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Commander LI90 Series Controller User Manual
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1. HHHHH HHHHH Next C Back Next X Sensor Max Range This is the distance from the bottom of the tank to the bottom of the installed sensor with a scaled 4 20 mA output For a fixed output this is the maximum range of the sensor Use the sensor s manual to obtain the sensors maximum range 4 mA output Sensor Dead Band This is the distance from the full level of liquid to the bottom of the sensor with a scaled 4 20 mA output For a fixed output this is the dead band for the level sensor Use the sensor s manual to obtain the sensors dead band 20 mA output Sensor Height This is the distance from the bottom of the tank to the bottom of the installed sensor Sensor Fill H This is the distance from the bottom of the tank to the highest level of liquid Empty Setting This is the display value when the tank is empty Full Setting This is the display value when the tank is full Use the Next soft key to advance to the next setting Use the Back soft key to return to the previous setting PRELIMINARY MANUAL 33 of 57 Commander LI90 Series Scaled 4 20 mA Output Fixed 4 20 mA Output Sensor Sensor EP Sensor Height Dead Band Sensor Sensor Dead Band Sensor Sensor Full E Ful E 5 Tr F4 LL T t 5 5 3 n El ti g a Sensor wal Sensor Empty Empty o Tochange a value first press the Enter key e The value will be highlighted e Use the 10 digit ke
2. 96 mm lt 3 80 96 mm gt 2 264 gt 57 5 mm e Temperature Ventilation o Ensure that the panel layout design allows for adequate ventilation and maintains the specified ambient temperature range Consider the impact on the design of the panel layout if operating at the extreme ends of the ambient temperature range For example if it is determined that a cooling device is required allow adequate space and clearances for the device in the panel box or on the panel door e Orientation o When panel mounted there are no orientation restrictions on the LI90 series e Noise o Consider the impact on the panel layout design and clearance requirements if noise suppression devices are needed Be sure to maintain an adequate distance between the controller and noisy devices such as relays motor starters etc e Shock and Vibration o The LI90 series has been designed to operate in typical industrial environments that may inflict some shock and vibration on the unit For applications that may inflict excessive shock and vibration please use proper dampening techniques or relocate the Commander to a location that minimizes shock and or vibration 27 AUG 08 PRELIMINARY MANUAL 11 of 57 Rev 1 3 Commander LI90 Series Electrical e Grounding Definition o Ground The term Ground is defined as a conductive connection between a circuit or piece of equipment and the earth Grounds are fundamentally used to protect an app
3. Empty 27 AUG 08 PRELIMINARY MANUAL Rev 1 3 Commander LI90 Series Automatic Empty t Sensor Liquid Full Pump Valve ON Pump Valve OFF Liquid Empty 35 of 57 e To change a value first press the Enter key e The value will be highlighted e Use the 10 digit keypad to enter the desired value o Le for 123 4 press the following keys lt F1 gt lt F2 gt lt F3 gt lt gt lt F4 gt e Press Enter when completed to store this value to memory e Follow the sequence above e 1 Press Enter to begin 2 Press F1 for number 1 3 Press F2 for number 2 4 Press F3 for number 3 5 Press V for 6 Press F4 for number 4 7 Press Enter to save setting e The screen cannot change until a value is stored in memory 36 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 1 3 Pe Oy e Relays 3 and 4 will ask for a Differential ON and Differential OFF level These settings must be in the same units used for the Empty and Full settings Differential ON Differential OFF e This allows the end use to select a differential level between the two analog inputs e Channel 1 must be the upstream level and Channel 2 the downstream level e Typically Relay 3 is used for the main differential control and Relay 4 is for an alarm differential e Use the Next soft key to advance to the next setting e Use the Back soft key to return to the previous setting e When done press Exit to leave the S
