth or cleaning the surface with a solvent If electrostatically charged discharge of the antenna shroud to a person or a tool could possibly ignite a surrounding hazardous atmosphere OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 51 8 Maintenance Repair 8 5 Replacing antenna Table 22 Antenna replacement procedure Step Action 1 Honeywell recommends that the transmitter be removed from service and moved to a clean area before servicing 2 Loosen the M3 locking set screw on the display end cap See item 1 in Figure 12 Unscrew and remove the front end cap 3 Loosen the two screws on the sensor module See items 2 in Figure 12 4 Remove the sensor module from the transmitter body and disconnect the antenna connector from CN2 connector on the sensor module See item 3 in Figure 12 5 Loosen the locking set screw at the antenna base Unscrew the antenna from the transmitter Remove the antenna and its connector from the transmitter See Figure 12 6 Feed the new antenna s connector through the antenna hole to the front of the transmitter Do not connect to sensor module yet Lubricate o ring with Silcone Grease such as Dow Corning 55 Screw new antenna into transmitter body
28. ai Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21 6237 2826 China PRC Chengdu Honeywell China Inc Phone 86 28 8678 6348 Fax 86 28 8678 7061 China PRC Xi an Honeywell China Ltd Xi an Phone 86 29 8833 7490 Fax 86 29 8833 7489 China PRC Shenzhen Honeywell China Inc Phone 86 755 2518 1226 Fax 86 755 2518 1221 Indonesia PT Honeywell Indonesia Phone 62 21 535 8833 FAX 62 21 5367 1008 Honeywell Ltd Phone 91 5603 9400 Fax 91 5603 9600 Japan Honeywell Inc Phone 81 3 6730 7150 Fax 81 3 6730 7228 India Automation India Ltd Malaysia Honeywell Engineering Sdn Bhd Phone 60 3 7950 4776 Fax 60 3 7958 8922 New Zealand Honeywell Limited Phone 64 9 623 5052 Fax 64 9 623 5060 Toll Free 0800 202 088 Philippines Honeywell Systems Philippines Inc Phone 63 2 633 2830 31 636 1661 62 Fax 63 2 638 4013 Singapore Honeywell Pte Ltd Phone 65 6580 3278 Fax 65 6445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6315 Fax 822 792 9015 Thailand Honeywell Systems Thailand Ltd Phone 662 693 3099 FAX 662 693 3089 Taiwan R O C Honeywell Taiwan Ltd Phone 886 2 2245 1000 FAX 886 2 2245 3241 SE Asia Countries see Honeywell Pte Ltd Singapore for Pakistan Cambodia Guam Laos Myanmar Vietnam East Timor SE Asia Countrie
29. air 8 1 Parts 8 1 Parts The following replacement parts may be ordered from Honeywell For other replacement parts such as 8 Maintenance Repair probes refer to XYR 6000 Wireless Transmitter Corrosion Specification document 34 X Y 03 3 1 Part number Qty Description 50015866 504 4 ELECTRONICS MODULE ASSEMBLY aka SENSOR MODULE for Corrosion 50015866 508 ELECTRONICS MODULE ASSEMBLY aka SENSOR MODULE for Corrosion Instrinsically Safe 50015866 512 ELECTRONICS MODULE ASSEMBLY aka SENSOR MODULE for Corrosion DSSS Intrinsically Safe 50015843 501 TERMINAL BOARD 50015623 501 CAP ASSEMBLY BATTERY ALUMINUM DARK BEIGE 50016190 501 CAP ASSEMBLY LCD ALUMINUM DARK BEIGE 50026009 501 CAP ASSEMBLY BATTERY STAINLESS STEEL 50026127 501 CAP ASSEMBLY LCD STAINLESS STEEL 50016229 501 ANTENNA ASSEMBLY 2 dBi INTEGRAL RIGHT ANGLE ALUMINUM 50016229 502 ANTENNA ASSEMBLY 2 dBi INTEGRAL RIGHT ANGLE STAINLESS STEEL 50020767 501 ANTENNA ASSEMBLY 2 dBi INTEGRAL STRAIGHT STAINLESS STEEL 50020767 502 ANTENNA ASSEMBLY 2 dBi INTEGRAL STRAIGHT ALUMINUM 50031715 501 ANTENNA ASSEMBLY 4 dBi INTEGRAL RIGHT ANGLE ALUMINUM 50031715 502 ANTENNA ASSEMBLY 4 dBi INTEGRAL RIGHT ANGLE STAINLESS STEEL 50018414 001 REMOTE OMNI DIRECTIONAL ANTENNA 8 dBi 50018415 001 REMOTE DIRECTIONAL ANTENNA 14 dBi 50016577 502 AN
30. alert sign must be used when a restriction on use output power limit by a country at certain frequencies applies to the equipment and must follow the CE marking The C Tick mark is a certification trade mark registered to ACMA Australian Communications and Media Authority in Australia under the Trade Marks Act 1995 and to RSM in New Zealand under section 47 of the NZ Trade Marks Act The mark is only to be used in accordance with conditions laid down by ACMA and RSM This mark is equal to the CE Mark used in the European Union N314 directly under the logo is Honeywell s unique supplier identification number vii Contents Symbol Definitions 1 2 3 viii Contents Support and contact info 21 ceicc ccce enn anciana iii INTRODUCTION teme 1 LL A 1 LTE 1 1 3 OmeWireless network overview cssesssssssscessecsecceeeceeeeeeeeeeeeeeeeeeeeseeeseesanseanesaneeeaneeneseaeees 1 T4 TT RUSSE EU SLICE EE 1 SFECIFIGATIO N I M 3 2 1 European Union Usage eeesseeeeeeeeeeeeeee ee 3 2 2 Certifications and approvals ocoonnncccinnncnnnnconcncnnnoncnnnnn rca ner cnc nen 3 TRANS MIO en nen da ia atada il 3 Authentication Device 0 aaa EET gea 4 23 Agency compliance informatiON coomnccnncncnnnnnccncnnennnnscccnnann cnn nc 5 ECG compliance statemetts 5 iere Ee e a at 5 ICcompliance Statemoenls EE 5 Radio Frequen
31. angle the positive end of the battery into the positive battery terminal clip Using a thumb and forefinger pull the negative terminal clip outward and push down on the battery until fully seated in the clips Do not apply excessive force when pushing battery down Repeat this process for the second battery Insert the battery holder into the transmitter Reattach the screws and tighten to 0 4 0 6 N M 3 5 5 3 Lb in Re connect battery connector Honeywell recommends lubricating the end cap O ring with a Silcone Grease such as Dow Corning 55 or equivalent before replacing the end cap Screw the end cap back on and tighten the M3 locking screw Dispose of used battery promptly per local regulations or the battery manufacturer s recommendations Keep away from children Do not disassemble and do not dispose of in fire OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 47 8 Maintenance Repair 8 4 Replacing 24V external power module Figure 10 Battery replacement 8 4 Replacing 24V external power module When to replace When the transmitter displays LOW PWR and external power is present and sufficient When the external power is removed to allow replacement of the module all transmitter data is retained in the transmitter s nonvolatile memory Tools required e 1 Phillips Screwdriver or 1 8 Slotted Screwdriver e Torque Screwdriver e 1 5 mm hex key Procedure B ATTENTION 24V p
32. ccessive presses of the Up key will increment to the next parameter in the following table or exit to PV display mode if at last parameter The Down key will decrement to the previous parameter or exit if at the first parameter The Enter key will exit to PV display mode at any time Position Parameter Description 1 Vendor Name HONEYWELL 2 HONEYWELL XYR 6000 MULTI Al DI DO 3 Tag Name HON_XYR6000_MAIDIDO_1234567890 4 SDREV Sensor device revision 5 SBLD Sensor build number 6 Radio Type DSSS 7 RBLD Radio build number 8 WFN Wireless field network identifier 9 NET Network device address 10 MODE CHANNEL Frequency hopping mode amp channel OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 5 Operation 5 5 Transmitter menu 5 5 Transmitter menu Menu tree At the PV display press Enter to access the menus To interact with the menus use the Device Local Configuration onscreen buttons page 29 or the buttons on your PDA Table 8 Menu tree Sept 09 Menu item Description CAL Calibration menu May be password protected See Table 9 on page 29 for password number entry USER CAL Lets you set calibrate to custom low and high range values See page 11 CAL RSTR Restores calibration to factory setting The factory setting is very accurate and should be adequate for most applications See page 11 LPR CHK Lin
33. ctory default Rev 7 Sept 09 Step Table 4 Restore calibration Action 1 In Wireless Builder set transmitter s Write Lock to Unlocked 2 In Wireless Builder set the transmitter s channel to OOS Out of Service 3 Use Authentication Device s Device Local Configuration buttons to navigate to the transmitter s CAL menu If the transmitter is locked a LOCKED message will be displayed Go to step 1 If CAL menu is passcode protected enter the passcode If the channel is not out of service a WRONG MODE message will be displayed Go to step 2 4 A Select CAL RSTR by scrolling through menu Press Enter to continue Display will say SUCCESS If calibration is unsuccessful an error message is displayed See Table 2 Press Enter to return to PV display 5 Exit the menu 6 When ready in Wireless Builder return the transmitter s channel to service and set Write Lock to Locked OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 15 4 Function blocks 4 1 Introduction 4 Function blocks 4 1 Introduction This section explains the construction and contents of the XYR 6000 SmartCET Corrosion Transmitter Function Blocks 4 2 Block description Block types Blocks are the key elements that make up the transmitter s configuration The blocks contain data block objects and parameters which define the application such as the inputs and outputs signal processing and connections to oth
