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1. min revolutions or reciprocation per minute REPLACEMENT PARTS When servicing use only identical replacement parts MOTOR Many Porter Cable tools will operate on either D C or single phase 25 to 60 cycle A C current and voltage within plus or minus 5 percent of that shown on the specification plate on the tool Several models however are designed for A C current only Refer to the specification plate on your tool for proper voltage and current rating Do not operate your tool on a current on which the voltage is not within correct limits Do not operate tools rated A C only on D C current To do so may seriously damage the tool EXTENSION CORD SELECTION If an extension cord is used make sure the conductor size is large enough to prevent excessive voltage drop which will cause loss of power and possible motor damage A table of recommended extension cord sizes will be found in this section This table is based on limiting line voltage drop to 5 volts 10 volts for 230 volts at 150 of rated amperes 6 RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS Length of Cord in Feet 115V 25 Ft 50 Ft 100 Ft 150 Ft 200 Ft 250 Ft 300 Ft 400 Ft 500 Ft 230V 50 Ft 100 Ft 200 Ft 300 Ft 400 Ft 500 Ft 600 Ft 800 Ft 1000 Ft 0 2 18 18 18 16 16 14 14 12 12 2 3 18 18 16 14 14 12 12 10 10 3 4 18 18 16 14 12 12 10 10 8 4 5 18 18 14 12 12
2. 10 10 8 8 5 6 18 16 14 12 10 10 8 8 6 6 8 18 16 12 10 10 8 6 6 6 8 10 18 14 12 10 8 8 6 6 4 10 12 16 14 10 8 8 6 6 4 4 12 14 16 12 10 8 6 6 6 4 2 14 16 16 12 10 8 6 6 4 4 2 16 18 14 12 8 8 6 4 4 2 2 18 20 14 12 8 6 6 4 4 2 2 Nameplate Ampere Rating FUNCTIONAL DESCRIPTION ASSEMBLY Porter Cable routers are designed for continuous rugged operation to handle the most demanding production applications INSTALLING AND REMOVING THE BIT DISCONNECT TOOL FROM POWER SOURCE 1 To remove the motor unit from the base unit a Open the clamp A Fig 1 b While holding base pull lever B c Lift the power unit free from the base unit 2 Clean and insert the shank of the bit into the collet until the shank bottoms then back it out approximately 1 16 3 Lay the power unit on its side on a bench with the collet pointing AWAY from you 4 Press the spindle lock button A Fig 2 NOTE You can change the bit with the motor in the base by lifting and turning the spindle lock actuator B inset Fig 2 NOTE the spindle lock will not work when the tool is ON Fig 1 B A Fig 2 A C B 7 5 Place the wrench on the collet and tighten COUNTER CLOCKWISE Tighten firmly 6 To remove the bit reverse the procedure Avoid possible damage to collet Never tighten collet without a bit INSTALLING THE MOTOR DISCONNECT TOOL F
3. 13 11 STARTING AND STOPPING THE MOTOR Before starting the tool clear the work area of all foreign objects Also keep a firm grip on the tool to resist starting torque Two switches A and B Fig 15 turn this tool ON and OFF Additionally the upper switch A will automatically turn the tool OFF if the tool is placed upside down on a surface The lower switch B Fig 15 is convenient for the operator to turn the tool ON or OFF with the thumb of the left hand while holding the tool Fig 16 To avoid injury and or damage to finished work always allow the motor to come to a COMPLETE STOP before putting the tool down A Fig 15 Fig 16 B VARIABLE SPEED CONTROL This router is equipped with a variable speed control A Fig 17 with an infinite number of speeds between 10 000 and 23 000 RPM The speed is adjusted by turning the speed control knob A Fig 17 A For convenient dust and chip collection you can attach your shop vac to the GripVac unit by placing the hose on the GripVac handle A Fig 16 See ACCESSORIES In low and medium speed operation the speed control prevents the motor speed from decreasing If you expect to hear a speed change and continue to load the motor you could damage the motor by overheating Reduce the depth of cut and or slow the feed rate to prevent tool damage Avoid Climb Cutting cutting in direction opposite that shown in F
4. There are certain applications for which this tool was designed Porter Cable strongly recommends that this tool NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its application DO NOT use the tool until you have written Porter Cable and we have advised you Technical Service Manager Porter Cable Corporation 4825 Highway 45 North Jackson TN 38305 18 SPECIFIC RULES AND SYMBOLS 5 SYMBOL DEFINITION V volts A amperes Hz hertz W watts kW kilowatts F microfarads l liters kg kilograms N cm2 newtons per square centimeter Pa pascals h hours min minutes s seconds alternating current 3 three phase alternating current 3N three phase alternating current with neutral direct current n0 no load alternating or direct current Class II Construction splash proof construction watertight construction
