1. GENERAL CHARACTERISTICS
Contents
1. RUBIS 4 BLACK code 00024064 SATIN code 00024067 me mack NAME Tom ex I mem TE TT 2 00032354 Nut HM 6 Ear 2 4 star vaser age 8 s name HTS 6 000s2040 Siinessstci 8 7 00082077 __ Staniess sorow TB tcena 2 amp oss SiiconseaitaaisHT 1 s onzer M gt RUBIS OVEN 16652 User manual Page 34 CONTROL WINDOWS 20 16652 RUBIS OVEN PL20020293 Pagess 35 User manual CONTROL WINDOWS me cox ew cox ow wwe 1 00032524 2 Galv star washer AZ 8 3 00002444 1 Middle bearing Z90 5 00024136 1 00024133 1 Left door hinge pin 7 00012425 1 00012425 2 Forked pin XY 8 00012422 00012422 Bearing D20 XY 9 00032607 2 00032607 4 Mecaninidus pin 3x20 00032503 00032503 Galv flat washer ZU 8 11 00032913 1 00032913 2 Screw CHC 8x35 00024116 00024116 Black bakelite handle M10 D30 L54 13 00024084 1 00024084 Rubis window EP 6MM 2 00034046 2 00034046 4 Knurled nut 6 EP9 00024033 1 00024033 2 Rubis window clamp 16 00002558 2 00002558 2 Door sect set collar D20 00032325 00032325 Screw ST HC 6x6 B tray 18 00024032 1 00024032 2 Forked pin CMDE RUBIS OVEN 16652 User manual Page 36 RUBIS STEAM DEVICE EQUIPPED 37 User manual RUBIS STEAM DEVICE EQUIPPED2. The water overflow outlet must be provided by the customer pipe 33 x 42 at minimum with a minimum slope of 1 cm m e Steam device the water inlet must be fitted with a stop valve The hood a terminal located in the box at the back of the oven is intended for the power supply to the hood 1A max The hood switch is located on the panel at the front of the oven RUBIS OVEN User manual TERMINAL CONNECTIONS YNILIBHLXI ASIA AOBE NOILBLNINI IH YNALIWYLXS AOAC 1804 NOILHLNIWIIH RUBIS OVEN 16652 PL20020297 User manual Page 7 Connection procedure If the place of installation of the oven corresponds to the recomendations mentioned above you can proceed with its connection To do this carry out the following You must be equipped with an circuit breaker and suitable cable Install the circuit breaker then connect the cable For safety reasons the circuit breaker must be switched off Fasten the cable up to the back of the oven Unscrew the cover of the box at the back of the oven Unscrew the left stuffing box and thread the cable through Allow some loose on the cable Strip the wires cleanly Wire according to the diagram opposite page Screw the terminal screws tightly The wires must not move in their housings Tighten the stuffing box Allow some loose on the wires inside the box Screw back the cover to the electric box We advise you to contact our techni
3. 27 28 29 30 31 32 33 34 35 36 37 38 37 38 39 40 16652 Page 24 ELECTRIC BOX R2 R4 208V 240 V 380V 415V L L du coffret 900 Fixation des goulottes et du ral par le Face avan 2 07 N L v gt er X 2 Fils bleu fonce 16652 RUBIS OVEN PL20020046 Page 25 User manual ELECTRIC BOX R2 R4 208V 240 V 380V 415V 00024018 Peinted from panel 1 02407001 Rubis box black plate 00033854 Module Top Bottom 00033005 Channel 60x25 00033502 Circuit breaker 10x38 00033215 Associated 2 pole kit 00033218 Associated 3 pole kit 00033212 Switch contactor 25A 220V 10 00033617 Lighting transformator 220 12V 11 00030331 Rubber funnel D12 SEE 12 00033818 Lamp of bottom G5 3 00033619 Dichro light windows 12V 50W 00033180 Power supply terminal VP 00024259 Rubis beam 220 380V 16 00033384 Thermocouple J 1 1 i 18 00032047 Knurled nut 6 1 1 7 20 00032490 Large flat washer 5 4 4 i sl 4 MH 24260 x 1 RUBIS OVEN 16652 User manual Page 26 RUBIS CASING 16652 RUBIS OVEN U PL20020283 Pagear 27 ser manua RUBIS CASING me cox cox aw musa 00024071 1 00024073 1 Welded casing 2 00024074 6 00024072 6 Resistor 700w po 3
