ITL 950C - Intralock Tools Ltd
Contents
1. 1 8 H P Cutter Speed 1600 R P M Motor Bearing Type Sealed Roller Bearing standard Codes UP TO 800 Custom Codes 160 User Modified User Definable Flats 10 with range of 0 001 to 0 140 Display Format 4 Line 20 Character Alpha Numeric Micro Power LCD Keyboard Type 20 Key Sealed Membrane Computer Interface RS232C 75 9600 Baud Parallel IBM compatible Repeatable Accuracy 0 002 Weight 48 Lbs Packaged KEY FUNCTIONS DESCRIPTION Displays or selects a manufacturer as well as insert and flat number Displays or selects key code to be cut Displays cutter angle where applicable Displays Maximum Space to be cut Also shows tip type and whether key is paused or not If paused this key will put an in the display to indicate a Left cut angle DEPTH Displays Max and Min Depths Note there maybe invalid depths between the max and min values that are invalid as in Simca If the table is paused this key will put an R in the display to indicate a right cut angle E Displays selected amount of depth correction flat number units plunge mode and cut feed rate Starts cutting operation If the table is paused this resumes cutting after changing angles or space position of cutter ces Corrects number entries and aborts functions Resets the machine same as turning power on Also aborts a cutting operation Entry keys for ID S Codes Etc Used to enter 11th depth in code i2. FLAT NUMBER 2 press alto return to READY 6 TEMPORARY CHANGE TO LASER CUT MODE In the laser cut mode cuts are made from flat edge to flat CO edge without the normal inbetween cut points From the ready prompt push the C F key three times the display will read normal cut mode Push the key to toggle to the laser cut mode and back to the normal cut mode HALF DEPTH MODE 4 Press jor four times The ITL950C will now display HALF DEPTH NO This is the normal mode Push El to switch to the half depth mode and all cuts will be made half way to the next depth When cutting the key the second line will read lt 1 2 Depth on gt PLUNGE CUT MODE F five times The ITL950C will now display PLUNGE NONE Normal cut method PLUNGE ALL for keys that require straight in and out movement of the cutter Safety deposit or 5 Press flat steel PLUNGE FIRST for keys that require a vertical entry in the first position to avoid cutting the key shoulder Press key to toggle to required function press anan to return to READY CHANGING CUT RATE 6 The cut rate is a number from 1 through 4 that defines how fast a blank is fed into the cutter 1 is the fastest rate and should work for most blanks However if the cutter becomes dull or thick blanks are used you may need to select a slower speed To select a cut rate of 3 proceed as follows Press the or key 6 times The display will now read CUT FEED RATE c
3. Enter the EDIT mode by Aiai the 5 used with keys that require different cut angles as with MEDECO c safety deposit box keys and other flat steel keys When pause is enabled the machine will stop the cutter after each cut SETTING TIP TYPE TABLE OF TIP REFERENCE POINTS TIP REF OFFSET RANGE OF SPACES NOTES 0 0 000 INCHES 0 001 1 350 INCHES SHOULDER REFERENCE 1 1 025 INCHES 0 000 0 749 INCHES SAFETY DEPOSIT KEYS 2 1 150 INCHES 0 000 1 149 INCHES USE INSERTS 1A 1B 18 3 1 350 INCHES 0 000 1 349 INCHES REFERENCE FROM RIGHT VISE EDGE SELECTING A FLAT s the ITL950C now displays FLAT NUMBER The flat determines how wide the bottom of each cut will be Note flat 1 produces the same followed by width as the cutter being used The flat ranges from 1 through 10 To select flat 4 press The display will now show FLAT 4 Refer to the table of flats on page 8 SELECTING INSERT NUMBER Press mra the ITL950C will now show INSERT Refer to the following table for further information on inserts To select insert 3 press followed by we The display will now show INSERT 3 Press me to continue Clear may be used to correct entries or return to edit mode 10 DEPTH LIMITS FOR VISE INSERTS INSERT NUMBER OFFSET FROM TRUE 0 RANGE OF DEPTHS 1 0 000 INCHES 0 465 0 180 INCHES 2 0 035 INCHES 0 430 0 145 INCHES 0 070 INCHES 0 395 0 110 INCHES 4 0 100 INCHES 0 365 0 080 INCHES EXTENDED TA
