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NUFLO MC-II User Manual

1. Instructions for Packaging Lithium Batteries Instructions for Packaging MC II Flow Analyzers Material Safety Data Sheet 1 Flow Analyzers Material Safety Data Sheet MC II Lithium T 2 October 2003 Flow Analyzer CAPTIVE SCREWS ENCLOSURE UPPER MOUNT LOCKING SCREW LOWER MOUNT PICKUP CONNECTOR SWIVEL NUT Nomenclature 1 October 2003 i Flow Analyzer ENCLOSURE VAPOR CAPSULE PLASTIC SIGNAL RETAINING STRAP CABLE JUMPERS CALIBRATION TERMINAL CONNECTORS METER SIGNAL CIRCUIT SENSITIVITY ADJUST ASSEMBLY FRONT PLATE TERMINALS GASKET Nomenclature 2 October 2003 Flow Analyzer Specifications Standard Unit Without Options Size 7 3 in wide x 8 3 in high x 3 4 in deep Shipping Weight 6 Ib including shipping container Power supply One 3 6 volt lithium battery supplied with instrument Battery life 3 to 5 years typical Temperature range 40 to 140 deg F 40 to 60 deg C Totalizer Six digits 0 5 in character height registering barrels 1 10 1 100 available Divisor capabilities from 1 to 32 767 Maximum count rate is 35 Hz Flow rate
2. 4 4 1 4 2 E 4 3 Rate 4 B Divisor Calculation 5 T Liquid Flow 5 2 2 Gas FOW Meters 5 G DIVISO ENUY erence 5 D Rate Multiplier 6 Rate Multiplier Entry 6 Calibration 20 4 8 4000 8 SENSITIVITY ADJUSTMENT FLOW METER 5 15 RECOMMENDED SPARE PARTS 16 17 1 Totalizer and Flow 17 2 17 3 Remote 17 4 Two Number 18 5 Calibration from Front Panel 18 6
3. Flow Analyzer B Next place the in calibration mode by pressing the Enter Step and Access buttons at the same time The displays will go blank and a single zero will appear on the right hand side of the top display Note During the calibration procedure total accumulated counts are kept Total accumulation can only be removed by enabling the front panel reset or by disconnecting the battery Battery disconnection will also lose calibration information and when reconnected unit will be in calibration mode by default C The divisor must be entered from right to left Example 1 inch meter in barrels and BPD Meter factor 902 07 pulses per gallon Divisor 3789 with a decimal in the tenths 0 position Start Press Increment button until 9 appears place of the zero 9 times Press Enter 1 time Press Increment button until an 8 appears in place of the zero 8 times Press Enter 1 time 089 Press Increment button until a 7 appears in place of the zero 7 times 789 Press Enter 1 time 0789 Press Increment button until a 3 appears in place of the zero 3 times 3789 Press Enter 1 time 03789 Press Enter 1 time 2003 11 1 Flow Analyzer This is where a decimal point is entered if required If no decimal is required press Enter again This example requires a fixed decimal in the tenths 0 position to appear on the dis
4. NuFlo NuFlo Flow Analyzer User Manual 427 NuFlo measurement Systems A NuFlo Technologies Company Manual 100079666 2 2003 NuFlo Technologies Inc All information contained in this publication is confidential and proprietary property of NuFlo Technologies Inc Any reproduction or use of these instructions drawings or photographs without the express written permission of an officer of NuFlo Technologies Inc is forbidden All Rights Reserved Printed in the United States of America Manual No 100079666NZ October 2003 Flow Analyzer TABLE OF CONTENTS NOMENCLATURE I EXTERNAL i NOMENCLATURE INTERNAL ii SPECIFICATIONS 1 GENERAL DESCRIPTION 2 2 2 Mounting on Flow 2 Remote 3 OP MA T ere er 3 3 Battery aa 4 CIrCult ares 4 gt 4 CALIBRATION
5. Emergency Response Information 2000 ERG GUIDE NO 138 Every shipping paper must display 24 HOUR EMERGENCY RESPONSE TELEPHONE NUMBER A 8 October 2003 Appendix MC II Flow Analyzer Material Safety Data Sheet MC II MC RTU Flow Analyzers Revision Date 12 3 2003 1 CHEMICAL PRODUCT AND COMPANY IDENTIFICATION Product Trade Name MC II MC RTU Flow Analyzers Synonyms None Chemical Family Blend Application Battery Manufacturer Supplier NuFlo Measurement Systems 16538 Air Center Blvd Houston Texas 77032 Emergency Telephone 800 535 5053 InfoTrac Chemical Emergency Response Center 2 COMPOSITION INFORMATION ON INGREDIENTS Substance Weight ACGIH TLV TWA OSHA PEL TWA Percent chloride 30 60 1 ppm 1 ppm 7719 09 7 Lithium tetrachloroaluminate 5 10 Not applicable Not applicable 14024 11 4 Lithium 1 5 Not applicable Not applicable 7439 93 2 3 HAZARDS IDENTIFICATION Hazard Overview May cause eye skin and respiratory burns Flammable 4 FIRST AID MEASURES Inhalation If inhaled remove to fresh air If not breathing give artificial respiration preferably mouth to mouth If breathing is difficult give oxygen Get medical attention Skin In case of contact immediately flush skin with plenty of soap and water for at least 15 minutes Get medical attention Remove contaminated clothing and launder before reuse Eyes In case of contact or suspected contact immediately
6. a etre 18 7 Pulse Output 20 2003 1 Flow Analyzer TABLES Table 1 Maximum Size of Rate Multiplier Entry Table 2 Pulse Output Divide By Selection ILLUSTRATIONS Figure 1 Dimensional Drawing Direct Mount Figure 2 Dimensional Drawing Remote Figure 3 Wiring Figure 4 Calibration Jumper Position Figure 5 Pulse Output Circuit Assembly Part No 100005121 Figure 6 Pulse Output Circuit Assembly Intrinsically Safe Part No 100005163 Figure 7 Pulse Output Option Wiring 4 Cord Figure 8 Pulse Output Installation Dry Contact Open Collector 8 Opto Isolated Field Wiring Figure 9 Pulse Output Installation Intrinsically Safe Dry Contact Open Collector 8 Opto lsolated Field Wiring APPENDIX Lithium Battery Information Lithium Battery Disposal Transportation
7. decimal point is entered if required no decimal is required press Enter again This example requires no decimal point in the top display The top display will go blank and a single zero will appear on the right hand side of the bottom display October 2003 13 1 Flow Analyzer RATE MULTIPLIER ENTRY Start Press Increment button until 7 appears place of the zero 7 times Press Enter 1 time Press Increment button until 6 appears place of the zero 6 times N Press Enter 1 time 067 Press Enter 1 time 0067 Press Enter 1 time 00067 Press Enter 1 time This is where a decimal point is entered if required If no decimal is required press Enter again This example requires a decimal in the thousandths 000 position While the L is on the display press the Dec Point button three 3 times NOTE This is a floating decimal and will move as the rate changes i Press Enter 1 time The unit is now in run mode The display will show the total accumulated volume in the top display that was there before calibration mode was activated and zeroes in the bottom display if there is no flow A rate will appear if there is flow through the turbine meter 14 October 2003 1 Flow Analyzer Press and hold the View Div button The top display will show a divisor of 902 with no decimal NOTE Divisor and decimal location if se
8. Six digits registering barrels per day Updates once per second Accuracy 1 count totalizer Input frequency 0 to 2000 Hz Input amplitude 30 to 3000 mV peak to peak Signal cable 1 ft Mounting enclosure mounts directly on polyethylene weatherproof pickup adapter provided which threads onto turbine meter Weatherproof pickup adapter designed to tilt and swivel to provide ease of reading display Compliances UL listed CSA certified intrinsically safe in hazardous locations Class Division 1 Groups A B C D October 2003 1 Flow Analyzer General Description The NuFlo Measurement Systems Model MC II Flow Analyzer receives an electronic pulse train from a flow meter and provides a registration of totalized flow and an indication of flow rate by utilization of its microprocessor based circuitry The totalized flow and flow rate are displayed on two six digit liquid crystal displays LCD s Both displays are properly labeled with respective units of measurement The low current draw of its CMOS circuitry enables the MC II to run for three to five years ona single battery The has the advantage of being battery powered and enclosed a non corrosive weatherproof housing an ideal combination for use in remote locations Installation Instructions A General The Model MC II Flow Analyzer was designed to be mounted either directly atop its companion flow meter or with optional
9. When the five digit rate multiplier has been entered and the Enter Step button pressed after the fifth entry an L will appear in the rate display This is a prompt asking for the decimal point to be set The purpose of decimal point positioning for the rate multiplier is different than that of the divisor The decimal point in the divisor routine was placed in the position that it was to appear in the total display The decimal point in this routine is to be positioned where it actually occurs in the rate multiplier Press the Dec Point button repeatedly to loop the decimal point through the positions for tenths hundredths thousandths and whole numbers When the decimal point is in the position corresponding to that of the decimal point in the rate multiplier press the Enter Step button After this entry the MC II will begin operation Table 1 Maximum Size of Rate Multiplier Entry 8 ae 4 XXX XX XX XXX _ foe ooox 1 Due to very small size of rate multiplier less than 001 reading rate these units is not recommended with this meter One number calibration should not be u