4. Press V for 6 Press F4 for number 4 7 Press Enter to save setting e The screen cannot change until a value is stored in memory 26 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 1 3 Pe Oy e Configuration of Outputs o Once in the Secured Function Section press the Config Outputs soft key Config Relay 1 o CRES o Each relay will ask for a Relay ON and Relay OFF level These settings must be in the same units used for the Empty and Full settings Relay ON Relay OFF Relay 1 ON Relay a OFF RHREE gJ OOA l e Ifyou are reading between 0 to 500 gallons then the relay set points must be in gallons e For Pumps and Valves use both settings as the ON OPEN and OFF CLOSE points for the device e For Alarms use the ON point where the relay will start and the OFF as a hysteresis to prevent chattering of the relay High Alarm Low Alarm Automatic Fill Automatic Empty e Sensor Sensor e Sensor e Sensor Aa lt 8 lt Bi lt Bi 4 Pica a Pinca lt q umprrave Up Vave Auto Fill Relay ON aE meks FF aE miake i Me es lt ug lt un o To change a value first press the Enter key e The value will be highlighted e Use the 10 digit keypad to enter the desired value e l e for 123 4 press the following keys lt F1 gt lt F2 gt lt F3 gt lt gt lt F4 gt e Press Enter when completed to store this value to memory 27 AUG 08 PRELIMINA
5. an OFF setting of 30 0 inches then when the display goes above 100 0 Relay 1 will energize and when the level falls below 30 0 Relay 1 will de energize This function can be used to test the wiring and to verify if the configuration is set accordingly Please note Simulation mode will energize and de energize all configured relays Any devices wired to the relays will become active during simulation mode To turn off individual relays Select OFF in the H O A section before entering the Simulation mode e Simulation Mode I sunder the secured section of the display o To access this function press and hold the ENTER key for 5 seconds The display will jump to the configuration section Simulation Config Mode Input Config O CHES o Once in the Secured Function Section press the Simulation Mode soft key Simulation Config Mode Input Config ES 27 AUG 08 PRELIMINARY MANUAL 51 of 57 Rev 1 3 Commander LI90 Series 52 of 57 Next press the Begin Simulation soft key to proceed or the Back soft key to Ema lt return Begin gt Back Simulation X Next press the YES soft key to begin the Simulation Simulation mode will begin after a short count down Once in Simulation mode use the two soft keys on the left to increase and decrease the level per your requirements Check all active relays to verify operation To exit from Simulation mode press the Exit soft key in the lower right corner of the
6. for both input channel 1 and 2 Ofa eet fo S LE e Regardless on how the input level is configured the bar graph will show the true 4 20 mA input provided by the sensor o Pressing the Lower Right Soft Key will jump the display to show the following e Channel and 2 Channel 1 only Channel 2 only Relay Info Channel 1 amp 2 Channel 1 only TE 6 z Chan 2 gt 5 ERRES 1 Channel 2 only Relay info RIO Chan 1 R2O HHHH H 0 A S RIO R20 RSQ Chan 2 fz R4 ARRHIH er RIO R40 30 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 3 Pe Oy o Inthe Relay Info screen pressing the upper right soft key will jump the screen to the HAND OFF AUTO H O A functions for each relay Bee 2 e The H O A screen for each relay will indicate each relay the current status of each relay and soft keys to jump back or to the next relay e AUTO This mode places the relay in automatic Relay will energize based upon the ON setting and will De energize based upon the OFF setting e OFF This mode turns the relay OFF de energized The ON and OFF settings are ignored in this mode This mode is helpful in taking a relay off line for maintenance e HAND This mode turns the relay ON energized This mode is helpful in overriding a relay function Relay will be energized until o The OFF is selected or o When the AUTO mode is selected and the level drops be
7. is the distance from the bottom of the tank to the highest level of liquid 27 AUG 08 PRELIMINARY MANUAL 4 of 57 Rev 1 3 Commander LI90 Series e Empty Setting This is the display value when the tank 1s empty e Full Setting This is the display value when the tank is full e Use the Next soft key to advance to the next setting e Use the Back soft key to return to the previous setting Scaled 4 20 mA Output Fixed 4 20 mA Output Sensor Sensor BP Sensor Dead Band Sensor Dead Band Sensor Sensor Full E Ful T 5 3 2 I i z D i 8 amp Sensor q Sensor Empty Empty o To change a value first press the Enter key e The value will be highlighted e Use the 10 digit keypad to enter the desired value e Ie for 123 4 press the following keys lt F1 gt lt F2 gt lt F3 gt lt gt lt F4 gt e Press Enter when completed to store this value to memory e Follow the sequence above e 1 Press Enter to begin 2 Press F1 for number 1 3 Press F2 for number 2 4 Press F3 for number 3 5 Press V for 6 Press F4 for number 4 7 Press Enter to save setting e The screen cannot change until a value is stored in memory 42 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 1 3 Pe OT ey e Volumetric Inputs o The controller will ask basic shape and dimensional information in order to display either the gallons or liters within the tank or vessel e Dimensional information m
