User manual Bora Ultra clincher wheels
Contents
1. 3 Using tool TL LR15 from Shimano Inc or FR 5 from Park Tool Co B Fig 9 tighten the lockring G Fig 9 on the freewheel body to 30 50 Nm 266 443 in lbs ENGLISH 4 3 2 DISASSEMBLY 1 Remove the lockring G Fig 11 using tool TL LR15 from Shimano Inc or FR 5 from Park Tool Co B Fig 11 and a chain whip e g Shimano Inc TL SR20 D Fig 11 2 Remove the sprockets from the freewheel body ENGLISH 5 BRAKES Please consult the instruction sheet supplied by the manufacturer WARNING Use only the special red braking blocks with the BORA ULTRA BORA ONE wheels e code BR BO500 for Campagnolo brakes except for versions that have a locking screw F Fig 13 on the block holders e code BR BO500X for Dura Ace brakes from Shimano Inc and Campagnolo brakes that have a locking screw F Fig 13 on the block holders Using any other block rim combination could cause insufficient and or irregular braking and could cause accidents physical injury or death Using braking blocks other than those specified could also seriously damage the rim WARNING When operating on the brake lever make sure that the two blocks SIMULTANEOUSLY GET IN CONTACT with the rim surfaces If that is not done check that your brakes are correctly centred according to th2. BORA ULTRA BORA ONE N UJ L IL CLINCHER tampagniley WARNING Carefully read follow and understand the instructions given in this manual It is an essential part of the product and you should keep it in a safe place for future reference MECHANIC QUALIFICATION Please be advised that many bicycle service and repair tasks require specialized knowledge tools and experience General mecha nical aptitude may not be sufficient to properly service or repair your bicycle If you have any doubt whatsoever regarding your service repair ability please take your bicycle to a qualified repair shop INTENDED USE This Campagnolo product is designed and manufactured for use only on road racing style bicycles that are ridden only on smooth road or track surfaces Any other use of this product such as off road or on trails is forbidden AN ACCIDENT Please note that throughout this manual reference is made that an accident could occur Any accident could result in damage to your bicycle its components and more importantly could cause you or a bystander to sustain severe personal injury or even death LIFESPAN WEAR INSPECTION REQUIREMENT The lifespan of Campagnolo components depends on many factors such as rider size and riding conditions Impacts falls improper use or harsh use in general may compromise the structural integrity of the components and significantly reduce their lifespan Some com ponents are also subj
3. 1 remove the cap 2 unscrew the valve 3 press and hold down the valve to obtain the required pressure then 4 tighten the valve and replace the cap WARNING e Never exceed the maximum pressure recommended by the tyre manufacturer Excessive tire pressure reduces the grip of the tire on the road and increases the risk that the tire will unexpectedly burst Inflation pressure that is too low reduces tire performance and increases the probability of sudden and unexpected loss of tire pressure In addi tion premature wear and damage to the rim may occur WARNING Incorrect tire pressure could cause tire failure or loss of control of the bicycle resulting in an accident personal injury or death ENGLISH 3 FITTING THE WHEEL ON THE FRAME USING THE QUICK RELEASE See the Quick Release instruction sheet 4 SPROCKET ASSEMBLY AND REMOVAL 4 1 10s SPROCKETS Refer to the instruction leaflet enclosed with the 10s sprockets for all the assembly disassembly use and maintenance operations 4 2 11s SPROCKETS of Campagnolo s r l on FW body for 11s sprockets of Campagnolo s r l 4 2 1 ASSEMBLY 1 The sprockets are pre assembled and timed on the plastic support A Fig 2 The ring G Fig 2 is provided with a preassembled washer H ensure that it is positio ned as in fig 2 1 2 Remove the ring G Fig 2 3 Insert the support on the side of the freewheel body align the spline patterns p
4. can result in an accident personal injury or death WARNING To correctly assess wheel tension a tensiometer must be used do not go by the tension you feel manually It is therefore essential to have all the spoke replacement operations carried out by a Campagnolo Pro Shop a Campagnolo Service Centre or a mechanic specialised in assembly and maintenance on Campagnolo wheels The spoke part numbers can be found in the spare parts catalogue which is downloadable from our website www campagnolo com ENGLISH 2 TIRES Z N WARNING RIM TIRE COMPATIBILITY Campagnolo rims are very precise dimensionally If a tire is too easy to install on a Campagnolo rim that tire is most likely too big and will not seat properly on the rim If a tire is too difficult to install that tire is most likely too small Use only high quality tires that require the use of tire levers and a reasonable installation effort Using talcum powder on the tire will make installation easier Using a tire that does not fit properly on the rim can cause unexpected tire failure resulting in an accident personal injury or death e The wheel you have purchased is designed to use clincher tires e Before fitting the tires check that the diameter indicated on the tire is 622 WARNING Failure to properly install the tire can cause sudden and unexpected loss of tire pressure resulting in an accident personal injury or death Z N WARNING Never use a latex inn