5. Tighten all hardware securely 13 TEMPLET GUIDES A wide variety of templet guides is available for use in pattern and templet routing operations A typical combi nation bit templet guide and locknut are illustrated in Fig 24 To install insert the templet guide in the center hole of the router base and secure in place with a locknut Before connecting the router to the power source install the bit adjust the depth of cut and rotate the router chuck by hand to ensure that the bit or collet do not contact the templet guide Fig 24 LOCKNUT TEMPLET GUIDE ROUTER BIT ROUTER BASE SUB BASE DISCONNECT TOOL FROM POWER SOURCE INSTALLING THE GRIPVAC TO THE ROUTER BASE GripVac Parts 1 Router Base 2 Dust Port 3 Handle 4 Removed Handle and Screw 5 Dust Deflector 6 Sub base with screws 7 Handle Hardware 1 2 3 4 5 6 7 Fig 21 A SCREW Fig 22 Fig 23 A A B B Fig 20 SOFT START This router has a Soft Start feature designed to minimize startup reaction torque 14 USING THE 890 MULTI FUNCTION CASE The case for your 890 router has been designed to provide protection when transporting the router to the job site and to make the router easier to use in the workshop STORAGE AND TRANSPORTATION The case provides storage for the collet wrench at A Fig 25 an extra collet at B and 1 4 and 1 2 bits at C Store the user s manual and
6. Tighten the sub base mounting screws C Fig 4 securely DISCONNECT TOOL FROM POWER SOURCE If you remove the springs from the posts E Fig 7 to use the plunge base in a router table remove the post plugs carefully They are spring loaded and should be removed only when the base housing is in the up position Fig 5 9 2 Release the plunge mechanism by pulling the locking lever A Fig 10 down Lower the plunge mechanism until the router bit touches the work surface Release the lever and push it to the right to lock the mechanism in this position 3 Tighten the depth rod locking knob A Fig 7 4 Position the depth indicator C Fig 7 at the 0 position and tighten the knob C Fig 7 5 Loosen the depth rod locking knob A Fig 7 and raise until the indicator aligns with the graduation representing the desired depth of plunge Fig 9 Fig 8 A Fig 7 C A D B Fig 9 ADJUSTING PLUNGE LOCKING LEVER The plunge locking mechanism may be adjusted to compensate for wear or to reposition lever in locked position To adjust DISCONNECT TOOL FROM POWER SOURCE 1 Lock the plunge locking lever A Fig 10 by moving it to the operator s right as far as it will go 2 Push in on the plunge locking lever A Fig 10 3 Move the plunge locking lever A Fig 10 to the desired location and allow it to spring back into position NOTE Pushing the plunge locking lever down past the la
7. to contact one of the turret stops A Fig 8 Normally the deepest desired cut is set with the depth rod resting on the base casting B Fig 7 The other three adjustable stops A Fig 8 may be adjusted to any desired height Any combination of fixed and or adjustable stops may be utilized to achieve the desired depths required for a particular job The adjustable stop B Fig 8 will raise or lower that stop by 1 32 with one full turn of the stop 8 8931 PLUNGE BASE INSTALLING AND REMOVING THE BIT 1 Stand the router upside down on its motor cap Fig 5 2 Clean and insert the shank of the bit into the collet until the shank bottoms Then back it out approximately 1 16 3 Press the spindle lock button A Fig 5 and place a wrench on collet nut Fig 7 Tighten firmly NOTE The spindle lock actuator A Fig 6 can be used to hold the spindle lock button down 4 To remove the bit reverse the procedure Fig 5 A Fig 6 A Do not allow the wrenches to contact the columns A Fig 6 Columns could be damaged restricting the plunge action Avoid possible damage to collet Never tighten collet without a bit B C 1 Loosen the sub base mounting screws C Fig 4 just enough to allow the sub base D to move 2 Open the clamp A Fig 4 and adjust the power unit so that the collet nut B engages the center hole in the sub base D Allow the sub base to center itself on the collet nut Close the clamp A 3