4. Engage the power on knob 1 1 b The control module is The temperature control is not Check that the temperature of the set powered up requested point is higher than the baking The temperature display A temperature and the LED bars B and C The selected temperature is too low care lit The fuses are faulty Switch off the circuit breaker and replace them c The control module is The temperature sensor is faulty Call a Pavailler technician powered up The temperature display indicates E2 or E2 EC d The control module is off The control fuses are faulty Switch off the circuit breaker and replace them The safety thermostat is cut off Wait for the oven to cool and reset the safety thermostat To do it open the box and press the red knob located on the bottom of the box The control module is You are in the time delay mode Change the mode on your lock by completely off You have a switching to baking programming clock which is lit 2 The hood lighting does not function The lighting does not The fluocompact lamp is faulty Replace the lamp function The lighting and the hood The fuses are faulty Switch off the circuit breaker and replace do not function the fuses 3 The steam injection does not function The control module is No water flows through the inlet Check the water in your installation powered up you do not have any stea
5. REP CODE NAME QTY 00032182 Brass washer MU 8 x 18 1 2 00032172 Brass nut HU 8 3 00024050 Rubis steam device connection tube 4 00001955 Rubis top steam device seal 5 00024012 Rubis steam device 6 00024142 Rubis steam device injector 00024386 Sili glass sheath D10 L100 10 00002003 Steam device resistor 1400 W 7 8 RUBIS STEAM DEVICE PLUG REP CODE NAME QTY 00180041 Rubis top steam coverseal 1 1 00032172 Brass nut HU 8 00032182 Brass washer MU 8x18 00001955 Rubis top steam device seal RUBIS OVEN User manual 16652 Page 38 STEAM DEVICE CONNECTION QQQ 0A IHN PL20020294 User manual RUBIS OVEN 16652 Page 39 STEAM DEVICE CONNECTION me cox cox Jow MODUE2 MODUE4 00024145 00024145 Steam device equipped overflow 1 00024143 00024144 Electrovalve equipped tube ERU 00031070 Equal T 10 12 3 4 00024147 Rubis waste water discharge 5 00031019 Adjusting nut 10 12 1 778 0031050 __ Copper connection stop plug 1 7 00031254 Electrovalve sim 220 V 50 60 HZ 1 s 00024189 Rilsentbe ron2LGI00 Mi 9 00031033 Special male union 12x3 8 1 770 woxos T_ 11 00032115 Galv screw TC 4x20 2 oor starwasneraza e 13 00032265 screw 4x8 2 4 00033475 __ Temperature controler 350 DFI___ 1 1s 00031202 washing Machine Hose 25M 1
6. RUBIS OVEN 16652 User manual Page 40 16652 Page 41 8 ACCESSORIES AND OPTIONS RUBIS 2 increasing kit RUBIS 4 increasing kit Installation of a condensate recovery pot at the damper discharge RUBIS OVEN User manual INSTALLATION OF A CONDENSATE RECOVERY POT AT THE DAMPER DISCHARGE Procedure Withdraw the bottom of the lower oven Withdraw the plug obstructing the side of the T joint located near the damper Place the pot under the damper seal the pot damper completely unscrew the screws located under the pot Screw the nut on the pot tube discharge on the free side of the T do not forget to carry out sealing Make sure the pot is securely fastened on the damper by tightening the screws of the pot AD LZ 2 22 RUBIS OVEN User manual DEALER S STAMP
7. e Open the dampers f Remove the products using the Pavailleur loader End of work To stop the oven presse switch 1 of the heating control We advise you to refer to the following chapter on daily maintenance of the oven in order to keep it clean and in good working order RUBIS OVEN User manual 4 MAINTENANCE SIMPLE MAINTENANCE carried out by the customer CAUTION You must turn the oven off before carrying out any maintenance operations except for weekly maintenance To do this use the main switch 1 located on the electric column Weekly maintenance Clean the inside of the deck the lamp cover the front doors the front of the oven Periodic maintenance Check the door seals and replace them if necessary Check the lubrication of the door hinge pins and grease them if necessary See chapter 6 List of parts OVERALL MAINTENANCE carried out by a specialist Replacement of worn parts and adjustment Removal of fur from the steam device RUBIS OVEN 16652 User manual Page 18 CONTROL PANEL 5 OPERATING FAULTS CAUTION the fuses used are rated for normal oven operation In the case of a blown fuse or any other faulty part it must be replaced by an equivalent Pavailler part see chapter 7 Sparts parts FAULTS CAUSES REMEDIES 1 The heating does not work a power on lamp is red The power on knob is not engaged
