HA150 manual (EN)
Contents
1. Management HA150 Step 3 Agitation timer colorant products Remove the brush tray at Take out the brush theleft side of the dispenser container and fill the bypushing it backwords until container withwater or an itfals down alternative liquidproposed by your colorantsupplier The stirring time and interval can be altered from its defaultsettings This can be done through the dispenser software checkyour software manual for instructions Please ask your paint supplier for optimal agitation settings for yourspecific Default value is 180 seconds of agitation every 3 hours Replace the brush tray in itsoriginal position by pushingthe brush tray up Cleaningfluid must be refreshed daily p13 Fast amp Fluid Management HA150 Step 5 Fill the canisters with colourant Access the canisters Remove the canister lids Purge twice to remove fromeither side top lid Turn andcheck your software airfrom the system theturntable so that the manualfor filling sequence canisterconcerned is positionedunder opening B Dispensing Step 1 Bring can to correct position gt Place the can at the center Lift the can table to the The can must be as close ofthe can table rightheight unlock by tothe dispenser opening pressingdown the foot pedal asposible p14 Fast amp Fluid Management HA150 Step 2 Dispense colorant into base material Ensure can opening is Choose desired formula Take2. Step 2 Instal the monitor keyboard arm Place the arm into theAluminium profile slot left or right p11 Fast amp Fluid Management HA150 Operation A First time operation Step 1 Switching ON the dispenser amp computer Unlock the emergency stop button on the front of the machine byturning clockwise The machine is automatically switched on whenthe power connector at the back of the dispenser is plugged into a220V or 110V wall socket Please be aware that the HA150 dispensers are fitted with sleepingtimers as standard This means gt that after approximately 30 minutesthe dispenser will enter a power saving modus in which allsecondary units e g sensors are switched off automatically Stirring is not affected by this modus To awake the dispenser from its sleeping modus perform anycommand from the dispensing software or press either of the cantable buttons Step 2 Switching OFF the dispenser amp computer Please note that with normal operation there should be no reason totake the power off the dispenser In case the dispenser must beswitched off there are several ways of achieving this 1 Shut down the computer and unplug the power connector at theback of the machine gt 2 Shut down the computer and switch the internal power socketbehind the bottom service panel at the front of the machine 3 Shut down the computer and press the emergency stop button p12 Fast amp Fluid
3. FAST amp FLUID MANAGEMENT HA150 ENGLISH User manual Fast amp Fluid Management HA150 p2 Fast amp Fluid Management HA150 Table of Contents HA150 manual EN EU Declaration of conformity Introduction amp warranty Explanation of images Safety instructions Installation Operation Maintenance Troubleshooting Specifications Electrical wiring diagram Contributing to the Protection of the Environment p3 Fast amp Fluid Management HA150 p4 Fast amp Fluid Management HA150 HA150 manual EN EU Declaration of conformity We Fast amp Fluid Management Nederland A Unit of IDEX Corporation Hub van Doorneweg 31 2171 KZ Sassenheim Nederland declare that Produkt Automatic dispensers Model Harbil Types HA150 are in compliance with the following directives Machinery Directive 2006 42 EC Low Voltage Directive 2006 95 EEC Electromagnetic Compatibility Directive 2004 108 EEC according to the following harmonized standards EN ISO 12100 1 EN ISO 12100 2 EN ISO 13850 amp EN ISO 14121 1 EN 60204 1 EN 61000 6 2 EN 61000 6 3 EN 61000 3 2 amp EN 61000 3 3 Sassenheim 01 06 2005 ir F Puijman Vice President Manufacturing Fast amp Fluid Management the Netherlands A Unit of IDEX Corporation p5 Fast amp Fluid Management HA150 Introduction amp warranty Introduction By selecting a Fast amp Fluid Management Color Dispenser you have opted for a p
4. Fast amp Fluid Management HA150 Installation A Installing the dispenser Step 1 Detach the dispenser from its transport skid Unscrew transport the transportscrews connecting the machine tothe skid from the inside of thecomputer cavity Carefully maneuver the Detach the supporting machineoff the skid onto its woodenstrips from the pallet rear wheelsand roll it to its final operationalposition B Installing the computer and software Step 1 Place and connect computer todispenser Remove one of either Connect dispenser to sidepanels and place COM1 default and computer incavity mouse keyboard and otherappliances to designatedcomputer ports p9 Fast amp Fluid Management HA150 Step 2 Install dispenser software on computer Eiseres Pin prare 1 Frp rise a irii nret wirdran KT Sata Ta ital ia he por pom hoe a Nen hik an CDR ey emir joeri tari oi am arch epen een erg ad DES Ciepee ser Ceres CC aire Dip ej oe Install all necessary Use software to test softwareprovided by basicfunctions of dispenser softwaresupplier Check beforefilling Check software softwaremanual for details manual fortesting procedure p10 Fast amp Fluid Management HA150 B Installation of the monitor keyboard arm Step 1 Take the monitor keyboard arm out of the HA150 Remove the panel on the Carfully take the monitor keyboard sideof the Canova arm out of the Canova