8. 1 Swift Avenue Phone 816 221 2070 Fax 816 221 2897 St Louis 63119 7574 Watson Road Phone 314 968 8950 Fax 314 968 2790 NEW YORK Flushing 11365 1595 N Y C 175 25 Horace Harding Expwy Phone 718 225 2040 Fax 718 423 9619 NORTH CAROLINA Charlotte 28270 9129 Monroe Road Suite 115 Phone 704 841 1176 Fax 704 708 4625 OHIO Columbus 43214 4560 Indianola Avenue Phone 614 263 0929 Fax 614 263 1238 Cleveland 44125 8001 Sweet Valley Drive Unit 19 Phone 216 447 9030 Fax 216 447 3097 OREGON Portland 97230 4916 NE 122 nd Ave Phone 503 252 0107 Fax 503 252 2123 PENNSYLVANIA Willow Grove 19090 520 North York Road Phone 215 658 1430 Fax 215 658 1433 TEXAS Carrollton 75006 Dallas 1300 Interstate 35 N Suite 112 Phone 972 446 2996 Fax 972 446 8157 Houston 77038 4321 Sam Houston Parkway West Suite 180 Phone 281 260 8887 Fax 281 260 9989 WASHINGTON Auburn 98001 Seattle 3320 West Valley HWY North Building D Suite 111 Phone 253 333 8353 Fax 253 333 9613
9. CE before making adjustments or changing bits 3 TIGHTEN COLLET NUT securely to prevent the bit from slipping 4 USE A CLAMP or some other device to hold the workpiece rigidly in position and clear the path of the tool of obstructions 5 PROVIDE CLEARANCE under workpiece for router bit when through cutting 6 CHECK TO SEE THAT THE CORD will not hang up during routing operation 7 CLEAR THE ROUTER BIT AREA before starting motor 8 MAINTAIN FIRM GRIP on router to resist starting torque 9 KEEP HANDS CLEAR OF BIT when motor is running to prevent personal injury 10 KEEP CUTTING PRESSURE CONSTANT Do not overload motor 11 LET THE MOTOR COME TO A COMPLETE STOP before putting the tool down 12 NEVER TOUCH router bits after use They may be extremely hot 13 NEVER TIGHTEN COLLET NUT without a bit 14 DO NOT USE ROUTER BITS with a diameter in excess of 2 1 2 at RPM above 13 000 Router bits up to 3 1 2 in diameter can be used when speed control is set for 13 000 RPM or less 15 ALWAYS KEEP CHIP SHIELD clean and in place 16 AVOID CLIMB CUTTING see Using The Router section in this manual Climb cutting increases the chance for loss of control resulting in possible personal injury 17 SOME WOOD CONTAINS PRESERVATIVES WHICH CAN BE TOXIC Take extra care to prevent inhalation and skin contact when working with these materials Request and follow any safety information available from your material supplier
10. I Delta DELTACRAFT DELTAGRAM Delta Series 2000 DURATRONIC Emc FLEX Flying Chips FRAME SAW Homecraft INNOVATION THAT WORKS Jet Lock JETSTREAM kickstand LASERLOC MICRO SET Micro Set MIDI LATHE MORTEN NETWORK OMNIJIG POCKET CUTTER PORTA BAND PORTA PLANE PORTER CABLE amp design PORTER CABLE PROFESSIONAL POWER TOOLS Posi Matic Q 3 amp design QUICKSAND amp design QUICKSET QUICKSET II QUICKSET PLUS RIPTIDE amp design SAFE GUARD II SAFE LOC Sanding Center SANDTRAP amp design SAW BOSS Sawbuck Sidekick SPEED BLOC SPEEDMATIC SPEEDTRONIC STAIR EASE The American Woodshop amp design The Lumber Company amp design THE PROFESSIONAL EDGE THE PROFESSIONAL SELECT THIN LINE TIGER TIGER CUB TIGER SAW TORQBUSTER TORQ BUSTER TRU MATCH TWIN LITE UNIGUARD Unifence UNIFEEDER Unihead Uniplane Unirip Unisaw Univise Versa Feeder VERSA PLANE WHISPER SERIES WOODWORKER S CHOICE Trademarks noted with and are registered in the United States Patent and Trademark Office and may also be registered in other countries Las Marcas Registradas con el signo de y son registradas por la Oficina de Registros y Patentes de los Estados Unidos y tambi n pueden estar registradas en otros pa ses Marques d pos es indiqu es par la lettre et sont
11. Instruction manual The Model and Serial No plate is located on the main housing of the tool Record these numbers in the spaces below and retain for future reference Model No ______________________________________ Type ___________________________________________ Serial No _______________________________________ IMPORTANT Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations ESPA OL P GINA 17 FRAN AISE PAGE 35 To learn more about Porter Cable visit our website at http www porter cable com Copyright 2003 Porter Cable Corporation Part No 903618 09 23 03 MODEL 891 MODEL 890 MODEL 8931 Routers 2 Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some example of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment always wear MSHA NIOSH approved properly fitting face mask or respirator when us ing such tools SAFE
