Real Fires SS900 Outdoor Gas Fire Unflued Model Installation
Contents
1. Selected masonry blockwork dashed Height of hearth may vary but in all cases ensure firebox to remain at the same level 150 of hearth or above Appropriate weatherproof capping flashing must be used These are not supplied by Real Fires and may need to be custom made 300mm Min Hearth ae 910 5mm 5mm 920mm DN N 90 1000mm to outside of trim 90 4 OAN Finishing trim Selected masonry blockwork Firebox can be secured by fixing screws through the bottom panel Radiant Heat 675mm to top of trim 640mm Min Suitable Gas supply will be required at right hand rear corner of Concrete Masonry cavity Piping to be reduced down to 10mm copper pipe at fireplace location and left with a coil of approx 1 metre to feed into firebox 150 Varies ae Raised level platform 300mm Min Min depth 400mm Hearth f Title Dwg No Non Combustible Hearth to be provided Height of hearth 900 Outdoor Unflued may vary but in all cases ensure firebox to remain at the Scale Date Drawn AD AD Rev same level of hearth or above 1 10 A3 01 05 06 Real Fires Log and Coal Layout This drawing is a typical example of the log and coal layout on a Real Fire 800 The layout is basically the same for all models with logs and coals2. No Scale N T S Date 01 05 06 eer ANAD Rev Real Fires Log and Coal Layout This drawing is a typical example of the log and coal layout on a Real Fire 800 The layout is basically the same for all models with logs and coals decreased or increased in width to suit the size of fire The pilot ignition assembly has been omitted from the drawing It is important to ensure that the logs and coals are not too tightly placed as this will affect heat output Do not place Logs and Coals close to the pilot and ensure that the burner lights easily and flame travels easily across the burner Reposition if required
3. The burner may be installed at a later date when all the construction work is complete and the hearth is in place Position the firebox in front of the masonry cavity Straighten out the 10mm copper pipe from its coil at the back of the masonry cavity and feed it through the hole in the back of the firebox At the same time push the firebox into the cavity Once the firebox 1s fitted into the cavity ensure it is level and central The firebox can be secured by fixing screws through the bottom panel The separate base panel is placed in the bottom of the firebox before the burner is installed From the positioned firebox the flue can be assembled The flue is 200mm diameter x 1200mm stainless steel lengths Each flue length has a crimped end to join tightly to the next length Each joint must be securely fixed by at least three stainless steel rivets The Firebox has a spigot for the flue to locate over The flue lengths should be installed with the crimped end facing up As the Real Fires SS900 outdoor fire is for installation into masonry only twin wall flue is not required Flue bends are available from Real Fires if the flue needs to be offset as shown in installation drawing The centre of the flue spigot on top of the firebox is 220mm from the front of the firebox Flue bends may be required to allow for the depth of the blockwork face of the fireplace cavity Appropriate weatherproof chimney capping flashing must be used These a
4. from Real fires if the flue o Finishing trim needs to be offset Flue b ends may be required to S allow for the depth of the blockwork face of the fireplace cavity Selected masonry blockwork Q Radiant Heat Firebox can be secured by ea fixing screws through the bottom panel LO CO Suitable Gas supply will be required at right hand rear Air corner of Concrete Masonry cavity Piping to be reduced 150 150 down to 10mm copper pipe at Se fireplace location and left with a Ne D coil of approx 1 metre to feed D m into firebox S onra Raised level platform 300mm Min mm rirepox Hearth ai Allow additional depth for offset of flue Title Dwg No 7 ai 900 Outdoor Flued Non Combustible Hearth to be provided Height of hearth may vary but in Scale Date Drawn Rev all cases ensure firebox to remain at the same level of hearth or above 1 10 A3 01 05 06 7 t 200mm Min Minimum Flue Height 2 4m t 2000mm Min SS 200mm Min 2000mm Min 900mm Min r NOTE The Real Fire gas fireplace flue is required to be 900mm minimum above the roof line and the cowl requires a clearance of 2000mm minimum to all sides Title Outdoor Fire Flue Termination Requirements Dwg
5. front of the fire if the floor 1s a combustible material such as timber decking The minimum hearth size is 300mm out from the fire and 150mm each side wider than the fire 300mm x 1200mm Gas supply A suitable gas supply is required to supply the megajoule rating of the fire The Gas supply pipe should be reduced to 10mm copper at the fireplace location and positioned with approx Imetre coil of pipe at the rear right hand side of the cavity when facing the cavity Gas Rate Chart Natural Gas 40 MJ per hour L P G 50 MJ per hour Electrical There are no electrical options on the Real Fires outdoor fire Installation of firebox Position the firebox in front of the masonry cavity Straighten out the 10mm copper gas pipe from its coil at the back of the masonry cavity and feed it through the hole in the back of the firebox At the same time push the firebox into the cavity Once the firebox is fitted into the cavity the firebox can be secured into the cavity by fixing with screws through the bottom panel The separate base panel is then placed in the bottom of the firebox The burner can then be installed Installation of Real Fires burner into firebox The burner is supplied boxed complete with grate ash cover vermiculite logs amp coals To make the gas connection place the burner into the firebox so that the back of the burner is touching the firebox and is positioned central The gas pipe should be bent into position and mar
