USER`S AND INSTALLER`S MANUAL
Contents
1. Motor disassembly and assembly process in order to transform motor must be done as follows 01 Loosen the screws that secure the 02 Remove Lower Part Lower Part to Middle Part 2B Motor In El Kawsa 03 OPERATOR 03 OPERATOR CHANGE MOTOR DIRECTION UNLOCK OPERATOR 03 Loosen the screws of the Middle Part 04 Remove Middle Part 01 Remove the plastic cap from the rear end 05 Rotate Upper Part 180 06 Assemble operator by tightening all 02 Insert Release key on the unlock shaft 03 Rotate key 180 in the direction indi components with the screws cated in the figure to unlock 04 Operator unlocked Note To lock operator so it can work 11 automatically must do it by turning the key anticlockwise 07 Full transformed operator Motorline 3A 3B Motorline 03 OPERATOR TECHNICAL SPECIFICATIONS LINCE specifications are as follow Power Supply Power Current RPM Noise level Force Operating temperatures Thermal protection Protection class Working frequence Course Max leaf lenght Capacitor LINCE 300 400 600 dimensions are the following LINCE300 LINCE400 LINCE600 AC 230V 50 60Hz AC 230V50 60Hz AC 230V 50 60Hz 180W 1 3A 1400 RPM lt 50dB 2300N DC 7556 120 C IP54 25 300mm 2500mm 8uF 962mm 1162mm 1562mm 175mm 647mm2. ON ON WOJ 22 z O Mi g min _ sll 5o1oud 10119 X4 ye L s Ae Z Sulu do Sulu do ueiils p qd 1 duioo qing 1u8 1 euu zuy Earth wire Earth wire AOLL LFYOLOW dNYI MOLL E s Sq isq dad 1d 90104 d d LNV 3qOD aad 3009 av ano aNi Q O O YOLONL aad 1OWL YSNYd L INV LIH L N U 2 O x lt O e O x O U oo o CONNECTIONS SCHEME
3. Pull it out and send it to our MOTORLINE technical services for diagnosis 4 If the motors doesn t work remove them from installation site and send to our MOTORLINE technical services for diagnosis B START SYSTEMS input 2 lt Remove one shunt at a time until you find all the problems the malfunction device 3 Replace it for a functional device and check if the operator works correctly with all the other devices If you find another one defective follow the same steps until you find NOTE 1 Disconnect all wires from START terminal If the LED turned Off try reconnecting one device at a time until you find the defective device n case procedures described in sections A and B don t result remove control board and send to our technical services for diagnosis 1 Check all motion axis and associated motion systems related with gate and operators pins hinges etc to find out what is the problem 1 Check capacitors testing with new capacitors 2 If capacitors are not the problem disconnect motors from control board and test them by connecting directly to power supply in order to find out if they are faulty 3 If the motors doesn t work remove them from installation site and send to our MOTORLINE technical services for diagnosis 4 If motors work well and move gate at full force during the entire course the problem is from controller Set force using trimmer on the b
4. 747mm 947mm 180W 1 3A 1400 RPM lt 50dB 2300N ISIC to SC 120 C IP54 25 400mm 3000mm 8uF 180W 1 3A 1400 RPM lt 50dB 2300N ASIC to 759 120 C IP54 25 600mm 4000mm 8uF 4A 04 INSTALLATION VERTICAL INSTALLATION DIMENSIONS The operator LINCE must be installed with a small inclination to prevent water infiltration through the extension arm For this the front support must be fixed to the gate with a height lower than the height of the rear support See example below Dimension A Vertical distance from the floor to the top of the rear support Dimension B Vertical distance from the floor to the top of the front support e Set dimension A this can be any size of your choice EW e B A 10mm After you set dimension A subtract 10mm to find dimensionB Example e If the height of the rear bracket dimension A is set at 600 mm then the height of the front bracket dimension B will be 590 mm 600mm 10mm It is very important that these dimensions are respected Only this way can be as AN sured the correct functioning and durability of the operators It is also very important to have a levelled ground terrain 4 4B Motor ine FEN Ku ui 04 INSTALLATION 04 INSTALLATION VERTICAL INSTALLATION DIMENSIONS HORIZONTAL INSTALLATION DIMENSIONS On the Illustrated diagrams below and on the next page are the horizontal dimensions for the installation of the automated
5. system INTERIOR OPENING EXTERIOR OPENING Axis of rotation of the motor on the front bracket Opening mechanical stopper EXTERIOR Opening Closing mechanical direction Axis of rotation of the gate stopper center of the door hinge EXTERIOR Axis of rotation of the gate i center of the door hinge Distance between the centers of the holes on the supports from operator Axis of rotation of the motor on the rear support Closing mechanical Opening stopper direction INTERIOR Axis of rotation of the motor INTERIOR on the front support Axis of rotation of the Distance between the centers of the Opening mechanical stopper motor on the rear support holes on the supports from operator Opening angle X Y w Opening angle X Y w LINCE300 95 120a 180 120 a 180 895 a 900 LINCE300 95 120 a 180 120a 180 595 a 600 S LINCE400 95 120 a 180 120 a 180 1095 a 1100 LINCE400 95 160 a 200 120 a 180 695 a 700 120 160 a 180 120 a 140 1095 a 1100 LINCE600 95 160 a 300 120 a 280 900 a 905 95 120 a 350 120 a 200 1495 a 1500 LINCE600 120 200 a 280 120 a 200 1495 a 1500 Legend Dimension X Horizontal distance between hinge axis of the door and the rear axle of the motor Dimension Y Vertical distance between hinge axis of the door and the rear axle of the motor Dimension W Distance between axis of the motor brackets 04 INSTALLATION 04 INSTALLATI