8. outputs Sensor 1 i 27 AUG 08 PRELIMINARY MANUAL 17 of 57 Rev 1 3 Commander LI90 Series e Ifyou need to change the application selection press and hold the ESC button for 5 seconds This will return you to the Selection Screen and allow for a new application to be selected o The selection can be accessed at any time 18 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 1 3 Pe Oy Common Information There are several configuration aspects that are similar for all three applications in the LI90 series e Analog Input o The Commander accepts any 4 20 mA signal o The Commander has the ability to accept a 4 20 mA that has been scaled to the size of the tank vessel or with a 4 20 mA that is from a non configured transmitter in its original factory setup o There are six parameters required to configure an analog input in the LI90 series o Fora scaled output Use this description when using a transmitter that has been configured with 4 mA set to an empty tank vessel and 20 mA set to a full tank vessel Sensor i Sensor Dead Band Sensor Full I a l Ea iL i a a o Sensor iig Empty e Sensor Max Range This is the distance from the bottom of the tank to the bottom of the installed sensor e Sensor Dead Band This is the distance from the full level of liquid to the bottom of the sensor e Sensor Height This is the distance from the bottom of the tank to the bottom of the
9. the display o To access these functions press and hold the ENTER key for 5 seconds The display will jump to the configuration section gt 5 lt o To leave the Secured Function section press Exit 24 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 1 3 Pe Oy e Configuration of Inputs o Once in the Secured Function Section press the Config Inputs soft key Config Channel 1 o Press the Next or Back soft keys to scroll to the input you would like to configure o Upon selecting an input channel the controller will ask for the following 6 settings to configure the input The first four settings must be in the same units 1 e inches cm feet m etc typically in units of length The last two settings can be in any engineering units as long as they are the same 1 e inches cm gallons liters etc 1 Sensor Max Range 2 Sensor Dead Band 3 Sensor Height Sensor Max Range Sensor Dead Band Sensor Height HHEFHFH HHFHFH HHHH Sensor Fill_H C Back 27 AUG 08 Rev 1 3 HHEFHFE ee NN gt Empty Setting Full Setting HHHHH HHHHH Next C Back Next X Sensor Max Range This is the distance from the bottom of the tank to the bottom of the installed sensor with a scaled 4 20 mA output For a fixed output this is the maximum range of the sensor Use the sensor s manual to obtain the sensors ma
10. units used for the Empty and Full settings Relay ON Relay OFF Relay 1 ON Relay 1 OFF Back Next gt Back Next gt e Ifyou are reading between 0 to 500 gallons then the relay set points must be in gallons e For Pumps and Valves use both settings as the ON OPEN and OFF CLOSE points for the device e For Alarms use the ON point where the relay will start and the OFF as a hysteresis to prevent chattering of the relay High Alarm Low Alarm Automatic Fill Automatic Empty lt E ey lt elena lt P Liquid Liquid Liquid Liquid pu lt au u u a cu Pica lt q umprrave ai Ai Auto Fill Relay OFF Y Hysteresis Pump Valv Relay OFF _ Pump Valv lt lt Pump ave J menyer lt q Pumpiva e Liquid ON Liquid Liquid Liquid AE Empty I Empty Empty Empty 46 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 3 Pe OT ey o Tochange a value first press the Enter key e The value will be highlighted e Use the 10 digit keypad to enter the desired value e Ie for 123 4 press the following keys lt F1 gt lt F2 gt lt F3 gt lt gt lt F4 gt e Press Enter when completed to store this value to memory e Follow the sequence above e 1 Press Enter to begin 2 Press F1 for number 1 3 Press F2 for number 2 4 Press F3 for number 3 5 Press V for 6 Press F4 for number 4 7 Press Enter to save setting e The screen cann
