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Manual TPW Series

1. 23 11 1 UNIT OF MEASURE POUNDS CONVERSION Std 24 NETWGROS So WING EL MGS ia edule Aah tse aN Ree 24 11 3 SET POINT ON THE GROSS WEIGHT 24 11 4 SET POINT ON THE NET WEIGHT 25 INOUN as tag cate ee Mle 25 11 6 SINGLE MULTISCALE REPEATER eel eal Roles 26 11 7 ALIBI MEMORY AUDI OPTIONAL was 28 11 8 TOLERANCE CHECK CHECK 31 11 9 SAMPLE WEIGHT PERCENT TAGE 33 11 10 SINGLE SCALE REPEATER TEPE d 34 11 11 DISPLAY WITH SENSITIVITY X 10 ViSS BE USED IN TESTING DURING THE CALIBRATION 34 11 12 HOLD FREEZING THE WEIGHT ON THE DISPLAY 34 11 13 WEIGHT PEAKS DETECTION 35 11 14 HORIZONTAL TOTALIZER Sum of lots cis oleate 35 11 15 VERTICAL TOTALIZER Sum by recipe tot S 37 6 EEE EE 37 12 INDICATOR CONNECTED TO PRINTER FUNCTIONING BY 38 13 INSTRUMENT MESSAGES WHILE IN USE 39
2. TRUCK SCALES TPWLK f TPWA LOGISTIC ACTIVITY TPWP PROFESSIONAL 9 NETWORK USER MANUAL TPW_03_10 08 EN_U TPWLK TPWA TPWP TPWI TPWNO9 INDEX INTRODUC TION ee er 3 PALLET TRUCK SCALE PE WARNING csicarisi 4 Lo WECHNICAL SPECIFICATIONS aare 5 ZeDIMENSIONS a a a a aa NETES 5 3 OPERATING INSTRUC T O N a Ense Sinapo ERE ian 6 A REFERENCE DRAWINGS neninn 7 9 POWER SUPPLY S GARE UP we iin a snl i ra a NEN 9 INDICATOR 6 FRONT PANEL KEYS AND INDICATORS 5 key 10 7 FRONT PANEL KEYS AND INDICATORS 17 key 12 8 SYMBOLS THE LOD DISPLAY ireira iTi 14 97 BASICFUNC TIONS isitin aaen aaea Arees a aaar paitaan aaa eaan Eataa t a dA E vlna scspecurennnineanninantitaniendanstadeead 16 1 ZERO O gs EEA c
3. Steady The time is being shown the display the HH MM SS format Blinking the date time board is not present or the date time is no set 4 NET The displayed weight is a net weight 5 G The displayed value is a gross weight if the Italian or English language is selected in the print configuration 6 B The displayed value is a gross weight if the German French or Spanish language is selected in the print configuration 7 010 Indicates the battery charge level see section 9 5 LOW BATTERY WARNING 8 MAX When viewing the metric information it identifies the indicated capacity range MIN When viewing the metric information it identifies the indicated minimum weigh range When viewing the metric information it identifies the indicated division range 9 LT The locked tare is enabled 10 PT The manual tare is active 11 W1 The instrument is in the first weighing range W2 The instrument is in the second weighing range W3 The instrument is in the third weighing range 12 2 4 Indicate the number of the slave being displayed when in the SINGLE MULTISCALE REPEATER functioning mode In the other functioning modes scale nr 1 is always shown TPWLK TPWA TPWP TPWI TPWNO9 13 PCS The number of pieces is being displayed 14 kg Indicates the unit of measure use kg for kilogram g gram 15 Indicates the percentage
4. 1 accompanied by a prolonged beep pressing again MODE key of the 5 key indicator or keys F 2 of the 17 key indicator one acquires the second weight and on the display is shown 2 accompanied by a prolonged beep NOTE The acquisition of the second weight is made only if the setting of the rEACt parameter in the set up environment has been respected passage by zero of the weight instability or always see section 9 12 REENABLING THE PRINTOUTS AND THE INDICATOR FUNCTIONS When the second weight is acquired the data printout is commanded It is possible to interrupt the weighing cycle by pressing the ENTER PRINT key in the 5 key indicator or C in the 17 key indicator after the acquisition of the first weight On the display the message CLEAr is shown accompanied by a prolonged beep Press ENTER PRINT to confirm the cancelling of the first acquired weight or another key to not confirm NOTES weight is acquired if With a NON APPROVED scale one has a STABLE weight and GREATER than 0 With an APPROVED scale one has a STABLE weight and GREATER than 20 divisions If the setting of the rEACt parameter in the set up environment has been respected passage by zero of the weight instability or always see section 9 12 REENABLING THE PRINTOUTS AND THE INDICATOR FUNCTIONS tare operations are DISABLED 11 6 SINGLE MULTISCALE REPEATER MAStr The
5. Rechargeable battery 6 V 4 5 Ah 5 VA From 10 to 40 C 10000e 3 3000 for legal for trade use expandable to 800 000 for internal use with minimum signal coming from the 1 6mV V cell 0 3 uV approved instrument 0 03 uV non approved instrument 1500000 points with signal in input equal to 3mV V Water resistant polycarbonate membrane keys with tactile and acoustic feedback Available on entire range Programmable from 1 to 255 minutes or disinserted LoW Batt will appear on display 12 hours 5Vdc 5 120 4 cells TRWA TPWLK TPWI TPWNO9 TPWP 1 RS232 TTL input output configurable for connection to PC PLC or WEIGHT REPEATER 1 RS232 input output for connection to printer 0 03 of applied load THE PARTS OF THE INSTRUMENT CONTAINING DANGEROUS ELECTRICAL TENSION ARE ISOLATED AND INACCESSIBLE TO THE USER UNLESS IT HAS BEEN DAMAGED OPENED OR ALTERED 2 DIMENSIONS See on www diniargeo com TPWLK TPWA TPWP TPWI TPWNO9 3 OPERATING INSTRUCTION A pallet truck scale is an electronic weighing system directly installed on a pallet truck it must be used on even solid surfaces and driven always in the normal position Before loading check the maximum load allowed by the pallet truck scale in use refer to instruction plate on the side of the pallet truck The rudder has a double function direction control and hydraulic lifting N B Lift up or pull down only when the pallet truck scale
6. communication protocol has been set in the REPEATER one will need to set the rEPE 6 communication protocol the TRANSMITTER on the desired port If W rEPE communication protocol has been set in the REPEATER one will need to set the protocol of the continuous weight transmission on the desired port of the TRANSMITTER For further configuration details refer to the technical manual of the connected indicator FUNCTIONING When the indicator is turned on it waits for the data if it does not receive a correct communication string the communication parameters are wrong or it does not receive any character it remains in the test condition in other words with all the central segments of the display turned on When the serial string of the connected instrument is identified the indicator repeats the data of the display or the weight string of the instrument to which it is connected CAREFUL The keys pressed in the REPEATER are not repeated on the TRANSMITTER and vice versa The indicator acts as a simple weight repeater only the ON OFF key is enabled for turning on off Example of Dini Argeo REPEATER TRASMITTER configuration FunCt PCModE bAud bit REPEATER rEPE rEPE 6 9600 n 8 1 TRANSMITTER 6 9600 n 8 1 all functions except MAStr 11 11 DISPLAY WITH SENSITIVITY X 10 ViSS TO BE USED IN TESTING DURING THE CALIBRATION By pressing the MODE key one switches from the weig
7. inPutS parameter of the set up environment TECH MAN REF in this case however when the keys are enabled or disabled the message LoCkEd does not appear on the display and upon pressing a key the display shows LoCkin for an instant 10 4 REPETITION OF THE LAST PRINTOUT MADE Press in sequence the F and PRINT keys the last printout made by the indicator will be repeated NOTE By turning off the instrument the information relative to the last printout made will be lost therefore this function is not enabled until the first printout is made 11 SELECTABLE OPERATING MODES In addition to the STANDARD weighing mode with TARE deduction and transmission of data the indicator can carry out one of the following functions UNIT OF MEASURE POUNDS CONVERSION NET GROSS SWITCH SET POINT ON THE GROSS WEIGHT SET POINT ON THE NET WEIGHT IN OUT SINGLE MULTISCALE REPEATER ALIBI MEMORY TOLERANCE CHECK SAMPLE WEIGHT PERCENTAGE SINGLE SCALE REPEATER DISPLAY WITH SENSITIVITY X 10 FREEZING OF THE WEIGHT ON THE DISPLAY PEAK DETECTOR HORIZONTAL TOTALIZER VERTICAL TOTALIZER PIECE COUNTING Each functioning mode foresees the turning on of various function pilot lights described in detail in the sections KEYS AND INDICATORS OF THE FRONT PANEL and SYMBOLS ON THE LCD DISPLAY To set the operating mode carry out the following procedures Turn on the scale press the TARE key while the firmware version is displayed
8. if supplied or replace it Furthermore for a few seconds the Low bat message appears the display minimum level voltage When recharging the battery if supplied the indicator shows the recharging phase below RECHARGING PHASE gt I gt IM gt mp RECHARGE IS COMPLETED NOTES While recharging the instrument can be used as usual The instrument automatically turns off when the voltage goes below the minimum level It s possible to view the recharge percentile of the battery by pressing the ZERO key upon start up see section 5 POWER SUPPLY AND START UP 9 6 TILT DEVICE The TILT is a device which inhibits the indicator s weighing system and starts working when the instrument s inclination is greater than 2 for the pallet truck application or 5 for application on lift trucks The tilt message is shown on the display alternate to the weight value The activation of the tilt alarm has a delay of about three seconds from the detection of the exceeding inclination See the electrical connection scheme TECH MAN REF for the connection of the device 9 7 MULTI RANGE FUNCTIONING for legal for trade approved instruments The multi range functioning allows to subdivide the scale capacity in two or three ranges each which is up to 3000 divisions improving in this way the first range division in the dual range and the first two ranges in the triple range For example with a 10
9. passage by zero of the net weight weight instability or always Follow the procedure below on the scale press the TARE key while the firmware version is displayed the display shows the typE menu Press ZERO many times to scroll ahead through the parameters or TARE to scroll backwards until one finds the F ModE parameter Press ENTER PRINT to enter the menu Press ZERO many times to scroll forwards through the parameters or TARE to scroll backwards until one finds the parameter Press ENTER PRINT to enter the parameter With the ZERO or TARE keys select the possible options passage by zero of the net weight nSt instability ALWAyS Confirm with ENTER PRINT Press the C key many times until the message SAVE is shown on the display Press ENTER PRINT to confirm the changes made or another key to not save 9 13 DISPLAY OF METRIC DATA inFo The indicator is fitted with a function named INFO thanks to which it is possible to view the configuration metric data With the 5 key indicator keep the key pressed until the display shows inFo and release With the 17 key indicator depending on the model press the key i once or press the keys MODE sequence or keep the key pressed until the display shows inFo and release capacity value of the first range will appear Pre
10. DECLARATION OF CONFORMITY 5 41 WARRANTY a 41 TPWLK TPWA TPWP TPWI TPWNO9 INTRODUCTION This manual contains alla the instructions for use and all information necessary for the correct operation of the weighing system In thanking you for the acquisition of this weight system we want to call to your attention some aspects of this manual e This booklet supplies useful instrucions for the correcr operarion and maintance of the weighing system to which it refers it is therefore necessary to pay the utmost attention to all the paragraphs which illustrate the most simple and secure way to operate e This booklet must be considered an integral part of the pallet truck scale and must included with the deed of sale e Neither this publication nor part of it can be reproduced without written authorization on the part of the manufacturing firm e All of the information reported herein is based on data avaiable at the moment of printing the manufacturing firm reserves the right to carry out modifications to its own products at any moment without notice and without any sanction It is therefore suggested to always verify possible updates e Some functions written in the sections regarding the weight indicator might not be available because these depend on the type of weighing system that has been purchased PS The person responsible