6. ON INSTALLATION STEPS AN Pay attention to installation dimensions mentioned on pages 04B 05A and 05B a 01 Fixing rear support The Rear support must be fixed to the pillar or wall using dimensions provided in the preceding pages It can be fixed using screws with mechanical bushing or chemical welding process or one of your choice since it provides an appropriate support 02 Fixing front support The Front support should be fixed to the gate respecting height dimensions and distance to the rear support This may be fixed by using screws welding process or to choose another long as it provides a secure proper support 03 Remove caps and pins from motor e Before installing motor remove caps and pins from motor s At the end of the installation put back plastic covers for a better visual finish of the operator 6A INSTALLATION STEPS 04 Install operator on the supports e The operator must be placed on both supports the same time to avoid leaving the operator suspended by only one of the supports To make the task easier you should unlock the operator in order to be able to stretch retract arm easily see page 03B to get the correct position for supports 05 Test movement e Install the pins removed earlier on each place with a small amount of lubricant for less friction e Move the door manually to see if the door opens and
7. ROCELOS S A is not responsible for the safety and proper operation when using components not sold by them s Do not make any modifications to the operator components and or their accessories e Beffore installation unplug the automatism from the source of power e The installer must inform the client how to handle the product in case of emergency and provide this manual to user e Keep remote controls away from children to prevent the automated system from being activated involuntarily e The customer shall not under any circumstances attempt to repair or tune the operator Must call qualified technician only e Connect the automatism to a 230V plug with ground wire e Operator for outdoor and indoor use 1B Motorline FEN a 02 PACKAGE 03 OPERATOR INSIDE PACKAGE CHANGE MOTOR DIRECTION In the package you will find the following components The operator LINCE is a product developed exclusively for the automatic opening of swing gates 01 02 Swing operators LINCE 02 01 Control Board Besides being pratical safe and powerful this product has a new function incorporated 03 02 transmitters so that you can transform a motor to apply on right leaves to left leaves 04 02 Front supports This allows greater flexibility in the use of each operator 05 02 Rear supports 06 02 Capacitors 8uF 07 01 Photocells 08 01 User s manual 09 02 Release keys Middle part Upper part Lower part
8. closes uniformly and correctly without any irregular friction during its entire travel This will ensure that operator is not subjected to problems during operation 06 Connecting operator to control board and configuring control devices e With the operator installed connect it to control board for system configuration see control board user manual Must also configure the desired control devices transmitters wall switch etc and other additional components such as antenna warning light key selector among others It is important to respect this installation order Otherwise it is not possible to ensure correct installation and operators may not work properly 6B 04 INSTALLATION INSTALLATION MAP e INTERIOR e EXTERIOR e MOTOR LINCE e EXTERIOR e KEY e WARNING ANTENNA e CONTROL PHOTOCELLS PHOTOCELLS PHOTOCELLS SELECTOR LAMP BOARD LEGEND Connection cables It is important to use mechanical stoppers in the opening and closing position of the It is important to use junction boxes for connections between motors components gate lf not respected components of the automation may suffer efforts for which they and control unit All cables must enter and exit on the bottom of the junction and were not prepared and as a result will be damaged control board box 05 TROUBLESHOOTING FINAL CONSUMERS INSTRUCTIONS Procedure II Discovering the origin of the problem e Motor Make s
9. h Brown wire of the operator on the power supply 230V Common Blue POWER SUPPLY OPERATOR LINCE CAPACITOR Earth wire BUF Alltests must be performed by qualified personnel due to serious danger associated with the misuse of electrical systems s Clean stainless steel arm e With a cloth soaked in lubricant spray wipe any residue that accumulates on the operator s stainless steel arm Apply a small amount of spray lubricant on the arm and using a dry cloth remove the excess leaving a homogeneous layer of lubricant over the arm Lubricate pins Remove front and rear caps e Place a small amount of lubricant on the holes that contains support pins e Install caps on the respective holders e Check motor supports eMake sure that supports remain well fixed on the pillars and gate to ensure proper functioning of the equipment vz 10 ip sn 8u q uo 19 uip 3ou SI IND419 sll 3oyaoud ay u uM y Bueu2 o JOJOW 2y JO s qe2 y2e q nunus 8piiq YyzIM n3119 a4 S0 9 N pue UMOJg y u31IMNs 1sn em 8uU0IM y ul s Aoul JO JOW y JO uo Aue J ILON Aoqe p uile dx se s 1IA Sulso o pue Bulu do y uo YoO JOW u3e ul 4o1l9edeo rig ue paijdde aq snw 1 JOJO 21049q BUIS0 9 s1ie1s Z 4o1oN Z JOJO 91049q BSuluado SVIS 1 10 0W i iit 990 0Ud 40149 U Z 10 0W L 40 0 im