10. refer to Options Section 3 page 17 Operation After proper installation and calibration the MC II is ready for operation If the was ordered with a companion flow meter and needs to be calibrated for the meter it is to be used with see Calibration Section page 4 When fluid begins to pass through the flow meter the MC II displays should register total accumulated flow volume and instantaneous flow rate The decimal points will appear in their proper position in the displays when the units are properly calibrated If the flow rate exceeds the capabilities of the display an E will appear in the far left hand digit of the rate display followed by the lower five digits of the rate display The total display will remain accurate as long as the 35 counts per second rate is not exceeded The divisor and rate multiplier which are set into the will be displayed the total and rate displays respectively when the View Div button is pressed see Figure 1 page 23 This button must be pressed for a few seconds in order to obtain this display The divisor display may have a decimal point appearing in the display This decimal point does not reflect the position of a decimal point in the divisor as the divisor is always a whole number The appearance of a decimal point means that the total display has been calibrated to show parts of a volume such as 1 10 gallons or 1 100 barrels The decimal point is determined by the
11. used with a flow meter with a different calibration factor Changing the calibration of an MC II will not destroy the total accumulated flow up to that time Additional flow will be added to that total based on the new calibration information Calibration The Flow Analyzer is capable of several different operating modes Each shipped is set to the mode of operation specified on the order It is possible to change the mode of operation in the field if necessary The Flow Analyzer comes factory calibrated to match its companion flow meter which should make field calibration unnecessary However if calibration adjustment is required it can be performed at the job site see Figure 4 page 26 A Mode of Operation Three different functions are controlled by jumper plugs on the MC II circuit board These functions are the ability to calibrate the ability to reset and the ability to enter a rate multiplier Refer to Figure 4 page 26 for the location of each of these jumpers 1 Calibrate The calibrate jumper enables or disables the ability to calibrate the from the front panel without opening the enclosure If the operator wants to be able to calibrate the MC II from the front panel at all times the jumper should be placed the ENABLE position If the operator does want to have calibration abilities available via the front panel the jumper should be placed in the DISABLE position If the jumper is
12. 98 062 e Figure 1 23 October 2003 1 Flow Analyzer 1 S LOWSY HLIM II OW TWNOISNAWIG 2271 01 185 1VLNOZIHOH ONIiddIHS 9760 9 841 8 3 9 13 AW S3HON SNOISNAWIC HEE nouvuerwo 048 1 5 ae 8188 1Y101 aa 2 IION 1300W 0294 00 cone 9 92 98 Le a Figure 2 October 2003 24 1 Flow Analyzer S39Vd 1 2 1 31 8 011236 99962000 N d NOTLONYLSNI 335 INIG 41 15 WNIWUSL SIHL 35 NOLLVTWISNI 11 8 31034 7 3 YIMA INANI NOLLVTIVISNI YALIN MOTI SNTSHNL DILSNOWW 318 5 304 0229000 NOILOAULSNT 83134 MONJ 336 LY a roy 5 03197751 oat 11 8 1 15 IWNOTS ww BBE 013 8 4 553958 JILIANI W 01 318 2 WNOT 1140 iNndind 35704 60150000 08 43211 101 11 Figure 3 25 October 2003 1 Fl
13. Battery 1 100002605 Vapor Capsule 1 100005116 1 ft Cable Assembly 1 100005118 Front Panel with Keypad Switch 1 100005126 Sponge Rubber Gasket 1 100005117 10 ft Cable Assembly 100005121 Circuit Pulse Output med 100005163 Circuit Pulse Output Intrinsically Safe 100034876 Relay Pulse Output 5V 100002361 Relay Pulse Output 12V 100002551 Relay Pulse Output 24V 100079680 Module Open Collector Pulse Output 100007975 Module Opto lsolated Pulse Output 1 Required with remote mounting option Required with pulse output option Required with intrinsically safe pulse output option specific assembly to determine which pulse out relay or module is required 16 October 2003 Flow Analyzer Options 1 Totalizer and Flow Rate Units The MC II Flow Analyzer s standard configuration is for increments of barrels BBL and barrels per day BPD Other totalizer units and flow rate units are available and should be specified when ordering It is possible to change the units of measurement in the field see Calibration Section page 4 for instructions 2 Totalizer Reset The MC II Flow Analyzer is furnished with the totalizer reset switch on the front panel disabled so that pressing this switch will not reset the totals display unless the Reset option is specified at the time the instrument is ordered This feature may be enabled in the field to all
14. Ibs ft3 Not Determined Boiling Point Range F Not Determined Boiling Point Range C Not Determined Freezing Point Range F Not Determined Freezing Point Range C Not Determined Vapor Pressure 20 C mmHg Not Determined Vapor Density 1 Not Determined Percent Volatiles Not Determined Evaporation Rate Butyl Acetate 1 Not Determined Solubility in Water g 100ml Decomposes Solubility in Solvents g 100ml Not Determined Solubility in Sea Water g 100ml Not Determined VOCs Ibs gallon Not Determined Viscosity Dynamic 20 C centipoise Not Determined Viscosity Kinematic 20 centistokes Not Determined Partition Coefficient n Octanol Water Not Determined Molecular Weight g mole Not Determined 10 STABILITY AND REACTIVITY Stability Data Stable Hazardous Polymerization Will Not Occur Conditions to Avoid Temperatures over 302 F 150 C Moisture Incompatibility Materials to Avoid Contact with water Hazardous Decomposition Products Sulfur dioxide Hydrogen chloride October 2003 A 17 Flow Analyzer Appendix Additional Guidelines Not Applicable 11 TOXICOLOGICAL INFORMATION Principle Route of Exposure Eye or skin contact inhalation Inhalation Causes severe respiratory irritation Skin Contact Causes severe skin irritation May cause skin burns Eye Contact Causes severe eye irritation which may damage tissue May cause eye burns Ingestion Causes burns
15. an MC II used with 1 turbine meter and indicating barrels and barrels per day could have a divisor of 3781 i e each count is 1 barrel see Example B page 8 and a rate multiplier of 86 400Seconds Day 285 900 21PUL GALx42GAL BBL Note that even though the divisor is set for 1 barrels the rate multiplier is still calculated based on pulses per whole barrel E Rate Multiplier Entry Once the rate multiplier has been calculated it may be entered into the MC II by using the membrane switches on the front of the unit in a manner very similar to that used to enter the divisor The divisor must always be entered before the rate multiplier may be entered or changed see Divisor Entry Section page 5 The rate multiplier entry begins with a zero in the right hand digit of the rate Enter Step display Press the Increment button repeatedly until the number in that position equals the number in the corresponding digit of the rate multiplier Press the button A zero will appear in the next higher digit of the display Again use the Increment button to obtain a number in this position corresponding to that in the rate multiplier Repeat this October 2003 Flow Analyzer process until all digits of the rate multiplier are entered Note that it may be necessary to enter zeroes in the upper positions in the case of small rate multipliers because only three places to the right of the decimal point may be entered
16. and be packed so as to prevent accidental operation during air transport Each outside package must be a STRONG FIBERBOARD BOX Each outside package must be marked with the name and address the SHIPPER or CONSIGNEE Each outside package must be marked LITHIUM BATTERIES CONTAINED IN EQUIPMENT UN3091 Each outside package must display the following hazard label MISCELLANEOUS CLASS 9 Emergency Response Information 2000 ERG GUIDE NO 138 Every shipping paper must display 24 HOUR EMERGENCY RESPONSE TELEPHONE NUMBER DOT Shipping Paper Entry LITHIUM BATTERIES CONTAINED IN EQUIPMENT 9 UN3091 II Note If packages are palletized for transportation each over pack must be marked and labeled as specified above A 6 October 2003 Appendix MC II Flow Analyzer Instructions for Packaging MC II Flow Analyzers Shipping Regulations MOT IATA PROVISIONS USED SHIPPER S DECLARATION FOR DANGEROUS GOODS AND QUANTITY OF DANGEROUS GOODS PROPER CLASS UNNO PKG SUB QTY amp TYPE OF PKG AUTHORIZATION SHIPPING NAME GRP RISK PACKAGING INST LITHIUM 9 UN3091 ___FIBERBOARD 912 BATTERIES BOXES X CONTAINED IN KG EQUIPMENT BATTERY WEIGHT Note 0 11 KG Battery Weight per unit Additional Information to be supplied by the SHIPPER Shipper FULL NAME amp ADDRESS OF THE SHIPPING LOCATION Consignee FULL NAME amp ADDRESS OF THE RECEIVING LOCATION AIRWAY BILL NUM
17. flush eyes with plenty of water for at least 15 minutes and get medical attention immediately after flushing Ingestion Do not induce vomiting Slowly dilute with 1 2 glasses of water or milk and seek medical attention Never give anything by mouth to an unconscious person October 2003 A 9 Flow Analyzer Appendix Notes to Physician Not Applicable 5 FIRE FIGHTING MEASURES Flash Point Range F Not Determined Flash Point Range C Not Determined Flash Point Method Not Determined Autoignition Temperature F Not Determined Autoignition Temperature C Not Determined Flammability Limits in Air Lower Not Determined Flammability Limits in Air Upper Not Determined Fire Extinguishing Media Dry lithium chloride graphite powder Pyrene G 1 or Lith X Do not use water moist sand carbon dioxide halon or soda ash extinguisher Special Exposure Hazards Temperatures above 199 F 93 C or short circuiting may cause the release of thionyl chloride Heating above 354 F 179 C will lead to melting of lithium and presents a severe fire and explosion hazard Special Protective Equipment for Fire Fighters Full protective clothing and approved self contained breathing apparatus required for fire fighting personnel NFPA Ratings Health 3 Flammability 1 Reactivity 1 HMIS Ratings Flammability 1 Reactivity 1 Health 3 6 ACCIDENTAL RELEASE MEASURES Personal Precautionary Measures Use only competent pe