8. REP BLACK SATIN NAME QTY CODE 00024394 Rubis 4 window control 2 00024111 Upper equipped fitting 1 4 00024172 Equipped lower box fitting 1 6 00032702 Stainless steel screw 8 00024199 00024198 Full equipped front 2 c u o A QTY 00024397 Rubis 4 windows control 00024094 Upper equipped fitting 00024064 00024067 Equipped left box 00024080 Equipped lower box fitting 00024024 02402401 Right jacket 00032702 Stainless steel screw 7 00024212 00024210 Full equipped front RUBIS OVEN User manual 16652 Page 30 DAMPER CONTROL RUBIS CONTROL 00024190 16652 RUBIS OVEN PL20020286 Pages 31 User manual DAMPER CONTROL RUBIS CONTROL 00024190 Cm coc om e 00001717 3 778 00032151 Taies sesa 2 779 00024116 Black bake handle mo 030154 RUBIS OVEN 16652 User manual Page 32 RUBIS BOX N N N e N A PL20020288 2 gt 2 gt cc 16652 User manual Page 33 RUBIS BOX RUBIS 2 BLACK code 00024049 SATIN code 00024048 INN 1 00024119 Rubis box fastening spacer n s owsa 4 00082040 Stainiessstceiserew TFHG arta 4 s 6 oos GavsrwamerAz4 7 00081393 __ Siicon washer xn AT s Lover _ Blacks sto 2 s
9. 00024496 1 00024490 1 Damper control 5 00032523 1 00032523 1 Star washer 6 6 osso 1 ow 1 feos 7 00033362 1 00033362 1 Safety posit thermostat 340D 778 00024039 1 00024039 1 Raas ears 9 00024030 1 00024005 1 Equipped oven floor 11 00024088 1 00024088 1 Lighting window 00024104 00024104 1 Lighting window frame 13 00031335 00031335 Silicon U section Equipped light reflector 15 00024038 00024031 Equipped back plate 16 00024013 00024013 Equipped right rear corner 00032702 8 00032702 9 Galv screw D4 EP 2 2 5 18 02404401 2 02402701 2 Cross corner 00032034 00032034 15 S Steel TC L POZI 6 x 16 20 00024044 00024027 Equipped cross corner 21 00024023 00024023 L sE H n Equipped left rear corner 22 00024124 00024124 Front casing plate 237x670 00024126 2 00024126 Front casing plate 290x670 24 00024122 1 00024122 2 Front casing plate 160x670 00024055 00024056 1 Slab EP 15MM 00032151 00032150 9 Stainless steel TC 4x12 00024004 00024003 Equipped HV resistor 00032153 00032153 4 Stainless steel TC 4x20 00032948 00032948 2 Galv nut M6 00021405 00021405 1 Needled ceramic fibre 50mm Soli AJN Modified part when the casing equipped light window Rubis 2 and 4 RUBIS OVEN User manual 16652 Page 28 ASSEMBLY OF RUBIS PARTIS 16652 RUBIS OVEN PL20020292 Page 29 User manual ASSEMBLY OF RUBIS PARTS RUBIS 2
10. 1 GENERAL CHARACTERISTICS Description The range is composed by two ovens R2oven 2 trays 460 x 660 18 x 26 R4oven 4 trays 460 x 66 18 x 26 The ovens exist with the following variants with a steam device B version without a steam device A version stainless steel satin finish This range can be combined juxtaposed with the ovens of the TOPAZE range The ovens of the RUBIS range are equipped with an electric box on rails giving ample room in case of repairs The Top Bottom dosing principle makes baking really flexible By using a simple dosing button you can apply more or less power at the top or at the bottom of a particular level Power can be controlled from 0 to 100 RUBIS OVEN 16652 User manual Page 2 1340 670 1530 930 RUBIS OVEN User manual PL20020284 2 INSTALLATION AND STARTING UP Installation Check that The doors are sufficiently wide and the room is large enough to accommodate the ovens The permanent place of installation is able to support the weight of the oven cf chapter 14 The floor must be flat and level verify using a spirit level with ruler The room is equipped a with a suitable power supply for the type of oven minimum power supply to be complied with b with adequate steam and water inlet and outlet pipes c with an adequate electric insulation system to be provided by the