11. ENTER PRINT key depending on the type of totalisation various messages will be displayed With normal totalisation the number of weighs the accumulated total will be displayed With fast or automatic totalisation the message totAL will be displayed The number of weighs made and the NET WEIGHT PARTIAL TOTAL are printed To print and zero the GENERAL TOTAL one should press for a few seconds the ENTER PRINT key depending on the type of totalisation various messages will be displayed With normal totalisation the number of weighs and the accumulated total will be displayed With fast or automatic totalisation the message G totAL will be displayed The number of weighs made and the NET WEIGHT GENERAL TOTAL is printed In the 17 key indicator during the weighing it is possible to view at any time the number of weighs and the accumulated net weight in the totals pressing for an instant the 6 key the following will be displayed in this sequence n x in which x is the number of weighs made totAL followed by the accumulated PARTIAL NET TOTAL pressing in sequence the and 6 keys the following will be displayed in sequence n x in which x is the number of weighs made totAL followed by the accumulated GENERAL NET TOTAL MEMORY STORAGES only for 17 key indicator It is possible to memorize the weigh totalisation in one of nine memory storages identified from 1 to 9 in seque
12. It consists of a display with 6 digits 25 mm in height 7 LED indicators depending on the model and a 5 key water proof film keyboard If the indicator has an LCD display while weighing various multifunction symbols indicating the functioning status will turn on see section 8 SYMBOLS ON THE LCD DISPLAY TPWA ACTIVITY TPWNO9 NETWORK TPWLK TPWA TPWP TPWI TPWNO9 SCALE KEY FUNCTION ZERO Zeros the displayed gross weight if it is within 2 of the total capacity Cancels the negative tare value When entering numbers it decreases the digit to be modified TARE If pressed for an instant it carries out the semiautomatic tare If pressed at length it allows entering the manual tare from keyboard Cancels the negative tare value In the numeric input phase it increases the digit to be modified MODE carries out a specific function of the operating mode set the set up environment In the numeric input phase it selects the digit to be modified from left to right PRINT carries out a specific function of the operating mode set the set up environment In the numeric input phase it confirms the entry made In the SET UP it allows to enter a step or to confirm a parameter within a step It transmits the data from the serial port dedicated to the printer Cli It turns the instrument on and off In the numeric input phase it q
13. PRINT the display shows first t MAX then 000000 or the T1 upper tolerance previously used With the keyboard enter the desired upper tolerance with C one quickly zeros the entered value by pressing C again one cancels the entry and returns to weighing Confirm with ENTER PRINT the display shows first thrESh and then 000000 or the enabling threshold used previously Through the keyboard enter the desired enabling threshold by pressing C one quickly clears the entered value while by pressing again C one cancels the entry and returns to the weighing mode Confirm with ENTER PRINT the display shows StorE for an instant after this it returns to weighing NOTE If the entered value is wrong i e tolerance value greater than the target or target greater than the scale capacity the indicator emits a prolonged sound and zeros the entered value furthermore if a value different than the scale division is entered it is rounded off to the nearest minimum division multiple PROCEDURE After having entered the activation threshold the target and the tolerance values put the weight on the scale if the target is greater than 0 the display shows at regular intervals if the weight is within the entered tolerances Scale Display View Enable Relay Weight lt Target t Min _undEr reL b 1 Target t Min lt Weight _oK X reL b 2 Weight Target reL b 2 Weight lt Target OK X reL b 2 Weight gt
14. asked to set some parameters uM APW unit of measure of the average unit weight APW Press ENTER PRINT to enter the step With the ZERO or TARE keys select the unit of measure g kg t Lb Confirm with ENTER PRINT Press many times the key until the display shows the message SAVE e Press ENTER PRINT to confirm the changes made or another key to not save Independently from the unit of measure selected the APW has always three fixed decimals WAit t sampling interval Setting of the sampling time in seconds with a decimal greater is the time set and more precise will the calculated APW be e Press ENTER PRINT to enter the step Set the desired time e Confirm with ENTER PRINT Press many times the key until the display shows the message SAVE Press ENTER PRINT to confirm the changes made or another key to not save COUNTING PROCEDURE 1 Place the empty container on the scale and press TARE to tare it 2 Check that the zero is on the display and press the MODE button the counting function is enabled 3 The display suggests a REFERENCE QUANTITY The possible options are 5 10 20 30 40 50 60 75 100 200 4 Press ZERO or TARE the number of times needed to reach the desired sample size 5 Put the quantity of pieces chosen for the SAMPLE the scale and press ENTER PRINT to confirm or to cancel the operation and return to weighing 6 Press ENTER PRINT the display will i
15. by pressing in sequence the F 2 keys the display shows tA L LOCKED TARE is selected by pressing the same keys again the display shows tA U UNLOCKED TARE is selected The indicator stores the last selection made also after it is turned off 9 3 LIMITATION OF THE TARE FUNCTIONS With approved instrument it is possible to limit the tare functions selecting SEtuP gt gt d SALE gt gt yES TECH MAN REF the tare operations will have the following specifications SCALE CAPACITY FUNCTIONING lt 100kg All the tare functions are disabled The SEMIAUTOMATIC TARE value can not be modified with a gt 100kg manual tare or from database The manual tare or from database can be entered or modified only with an UNLOADED scale possible to cancel the tare value only with an UNLOADED scale With approved instrument the d SALE step is not displayed 9 4 AUTO POWER OFF FUNCTION It is possible to automatically turn off the indicator from 1 to 255 minutes or disable it the auto power off takes place when with unloaded scale the weight has not been moved or a key has not been pressed for the time set the display shows the oFF blinking message and an acoustic signal is emitted after this the indicator turns off For the setting follow the procedures below Turn on the scale press the TARE key while the firmware version is displayed the display shows the typE menu Press ZERO
16. capacity or of 100 divisions below the gross zero LoW Weight less than the minimum weight provided for the printing the totalisation or the transmission of the string standard or extended upon pressing of the print key no 0 unS Weight not passed by net 0 or by instability ConV In standard mode with approved instrument one is trying to print while the instrument is converting the unit of measure no in In the input output mode set as in out one is trying to acquire a second time the input weight no out In the input output mode set as in out one is trying to acquire a second time the output weight no 1 In the input output mode set as G t or 1st 2nd one is trying to acquire a second time the input weight no 2 In the input output mode set as G t or 1st 2nd one is trying to acquire a second time the output weight Er Mot Unstable weight Error In the counting mode the sampling has not been made because one should use a higher reference quantity In the equalization procedure the cell that is being equalized is not the cell with the greater weight Eq Err It is displayed if it was not possible to perform the equalization StorE It is displayed when data is stored in the permanent storage of the instrument setpoint tares ticket progressive etc Err CLk Communication problems with the date time of the indicator check the F ModE gt gt CLoCk
17. carries out a specific function of the operating mode set the set up environment In the numeric input phase it selects the digit to be modified from left to right PRINT carries out a specific function of the operating mode set the set up environment In the numeric input phase it confirms the entry made In the SET UP it allows to enter a step or to confirm a parameter within a step It transmits the data from the serial port dedicated to the printer It turns the instrument on and off In the numeric input phase it quickly zeros the present value In the set up environment it allows to exit a step without confirming the change made F Fn It allows to select the desired function see section 10 ADDITIONAL FUNCTIONS OF THE 17 INDICATOR Allows to view the scale s metric information capacity division minimum weigh for each configured range NUMERIC KEYBOARD In the numeric input phase it allows to enter the desired value TPWLK TPWA TPWP TPWI TPWNO9 8 SYMBOLS ON THE LCD DISPLAY The LCD display has symbols which show the indicator s functioning status you will find the description for each symbol below LCD DISPLAY NUMBER SYMBOL FUNCTION 1 DIE The weight detected on the weighing system is near zero within the interval of 1 4 1 4 of the division 2 The weight is unstable 3
18. entry of the SET POINTS and the functioning notes are the same as the gross weight mode 11 5 INPUT OUTPUT inout Simple display functioning mode with in out weighing function the indicator acquires two weight values through the confirmation of the operator and calculates the difference automatically printing the data if the presence of a printer has been configured Once the in out mode has been selected the message tyPE is shown and one is asked to select with ENTER PRINT the printing mode of the acquired data G t gross tare GROSS Greater weight with unit of measure TARE Lesser weight with unit of measure NET Difference between GROSS and TARE with unit of measure 1st 2 first weigh second weigh WEIGH 2 Second weight with unit of measure NET Difference without sign between WEIGH 1 and WEIGH 2 with unit of measure in out input output INPUT First weight with unit of measure OUTPUT Second weight with unit of measure NET Zero weight with unit of measure gt gt if WEIGH 1 WEIGH 2 INPUT NET gt gt if WEIGH 1 gt WEIGH 2 Difference without sign between INPUT and OUTPUT with unit of measure OUTPUT NET gt gt if WEIGH 1 lt WEIGH 2 Difference without sign between INPUT and OUTPUT with unit of measure 25 TPWLK TPWA TPWP TPWI TPWNO9 PROCEDURE With the MODE key of the 5 key indicator or keys F 1 of the 17 key indicator one acquires the first weight on the display is shown
19. is in a standing still position WEIGHING In order to obtain correct weighing results one is required to use the pallet truck scale on a flat surface lift up the forks about 5 10 cm see the following CONTROLS chapter and wait for the stability before the weight reading CONTROLS The lever on the right side of the rudder can be put in 3 positions like it shows on the plate Y in figure POS 1 TRANSPORT The rudder is completely free to allow driving control POS 2 down LIFT UP By moving the lever downward the lifting mechanism is activated Pushing down the rudder will cause the load to lift up POS 3 up PULL DOWN By moving the lever upward the load will descend When the lever is quickly moved upward a special valve controls the descending speed of the load MAINTENANCE WARNINGS Before you perform any service make sure the pallet truck is in a condition of safety Never discharge any residue without taking the necessary environmental precautions Only perform the service described in this manual Maintenance and repair jobs not included in this manual must be performed by authorised personnel only Serious injury could result from service or maintenance performed by unqualified personnel Never alter the safety level of the machine Always use identical replacement parts Never remove or hide in anyway instruction plates and stickers Do not modify the pallet truck Do not use inflammable