18. hardware on vertical or horizontal 2 pipe Either type mount should be free of vibration Each is calibrated for operation with particular flow meter at the factory but it can be recalibrated for any compatible flow meter on site Refer to Calibration Section of this manual if recalibration is needed The serial numbers of companion flow meters and readouts may be determined from the shipping and or packing information The serial number for the 1 is located on the back of the housing The serial number also appears on the outside of the shipping carton The serial number for the flow meter is stamped on the flow meter body and also appears on its shipping carton It is good practice to orient MC II s such that the liquid crystal displays are not exposed to direct sunlight B Mounting on Flow Meter The is shipped completely assembled After the flow meter has been installed the flow line according to the instructions furnished with it the pickup should be installed also according to the flow meter instruction manual If remote mounting option was ordered along with the instrument refer to Options Section 3 page 17 It is advisable to grease the pickup threads before screwing them into the flow meter body to facilitate easy removal in the future For the same reason grease the pickup threads which mate with the connector Plug the connector on the end of the signal cable into the pickup and turn the swivel
19. in the DISABLE position the MC II must be opened and the jumper plug placed in the ENABLE position in order to calibrate the unit The jumper can be returned to the DISABLE position after calibration is complete 2 Reset The reset jumper enables or disables the ability to reset the 1 totals display to zero from the front panel without opening the enclosure If the operator wishes to be able to reset the 1 from the front panel the jumper should be placed in the ENABLE position If the operator does not want to have reset capabilities continuously available at the front panel the jumper should be placed in the DISABLE position The must be opened and the jumper plug placed the ENABLE position in order to reset the totals display 3 Rate Multiplier The can calculate a rate multiplier for use in determining flow rate if the time base reflects units per day It is possible to enter another multiplier if other 4 October 2003 Flow Analyzer units of measure are required or if a more accurate multiplier for units per day is desired If the operator wants the MC II to calculate the rate multiplier the one number calibration ONC jumper should be placed in the ENABLE position the operator prefers to enter the rate multiplier the ONC jumper should be placed in the DISABLE position Refer to the Rate Multiplier Calculation Section page 6 for more information B Divisor Calculation The signa
20. nut until the connector is fully inserted into the pickup and the swivel nut is hand tight Loosen the locking screws which hold the base MC II mount secure Position the on the flow meter carefully pulling excess signal cable through the strain relief cord connector on the side of the upper mount refer to Nomenclature page i Figure 1 page 23 Thread the base of the mount onto the conduit adapter of the turbine meter and tighten two extra rounds after it is hand tight It is important that the upper mount and readout be kept from turning while the base is being tightened in order to prevent the signal cable from being damaged by twisting Tighten the outside nut of the strain relief cord connector on the upper mount with a 15mm open end wrench to prevent cord slippage Adjust the readout for best viewing position and tighten the locking screws in the upper mount The viewing angle may be adjusted by loosening the nut on the bolt which holds the MC II readout on the upper mount tilting to the desired angle and retightening 2 October 2003 Flow Analyzer C Remote Mounting The Flow Analyzer is designed to be installed directly atop the flow meter but if the flow meter is in a line which has vibration or if the location of the meter makes it undesirable to mount the MC II directly the meter remote mounting hardware is available to allow the MC II to be mounted 2 inch pipe
21. of the mouth throat and stomach Aggravated Medical Conditions Skin disorders Chronic Effects Carcinogenicity No data available to indicate product or components present at greater than 1 are chronic health hazards Other Information None known Toxicity Tests Oral Toxicity Not determined Dermal Toxicity Not determined Inhalation Toxicity Not determined Primary Irritation Effect Not determined Carcinogenicity Not determined Genotoxicity Not determined Reproductive Developmental Toxicity Not determined 12 ECOLOGICAL INFORMATION Mobility Water Soil Air Not determined Persistence Degradability Not determined Bio accumulation Not determined A 18 October 2003 Appendix MC II Flow Analyzer Ecotoxicological Information Acute Fish Toxicity Not determined Acute Crustaceans Toxicity Not determined Acute Algae Toxicity Not determined Chemical Fate Information Not determined Other Information Not applicable 13 DISPOSAL CONSIDERATIONS Disposal Method Disposal should be made in accordance with federal state and local regulations Contaminated Packaging Follow all applicable national or local regulations 14 TRANSPORT INFORMATION Land Transportation DOT Lithium Batteries 9 UN3090 11 NAERG 138 Canadian TDG Lithium Batteries 9 UN3090 11 ADR Lithium Batteries 9 UN3090 11 Air Transportation Lithium Batteries 9 UN3090 II Sea Transportation IMDG Lithium
22. plenty of soap and water for at least 15 minutes Get medical attention Remove contaminated clothing and launder before reuse Eyes In case of contact or suspected contact immediately flush eyes with plenty of water for at least 15 minutes and get medical attention immediately after flushing Ingestion Do not induce vomiting Slowly dilute with 1 2 glasses of water or milk and seek medical attention Never give anything by mouth to an unconscious person October 2003 A 15 Flow Analyzer Appendix Notes to Physician Not Applicable 5 FIRE FIGHTING MEASURES Flash Point Range F Not Determined Flash Point Range C Not Determined Flash Point Method Not Determined Autoignition Temperature F Not Determined Autoignition Temperature C Not Determined Flammability Limits in Air Lower Not Determined Flammability Limits in Air Upper Not Determined Fire Extinguishing Media Dry lithium chloride graphite powder Pyrene G 1 or Lith X Do not use water moist sand carbon dioxide halon or soda ash extinguisher Special Exposure Hazards Temperatures above 199 F 93 C or short circuiting may cause the release of thionyl chloride Heating above 354 F 179 C will lead to melting of lithium and presents a severe fire and explosion hazard Special Protective Equipment for Fire Fighters Full protective clothing and approved self contained breathing apparatus required for fire fighting personnel NFPA
23. point is in the position corresponding to that required for the units of registration determined by the divisor press the Enter Step button After the decimal point has been entered the 1 will begin operation if it has been programmed for a one number calibration If it has been programmed for a two number calibration a zero will appear in the right hand digit of the rate display indicating the need to enter a rate multiplier Rate Multiplier Calculation The rate multiplier is the number which will yield the desired flow rate reading when multiplied by the flow meter frequency This number will be automatically calculated for the selected volumetric units barrels day when the MC II is one number calibration mode NOTE Some instances exist in which it would not be desirable to use the one number calibration mode Refer to Table page 7 When rate readings other than volume per day are required or when greater accuracy is required the one number calibration should be disabled in order that the multiplier may be entered by the user The rate multiplier is calculated as follows Rate Multiplier Where TC Time Conversion Second Unit Time FC Flow Meter Calibration Factor Pulses Gallon CON Conversion Factor Gallon Unit Volume The number FCxCON will be the number of pulses per whole unit volume and thus will not necessarily be the same as the divisor For example
24. 21 nla INdLNO 38104 YOLOATIOO i o N 3797 307139 LNdLNO AS1Nd 10 1 Figure 8 29 October 2003 1 Flow Analyzer 42177 166 8971 1 SNOTLYONSWHOD3Y SYJYNLIVANNYW JHL HLIM 9 WNWIXYW SO IUIN i 2 0377 16 1 20010 13 909E A0 NNE 1 2 ER Sa te 7 51 10 ie 028 sdnoue 56 3 19 I na i 1 SNOGHYVZVH NON 2 LINdLNO 35709 341 1051 0140 HLIM 11 34 702 056 JIL OL 15 HLIM J NYAXOJ Y NI GATIWISNI 38 VIWHS ONIYIM 01314 3395 5 MOTE 531835 00 BO 166 11 WAWIXYW 14 0008 YOLINGNOD SMOGYVZVH NON i SNOGHYZVH 151 1 1 008 59 049 55770 1 1 SNOQHYZYH NON 104100 351 5019371105 HLIM II OW Gian 8 165 SN