4. RATE SELECT CODE 19 150 300 600 1200 2400 4800 9600 CONOR D ERROR MESSAGES The ID entered is incorrect the valid range is 0 through 960 0 is a special case used to load from the serial port The space number or value entered is incorrect See EDITING A CUSTOM ID TABLE for more information The code entered is too long Space calibration has failed Check for obstruction May also be a machine failure Depth calibration has failed Check for obstruction May also be a machine failure Incorrect correction factor Range is 9 to 9 You must enter both an ID and Code before cutting a key Space or depth calibration value exceeds limits Range is 127 to 127 Incorrect fiat entered Range is 1 through 10 Incorrect insert entered Range is 1 through 4 14 INVALID MAXSPC 11 Incorrect maximum space number Range is 1 through 10 INVALID MAXDPT Incorrect maximum depth number Range is through 10 INVALID MINDPT Incorrect minimum depth number Range is 0 or 9 INVALID BAUD RATE Incorrect baud rate number Range is 1 through 8 ERROR LOADING TABLE Remote code load has failed Check serial port parameters INVALID SPEED Incorrect feed rate number Range is 1 through 4 RANGE IS 1 TO 4 INVALID TIP TYPE The tip number selected is invalid The range is 0 through 3 RANGE IS 0 TO 3 INVALID FLAT WIDTH The fiat number selected is invalid The range is 1 through 10 RANGE IS 1 TO 10 INVAL
5. e 0 10 Displays as A Used to switch sign of C F and Calibration numbers 5 is negative Used also to bypass a cut position in code Displays as X Alphabetical keys A Z are arranged in pairs The top red letters are accessed Aa directly The bottom section of each key is accessed by pressing the Alt key first STARTING THE ITL 950C The ITL950C should be plugged in to a switch operated power bar with surge suppression Check serial plate for correct machine voltages and current requirements Turn on the power switch lo cated on the back of machine Follow instructions on the display Move vise to right or left 12 VOLT POWER INVERTERS THE USE OF A POWER INVERTER IS NOT RECOMMENDED WITH THE ITL950C There is a problem of a stable voltage supply with most inverters When the voltage drops the ITL950C will try to reset and can damage the electronics A low voltage does not matter with a drill or drive motor but does matter to the ITL950C WE RECOMMEND CONNECTING THROUGH A 20 Amp FUSE TO THE VEHICLE 12 VOLT BATTERY FOR MOBILE USE ELECTING A MANUFACTURER Press the MPG key to display the current ID number To load a new ID number enter the required ID number and To select Manufacturer 167 WEISER press 11617 then urs The ITL950C will display MANUFACTURER 167 INSERT 2 FLAT 8 indicating the new ID is no and has loaded the key specifications CUTTING A DIRECT ENTRY CODE key cuts To load a new direct entry code
6. press the desired cuts then press cooe The ITL950C will display the desired cuts indicating it has accepted the cuts lilac KEY In this example we will use MFG numbe 1 Select Manufacturer 167 by pressing 1 MANUFACTURER 167 INSERT 2 FLAT 6 indica k the new ID is accepted and it has loaded the key specs Insert 2 should be used to holo the blank and Flat 8 is the widtn of each cut 2 will display CODE 42312 indicating the code has been peser 3 Using insert 2 put a blank in the vice Flip up the shoulder reference arm to position the key but remember to put it down before cutting Tighten the vice and press clockwise until the bar graph disappears and the numbers pass thru 0000 The cutter motor will start and the space handle motion should be reversed to counter clockwise Continue turning the handle at about one revolution per second until the cuts are completed and the cutter motor stops Do not leave the machine motor running when not cutting a key as this may damage the control transistors 4 CUTTING A CAR KEY TO CODE 912 then then move the currsor using the up down arrow key to GM 10C 95 and press Insert the suggested insert 1FL Turn the handle clockwise until the blocks disappear and the numbers count down to 0 and the cutter starts Now turn the handle counterclockwise untill the first side of the key is cut and the cutter stops Turn the key over and press cut turn the