12. ORTER CABLE S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES SHALL PORTER CABLE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state A complete line of accessories is available from your Porter Cable Delta Supplier Porter Cable Delta Factory Service Centers and Porter Cable Authorized Service Stations Please visit our Web Site www porter cable com for a catalog or for the name of your nearest supplier Since accessories other than those offered by Porter Cable Delta have not been tested with this product use of such accessories could be hazardous For safest operation only Porter Cable Delta recommended accessories should be used with this product ACCESSORIES Para obtener m s informaci n sobre Porter Cable visite nuestro sitio web en http www porter cable com The following are trademarks of PORTER CABLE DELTA Las siguientes son marcas registradas de PORTER CABLE DELTA S A Les marques suivantes sont des marques de fabriquant de la PORTER CABLE DELTA Auto Set BAMMER B O S S Builder s Saw Contractor s Saw Contractor s Saw I
13. ROM POWER SOURCE 1 Open the clamp A Fig 1 and set the power unit in the base unit 2 Align the rack and pin C Fig 1 of the power unit with the grooves in the base pull the lever B Fig 1 and lower the motor into the base 3 Close the clamp A 4 Reverse the procedure to remove ADJUSTING DEPTH OF CUT DISCONNECT TOOL FROM POWER SOURCE 1 Open the clamp A Fig 3 2 Set the tool on a flat surface 3 Pull the lever B Fig 1 and rotate the knob B Fig 3 until the bit touches the work 4 Close the clamp A Fig 3 NOTE Setting the index line to 1 16 on the knob means the cutting edge of the bit is exposed 1 16 below the base ADJUSTING SUB BASE ALIGNMENT All Routers Applications using a templet guide require the bit to be centered in the guide This in turn requires the center hole in the sub base to be in line with the collet of the motor unit Your model has an adjustable sub base which has been aligned at the factory The fixed base router comes with the large hole Fig 4 To use templet guides use an accessory base and or if the sub base has been removed and readjustment is required use the following procedure Fig 3 A B Fig 4 A B C D E DISCONNECT TOOL FROM POWER SOURCE ADJUSTING THE PLUNGE BASE DISCONNECT TOOL FROM POWER SOURCE 1 Loosen the depth rod locking knob A Fig 7 and depth indicator knob C Fig 7 allowing the depth rod D Fig 7
14. TY GUIDELINES DEFINITIONS indicates an imminently hazardous situation which if not avoided will result in death or serious injury indicates a potentially hazardous situation which if not avoided could result in death or serious injury indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury used without the safety alert symbol indicates potentially hazardous situation which if not avoided may result in property damage This manual contains information that is important for you to know and under stand This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the symbols below Please read the manual and pay attention to these sections Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS GENERAL SAFETY RULES WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control ELECTRICAL SAFETY 1 Double insulated tools are equipped with a po
15. a Si no tiene acceso a ninguna de estas opciones llame al 888 848 5175 y le dirigir n al Centro de Servicio de F brica Porter Cable Delta m s cercano Des centres de service agr s sont situ s dans beaucoup de grandes villes Appelez au 800 487 8665 ou au 731 541 6042 pour obtenir de l aide pour en rep rer un Pour obtenir des pi ces et accessoires pour les produits Porter Cable Delta s adresser tout distributeur Porter Cable Delta centre de service agr ou centre de service d usine Porter Cable Delta Si vous n avez acc s aucun de ces centres appeler le 888 848 5175 et on vous dirigera vers le centre de service d usine Porter Cable Delta le plus proche Printed in U S A PC 0603 150 CANADIAN PORTER CABLE DELTA SERVICE CENTERS ALBERTA Bay 6 2520 23rd St N E Calgary Alberta T2E 8L2 Phone 403 735 6166 Fax 403 735 6144 BRITISH COLUMBIA 8520 Baxter Place Burnaby B C V5A 4T8 Phone 604 420 0102 Fax 604 420 3522 MANITOBA 1699 Dublin Avenue Winnipeg Manitoba R3H 0H2 Phone 204 633 9259 Fax 204 632 1976 ONTARIO 505 Southgate Drive Guelph Ontario N1H 6M7 Phone 519 767 4132 Fax 519 767 4131 QU BEC 1515 Ave St Jean Baptiste Suite 180 Qu bec Qu bec G2E 5E2 Phone 418 877 7112 Fax 418 877 7123 1447 Begin St Laurent Montr al Qu bec H4R 1V8 Phone 514 336 8772 Fax 514 336 3505 ARIZONA Tempe 85282 Phoenix 2400 West Sout