34. cy RE statement see o 5 European nion trestriCtioh 1 ott orit etin edet ls equ le tee omine RI era eee 6 2 4 Honeywell European CE Declaration of Conformity DoC esses 6 European Declaration of Conformity staiements nemen nennen nennen 7 For more information about the R amp TTE Directive ococcccnnnnnnnnccononnnnnonononooonnnonononnnnnononononanonnnnnnnnrnnnnannnannnnannnnnnns 8 2 5 IECEX Conditions of Certification eeeeseeeee eese eene e nennen nenne nenne snae ene nnmnnn assa nasa 8 ATEX Gonditions for Safe LJse 2 n iini m ibi Cet e Ee eL 8 2 0 A NN 9 See EE 9 Constants for common probe materials AAA 9 PREPARATION osa 11 3 1 ECHTER 11 A 11 3 3 Connecting to network cccceeeeeeeeeneeeeeeenneeeneeeeneeeeneeeeneeeenaeesnaeeenaeeenaeenseeeeseeeeneeeaseneaseneneeneeees 11 3 4 Calibrating the transmitter eeeeeeeee esee eeeeee ee enn enne nennen nnnm nnne cc 11 e EE EE 11 User calibration EE 12 Linear polarization resistance check 13 Restore calibration to factory default 15 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 Contents Symbol Definitions 4 FUNCTION BEOCK Sica ide 16 At 1 A O 16 4 2 Block Descrip iii iia 16 Block e TTT 16 Block diagr iti ege e Eege e dc t EE EES E retur 16 dr Parameter A O 17 b OPERATION WEE 18 Bit O E 18 Display MODES EE
35. d 2 In Wireless Builder set the transmitter s channel to OOS Out of Service 3 Loosen the M3 locking set screw on the transmitter s battery end cap opposite end from display Unscrew and remove the end cap 4 Disconnect the probe wiring from terminals 1 3 Connect a known resistance value 10 10k ohms between TB1 2 and TB1 3 Connect a jumper between TB1 1 and TB1 2 5 At the transmitter display verify it is OUT SVC out of service Use Authentication Device s Device Local Configuration buttons to navigate to the transmitter s CAL menu If the transmitter is locked a LOCKED message will be displayed Go to step 1 If CAL menu is passcode protected enter the passcode If the channel is not out of service a WRONG MODE message will be displayed Go to step 2 6 e Select LPR CHK Press Enter to accept the applied resistance Display will say WAIT 60 S wait 60 seconds e After waiting 60 seconds the display should show the applied resistance value This confirms proper operation If the displayed resistance value is correct check Wireless Builder for correct probe values See page 9 e Press Enter to return to PV display 7 Reverse steps 3 and 4 8 When ready in Wireless Builder return the transmitters channel to service and set Write Lock to Locked 14 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 3 Preparation 3 4 Calibrating the transmitter Restore calibration to fa
36. e it will join the wireless sensor network No Connection A security key exists in the device or multinode but no connection has been formed The device or multinode is waiting to form a connection and will automatically retry shortly Users may transmit a new security key in order to force the device or multinode to immediately retry to form a connection Discovering The device is attempting to form a connection to the wireless sensor network The device is discovering multinodes and if a multinode is found will transition to the securing state Securing The device is attempting to form a connection to the wireless sensor network The device has discovered one or two multinodes and is attempting to form a secure session If successful the device will transition to the connected state Connected A secure connection is formed with one or two multinodes The second line contains detailed state information useful for problem reporting Rev 7 Sept 09 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 31 5 Operation 5 6 Authentication device menus Advanced Options Advanced options are non typical configuration commands Authentication De 7 4x 12 45 k 3 Authentication Device 3 55 ok Advanced Options Advanced Options Choose an option or device Choose an option or device command and execute using command and execute using the input below the input below Key Ser
37. e that all cable and unused entries be sealed with a NRTL National Recognized Testing Laboratory listed cable gland or conduit plug Cable glands and conduit plugs are not supplied with the product For detailed transmitter specifications see the following Specification and Model Selection Guide e XYR 6000 SmartCET Wireless Monitoring Transmitter Corrosion document 34 XY 03 31 Authentication Device Install the Authentication Device application on any PDA having e Windows Mobile version 4 2 e Infrared port 4 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 2 Specifications 2 3 Agency compliance information 2 3 Agency compliance information This section contains the Federal Communications Commission FCC Industry Canada IC and Radio Frequency compliance statements for the XYR 6000 Wireless Transmitters device B ATTENTION XYR 6000 units must be professionally installed in accordance with the requirements specified in the OneWireless XYR 6000 Agency Compliance Professional Installation Guide FCC compliance statements e This device complies with Part 15 of FCC Rules and Regulations Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation e This equipment has been tested and found to comply with the limit
38. ear Polarization Resistance check Use this to check a known applied resistance The displayed value should agree with the applied resistance if not then a problem exists in the probe or in the corrosion parameters See page 11 RADIO Radio menu PRI RSSI Primary receive signal strength Read only Signal strength 00 is too weak to connect to the network Displayed Value Value dBm Rx Margin dB 00 lt 86 lt 10 01 86 to 81 10 to 15 02 80 to 75 16 to 21 03 74 to 69 22 to 27 04 68 to 63 28 to 33 05 62 to 57 34 to 39 06 56 to 51 40 to 45 07 50 to 45 46 to 51 08 44 to 11 52 to 85 09 2 10 Saturation SEC RSSI Secondary receive signal strength Same as PRI RSSI Read only WEN ID Wireless Field Network ID Read only DEV ADD Device address Read only TX POWER Radio transmit power Read only Rev 7 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 25 5 Operation 5 6 Authentication device menus 5 6 Authentication device menus Overview Hold the Authentication Device no more than 6 from the transmitter and aim the infrared beam at the transmitter display while tapping on the screen command or button Main menu The main menu is shown below Details start on the next page 7 authentication Device d 3 52 lok Authentication Deyice Choose an option using the buttons below Additional information and help is accessible in the Authentication Device tutorial located in the Advanced
39. electrodes for conductive deviation gt 3 of films measured voltage Check transmitter probe cable connections for a possible short at the transmitter input terminals Check transmitter operation offline with a different probe to determine if the fault is caused by the probe or transmitter Blank Calibration Cleared User calibration cleared User calibration has been cleared to factory constants and reset to the factory values Proceed with user calibration if utilizing probe cables gt 12 ft and if the anticipated corrosion rate is gt 200 mpy blank Device Firmware Sensor Board Firmware Replace sensor module See page Mismatch Error The software did 44 not pass verification tests blank Heap Memory Not Heap Allocation Failure Clear by warm restart of device If Available Software detected heap condition persists contact shortage and some Honeywell service communication packets may have been dropped blank Watchdog Timer Error Sensor Watchdog Clear by warm restart of device If Timeout The processor condition persists contact was restarted due to Honeywell service unexpected operation Rev 7 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 23 Sept 09 5 Operation 5 4 Transmitter quick view of parameters 5 4 24 Transmitter quick view of parameters If the Up or Down key is pressed using the Authentication Device while in PV display mode the display will enter parameter quick view mode Su
40. ems and configurations have been tested for compliance 6 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 2 Specifications 2 4 Honeywell European CE Declaration of Conformity DoC European Declaration of Conformity statements Language Cesky Czech Dansk Danish Deutsch German Eesti Estonian English Espa ol Spanish EAAnvikr Greek Frangais French Italiano Italian Latviski Latvian Lietuviy Lithuanian Nederlands Dutch Malti Maltese Magyar Hungarian Polski Polish Portugu s Portuguese Rev 7 Sept 09 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Statement Honeywell t mto prohla uje Ze tento XYR 6000 Wireless Transmitters je ve shod se z kladn mi po adavky a dal mi p slu n mi ustanoven mi sm rnice 1999 5 ES Undertegnede Honeywell erkl rer herved at f lgende udstyr XYR 6000 Wireless Transmitters overholder de v sentlige krav og vrige relevante krav i direktiv 1999 5 EF Hiermit erkl rt Honeywell dass sich das Ger t XYR 6000 Wireless Transmitters in Ubereinstimmung mit den grundlegenden Anforderungen und den brigen einschl gigen Bestimmungen der Richtlinie 1999 5 EG befindet K esolevaga kinnitab Honeywell seadme XYR 6000 Wireless Transmitters vastavust direktiivi 1999 5 EU p hin uetele ja nimetatud direktiivist tulenevatele teistele asjakohastele s