7. 111213 mre keys to enter the EDIT mode and then press er display will show EDIT CALIBRATION Press PeP Now the display will show ADJUST DP BY 000 If in Cur PAmDE our depth reading is 340 335 minus 340 equals 005 On the Keypads enter 005 To return to EDIT CALIBRATION twice and follow display instructions to return to fone 5 Correct depth calibration is more critical than space calibration but the more exact they both are the better the resulting keys will work Remember that the allowable range for calibration is from 0 127 inches to 0 127 inches The machine is factory set for 0 calibration error so you must be careful not to enter a depth value that would allow the vise to contact the cutter Double check your calibration numbers before entering them and if possible make small changes until you are familiar with this operation All calibrations are done using the insert as the stop When this has been completed raise the reference arm up against the shoulder of the key to ensure that it has not been moved or bent out of position The reference arm should make light contact with the blank shoulder if not loosen the two 5 32 allen head machine screws holding the reference block to the vice block and move the reference arm against the key shoulder and retighten the screws Menu of key temporary functions x 1 Correction depth 2 Flat number width of root of cut 3 Cut mode
8. 50C now displays MINIMUM DEPTH The range is 0 to 9 To select a minimum depth number of 1 press EI followed by DEPTH 1 The minimum depth number is used to verify correct table set up and define table The display Press The display now shows MINIMUM 11 SETTING VALUES IN SPACE TABLE el the ITL950C will display SPACE 1 0000 Enter the desired space information 21510 on the keyboard then press ITL950C will automatically return to EDIT SETTING VALUES IN DEPTH TABLE completed The ITL950C will automatically return to EDIT Press reser key the ITL950C will display PUSH TO UPDATE TABLE CLEAR TO CANCEL Press key to set entries Now follow display commands to return to default To sum up be sure your entries are all correct and should your new code fail to work as expected DON T PANIC recheck the table and you will likely find an error in one of your entries To view or edit your entries press 111213 depth setting and continue pressing the Durs key through all depth settings 12 Special Cutting Instructions NOTE For nickel silver blanks our ITL MD1027 CARBIDE CUTTER should be used Cutting keys generated by Master Key Program if Generate i Key Rs Follow instructions on page 17 General Motors General Motors and other keys that have deep cuts close to the shoulder Input code in the regular fashion LR bottom of the cut 5 Tur
9. ATE The default cut rate is a number from 1 through 4 that defines how fast the blank is fed into the cutter 1 is the fastest rate and should work for most blanks however if the cutter becomes dull or thick blanks are used you 11 need to select a slower speed Proceed as follows to set the default cut rate Press The machine will now display CUT FEED RATE 2 Press instructions and all plunge cuts will be made at cut rate 2 SETTING DISPLAY MODE mra to enter the EDIT mode Press cove five times to display BAR GRAPH DISPLAY MODE santana or NUMERIC DISPLAY MODE SELECTED Press key to toggle Press the pese key twice and follow display instructions SETTING THE LCD DISPLAY CONTRAST Press 111213 me to enter the EDIT mode Press the cone key SIX times and the display will read SET LCD CONTRAST 9 DARK 10 LIGHT Press and hold the 9 key ana the display will darken Press and hold the 10 key and the display will lighten Press the key twice and follow the display instructions RESET CODE for factory use SETTING CUSTOM FLAT WIDTHS The flat width determines the width at the bottom of a cut There are 10 possible flats to choose from and they are all user definable The following section describes how to set your own flat width CAUTION FLAT WIDTHS 1 THRU 8 ARE USED WITH THE MANUFACTURER ID S AND CHANGING THESE FLAT WIDTHS WILL CAUSE WRONG FLAT WIDTHS TO BE CUT Press 112 d to enter the ED