20. many times to scroll ahead through the parameters or TARE to scroll backwards until one finds the F ModE parameter Press ENTER PRINT to enter the menu Press ZERO many times to scroll ahead through the parameters or TARE to scroll backwards until one finds the AutoFF parameter Press ENTER PRINT to enter the parameter With the ZERO or TARE keys select the possible options diSAb auto switch off disabled EnAb auto switch off enabled Confirm with ENTER PRINT if EnAb has been selected one will be asked to enter the number of minutes after which the indicator should turn off enter a number between 1 and 255 using the MODE key to select the digit to be modified and ZERO TARE to decrease increase it and confirm with ENTER PRINT Press many times the key until the display shows SAVE Press ENTER PRINT to confirm the changes made or another key for not saving TPWLK TPWA TPWP TPWI TPWNO9 9 5 LOW BATTERY WARNING In TPWA TPWP TPWI version the indicator is able to recognize whether it is powered from the mains or through a battery In TPWLK TPWNO9 version one should set the supply mode setting the step SEtuP gt gt ALIM If the indicator has the LCD display the charge level is shown in the weighing phase by the battery symbol battery is charged battery is partially charged battery is discharged connect the indicator to the mains for recharge the battery
21. no transmission if ENTER PRINT has been pressed When the weight is transmitted with the ID following the pressing of the ENTER PRINT key the display shows for about 2 seconds the message tr id and the transmitted string is the following lt ESCo II PIDSS B LLLLLLLLLLUU YYTTTTTTTTTTUU ID NO lt STX gt See the following section Serial commands for the string description NOTES With approved or not approved instrument the storage of the weigh through the PID serial command is always possible for all the weighs from 0 to full range value READING OF THE WEIGHS CARRIED OUT In order to read the information relative to the weighs carried out Press the MODE key message rew id appears now one should enter the rewriting number from 00000 to 00255 and press ENTER PRINT message id appears now one should enter the weigh number from 000000 to 131072 and press ENTER PRINT it is possible to view on the display the weigh information in sequence and scroll through it with the ZERO key ahead or the TARE key backwards e x in which x is the scale number always 1 e um yy in which yy is the unit of measure kg g Ib e gross weight for about a second the message GroSS appears and then the gross weight value Tare weight for about a second the message tArE appears or tArEpt if it is a manual tare then the tare value appears Press to return to weigh
22. step of the set up TECH MAN REF SEt CLk Date time not set check the F ModE gt gt CLoCk step of the set up TECH MAN REF PrEC It is displayed if one tries to calibrate the zero point without first having confirmed the number of calibration points ErPnt During the acquisition of a calibration point a null value has been read by the converter Err rF Selecting the MASTER functioning mode and enabled the energy saving mode it is displayed when the indicator doesn t detect the SLAVE for more than 60 seconds 39 TPWLK TPWA TPWP TPWI TPWNO9 11 Calibration error too small sample weight has been used it is advisable to use weight equal to at least half of the scale capacity Er 12 Calibration error the acquired calibration point 1 tP2 o tP3 is equal to the zero point Er 37 The number of converter points per scale division is less than two Carry out again the calibration with special attention to the capacity and the division Er 39 It is displayed when the instrument has not yet been calibrated initialized Press the TARE key when the instrument displays Er 39 to enter the technical set up environment Carry out the initialization of the indicator dEFAu parameter and the selection of the type of keyboard parameter and finally the programming of all the parameters of the set up environment and the cal
23. the display shows the typE menu Press ZERO many times to scroll ahead through the parameters TARE to scroll backwards until one finds the F ModE parameter Press ENTER PRINT to enter the menu the display shows the menu Press ENTER PRINT to enter the parameter With the ZERO or TARE keys select the possible options Std Unit of measure pounds conversion 5 Net weight gross weight conversion StPG Set point on the GROSS weight StPn Set point on the NET weight inout Input output weighing MAStr Single multiscale repeater ALibi Alibi memory ChECk _ Tolerance Check Sample weight percentage rEPE Single scale repeater ViSS Sensitivity times ten hLd Hold PEAk Peak detector toto Horizontal totalizer tot S Vertical totalizer Coun Counting Confirm with ENTER PRINT if one has selected the inout MAStr ChECk PErC tot o tot S or Coun mode one will be asked to select one or more operating parameter refer to the specific functioning mode section for the relative description 23 TPWLK TPWA TPWP TPWI TPWNO9 instrument automatically goes to the following step Press many times the key until the display shows the message SAVE Press ENTER PRINT to confirm the changes made or another key to not save NOTE If there is a printer once the functioning mode is selected the relative printout is automatically enabled depending on the type of printer selec
24. value using the following keys ZERO decreases the blinking digit TARE _ increases the blinking digit MODE selects the digit to be modified blinking the scrolling of the digits takes place from left to right if pressed for an instant it quickly zeros the present value if pressed at length it allows to return to weighing without saving the changes made Confirm with the ENTER PRINT key the value will be subtracted from the weight present on the plate and the relative pilot lights will turn on With the 17 key indicator 1 digit the desired value through the numeric keys depending on the model press i or to enter the decimal point NOTE In the MASTER press the numeric 0 key and digit the desired value through the numeric keys 2 confirm with TARE key NOTE If the entered value is not a multiple of the scale s minimum division it will be rounded off CANCELLING A TARE One can manually cancel the tare value in different ways unload the scale and press the TARE or ZERO key carry out the tares in deduction partially unloading the scale and pressing TARE to zero the display press C without unloading the scale enter a manual tare equal to 0 NOTE it is possible to automatically cancel the tare value see the following section LOCKED UNLOCKED DISABLED TARE SELECTION Normally when a tare value is entered automatic manual or from storage by unloading the scale plate the display shows the tare
25. value with a negative sign LOCKED TARE For one s convenience it is also possible to choose that the tare value cancels itself automatically each time that the scale is unloaded UNLOCKED TARE or disable the tare functions With the UNLOCKED tare In case of SEMIAUTOMATIC TARE the net weight before unloading the scale may also be 0 In case of MANUAL TARE or FROM DATABASE the net weight before unloading the scale must be greater than 2 divisions and stable To set the type of tare Turn on the indicator press the TARE while the firmware version is displayed the display shows the typE menu Press ZERO many times to scroll ahead through the parameters or TARE to scroll backwards until one finds the F ModE parameter i TPWLK TPWA TPWP TPWI TPWNO9 Press ENTER PRINT to enter the menu Press ZERO many times to scroll ahead through the parameters or TARE to scroll backwards until one finds the tArE parameter Press ENTER PRINT to enter the parameter With the ZERO or TARE keys select the possible options LoCk locked tare unLoCk unlocked tare diSAb disabled tare Confirm with ENTER PRINT Press the key many times until the display shows the message SAVE Press ENTER PRINT to confirm the changes made or another key for not saving In the 17 key indicator it is possible to carry out the selection also during the weighing if the tare has not been disabled
26. ABLING one if in the DISABLING SET POINT one enters and confirms a value greater than the ENABLING one the instrument will automatically set the same value in the ENABLING step and the anomaly is indicated through the ModiFY message at the exit of the configuration MENU of the SET POINTS If in the ENABLING SET POINT one enters a value lower than the DISABLING one the instrument does not allow to confirm enters a set point with a number of divisions not coherent with the set minimum division it will be rounded up to the multiple of the minimum division closest to it The 0 value is valid for the enabling and the disabling set points and just the set points greater or equal to zero are accepted check of the weight remains active on the present value even during the modification of the SET POINT until the new value is confirmed At start up the relays are managed from when the weight is displayed and these take on the configuration set the set up environment These are not managed inside the technical set up tare operations are active MODE WITHOUT HYSTERESIS It is the same as the functioning mode with hysteresis except that one enters just one SET POINT value therefore the enabling threshold coincides with the disabling threshold 11 4 SET POINT ON THE NET WEIGHT StPn By selecting this functioning mode in the normal scale status one enables the function of the relays on the NET weight the
27. AVES present ECo n message appears in which n is the SLAVE number which is to be detected if it has detected more than one SLAVE it shows the SuM message and then the sum of the weights of all the detected SLAVES if only one SLAVE is detected it positions itself on that scale If the MASTER indicator has a 5 key keyboard by pressing the MODE key various times if just one slave is configured this is repeated also on the active slave in that moment if various slaves are configured one goes from SLAVE to SLAVE ordered by 485 addresses the display shows SCA n in which n is the SLAVE number after this the weight transmitted by the selected SLAVE is displayed In this mode about every 10 seconds the message SCA n appears indicating the meaning of the shown data and in which n is the number of the active scale in that moment By pressing the ZERO TARE and ENTER PRINT keys on the MASTER these are repeated also on the active SLAVE in that moment 26 TPWLK TPWA TPWP TPWI TPWNO9 It is possible to view the sum of weights present on all the detected scales also if lower than the number set in the F ModE gt gt FunCt gt gt MAStr gt gt nuMSL step as long as greather than 1 by pressing the MODE key pressed for a few seconds the display shows SuM and then the sum of the net weight present on the detected scales In the display of the sum the SuM message appears about every 10 seco
28. E to scroll backwards until one finds the F ModE parameter Press ENTER PRINT to enter the menu Press ZERO many times to scroll forwards through the parameters TARE to scroll backwards until one finds the ir ConF parameter Press ENTER PRINT to enter the parameter With the ZERO or TARE keys select the possible options ir no disabled remote control ir 1 all the remote control keys function as the TARE key or ir 4 the remote control keys functions as ZERO TARE MODE and ENTER PRINT Confirm with ENTER PRINT Press the C key many times until the message SAVE appears on the display Press ENTER PRINT to confirm the changes made or another key to not save In the multifunction configuration the remote control keys repeat the keys functions both the ones obtained with a SHORT pressing as well as those with a LONG pressing and they correspond to the following indicator keys REMOTE CONTROL KEY INDICATOR KEY ZERO ZERO TARE TARE F1 MODE MODE F2 PRINT ENTER PRINT 9 8 1 STAND BY FUNCTION In the multifunction configuration by pressing at length the ZERO key it s possible to put the instrument in stand by by pressing any other key one returns to the weighing mode 9 9 DATE TIME ADJUSTMENT OPTIONAL The indicator can be fitted with the date time board optional or included depending on the model in this case the CLoCk me