41. ent ua 44 Table 20 Battery replacement procedure erret entree nenna eenn 47 Table 21 24V External power module ener entem en nnne nennen treten nnne 50 Table 22 Antenna replacement procedure enne enne nr nnn nnne 52 Table 23 Terminal board replacement procedure ener nennen 54 Rev 7 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual xi Sept 09 1 Introduction 1 1 Purpose Figures Figure 1 XYR 6000 SmartCET Functional Diagram sese nnns 2 Figure 2 Block Diagramm cete dee ca a 16 Figure 3 M II C M 26 Figure 4 Security and Node Deplovment A 27 Figure 5 Device Local Configuration screen 29 Figure 6 Read Node Information eesnik i a esee eene enne nnne nennen nennen nennen nennen 30 Figure eelere Ree EE 32 Figure 8 Individual Anodic and Cathodic Tafel Slopes A 39 Figure 9 Sensor module removal and replacement eeccceeceeeseeceneeeeeeeeeaeeeeaeeeeaeeeeaeeeeaeeseaeeeeaeeeeaeeeeaeee 45 Figure 10 Battery replacement sesssssessseseseeeeeeeeen eee enne nnnenn rra 48 Figure 11 24V Power Supply Module Assembly nennen enne 49 Figure 12 Antenna replacement ceccceeesceeecceeceeesaeeeeaeeesaeeeaaeesaaeeseaeeeaaeseaaeseaeeseaeeeeaaeneaeeseaeeesaeseaaeneaeenes 53 Figure 13 Terminal board replacement nennen nnne nennen nen 55 xii OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 1 Introduction
42. er applications The XYR 6000 SmartCET Transmitter contains the following block types Block Type Function Device Contains parameters related to the overall field device rather than a specific input or output channel within it A field device has exactly one device block AITB Contains parameters related to a specific process input or output channel in a measurement or actuation device An AITB defines a measurement sensor channel for an analog process variable represented by a floating point value There is one AITB per sensor Radio Contains parameters related to radio communication between the transmitter and the multimode s Block diagram Figure 2 shows the blocks of the XYR 6000 SmartCET Transmitter Transmitter Sensor Analog Input Transducer Block Device Block AITB Algorithm Publish Communication Stack Figure 2 Block Diagram 16 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 4 Function blocks 4 3 Parameter details 4 3 Rev 7 Sept 09 Each of these blocks contains parameters that are standard OneWireless transmitter defined parameters The AITB and device blocks contain standard parameters common to all XYR 6000 transmitter models that is pressure temperature DI HLAT as well as corrosion specific parameters The radio block contains parameters for communication with the wireless network Parameter details The transmitter dis
43. es flow chemical composition etc The XYR 6000 SmartCET uses three electrodes that are referred to as the working counter and reference electrodes A low frequency sinusoidal voltage excitation is applied to the working electrode with respect to the reference electrode and the current is measured and analyzed on the counter electrode synchronously with the applied signal Given a sinusoidal pattern the working electrode becomes alternately positively then negatively charged in other words polarized positively and negatively The peak to peak value of the sinusoidal wave is 50mV The current flowing between the counter and working electrodes is measured synchronously with the applied voltage sine wave and the in phase and out of phase components are detected and their amplitudes computed The real Faradaic or resistive and imaginary capacitive impedance components may then be determined This particular method of analysis has been selected due to its superior noise rejection which is particularly useful when studying corroding systems since they exhibit varying degrees of intrinsic noise OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 37 Sept 09 7 Corrosion measurements 7 2 General corrosion rate The result is equivalent to measuring the linear polarization resistance of the working electrode With this measurement the corrosion current hence the corrosion rate is inversely proportional to the
44. exhibits short term variation and is noticeably less stable than the case for general corrosion Pitting is often accompanied by increased variability in the B value With increasing degrees of pit propagation the CMI values will also tend to increase General troubleshooting procedures The XYR 6000 SmartCET transmitter is designed to operate over a broad range of corrosion rates However most problems associated with the corrosion rate calculation arise when the actual corrosion rate is extremely high and there is likelihood that the instrument is approaching or exceeding its stated operating limits In some circumstances this can be remedied by using sensors with a smaller surface area Another factor to be considered is severe diffusion limiting or mass transport control of the corrosion processes In this case the B value determination may become difficult and erratic behavior with very high values may be observed Troubleshooting procedures that deal with this condition and general situations are shown in Table 13 Table 13 Troubleshooting procedures 34 Symptom Possible cause Action Corrosion rate values are 1 Probe or probe cable fault 1 Check continuity with test cell very low and do not change bad connection to probe connected at probe end of cable May be electrodes necessary to remove probe and carry out f continuity checks between connecting 2 Transmitter fault pins and probe sensing elements 2 Check with test
45. ey before showing the DISCOVER message To verify your transmitter has been authenticated see the Connection prompt on the Read Node Info screen page 30 To decommission your transmitter from the OneWireless network select Clear Key and Restart Node This clears the transmitter s key network and security configurations and resets the transmitter to its factory default settings perform the following steps Select Clear Keys from Handheld under Advanced Options when e The PDA has keys from one system but you have moved your Authentication Device to another system or e you want to clear all keys so that you cannot deploy any more keys without going to the key server manager and getting more For more details on keys refer to Getting Started with Honeywell OneWireless Solutions 28 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 5 Operation 5 6 Authentication device menus Device Local Configuration Use Device Local Configuration buttons Table 9 to navigate the transmitter menus Table 8 and to make selections and changes You can also use the PDA buttons Ag Authentication Device 46 5 32 ok Device Local Configuration Control the device s LCD interface using the buttons below Figure 5 Device Local Configuration screen Table 9 Buttons for Device Local Configuration Button Function Enter the Menu Tree Enter submenu of the menu that i
46. hone 1 800 343 0228 FAX 1 717 771 8251 Email sc cp appssales honeywell com LATIN AMERICA Argentina Honeywell S A 1 C Phone 54 11 4383 3637 FAX 54 11 4325 6470 Brazil Honeywell do Brasil amp Cia Phone 55 11 7266 1900 FAX 55 11 7266 1905 Chile Honeywell Chile S A Phone 56 2 233 0688 FAX 56 2 231 6679 Mexico Honeywell S A de C V Phone 52 55 5259 1966 FAX 52 55 5570 2985 Puerto Rico Honeywell Inc Phone 809 792 7075 FAX 809 792 0053 Trinidad Honeywell Inc Phone 868 624 3964 FAX 868 624 3969 Venezuela Honeywell CA Phone 58 2 238 0211 FAX 58 2 238 3391 Honeywell 34 XY 25 18 Rev 7 September 2009 2009 Honeywell International Inc
47. ia e g water molten salts between the electrodes SmartCET outputs four corrosion measurements which are e General Corrosion Rate average or general corrosion rate and is generally expressed in mils per year mpy or millimeters per year mmpy e Pitting Factor dimensionless number that indicates the presence of a pitting localization corrosion environment e B value expressed in millivolts per decade and is commonly also known as the Stern Geary constant e Corrosion Mechanism Indicator indicator representing health of the probe in regard to fouling or wear The values are all updated every 30 seconds which is the total measurement cycle time of the instrument The values for the General Corrosion Rate the Pitting Factor and the Corrosion Mechanism Indicator are set to output the most recent values General corrosion rate SmartCET essentially uses a variant of the Linear Polarization Resistance LPR technique to calculate the general corrosion rate The measurement is more accurately described as a Low Frequency Impedance measurement A low frequency low amplitude sinusoidal voltage excitation is used to stimulate current flow The Linear Polarization Resistance LPR technique is used to calculate the General Corrosion Rate This calculation is usually the prime variable of interest since it reflects the overall rate of metallic corrosion Corrosion may be directly related to operational parameters such as temperatur
48. ifies information that requires special consideration TIP Identifies advice or hints for the user often in terms of performing a task Indicates a situation which if not avoided may result in equipment or work data on the system being damaged or lost or may result in the inability to properly operate the process CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death WARNING symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Risk of electrical shock Potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 VDC may be accessible ESD HAZARD Danger of an electro static discharge to which equipment may be sensitive Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement
49. ion of Conformity DoC statement for the XYR 6000 OneWireless products RATTE i99 s gc LVD 73 23iec EMC 004 108 eCc ATEX 94 9 EC Directive Directive Directive Directive Harmonized Standards EN 300 328 V1 7 1 EN 301 893 V1 4 1 EN 301 489 17 V1 2 1 EN 301 489 1 V1 6 1 IEC 61326 1 2006 EN 60079 0 2006 EN 60079 11 2007 EN 60079 15 2005 EN 61241 0 2007 EN 61241 1 2004 Emissions Specification and Methods Emissions Spec and Methods Immunity Specifications Immunity Methods Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General requirements Electrical apparatus for explosive gas atmospheres Part 0 General requirements Electrical apparatus for explosive gas atmospheres Part 11 Intrinsic safety i Electrical apparatus for explosive gas atmospheres Part 15 Type of protection n Electrical apparatus for use in the presence of combustible dust Part 0 General Requirements Electrical apparatus for use in the presence of combustible dust Part 1 1 Electrical apparatus for use in the presence of combustible dust Part 1 Protection by enclosures tD Manufacturer s Name and Address Honeywell Process Solutions 525 East Market Street York PA 17403 USA Compliance Statement The products listed herein comply with the harmonized standards listed above Typical products and syst
50. iphase system eo eo Severe anodic and cathodic diffusion limiting for example vapor phase B value indeterminate 7 4 Pitting factor The Pitting Factor is a measure of the overall stability of the corrosion process and is obtained from a measurement of the intrinsic current noise of the working electrode and comparing this measurement to the general corrosion current obtained from the LPR measurement e g general corrosion rate calculation General corrosion processes typically have low levels of intrinsic noise with the ratio of noise to the general corrosion current typically being lt 1 Pitting Factor lt 0 01 With the onset of instability pit initiation localized corrosion occurrence leads to increasingly higher levels of current noise with respect to the general corrosion current such that the Pitting Factor may reach or even exceed a value of 1 The Pitting Factor can be viewed as the probability that the corrosion mechanism is localized Spontaneous changes in the environment may also cause the instantaneous value of the Pitting Factor to approach a value of 1 in the short term however for truly localized corrosion the Pitting Factor will remain unstable and secondary evidence may be observed in terms of the overall stabilities of both the general corrosion rate estimate and the B value SmartCET uses electrochemical noise ECN to calculate the Pitting Factor Table 17 Pitting Factor Values
51. ireless Transmitters jikkonforma mal ti ijiet essenzjali u ma provvedimenti o rajn relevanti li hemm fid Dirrettiva 1999 5 EC Alul rott Honeywell nyilatkozom hogy a XYR 6000 Wireless Transmitters megfelel a vonatkoz alapvet k vetelm nyeknek s az 1999 5 EC ir nyelv egy b el r sainak Niniejszym Honeywell o wiadcza e XYR 6000 Wireless Transmitters jest zgodny z zasadniczymi wymogami oraz pozosta ymi stosownymi postanowieniami Dyrektywy 1999 5 EC Honeywell declara que este XYR 6000 Wireless Transmitters est conforme com os requisitos essenciais e outras disposi es da Directiva 1999 5 CE 2 Specifications 2 5 IECEx Conditions of Certification Language Statement Slovensko Honeywell izjavlja da je ta XYR 6000 Wireless Transmitters v skladu z bistvenimi Slovenian zahtevami in ostalimi relevantnimi dolo ili direktive 1999 5 ES Slovensky Slovak Honeywell t mto vyhlasuje e XYR 6000 Wireless Transmitters sp a z kladn po iadavky a v etky pr slu n ustanovenia Smernice 1999 5 ES Suomi Finnish Honeywell vakuuttaa t ten ett XYR 6000 Wireless Transmitters tyyppinen laite on direktiivin 1999 5 EY oleellisten vaatimusten ja sit koskevien direktiivin muiden ehtojen mukainen Svenska Swedish H rmed intygar Honeywell att denna XYR 6000 Wireless Transmitters st r verensst mmelse med de v sentliga egenskapskrav och vriga relevanta best mmelser som framg r av direktiv 1999 5 E
52. itional information B value Expected range 5 to 60mV 0 005 to 0 06V Low values may be due to formation of surface films having redox behavior for example Iron sulfide The electrode essentially starts to become non polarizable High values predominantly may be due to diffusion limiting processes As the electrochemical processes become more diffusion limiting the B value may not achieve a stable value Applying the B value from this type of situation for example updating the default value is not recommended Consult with the factory for additional information Corrosion Mechanism Indicator Expected range 0 to 2000 Values are dependent on OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Sept 09 Rev 7 7 Corrosion measurements 7 1 Overview 7 1 7 2 Rev 7 Measurement Range Comments material and environment 7 Corrosion measurements Overview XYR 6000 SmartCET corrosion transmitter uses a number of different electrochemical techniques in order to characterize more completely the corrosion behavior Electrochemical methods provide a sensitive and rapid means of assessing corrosion behavior of metallic materials The corrosion rate is obtained from electrochemical measurements designed to evaluate the corrosion current originating from the oxidation of the metal The nature of the measurements requires ionically conducting med
53. its with radio firmware build 53 or For units with radio firmware build 53 or higher higher No action required Transmitter has validated the key and has For units with radio firmware build 52 made a secure connection with at least two Transmitter will periodically look for a Multinodes Transmitter should appear in second Multinode in order to forma Wireless Builder as an uncommissioned redundant connection to the network If device connected with only one Multinode Wireless Wee des T bur Builder will display a Secondary Multinode For units with radio firmware build 52 Address of 0 Transmitter has validated the key and has made a secure connection with at least one Multinode Transmitter should appear in Wireless Builder as an uncommissioned device NO REDUN Appears only on units with radio firmware No action required The Transmitter will build 53 or higher No redundancy that is Transmitter has connected with only one Multinode periodically look for a second Multinode in order to form a redundant connection to the network Use the PDA to determine your radio firmware build number page 21 Rev 7 Sept 09 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 19 5 Operation 5 3 Transmitter PV display 5 3 Transmitter PV display In the PV display the following information is displayed sequentially For detailed descriptions of the PV s see page 37 Item displayed Examp
54. l 1 1 Introduction 1 4 About the transmitter Measurement Board Corrosion current EEPROM Corrosion Micro Micro potential processor processor EEPROM Battery Antenna Electronics Housing Configuration Data Figure 1 XYR 6000 SmartCET Functional Diagram 2 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 2 Specifications 2 1 European Union Usage 2 Specifications 2 1 European Union Usage This product may be used in any of the following European Union nations ISO 3166 ISO 3166 Country Country 2 letter code 2 letter code Austria AT Latvia LV Belgium BE Liechtenstein LI Bulgaria Lithuania LT Cyprus Malta MT Czech Republic Netherlands NL Denmark Norway NO Estonia Poland PL Finland Portugal PT France FR Romania RO Germany DE Slovakia SK Greece Slovenia Sl Hungary Spain ES Iceland Sweden SE Ireland IE Switzerland CH Italy IT United Kingdom BG 2 2 Certifications and approvals Transmitter See the product label for applicable approvals and ratings CSAcus Intrinsically CL I Div 1 Groups A B C amp D CL II Div 1 Groups E F amp G CL Ill T4 Sale CL I Zone 0 Ex ia IIC T4 CL I Zone 0 AEx ia IIC T4 CSAcus Explosionproof CL I Div 1 Groups A B C 8 D CL II Div 1 Groups E F amp G CL Ill T4 CL I Zone 1 Ex d IIC T4 CL I Zone 1 AEx d IIC T4 CSAcus Nonincendive CL I Div 2 Groups A B
55. le Details PV1 value 1 80 0 The General Corrosion Rate is the average or general corrosion rate Range 0 250 mil year 0 6 35 mm yr PV1 engineering units mPY Mils per year mPY or millimeters per year mmPY PV1 status BAD See Table 6 If no PV status is displayed blank then the PV value is good Device status LOW BAT See Table 7 If no device status is displayed blank then the device status is normal If two or more device status messages are in effect they are displayed alternating with the PV values PV2 value 2 0 50 Pitting Factor also referred to as localized corrosion indicator Range 0 1 Unitless PV2 status UNC See Table 6 If PV status is not displayed then the PV value is good PV3 value 3 26 50 B value also known as the Stern Geary constant Range 0 to 200 typical PV3 units mV Millivolts PV3 status OUT SVC See Table 6 If PV status is not displayed then the PV value is good PV4 value 4 404 0 Corrosion monitoring index Unitless Normal range is 0 2000 PV4 status See Table 6 If PV status is not displayed then the PV value is good 20 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 5 Operation 5 3 Transmitter PV display PV status blank BAD UNC Table 6 PV status Cause Action e PV is normal no action required e Possible calibration error Clear calibration AITB can not execute due to internal firmware state At