25. BER May be amended by Freight Forwarder PAGE 1 of 1 Aircraft Limitations PASSENGER AND CARGO AIRCRAFT AIRPORT OF DEPARTURE May be amended by Freight Forwarder AIRPORT OF DESTINATION May be amended by Freight Forwarder Shipment Type NON RADIOACTIVE Shipper s Certification NAME TITLE OF SIGNATORY PLACE AND DATE SIGNATURE 0 0051 OO Note NO CORRECTIONS OR ERRORS ARE ALLOWED ON SHIPPER S DECLARATION The quantity of lithium metal contained in any piece of equipment must not exceed 12 grams per cell and 500 grams per battery Not more than 5 KG of lithium batteries may be contained in any piece of equipment Equipment containing lithium batteries must be contained in strong outer packaging The outer packaging must be waterproof or made waterproof through the use of a liner such as a plastic bag unless the equipment is made waterproof by nature of its construction The equipment must be secured against movement within the outer packaging and be packed so as to prevent accidental operation during air transport Each outside package must be a STRONG FIBERBOARD BOX Each outside package must be marked with the name and address the SHIPPER and CONSIGNEE Each outside package must be marked LITHIUM BATTERIES CONTAINED IN EQUIPMENT UN3091 KG GROSS WEIGHT October 2003 A 7 Flow Analyzer Appendix Each outside package must display the following hazard label MISCELLANEOUS CLASS 9
26. Batteries 9 UN3090 11 Other Shipping Information Labels Miscellaneous Class 9 15 REGULATORY INFORMATION US Regulations US TSCA Inventory All components listed on inventory EPA SARA Title Ill Extremely Hazardous Substances Not applicable October 2003 A 19 Flow Analyzer Appendix EPA SARA 311 312 Hazard Class Acute Health Hazard Fire Hazard EPA SARA 313 Chemicals This product does not contain a toxic chemical for routine annual Toxic Chemical Release Reporting under Section 313 40 CFR 372 EPA CERCLA Superfund Reportable Spill Quantity For This Product Not applicable EPA RCRA Hazardous Waste Classification If product becomes a waste it does NOT meet the criteria of a hazardous waste as defined by the US EPA California Proposition 65 All components listed do not apply to the California Proposition 65 Regulation MA Right to Know Law Does not apply NJ Right to Know Law Does not apply PA Right to Know Law Does not apply Canadian Regulations Canadian DSL Inventory Product contains one or more components not listed on inventory WHMIS Hazard Class D2B Toxic Materials 16 OTHER INFORMATION Additional Information For additional information on the use of this product contact your local NuFlo representative For questions about the Material Safety Data Sheet for this or other NuFlo products contact NuFlo Measurement Systems at 1 800 654 3760 Disclaimer Statement This inf
27. IA PSIG atmospheric pressure at metering site 14 73 at sea level C Divisor Entry Once the proper divisor has been calculated it may be entered into the MC II by use of the membrane switches on the front of the unit To begin the divisor entry routine simultaneously press the Access and Enter Step buttons Calibrate jumper must be in enable position refer to Calibration Section A page 4 Both displays will clear except for a single zero in the right hand side of the total display Press the Increment button repeatedly until the number in that position equals the number in the right most digit of the divisor Divisor must be entered from right to left Press the Enter Step button A zero will appear in the next higher digit of the display Again use the Increment button to obtain a number in this position corresponding to that in the divisor Repeat this process until all of the digits of the divisor are entered Note that it may be necessary to enter zeroes to the left in the case of smaller digits October 2003 5 Flow Analyzer When the five digit positions of the divisor display have been entered and the Enter Step button pressed after the fifth entry L will appear in the total display This is a prompt asking for the decimal point to be set Pressing the Dec Point button repeatedly will cause the decimal point to loop through positions for tenths hundredths thousandths and whole numbers When the decimal
28. O AIRCRAFT ONLY Battery terminals or leads must be taped to prevent short circuits Batteries must be packed in INNER PACKAGINGS bags boxes or foam inserts in a manner that will prevent movement which could cause short circuits Each outside package must be a UN4G FIBERBOARD BOX Fill any remaining space with vermiculite to prevent battery movement Packaging must meet PACKING GROUP II performance standards A 4 October 2003 Appendix MC II Flow Analyzer Each outside package must be marked with the name and address the SHIPPER and CONSIGNEE Each outside package must be marked LITHIUM BATTERIES UN3090 GROSS WEIGHT KG Each outside package must display the following hazard label MISCELLANEOUS CLASS 9 If gross weight exceeds 5 KG each outside package must display a CARGO AIRCRAFT ONLY handling label Emergency Response Information 2000 ERG GUIDE NO 138 Every shipping paper must display 24 HOUR EMERGENCY RESPONSE TELEPHONE NUMBER October 2003 A 5 1 Flow Analyzer Appendix Instructions for Packaging MC II Flow Analyzers Shipping Regulations MOT DOT DOMESTIC HIGHWAY Equipment containing lithium batteries must be contained in strong outer packaging The outer packaging must be waterproof or made waterproof through the use of a liner such as a plastic bag unless the equipment is made waterproof by nature of its construction The equipment must be secured against movement within the outer packaging
29. OQYYZYH NON i SNOQHYZVH NOISIAIQ 1 028 59 089 55770 i 1 1 O _ 104110 38104 12 1 02 11 28 9 igure F October 2003 30 Appendix Flow Analyzer Appendix Lithium Battery Information Lithium Battery Disposal Once a lithium battery is spent and removed from a device and or is destined for disposal it is classified as solid waste under EPA guidelines Spent lithium batteries are also considered to be hazardous waste because they meet the definition of Reactivity as per 40 CFR 261 23 a 2 3 and 5 This document describes how the lithium reacts violently with water forms potentially explosive mixtures with water and when exposed to certain pH conditions generates toxic cyanide or sulfide gases Since NuFlo Measurement Systems devices containing lithium batteries are used in locations or facilities that would be considered Conditionally Exempt Small Quantity Generators CESQG generate less than 100 KG 220 Ib of hazardous waste per calendar month the batteries are exempt from most of the rules governing hazardous waste However one rule that still applies to CESQG s is the requirement that the hazardous waste must be sent to a fully permitted Treatment Storage and Disposal Facility TSDF They can be sent to permitted recycling reclamation facilities as well If the facility where the used batteries were generated is a small quantity gen
30. Pulse Output Circuit Assembly Part No 100005121 This circuit assembly was designed for use with the Flow Analyzer to provide optional pulse output It is mounted inside the unit between the totalizer board and the battery cavity A 6 pin terminal strip and two mounting holes allow for easy installation The following paragraphs describe the circuit assembly s operation A Pulse Input The pulse input to this card is obtained from the Pulse Out of the totalizer card It will appear in the form of a single square wave pulse or a burst of several pulses according to the flow meter input frequency and divisor setting on the totalizer board B Pulse Output The pulse output from this card is provided in the form of a dry contact from a relay transistor open collector or an emitter collector opto isolated output A 14 pin socket on the card is provided to install either the relay or component plug module whichever is specified 18 October 2003 Flow Analyzer C Divide By Circuit The W1 jumper is used to select whether the output is to occur with each increment of the totalizer volume for every 10 increments or for every 100 increments of the display total In most cases either divide by 1 divide by 10 or divide by 100 can be selected with no problem of losing pulse output counts However due to the totalizer display update time being approximately 2 8 seconds and its burst potential of pulses ther
31. Ratings Health 3 Flammability 1 Reactivity 1 HMIS Ratings Flammability 1 Reactivity 1 Health 3 6 ACCIDENTAL RELEASE MEASURES Personal Precautionary Measures Use only competent persons for cleanup Use appropriate protective equipment Environmental Precautionary Measures Prevent from entering sewers waterways or low areas Procedure for Cleaning Absorption Isolate spill and stop leak where safe Contain spill with sand or other inert materials Neutralize to pH of 6 8 Scoop up and remove 7 HANDLING AND STORAGE Handling Precautions Do not short circuit recharge overdischarge puncture crush or exposure to temperatures above 302 F 150 C Avoid contact with eyes skin or clothing Storage Information Store in a dry location 8 EXPOSURE CONTROLS PERSONAL PROTECTION Engineering Controls Use in a well ventilated area A 16 October 2003 Appendix MC II Flow Analyzer Respiratory Protection Acid gas respirator with a dust mist filter Hand Protection Butyl rubber gloves Skin Protection Rubber apron Eye Protection Chemical goggles also wear a face shield if splashing hazard exists Other Precautions Eyewash fountains and safety showers must be easily accessible 9 PHYSICAL AND CHEMICAL PROPERTIES Physical State Solid Color Metallic Odor Odorless pH Not Determined Specific Gravity 20 C Water 1 Not Determined Density 20 Ibs gallon Not Determined Bulk Density 20