10. BLE Press mi a the ITL950C now displays EXTENDED TABLE Y N Press Jio toggle The table must be set to Y for keys requiring 11 or 12 spaces When you select the extended table function the ID following the one you are currently editing will contain the extra spaces For example if you were editing ID 803 and selected the extended table function ID 804 would contain the 2 extra spaces Note You should not use ID 804 as a valid ID When using the extended table use the maximum space value in the first table in this case 803 should be set to 10 and all 10 spaces must be valid Edi t the second ID in this case 804 as with any other custom ID however you need enter only spaces 1 and 2 Space 1 would be the 11th space in an extended ID and space 2 would the 12th space MAXIMUM SPACE es the ITL950C now displays MAXIMUM SPACE The range is 1 to 10 To select a Press The display will now show maximum space number of 7 press Fa followed by MAXIMUM SPACE 7 The maximum space number is used to verify correct table set up define table limits and determine code length Enter 1 Jana 0 Jior 10 space not the key MAXIMUM DEPTH the ITL950C now displays MAXIMUM DEPTH The range is 0 to 10 not the key To select a maximum depth number of 8 press 8 followed by will now show MAXIMUM DEPTH 8 The maximum depth number is used to verify correct table set up and define table limits MINIMUM DEPTH J the ITL9
11. ID DEPTH The depth entered is invalid The range is 110 TO 465 RANGE IS 110 TO 465 INVALID SPACE VALUE The space entered is out of range The range is 1 to 10 RANGE IS 1 TO 10 BAD TABLE ENTRY The table being loaded has invalid entries If the entry is a custom ID then recheck your entries If the entry is in the range of 1 through 800 then check the list of manufacturers and report the error to your distributor Note that if you select an ID not in the list it will not be correct INVALID INSERT CF The correction value exceeds the allowed range Range is 009 to 009 15 FLOW CHART TO CUT MEDECO BIAXIAL 1 Press 3101 0 pre Display will a nt INSERT 2 FLAT 1 display will now read CUT TO CONTINUE BKQDMS The machine makes center cuts first then left cuts and last the right cuts the letter B will be Tf display will read MOVE VICE S gt BKQDMS The vise direction indicator will be flashing turn the space handle clockwise untill the bars disapear the numbers count down to 0000 and the display reads CUT TO CONTINUE 8 Press follow the direction indicator counterclockwise to the second cut When the display been made the display will flash the letter of the first left cut to be made Remember to change the head angle Pull out the lock pin on the back of the cutter head Rotate the head clockwise for left cuts and counter clockwise for right cuts Make sure the lock pin seats in each location and fo
12. IT mode Press and and the display will show FLAT 1 014 NOTE Flat 1 is the flat width of the installed cutter and when cutters are changed flat 1 must be changed to match the flat width of the new cutter Pressing g For a table of flat numbers and widths refer to the table below FLAT WIDTH TABLE will step through all the 10 flats To change a flat enter the desired flat width and press FLAT WIDTH EQUIVALENT CUTTER 1 0 014 INCH CW1012 2 0 024 INCH 37MC USE FOR ASSA 3 0 044 INCH CW1011 4 0 048 INCH 14MC 5 0 036 INCH 4711 6 0 032 INCH Assa 7 0 070 INCH 20MC 8 0 090 INCH CC100 9 INCH USER DEFINED WIDTH 10 INCH USER DEFINED WIDTH Note If a CW1011 cutter is installed and the manufacture selected calls for a 1 or 2 flat the display will read the warning FLAT LESS THEN CUTTER INSTALLED CREATING A CUSTOM ID TABLE There are 160 custom IDs you can change yourself the range is 801 to 960 They support the same features as the fixed IDs The following sections explain how to create or edit your own custom ID The last page of the manual contains a form that should MUST be completed before starting to create a new ID Photocopy the last page there is only one NOTE The following instructions are set to be followed in a consecutive manner and will not work properly on an individual basis Pressing rs repetitively will cycle you to an individual function SELECTING ID TO BE CREATED URBI keys