6. All installations must be certified The RF900 SS Outdoor gas fire range has been designed in accordance with AS45538 and complies with NZS 5262 Real Fires Log and Coal Layout This drawing is a typical example of the log and coal layout on a Real Fire 800 The layout is basically the same for all models with logs and coals decreased or increased in width to suit the size of fire The pilot ignition assembly has been omitted from the drawing It is important to ensure that the logs and coals are not too tightly placed as this will affect heat output Do not place Logs and Coals close to the pilot and ensure that the burner lights easily and flame travels easily across the burner Reposition if required Real Fires SS900 Outdoor Gas Fire Flued Model Installation instructions The Real Fires SS900 Flued outdoor fire is suitable for installation into masonry only This model is not suited to timber framed installations Location The Real Fires SS900 Flued gas fire is designed to be installed in sheltered outdoor situations Exposed locations are not suitable This model is suitable for installation in both outdoor and semi enclosed locations Typical Installation Typical installation is into a concrete blockwork chimney A cavity for the firebox is required in the blockwork measuring 400mm deep x 920mm wide The height required for the firebox is 640mm however an opening of 1200mm high is normally required initially to allow install
7. Real Fires SS900 Outdoor Gas Fire Unflued Model Installation instructions The Real Fires SS900 unflued outdoor Gas Fire is suitable for installation into masonry only This model removes the need for a flue system however there are important considerations to be made prior to installation Location The Real Fires SS900 unflued Gas Fire 1s designed to be installed in sheltered outdoor situations Exposed locations are not suitable The location must not be enclosed or semi enclosed by any form of roofing This is to allow the gas combustion products to safely escape to atmosphere As this model is unflued the wall area above the fire will discolour In many situations the discolouration can add to the ambience and realistic effect of an open fire If discolouration is not desired the flued version of the outdoor fire should be considered See installation instructions Real Fires SS900 Flued Outdoor Gas Fire Typical Installation Typical installation is into concrete blockwork A cavity for the firebox is required in the blockwork measuring 640mm high 400mm deep and 920mm wide See installation drawings If a hearth is required in front of the fire the hearth height needs to be considered A hearth 100mm from floor level would normally mean the base of the firebox cavity would also be constructed 100mm from floor level note some elevated installations specify the fire higher than the hearth Hearth A hearth will be required in
8. as been purged Once the pilot is alight keep the control knob depressed for about 20 seconds Then release and turn on the main burner Check that the flame travels easily across the burner and that log coal placement does not affect ignition Re position coals if required Burner Gas pressure Check the burner gas pressure from the test point The test point is located on the burner supply pipework on the Natural Gas burner and on the injector elbow on the L P G burner See appliance data badge for burner pressure settings Adjust the pressure at the regulator 1f required Check that the fire is operating correctly Stainless Steel Front cover The stainless steel front cover is designed to be in place to protect the fire from the weather when the fire is not in use Instruct User Once the installation is complete instruct the user on the operation of the fire and complete the commissioning details in the Real Fire user manual All installations must be certified Installation must meet requirements of NZS5261 THE 900 OUTDOOR FLUED GAS FIRE IS SUITABLE FOR INSTALLATION INTO MASONRY ONLY THIS MODEL IS NOT SUITED TO TIMBER FRAMED Firebox can be secured by T Suitable G ly will b INSTALLATIONS fixing screws through the a erry ae bottom panel K corner of Concrete Masonry The 900 Outdoor flued gas fire is designed to be installed in sheltered outdoor situations Exposed locations a cavi
9. ation of the firebox and flue The blockwork can then be completed once the firebox and flue are installed See installation drawing If a hearth is required in front of the fire the hearth height needs to be considered A hearth of 100mm from floor level would normally mean the base of the firebox cavity would also be constructed 100mm from floor level note some elevated installations specify the fire higher than the hearth Hearth A hearth will be required in front of the fire 1f the floor is a combustible material such as timber decking The minimum hearth size is 300mm out from the fire and 150mm each side wider than the fire 300mm x 1200mm Gas Supply A suitable gas supply is required to supply the megajoule rating of the fire The gas supply pipe should be reduced to 10mm copper at the fireplace location and positioned with approx 1 metre coil of pipe at the rear right hand side of the cavity when facing the cavity Gas rate chart Natural Gas 40 MJ h LPG 50 MJ h Electrical There are no electrical options on the Real Fires outdoor fire Flue requirements The minimum flue height is 2 4 Metres The Cowl must have a horizontal clearance of 2 Metres If the masonry chimney is penetrating a roofline there must be a vertical clearance from the roof to the underside of the cowl of 900mm See minimum clearance drawing Installation of firebox and flue Firstly the firebox and flue are installed and then the burner 1s installed
