Tuomei machine brief user`s manual
Contents
1. XPS machine brief user s manual Attention and warning Not do the conductor arrangement during electric implementation Voltage input point should apply leakage protection device Make sure motor and operation parts without any damp phenomenon during the operating process Attention Use national standard six square four cores cable and check the status of its insulation Immediately stop the machine and cut off power supply when something unusual happen During the operating process make sure the cable and grinder keep space with each other Make sure installation of abrasives right and stable Do reset action when failure happens on inverter Delivery testing All machines are through strict testing before leaving factory please do the following testing when you unpack the machine box Check surface paint and operating knob Check the data of machine be same as the given information Genie Master Main Part lt F 1 Machine operating control _ 2 Handle Adjustment Pin Adjust handle according to operator height Foldable for transport y 4 Hydraulic Pressure Control Switch amp Inverter Unit 8 Motor 3 Water tank 5 Dust extraction port 6 Third wheel Used during transport amp polishing with powders 7 Floating Head Adjustment with Pressure Grip Screw 9 Criss cross Grinding Head 10 11 Switch2. dition 1 Exchange indicator 2 Tighten wire connection 3 Use adjusting switch correctly Maintaining 1 Do cleaning after operating the machine in time add a little machine oil or grease in lead screw and transfer parts check every fastener part of machine be stable or not 2 Make sure electric box and control parts without damp phenomenon conductor arrangement be in good condition 3 Put the machine on dry place avoiding direct sunshine 4 Put the machine on flat ground It 1s better to install abrasive in buckle avoiding destroying chuck Consumable part Rubber cushion Abrasive stick disk Waterproof cover
3. dure 1 Check condition of machine before operation make sure machine operation control and electric parts without damp phenomenon 2 Make sure no water in water tank and connect industrial vacuum cleaner 3 Install abrasive Choose matched abrasive according jobsite situation correct abrasive installation to avoid abrasive separating from abrasive fixer to hurt human or other things during its operation Use metal tool bit When choose magnetic connection abrasive please make sure abrasive enter into magnetic disk When choose screw connection abrasive please tighten nut When choose velcro type make sure correct abrasive connection 4 Lean machine before abrasive installation rubber stand touch floor close open switch adjustment and clock emergency stop 5 Please exchange different connection according to specific abrasive Clean dirt before install magnetic disk and pay attention to velcro effect when choose velcro type 6 Waterproof cover installation please let the cover collection part be behind the machine 7 Make sure leakage protection device be in good situation Use waterproof plug 8 Stop operation push emergency stop button close drive switch Cut power supply when the machine will stop for a long time 9 Do some necessary cleaning after working Working status Status for changing diamond Add pressure Abnormal handling measures Abnormal phenomenon Machine can t open normally Frequency can t be changed Un
4. fessional people to handle the problem 1 Exchange matched abrasives 2 Exchange velcro disk 3 Choose magnetic disk or fixed abrasive installation to reduce rotational speed 1 Exchange dust collector pump 2 Exchange dust proof cover 1 Exchange bearing 2 Exchange sealing part 3 Pay attention to machine maintaining remove damaged parts 1 Exchange rubber cushion 2 Exchange fixed bolt to make them on same level surface 3 Exchange spring cushion Big heating on machine motor Emergency stop can t open normally Power supply light is not working or splashing Grinder pressure adjustable indicator is not working or splashing 1 Unstable input voltage 2 Wrong conductor arrangement 3 Loosen conductor arrangement point 1 Emergency stop button is broken 2 Connection control wire 1s short circuit or open circuit Indicator is broken 2 Indicator wire connection is loosening 3 Unstable input voltage 4 Conductor arrangement point is loosening 1 Indicator is broken 2 Indicator wire connection 1s loosening 3 Grinder adjusting switch error 1 Adjust to stable power supply point 2 Exchange matched conductor arrangement 3 Fix conductor arrangement point and make sure wire connection point in good condition 1 Exchange emergency stop 2 Exchange control wire 1 Exchange indicator 2 Tighten wire connection 3 Adjust to stable input voltage 4 Tighten conductor point to make sure it is in a good con