5. SEMBLY e SHIMANO INC SPROCKETS 1 Fit the sprockets on the freewheel body and check that the surface with the name of the group of each sprocket is turned to the outside of the freewheel body the broadest groove of the sprocket A Fig 7 and the broadest of the freewheel body B Fig 7 are aligned Important With the 11s freewheel body only use the adapter M Fig 8 for 9s and 10s sprocket packs by Shimano Inc and Sram Co the adapter must not be used for 11s sprocket packs by Shi mano Inc The adapter M Fig 8 must be fitted on the freewheel body of the i i 30 50 Nm 9s or 10s sprocket pack or on any washer supplied together with 266 443 in lbs the 9s or 10s sprocket pack See the instruction sheet provided by the sprocket pack manufactu rer for installation removal and maintenance instructions 2 Using tool TL LR15 from Shimano Inc or FR 5 from Park Tool Co B Fig 9 tighten the lockring G Fig 9 on the freewheel body to 30 50 Nm 266 443 in lbs Campagniler e SRAM CORPORATION SPROCKETS 1 The sprockets are preassembled on a support A Fig 10 2 Insert the support on the side of the freewheel body align the grooves press the sprockets onto the freewheel body and extract the support A from the hub Fig 10
6. content of this manual without notice The updated version will always be available www campagnolo com Rev01_11_2014
7. e instructions indicated by the brakes manufacturer 6 MAINTENANCE Note We recommend that you contact a specialized mechanic for all the assembly disassembly and all hub rim and spoke replacement operations Choose with him the most suitable interval of inspections for you on the basis of the conditions of use and intensity of your activities e g racing rain salted roads muddy roads cyclist s weight etc ATTENTION NOTE FOR SPECIALIZED MECHANICS CONTACT YOUR CAMPAGNOLO SERVICE CENTER FOR THE INSTRUCTIONS FOR ASSEMBLING MAINTAINING AND REPLACING RIMS SPOKES AND HUBS OR YOUR CAMPAGNOLO DEALER Campagniler CAUTION Do never use acetone on the surface of the label when cleaning the rim these types of labels are extremely light and weather resistant but are not resistant to acetone and are not replaceable TYPE OF OPERATION KMS MAX 25 Check at a specialized mechanic s 2 000 5 000 2 check the lubrication rolling and clearance of the hubs 2 check the wheel centering T Check at a specialized mechanic s 10 000 20 000 check the lubrication rolling and clearance of the hubs and replace any worn parts of the hubs and free wheel body e check the wheel centering check the wear of the braking track and replace rim if required e If the hub bearings are CULT in Cronitect advanced solution by FAG and the balls in ceramic periodically take the b
8. ect to wear over time Please have your bicycle and its components regularly inspected by a qualified mechanic for any cracks deformation signs of fatigue or wear use of penetrating fluid or other visual enhancers to locate cracks on parts is recommended Disassembly your bicycle components and especially the pedals is required during these inspections If the inspection reveals any deformation cracks impact marks or stress marks no matter how slight immediately replace the component components that have experienced excessive wear also need immediate replacement The frequency of inspection depends on many factors check with your authorized representative of Campagnolo S r l to select a schedule that is best for you e If you weigh over 109 kg 240 Ibs we advise you not to use this product Non compliance with this warning can damage the product irreversibly e If you weigh 82 kg 180 Ibs or more you must be especially vigilant and have your bicycle inspected more frequently than someone weighing less than 82 kg 180 Ibs Check with your mechanic to discuss whether the wheels you selected are suitable for your use and to determine the frequency of inspections ENGLISH The components of Campagnolo 9s 10s and 11s transmissions as well as the brakes rims pedals and all other Campagnolo products are designed as a single integrated system Not to affect safety performance longevity functionality and the WARRANTY use exclusively the part