16. compact disc in the slot D Store the templet guides in the holes E and the height adjustment handle in slot G NOTE All items are not included with all router kits but can be purchased as accessories Fig 25 A B C D E G Fig 26 You can attach the inverted back half of the case to a workbench with screws through the holes H Fig 25 In this configuration storage for a wrench A Fig 26 spare collet B and 1 4 and1 2 router bits C is available You can cut out the center of the router parking pad D with a sharp utility knife to allow for storage of the router with a bit installed To store the height adjustment handle drill a 13 32 diameter hole at E Fig 26 H H ROUTER PEDESTAL Fig 27 Both halves can be joined together as shown in Fig 27 to provide storage for the router and other parts on the work bench A B C D To avoid injury and or damage to finished work always allow the motor to come to a COMPLETE STOP before putting the tool down E 15 KEEP TOOL CLEAN Periodically blow out all air passages with dry compressed air All plastic parts should be cleaned with a soft damp cloth NEVER use solvents to clean plastic parts They could possibly dissolve or otherwise damage the material Wear safety glasses while using compressed air FAILURE TO START Should your tool fail to start check to make sure the prongs on the cord plug are making good contact in the
17. d pos es au Bureau des brevets d invention et marques d pos es aux Etats Unis et pourraient tre d pos es aux autres pays PORTER CABLE DELTA SERVICE CENTERS CENTROS DE SERVICIO DE PORTER CABLE DELTA CENTRE DE SERVICE PORTER CABLE DELTA Parts and Repair Service for Porter Cable Delta Power Tools are Available at These Locations Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter Cable Delta Locations o vous trouverez les pi ces de rechange n cessaires ainsi qu un service d entretien Authorized Service Stations are located in many large cities Telephone 800 487 8665 or 731 541 6042 for assistance locating one Parts and accessories for Porter Cable Delta products should be obtained by contacting any Porter Cable Delta Distributor Authorized Service Center or Porter Cable Delta Factory Service Center If you do not have access to any of these call 888 848 5175 and you will be directed to the nearest Porter Cable Delta Factory Service Center Las Estaciones de Servicio Autorizadas est n ubicadas en muchas grandes ciudades Llame al 800 487 8665 al 731 541 6042 para obtener asistencia a fin de localizar una Las piezas y los accesorios para los productos Porter Cable Delta deben obtenerse poni ndose en contacto con cualquier distribuidor Porter Cable Delta Centro de Servicio Autorizado o Centro de Servicio de F brica Porter Cable Delt
18. d workmanship We cannot guarantee repairs made or attempted by anyone other than these agencies Should you have any questions about your tool feel free to write us at any time In any communications please give all information shown on the nameplate of your tool model number type serial number etc MAINTENANCE 16 PORTER CABLE LIMITED ONE YEAR WARRANTY Porter Cable warrants its Professional Power Tools for a period of one year from the date of original purchase We will repair or replace at our option any part or parts of the product and accessories covered under this warranty which after examination proves to be defective in workmanship or material during the warranty period For repair or replacement return the complete tool or accessory transportation prepaid to your nearest Porter Cable Service Center or Authorized Service Station Proof of purchase may be required This warranty does not apply to repair or replacement required due to misuse abuse normal wear and tear or repairs attempted or made by other than our Service Centers or Authorized Service Stations ANY IMPLIED WARRANTY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WILL LAST ONLY FOR ONE 1 YEAR FROM THE DATE OF PURCHASE To obtain information on warranty performance please write to PORTER CABLE CORPORATION 4825 Highway 45 North Jackson Tennessee 38305 Attention Product Service THE FOREGOING OBLIGATION IS P