10. d with a non combustible board e g Promina board and all joints are sealed using a fireproof compound in accordance with the manufacturer s instructions All five sides of the cavity enclosing the fire must be lined and sealed and the front face of the structure must also be lined above the fire to its full height The cavity dimensions are 650mm high minimum 400mm deep and 940mm wide If a hearth is required in front of the fire the hearth height needs to be considered A hearth 100mm from floor level would normally mean the base of the firebox cavity would also be constructed 100mm from floor level Note some elevated installations specify the fire higher than the hearth Hearth A hearth will be required in front of the fire if it is installed less then 300mm above the floor and the floor is a combustible material such as timber decking The minimum hearth size is 300mm out from the fire and 150mm each side wider than the fire 300mm x 1200mm Gas supply A suitable gas supply is required to supply the Mega Joule rating of the fire The gas supply pipe should be reduced to 10mm copper at the fireplace location and positioned with approximately I metre coil of pipe at the rear right hand side of the cavity when facing the cavity Gas Rate Chart Natural Gas 40 MJ per hour L P G 50 MJ per hour Electrical There are no electrical options on the Real Fires outdoor fire Installation of firebox Position the firebox in front of the masonr
11. decreased or increased in width to suit the size of fire The pilot ignition assembly has been omitted from the drawing It is important to ensure that the logs and coals are not too tightly placed as this will affect heat output Do not place Logs and Coals close to the pilot and ensure that the burner lights easily and flame travels easily across the burner Reposition if required Real Fires SS900 Outdoor Gas Fire Unflued Model Non Combustible Cavity Installation instructions The Real Fires SS900 unflued outdoor Gas Fire is suitable for installation into a timber framed construction lined with a non combustible material This model does not need a flue system however there are important considerations to be made prior to installation Location The Real Fires SS900 unflued Gas Fire is designed to be installed in sheltered outdoor situations Exposed locations are not suitable The location must not be enclosed or semi enclosed by any form of roofing This is to allow the gas combustion products to safely escape to atmosphere As this model is unflued the wall area above the fire will discolour In many situations the discolouration can add to the ambience and realistic effect of an open fire If discolouration is not desired the flued version of the outdoor fire should be considered See installation instructions Real Fires SS900 Flued Outdoor Gas Fire Typical Installation Typical installation is into a timber cavity line
12. e coals L P G Burner The L P G burner is a flat steel burner This burner is supplied with a bag of coarse vermiculite spread this thinly 5 to 10mm over the surface of the burner Follow instructions for coal placement as with Natural Gas Burner Commissioning of the burner Turn the control knob to ignite the pilot this may take several attempts until air has been purged Once the pilot is alight keep the control knob depressed for about 20 seconds Then release and turn on the main burner Check that the flame travels easily across the burner and that log coal placement does not affect ignition Re position coals if required Burner Gas pressure Check burner gas pressure from the test point The test point is located on the burner supply pipe work on the Natural Gas burner and on the injector elbow on the L P G burner See appliance data badge for burner pressure settings Adjust the pressure at the regulator if required Check that the fire is operating correctly Stainless Steel Front cover The stainless steel front cover is designed to be in place to protect the fire from the weather when the fire is not in use Instruct User Once the installation is complete instruct the user on the operation of the fire and complete commissioning details in the Real Fires user manual All installations must be installed to current local and regulatory standards and by laws and installation must be carried out by a qualified person
13. ked for cutting Remove the burner and cut the pipe then make a flare connection Replace the burner amp connect the gas pipe Test for soundness Fit the front grate onto the brackets at the front of the burner Natural Gas burner Fill the burner tray with the vermiculite supplied ensuring the burner tube is completely covered Lay logs and coals on the vermiculite as shown in the Log Coal layout drawing Note that the shelf at the back of the burner is also used Do not place logs and coals close to the pilot It is important that the coals are not too tightly placed as this will affect the heat output The flame picture and radiant glow are better when there 1s good spacing between the coals L P G Burner The L P G burner is a flat steel burner This burner is supplied with a bag of course vermiculite spread this thinly 5 to 10mm over the surface of the burner Follow instructions for coal placement as with Natural Gas Burner Commissioning of the burner Turn the control knob to ignite the pilot this may take several attempts until air has been purged Once the pilot is alight keep the control knob depressed for about 20 seconds Then release and turn on the main burner Check that the flame travels easily across the burner and that log coal placement does not affect ignition Re position coals if required Burner Gas pressure Check burner gas pressure from the test point The test point is located on the burner supply pipe