11. 0500 Humbolt Street Los Alamitos CA 90720 To avoid delays in processing your repair write the MRA on the shipping label Please include the information about the malfunction with your product This information enables our service technicians to process your repair order as quickly as possible 27 AUG 08 PRELIMINARY MANUAL 3 of 57 Rev 1 3 Commander LI90 Series Warranty Flowline warrants to the original purchaser of its products that such products will be free from defects in material and workmanship under normal use and service for a period which is equal to the shorter of one year from the date of purchase of such products or two years from the date of manufacture of such products This warranty covers only those components of the products which hare non moving and not subject to normal wear Moreover products which are modified or altered and electrical cables which are cut to length during installation are not covered by this warranty Flowline s obligation under this warranty is solely and exclusively limited to the repair or replacement at Flowline s option of the products or components thereof which Flowline s examination proves to its satisfaction to be defective FLOWLINE SHALL HAVE NO OBLIGATION FOR CONSEQUENTIAL DAMAGES TO PERSONAL OR REAL PROPERTY OR FOR INJURY TO ANY PERSON This warranty does not apply to products which have been subject to electrical or chemical damage due to improper use accident negligence abu
12. 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 1 3 Pe TO ey Installation e Overview o The mechanical installation greatly affects the operation safety and appearance of the system Information is provided to mechanically install the unit such as cut out sizes mounting procedures and other recommendations for the proper mechanical installation of the unit e Components o Commander Series display o Terminal Strips Power 3 pin black Inputs 15 pin Orange Outputs 15 Pin Black Optional Interface 5 pin Orange o Mounting Clips set of four Quick Start Guide e Mounting requirements o Commander series can be mounted through a panel or on a DIN rail e Panel Mounting o Once the panel design has been completed using the criteria and suggestions in the following sections use the following steps to panel mount the LI90 series Remove all connectors from the unit Press the DIN rail clip up to make passing the unit through the cutout easier Make sure the gasket is installed on the LI90 series and is free from dust and debris Check that the corners of the gasket are secure Pass the unit through the panel Insert the each of the four 4 mounting clips into the slots in the Commander s case One clip should be installed on each corner Lightly tighten each screw so the clip is held in place Tighten the screws on the clips such that the gasket is compressed against the panel o For panel mount use the stan
13. Pe Oy Commander LI90 Series Controller User Manual Flowline Inc 10500 Humbolt Street Los Alamitos CA 90720 Tel 562 598 3015 Fax 562 431 8507 www flowline com 27 AUG 08 PRELIMINARY MANUAL l of 57 Rev 1 3 Commander LI90 Series 2 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 3 Pe Oy Preface This manual explains how to use the Commander LI90 series controller Warranty Service amp Repair To register your product with the manufacturer go to the Flowline website for on line registration The website address is as follows www flowline com On line Warranty Registration can be found under Contact Us in the Navigation Bar along the side of the home page If for some reason your product must be returned for factory service go to the Flowline website to receive a Material Return Authorization number MRA providing the following information 1 Part Number Serial Number 2 Name and telephone number of someone who can answer technical questions related to the product and its application 3 Return Shipping Address 4 Brief Description of the Symptom 5 Brief Description of the Application On line Material Return Authorization can be found under Contact Us in the Navigation Bar along the side of the home page Click on Return Authorization to begin the MRA request Once you have received a M RA number ship the product prepaid in its original packing to Flowline Factory Service MRA 1