19. duce the risk of starting the tool accidentally 5 Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users 6 Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control 7 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 8 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool 4 SERVICE 1 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 2 When servicing a tool use only identical replacement parts Follow instructions in the Maintenance Section of this manual Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury 1 HOLD TOOL BY INSULATED GRIPPING SURFACES WHEN PERFORMING AN OPERATION WHERE THE CUTTING TOOLS MAY CONTACT HIDDEN WIRING OR ITS OWN CORD Contact with a live wire will make exposed metal parts of the tool live and shock the operator 2 DISCONNECT TOOL FROM POWER SOUR
20. hern Avenue Suite 105 Phone 602 437 1200 Fax 602 437 2200 CALIFORNIA Ontario 91761 Los Angeles 3949A East Guasti Road Phone 909 390 5555 Fax 909 390 5554 San Leandro 94577 Oakland 3039 Teagarden Street Phone 510 357 9762 Fax 510 357 7939 COLORADO Arvada 80003 Denver 8175 Sheridan Blvd Unit S Phone 303 487 1809 Fax 303 487 1868 FLORIDA Davie 33314 Miami 4343 South State Rd 7 441 Unit 107 Phone 954 321 6635 Fax 954 321 6638 Tampa 33609 4538 W Kennedy Boulevard Phone 813 877 9585 Fax 813 289 7948 GEORGIA Forest Park 30297 Atlanta 5442 Frontage Road Suite 112 Phone 404 608 0006 Fax 404 608 1123 ILLINOIS Addison 60101 Chicago 400 South Rohlwing Rd Phone 630 424 8805 Fax 630 424 8895 Woodridge 60517 Chicago 2033 West 75th Street Phone 630 910 9200 Fax 630 910 0360 MARYLAND Elkridge 21075 Baltimore 7397 102 Washington Blvd Phone 410 799 9394 Fax 410 799 9398 MASSACHUSETTS Braintree 02185 Boston 719 Granite Street Phone 781 848 9810 Fax 781 848 6759 Franklin 02038 Boston Franklin Industrial Park 101E Constitution Blvd Phone 508 520 8802 Fax 508 528 8089 MICHIGAN Madison Heights 48071 Detroit 30475 Stephenson Highway Phone 248 597 5000 Fax 248 597 5004 MINNESOTA Minneapolis 55429 5522 Lakeland Avenue North Phone 763 561 9080 Fax 763 561 0653 MISSOURI North Kansas City 64116 114
21. ig 18 Climb Cutting increases the chance for loss of control resulting in possible injury When Climb Cutting is required backing around a corner exercise extreme caution to maintain control of router Make smaller cuts and remove minimal material with each pass 12 The speed and depth of cut will depend largely on the workpiece Keep the cutting pressure constant but do not crowd the router so the motor speed slows excessively On exceptionally hard woods or problem materials more than one pass at various settings may be necessary to get the desired depth of cut When making cuts on all four edges of the workpiece make the first cut on the end of the piece across the grain If chipping of wood occurs at the end of a cut it will be removed when making the next cut parallel with the grain Periodically wipe the columns clean with a dry cloth Clean the rack and gear on the fixed base with a soft bristle brush Do not lubricate either the columns or the rack and gear Fig 18 USING THE TOOL IMPORTANT Before using the tool consider the kind and amount of material to be removed More than one cut may be necessary to avoid overloading the motor Before beginning the cut on the actual workpiece make a sample cut on a piece of scrap lumber This will allow you to see the finished cut and to check dimensions Always be sure the work is rigidly clamped or otherwise secured before making a cut Generally speaking
22. larized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double Insulation eliminates the need for the three wire grounded power cord and grounded power supply system 2 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 3 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 4 Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock 5 When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2 Dress properly Do not wear loose clothing or jewelry Con
