Roland Brochure on the MDX-650
Contents
1. Collet ZC 5xxx series EY16 xx series ZC 5xxx series EY16 xx series _ YCC xx series 3 3 175 1 8 4 5 6 2 5 10mm 3 3 175 1 8 4 5 6 2 5 10mm 6 35 1 4 8 10mm 6 35 1 4 8 10mm Tool Holder 15T NDC xx series Table Spacer ZA xxx series Vacuum Adapter ZAD 500T Safety Cover ZBX 650 l No Finishing Required m Roland High Precision Spindle The High Precision Spindle s reduced tool vibration produces a smooth highly detailed mold or part with no post finishing required For added versatility commercially available 15015488 collets can also be used High Precision ATC Spindle A high precision ATC spindle is included with the ATC negating the need to purchase any additional spindles High Precision Spindle ZS 650TY Powerful Software Included MODELA Player 4 for Windows 95 98 Me NT 4 0 2000 XP mmm MODELA Player 4 is a CAM software application that accepts IGES EA A DXF and STL files exported from most popular industrial 3D CAD D k software programs Itis used to generate proportional 3D scaling identify milling direction and to automatically generate and display the o E tool path MODELA Player 4 supports tool changing when used with the Automatic Tool Changer ATC and automatic side cutting when used with the Rotary Axis Unit It can also be used for 3D engraving2. Automatic Tool Changer ZAT 650 SPEC FI C AT IO N S Number of tools housed Maximum tool length Maximum tool diameter Tool holder format Tool selection method Compatible compressed air Spindle speed Operation temperature Operation humidity Packed dimensions and weight Included items 4 or 8 when an optional expansion magazine is installed 4 5 16 in 110 mm 3 8 in 10 mm Taper shank JBS4002 15T 7 24 taper Pull stud JBS4002 15P 45 special Direct changing type fixed address specification Air pressure 0 7 to 1 Mpa and Air volume 50 L min or more Air tank capacity 60 L or more 3 000 to 12 000 rpm 41 to 104 F 5 to 40 C 35 to 80 no condensation 31 W x 12 1 4 D x 9 1 4 H in 785 W x 310 D x 235 H mm 27 6 Ib 12 5 kg ATC spindle unit Air cylinder Tool magazine Control box Air regulator Z0 sensor base Air hose Air nozzle Positioner Hexagonal wrenches The expansion magazine cannot be used with the Rotary Axis Unit A compressor or other compressed air supply is required to operate the ZAT 650 Supported workpieces Max workpiece size Clamping method X axis effective stroke Z axis effective stroke Maximum angle of rotation Maximum speed A axis mechanical resolution Static precision Height of center of rotation Maximum workpiece weight Maximum workpiece moment of inertia Unit weight Unit external dimensions Control methods Included items
3. ATC also supports tool change commands from industry standard NC codes The ATC comes standard with a high precision ATC spindle x Using an optional expansion magazine the ATC can house an additional 4 tools up to 8 tools in total kAn air Compressor or other compressed air supply is required to operate the ATC The MDX 650 with ATC automatically changes tools by specifying the tool s stock number from the included CAM software Rotary Axis Unit The optional Rotary Axis Unit expands the MDX 650 s machining capabilities The unit which supports milling on the X Y Z and A axes is the perfect choice for prototyping items made from resin tooling board ABS and other soft materials The Rotary Axis Unit s angle control feature provides enhanced precision and tolerance With the combination of the rotary axis unit and ATC the MDX 650 provides fully automated production When one side is completed the part is automatically rotated for milling the other side Adjustable holders secure the material being milled Primary O ptions A With With With ATC Unit and With Flat Table Ni Rotary Axis Unit ATC Unit Rotary Axis Unit Spindle ZS 650TY ZS 650TY Included in ATC Unit dia 6mm collet included dia 6mm collet included dia 6mm collet included dia 6mm collet included