29. In order TO CHARGE THE BATTERY through the 230Vac mains one should insert the plug end of the AC DC power adapter into the socket on the column and the power adapter to your 230Vac current source Do not connect other equipment to the same socket as the one that the adapter is in Do not step on or crush the power supply cable TO TURN ON the instrument press the C key until the indicator turns on then release The display shows XX YY is the installed software version The instrument turns on all the display segments and symbols MAX XXX XXX capacity of channel 1 or MAStEr if the MAStr functioning mode has been selected or riPE if the functioning mode has been selected bt XXX in which XXX is a number from 0 to 100 which indicates the battery level if present The indicator has an auto zero at start up function in other words it means that if at start up a weight within 10 of the capacity is detected it will be zeroed if the weight is not within this tolerance with a non approved instrument the display shows the present weight after a few instants while with an approved instrument ZerO is shown continuously on the display until the weight does not re enter within this tolerance the auto zero function at start up may be disabled in the set up environment only with non approved instrument see SEtuP gt gt ConFiG gt gt PArAM gt gt Auto 0 parameter TECH MAN REF By pressing the ZERO ke
30. LF gt command II PIDSS B LLLLLLLLLLUU YYTTTTTTTTTTUU ID lt CRLF gt Instrument response to the lt ESC gt II PID lt STX gt command lt ESC gt IIJPIDSS B LLLLLLLLLLUU YYTTTTTTTTTTUU ID NO lt STX gt Instrument response to the II PIDD lt CRLF gt command II PIDSS B LLLLLLLLLLUU YYTTTTTTTTTTUU ID NO dd mm yybbhh mm ss NO DATE TIME lt CRLF gt Instrument response to the lt ESC gt II PID lt STX gt command lt ESC gt IIJPIDSS B LLLLLLLLLLUU YYTTTTTTTTTTUU ID NO dd mm yybbhh mm ss NO DATE TIME lt STX gt In which II 485 address only when transmitting in 485 mode 55 OL weight in overload or UL weight in underload ST stable weight US unstable weight or TL TILT input closed B scale number always 1 LLLLLLLLLL gross weight on 10 digits UU unit of measure YY 2 spaces in the case of null tare or semiautomatic tare PT in case of manual tare tare on 10 digits ID XXXX YYYYYY in which is the rewriting number 5 digits from 00000 to 00255 and YYYYYY the weigh number 6 digits from 000000 131072 dd mm yy Date in the dd mm yy format only with PIDD commana bb 2 space characters 32 decimal ascii character only with PIDD command hh mm ss Time the hh mm ss format only PIDD commana 30 TPWLK TPWA TPWP TPWI TPWNO9 In the case in which the gross weight is negative or unstable the weight is transmitted b
31. P4 icons of the LCD display and the functioning of the 4 relais of the 2 expansion boards optionals on the basis of a freely programmed TARGET WEIGHT a LOWER TOLERANCE value an UPPER TOLERANCE value and an ENABLING threshold It is possible to carry out a check on the gross weight or the net weight in the TECHNICAL set up after the selection of the Check mode one is asked to select GroSS gross weight or net weight The selection of the check type net or gross causes the configuration of the relay s relative default parameters By setting the threshold for activating the functioning mode if the weight is under the set threshold no check on the weight is made if instead the weight reaches or surpasses the threshold the check on the tolerances is enabled ENTERING THE ACTIVATION THRESHOLD TARGET AND THE TOLERANCES Press the MODE key the instrument first shows tArGEt then 000000 or the target previously used With the keyboard enter the desired target with C one quickly zeros the entered value by pressing C again one cancels the entry and returns to weighing Confirm with ENTER PRINT the display shows first t Min then 000000 or the T1 lower tolerance previously used With the keyboard enter the desired lower tolerance with C one quickly zeros the entered value by pressing C again 31 TPWLK TPWA TPWP TPWI TPWNO9 one cancels the entry and returns to weighing Confirm with ENTER
32. REENABLING THE PRINTOUTS AND THE INDICATOR FUNCTIONS If the presence of a printer has been configured the MODE key causes also the printing of the weight values By pressing the MODE key again without having reenabled the totalisation with the normal totalizer one can temporarily view on the display the number of weighs carried out and the PARTIAL NET TOTAL accumulated until that moment Subtotal if the accumulated digit is more than 5 digits the visualisation takes place in two stages with the fast totalizer no 0 UnS error message is displayed NOTE If the gross or net weight is less or equal to zero by pressing the MODE key the display shows the LoW error message If the indicator is in the under load or over load status by pressing the MODE key the display shows the un oVEr error message TOTALISATION WITH PRINTING If the presence of a printer has been configured upon each pressing of MODE one prints the data programmed in step SEtuP gt gt SEriAL gt gt CoM Prn gt gt Pr ConF of the set up environment TECH MAN REF for example Weigh number GROSS weight weight weight PRINTING AND ZEROING OF THE TOTALS The instrument has two different total levels a partial total and a general total which increase upon each totalisation these may be printed and zeroed independently from each other To print and zero the PARTIAL TOTAL one should press for an instant the
33. S for each relay a DISABLING one which when the gross weight is lower than it it disables the concerned relay and an ENABLING one which when the gross weight is equal or greater than it it enables the concerned relay By keeping the ENTER PRINT key pressed for about 3 seconds one enters the DISABLING and ENABLING SET POINT values only for the configured relays display shows 1 oF DISABLING relay 1 SET POINT press ENTER PRINT to enter the Step Use the MODE key to choose the digit to be increased BLINKING DIGIT the scrolling of the digits goes from left to right Decrease or increase the value using the ZERO or TARE keys When finished entering the values confirm with ENTER PRINT display shows 51 ENABLING relay 1 SET POINT enter the weight value like in the preceding SET POINT and confirm with ENTER PRINT With the C key one quickly zeros the set point value Inthe same go ahead with the Sb2 0F Sb2 0n Sb3 0F 503 0 Sb4 0F Sb4 on if present finished the programming of the set points one should exit with the key to return to weighing RELAY 1 STATUS ENABLED DISABLED b1 0F b1 0n GROSS WEIGHT 24 TPWLK TPWA TPWP TPWI TPWNO9 NOTES If the relay functioning mode has not been configured the prolonged pressure of the ENTER PRINT key has no effect DISABLING SET POINT must be equal or less than the EN
34. TARE to tare it 2 Check that the zero is on the display and press MODE 3 The display suggests a percentage the possible options are 100 0 200 0 5 0 10 0 20 0 30 0 40 0 50 0 60 0 75 0 4 Press ZERO or TARE several times to reach the desired sample size 5 Put the reference weight on the scale and press ENTER PRINT to confirm or C to cancel the operation and return to weighing 6 Press ENTER PRINT the display will show SAMPL After a few instants the display will show the percentage selected put on the platform 7 Add the quantity to be measured on the scale and the value will appear on the display 8 pressing the MODE key one switches from the display of the percentage to the display of the net weight and vice versa 9 To carry out a new sampling press at length the MODE key and repeat the operations as describe in point 3 Er Mot ERROR DUE TO WEIGHT INSTABILITY DURING THE SAMPLING It may happen that during the sampling phase the weight is unstable the is shown remaining for about three seconds One should therefore repeat the sampling operation MINIMUM WEIGHT OF THE SAMPLE It is necessary to use a net weight greater than 0 VARIABLE PERCENTAGE QUANTITY only for 17 key indicator It is possible to insert directly by keyboard any percentage different from the ones proposed by the MODE key With the scale at zero after having stored a tare press F 5 the di
35. Target t MAX OVEr reL b 3 Weight gt thrESh reL b 4 NOTE X is the difference 1 digit between the weight on the scale and the target ACOUSTIC SIGNAL It is possible to enable an acoustic signal beep that is emitted when the weight is greater than the enabling threshold the frequency with which the acoustic signal is emitted increases when the weight approaches the target and vice versa When the weight reaches the target the indicator emits a different acoustic signal To enable this function press the keys F and 6 in sequence in the 17 key indicators the display shows bEEP and then StorE to disable the function press again the keys F and 6 in sequence the display shows MutE and then StorE In the 5 key indicators it is possible to enable or disable the function only through DiniTools software see the corresponding manual TECHNICAL NOTES The 0 value is valid for the tolerances and for the activation threshold as well setting the target at 0 the weight check is disabled If the printer has been configured and a target greater than 0 has been set the target tolerances and check result will be printed check of the weight is active also during the modification of the target and the tolerances according to the last confirmed values The new entered values start working after having been confirmed The 4 relays of the 2 expansion boards optional a
36. a E A A 16 92 TARE OPERATIONS nnair ine an a EGE E a OAA E E ea 16 9 3 LIMITATION OF THE TARE PUNG TION Sites steed heel decom 17 OA AUTO POWER OFF FUNG A aN 17 9 5 OW tet het od te tna a a a a ra 18 Te Eci ech 18 9 7 MULTI RANGE FUNCTIONING for legal for trade approved 18 0 5 REMOTE CONTROL OPTIONAL arcs x inian nnan n leh 19 98 TST AND B FUNCTION 19 9 9 DATE TIME ADIOS TMENTWOPTIONAL 2 19 9 10 SCREEN SAVER FUNCTION OPTIONAL OR INCLUDED DEPENDING ON THE MODEL 20 9 TIPRINTING ac O E 20 9 12 REENABLING THE PRINTOUTS AND THE INDICATOR FUNCTIONS sssrin 21 9 19 DISPLAY OF METRIC DATA inFO a 21 10 ADDITIONAL FUNCTIONS OF THE 17 KEY 22 10 1 STORED TARE MEMOIR VM ALES el 22 10 2 ENTERING THE IDENTIFICATION GD Ee as als seal ak eas a dd 22 10 3 AANE a 23 10 4 REPETITION OF THE LAST PRINTOUT MADE 23 11 SELECTABLE OPERATING MODES
37. able net weight must be gt the minimum weight minimum of 20 divisions printing is reactivated depending how the rEACT parameter has been set in the set up environment passage zero of the NET weight weight instability or always see section 9 12 REENABLING THE PRINTOUTS AND THE INDICATOR FUNCTIONS 20 TPWLK TPWA TPWP TPWI TPWNO9 Notes printing is confirmed by the indication on the display of the Print message or tot in case of totalisation If the printout is not reenabled the display shows the no 0 unS message With the weight unstable the display shows the unStAb message the gross or net weight is less than the requested minimum weight by pressing the ENTER PRINT key the display shows the LoW error message _ If the indicator is in under load or over load status by pressin the ENTER PRINT key the display shows the un oVEr error message To configure the printouts go to the section 9 PROGRAMMING THE PRINTOUTS in the technical manual TECH MAN REF 9 12 REENABLING THE PRINTOUTS AND THE INDICATOR FUNCTIONS While using the indicator it is possible to incur into the no 0 unS error shown the display along with an acoustic signal this means that the printing or the function which one wants to carry out must be reenabled in order to avoid unwanted executions It is possible to set the reenabling in different ways