5. Nozzle 13 Top valvehouse 14 Pin sensor 15 Bottom valvehouse 16 Ballvalve lid 12 17 Ballvalve arm 18 Clozer ewi ai a EE paman At ed p7 Fast amp Fluid Management HA150 Safety instructions General safety instructions The manufacturer accepts no liability if the instructions below are not followed 1 If a machine has been damaged during transport for example do not attempt to set it in operation When in doubt first contact either your supplier or the F amp FM service department 2 The equipment should be positioned and connected up in strict accordance with the installationinstructions 3 All local safety regulations and ordinances should be observed 4 The machine may be connected only to a 230V 16A 50Hz or 110V 25A 60HZ earthed wall socket installedin accordance with the regulations 5 Users should see to it that the machine is kept in good condition Defective components should be replaced 6 In order to prevent physical injury the doors should be closed and the paneling fitted during normal use 7 All service activities other than routine maintenance and adjustments may only be carried out by qualifiedtechnicians See to it that the mains lead is always kept unplugged while repairs are being carried out 8 Because of the design of the valve a nozzle drill may never be used Cleaning is done by running thecleaning program B Specific warnings in this manual p8
6. ck of the machine next to the netentry Use the Problem Solving chart below to judge whether you can solve a problem yourself or not The toolsymbol Ww means you cannot solve the problem yourself and the Service Department must be called On nooccasion remove side panels yourself this may only be done by trained service personnel This chart does notinclude any of the malfunctions which are reported in an error message by the software In the event of amalfunction these messages and possible solutions are displayed on the monitor B Problem solving Symptom Valve leaks through the outletopening Canister connection leaksaround the suction point Air is being fed together withthe paste No power from power unit Geen stroom Colours are difficult toreproduce Poor monitor picture or nopicture Keyboard is not working Stirrer is not rotating Cause Air bubble in pump Valve is defective Worn O ring s Air bubble in the pump Canister is empty Piston is defective Computer not correctly booted Software incorrectly installed Not connected to power grid Fuse blown Mechanisms are dirty Quality fluctuations in paste supplied One or more pastes have thickened Turntable in wrong position Leaks around piston s Monitor is switched off Loose cable s Picture set too dark Monitor malfunctioning Loose cable s Windows Regional setting is incorrect Defective cable s Keyboard is defective Timer set
7. ith the oversized refuse but ask your supplier whether he will take the machine back If he will not then enquire at your local government offices or ask a trader of raw materials what options thereare for recycling the material e g scrap processing electrical components and plastic see below for additionalinformation gt All red coloured Inside the red squarepictured componentsare made of ABS above on the frontof the Thesecomponents can be dispenser are electrical recycled components thatcan be recycled p22 Fast amp Fluid Management 2007 www Fast Fluid com
8. r sizes EasyClick canister stirrer material Valves Pump type Pump sizes Min dispensing Accuracy Flow rate Nozzle closures Cleaning system Nozzle diameter Maximum can height Can table depth Can detector Stirring timer Moveable can table Heating set Manual punch 46 mm Dimensions H x W x D Power supply CE approved amp Patent applied Specifications subject to change without prior notice Fast amp Fluid Management HA150 12 14 16 18 20 24 2 3 liter molded polymeric stainless steel teflon piston pump 2 ounce 1 384 fl oz 0 004 ml step 0 4 L min integrated standard 2en4 5 mm 46 cm 27 cm standard standard manual option option 157 x 80 x 94 cm 110V 10 50Hz 60Hz 230V 10 50Hz 60Hz p20 Fast amp Fluid Management HA150 Electrical wiring diagram p21 Fast amp Fluid Management HA150 Contributing to the Protection of the Environment Packaging Material The packaging protects the machine against damage during transport The packaging material was chosenbased on its limited impact on the environment and its inherent possibilities for waste disposal The reuse of packaging material saves raw materials and produces less waste material Generally speaking your supplier will take the packaging off your hands Discarding the Machine Discarded equipment usually still consists of valuable materials For this reason do not simply throw yourmachine out w
9. roduct which is the result ofintensive research Top quality components craftsmanship and a modern ergonomic design all serve toguarantee a long service life and a high degree of user friendliness The machine complies with Council Directives 89 392 EEC on machines 89 336 EEC on electromagneticcompatibility and 73 32 EEC on electrical equipment intended for use within given voltage limits as enactedby the Council of Ministers of the European Community The machine is furnished with a CE mark Warranty conditions In these warranty conditions F amp FM is understood to mean Fast amp Fluid Management The warranty conditionsincorporated into F amp FM s general conditions of sale are summarized as follows for free general conditions youcan contact F amp FM F amp FM guarantees the proper operation of any goods which it supplies for a period of one year except where abreakdown is the result of normal wear and tear The cost of any inspection activities carried out by F amp FM withthe aim of establishing whether or not a breakdown is covered by the warranty will be reimbursed by the otherparty if it transpires that the breakdown is not covered by the warranty If it transpires that a breakdown iscovered by the warranty then F amp FM will supply identical or equivalent goods under the conditions referred to inpoint 6 of the general conditions of sale The warranty obligation described in this article only applies if thegoods supplied by F amp FM ha