23. outlet Also check for blown fuses or open circuit breakers in the line LUBRICATION This tool has been lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions No further lubrication is necessary BRUSH INSPECTION AND LUBRICATION For your continued safety and electrical protection brush inspection and replacement on this tool should ONLY be performed by an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLE DELTA FACTORY SERVICE CENTER At approximately 100 hours of use take or send your tool to your nearest authorized Porter Cable Service Station to be thoroughly cleaned and inspected Have worn parts replaced and lubricate with fresh lubricant Have new brushes installed and test the tool for performance Any loss of power before the above maintenance check may indicate the need for immediate servicing of your tool DO NOT CONTINUE TO OPERATE TOOL UNDER THIS CONDITION If proper operating voltage is present return your tool to the service station for immediate service SERVICE AND REPAIRS All quality tools will eventually require servicing or replacement of parts due to wear from normal use These operations including brush inspection and replacement should ONLY be performed by either an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLE DELTA FACTORY SERVICE CENTER All repairs made by these agencies are fully guaranteed against defective material an
24. st stop will place the router in the free plunge mode Fig 10 A B E E 10 OPERATION CONNECTING TO POWER SOURCE Before connecting the tool to the power source CHECK TO SEE THAT THE SWITCH IS IN THE OFF POSITION Also check the power circuit to see that it is the same as that shown on specification plate of the tool Adjust the plunge locking mechanism in the following manner 1 Hold the plunge locking lever A Fig 11 2 Insert 3 32 hex wrench not furnished through the center of the plunge locking bolt B Fig 11 into the adjustment screw and turn counterclockwise approximately one turn 3 Push in on the plunge locking lever A Fig 12 to expose the head of plunge locking bolt B Fig 12 4 While holding plunge locking lever in A Fig 12 turn plunge locking bolt B Fig 12 clockwise to turn the plunge locking bolt in or counterclockwise to turn the plunge locking bolt out Turn it one position at a time until proper adjustment is achieved Proper adjustment is indicated when the plunge locking lever A Figs 13 and 14 can be locked into the free motion position Fig 13 and into the plunge locked position Fig 14 5 Move plunge locking lever A Figs 13 and 14 halfway between those two positions Insert the hex wrench through the center of the plunge locking bolt B Fig 13 into adjustment screw Turn clockwise to tighten Fig 11 A B Fig 12 A B Fig 14 Fig
25. tain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 3 Avoid accidental starting Be sure switch is OFF before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch ON invites accidents 4 Remove adjusting keys or wrenches before turning the tool ON A wrench or a key that is left attached to a rotating part of the tool may result in personal injury 5 Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations 6 Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions TOOLS USE AND CARE 1 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control 2 Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed 3 Do not use tool if switch does not turn it ON or OFF Any tool that cannot be controlled with the switch is dangerous and must be repaired 4 Disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures re
26. when working on a bench hold the workpiece on the bench with wood clamps When routing the edges hold the router firmly down and against the work with both guiding handles Since the cutter rotates clockwise when viewing router from top move the router from left to right as you stand facing the work When working on the inside of a templet move the router in a clockwise direction When working on the outside of a templet move the router in a counter clockwise direction THE EDGE GUIDE An edge guide Fig 19 is available as an accessory to aid in routing operations such as straight edge planing parallel grooving dado or slotting operations See ACCESSORIES Fig 19 1 Loosen the screw 4 Fig 20 and remove the handle A Fig 21 from the router base by using a 5 16 hex wrench Save the handle and screw in case you want to reverse the procedure 2 Remove the plastic dust port plug from the dust port 2 Fig 20 3 Loosen the screws A and remove the sub base B and screws Fig 22 4 Align the mounting holes of the GripVac to the mounting holes of the router base A Fig 23 5 Insert a hex screw through the handle then into hole A Fig 23 Insert the shoulder washer from the inside of the base on the screw Place the hex nut on the screw and loosely tighten 6 From the inside diameter of the router base place the second screw through the hole B Fig 23 and into the threaded hole of the GripVac 7

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