38. cleaners Do not use direct jets of water Do not pour liquids on the indicator RUDDER ASSEMBLY figure C 1 Lock rudder 228 to hydraulic pump 200 with screws 27 that you can find in the box 2 Lock chain 208 to lift down pedal 50 Rotate pedal to simplify the connection DESCENDING SPEED REGULATION FIGURE C Lift up forks to maximum height Set right lever to POS 1 centre Make sure the rudder 200 is in a vertical position Unscrew bolt 2 and turn clockwise the adjustable screw 48 until the forks start to descend Turn adjustable screw 1 gt turn counter clockwise then screw bolt 2 You should be able to obtain a descending movement from every position of the rudder Pe OO DOs OIL LEVEL figure D Check oil level every 6 months Only use hydraulic oil No engine oil or brake oil Oil viscosity 30 Cst at 40 C Quantity 0 3 It With the fork in the lower position follow these steps 1 Remove cover 204 o ring 11 and 202 2 If necessary add oil Maximum filling level is 200mm below top of tank on the pump to get air out of the hydraulic circuit 4 Put cap 202 o ring 11 and cover 204 back TPWLK TPWA TPWP TPWI TPWNO9 DAILY MAINTENANCE To keep the pallet truck scale in good operating condition the operator must perform daily these checkpoints Check overall conditions Check weighing scale Check printer if installed Check p
39. cts NOT attributable to the Customer such as improper use and NOT caused during transport If on site service is requested or necessary for any reason where the instrument is used the Customer will pay for all of the service technician s costs travel time and expenses plus room and board if any the Customer pays for the transport costs both ways if the instrument is shipped to DEALER or manufacturer for repair The WARRANTY is VOIDED if any of the following occurs repairs or attempted repairs are made by unauthorised personnel connected to equipment installed by others or is incorrectly connected to the power supply or instrument has defects or damage due to carelessness or failure to follow the guidelines in this instruction manual This warranty DOES NOT provide for any compensation for losses or damages incurred by the Customer due to complete or partial failure of instruments even during the warranty period AUTHORIZED SERVICE CENTRE STAMP 41
40. d codes are cancelled when the instrument is turned off NOTES values between 0 000 000 001 and 9 999 999 999 are valid by entering 0 000 000 000 the code is cancelled Inthe TOTALIZER functioning mode the codes will be printed only in the printing of the total LOCKED UNLOCKED CODE SELECTION Normally the code is LOCKED in other words once it is set it remains stored and therefore printed until it is cancelled or until the instrument is turned off In any case it is possible to make it so the code is cancelled as soon as it is printed UNLOCKED CODE Press the keys F 4 in sequence the display indicates Mld n Press 1 the display indicates Id1 CODE 1 UNLOCKED Press the same keys again the display indicates 01 L CODE 1 LOCKED Repeat the same operations for CODE 2 22 TPWLK TPWA TPWP TPWI TPWNO9 10 3 KEYBOARD LOCK It is possible to disable the keyboard functions in order to avoid accidental pressing of the keys in sequence the and 0 keys the display shows LoC kEy for an instant LOCKED KEYBOARD Ifin this status a key is pressed the message LoCkEd is shown the display UNLOCK the keyboard press again the F and 0 keys the display shows unL kEy for an instant UNLOCKED KEYBOARD NOTE The keyboard may be disabled also by closing an input if programmed of the optional expansion board also in the 5 key indicator refer to the
41. d value Press the keys F 1 in sequence The display will indicate t nn in which nn is the storage number to be entered Press the keys corresponding to the desired tare value location in memory 01 30 and then ENTER PRINT the tare will be enabled RECALLING STORED TARE VALUES To recall a stored value Press the keys F 1 in sequence The display will indicate t nn in which nn is the storage number to be entered Press the keys corresponding to the desired tare value location in memory 01 30 and then ENTER PRINT the tare will be enabled 10 2 ENTERING THE IDENTIFICATION CODE It is possible to insert 2 numerical codes of up to 10 digits in length maximum to use as a reference during printing Press the 3 keys in sequence The display will indicate Ild n in which n identifies the code number which one wants to enter Press 1 or 2 the display will show 00000 or the last entered value Enter the code through the numeric keyboard and confirm with ENTER PRINT or press C to exit without saving the modifications While entering just the last 6 digits entered will be displayed in any case it is possible to scroll all the digits using the MODE key After its entry the code will automatically be printed with its abbreviation ID1 or ID2 in each printing that will be made It is also possible to set the automatic cancellation of the code after the printing made IN ANY CASE the store
42. e by pressing on the MASTER or on the SLAVE the dedicated key depending on the selected function on the SLAVE In order to configure this format refer to section 9 PROGRAMMING THE PRINTOUTS TECH MAN REF by pressing the ENTER PRINT key when the sum is displayed it is possible to execute a printout with the weights of all the detected scales and their sum In order to configure this format refer to section 9 PROGRAMMING THE PRINTOUTS TECH MAN REF the heading is the one programmed in the MASTER If there is a printer on a slave the printer has to be selected in the SLAVE SEtuP gt gt SEriAL gt gt CoM Prn gt gt Pr ModE parameter TECH MAN REF but not in the MASTER itis possible to execute the printout configured in the SLAVE Examples of printout 2 slaves connected to the master TPR printer Slave 1 Slave 2 Master SCALES 1 SCALES 2 SLAVE 1 LINE 1 SLAVE 2 LINE 1 MASTER LINE 1 SLAVE 1 LINE 2 SLAVE 2 LINE 2 MASTER LINE 2 SLAVE 1 LINE 3 SLAVE 2 LINE 3 MASTER LINE 3 SLAVE 1 LINE 4 SLAVE 2 LINE 4 MASTER LINE 4 GROSS 1 891 kg GROSS 1 565 kg SCALES 1 1 808 kg TARE 6 891 kg TARE 9 152 kg SCALES 2 1 413 kg NET 1 000 kg NET 1 413 kg SUM 2 413 kg AADAAAAAALAAALDAAAARALDR ANYANA NANANA LAAAAAAAAAADAALDRAALBRALRAAALAAAN 27 TPWLK TPWA TPWP TPWI TPWNO9 NOTES If the printer has been selected in the MASTER but not in the SLAVE it is not possible to print If m
43. e date time option 9 11 PRINTING If a printer is connected it is possible to print the programmed weight data for example 4heading lines of 24 characters GROSS weight TARE weight weight ticket number date and time optional or included depending the model CODE 39 bar code both with the LP542PLUS labeller as well as the TPR thermal printer Besides the generic printing described above each single functioning mode will have some specific printouts which are described in the operating mode Executing printouts with NON approved scales In order to print with non approved scales the following conditions must exist the weight must be stable the gross weight must be gt 0 the printout is always active NOTE In the totaliser mode in order to print the totalised weight the following must take place the weight must be stable the net weight must be gt of a division with normal or fast totalisation the net weight must be gt of 10 divisions with automatic totalisation the printing is reactivated depending on how the rEACT parameter has been set in the set up environment passage by zero of the NET weight weight instability or always see section 9 12 REENABLING THE PRINTOUTS AND THE INDICATOR FUNCTIONS Legal for Trade scale printing In order to be able to print with a legal for trade scale the following conditions must exist weight must be st
44. for the use of the pallet truck scale must make sure that all of the safety rules in force in the country of its use should be applied to guarantee that the equipment is used in conformity with the use for which it is destined and avoid any dangerous situation for the utilizer The manufacturing firm declines any responsability derivable from possible errors of weighing The 6V rechargeable battery has to be completely recharged 12 hours in the first installation of the instrument we RECOMMEND disconnecting the battery if the instrument is not going to be used for more than 30 days In order to avoid the deterioration of the rechargeable battery In standard conditions never leave the battery partially or completely uncharged at least once a week recharge it completely In case the instrument is not used for a long period one needs to completely recharge the battery before the system is switched off for the last time recharge completely every 3 months NOTE FOR THE USER Please take note that when the TECH MAN REF is mentioned this refers to the Technical Manual which may be obtained from the Reseller The crossed out wheeled bin on the product means that at the product end of life it must be taken to separate collection or to the reseller when a new equivalent type of equipment is purchased The adequate differentiated refuse collection in having the product recycled helps to avoid possible negative effects on the envi
45. h the scale at zero after having stored a tare press F 6 or the ENTER PRINT key at length display will indicate and then 000 000 or a previously entered value expressed with three decimal digits in the programmed unit of measure Enter the APW value with the keyboard or leave the one present and press ENTER PRINT to confirm Example Unit of measure of the APW in g 000 000 means 000 000 g for example APW 001 050 1 05 g PRINTING UNDER COUNTING MODE If the presence of a printer has been configured each time ENTER PRINT is pressed while either weight or pieces are displayed one prints the data programmed in the SEtuP gt gt SEriAL gt gt CoM Prn gt gt Pr ConF of the set up environment TECH MAN REF for example GROSS weight TARE weight NET weight Quantity of PIECES PCS on the scale in that moment calculated APW expressed in the set unit of measure with three decimal digits 12 INDICATOR CONNECTED TO PRINTER FUNCTIONING BY BATTERY In a system made up of an indicator connected to a printer in which both are battery powered the printer normally in STAND BY will be powered only when one prints When the printing is finished the printer returns to STAND BY automatically This functioning is useful to reduce the energy absorbed from the battery when the printer is not used 38 TPWLK TPWA TPWP TPWI TPWNO9 In this configuration if one has the need to maintain the
46. he sum mode the MASTER tries to reconnect it if this happens it remains the sum mode otherwise it passes to the repeater mode of the following SLAVE TURN OFF THE MASTER AND THE SLAVES If the MASTER displays the sum of the weights by pressing at length the C key on the MASTER it is possible to turn off only this indicator by pressing at length the key on a SLAVE itis possible to turn off only that indicator after a few instants the MASTER displays the ECo n message in which n is the number of the SLAVE that has been turned off and then the weight transmitted by the next detected SLAVE If the MASTER displays the weight transmitted by a SLAVE by pressing briefly the key on the MASTER this 15 repeated on the active SLAVE by pressing the key the MASTER until the OFF message is displayed it is possible to turn off the active SLAVE the OFF message is displayed on the MASTER for a few seconds then it displays the ECo n message in which n is the number of the SLAVE that has been turned off and then the weight transmitted by the possible next detected SLAVE Note while the OFF message is displayed it is possible to turn off the MASTER by pressing again at length the C key by pressing the C key on the MASTER until the OFF message is displayed for the second time it is possible to turn off only the MASTER indicator by pressing at length the C key on the active SLAVE it