56. m firmware upgrades but will operate normally using installed code Replace sensor module See page 44 RADIO WDT WDT Reset Occurred Radio Watch Dog Restart both the radio and sensor RESET Timeout detected If condition persists replace sensor module See page 44 Rev 7 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 21 Sept 09 5 Operation 5 3 Transmitter PV display Transmitter Wireless Builder display Definition What to do display BAD RADIO Radio Circuitry Failure Radio circuitry has failed The radio processor detected error on internal radio circuitry Replace sensor module See page 44 The following status messages have multiple meanings Refer to Wireless Builder Device Status for exact cause E FAIL A D Failure Diagnostics detected Replace sensor module See page defect with Analog to 44 Digital Converter E FAIL Electronics Failure Electronic Failure Restart both the radio and sensor detected on Sensor If condition persists replace Board Could be caused sensor module See page 44 by one of the status items marked by E FAIL NVM Fault Startup diagnostics Replace sensor module See page detected defect in 44 Sensor Non Volatile Memory E FAIL Program Memory Fault Startup diagnostics Replace sensor module See page detected defect in 44 Sensor Read Only Memory E FAIL RAM Fault Startup diagnostics Replace sensor module See page detected
57. n The secondary variable Pitting Factor will typically exhibit a low value under these conditions for example 0 01 although it may exhibit some short term response to abrupt changes in the environment for example sudden changes in temperature flow rate or fluid composition OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 33 6 Troubleshooting 6 2 General troubleshooting procedures 6 2 The tertiary variable the B value will usually fall in a range of 0 010 to 0 030 volts and will be stable The quaternary variable Corrosion Mechanism Indicator is largely dependant on the type of material being studied but generally if active corrosion is being observed gt S5mpy it will tend to be significantly larger than the case for very low corrosion rates If low general corrosion rates are being observed which are close to instrument baseline lt 0 05 mpy the Pitting Factor may appear artificially high for example gt 0 01 When localized corrosion is occurring the observed general corrosion rate values may be in the range 0 1 to 10 mpy or higher depending on the material and the environment The Pitting Factor will tend to exhibit higher magnitude peaks of activity during pit initiation events whereas propagating pits may be associated with a general increase in the observed corrosion rate and lower levels of Pitting Factor lt 0 1 The general corrosion rate in the case of propagating pits often
58. n corrosion activity could be 4mV a very low value The average industry accepted default B value is typically between 25 and 30mV Houston tap water is approximately 15mV A severely scaled system i e inorganic scale deposits on the metal surface would show a B value of around 100 mV By evaluation of the non linearities in the current response from the LPR measurement it is possible to determine a B value for the system being studied This involves the analysis of the higher order harmonic content of the current response and computation of a value of B for the system being studied With knowledge of the B value it is possible to refine the LPR generated corrosion rate estimate since the uncertainty regarding the standard default B value is removed The B value is directly related to the mechanistic properties of the component anodic and cathodic corrosion processes The anodic process is essentially the metal oxidation and the cathodic process is for example the oxygen reduction or hydrogen evolution process These are essentially non linear processes and the current will typically but not always have a logarithmic dependence on the applied voltage The B value is a composite of the individual anodic and cathodic Tafel slopes Potential a eee b anodic Tafel slope Ecorr Log Icorr Log Current density Figure 8 Individual Anodic and Cathodic Tafel Slopes The B value is calculated using the following equa
59. n potential will result in an increase in the anodic reaction and decrease in the cathodic current when polarized more positive and vice versa shows the relationship between corrosion rate environment characterization and the recommendation for electrode area to use Table 15 Corrosion Rate and Environment Characterization Corrosion Rate Environment Comments 2200 mpy Highly conductive highly This could be at upper level of XYR 6000 accuracy corrosive range If used in this environment electrodes with small area should be used for example 1cm2 1 200mpy Average corrosion rate Use correct probe type according to process application 38 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 7 Corrosion measurements 7 3 B value 0 01 1mpy Low conductivity or passive Electrodes with large area should be used for example system 10cm2 lt 0 01mpy Extreme passivity or low This could be at lower level of XYR 6000 accuracy conductivity for example range If used in this environment electrodes with large organic medium area should be used for example 10cm2 7 3 Rev 7 Sept 09 B value The B value represents a system constant that is determined by the mechanism and kinetics of the corrosion process In a dynamic process research has shown that the B value is not constant For example the B value for a sour system with a microbiological influence o
60. nd friction sparks are excluded Special precautions shall be taken to prevent the surface of the antenna of the XYR 6000 Wireless Transmitter from being electrostatically charged OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 2 Specifications 2 6 Probes 2 6 Probes The SmartCET probe configuration parameters are found in this section Proper configuration of the transmitter with the specific probe information is required for accurate corrosion measurements Electrode area Three finger electrodes 4 75 cm Three flush disk electrodes 0 18 cm Constants for common probe materials Number of electrons UNS Atomic Mass Density lost on oxidation Number Material grams grams cm typical A91100 Aluminum 1100 27 20 2 71 3 A92024 Aluminum 2024 28 97 2 77 3 A95083 5083 Al 27 38 2 66 3 C11000 CDA 110ETP 99 9 Cu 63 54 8 89 2 C12200 DHP Cu 63 53 8 89 2 C27000 Yellow Brass 64 32 8 47 2 C44300 CDA443 ARS AD Brass 64 22 8 52 2 C68700 CDA687 Al Brass 63 23 8 33 2 C70600 90 10 Cu Ni CDA 706 Cu Ni 90 10 62 95 8 94 2 C71500 CDA 715 Cu Ni 70 30 61 99 8 94 2 G10100 1010 Carbon Steel 55 77 7 87 2 G10180 1018 Carbon Steel 55 75 7 86 2 G10200 1020 Carbon Steel 55 74 7 86 2 G10800 1080 Carbon Steel 55 46 7 84 2 G41400 4140 55 62 7 85 2 K01200 A179 55 77 7 87 2 K01201 A192 55 70
61. nection status 5 2 Transmitter connection status Table 5 Transmitter connection status Displayed Definition What to do status NO KEY Transmitter needs a key from the Transmit a key to the transmitter See page Authentication Device and is not transmitting 27 NOT CONN Transmitter is in between discovery attempts If Transmitter does not make a connection within five minutes do the following e Check that Key is correct for the network you are trying to join e Check that Multinode s in the local area are turned on and are already a secure part of the network e Check if KeyServer is active e Check the KeyServer Event Log to see if the Transmitter is actively trying to join Errors in the Event Log show that the Transmitter is trying to join but that there are problems Consult the OneWireless Wireless Builder documentation for troubleshooting errors DISCOVER Transmitter has not made a connection to a Wait for connection If Transmitter does not Multinode and is in discovery searching for a make a connection within five minutes see connection to a Multinode Transmitter will NOT CONN in this table automatically enter a power saving mode if it cannot make a connection and will retry later SECURING Transmitter has connected with the network Wait for connection If Transmitter does not and is validating its key make a connection within five minutes see NOT CONN in this table CONNECTD For un
62. ng method SUMMA r a a aaa a a an aaa ta aaa a aaa a esi 38 K MEN CR 39 TA Pitting factor dee 40 7 5 Corrosion mechanism indicator 2 ccceecceseseceeeeseeeeeseeeeeeseeeeenseaeeesnseesesseeeeenseeeesseeeeeeseenees 41 Understanding CMI values oer EENS ene ev eU ehe da ie ere cbe Ee Ee ets 41 8 MAINTENANGE BEPAIH ocio a 43 LM MEN Clic 43 8 2 Replacing sensor module sense seneeeeeeneeneneneeseneeseneesenesneneeseneeseneseeneesenensenenseneneaes 44 NKeEa eVicoM Rm 44 Procedure EE 44 Rev 7 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual ix Sept 09 Contents Symbol Definitions 8 3 Replacing batteries c sccessecseceeeeceeeeeeseeceseeceneeeeneeeeneeeeneeeeneeeeneeesneen nenne nunen nnns tnra n nnn nnnm nnns 46 l or EE 46 Keo EAEE Uae enit tei ene Oa EORR Bro DH NER ad 46 ise m ia 46 8 4 Replacing 24V external power module eese nennen nennen nnnm nnn nnne 48 Whenito replace a eet DE teet ee e tr Cre ieu bare AAT Ee Pere einen Se a re vete ee Te suce ite Pre 48 Tools regure EE 48 reme 48 8 5 Replacing antenna EENEG 51 Kee ll A DD C REESE LEE ER MERI 51 NN Klee 51 8 6 Replacing terminal board ccscesseceseeseeceseeceseeeeseneeneeeeneeeeneeeeneeeeneeenseeenseeeneeeessenenseeeseenenenes 54 WHO replace cai cri eo ARA A EERSTEN 54 TO