9. er tube because the high temperature that may be reached during braking could lead to puncturing the inner tube with the risk of accidents physical injury or even death 2 1 INSTALLING CLINCHER TIRES Be sure that you do not bend or otherwise damage any portion of the rim when installing the tire e Insert one side of the clincher into the seat provided on the rim Fig 1 e Slightly inflate the inner tube to facilitate assembly e Insert the valve through the hole in the rim and then position the remainder of the inner tube between the rim and the tyre e In order to install the tube on the rim inflate the tube slightly first e You should then manually set the tube and tire on the rim making sure that the tube is positioned correctly within the tire and that the tire is positioned correctly on the rim Campagnolo e Insert the second side of the tyre tire into its seat in the rim You may then fully inflate the tube to the correct working pressure Please inflate the tube slowly making sure that you maintain the correct positioning of the tube and tire on the rim ENGLISH 2 2 INFLATING AND DEFLATING THE TIRE e To inflate the tire 1 remove the cap 2 unscrew the valve 3 inflate the tire using a compressor or pump equipped with a pressure gauge to obtain the required pressure then 4 tighten the valve and replace the cap e To deflate the tire
10. ess and circularity A WARNING Using wheels that have not been centred properly or which have broken or damaged spokes may result in accidents personal injury or death e Do not expose the carbon wheels to high temperatures Do not store bike parts in vehicles parked in the sun and do not store near radiators or other heat sources Do not store carbon fiber products in direct sunlight 6 1 CLEANING THE WHEELS When cleaning the wheels only use non aggressive non corrosive products such as water and neutral soap or specific products specially desig ned for cleaning bicycles Absolutely never use abrasive or metal sponges Dry with a soft cloth NOTE Never spray your bicycle with water under pressure Pressurized water even from the nozzle of a small garden hose can pass seals and enter into your Campagnolo components damaging them beyond repair Wash your bicycle and Campagnolo components by wiping them down with water and neutral soap AA WARNING Salt water environments as found on winter roads and near the seaside can cause galvanic corrosion on most bike parts Carefully rinse clean dry and re lubricate all exposed parts to avoid damage malfunctions and accidents 6 2 TRANSPORT AND STORAGE When transporting the wheel separately from the bike or if the wheel will not be used for a long period of time store it in the wheelbag to protect it against impacts and dirt Campagnolo S r l reserves to modify the
11. icycle to a specialised mechanic to have the hub bearings and the balls lubricated with specific oil for bearings e If the hub bearings are USB or Standard periodically take the bicycle to a specialised mechanic to have the hub bearings and the balls lubricated with specific grease for bearings e Keep the braking surface of the rim and the brake pads free from oil and grease e At the end of the lubrication operations CAREFULLY degrease the braking rim and the brake blocks e To maintain the brake pads are in efficient working order and to avoid wear on the sides of the rims you should remove with a file any residue of sand debris or foreign objects which may become embedded in the brake pads especially during use in the rain e When riding in wet conditions remember that the stopping power of your brakes is greatly reduced and the adherence of the tires to the ground is considerably reduced This makes it harder to control and stop your bicycle Extra care is required when riding your bicycle in wet conditions to avoid an accident An accident could result in severe personal injury or death ENGLISH e Never make any modifications whatsoever to any component of any Campagnolo product e Parts which have been bent or otherwise damaged in an accident or as a result of any other impact must not be re straightened They must be replaced immediately with original Campagnolo parts e After using the wheel for the first time check wheel truen
12. or from side to side and that they do not make contact with the fork legs or brake pads while rotating e Check all reflectors to make sure that they are clean straight and securely mounted e Check you brake pads and cables to be sure they are in good condition e Test your brakes in the beginning of your ride to make sure that they are operating properly e Wear clothes which are snug fitting and which make you visible to traffic such as neon fluorescent or other bright colors e Avoid biking at night because it is more difficult for you to be seen by traffic and it is more difficult for you to see obstructions on the ground If you do ride at night you should equip your bicycle with and use a headlight and a taillight e Learn and follow the local bicycle laws and regulations and obey all traffic signals signs and laws while you ride e Campagnolo s r l reminds you to always wear a properly fitted and fastened bicycle helmet that has been approved by ANSI or SNELL 1 TECHNICAL SPECIFICATIONS 1 1 WHEEL TECHNICAL SPECIFICATIONS RIM 700C 622x17C Se 2 a OED front 100 mm rear 130 mm g Ww INFLATION PRESSURE see the inflation pressure recommended by the producer of the tire USE road racing on smooth road or track surfaces only 1 2 SPOKES TECHNICAL SPECIFICATIONS WARNING Only use genuine Campagnolo spokes for your specific type and model of wheel Failure to use correct spokes