47. ht display with normal sensitivity to a sensitivity ten times greater in fact one will note that the last digit on the right of the display will have a sensitivity equal to the scale s division divided by 10 The printout can only be done when the indicator has the standard sensitivity TAKE NOTE In case the instrument is LEGAL FOR TRADE when MODE is pressed the sensitivity times 10 is displayed for five seconds after which the instrument returns to standard weight displaying Furthermore if the direct sales has been configured in the SEtuP gt gt d SALE parameter TECH MAN REF this displaying is possible only with if the capacity is equal or less than 100 kg 220 Ib 11 12 HOLD FREEZING THE WEIGHT ON THE DISPLAY hLd By pressing MODE the value of the weight is held on the display and the display shows hoLd alternately with the weight held value every 5 sec To release the weight value on the display press MODE key again 34 TPWLK TPWA TPWP TPWI TPWNO9 11 13 WEIGHT PEAKS DETECTION PEAk It is possible to use the instrument to store the maximum weight value measured during the weigh PEAK useful to measure for example the breaking load of the materials By pressing the MODE key the peak mode is enabled on the LED display the maximum weight reached will be displayed alternated with the message PEAk every 5 sec The test terminates by pressing the MODE key again or when the weight peak surpasses the maximum capac
48. ibration 85 It is displayed when the instrument has been initialized but not yet been calibrated Press the TARE key when the instrument displays Er 85 to enter the technical set up environment and carry out the calibration 36 During the calibration some internal negative points have been calculated calibration point is less than the zero point signal is negative check the connections undEr the weight in underload i e a weight of 100 divisions below the gross zero if the instrument is approved is blinking notified through this message and by an acoustic signal oVEr the weight in overload i e a weight o of 9 divisions greater than the capacity is notified through this blinking message and by an acoustic signal ECon It is displayed for an instant if the master can connect to the slave n if the connection is not possible the message remains fixed and the master emits an acoustic signal 40 TPWLK TPWA TPWP TPWI TPWNO9 DECLARATION OF CONFORMITY This device conforms to the essential standards and norms relative to the applicable European regulations The Declaration of Conformity is available in the web site www diniargeo com WARRANTY The TWO YEARS warranty period begins on the day the instrument is delivered It includes spare parts and labour repair at no charge if the INSTRUMENT IS RETURNED prepaid to the DEALER S PLACE OF BUSINESS Warranty covers all defe
49. ing 29 TPWLK TPWA TPWP TPWI TPWNO9 NOTES alibi memory can store up to 131072 weighs then the rewriting takes place from the beginning If the alibi memory is empty when the MODE key is pressed the message EMPTY appears for about a second an error acoustic signal is enabled and one returns to weighing If the entered ID is not valid in other words if there is no stored weigh relative to the entered ID the message no id appears and an error acoustic signal is enabled and one returns to weighing INITIALISATION OF THE ALIBI MEMORY It is possible to cancel all the weighs made initialising the alibi memory this operation can be made directly on the indicator see the parameter SETUP gt gt ini AL of the set up environment TECH MAN REF or through the serial command see SERIAL COMMANDS below NOTES It is not possible to just cancel a single weigh The initialisation is possible only with a non approved instrument SERIAL COMMANDS Besides the commands described the section 7 5 FORMAT OF THE SERIAL COMMANDS TECH MAN REF in this functioning mode also the commands below are available WEIGH STORAGE Command II PID lt CRLF gt or lt ESC gt II PID lt STX gt Il PIDD lt CRLF gt or lt ESC gt II PIDD lt STX gt in which Il 485 address lt ESC gt 27 ascii decimal character lt STX gt 2 ascii decimal character Instrument response to the II PID lt CR
50. is possible to turn off only that indicator the MASTER displays the OFF message and then the ECo n message in which n is the number of the SLAVE that has been turned off then the MASTER displays the weight transmitted by the possible next detected SLAVE by pressing at length the key on a SLAVE that is not active it is possible to turn off only that indicator It is also possible to turn off only the MASTER indicator while it displays the ECo n message by pressing at length the key 11 7 ALIBI MEMORY ALibi OPTIONAL The alibi memory allows to file the transmitted weight values in the computer for data processing and or integration The filed values may then be recalled from the PC serial line or directly on the indicator s display for a following check The storage of a weigh takes place either following the reception of the serial command or following the pressure of the ENTER PRINT key the indicator transmits on the PC serial line the gross and tare weights and an ID which clearly identifies the weigh 28 TPWLK TPWA TPWP TPWI TPWNO9 The ID has the following format lt Rewriting number gt lt Weigh number gt Rewriting number number of 5 digits which may go from 00000 to 00255 it indicates the number of complete rewritings of the alibi memory Weigh number number of 6 digits which may from 00000 to 131072 it indicates the weigh number the current rewriting of the alibi memory Wi
51. ity of the instrument for an instant PEAK oF is displayed and the indicator returns to standard operation SETTING SAMPLING TIME It is possible to set the minimum time period of the peak impulse beyond which the measuring is accepted This time is set by keeping ENTER PRINT pressed for a few seconds when the indicator is not in the peak mode the message tP appears on the display followed by a number which corresponds to the minimum time length of the impulse expressed in hundredths of seconds By pressing ZERO or TARE the following settable values are proposed 1 2 3 4 5 10 20 50 100 and 127 press ENTER PRINT to confirm the desired value the indicator will return to weighing The default value is 2 TABLE OF OPERATING PARAMETERS IN PEAK MODE LENGTH SAMPLINGS PER SECOND ACQUIRED VALUES MEDIATED VALUES 1 400 1 1 2 200 1 1 3 100 1 1 4 100 4 2 5 50 4 2 10 25 4 2 20 12 4 2 50 6 4 2 100 6 8 2 127 6 12 2 11 14 HORIZONTAL TOTALIZER Sum of lots tot 0 tot Mod TYPE OF TOTALISATION NORMAL FAST AUTOMATIC Once the totalizer operating mode is selected both horizontal and vertical one is asked to set the type of totalization normal t norM fast t FASt or automatic Auto with ZERO or TARE one changes the parameter with ENTER PRINT one confirms In the normal totalisation for each accumulation operation there is the display of the weigh numbe
52. kg cell platform it is possible to approve the weighing system with A single range 6 kg capacity and 2 g division 3000 div Dual range 6 kg capacity and 2 1 g division 3000 3000 div Triple range 15 6 3 kg capacity and 5 2 1 g division 3000 3000 3000 div NOTES For the approval of the weighing system in dual and triple range the cell must have better technical features in comparison to the cell used for the approval in a single range The multirange functioning is shown by the turning on of the relative LED which identifies the range in which one is operating by passing to the second range the second range division is enabled by passing to the third range the third range division is enabled At this point the first range division is restored only by passing by the gross zero of the scale The selection of the range number with multirange functioning is made during the indicators calibration TECH MAN REF TPWLK TPWA TPWP TPWI TPWNO9 9 8 REMOTE CONTROL OPTIONAL NOTE indoor use only If the model is provided for the remote control it is possible to remotely use the functionality of the ZERO TARE MODE ENTER PRINT keys or just the TARE key To choose which type of functioning follow the below procedure on the scale press the TARE key while the firmware version is displayed the display shows the typE menu Press ZERO many times to scroll ahead through the parameters TAR
53. nce the F and 5 keys the display shows rn n Enter the desired storage number from 1 to 9 Now all the made totalisations are stored in the storage number just entered change the storage repeat the same operations To recall or zero the PARTIAL TOTAL of a storage it is necessary to recall first its identifying number as previously described however the GRAND TOTAL is not available for each storage 36 TPWLK TPWA TPWP TPWI TPWNO9 NOTE selected storage remains active for all the following totalizations until it is substituted with another All the values accumulated in the single storage numbers are automatically zeroed each time the instrument is turned off When turned on the indicator automatically goes to storage nr 0 not selectable Storage nr 0 is considered to be the basic one in which non addressed weights are accumulated 11 15 VERTICAL TOTALIZER Sum by recipe tot S Like the horizontal totaliser but with each pressing of MODE the indicated weight is totalised and automatically tared in this way it is possible for example to fill a container with various products Note At the end of the totalisation operations if one wants to view the gross weight on the scale one should press the C key 11 16 PIECE COUNTING Coun In this functioning mode it is possible to carry out the reference operations in order to use the scale for counting pieces When the functioning mode is selected one is
54. ndicate SAMPL and the indicator will calculate the Average Piece Weight APW After a few instants the display will indicate the quantity selected put on the platform 7 Add the rest of the items to count in the container and whose value will appear on the display 8 Unload the scale the APW will remain stored in memory for the next counting of similar pieces without having to repeat the REFERENCE operation 9 pressing the MODE key one switches from the display of the number of pieces to the display of the net weight vice versa 10 To carry out a new reference operation press at length the MODE key and repeat the operations as describe in point 3 NOTE If the number of calculated pieces is greater than 999999 the display shows just the first 6 digits on the right 37 TPWLK TPWA TPWP TPWI TPWNO9 PIECE COUNTING IN EXTRACTION 1 Load a FULL container on the scale and press TARE to tare it 2 Press MODE The display suggests various REFERENCE QUANTITIES 5 10 20 30 40 50 60 75 100 200 3 Press ZERO TARE various times until the chosen quantity is displayed 4 From the container take off the same number of pieces and press ENTER PRINT to confirm The display shows SAMPL while the indicator calculates the Average Piece Weight The display shows in negative the quantity extracted 5 Continue the counting in extraction Er Mot ERROR DUE WEIGHT INSTABILITY DURING THE SAMPLING It may happen
55. nds and it indicates that the sum of the weights present on the scales is being displayed The reference unit of measure is that of the connected SLAVE with the lowest address if the other weights have different units of measure these are automatically converted If the sum of the weights is greater than 999999 the segments in the upper part of the display are turned on If the sum of the weights is less than 99999 the segments in the lower part of the display are turned on If the sum of weights is not valid because one or more slaves is in underload or overload the segments in the central part of the display are turned on the MASTER indicator has 17 key keyboard the functioning is the same as the preceding one Furthermore by pressing the numeric keys if just one slave is configured this is repeated also on the active slave in that moment if various slaves are configured it is possible to directly select the number of the desired SLAVE through the relative numeric of the keyboard I E MASTER gt press the 1 key selection of SLAVE 1 NOTE the functionality of the MODE key is the same as the preceding way EXECUTION OF THE PRINTOUTS If there is a printer on the master the printer has to be selected both in the SLAVE and in the MASTER SEtuP gt gt SEriAL gt gt CoM Prn gt gt Pr ModE parameter TECH MAN REF it s possible to direct on it the printouts and the heading configured in the active slav