10. oard Make a new working time programming giving suffient time for opening and closing with appropriate force see manual of the controller in question 5 e If this doesn t work remove control unit and send it to MOTORLINE technical services services NOTE Setting force of the controller should be sufficient to make the gate open and close without stopping but should stop with a little effort froma person In case of safety systems failure the gate shall never cause physical damaged to obstacles vehicles people etc 07 MAINTENANCE 06 COMPONENTS TEST CAPACITORS CONNECTION SCHEME MAINTENANCE To detect which components have problems on an automated system sometimes it is necessary to conduct tests using a direct connection to a 230V AC power supply For this it is necessary to merge a 8uF capacitor to make the operator to work In the diagram below is shown how this link should be made and how to merge the different wires of the components NOTES To perform these tests you don t need to remove operator from where it is installed because this way you can know if connected directly to power supply it will work correctly e The order of wiring capacitor to motor wires is not important as long you connect one wire to Brown wire of motor and the other one to Black wire of motor e Common wire should always be connected to power supply To reverse motor direction just replace Black wire wit
11. opno s LINCE USER S AND INSTALLER S MANUAL REV 07 2015 00 CONTENT INDEX 01 SAFETY INSTRUCTIONS STANDARDS TO FOLLOW 02 PACKAGE INSIDE PACKAGE 03 OPERATOR CHANGE MOTOR DIRECTION MANUAL RELEASE TECHNICAL SPECIFICATIONS 04 INSTALLATION INSTALLATION DIMENSIONS INSTALLATION STEPS INSTALLATION MAP 05 TROUBLESHOOTING FINAL CONSUMERS INSTRUCTIONS INSTRUCTIONS FOR SPECIALIZED INSTALLERS 06 COMPONENTS TEST CAPACITORS CONNECTION SCHEME 07 MAINTENANCE MAINTENANCE 08 CONTROL BOARD MC2 CONNECTIONS SCHEME 01B 02A 02B 03B 04A 04B 06A 07 08 08 09A 09B 10 1A 01 SAFETY INSTRUCTIONS STANDARDS TO FOLLOW ATTENTION e To ensure the safety of people it is important that you read all the following instructions Incorrect installation or incorrect use of the product can cause physical injury and material damage e Keep these instructions in a safe place for future reference e This product was designed and produced strictly for the use indicated in this manual Any other use not expressly indicated here could compromise the good condition operation of the product and or be a source of danger e ELECTROCELOS S A is not responsible for the improper use of the product or other use than that for which it was designed ELECTROCELOS S A is not responsible if safety standards were not taken into account when installing the equipment or for any deformation that may occur to it ELECT
12. supply in order to find out if they have problems see page 09A e If the motors work the een is on the control board Pull it out and send it to our MOTORLINE technical services for diagnosis If the motors doesn t work remove them from installation site and send to our MOTORLINE technical services for diagnosis 1 Check all motion axis and associated motion systems related with gate and operators pins hinges etc to find out what is the problem 1 Check capacitors testing operator with new capacitors All MOTORLINE control boards have LEDs that 2 If capacitors are not the problem disconnect motors from control board and test them by connecting directly to power supply in order to find out if they have problems see page 09A easily allow to conclude which devices are with anomalies All safety devices LEDs DS in normal situations remain On AIl START circuits LEDs in normal situations remain Off If LEDs devices are not all On there is some security systems malfunction photocells safety edges etc If START circuits LEDs are turn On there is a control device sending permanent signal 1 Close with a shunt all safety systems on the control board check manual of the control board in question 2 If the automated system starts working normally check for the problematic device A SECURITY SYSTEMS 3 If the motors work the problem is from control board
13. ure you doesn t work have 230V power at all supply connected to operator and if it is working properly e Motor e Unlock motor and doesn t move move gate by hand to but makes check for mechanical noise problems on the gate e Motor opens Unlock motor and but doesn t move gate by hand to close closed position Lock motor s again and turn off power supply for 5 seconds Reconnect it and send order to open gate using transmitter e Motor e Unlock motor and doesn t make move gate by hand to complete check for mechanical route problems on the gate Still not working e Encountered problems Gate moves easily s Gate opened but didn t close again e Encountered problems s Gate moves easily Consult a qualified MOTORLINE technician e Consult an experienced gate expert Consult a qualified MOTORLINE technician 1 Check if there is any obstacle in front of the photocells 2 Check if any of the control devices key selector push button video intercom etc of the gate are jammed and sending permanent signal to control unit 3 Consult a qualified MOTORLINE technician e Consult an experienced gate expert Consult a qualified MOTORLINE technician INSTRUCTIONS FOR SPECIALIZED INSTALLERS 1 Open control box and check if it has 230V power supply 2 e Check input fuses 3 Disconnect motors from control board and test them by connecting directly to power
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