14. re not supplied by Real Fires and may need to be custom made Installation of Real Fires burner into firebox The burner is supplied boxed complete with grate ash cover vermiculite logs and coals To make the gas connection place the burner into the firebox so that the back of the burner is touching the back of the firebox and is positioned central The gas pipe should be bent and marked for cutting Remove the burner cut the pipe and make a flare connection Replace the burner and connect the gas pipe Test for soundness Fit the front grate onto the brackets at the front of the burner Natural Gas burner Fill the burner tray with the vermiculite supplied ensuring the burner tube 1s completely covered Lay logs and coals on top of the vermiculite as shown in the Log Coal layout drawings Note that the shelf at the back of the burner is also used Do not place logs and coals close to the pilot It is important that the coals are not too tightly packed as this will affect the heat output The flame picture and radiant glow are better when there is good spacing between the coals L P G Burner The L P G burner is a flat steel burner This burner is supplied with a bag of course vermiculite spread this thinly 5 to 10mm over the surface of the burner Follow instructions for coal placement as with Natural Gas burner Commissioning of the burner Turn the control knob to ignite the pilot this may take several attempts until air h
15. ty Piping to be reduced down to 10mm copper pipe at S D O A are not suitable This model is suitable S 200mm Stainless Steel Laal aaaaaassssssssss fireplace location and left with a for installation in outdoors only S single skin flue Twin wall e aA coil of approx 1 metre to feed 2 x flue not required Minimum 4 240 into firebox No electrical options on Real Fires T 2 flue height is 2400mm Ka i 7 outdoor models Sl Y Appropriate weatherproof chimney z N F capping flashing must be used z S NL pe These are not supplied by Real Fires z T and may need to be custom made C 5 E Selected masonry ic Finishing trim Concrete masonry above Non Combustible Hearth to be provided blockwork dashed Height of hearth may vary but in all cases e e E E ensure firebox to remain at the same level E oO 150 150 of hearth or above i a f 910 z 5mm n 5mm mm a 200mm Stainless Steel 7 Ar SS SS single skin flue Twin wall 90 1000mm to outside of trim 90 Allow an opening of flue not required Minimum A a 1200mm for installation flue height is 2400mm Flue bends are avaliable
16. work on the Natural Gas burner and on the injector elbow on the L P G burner See appliance data badge for burner pressure settings Adjust the pressure at the regulator 1f required Check that the fire is operating correctly Stainless Steel Front cover The stainless steel front cover is designed to be in place to protect the fire from the weather when the fire is not in use Instruct User Once the installation is complete instruct the user on the operation of the fire and complete commissioning details in the Real Fires user manual All installations must be certified Installation must meet requirements of NZS5261 THE 900 OUTDOOR UNFLUED GAS FIRE IS SUITABLE FOR INSTALLATION INTO MASONRY ONLY THIS MODEL IS NOT SUITED TO TIMBER FRAMED INSTALLATIONS The 900 Outdoor Unflued gas fire is designed to be installed in cavity Piping to be reduced down to 10mm copper pipe at sheltered outdoor situations Exposed locations are not suitable fireplace location and left with a This model is suitable for coil of approx 1 metre to feed installation in outdoors only into firebox ee Finishing trim Concrete masonry above z Non Combustible Hearth to be provided 150 ais ak einer y Suitable Gas supply will be a ae AAE required at right hand rear PRAE corner of Concrete Masonry No electrical options on Real Fires outdoor models
17. y cavity Straighten out the 10mm copper gas pipe from its coil at the back of the masonry cavity and feed it through the hole in the back of the firebox At the same time push the firebox into the cavity Once the firebox is fitted into the cavity the firebox can be secured into the cavity by fixing with screws through the bottom panel The separate base panel is then placed in the bottom of the firebox The burner can then be installed Installation of Real Fires burner into firebox The burner is supplied boxed complete with grate ash cover vermiculite logs amp coals To make the gas connection place the burner into the firebox so that the back of the burner is touching the firebox and is positioned central The gas pipe should be bent into position and marked for cutting Remove the burner and cut the pipe then make a flare connection Replace the burner amp connect the gas pipe Test for soundness Fit the front grate onto the brackets at the front of the burner Natural Gas burner Fill the burner tray with the vermiculite supplied ensuring the burner tube is completely covered Lay logs and coals on the vermiculite as shown in the Log Coal layout drawing Note that the shelf at the back of the burner is also used Do not place logs and coals close to the pilot It is important that the coals are not too tightly placed as this will affect the heat output The flame picture and radiant glow are better when there is good spacing between th
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