4. in step 0 01 mm 0 000039 in step 0 001 mm DC brushless motor Max 400W 3000 to 12000 rpm Variable manually or by the command set Collet or Cutter holder system 0 00394 in 0 1 mm 11 13 16 in 300 mm Under no load conditions 0 00197 in 0 05 mm Under no load conditions 0 00315 in 0 08 mm 0 3G 26 5 Ib 12 kg or less 0 05G 44 1 Ib 20 kg or less Parallel in compliance with the specification of Centronics Serial under RS 232C standard 2 Mbyte Replot buffer RML 1 NC codes end user setting RML 1 mode1 mode2 or NC codes supported by the MDX 650 Selectable through display operation 6 5A 117V 3 5 A 220 to 230 V 3 5 A 230 to 240 V 264 5 Ib 120 kg 36 5 8 W x 42 3 4 D x 34 5 16 H in 930 mm W x 1085 mm D x 870 mm H 41 to 104 F 5 to 40 C 35 to 80 no condensation T slot clamps 4 Spanner 1 3 8 in 10 mm ZO position sensor 1 Power cord 1 Belt for precision spindle 1 Key connector 1 Roland Software Package CD ROM 1 Hexagonal wrench 1 Ferrite core 1 NC code PROGRAMMER S MANUAL 1 USER S MANUAL 3 1 Setup amp Maintenance 2 Cutting Using the Included Software 3 Cutting Using NC codes When only the ATC is installed 21 1 4 X x 17 11 16 Y x 6 1 16 Z in 540 X x 450 Y x 155 Z mm When the Rotary Axis Unit is installed refer to the max workpiece size in the ZCL 650 specifications Rotary Axis Unit ZCL 650A SPEC FIC AT IO N S E OPTIONS
5. liable for any incidental or consequential damages whether foreseeable or not caused by defects in such products All trademarks are the property of their respective owners RDGA MDX 650 01
6. 3D DXF compatible with AutoCAD R12 MODELA Player 4 Virtual MODELA Virtual MODELA verifies finished shapes and estimates production time It also simulates suitable modeling engraving depth before beginning milling saving time and materials Virtual MODELA The MDX 650 also supports industry standard NC codes NC codes provide connectivity with a wide variety of commercial 3D and CAD CAM software A wheel cover prototype Small part prototype A poured plastic part produced from Male and female molds milled a mold milled in SRP Tooling Board from aluminum 3D Milling Machine MDX 650A SPECIFICATIONS T slot XY table size Max cutting area XYZ motor Feed rate Acceleration Software resolution Mechanical resolution Spindle motor Revolution speed Tool chuck Positioning accuracy Repeat accuracy Origin point reproducibility when the power is switched on off Possible table load weight Interface Buffer size Instruction system Power consumption Weight Dimensions Operation temperature Operation humidity Accessories 27 1 2 x 18 7 8 in 700 mm x 480 mm 25 9 16 X x 17 11 16 Y x 6 1 16 Z in 650 mm X x 450 mm Y x 155 mm 2 AC servo motor X Y Z axis Max 3 3 8 in sec 85 mm sec 0 3G 0 1G 0 05G When RML 1 has been selected 0 00039 in step 0 01 mm When NC codes has been selected 0 000039 in step 0 001 mm Note that the measurement unit for positioning coordinates is 0 00039
7. Resins such as chemical wood and modeling wax metal not supported Items within range of maximum diameter 7 7 8 in x 16 1 8 in W diameter 200 mm x 410 mm W Maximum clampable thickness is 2 in 50 mm Set screw type Cylinders cannot be mounted 15 1 8 in 385 mm 6 1 16 in 155 mm 1080 degrees 3 rotaions 20 rpm 0 0027 degrees 2 3 um with workpiece of 100 mm in diameter Rotation backlash 3 minutes Eccentricity 0 3 mm 0 012 in or less 4 84 in 123 mm from top surface of slider 17 6 lb 8 kg 0 02 kgm 26 5 Ib 12 kg 28 9 16 W x 10 5 8 D x 6 11 16 H in 725 W x 270 D x 170 H mm 4 axis control 3 axis simultaneous control Rotary axis unit cable clamp hexagonal wrenches 6 mm 1 3 mm 1 Y center detection pin diameter 6 mm screws 4 cap screws 4 washers 4 spacers 4 and slider retainer Call or visit our website for a complete list of options we Roland Built with precision Backed with passion Roland DGA Corporation 15363 Barranca Parkway Irvine CA 92618 2201 800 542 2307 949 727 2100 949 727 2112 fax www rolanddga com Roland reserves the right to make changes in specifications materials or accessories without notice Your actual output may vary For optimum output quality periodic maintenance to critical components may be required Please contact your Roland dealer for details No guarantee or warranty is implied other than expressly stated Roland shall not be