32. Vapor Pressure 20 C mmHg Not Determined Vapor Density 1 Not Determined Percent Volatiles Not Determined Evaporation Rate Butyl Acetate 1 Not Determined Solubility in Water g 100ml Decomposes Solubility in Solvents g 100ml Not Determined Solubility in Sea Water g 100ml Not Determined VOCs Ibs gallon Not Determined Viscosity Dynamic 20 C centipoise Not Determined Viscosity Kinematic 20 centistokes Not Determined Partition Coefficient n Octanol Water Not Determined Molecular Weight g mole Not Determined 10 STABILITY AND REACTIVITY Stability Data Stable Hazardous Polymerization Will Not Occur Conditions to Avoid Temperatures over 302 F 150 C Moisture Incompatibility Materials to Avoid Contact with water Hazardous Decomposition Products Sulfur dioxide Hydrogen chloride October 2003 A 11 Flow Analyzer Appendix Additional Guidelines Not Applicable 11 TOXICOLOGICAL INFORMATION Principle Route of Exposure Eye or skin contact inhalation Inhalation Causes severe respiratory irritation Skin Contact Causes severe skin irritation May cause skin burns Eye Contact Causes severe eye irritation which may damage tissue May cause eye burns Ingestion Causes burns of the mouth throat and stomach Aggravated Medical Conditions Skin disorders Chronic Effects Carcinogenicity No data available to indicate product or components present at greater t
33. are not in these positions move them now This will disable one number calibration and enable calibration mode When the ONC jumper is disabled a rate multiplier entry is required B Next place the in calibration mode by pressing the Enter Step and Access buttons at the same time The displays will go blank and a single zero will appear on the right hand side of the top display Note During the calibration procedure total accumulated counts are kept Total accumulation can 12 October 2003 Flow Analyzer only be removed by enabling the front panel reset or by disconnecting the battery Battery disconnection will also lose calibration information and when reconnected unit will be in calibration mode by default C The divisor and rate multiplier must be entered from right to left with the divisor being entered first in the top display and the rate multiplier being entered second in the bottom display Example 1 inch meter in gallons and GPM Meter factor 902 07 pulses per gallon Divisor 902 with no decimal Rate Multiplier 60 divided by 902 07 0665 round off to 067 Start Press Increment button until 2 appears place of the zero 2 times Press Enter 1 time 02 Press Enter 1 time 002 Press Increment button until a 9 appears in place of the zero 9 times 902 Press Enter 1 time 0902 Press Enter 1 time 00902 Press Enter 1 time This is where
34. ber less than 32767 MC II divisor 13972 with no decimal top display Since rate is Per Minute a rate multiplier must be calculated and entered ONC jumper must be disabled 60 seconds minute divided by 13972 14 pulses barrel 0042943 maximum positions to the right of the decimal point is 3 Rate Multiplier 004 after round off bottom display Go to STEP 4 E 7 8 meter factor 2225 69 pulses gallon No conversion needed for divisor Round to nearest whole number 2226 whole number is less than 32767 MC II divisor 2226 with no decimal top display Since rate is Per Minute a rate multiplier must be calculated and entered ONC jumper must be disabled 60 seconds minute divided by 2225 69 pulses gallon 0269579 maximum positions to the right of the decimal point is 3 Rate Multiplier 027 after round off bottom display Go to STEP 4 6 meter factor 6 97 pulses gallon 6 inch meter has a full scale flow rate of 2500 GPM Full Scale Frequency 2500 gallons minute divided by 60 seconds minute x 6 97 pulses gallon 290 pulses second Freq Count Rate second 290 pulses second divided by 6 97 pulses gallon 41 61 counts second maximum counts second is 35 Increase meter factor by a factor of 10 or 100 Count Rate second 290 pulses second divided by 69 7 pulses gallon 4 161 counts second count rate second below 35 Round to nearest whole number 70 add label to display GALLONS x 10 MC II divi
35. ble for special incidental indirect punitive or consequential damages Seller does not warrant in any way products software supplies and materials not manufactured by Seller and such will be sold only with the warranties that are given by the manufacturer thereof Seller will pass only through to its purchaser of such items the warranty granted to it by the manufacturer 27 NuFlo Measurement Systems NuFlo Measurement Systems 14450 John F Kennedy Blvd Houston TX 77032 Phone 1 800 654 3760 www nuflotech com
36. closure and retighten all 8 screws Follow the installation procedure of the weatherproof pickup housing furnished with the flow meter Step 4 To mount the bracket place the U bolts around the pipe the 1 is to be mounted on then through the mounting bracket Note that the holes in the mounting bracket are arranged such that it may be used with horizontal or vertical pipe Disregard the center hole in the mounting bracket Fasten the bracket with the lock washers and nuts Remove the nut and bolt which holds the MC II housing to the upper mount Discard the mount but use the bolt lock washer and nut to attach the MC II to the bracket Position the MC II to the viewing angle desired before tightening the nut Two Number Calibration The Flow Analyzer is furnished with ONC one number calibration unless the two number calibration option is specified at the time the instrument is ordered The two number calibration feature permits the operator to enter the totalizer divisor and the rate multiplier for the selected units per day Calibration From Front Panel The Flow Analyzer is furnished with calibration from the front panel disabled unless this feature is requested to be enabled at the time the instrument is ordered Having this feature enabled allows the operator to calibrate the MC II via the front panel without having to open the instrument and move the calibration jumper to the enable position
37. de by 10 or divide by 100 mode is mandatory to maintain proper pulse out to incremental volume ratio In order to determine whether this is necessary divide the calculated divisor by the flow meter s maximum frequency This value can then be looked up in Table 2 page 19 to determine which jumper position can be selected 20 October 2003 Flow Analyzer D External Power Input Intrinsically Safe The DC power input to this card is 6V E Input Output Connections Intrinsically Safe Refer to Figure 9 page 30 DC Power J1 Pin 6 Ground J1 Pin 5 Pulse Input amp Common J1 Pin 2 1 Pulse Output Relay Contact J1 Pin 4 3 Transistor or J1 Pin 4 3 Opto lsolated F Electrical Specifications Intrinsically Safe Current Draw 3mA Relay Contact Rating 0 5 30 VDC 10W max resistive Open Collector Module 0 3A max 30 VDC max Opto lsolated Module 0 1A max 30 VDC max Pulse Output Duration 60 msec approx October 2003 21 Flow Analyzer 22 October 2003 1 Flow Analyzer 21 01 1495 TVNOISNSWIG 08 09 W3NIVLNOD ONIddIHS 2 6 841 2 1 001 ANARON 566 5 5 6 7 HEESE O48 5788 1 101 32 MOTA II OW 1300W 581 96
38. ds Test and Criteria The regulatory references that permit the non dangerous classification are USDOT 49 CFR 173 185 c ICAO IATA Special Provision A45 7 through 9 IMDG Code Page 9033a For additional information call NuFlo Measurement Systems at 1 800 654 3760 A 2 October 2003 Appendix MC II Flow Analyzer Instructions for Packaging Lithium Batteries Shipping Regulations MOT DOT DOMESTIC HIGHWAY The quantity of lithium metal contained in any battery must not exceed 12 grams per cell and 500 grams per battery Battery terminals or leads must be taped to prevent short circuits Batteries must be packed in INNER PACKAGINGS bags boxes or foam inserts in a manner that will prevent movement which could cause short circuits Each outside package must be a UN4G FIBERBOARD BOX Fill any remaining space with vermiculite to prevent battery movement Note Packaging must meet PACKING GROUP performance standards Each outside package must be marked with the name and address the SHIPPER and CONSIGNEE Each outside package must be marked LITHIUM BATTERIES UN3090 Each outside package must display the following hazard label MISCELLANEOUS CLASS 9 Emergency Response Information 2000 ERG GUIDE NO 138 Every shipping paper must display 24 HOUR EMERGENCY RESPONSE TELEPHONE NUMBER DOT Shipping Paper Entry LITHIUM BATTERIES 9 UN3090 II October 2003 A 3 Flow Analyzer Appendi
39. e may be times when the divide by 10 or divide by 100 mode is mandatory to maintain proper pulse out to incremental volume ratio In order to determine whether this is necessary divide the calculated divisor by the flow meter s maximum frequency This value can then be looked up in Table 2 below to determine which jumper position can be selected Table 2 Divisor Frequency Pulse Output W1 Jumper 028 to 27 Use divide by 100 only 28 to 2 7 Use divide by 10 or 100 2 8 amp up Use divide by 1 10 or 100 D External Power Input The DC power input to this card can range from a fixed 5V to 28V However 12V or 24V is preferred Five volt 12V and 24V relays are standard and available for this circuit Any other voltage may require that the W2 jumper be replaced with a resistor This would serve to limit current through the relay coil should a non standard input voltage be selected If 5 volts were selected as the supply voltage the circuit card would have to be modified as follows 1 Remove and 2 Install jumper wire in position 3 Install jumper wire from 1 3 pins of VR1 position 4 Install 5V relay E External Power of Totalizer Board Normally the lithium battery within the MC II provides power to the totalizer board whether a pulse output board has been installed or not However if desired the battery can be removed and the totalizer board be powered from the puls