11. cians or dealers in case of installation problems RUBIS OVEN User manual Starting up Refer to chapter 3 before using the oven Recommendations for use are given in the description of the controls You must dry the cement sole plates of the decks before using the oven To do this procead as follows Half open all the doors The doors handles must be at centre left position Switch on the oven by pressing button 1 Turn the temperature control dial to 100 C 210 F Wait for 2 hours counting from when the green control lamps on the controller switches off Increase the temperature by steps of 50 C 120 F every 2 hours until reaching 250 C 480 F Wait for 2 hours at 250 C 480 F Your oven is now ready for use RUBIS OVEN User manual 2 3 Staring up a Make sure that the oven doors and the steam damper oura are firmly closed b Switch the main isolating switch normally fitted on your installation to ON c Press the ON button about 3 seconds d Turn the level temperature control dial button 2 and then 3 or 4 to the temperature required e Your oven is now in preheating mode If the operation obtained is not identical to the above we advise you to call our after sales service or that of our dealer However in chapter 5 you will find Operating faults a troubleshooting guide To stop the oven refer to chapter 2 End of Work RUBIS OVEN User manual Page left b
12. customer see tables on page 5 d with suitable ventilation for the equipment installed RUBIS OVEN 16652 User manual Page 4 TABLE OF INTENSITIES AND INSTALLED POWER FOR THE R2 AND R4 T_T WMEEOFRUBSOVEN TT ma me Ra Frequency phases Kw A Kw A Kw A Kw A a 4 ti se 18 78 9 27 anas 3 44 12 5 8 s 10 s0_ an aa 6 13 86 14 10 20_ sn 48 8 Gi M 94 45 10 21 sn ses 15 102 15 12 2 TABLE OF CABLES TO USE TYPE OF RUBIS OVEN 2 2 2 2 The sections are given for U1000R02V cable or HO7RN7 RUBIS OVEN User manual Connection table AUS Connection mm Steam outlet Diameter 116 Water inlet with a pressure from 1 to a maximum of 5 bars with a stop valve Water overflow outlet to be provided at floor level with a 40 mm pipe connected to the drain with a minimum slope of 1 cm m The steam chimney must be equipped with a drain to discharge the condensates Provide low and high ventilation in the premises The distance of the oven from the wall and ceiling must comply with the regulations in force in the country of installation Electrical connection to the terminal strip The cable sections are given for U1000R02V cable or HO7RN7 Refer to the intensities table on page 5 in order to rate your isolating switch
13. ed in the same way as for visualisation and as soon as the set point measurement is obtained modify it by using keys 3 and 4 according to whether you wish to increase it or decrease it 4 Steam injection This is done by pressing knob 6 visualised by the lamp above once 5 Powering up the Suction Hood This is done by pressing 7 visualised by the lamp above once Pressing it again stops the suction hood RUBIS OVEN User manual CONTROL PANEL 6 Using the baking time delay This function can only be used when the module is switched on see chap 1 Switching on a Programming baking time Pressing the button 8 causes the LED to flash for 5 seconds MIN To adjust cooking time alter application time in minutes D while flashing from 1 to 59 minutes using buttons 3 or 4 After 5 second or another press on the button 8 the alteration is validated b Countdown of baking time Press on the Start button 9 and the LED will light up the time will be counted down every minute On reaching 00 minutes the buzzer rings press on the start button 9 to cut off buzzer and return display D to the preceding time the cooking timer has no influence on operation of the oven 7 Using the Clock in Time Delay Mode Before any programming enter temperature instruction details and the doses of the top or botton you wish to obtain at startup of the oven at end of the baking time delay The bakin