56. of the weight on the scale Sample Weight Percentile functioning mode 16 t Indicates the unit of measure in use tons 17 LB Indicates the unit of measure in use pounds 18 7 r These are displayed around the digits with higher sensitivity when viewing the weight x 10 19 Indicates that a key has been pressed 20 PEAK The PEAK function is enabled 21 HOLD The HOLD function is enabled 22 5 1 The relay nr 1 optional has been enabled SP2 The relay nr 2 optional has been enabled SP3 The relay nr 3 optional has been enabled SP4 The relay nr 4 optional has been enabled TPWLK TPWA TPWP TPWI TPWNO9 9 BASIC FUNCTIONS 9 1 ZERO SCALE By pressing the ZERO key it is possible to zero a gross weight value which is within 2 of the capacity after the zeroing the display shows 0 weight and the relative pilot lights are turned on 9 2 TARE OPERATIONS SEMI AUTOMATIC TARE By pressing the TARE key any weight value present on the display is tared the display shows tArE for an instant and then 0 net weight the pilot lights turn on NOTE The semiautomatic tare will be acquire only if the weight is AT LEAST A DIVISION STABLE instability led off and VALID in other words the OVERLOAD condition must not be created ENTERING THE MANUAL TARE FROM KEYBOARD With the 5 key indicator Press TARE for a few seconds the display shows tM and then 000000 Enter the desired
57. ore than one SLAVE is present the number of the SLAVE from which the weight comes from will be added on each printout on the MASTER On the MASTER it is also possible to display and print the sum of the weights of a number of SLAVES lower than the value programmed in the FunCt gt gt MAStr gt gt nuMSL step by turning off the SLAVES that are not used WARNING carry out the weight repeater function it is sufficient that just one SLAVE instrument in the system be turned on When turned on the MASTER places itself automatically on the first turned on SLAVE lowest 485 address if all the instruments are off or if the radio signal does not reach the MASTER on the same display the ECo n message is displayed in which n is the address number of the SLAVE with which one is trying to communicate there are various slaves in no case is it possible to transmit the functionality of the MODE key and the numeric keys in case of 17 key indicator to the active slave carry out the sum function it is necessary to have a connection with at least two SLAVES Inthe sum mode it isn t possible to transmit the functionality of the ZERO TARE ENTER PRINT keys to the SLAVES connection is lost with the SLAVE which is acting as a repeater the MASTER will try to reconnect it if after about a second this does not happen it connects with the following SLAVE the connection is lost with a SLAVE in t
58. printer powered in order to replace the paper and for other operations Press the ZERO key for a few seconds the display the blinking message will appear Press any key to exit NOTE it is not possible to turn on the printer with the ZERO key in the REPEATER IN RADIO FREQUENCY functioning mode printer is now on carry out the desired operations 13 INSTRUMENT MESSAGES WHILE IN USE MESSAGE DESCRIPTION ZEro The scale is zeroing the weight AL Err It is displayed when one selects the alibi memory functioning mode and upon start up the alibi memory is not connected or there are communication problems between the indicator and the board The unit of measure pounds conversion functioning is automatically set but not saved in the set up environment Er i b X A function has been linked to input X from 1 to 4 and this is not present see the InPutS parameter of the set up environment TECH MAN REF Er r b X In a set point functioning mode the relay X has been set from 1 to 4 and this is not present see the outPut parameter of the set up environment TECH MAN REF buSy Print under way PRN serial port is occupied or indicator waiting to transmit a printing to a PC unStAb One trying to print with an unstable weight un oVEr One is trying to print with the weight in underload or in overload in other words with a weight of 9 divisions greater than the
59. r the net weight total before the printing of the data In the fast one just the display of the tot message appears the display before the printing of the data In the automatic one there is the automatic acquisition of the stable weight therefore the display of the tot message on the display and then the printing of the data MAX tot NUMBER OF CONSECUTIVE TOTALISATIONS AFTER WHICH THE TOTAL IS AUTOMATICALLY PRINTED AND RESET After having carried out the set weighs the accumulated general total is printed and reset set a value between 0 and 63 NOTE the value 0 disables the function TOTALISATION OPERATIONS In order to carry out the totalisation it is necessary to load the weight on the scale and press the MODE key if the automatic totalisation has not been set the weight is accumulated in two total levels a partial total and a general total To totalize the net weight must be at least 1 division with non approved instrument and with normal or fast totalisation at least 10 division with non approved instrument and with automatic totalisation at least 20 divisions with approved instrument To avoid undesired accumulations the MODE key is active just once it reactivates depending on the setting of the rEACt parameter in the SET UP environment in other words either after passing by the net zero of the scale by instability or TPWLK TPWA TPWP TPWI TPWNO9 always see section 9 12
60. re automatically enabled depending on the mode selection and may be used to manage external signals which show the operator whether the weight on the scale is INSUFFICIENT CORRECT ABUNDANT in comparison to the TARGET WEIGHT Furthermore it is not possible to set the functioning mode of the relays but just the status NO NC and the type of check direct or upon stability possible to set the target the tolerances and the activation threshold through the serial line see section 7 5 FORMAT OF THE SERIAL COMMANDS TECH MAN REF 32 TPWLK TPWA TPWP TPWI TPWNO9 11 9 SAMPLE WEIGHT PERCENTAGE PErC In this operating mode the instrument shows on the display the net weight expressed as a percentage comparing it with a reference weight which has been previously linked to a percentage When the functioning mode is selected one is asked to set of WAit t sampling interval Setting of the sampling time in seconds with a decimal greater is the time set and more precise will the sampling be Set the desired time Confirm with ENTER PRINT e Press many times the key until the display shows the message SAVE With the indicator fitted of a 17 key keyboard by pressing the F and 7 keys it s possible to change the sampling time also in the weighing mode If the entered value is confirmed it will substitute the one in the set up environment PROCEDURE 1 Place the empty container on the scale and press
61. ronment and health and supports the recycling of the materials of which the equipment is made The unlawful disposal of the product by the user will entail fines foreseen by the current regulations TPWLK TPWA TPWP TPWI TPWNO9 PALLET TRUCK SCALE ONDARON 9 10 WARNING This pallet truck scale has been designed to only weigh on pallets Never exceed maximum load see the weight indicator s label Do not use in an environment with any risk of explosion Load only when forks are in the lowest position Check that the pallet truck scale is in good operating conditions To get the best weighing results lift up the forks about 5 10 cm Do not expose the weighting indicator to atmospheric agents rain sun etc All the connections of the indicator have to be made respecting the rules applicable in the zone and in the installing environment Read and understand all instructions In case of approved scale the weighing has to be done on a EUR EPAL 800x1200mm pallet ref Norms UIC 435 2 and UIC 435 4 FIX THE LOAD ON THE PALLET AS SHOWN IN THE DRAWING 1 TECHNICAL SPECIFICATIONS POWER SUPPLY MAXIMUM POWER OPERATING TEMPERATURE DISPLAYED DIVISIONS MINIMUM VOLTAGE PER DIVISION RESOLUTION IN CALCULATION KEYBOARD TARE FUNCTION AUTO POWER OFF LOW BATTERY WARNING BATTERY RECHARGE TIME LOAD CELL POWER SUPPLY SERIAL OUTPUTS WEIGHT ACCURACY TPWLK TPWA TPWP TPWI TPWNO9
62. splay will indicate n 5 and then 0 ora quantity already stored Modify and or enter the quantity 3000 0 using the numeric keys Follow the operations describe in point 5 in the PROCEDURE section PRINTING If the presence of a printer has been configured each time ENTER PRINT is pressed while either weight or percentage displayed one prints the data programmed in the SEtuP gt gt SEriAL gt gt CoM Prn gt gt Pr ConF of the set up environment TECH MAN REF for example GROSS weight TARE weight NET weight Percentage quantity on the scale in that moment NOTE If the sampling has not been made the quantity percentile is not printed 33 TPWLK TPWA TPWP TPWI TPWNO9 11 10 SINGLE SCALE REPEATER rEPE The system is made up of one or more indicators named REPEATERS which receive the data of the display or of the weight from another indicator or from a PC PLC named TRANSMITTER and which therefore act as repeaters In the REPEATERS once this functioning mode has been set one should configure the rEPE 6 rEPE dC Pr1577 W rEPE parameter in the communication mode of the PC serial port SEtuP gt gt SEriAL gt gt CoM PC step TECH MAN REF For further configuration and functioning details refer to the technical manual SEtuP gt gt SEriAL gt gt CoM PC step and section 7 4 SERIAL PORT TRANSMISSION MODES TECH MAN REF If rEPE 6 rEPE dC or Pr1577
63. ss the ZERO key to scroll the following data in this order Capacity 1 range gt Minimum weigh 1 range gt Division 1 range gt Capacity 2 range gt Minimum weigh 2 range gt Division 2 range gt Capacity 3 range gt Minimum weigh 3 range gt Division 3 range gt Capacity 1 range gt Press the TARE key to scroll backwards the metric data Press the key to return to weighing NOTES minimum weigh corresponds to 20 net weight divisions data of the second and third range appear only if actually configured 21 TPWLK TPWA TPWP TPWI TPWNO9 10 ADDITIONAL FUNCTIONS OF THE 17 KEY INDICATOR 10 1 STORED TARE MEMORY VALUES It s possible to store up to 30 tare memory values identified by the location numbers 1 to 30 which the user can recall when needed To insert or modify a tare value press the keys F 9 in sequence the display will indicate t nn in which nn is the storage number to be entered For example by pressing 01 and then ENTER PRINT the display will indicate 0000 or any value that already exists in the tare memory location 01 Insert the tare value with the numeric keyboard with the key one quickly zeros the entered value and press ENTERIPRINT Repeat the sequence for the following memory positions The value must be entered as a multiple of the scale s minimum division RECALLING STORED TARE VALUES To recall a store
64. ssage is shown when instrument is turned on To set the date time follow the procedure below on the scale press the TARE key while the firmware version is displayed the display shows the typE menu Press ZERO many times to scroll ahead through the parameters TARE to scroll backwards until one finds the F ModE parameter Press ENTER PRINT to enter the menu Press ZERO many times to scroll forwards through the parameters or TARE to scroll backwards to find the CLoCk parameter Confirm with ENTER PRINT in this order one will be asked to enter the day month year hour and minutes The entry of each parameter must be confirmed with ENTER PRINT Press the key many times until the message SAVE appears on the display Press ENTER PRINT to confirm the changes made or another key to not save NOTES With the 17 key indicator it is possible to programme the date and time during the weighing pressing in sequence the F and 8 keys the supply cable is disconnected the battery has been replaced the indicators supplied with a date time board can keep the date time for 5 minutes The CLoCk parameter is displayed if there is the date time option 19 TPWLK TPWA TPWP TPWI TPWNO9 9 10 SCREEN SAVER FUNCTION OPTIONAL OR INCLUDED DEPENDING ON THE MODEL If the indicator is fitted with the date time function optional or included depending on the model it is po