40. e output board To do so would require the following circuit assembly wiring modifications 1 Refer to Installation Drawing Figure 6 page 27 2 Install R7 220 ohm C6 10 mfd and CR1 1N5227 on circuit 100005121 Figure 5 page 27 3 Remove lithium battery 4 Install wiring assembly from pulse output board J2 to totalizer board 3 94 A disadvantage to the above configuration would be that during a power outage the display totals would be lost and the unit would have to be recalibrated when power was restored October 2003 19 Flow Analyzer F Input Output Connections Refer to Figure 7 page 28 DC Power 12V or 24V preferred J1 Pin 6 Ground J1 Pin 5 Pulse Input amp Common J1 Pin 2 1 Pulse Output Relay Contact J1 Pin 4 3 Transistor or Opto lsolated J1 Pin 4 3 G Electrical Specifications Current Draw standard 3 with Zener circuit to power totalizer board 10 mA Relay Contact Rating 0 5 30 VDC 10W max resistive Open Collector Module 0 3A max 30 VDC max Opto lsolated Module 0 1A max 30 VDC max Pulse Output Duration 60 msec approx Pulse Output Circuit Assembly Intrinsically Safe Part No 100005163 This circuit assembly was designed for use with the Flow Analyzer to provide an optional pulse output It is mounted inside the unit between the totalizer board and the battery cavity A 6 pin terminal strip and two mounting holes allow for easy installa
41. eness The information is obtained from various sources including the manufacturer and other third party sources The information may not be valid under all conditions nor if this material is used in combination with other materials or in any process Final determination of suitability of any material is the sole responsibility of the user A 14 October 2003 Appendix MC II Flow Analyzer Material Safety Data Sheet Lithium Battery Revision Date 12 3 2003 1 CHEMICAL PRODUCT AND COMPANY IDENTIFICATION Product Trade MC II Lithium Battery Synonyms None Chemical Family Blend Application Battery Manufacturer Supplier NuFlo Measurement Systems 16538 Air Center Blvd Houston Texas 77032 Emergency Telephone 800 535 5053 InfoTrac Chemical Emergency Response Center 2 COMPOSITION INFORMATION ON INGREDIENTS Substance Weight ACGIH TLV TWA OSHA PEL TWA Percent chloride 30 60 1 ppm 1 ppm 7719 09 7 Lithium tetrachloroaluminate 5 10 Not applicable Not applicable 14024 11 4 Lithium 1 5 Not applicable Not applicable 7439 93 2 3 HAZARDS IDENTIFICATION Hazard Overview May cause eye skin and respiratory burns Flammable 4 FIRST AID MEASURES Inhalation If inhaled remove to fresh air If not breathing give artificial respiration preferably mouth to mouth If breathing is difficult give oxygen Get medical attention Skin In case of contact immediately flush skin with
42. erator or large quantity generator the used lithium batteries are fully regulated as hazardous waste Since NuFlo Measurement Systems facilities do not have the necessary permits and cannot feasibly acquire the permits we cannot accept the used batteries Facilities that can accept used lithium batteries include the following Toxco Inc 421 E Commercial St Anaheim Ca 92801 Phone 714 879 2067 Web http Awww toxco com Battery Solutions Inc 4023 Old US 23 South Brighton MI 48114 Phone 810 494 5010 Web http www batteryrecycling com RMC Raw Material Company 17 Invertose Dr Port Colborne Ontario Canada Phone 905 835 1203 Toll Free 888 We Reduce Web http www rawmaterials com rmcmain htm Profiling and waste characterization procedures must be followed prior to shipping a used lithium battery to a disposal site so please contact the service prior to making any shipments Please note the packaging instructions on the following pages to ensure compliance with federal transportation regulations For more information regarding lithium battery disposal please contact NuFlo Measurement Systems at 1 800 654 3760 October 2003 A 1 1 Flow Analyzer Appendix Transportation Information NuFlo Technologies Inc certifies that the lithium batteries used in the MC II Flow Analyzer have been proven to be non dangerous by testing in accordance with the UN Recommendation on the Transport of Dangerous Goo
43. han 1 are chronic health hazards Other Information None known Toxicity Tests Oral Toxicity Not determined Dermal Toxicity Not determined Inhalation Toxicity Not determined Primary Irritation Effect Not determined Carcinogenicity Not determined Genotoxicity Not determined Reproductive Developmental Toxicity Not determined 12 ECOLOGICAL INFORMATION Mobility Water Soil Air Not determined Persistence Degradability Not determined Bio accumulation Not determined A 12 October 2003 Appendix MC II Flow Analyzer Ecotoxicological Information Acute Fish Toxicity Not determined Acute Crustaceans Toxicity Not determined Acute Algae Toxicity Not determined Chemical Fate Information Not determined Other Information Not applicable 13 DISPOSAL CONSIDERATIONS Disposal Method Disposal should be made in accordance with federal state and local regulations Contaminated Packaging Follow all applicable national or local regulations 14 TRANSPORT INFORMATION Land Transportation DOT Lithium Batteries Contained in Equipment 9 UN3091 II NAERG 138 Canadian TDG Lithium Batteries Contained in Equipment 9 UN3091 II ADR Lithium Batteries Contained in Equipment 9 UN3091 II Air Transportation ICAO IATA Lithium Batteries Contained in Equipment 9 UN3091 II Sea Transportation IMDG Lithium Batteries Contained in Equipment 9 UN3091 II Other Shipping Information Labels Miscellaneous Clas
44. l from the flow meter used with the is amplified and squared by the electronic circuitry The divisor which is the number of flow meter pulses per unit of volume is programmed into the By making continuous calculations based on the number of stored pulses and the divisor the MC II generates total volume readings 1 Liquid Flow Meters The divisor for a liquid meter is determined by the flow meter calibration factor and the appropriate conversion factor for the desired units of registration see Calibration Examples 8 2 Gas Flow Meters The divisor for a gas meter is determined by the flow meter calibration factor and the appropriate conversion factor for the desired units of registration It is also generally desirable to compensate the divisor in order to measure gas in terms of standard unit volumes instead of actual unit volumes Volumes measured by gas meters are affected by temperature and pressure If the flowing temperature and pressure are constant it is possible to adjust the divisor for registration of standard unit volumes by using the following equation see MC II Calibration Examples page 9 42 FCxPsxTy Divisor Flow Meter Calibration Factor Pulses ACF Standard Pressure 14 73 PSIA P Flow Pressure PSIA Flowing Temperature R Ts Standard Temperature 519 67 R Degrees Rankine Degrees Fahrenheit 459 67 PS
45. limitation on the maximum number that can be used for a divisor maximum number for whole units is 32767 see Calibration Section page 4 When the Totals divisor is viewed the appearance of a decimal point and numbers in the top display is expressing two pieces of information at the same time The first piece of information is the divisor entered in whole numbers The second piece of information is the decimal point position which was determined during the calibration procedure However the decimal point appearing in the rate multiplier display is in the actual position occupied by a decimal point in the multiplier The accumulated flow total may be reset to zero by pressing the Reset button if the reset function is enabled This button may have to be pressed for a few seconds in order to implement a reset Maintenance To gain access to the internal portion of the loosen the eight captive screws around the outer edge on the back of the enclosure Once all of these screws are loose the front plate of the MC II should fold down hinging on the plastic retaining straps at the bottom of the enclosure It may be necessary to use a thin screwdriver blade to pry the front plate free but do not use excessive force The battery and circuit board should now be exposed for servicing CAUTION Under normal operating conditions the MC II poses no hazard when the enclosure is opened The lithium battery which powers the is a sealed unit b
46. mal point in the 0 position top display Since rate is in Per Day the rate multiplier will be calculated for you if the ONC jumper is enabled Go to STEP 3 1 1 2 meter factor 329 86 pulses per gallon The material being pumped weighs 7 95 pounds per gallon 329 86 pulses per gallon divided by 7 95 pounds per gallon 41 491824 pulses per pound Round to whole number 42 MC II divisor 42 top display Since rate is Per Minute a rate multiplier must be calculated and entered ONC jumper must be disabled 60 seconds per minute divided by 41 491824 pulses per pound 1 446068 maximum positions to the right of decimal is 3 Rate Multiplier 1 446 Go to STEP 4 STEP 3 Entering the divisor when rate is in Per Day ONE NUMBER CALIBRATION If rate is other than Per Day go to STEP 4 A Loosen the eight screws on the back of the MC II Open the MC II up by tilting the face plate assembly forward Check the jumpers on the bottom of the circuit card edge next to the enclosure They should be in this position enabled one number calibration o RST disabled front panel reset CAL enabled calibration mode ON lt Blank pins storage positions for jumpers If the ONC and CAL jumpers are not in these positions move them now This will enable one number calibration and calibration mode 10 October 2003