14. g time delay function can only be used when the module is switched off see paraph 1 with the LED alone 1 a Programming the Time Delay Pressing on button 8 lights up the displays D and causes the LED to flash for 5 seconds H To adjust the time delay alter display time in hours D while flashing from 1 to 99 hours using buttons 3 or 4 After 5 seconds or another press on the button 8 the alteration is validated and the display D and the LED go out b Countdown of Time Delay Press on the Start button 9 for 3 seconds and the display D and LED H will light up The time will be counted down every hour At 00 the module switches on and the oven will heat according to the temperature criteria To enter new criteria for a similar time delay simply press on the start button 9 To stop a pre recorded startup programme switch on by pressing the button 1 RUBIS OVEN User manual Baking time table Temperature from 220 to 230 C Products grs Baking time mn 200 20 250 25 400 30 500 35 These values are given as indications only and can be modified according to the baker s judgement e Baking cycle As soon as the oven has been preheated you can load your products To do this we recommend that you a Press the steam injection control button for the required deck b Load the products to be baked into the oven c Inject the steam again according to need d Bake the products
15. lank deliberately RUBIS OVEN User manual 3 INSTRUCTIONS FOR USE Starting work Before the first baking the oven must be preheated To do this we advise you to use the following method Power up the oven Close the front doors and dampers Select the preheating temperature it must be higher by 30 to 50 degrees celsius than that for the product to be baked see chapter III 2 Recommendations for use Wait until the temperature has been reached This is indicated by the green lamp of the temperature controller which switchess off The time taken to reach the temperature is from 40 to 50 minutes according to the model of RUBIS oven Wait for 10 minutes before the first loading Then reduce the temperature to that corresponding to the product to be baked Your oven is ready RUBIS OVEN 16652 User manual Page 12 CONTROL PANEL 3 2 Use of the electronic control panel 1 Power on Stop Prolonged pressing of knob 1 powers up the module The lamp above key 1 extinguishes The temperature display A and the two LED bars light when powered up 2 Visualising the temperature set point The visualised temperature on the LED A is the vault temperature The visualised temperature on the LED B is the floor temperature A short pression on knob 2 or 5 indicates during 4 seconds the set temperature of vault or floor 3 Modifying the Temperature Set point Proce
16. m RUBIS OVEN 16652 User manual Page 20 Page left blank deliberately RUBIS OVEN User manual 6 SCHEMA ELECTRIQUE RUBIS TH thermostat regulation 1 contacteur voute K 2 contacteur sole moteur extracteur EV electrovanne eau RB resistance buee Lampe eclairage T transformateur 220 12v THS thermostat de securite ALIMENTATION mln 40A modele R2 3804 amp 15V Y modele R2 208 24 0V XN EA modele 380 015 Nj 25A modele 208 24 0V al E 380 1445 VOLTS R2 2X3 resistances 700W Ri 2X3 resistances 00W U 2 208 240 VOLTS 7 THS 3 1 MODULE 1 SOLE VOUTE kel X bleu clar 380 015 ou rouge 208 20 bleu Fonce 380 15 ou 20B 240v RUBIS OVEN PL20020291 User manual Sonde s curit sonde r gulation Clip 4 55344 Sonde t Sonde 3 j0 uA N E y 222222 gt 2 e 2 D _ ELancheite EE Silastic Enc cun ur Bar R d Sonde 3 esistance 5 SI EA ALA Pas entr F 4 Cup D 55310 RUBIS OVEN User manual PL20020299 7 SPARE PARTS Electric box R2 R4 208V 240 V 380V 415V Rubis casing Assembly of RUBIS parts Damper control RUBIS control RUBIS box Control windows RUBIS steam device equipped RUBIS steam device plug Steam device connection RUBIS OVEN User manual 25 26
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