63. ower module must be replaced only by a trained service technician WARNINGS e Risk of death or serious injury by explosion Do not open transmitter enclosure when an explosive gas atmosphere is present SHOCK HAZARD A e Depending on your installation transmitter input wiring sources may containhigh voltage Disconnect all power from transmitter input sources beforeaccessing the 24V power module Failure to do so could result in death or serious injuryif the input terminals or wires are accidentally touched 48 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 8 Maintenance Repair 8 4 Replacing 24V external power module Figure 11 24V Power Supply Module Assembly 24V Wiring Connector M3 Locking Screw e Kee Power Connector Power Module Mounting Screws Rev 7 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 49 Sept 09 8 Maintenance Repair 8 4 Replacing 24V external power module 50 Step o a P Q Table 2124V External power module Action Loosen the M3 locking set screw on the end cap opposite end from display See item 1 in Figure 10 Unscrew and remove the end cap Using thumb and forefinger squeeze the power connector at top and bottom to disengage the locking mechanism then pull to disconnect See item 2 in Figure 10 Unplug the 24V wiring from the module Loosen the two 24V power module retaining screws The screws
64. p opposite end from display Unscrew and remove the end cap 4 Disconnect the probe wiring from terminals 1 3 Connect a jumper between TB1 1 and TB1 2 5 At the transmitter display verify it is OUT SVC out of service Use Authentication Device s Device Local Configuration buttons to navigate to the transmitter s CAL menu If the transmitter is locked a LOCKED message will be displayed Go to step 1 If CAL menu is passcode protected enter the passcode If the channel is not out of service a WRONG MODE message will be displayed Go to step 2 6 Select USER CAL Follow displayed instructions e When display says APLY L R apply a low resistance between TB1 2 and TB1 3 such as 10 ohms e Use the arrow keys to enter the resistance value on the display e Press Enter to accept the value Display will say WAIT 60 S wait 60 seconds e When display says APLY H R apply a high resistance between TB1 2 and TB1 3 such as 10k ohms e Use the arrow keys to enter the resistance value on the display e Apply the high calibration input value indicated on display e Press Enter to accept the value Display will say WAIT 60 S then SUCCESS Otherwise the display will show one of the calibration error messages listed in Table 2 e Press Enter to return to PV display 7 Reverse steps 3 and 4 8 When ready in Wireless Builder return the transmitters channel to service and set Write Lock to LOCKED 12 OneWireless XYR 6000 SmartCET Cor
65. plays a few basic parameters such as tag serial number device revision build device address and WEN ID by accessing the quick view mode using the Authentication Device navigation keys For more information on parameters refer to the following documents e OneWireless Wireless Builder User s Guide e OneWireless Parameter Reference OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 17 5 Operation 5 1 Overview 5 Operation 5 1 Overview Display modes The transmitter has the following display modes e Test Appears briefly after power up to self test the display e Connection status Appears when transmitter is not fully connected to the OneWireless network See section 5 2 e PV display Default mode of the transmitter displays the PV values and any status messages See below e Quick view of transmitter identification parameters Displays read only parameters then returns to PV display See page 24 e Menu See page 25 Authentication Device To navigate the transmitter displays and menus hold the Authentication Device no more than 6 from the transmitter and aim the infrared beam at the transmitter display while tapping the Device Local Configuration buttons Table 9 You can also use the PDA s buttons Authentication Device menus are described in section 5 6 starting on page 26 18 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 5 Operation 5 2 Transmitter con
66. polarization resistance This measurement also employs the Stern Geary approximation where the Stern Geary constant or B value is the proportionality constant In practice with no prior knowledge of the system the default value of B for this type of measurement is typically chosen to be in the range 25 to 30 mV in reality the value of B is system dependent Use of the default B value may result in the absolute corrosion rate being somewhat in error but in some instances it is the general trend of the corrosion rate that could be of interest instead of the absolute value Working method summary There are three electrodes in use which are designated working electrode WE counter electrode CE and reference electrode RE A sinusoidal DC voltage is applied on the WE voltage is varied 2 In turn the current response is measured between the CE and WE The ratio of voltage to current provides the polarization resistance The polarization resistance is not a true resistance in the traditional sense but can be treated as such in describing the LPR technology 3 The corrosion current is inversely proportional to the polarization resistance How does LPR distinguish polarization resistance due to corrosion versus general resistance of the solution How does an electrical model represent a corrosion process What makes corrosion look like an electrical system a First SmartCET includes a Harmonic Distortion measurement
67. r connecting to the OneWireless network An operator uses the Wireless Builder application to configure blocks to change operating parameters and to create linkages between blocks that make up the transmitter s configuration These changes are written to the transmitter when it is authenticated by a security key Connecting to network Use Authentication Device to connect your transmitter to the OneWireless network See page 27 Calibrating the transmitter Overview Rev 7 Sept 09 The transmitter is calibrated at the factory User calibration is unlikely to improve calibration and is not recommended However calibration is available if desired For all calibration methods Wireless Builder must first be used to prepare the channel for calibration For access to all calibration methods refer to Wireless Builder Calibration choices e User calibration e Restore to factory calibration e Linear Polarization Resistance check OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 11 3 Preparation 3 4 Calibrating the transmitter User calibration This function calibrates the channel to the default low and high range values for the channel s input type Table 1 User calibration Step Action 1 In Wireless Builder set the transmitter s Write Lock to UNLOCKED 2 In Wireless Builder set the transmitter s channel to OOS Out of Service 3 Loosen the M3 locking set screw on the transmitter s battery end ca
68. res the process corrosion and transmits a digital output signal proportional to the measured variable Its major component is an electronics housing as shown in Figure 1 The XYR 6000 transmits its output in a digital OneWireless protocol format for direct digital communications with systems The Process Variable PV is available for monitoring and alarm purposes The sample time can be configured to calculate the corrosion variables every 30 seconds or every 1 2 3 4 5 minutes This parameter is independent of the publish rate which has a configuration time of 30 seconds If the sample time and publish rate are both set to 30 seconds the corrosion transmitter will continuously calculate corrosion measurements and publish a new measurement all four variables at each publish rate interval every 30 seconds This configuration will result in minimal battery life but provides almost real time corrosion information If the sample time is set for five minutes all four corrosion variables will be calculated and published within the next 30 second publish rate interval however the transmitter corrosion measurement will then go to sleep for 4 5 minutes until it is time to start the next sample This configuration will result in maximum battery life and is the default configuration Figure 1 shows a block diagram of the XYR 6000 SmartCET Corrosion transmitter s operating functions OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manua
69. ress Choose an option using the buttons below 100 30d Oh Om Os 2 US Channel 11 10 0 0 1 Transmit Key and Connect Node Receive Security Keys are T Clear Keysin Figure 4 Security and Node Deployment Rev 7 Sept 09 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 27 5 Operation 5 6 Authentication device menus To connect your transmitter to the OneWireless network perform the following steps Step Action 1 If the PDA contains no keys obtain new security keys from the PC application Key Server Manager To do this select Receive Security Keys Keys can be received either through Infrared by aiming PDA at the infrared dongle or through an ActiveSync USB connection See Key Server Communication Method under Advanced options on page 32 for details Important The Comm Method settings must match in the PC s Key Server Manager and in the Authentication Device both must be set to Infrared or both to ActiveSync in order for your PDA to receive security keys See Key Server Communication Method under Advanced options on page 32 for details When the Authentication Device has valid unexpired keys aim it at the transmitter and transmit a key to the transmitter The transmitter will validate the key and then use it to make a connection to the OneWireless Network The Transmitter may continue to show the diagnostic message NO KEY for a brief time while it validates the k