47. of these screws are loose the front plate of the MC II folds down hinging on the plastic retaining straps at the bottom of the enclosure The cable feeds through the rubber grommet to the inside of the enclosure where it is connected to the terminal connector see Nomenclature page ii Unscrew terminal connector number 3 and pull off the black cable lead then unscrew terminal connector number 4 and pull off the red or white cable lead Cut cable tie on the cable and pull the cable through the housing CAUTION Under normal operating conditions the MC II poses no hazard when the enclosure is opened The lithium battery which powers the MC II is a sealed unit but if one of these units leaks there is a possibility of toxic fumes being present when the enclosure is opened Select a well ventilated area in which to open the enclosure and avoid breathing fumes that may be trapped inside Care must be taken in handling and disposing of a damaged battery see Appendix Section for additional safety information October 2003 17 Flow Analyzer Step 3 To install new cable connector feed cable through rubber grommet and make a knot or install a cable tie inside housing allowing enough free length to connect wires to the terminal connector Feed black lead and shield into terminal connector number 3 and screw retainer down tight Feed red or white lead into terminal connector number 4 and screw retainer down tight Close the en
48. ormation is furnished without warranty expressed or implied as to accuracy or completeness The information is obtained from various sources including the manufacturer and other third party sources The information may not be valid under all conditions nor if this material is used in combination with other materials or in any process Final determination of suitability of any material is the sole responsibility of the user A 20 October 2003 WARRANTY LIMITATION OF LIABILITY Seller warrants only title to the products software supplies and materials and that except as to software the same are free from defects in workmanship and materials for a period of one 1 year from the date of delivery Seller does not warranty that software is free from error or that software will run in an uninterrupted fashion Seller provides all software as is THERE ARE NO WARRANTIES EXPRESS OR IMPLIED OF MERCHANTABILITY FITNESS OR OTHERWISE WHICH EXTEND BEYOND THOSE STATED IN THE IMMEDIATELY PRECEDING SENTENCE Seller s liability and Buyer s exclusive remedy in any case of action whether in contract tort breach of warranty or otherwise arising out of the sale or use of any products software supplies or materials is expressly limited to the replacement of such products software supplies or materials on their return to Seller or at Seller s option to the allowance to the customer of credit for the cost of such items In no event shall Seller be lia
49. ow Analyzer 565 501 145 SNOILISOd 13534 SNOILISOd NOLLISOd 1 SNOILISOd 18 a 1evsid Figure 4 October 2003 26 1 Flow Analyzer 4 13 1 PULSE OUTPUT 991 43450 92929247 PULSE PULSE IN 007 PULSE OUTPUT CIRCUIT ASSEMBLY P N 100005121 Figure 5 5 r z 14 2 0090 4 PULSE OUTPUT DC POWERED 991 44828 PULSE OUTPUT CIRCUIT ASSEMBLY INTRINSICALLY SAFE P N 100005163 Figure 6 October 2003 27 1 Flow Analyzer PULSE OUTPUT OPTION WIRING amp CORD INSTALLATION og ae 116 5 INPUT J2 RTU PULSE OUTPUT Ji wl 100005109 100005121 Totalizer Board Pulse Out Board DRILL 37 64 5781 OFA 3 8 378 18 NPT CORD CONNECTOR INSTALLATION Figure 7 28 October 2003 1 Flow Analyzer 01414 15 1041 0 38104 1 7 104170 5 nid 104100 357109 GALVTOSI O1ldO M Il OW NIT 50153 103 NIG 179100 20 2
50. ow the totals display to be reset from the front panel 3 Remote Mounting The Flow Analyzer is normally furnished for flow meter mounting Optional hardware including additional signal cable is available for pipe mounting refer to Figure 2 page 24 The remote mounting option kit consists of a mounting bracket U bolts nuts and lock washers weatherproof adapter and 10 ft signal cable assembly Additional signal cable length is available if required If remote mounting option was specified at the time the instrument was ordered follow Step 1 below only If the remote mounting option was not specified when the Flow Analyzer was originally ordered skip Step 1 below and proceed directly to Steps 2 3 and 4 Step 1 Place the U bolts around the pipe the MC II is to be mounted on then through the mounting bracket Note that the holes in the mounting bracket are arranged such that it may be used with horizontal or vertical pipe Note Disregard the center hole in the mounting bracket Fasten the bracket with the lock washers and nuts Use the bolts lock washers and nuts to attach the 1 to the bracket Position the MC II to the viewing angle desired before tightening the nut Follow the installation procedure of the weatherproof pickup housing furnished with the flow meter Step 2 To remove old cable connector loosen the eight captive screws around the outer edge on the back of the enclosure Once all
51. play at all times While the L is on the display press the Dec Point button one time Press Enter 1 time The unit is now in run mode The display will show the total accumulated volume in the top display that was there before calibration mode was activated and zeroes in the bottom display if there is no flow A rate will appear if there is flow through the turbine meter Press and hold the View Div button The top display will show a divisor of 3789 with a fixed decimal point in the tenths 0 position Divisor and decimal location are shown at the same time bottom 228 The bottom display will show the rate multiplier that has been internally calculated you use the numbers in this example the displays will show the above numbers You have now completed the calibration of the for one number calibration and a rate in Per Day STEP 4 Entering a divisor and a calculated rate multiplier A Loosen the eight screws on the back of the MC II Open the by tilting the faceplate assembly forward Check the jumpers on the bottom of the circuit card edge next to the enclosure They should be in this position disabled one number calibration RST disabled front panel reset 2 CAL enabled calibration mode 0 lt oc Blank pins storage positions for jumpers If the ONC and CAL jumpers
52. rsons for cleanup Use appropriate protective equipment Environmental Precautionary Measures Prevent from entering sewers waterways or low areas Procedure for Cleaning Absorption Isolate spill and stop leak where safe Contain spill with sand or other inert materials Neutralize to pH of 6 8 Scoop up and remove 7 HANDLING AND STORAGE Handling Precautions Do not short circuit recharge overdischarge puncture crush or exposure to temperatures above 302 F 150 C Avoid contact with eyes skin or clothing Storage Information Store in a dry location 8 EXPOSURE CONTROLS PERSONAL PROTECTION Engineering Controls Use in a well ventilated area A 10 October 2003 Appendix MC II Flow Analyzer Respiratory Protection Acid gas respirator with a dust mist filter Hand Protection Butyl rubber gloves Skin Protection Rubber apron Eye Protection Chemical goggles also wear a face shield if splashing hazard exists Other Precautions Eyewash fountains and safety showers must be easily accessible 9 PHYSICAL AND CHEMICAL PROPERTIES Physical State Solid Color Metallic Odor Odorless pH Not Determined Specific Gravity 20 C Water 1 Not Determined Density 20 Ibs gallon Not Determined Bulk Density 20 Ibs ft3 Not Determined Boiling Point Range F Not Determined Boiling Point Range C Not Determined Freezing Point Range F Not Determined Freezing Point Range C Not Determined
53. s 9 15 REGULATORY INFORMATION US Regulations US TSCA Inventory All components listed on inventory EPA SARA Title Extremely Hazardous Substances Not applicable October 2003 A 13 Flow Analyzer Appendix EPA SARA 311 312 Hazard Class Acute Health Hazard Fire Hazard EPA SARA 313 Chemicals This product does not contain a toxic chemical for routine annual Toxic Chemical Release Reporting under Section 313 40 CFR 372 EPA CERCLA Superfund Reportable Spill Quantity For This Product Not applicable EPA RCRA Hazardous Waste Classification If product becomes a waste it does NOT meet the criteria of a hazardous waste as defined by the US EPA California Proposition 65 All components listed do not apply to the California Proposition 65 Regulation MA Right to Know Law Does not apply NJ Right to Know Law Does not apply PA Right to Know Law Does not apply Canadian Regulations Canadian DSL Inventory Product contains one or more components not listed on inventory WHMIS Hazard Class D2B Toxic Materials 16 OTHER INFORMATION Additional Information For additional information on the use of this product contact your local NuFlo representative For questions about the Material Safety Data Sheet for this or other NuFlo products contact NuFlo Measurement Systems at 1 800 654 3760 Disclaimer Statement This information is furnished without warranty expressed or implied as to accuracy or complet