10. the cantable underthe dispenser nozzle asshown in software down Remove can and atits optimal height manual The turntable dispensing isnow complete willsubsequently rotate to correctpositions p15 Fast amp Fluid Management HA150 Maintenance A Daily maintenance Clean the brush tray refill canisters and run morning program Remove the brush tray Check colorant levels andrefill Start software morningprogram andempty the container canisters if level is lowand to purge valves andclean Cleanthe brush with water Update levels insoftware Stir nozzles Check yoursoftware andrefill the container colorantbeforehand manual for details withcorrect fluid e g water B Weekly maintenance Remove spilt paint amp colorant and refill canisters Clean can table and outsideparts Check canister content andrefill if with diluted detergent necessary p16 Fast amp Fluid Management HA150 C Monthly maintenance Check and clean important functional parts Remove back panel and checkpump valve for possiblemalfunctions e g leakage orblockage p17 Troubleshooting A Introduction Fast amp Fluid Management HA150 Before calling your machine supplier or Service Department please check whether you can solve the problemyourself If you cannot then call the Service Department for advice Have the model number and serialnumber at hand these can be found on the silver CE sticker at ba
11. ting incorrect p18 Action Prime the pump Replace pump k Replace O ring s Prime the pump Refill canister Replace pump Reboot computer amp software Reinstall software Check power cables Remove plug from socket replacefuse Clean Contact paste supplier Replace paste s Reset press and unlock emergencystop button Replace piston s Switch monitor on Check cables Adjust picture correctly Check cables Check Windows software manual mah Set the timer correctly software Fast amp Fluid Management HA150 Loose cable Check cable Defective cable WA Defective motor Turntable is not turning Piston rod positioned too high Push piston to lower position Cable s loose Check cables Cable or motor defective C Service Department If necessary you can get in touch with your supplier or the local service department or contact themanufacturer directly If you contact the manufacturer make sure that you have the model number and serialnumber to hand They can be found on the nameplate on back of the machine next to the netentry Fast amp Fluid Management P O Box 220 2170 AE Sassenheim the Netherlands Hub van Doorneweg 31 2171 KZ Sassenheim the Netherlands Tel 31 0 252 240 800 Fax 31 0 252 240 882 service 31 0 252 240 880 algemeen D Fuse Replacing fuse in netentry Spare fuse Damaged fuse p19 Specifications Number of canisters Caniste
12. ve been used in accordance with the manual Time spent on warranty relatedactivities including travel time travel costs and accommodation costs are charged at current rates In contrast to the above F amp FM will not be held to any warranty obligation if 1 Repairs have been carried out or attempted by the other party or a third party unless F amp FM hadpreviously declined to repair the goods for a fair price 2 F amp FM demonstrates that the defect did not emerge during testing 3 The other party fails to inform F amp FM of the defect immediately if possible either by letter and or by fax providing full accurate details and or has failed to comply fully with F amp FM s instructions 4 The other party has failed to use or treat the goods properly or in accordance with F amp FM s instructions 5 The damage has been caused by incidents beyond F amp FM s supervision which have occurred either duringtransport or installation In the following text the expression Software will be understood to mean the standard computer softwaresupplied by F amp FM to the other party recorded on a computer readable storage medium plus theaccompanying documentation Software Manual and including any improved and or new versions Supplied The expression processing unit PU is understood to mean the machine for which and with which theSoftware is supplied and which is the sole machine on which the Software may be used The other party is authori
13. zed to copy the Software either in its entirety or in part up to a maximum of 2copies for purposes of internal security These copies will be furnished with the same marks designationsrelating to copyright and other registration numbers as the original version of the Software The other party will neither amend translate decompile nor adapt the Software nor convert it into sourcecode without express written permission from F amp FM If the other party so requests F amp FM will provide thatparty with the information required to render the Software interoperable with other software In the event that the PU experiences a breakdown the other party may use the software on another processingunit until the PU is again operational The other party will inform F amp FM of this within 5 days If it is a requirement that the Software be definitively transferred from the PU to another processing unit then the other party shall request permission from F amp FM which will not withhold such permission on unreasonablegrounds p6 Fast amp Fluid Management HA150 Explanation of images Dispenser 1 Electronics power board 2 Top lids 3 Pump gripper spindle amp spindle stepper motor 4 Pump amp canister assembly details below 5 Valve gripper actuator Emergency stop 7 Side panel computer cavity fo D mm 1 De P O AC Pump assembly 8 Disc grip 9 Pomp cap 10 Pump tube 11 Nozzle wiper 10 12
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