13. Q in O THE ITL 950C COMPUTER KEY MACHINE Operations Manual ITL 950C Operating Manual TABLE OF CONTENTS INTRODUCTION PAGE Table of contents 1 Specifications 2 Key Functions 3 OPERATION Starting the ITL950C 4 Selecting a Manufacturer 4 Entering a Code 4 Cutting a Key 4 Calibrating the ITL950C 5 Setting Correction Factor 6 7 lil CUSTOM CONFIGURATION Setting the default manufacturer ID 8 Setting units metric inches 8 Setting default cut rate 8 Setting display 8 Setting the display contrast 8 Setting Custom Flat Widths 9 Flat width table 9 IV CREATING A CUSTOM ID TABLE Selecting ID To Be Created 10 Enabling and Disabling Pause 10 Setting Tip Type 10 Table of reference points 10 Selecting a Flat 10 Selecting Insert Number 10 Enabling an Extended Table 11 Setting Maximum Space 11 Setting Maximum Depth 11 Setting Minimum Depth 11 Setting Values In Space Table 12 Setting Values In Depth Table 12 Special cutting instructions 13 VI SETTING SERIAL PORT PARAMETERS Setting Serial Port Baud Rate 14 Error Messages 14 15 VII SPECIAL INSTRUCTIONS Half depth mode 07 Flow chart for Medeco Biaxial 16 Generating a master key system 17 MACHINE SPECIFICATIONS Operating Voltage 120 Volts AC 2 Amps 60 Hz 12 Volts DC 10 Amps Operating Current AC 1 5 Amp PK 25 Idle DC 10 Amp PK 1 Idle Operating Frequency 60 Hertz DC Motor Horsepower
14. handle clockwise until the blocks disappear and the numbers count down to 0 and the cutter starts Now turn the handle counterclockwise untill the second side of the key is cut ALWAYS MAKE SURE THE CUTTER HAS STOPPED BEFORE REMOVING A KEY MAKE SURE THE MOTOR IS OFF BEFORE REMOVING THE KEY CALIBRATING THE ITL950C NOTE Ill IT IS POSSIBLE TO RUN THE CUTTER INTO THE VICE WITH IMPROPER CALIBRATION BE CERTAIN OF DEPTH CALIBRATION YOU MAY ABORT THE CUTTING OPERATION AT ANY TIME BY PRESSING THE RESET KEY THIS WILL STOP THE CUTTER AND RETURN THE KEY TO THE IDLE POSITION DO NOT AT ANY TIME ALLOW THE CUTTER TO TOUCH THE VICE AS IT WILL DAMAGE THE CUTTER TO CHECK CALIBRATIONS First select MFG 391 this is Schlage Next place insert 2 in the vice jaw and slide a blank onto it Push the key along the top of the insert until the bottom shoulder comes up hard against the insert Check the right hand side of the vice Make sure the insert is tight against the stop screw Tighten the vise and press 0 feel cur the distance from the back of the blank to the bottom of the cut with a micrometer caliper Subtract the reading you get from the 335 thousand depth it should be and note the number down Measure the distance from the bow of the key to the center of the first cut As above subtract the reading from When the cut is finished remove the key and measure the 231 thousand space it should be TO ADJUST CALIBRATIONS Press the
15. laser or normal 4 Half depth mode cuts between current and next depth 9 Plunge mode cut entry method 6 Cut feed rate speed that plunge method uses i Bypass home 8 Units inches or metric It should be noted if the machine is turned off the or key pressed or the manufacture I D changed all jor key functions revert to the default settings SETTING TEMPORARY DEPTH CORRECTION 1 The correction function affects the depth of all cuts A negative correction factor makes cuts deeper while a positive correction factor makes cuts shallower The range is from 009 to 009 j then a number from through 9 Use the key to correct your entry and press inches in 001 inch steps Press E to indicate a negative value Press to set the correction A special note regarding the correction function If the resulting depth is out of the absolute limits of 0 110 to 0 465 inches that cut will not be made CHANGING FLAT NUMBER 2 The flat number is used to select the width of the bottom of a cut There are 10 possible flats to choose from and they are all user definable The flats listed in the table on page 3 have been preset at the factory Refer to setting custom flat widths in the Custom Configuration section for more details Press jor twice The ITL950C will now display FLAT NUMBER current flat To change then jor to set the new flat number The ITL950C will now display the flat number to 2 press 2