54. sary calculation then proceed to STEP 3 A 3 8 meter factor 20 341 pulses gallon 20 341 pulses gallon x 42 gallons barrel 854322 pulses barrel maximum allowable divisor for whole units is 32767 Round off last two digits and add a decimal point to the display MC II divisor 8543 with a decimal point the 00 position top display Since rate is in Per Day the rate multiplier will be calculated for you if the ONC jumper is enabled Go to STEP 3 1 meter factor 900 21 pulses gallon 900 21 pulses gallon x 42 gallons barrel 37808 82 pulses barrel Round 37808 82 to nearest whole number 37809 maximum allowable divisor for whole units is 32767 Round off last digit and add a decimal point to the display MC II divisor 3781 with a decimal point in the 0 position top display Since rate is in Per Day the rate multiplier will be calculated for you if the ONC jumper is enabled Go to STEP 3 2 meter factor 56 24 pulses gallon 56 24 pulses gallon x 42 gallons barrel 2362 08 pulses barrel Round to nearest whole number 2362 whole number less than 32767 MC II divisor 2362 with no decimal top display Since rate is Per Day the rate multiplier will be calculated for you if the ONC jumper is enabled Go to STEP 3 October 2003 Flow Analyzer D 1 1 2 meter factor 332 67 pulses gallon 332 67 pulses gallon x 42 gallons barrel 13972 14 pulses barrel Round to whole number 13972 whole num
55. sed October 2003 7 Flow Analyzer Calibration Examples Basic information needed before starting STEP 1 You will need the calibration factor for the turbine flow meter This factor will be in pulses per gallon except for gas meters which are in pulses per actual cubic foot The factor can be found written on the plastic tag located around the pickup adapter on the flow meter body If you have this information proceed to STEP 2 if not Measurement Systems at 1 800 654 3760 with the serial number of the flow meter body Note Each NuFlo turbine flow meter has a unique calibration factor STEP 2 Apply the calibration factor of the turbine flow meter to one of the following situations A 3 8 or 1 2 meter Total Barrels Rate BPD B 3 4 7 8 or 1 meter Total Barrels Rate BPD C 1 1 2 thru 4 meter Total Barrels Rate BPD D 1 1 2 meter Total Barrels Rate BPM 3 8 thru 4 meter Total Gallons Rate GPM 6 and 8 meter Total Gallons Rate GPM G 2 gas meter Total MCF Rate MCF Day H 1 1 2 meter Total Cubic Meters Rate 1 1 2 meter Total Pounds Rate If your application is not covered by one of these examples contact NuFlo Measurement Systems If your application is covered proceed to the paragraph indicated by the capital letter matching your application Go through the steps in that paragraph doing the neces
56. sor 70 add label to faceplate GALLONS x 10 Since rate is Per Minute a rate multiplier must be calculated and entered ONC jumper must be disabled 60 second minute divided by 6 97 pulses gallon 8 6083214 maximum positions to the right of decimal is 2 MC II Rate Multiplier 8 61 Go to STEP 4 G 2 gas meter factor 127 62 pulses actual cubic foot Operating pressure is a constant 55 psig Operating temperature is 80 degrees F Local atmospheric pressure 12 73 standard conditions are 60 deg F and 14 73 psia The following equation is shown with temperature compensation ACFx14 73PSIA x OPER TEMP 459 67 deg Rankine OPER PRES 12 73PSIA x 459 67 deg 60 deg R 127 62x14 73 x 80 459 67 55 12 73 x 519 67 October 2003 9 Flow Analyzer 1879 8426x539 67 67 73 519 67 28 823123 pulses per standard cubic foot P SCF 28 823123 x 1000 28823 123 P MCF Round to whole number 28823 MC II divisor 28823 with no decimal point in the display top display Since rate is Per Day the rate multiplier will be calculated for you if the ONC jumper is enabled Go to STEP 3 H 1 1 2 meter factor 331 26 pulses per gallon 331 26 pulses per gallon x 264 2 gallons cubic meter 87518 892 pulses cubic meter Round to nearest whole number 87519 maximum allowable divisor for whole units is 32767 Round off last digit and add a decimal point to the display MC II divisor 8752 with a deci
57. t are shown at the same time top 902 bottom 067 The bottom display will show the rate multiplier that you have entered If you use the numbers in this example the displays will show the above numbers You have now completed the calibration of the MC II for two number calibration Sensitivity Adjustment Flow Meter Signal The circuit assembly for the MC II has a feature that allows adjustment of the sensitivity for the flow meter input signal Provided on the circuit assembly is a 25 turn 5000 ohm potentiometer Adjustment of this pot varies the sensitivity range from approximately 950 mV p p down to 15 mV p p Instruments are factory set at 20 mV p p See Nomenclature page ii for location of this potentiometer A clockwise adjustment will increase the sensitivity allowing a signal with less amplitude to operate the unit Caution should be used here in order that the sensitivity not be adjusted so low that electrical noise would be counted along with the signal pulses A counter clockwise adjustment will decrease the sensitivity In other words a larger input signal would be required to operate the unit Some electrically noisy areas may require that this adjustment be done in order to eliminate the noise from the signal processing October 2003 15 Flow Analyzer RECOMMENDED SPARE PARTS LIST Quantity Part Number Description 1 100005109 Circuit Assembly Totalizer Rate Indicator LCD 1 100005111
58. tion When this circuit assembly is installed according to drawing 101231210 see Figure 9 page 30 MC II with pulse output is rated Underwriters Laboratory and Canadian Standards Association as Intrinsically Safe for Class Division 1 Groups A B C D The following paragraphs describe the circuit assembly s operation A Pulse Input Intrinsically Safe The pulse input to this card is obtained from the Pulse Out of the totalizer card It will appear in the form of a single square wave pulse or a burst of several pulses according to the flow meter input frequency and divisor setting on the totalizer board B Pulse Output Intrinsically Safe The pulse output from this card is provided in the form of a dry contact from a relay transistor open collector or an emitter collector opto isolated output A 14 pin socket on the card is provided to install either the relay or component plug module whichever is specified C Divide by Circuit Intrinsically Safe The W1 jumper is used to select whether the output is to occur with each increment of the totalizer volume for every 10 increments or for every 100 increments of the display total In most cases either divide by 1 divide by 10 or divide by 100 can be selected with no problem of losing pulse output counts However due to the totalizer display update time being approximately 2 8 seconds and its burst potential of pulses there may be times when the divi
59. ut if one of these units leaks there is a possibility of toxic fumes being present when the enclosure is opened Select a well ventilated area in which to open the enclosure and avoid breathing fumes that may be trapped inside Care must be taken in handling and disposing of a damaged battery see Appendix Section of this manual for additional safety information October 2003 3 Flow Analyzer A Battery Replacement The battery used in the MC II has a life expectancy of about three to five years This battery has a very flat discharge curve making it difficult to measure the battery voltage to determine the remaining battery life at any point in time When the battery is replaced the new battery must be connected to the unused battery terminals first before the old battery is disconnected in order to prevent the loss of counts and calibration information It is advisable to record the date of installation of replacement batteries to help ascertain when the next replacement may be required B Circuit Assembly The circuit assembly Part No 100005109 contains all of the electronic components To remove this circuit card remove the four screws located in the corners of the card and disconnect the battery signal cable and the switchplate Recalibration In order to provide maximum accuracy the MC II should be recalibrated whenever its associated flow meter has new rotor and vane kit installed or whenever the MC II is
60. x Instructions for Packaging Lithium Batteries Shipping Regulations MOT IATA PROVISIONS USED SHIPPER S DECLARATION FOR DANGEROUS GOODS NATURE AND QUANTITY OF DANGEROUS GOODS PROPER CLASS UN NO PKG SUB QTY amp TYPE OF PKG AUTHORIZATION SHIPPING GRP RISK PACKAGING INST NAME LITHIUM 9 UN3090 1 FIBERBOARD 903 BATTERIES BOX X KG GROSS WEIGHT Additional Information to be supplied by the SHIPPER Shipper FULL NAME amp ADDRESS OF THE SHIPPING LOCATION Consignee FULL NAME amp ADDRESS OF THE RECEIVING LOCATION AIRWAY BILL NUMBER May be amended by Freight Forwarder ___ PAGE 1 of 1 Aircraft Limitations PASSENGER AND CARGO AIRCRAFT GROSS WEIGHT 5 KG OR LESS CARGO AIRCRAFT ONLY GROSS WEIGHT gt 5 KG to 35 KG AIRPORT OF DEPARTURE May be amended by Freight Forwarder AIRPORT OF DESTINATION May be amended by Freight Forwarder Shipment Type NON RADIOACTIVE Shipper s Certification NAME TITLE OF SIGNATORY PLACE AND DATE SIGNATURE aR wD OND Note NO CORRECTIONS OR ERRORS ARE ALLOWED ON SHIPPER S DECLARATION The quantity of lithium metal contained in any battery must not exceed 12 grams per cell and 500 grams per battery Maximum quantity for each outside package for PASSENGER AIRCRAFT 5 KG GROSS WEIGHT Maximum quantity for each outside package for CARGO AIRCRAFT ONLY 35 KG GROSS WEIGHT Note If gross weight exceeds 5 KG shipment must be CARG

NUFLO MC-II User Manual

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