5. for grinding head pressure control Light for grinding head pressure control Electronic indicator light LED operation board Electronic box lock Electronic input socket Grinding head pressure control motor Motor connection plug and socket Grinding head pressure control lead screw 10 Front wheel adjustment bolt 11 Grinding head pressure control bracket 12 Velcore plate 13 Three claw grinding plate 14 Fastening adjustment bolt 15 Cushion rubber pad Spare parts list SHI DMA KWH amasi Waterproof cover Lever Waterproof plug Invert magnetic disk Forward move wheel Conductor arrangement 1 Use national standard six square four cores cable and check the status of its insulation 2 Apply leakage protection device to guarantee individual safety 3 Check insulation part of cable before conductor arrangement 4 Operator should wear insulation protection shoes 5 Machine can be used in the state of electrical grounding 6 Check conductor arrangement be without short circuit or open circuit phenomenon 7 Check the fixed knob without loosening phenomenon and make sure output voltage be same as working voltage 8 Connect L1 L2 L3 wire L1 L2 L3 mean live wire 9 Please do other checking when conductor arrangement is well done make sure the stable work of leakage protection device 1n the case of short circuit L1 WIRE L2 WIRE GROUND WIRE L3 WIRE L3 wire Ll wire GROUND WIRE L2 wire Operation proce
6. ghten bolt to be ina good situation Unusual LED data Unusual work of pressure adjustable motor Leakage phenomenon Abrasives are easy to drop down during operation Bad dust collector effect Oil leak on transfer part Different wear intensity of abrasives 1 LED digital operator is broken 2 Connection of LED digital operator is not stable 1 Non full phase of power supply 2 Conductor arrangement error or short circuit 3 Open switch is broken 4 Pressure adjustable motor is broken 5 Beyond scope of pressure adjustment 1 Wire connection error 2 Damp phenomenon of electric box 3 Damp motor low insulation level 1 Unmatched connection of abrasives and magnetic disk 2 Velcro disk lose stick effect 3 Bad flatness of jobsite or too fast rotational speed 1 Dust collector pump is broken 2 Dust proof cover is broken or of wrong installation Bearing is broken 2 Sealing part is aging 3 Varia in transfer part 1 Rubber cushion is aging or broken 2 Three polishing header is not on same level surface 3 Spring cushion is broken 1 Change LED operator 2 Check connection wire 1 Check the power supply and wire connection point 2 Check conductor arrangement 3 Change pressure adjustable motor switch 4 Repair or change the motor 5 Remove pressure stand manually readjust it to its normal state 1 Check grounding wire 2 Keep electric dry Bake the damp part with low temperature 3 Look for the pro
7. usual noise during operation Migration phenomenon Dithering phenomenon Problem issues 1 Conductor arrangement error 2 Unmatched output voltage 3 Open knob is broken 4 Inverter is broken 5 Motor is broken Data setup of inverter error 2 Speed control resistor 1s broken 3 Short or open circuit of connecting control wire 1 Rubber cushion is broken three polishing head can touch each other 2 Need lubricant oil 3 Bearing or drive shaft is broken 1 FDW move wheel and grinder are nonparallel 2 Three polishing head are not on same level surface 3 Unmatched abrasive or different height of abrasives 1 FDW move wheel and grinder are nonparallel 2 Three polishing head are not on same level surface 3 Unmatched abrasive or different height of abrasive 4 Body fixed bolt is loosening Solution 1 Check conductor arrangement and power supply point 2 Adjust to matched voltage 3 Change broken parts 4 Repair or change inverter 5 Repair or change motor 1 Reset inverter 2 Exchange resistor 3 Exchange control wire 1 Change rubber cushion 2 Add lubricant oil 3 Exchange bearing or drive shaft 1 Adjust move wheel bolt 2 Adjust fixed bolt to make sure all three polishing head on same level surface 3 Exchange same specification and height abrasives 1 Adjust move wheel bolt 2 Adjust fixed bolt to make sure all three polishing head on same level surface 3 Exchange same specification and height abrasives 4 Ti
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