70. rosion Transmitter User s Manual Rev 7 Sept 09 3 Preparation 3 4 Calibrating the transmitter Table 2 Calibration error messages Message CALIBRATION_FAIL BAD_USER_CALIBRATION BAD_FACTORY_CALIBRATION BAD_SENSOR BAD_UNITS Linear polarization resistance check Meaning 1 Calibration gain is greater than 5 2 Calibration offset is greater than 5 of sensor span CAL_SOURCE is user and user calibration constants contain invalid values 1 CAL_SOURCE is factory and factory calibration constants do not contain valid values 2 CAL_RESTORE command was issued but factory calibration constants do not contain valid values Sensor is bad or faulty input thermocouple Units in CAL UNITS parameter are invalid or not supported by the sensor type Use this mode to check if a known applied resistance is correctly detected The displayed value should agree with the applied resistance this indicates the transmitter and probe wiring if included are working correctly If the general corrosion value still differs from what was expected check the probe and probe wiring if not in line with the test resistor and corrosion parameter configuration Rev 7 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 13 Sept 09 3 Preparation 3 4 Calibrating the transmitter Table 3 Linear polarization resistance check Step Action 1 In Wireless Builder set the transmitters Write Lock to Unlocke
71. s see Honeywell Automation India Ltd for Bangladesh Nepal Sri Lanka EUROPE Austria Honeywell Austria GmbH Phone 43 316 400123 FAX 43 316 40017 Belgium Honeywell SA NV Phone 32 0 2 728 24 07 FAX 32 0 2 728 22 45 Honeywell Process Solutions Honeywell 2500 W Union Hill Drive Phoenix Arizona 85027 Bulgaria Honeywell EOOD Phone 359 2 40 20 900 FAX 359 2 40 20 990 Czech Republic Honeywell spol s r o Phone 420 242 442 232 FAX 420 242 442 131 Denmark Honeywell A S Phone 45 39 55 55 55 FAX 45 39 55 55 58 Finland Honeywell OY Phone 358 0 20752 2753 FAX 358 0 20752 2751 France Honeywell SA Phone 33 0 1 60198075 FAX 33 0 1 60198201 Germany Honeywell AG Phone 49 69 8064 299 FAX 49 69 806497336 Hungary Honeywell Kft Phone 36 1 451 4300 FAX 36 1 451 4343 Italy Honeywell S p A Phone 390292146307 FAX 39 0292146377 The Netherlands Honeywell B V Phone 31 0 20 5656200 FAX 31 0 20 5656210 Norway Honeywell A S Phone 45 39 55 55 55 Poland Honeywell Sp zo o Phone 48 22 6060900 FAX 48 22 6060901 Portugal Honeywell Portugal Lda Phone 351 21 424 5000 FAX 351 21 424 50 99 Romania Honeywell Bucharest Phone 40 0 21 2316437 FAX 40 0 21 2316439 Russian Federation RF ZAO Honeywell Phone 7 095 796 98 00 FAX 7 495 797 99 64 Slovak Republic Honey
72. s appearing on the screen Execute action Submit the entered number while doing number entry Read value of certain displayed parameters Go to the next menu in the same level View quick view parameters in Normal Display Sequence PV Display During number entry increment the digit or change sign Go to the previous menu in the same level View quick view parameters in Normal Display Sequence PV Display During number entry decrement the digit or change sign Go to the upper menu level When changing a number value move cursor to the left more significant digit then wrap around to the least significant digit Rev 7 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Sept 09 29 5 Operation 5 6 Authentication device menus Read Node Information Use this to read the transmitter s information shown in Figure 6 Similar to quick view parameters on the transmitter display See page 24 Authentication Dey x 9 51 ok Read Node Information Read node information using the button below Tag DSSS PRESSURE2 Serial 719027 NwAddr 0x0001 DevRev Sensor 2 Radio 2 Build Sensor 52 Radio 99 Radio DSSS WFN 5 FH Mode US Channel 11 Connection Connected KEK APP RDY Figure 6 Read Node Information Table 10 Read Node Information Item Description Tag The name given to this transmitter Serial Transmitter
73. s for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radiofrequency energy and if not installed and used in accordance with these instructions may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense e Intentional or unintentional changes or modifications must not be made to the XYR 6000 Wireless Transmitters unless under the express consent of the party responsible for compliance Any such modifications could void the user s authority to operate the equipment and will void the manufacturer s warranty IC compliance statements e To reduce potential radio interference to other users the antenna type and its gain should be so chosen that the equivalent isotropic radiated power EIRP is not more than that permitted for successful communication e Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired operation of the device e This Class A digital apparatus complies with Canadian ICES 003 e French Cet appareil num rique de la classe A est conforme
74. s present Table 23 Terminal board replacement procedure Step Action 1 Honeywell recommends that the transmitter be removed from service and moved to a clean area before servicing A SHOCK HAZARD Depending on your installation transmitter input wiring sources may contain high voltage Disconnect all power from transmitter input sources before accessing the terminal board Failure to do so could result in death or serious injury 2 Loosen the M3 locking set screw on the battery end cap opposite end from display See item 1 in Figure 13 Unscrew and remove the end cap 3 Using thumb and forefinger squeeze the battery connector at top and bottom to disengage the locking mechanism then pull to disconnect See item 2 in Figure 13 4 Loosen the two battery holder retaining screws closest to the batteries See item 3 in Figure 13 The screws are captive 5 Pull the battery holder out of the transmitter 54 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 8 Maintenance Repair 8 6 Replacing terminal board Step 10 11 12 13 Rev 7 Sept 09 Action Disconnect field wiring from terminal board and label it to ease reconnection Remove and save the 3 screws that attach the terminal board to the housing Take care because these screws are not captive See item 4 in Figure 13 Remove terminal board by disconnecting cable from back of the terminal board Do not pull on the wires or
75. serial number This is the WBSN on the transmitters nameplate Do not confuse this with the other nameplate item marked Serial NwAddr Network Address of the device in hexadecimal DevRev Device Revision This parameter changes whenever objects and parameters are added deleted or their data type or range changes It does not change if the application firmware changes without affecting the device description Range 0 to 65535 Build Sensor firmware and radio firmware build numbers Radio Hardware radio type FHSS or DSSS WEN ID Wireless Field Network ID Range 0 to 255 30 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual Rev 7 Sept 09 5 Operation 5 6 Authentication device menus Item Description FH Mode Frequency group or frequency channel selection used by the wireless network of the device The value must match the value set in the gateway and interface nodes to allow communication between the device and the wireless network Modes US Channel 1 US Channel 6 US Channel 11 US Guard Bands EU Channel 1 EU Channel 7 EU Channel 13 EU Guard Bands US EU Spec Div A US EU Spec Div B US EU Channel 3 US EU Channel 10 Complete Spectrum Connection The first line displays one of the following connection states No Security Key No security key has been deployed to the device or multinode The user must give a security key to the device or multinode befor
76. sion limiting processes and or electrode surface areas being too large for the application Action 1a Disconnect probe and the corrosion rate should fall 1b Remove probe and physically check for electrode to electrode contact 1c May be caused by the presence of conductive corrosion deposits for example iron sulfide B value very low 2 Use probe with smaller surface area The electrodes could be too large Investigate using electrodes with a smaller area Another possible cause may be due to an asymmetrical response of the electrodes for example due to crevice corrosion occurring on one of the electrodes The electrodes should be inspected in this case All the variables corrosion rate Pitting Factor B value and CMI are suspect and could be in error Consult with the factory for additional information Disconnect probe Corrosion values should return to baseline levels Check with test cell transmitter should give a standard response Electrode surface area could be incorrect for the application Contact a Honeywell corrosion specialist to review the application Corroding systems with real diffusion mass transport limiting scenarios are problematic monitoring situations Rev 7 Sept 09 Inaccurate readings Possible wrong parameter values for the probe s electrode area Check the following parameter values in Wireless Builder Electrode area Atomic mass Density Electrons