14. RY MANUAL 27 of 57 Rev 1 3 Commander LI90 Series 28 of 57 e Follow the sequence above e 1 Press Enter to begin 2 Press F1 for number 1 3 Press F2 for number 2 4 Press F3 for number 3 5 Press V for 6 Press F4 for number 4 7 Press Enter to save setting e The screen cannot change until a value is stored in memory o Use the Next soft key to advance to the next setting o Use the Back soft key to return to the previous setting o When done press Exit to leave the Secured Function Section PRELIMINARY MANUAL Commander LI90 Series 27 AUG 08 Rev 1 3 Pe OT ey Application 2 e Overview o Differential Level Controller Commander will monitor the levels above and below a rake and control a relay based upon the defined differential between the two levels In addition a differential alarm can be programmed as well as individual alarms for each input e Power Operate from 12 to 24 VDC power e Inputs Accept up to two 4 20 mA inputs the inputs will be powered by 12 to 24 VDC power source e Outputs Two alarm relays one for each channel and two relays that activate based upon the differential value between the two inputs e Mounting Commander can be 1 4 DIN mounted and DIN rail mountable 27 AUG 08 PRELIMINARY MANUAL 29 of 57 Rev 1 3 Commander LI90 Series e General Open Functions o Opening Screen indicates the Level of Liquid in the tank vessel along with the true analog 4 20 mA input
15. Y IS THE IMPLIED WARRANTY OF FITNESS OF THE PRODUCTS FOR A PARTICULAR PURPOSE OR USE AND THE IMPLIED WARRANTY OF MERCHANTABILITY OF THE PRODUCTS This warranty may not be extended altered or varied except by a written instrument signed by a duly authorized officer of Flowline Inc 4 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 3 Pe TO ey Table of Contents Safety Warnings and Cate LS sg cae deig cs ects caneatvagacegawdceatirdeesutes nde sannetaaeeaweeee etd 6 MANOEL OM oc ice ahs ia rata rte alleen tt areca eerie T E Saeed cat 7 PIAS PAM AION iE eocmesge shanti gesenatianneanad E ET E deutielaaalshame 9 Pane MAYA EG 6 Ue 1 0 Stree tee ne ese eee 9 POTTS DL WY UD 2p toca cat one cenae AT T 10 DIMENSIONS seurana sae tty E oradann ce eerste arcs asa ee 11 PLC CUI CA EP E A tetra EA A E A A E ONE A ee 12 NV AN i E T EEEE ANA SAE TE EA NES T NT A A A TA N A NS EEO 13 Con Heanor R 14 SPECA ONS eea a a E A h ad adalah cites 15 SAUD earen E E R deer ON 16 Commo Ti OPTI AE ase E E E E A 19 Analoge Scaled TPU eaen E TEE EE E A 19 PATA OTIC O INDU anena EE 20 7s 0 0 UC6r2 150 esl liren a E A E A See eee ee ee 21 Toe IW aoa searcher EE E T RT EE ease anata essere 21 General COMENARUNCH OS ioon de tuts Seal eel teen dine E aoatit eden ced asal 22 General Secured FUNCUONS eretia rea a S O aa 24 CONMOUFATION OF OPUS eean EEE 25 COnguratonr or OUMU S snr E cusascavacertowsyiseaagaad 27 PS PPM CAM OM Fo irren n E ta acecte
16. actice and local codes e Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits e Ensure hands shoes and floors are dry before making any connection to a power line e Make sure the unit is turned OFF before making connection to terminals Make sure all circuits are de energized before making connections e Before each use inspect all cables for breaks or cracks in the insulation Replace immediately if defective 6 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 3 Pe OT ey Introduction The Commander Series has three unique application configurations The choice of application 1s field selectable The three configurations are e Multi Tank Display Application 1 Commander will accept up to Four 4 20 mA input transmitters and will provide a 3A SPST relay output for each input Sensor 1 Sensor 3 ay 3 Rel e Differential Level Controller Application 2 Commander will monitor the levels above and below a rake and control a relay based upon the defined differential between the two levels In addition a differential alarm can be programmed as well as individual alarms for each input 27 AUG 08 PRELIMINARY MANUAL 7 of 57 Rev 1 3 Commander LI90 Series e Pump Controller Application 3 Commander will accept a single 4 20 mA input transmitter and will provide up to Six 3A SPST relay outputs Sensor 1 8 of
17. al injury it is strongly recommended to fuse the voltage measurement inputs Be sure to locate fuses as close to the source as possible WARNING Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards WARNING In the event of repeated failure do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse WARNING Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life e All applicable codes and standards need to be followed in the installation of this product e For I O wiring discrete use the following wire type or equivalent Belden 9918 18 AWG or larger Adhere to the following safety precautions whenever any type of connection is made to the module e Connect the green safety earth ground first before making any other connections e When connecting to electric circuits or pulse initiating equipment open their related breakers Do not make connections to live power lines e Make connections to the module first then connect to the circuit to be monitored e Route power wires in a safe manner in accordance with good pr