16. llow bar graph to next cut position lih Mer Non biaxial medeco on page 13 16 CREATING A 950C MASTER KEYING CHART RIRE Change System Variables selec Set Manufacturer Id Toggle MK or GMK M k Change advanced Variables Set Masterkey Set Grandmasterkey MACS Limit 6 Max duplicate cuts 3 Step control 22222 MK 2 1_ Rotate sequence 12345 of Changekeys Generate Masterkey System 2 Step control 2222 Generating Masterkey System GMK MK 1 Number of change keys elect MK 2 Number of change keys Print Reports to Remote Send Masterkey Report to computer for Printing Send Hardware Report to computer for Printing l Select Send Keying Chart to jo computer for Printing Restore System Defaults to exit 17 INTRALOCC TOOLS LIMITED Need more help Our technical support team is committed to helping you Email Us techsupport intralocktools com or call toll free at 1 888 264 6627 Check our other ITL products www intralocktools com
17. n the handle counter clockwise to complete the remainder of the cuts in a regular fashion Non Biaxial Medeco MFG 298 299 302 Note CW1012 cutter should be installed for Medeco 1 flat should be set to angle C will flash Now proceed to cut all anh cuts Push eur move the vise to 0000 and push _ move the vise to 0000 and push The second angle will flash L turn the cutter head to rs new ano E and push an The third angle R will flash turn the cutter head to the move he vise to 0000 and push cur Note the ITL950C will cut all center cuts first then all ef cuts then all right cuts new angle and push PROGRAMING THE ITL950C For special instrutions on writing code for the ITL950C Phone 1 888 264 6627 13 SETTING SERIAL PORT PARAMETERS SETTING acacia NAIG twice to enter the Serial port setup routine Display will read BAUD RATE 8 Use the table below to select a baud rate For example to set the baud rate to 4800 locate the correct baud rate in this case 7 Now enter the selected baud rate T and press cone to save the new baud rate or mm cusan to erase or correct your entry Pressing with no number entered and you will exit the Serial setup routine without changing the baud rate INVALID MFG ID INVALID SPACE CODE TOO LONG SPACE ERROR 10 DEPTH ERROR 11 INVALID C F NO CODE SET OUT OF RANGE INVALID FLAT INVALID INSERT BAUD
18. urrent rate press 3 and Ea the display will now read CUT FEED RATE 3 Press asan to return to READY E BYPASS HOME MODE 7 Press ce seven times The ITL950C will now display BYPASS HOME NO This will Jey to toggle to BYPASS HOME YES this will turn off the space calibration This can be used for impressioning locks reset the space calibration after every cut Press the faster Press casan to return to READY o UNITS METRIC OR INCHES 8 Press er Jeight times The ITL950C will now display UNITS INCHES OR METRIC Press key to toggle CUSTOM EDIT MODE Custom default entries using the coo key remain in memory when the machine is reset or turned off SETTING DEFAULT MANUFACTURER ID The default or power on ID is the MFG ID number the machine selects when reset or turned on As with any ID it must be in the range of 1 through 960 and the table must be correct It can be set by you and remains set until you select a different ID 1 Press the 111213 MI keys to enter the EDIT mode The display will show EDIT 2 3 comands and the new ID will be displayed when the ITL950C completes the self test sequence SETTING THE BAUD RATE See page 14 for table and instructions th cide METRIC key three times and the display will read UNITS INCHES To read the display in metric press the key Press the nest key twice and follow display instructions SETTING DEFAULT CUT R
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