65. ssible to enable the Screen Saver after a programmable time from 1 to 255 minutes with the scale unloaded the time is shown on the display in the HH MM SS format and the clock symbol D is enabled As soon as a weight variation is detected or a key is pressed the indicator returns to viewing the current weight To set the function the scale press the TARE key while the firmware version is displayed the display shows the typE menu Press ZERO many times to scroll ahead through the parameters TARE to scroll backwards until one finds the F ModE parameter Press ENTER PRINT to enter the menu Press ZERO many times to scroll forwards through the parameters or TARE to scroll backwards to find the SCr SAV parameter Press ENTER PRINT to enter the parameter With the ZERO or TARE key select the possible options no disabled yES enabled Confirm with ENTER PRINT if one has selected yES one is asked to enter the number of minutes after which the indicator should show the time enter a number between 1 and 255 using the MODE key to select the digit to be modified and the ZERO TARE keys to decrease increase it and confirm with ENTER PRINT Press the key many times until the display shows the message SAVE Press ENTER PRINT to confirm the changes made or another key to not save NOTE the SCr SAV parameter is shown if there is th
66. system is made up of one or more indicators up to 4 called SLAVES connected to one or more weighing system which communicate with another indicator called MASTER which acts as weight repeater on which it is possible to view or printed if the printer is provided the weight of each single scale or the sum of the weight detected by the single scales In the MASTER by selecting with ENTER PRINT in this operating mode one is asked to enter the number of the SLAVES which wants to use for an instant nuMSL is displayed then one enters the number between 01 and 04 one is asked to enter the protocol type one is asked to enter the SLAVE keyboard type ko dFW for DFW type instruments kb dFkr for DFWKR type instruments kb dGt for DGT type instruments ko CPWE CPWE type instruments kb 3590 for 3590 type instruments In the SLAVES instead one needs to set a different functioning mode than the MAStr and enter a code between 01 and 04 to identify each single SLAVE in SEtuP gt gt SEriAL gt gt CoMPC gt gt PCModE gt gt 485 see set up environment TECH MAN REF NOTES In this functioning mode the printer port may have only the transmission modes to the printer and the rEPE6 transmission mode see section 7 4 SERIAL PORT TRANSMISSION MODES TECH MAN REF FUNCTIONING When turned on the MASTER predisposes itself for the connection to the SL
67. ted in the SEtuP gt gt SEriAL gt gt CoM Prn gt gt Pr ModE TECH MAN REF 11 1 UNIT OF MEASURE POUNDS CONVERSION Std By pressing the MODE key the weight conversion between the scale unit of measure and lb is made and vice versa NOTES conversion takes place for any unit of measure set during the calibration With APPROVED instrument the weight in pounds is displayed for 5 seconds after which the display goes to the scale unit of measure During the viewing in pounds it is not possible to print the weight when pressing ENTER PRINT the message ConV is shown and an acoustic signal is emitted 11 2 NET GROSS SWITCH ntGS If a tare is set by pressing the MODE key for about 3 second interval the gross weight is displayed NOTE While the gross weight is being viewed it is not possible to print 11 3 SET POINT ON THE GROSS WEIGHT StPG By selecting this functioning mode in the normal scale status one enables the function of the relays on the GROSS weight with the optional boards it is possible to use up to 4 relays In the outPut menu of the SET UP environment TECH MAN REF one sets the functioning mode for each relay used none with hysteresis enabling and disabling set point without hysteresis single set point Furthermore it is possible to set the status of the relays normally open or normally closed or the type of check direct or weight stability MODE WITH HYSTERESIS One enters two SET POINT
68. th each storage the weigh number is increased of 000001 when this reaches the 131072 value it restarts from 000000 and the rewriting number increases of 00001 Therefore the weigh relative to an ID may be verified just if it has a rewriting number equal to the current one of the alibi memory and a weighing number equal or less than the last value received with the PID command has a rewriting number equal or greater than zero but less than 1 in comparison to the current value of the alibi memory and a weigh number greater than the last value received with the PID command Example If the stored weigh is the following PIDST 1 1 000 9 1 000kg 00126 131072 and the following will be PIDST 1 1 000kg 1 000kg 00127 000000 The storage of a weigh is possible only if the weight is stable and valid in other words not in under load nor in overload if the gross weight is equal or greater than zero and without the TILT alarm see paragraph 9 6 The storage of the weigh by pressing a key is possible only if function is active net weight passed from 0 or weight instability or always depending how the F ModE gt gt rEACt step has been configured the technical set up TECH MAN REF net weight is at least of 20 divisions with approved instrument If these conditions are not respected the response to the PID serial command one has NO in the place of the ID there is
69. that during the sampling phase the weight is unstable and therefore it is not possible to correctly calculate the APW The Er Mot is shown remaining for about three seconds One should therefore repeat the sampling operation MINIMUM WEIGHT OF THE SAMPLE It is advisable to use a reference quantity equal or greater than 0 1 of the scale capacity In any case the weight of the reference quantity should not create an APW lower than the two internal points of the converter intrinsic limit of the instrument if this condition takes place during the sampling the display will indicate for an instant Error and the quantity put on the plate will not be accepted One should therefore use a higher reference quantity VARIABLE SAMPLE SIZE REFERENCE QUANTITY only for 17 key indicator It is possible to insert directly by keyboard any reference quantity up to 999999 not only the quantities proposed by the MODE key With the scale at zero after having stored a tare press F 5 the display will indicate n 5 and then 0 ora quantity already stored Modify and or enter the quantity up to 999999 using the numeric keys Follow the operations describe in point 5 in the COUNTING PROCEDURE section DISPLAY AND MODIFICATION OF THE AVERAGE PIECE WEIGHT only for 17 key indicator It is possible to view or enter a known Average Piece weight using the keyboard This can significantly speed up the reference operations Wit
70. uickly zeros the present value In the SET UP it allows to exit a step without confirming the change made in the 5 key indicator Allows viewing the scale s metric information capacity division minimum weigh for each configured range TPWLK TPWA TPWP TPWI TPWNO9 7 FRONT PANEL KEYS AND INDICATORS 17 key version The front panel of the indicator is designed for quick but simple weighing applications It consists of an LCD display with 6 digits 25 mm in height 7 LED indicators depending on the model and a water proof film keyboard with 17 numeric and function keys If the indicator has an LCD display while weighing various multifunction symbols indicating the functioning status will turn on see section 8 SYMBOLS ON THE LCD DISPLAY TPWLK LOGISTIC TPWP PROFESSIONAL TPWI 1 Indicates the presence of the power supply 2 Sensor for the reception of the infrared signal 12 TPWLK TPWA TPWP TPWI TPWNO9 SCALE KEY FUNCTION ZERO Zeros the displayed gross weight if it is within 2 of the total capacity Cancels the negative tare value When entering numbers it decreases the digit to be modified TARE If pressed for an instant it carries out the semiautomatic tare If pressed at length it allows entering the manual tare from keyboard Cancels the negative tare value In the numeric input phase it increases the digit to be modified MODE It
71. ump Check rollers and wheels SCHEDULED MAINTENANCE Maintenance performed by qualified personnel only Make sure to put the pallet truck scale on a flat and solid surface e Check that nothing is blocking the rollers e Grease rollers and wheels bearings e Grease control lever on rudder e Check oil every six months Fill up if necessary with IP46 hydraulic oil N B If oil needs to be replaced follow the necessary precaution and law requirements for the disposal of the exhausted oil e Replace rollers and wheels when necessary For any questions or problems check with an Authorised service Centre 4 REFERENCE DRAWINGS B TPWLK TPWA TPWP TPWI TPWNO9 D LUBRIFICATION POINTS Ref K fig D needs silicon oil for food industry expiry of 1 month Ref P fig D needs silicon grease for food industry expiry of 2 months TPWLK TPWA TPWP TPWI TPWNO9 5 POWER SUPPLY AND START UP The instruments are powered with a 6Vdc rechargeable internal battery It is possible to charge the battery through the 12V power adapter which should be connected to the 230 Vac mains voltage Safety norms must be respected for the connection to the mains voltage including the use of a line which has to be free from noise generated by other electronic equipment BATTERY CHARACTERISTICS Material LEAD Power 4 5Ah or 10 Output 6V THE BATTERY MUST ONLY BE REPLACED WITH AN ORIGINAL FROM THE MANUFACTURER
72. ut not the ID NO is in its place In these cases there is no storage in the alibi memory In the case in which the date time is not detected or set the weight is transmitted but not the date and time NO DATE TIME is its place WEIGH READING Command IIJALRDXXXXX YYYYYY lt CR o CRLF gt In which II 485 address only when transmitting in 485 mode XXXXX rewriting number from 00000 to 00255 YYYYYY weigh number from 000000 to 131072 Instrument response II B LLLLLLLLLLUU YYTTTTTTTTTTUU lt CR o CRLF gt In which II 485 address only when transmitting in 485 mode scale number always 1 LLLLLLLLLL gross weight on 10 digits UU unit of measure YY spaces in the case of null or semiautomatic tare PT in the case of manual tare tare weight 10 digits ALIBI MEMORY CANCELLATION only with non approved instrument Command IIJALDL lt CR o CRLF gt In which II 485 address only when transmitting in the 485 mode Instrument response lt CR o gt if the cancellation has been effective IIJALDLNO lt CR o CRLF gt if the cancellation has not worked NOTE During the cancellation the display shows and all the indicator functions are frozen The commands are ignored if one is not in the alibi memory functioning mode 11 8 TOLERANCE CHECK ChECk In this functioning mode the instrument commands the functioning of the SP1 SP2 SP3 and S
73. y for an instant while the version is shown in the LED display the indicator will show the following in this order MAStEr if the MAStr functioning mode has been selected or riPE if the functioning mode has been selected CLoCk if date and time is detected 02 01 in which 02 indicates the instrument type 01 indicates the metrological software version XX YY ZZ is the installed software version dFW06 dFWO6L dFW06b or dFW06d _is the name of the installed software bt XXX in which XXX is a number from 0 to 100 which indicates the battery level if present K X YY in which K identifies the of keyboard K 0 5 key keyboard 17 keyboard X YY is the installed software version After this it shows the programmed capacity and the minimum division hi rES in case of NOT approved instrument LEGAL in case of approved instrument the g gravity value and finally it executes a countdown self check TO RESTART the instrument keep the C key pressed for 8 seconds long the indicator will turn off then release the key and the indicator will automatically turn on TO TURN OFF the instrument keep the key pressed until the OFF message appears the display then release the key TPWLK TPWA TPWP TPWI TPWNO9 INDICATOR 6 FRONT PANEL KEYS AND INDICATORS 5 key version The front panel of the indicator is designed for quick but simple weighing applications

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