77. tCET Corrosion Transmitter User s Manual Rev 7 Sept 09 6 Troubleshooting 6 1 Diagnosis of Transmitter Health from Measurement Data 6 1 Rev 7 Sept 09 6 Troubleshooting Diagnosis of Transmitter Health from Measurement Data The output from the corrosion transmitter can provide insight into the health of the transmitter operation Table 12 shows the output expected for each variable when the transmitter is operating properly and the table also shows an indication when a probe short condition exists and when no probe is connected Example on how to read Table 12 If the corrosion is suspected to be general corrosion read the column beneath the General Corrosion heading The PV corrosion rate will exhibit some value within the range of valid values less than the URV the SV Pitting Factor will be less than 0 1 the TV B value will be a relatively stable value and the QV Corrosion Mechanism Indicator will exhibit a valid value within its range Table 12 Diagnosis of Transmitter Health Description Transmitter General Pitting Probe short No probe output Corrosion Localized connected variable Corrosion Corrosion rate PV Across range Across range Maximum 0 value Note 3 Note 1 Pitting Factor SV lt 0 1 gt 0 1 lt 0 001 B value TV Stable Unstable Unstable Unstable Note 2 Note 2 Note 2 Note 2 Corrosion QV Across the Across the 0 0 Mechanism range range Indicator Note 2
78. tempt cold restart of device e AITB can not execute due to hardware fault Replace sensor board e Sensor failure Check input connections e Sensor failure Check bad probe e Warning Input inaccurate due to uncertain input data integrity e Warning Input inaccurate due to input conversion limitations or resolution e Warning Input outside of characterized range Value is estimated Table 7 Device status Transmitter Wireless Builder display Definition What to do display OUT SVC OOS All channels are out of Restore mode to Auto in Wireless service Builder CAL ERR Calibration Error Calibration Data Invalid Use Cal Clear Restore or User or could not be read Calibrate LOW PWR Low Power External Power Critically Check external 24V power supply Low LOW BAT Low Battery Battery Voltage Critically Replace batteries as soon as Low possible See page 46 NO RADIO Radio Interprocessor Radio Board is not Restart both the radio and sensor Comm Error accessible If condition persists replace sensor module See page 44 BAD RADIO Sensor Radio SPI Radio detected loss of Restart both the radio and sensor SPI Communication Failure communication with If condition persists replace sensor board over the sensor module See page 44 inter processor communication link BAD RADIO EEPROM SPI Radio EEPROM SPI The radio will not be able to EEPROM Communication Failure Communication failure perfor
79. tion B ba bc 2 303 ba bc So these individual slopes are representative of non linear processes In the calculation of the general corrosion rate the Stern Geary approximation assumes that the processes are essentially linear for a small applied potential e g 10 20 mV away from the corrosion potential and only takes into account the first OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual 39 7 Corrosion measurements 7 4 Pitting factor order linear processes Harmonic distortion analysis takes into account the second and third order processes ie it is similar to fitting a polynomial to x but we use the higher frequency harmonic components to analyze rather than trying to fit a polynomial it s a much better analysis route SmartCET uses Harmonic Distortion Analysis HDA to calculate the true B value With an accurately computed B value the default B value used in the general corrosion rate calculation can be changed thus enabling a more accurate corrosion rate calculation to be made Table 16 Corrosion Rate based on B value anodic and cathodic values ba be B Comments 60mV 60mV 13mV Both processes activation controlled for example sulfide film 60mV co 26mV Anodic process activation cathodic diffusion controlled for example aerated system 120mV eo 52mV Anodic process activation cathodic diffusion controlled anodic slope different for example mult
80. tteries must be the same model from the same manufacturer Mixing old and new batteries or different manufacturers is not permitted Use only the following 3 6V lithium thionyl chloride Li SOCI2 batteries non rechargeable size D No other batteries are approved for use in XYR 6000 Wireless Transmitters e Xeno Energy XL 205F e Eagle Picher PT 2300H e Tadiran TL 5930 s e Honeywell p n 50026010 001 Two 3 6V lithium thionyl chloride batteries 1 transmitter e Honeywell p n 50026010 002 Four 3 6V lithium thionyl chloride batteries 2 transmitters e Honeywell p n 50026010 003 Ten 3 6V lithium thionyl chloride batteries 5 transmitters Loosen the M3 locking set screw on the battery end cap opposite end from display See item 1 in Figure 10 Unscrew and remove the end cap Using thumb and forefinger squeeze the battery connector at top and bottom to disengage the locking mechanism then pull to disconnect See item 2 in Figure 10 Loosen the two battery holder retaining screws closest to the batteries See item 3 in Figure 10 The screws are captive Pull the battery holder out of the transmitter Remove the old batteries from the battery holder If needed pry out the batteries by using a slotted screwdriver as a lever in the holder s side slots See item 4 in Figure 10 Install batteries as follows to avoid snagging the battery terminal on the clip and damaging the battery Align the new battery with the clips and
81. ver Communication Method kb Key Server Communication Method Read Tracelog Flag Write Tracelog Flag Select Infrared Communication Port Read TX Power Level Key Server Communication Method Comm Method ActiveSync e Change Setting Change Setting Figure 7 Advanced Options Table 11 Advanced Options Item Description Key Server Communication Method Determines how the PDA will receive security keys from the PC s Key Server Manager application From the Comm Method menu select one of the following methods ActiveSync Select this to receive keys over a USB connection such as while the PDA battery is being charged in its base Infrared Select this to receive keys over the infrared port Important The Comm Method settings match in the PC s Key Server Manager and in the Authentication Device both must be set to Infrared or both to ActiveSync in order for your PDA to receive security keys Restart Commands the transmitter to restart with the current configuration Write Tracelog Flag Reads the transmission power level of the transmitter radio Select Infrared Communication Port Overrides the detected infrared communication port detected on your PDA If infrared communication is not functioning you can override the detected settings using this option Read TX Power Level Reads the transmission power level of the transmitter radio 32 OneWireless XYR 6000 Smar
82. well s r o Phone 421 2 58247 410 FAX 421 2 58247 415 Spain Honeywell S A Phone 34 0 91313 61 00 FAX 34 0 91313 61 30 Sweden Honeywell AB Phone 46 8 775 55 00 FAX 46 8 775 56 00 Switzerland Honeywell AG Phone 41 18552448 FAX 41 1 855 24 45 Turkey Honeywell Turkey A S Phone 90 216 578 71 00 FAX 90 216 575 66 35 Ukraine Honeywell Tel 380 44 201 44 74 Fax 380 44 201 44 75 United Kingdom Honeywell Control Systems Ltd Phone 44 0 1344 655251 FAX 44 0 1344 655554 MIDDLE EAST Abu Dhabi U AE Middle East Headquarters Honeywell Middle East Ltd Phone 971 2 4041246 FAX 971 2 4432536 Sultanate of Oman Honeywell amp Co Oman LLC Phone 968 24 701153 Ext 33 FAX 968 24 787351 Saudia Arabia Honeywell Turki Arabia Ltd Jubail Office Phone 966 3 341 0140 Fax 966 3 341 0216 Honeywell ATCO Dammam Office Phone 0096638304584 Fax 0096638338059 Kuwait Honeywell Kuwait KSC Phone 965 242 1327 to 30 Fax 965 242 8315 And Phone 965 326 2934 1821Fax 965 326 1714 AFRICA Mediterranean amp African Distributors Honeywell SpA Phone 39 02 250 10 604 FAX 39 02 250 10 659 South Africa Republic of and sub saharan Honeywell Southern Africa Honeywell S A Pty Ltd Phone 27 11 6958000 FAX 27 118051504 NORTH AMERICA Canada Honeywell LTD Phone 1 800 737 3360 FAX 1 800 565 4130 USA Honeywell Process Solutions P
83. ywell TAC MS P13 2500 West Union Hills Drive Phoenix AZ 85027 Rev 7 OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual iii Sept 09 References Europe Pacific India Korea Contact Phone Facsimile Mail Contact Phone Facsimile Mail Email Contact Phone Facsimile Mail Email Contact Phone Facsimile Mail Email Honeywell TAC EMEA 32 2 728 2732 32 2 728 2696 TAC BE02 Hermes Plaza Hermeslaan 1H B 1831 Diegem Belgium Honeywell Global TAC Pacific 1300 300 4822 toll free within Australia 61 8 9362 9559 outside Australia 61 8 9362 9564 Honeywell Limited Australia 5 Kitchener Way Burswood 6100 Western Australia GTAC honeywell com Honeywell Global TAC India 91 20 6603 9400 91 20 6603 9800 Honeywell Automation India Ltd 56 and 57 Hadapsar Industrial Estate Hadapsar Pune 411 013 India Global TAC India honeywell com Honeywell Global TAC Korea 82 2 799 6317 82 11 9227 6324 82 2 792 9015 Honeywell Co Ltd 17F Kikje Center B D 191 Hangangro 2Ga Yongsan gu Seoul 140 702 Korea Global TAC Korea honeywell com People s Republic of China Contact Phone Mail Email Honeywell Global TAC China 86 21 5257 4568 Honeywell China Co Ltd 33 F Tower A City Center 100 Zunyi Rd Shanghai 200051 People s Republic of China Global TAC China honey well com OneWireless XYR 6000

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