13. ress the sprockets onto the freewheel and extract the support A from the hub Fig 2 4 If installing the sprockets without the plastic support install the individual or preassembled sprockets and the spacers on the sprocket body of the hub aligning the spline patterns Fig 3 The profile of the freewheel body with two asymmetrical grooves Fig 3 ensures automatic sprocket timing since there is only one assembly option 5 Using a torque wrench D Fig 4 equipped with Campagnolo tool UT BBO80 B Fig 4 tighten the lockring G Fig 4 which is provided with the Campagnolo sprockets on to the freewheel body to 40 Nm 354 in lbs 4 2 2 DISASSEMBLY 1 Remove the lockring G Fig 5 using the Campagnolo tool UT BB080 B Fig 5 with a 24 mm hexagonal wrench E Fig 5 and the chain whip Campagnolo UT CS060 F Fig 5 2 Insert the plastic sprocket carrier on the side of the freewheel body and align the spline patterns on the body with those on the carrier Slide the sprockets onto the carrier 3 Slide the sprockets off the freewheel body Fig 6 CLOSE 40 Nm 354 in lbs ENGLISH ENGLISH 4 3 9S 10S 11S SPROCKETS FROM SHIMANO INC and SPROCKETS FROM SRAM CORPORATION on the Campagnolo freewheel body for Shimano Inc 9 10 11s sprockets and Sram OG 1070 OG 1090 sprockets 4 3 1 AS
14. result in damage to your bicycle and more importantly personal injury or death to you or a bystander Always follow all warnings and instructions in this manual ENGLISH tampagniley SAFETY RECOMMENDATIONS Z N N WARNING Q Always wear protective gloves and glasses while working on the wheels DO NOT RIDE YOUR BICYCLE IF IT DOES NOT PASS THIS PRE RIDE TEST CORRECT ANY CONDITION BEFORE YOU RIDE e Never use a bicycle or bicycle component unless you are thoroughly familiar with its use and maintenance history Used equipment may have been misused and abused and can unexpectedly fail resulting in an accident e Be sure that your wheels are perfectly centered Spin the wheels to be sure that they do not wobble up and down or from side to side and that they do not make contact with the brake pads while rotating e Be sure that all of the components of your bicycle including but not limited to your brakes pedals handgrips handlebars frame and seating system are in optimum condition and suitable for use e Be sure that none of the components of bicycle are bent damaged or out of alignment e Check to be sure that all quick release fasteners nuts and bolts are properly adjusted see the Quick Release instruction sheet Bounce the bicycle on the ground and listen and look for anything which may be loose e Be sure that your wheels are perfectly centred Spin the wheels to be sure that they do not wobble up and down
15. s and components supplied or specified by Campagnolo S r l without interfacing or replacing them with products parts or components manufactured by other companies Note Tools supplied by other manufacturers for wheels similar to Campagnolo wheels may not be compatible with Campagnolo wheels Likewise tools supplied by Campagnolo S r l may not be compatible with components wheels supplied by other manufacturers Always check with your mechanic or the tool manufacturer to insure compatibility before using tools supplied by one manufacturer on components wheels supplied by another The user of these Campagnolo wheels expressly recognizes that there are risks inherent in bicycle riding including but not limited to the risk that a component of the bicycle can fail resulting in an accident personal injury or death By his purchase and use of these Campagnolo wheels the user expressly voluntarily and knowingly accepts and or assumes these risks including but not limited to the risk of passive or active neglicence of Campagnolo S r l or hidden latent or obvious defects in the product and agrees to hold of Campagnolo S r l harmless to the fullest extent permitted by law against any resulting damages If you ever have any questions please contact your mechanic or your nearest Campagnolo dealer for additional information Please note that throughout this manual reference is made that an accident could occur Please note that any accident can
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