8. Roland 3D Milling Machine Roland 3D Milling Machine i MIA Introducing Subtractive RP Precision and Automation Combine The MDX 650 incorporates Feed Forward Processing for fast cutting while ll extremely precise accuracy With Digital AC Servo motors on the X Y and Z axes the MDX 650 can effortlessly mill a variety of materials An optional Automatic Tool Changer ATC and Rotar Axis Unit enhance operation and productivity by all dii MDX 650 to automatically change tools and m 1 or four surface molds and prototypes E asy to MODELA Player CAM software comes tandard Ili HAN HH MACRA KAMALAK LANAN a The MDX 650 offers engineers and de opportunity to quickly and inexpensivel concepts into three dimensional proto eliminating costly outsourcing Parts t days to get back from a service provid manufactured in hours Multiple con can be produced in a variety of materie quickly a handy option during produc development Bestof all proprietary c kept in house For the ultimate in performance milling the MDX offers the power the precision and the versatility that make it the obvious choice The MDX 650 mills a variety of materials from resin tooling board ai and ABS to light metals such as aluminum brass and copper When using the Rotary Axis Unit the MDX 650 cannot mill light metals Production time va
9. hanced Safety The MDX 650 comes with these convenient and time saving Safety is an important feature of the M DX 650 The following functions come standard e Rotating Speed and Feed Dial Adjusts rotation speed or feed e A large conveniently located emergency stop switch for speed during milling Simply pause the milling turn the dial instant shut down and then press enter to resume milling e A spindle interlock switch that prevents machine operation e Repeat Milling Data Buffer Temporarily stores cutting data for when the spindle cover door is open multiple production lots by simply pressing the copy button Spindle Life Display Indicates spindle wear Users can easily identify and replace worn spindles for consistent high quality output An optional safety cover prevents access to the cutting mechanism during operation and also reduces noise and prevents swarf and dust from escaping Fully Automated Production O ERoland Automatic Tool Changer The optional Automatic Tool Changer ATC adds unattended milling capability to the MDX 650 for enhanced productivity Once you preset the tools the MDX 650 automatically changes up to four tools of different sizes and shapes while providing complete milling from roughing through finishing The tool length offset and the automatic measurement features simplify the operation to automatically find the Z origin position when using tools of different lengths The
10. ries depending on the size and type of milling materials Roland The MD X 650 State of the Art Industrial D esign T ool DyN ot FS J ed High Speed and Accuracy Digital AC Servo Feed Forward Processing Digital AC Servo DAC brushless motors on the MDX 650 s X Y and Z axes generate high speed and high torque for smooth Steady milling These brushless motors help extend motor life to a robust 8 000 hours and further reduce motor maintenance Feed Forward Processing FFP is a predictive technology that anticipates tool path produces greater accuracy faster speed increased energy efficiency and higher torque The result More precise milling The Fine Details Versatile Performer The MDX 650 features a large 25 59 x 17 71 650mm x e The High Precision Spindle creates smooth high resolution 450mm work area Variable spindle speed of 3 000 to 12 000 molds rpm a lengthy Z travel of 6 1 155mm and accuracy of within e The optional Automatic Tool Changer ATC allows for 0 000039 step 0 001mm step enable the MDX 650 to cut unattended operation from prototypes patterns dies and molds quickly and with roughing through finishing amazing accuracy e The MDX 650 s optional Rotary The max work area of the MDX 650 varies Axis Unit when used with the with the combination of options Refer to the MODELA P layer 4 software e E automatically mills two or four surface parts Increased Productivity En
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