18. ccansacat donc O N T T T 29 VY SEV 1G Woes ae ctictad cia E A ne ion ened eedee ans actin oa oe enemas 29 General Open Functions zsrsr N E E dasatto toate 30 Generar Secured PUnCHUONS Karere aTa E a E E E A 32 Configuration Of IN PUIS eie EA E 33 Coneuratonr OF OUtPU See a E er veenebee 35 PDO A E ee E eo ae T a AAO 38 OVSINI E Wea a A O a eal tet 38 Goncra Opek T Onc ons konsitas aE R E 39 General Secured PF UNCHIONS Jossisisctnsneen ei E 40 Conneuranon Ol INDUS tina ee ate esse 4 NO IN EEE A S EE E E te 43 Co fipuration Of OULD US n e a A Ea ees 46 APOS by ae A E A ETEA AEE 51 SUL AL OM TO SEEE A T N E AA EA EE E ENE sepamsneian 51 Factor IG SC U es retuiashatocen sea R aca atra eat taneatae ana haa lea ston south can eetae cacine 53 Chane ii Applications srca E E A 54 Removable Media for Data Transfer ccccccccccssssssessseeeeeeeeeeeeeeeseeeeeeaaaaaas 55 Micron DC aS eeen EN 55 Micro SD FIE SYSE ueia esa E EEE tes 55 Using Removable Media to Log Data 0 cc cccccsssssssssseeeeeeeeeeeeeseeeees 56 27 AUG 08 PRELIMINARY MANUAL 5 of 57 Rev 1 3 Commander LI90 Series Safety Warnings and Guidelines When found on the product the following symbols specify Warning Consult user documentation Warning Electrical Shock Hazard WARNING To avoid the risk of electric shock or burns always connect the safety or earth ground before making any other connections WARNING To reduce the risk of fire electrical shock or physic
19. contacts device the relays are switching must come from an alternative source Relays stays OFF all the Make sure that the Hand OFF Auto for the relay is set for Auto The OFF setting will keep the relay OFF until this setting has been changed 27 AUG 08 PRELIMINARY MANUAL 57 of 57 Rev 1 3 Commander LI90 Series
20. dard cutout for a 1 4 DIN 3 622 92 mm x 3 622 92 mm Use the four mounting clips to secure the display to the panel A mounting clip will attach to all four sides of the display 1 4 DIN CUT OUT 3 600 for 92 mm Panel Mounting 3 622 mm gt rile Not to Scale 27 AUG 08 PRELIMINARY MANUAL 9 of 57 Rev 1 3 Commander LI90 Series e DIN Rail Mounting o The LI90 series is designed to clip onto standard 35 millimeter DIN rail If your installation requires liquid or dust protection make sure the controller is placed in an appropriate sealed panel when mounting on DIN rail Use the following steps to mount on DIN rail Move the DIN rail clip to the lower position Clip the Top Clips on the top of the DIN rail Press the unit into place and press the DIN rail clip up A small flat head screwdriver can be used in the slot of the DIN rail clip if clearance 1s an issue o Note The DIN rail connection does not provide an earth ground o For DIN rail use a 35 mm DIN Rail Move the DIN rail clip to the lower position Clip the Top Clips on the top of the DIN rail Press the unit into place and press the DIN rail clip up A small flat head screwdriver can be used in the slot of the DIN rail clip if clearance is an issue E CE m 35 mm DIN Rail z DIN Rail Clip 10 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 1 3 Pe Oy e Dimensions Front View Side View 3 780
21. ecured Function Section Sensor 1 Ca Sensor 2 27 AUG 08 PRELIMINARY MANUAL 37 of 57 Rev 1 3 Commander LI90 Series Application 3 e Overview o Pump Controller The L190 series in this application is typically used to provide multiple relay contacts for a single 4 20 mA input Relays 5 and 6 can be combined to be programmed as duplexing alternating relays Sensor 1 L e Power Operates from 12 to 24 VDC power Inputs Accepts a single 4 20 mA input the input will be powered by 12 to 24 VDC power source Outputs 6 relays are available to program as alarms pumps or valves Enclosure Front panel must be NEMA 4X rated Mounting Panel must be 1 4 DIN mounted and DIN rail mountable Volumetric Display can indicate level in either Gallons or Liters for vertical and horizontal tanks e Simulation mode Use this mode to simulate the level of liquid and test relay operation without changing the true liquid level 38 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 1 3 Pe OT ey e General Open Functions o Opening Screen indicates the Level of Liquid in the tank vessel along with the true analog 4 20 mA input e Regardless on how the input level is configured the bar graph will show the true 4 20 mA input provided by the sensor o Pressing the Lower Left Soft key will jump the display to indicate the relay status Above the relay status will be the liquid level Lewe HHEHHH H e Pres
22. f Flash memory are compatible with the Commander s Memory slot e The Memory slot is equipped with a push in push out connector and a Micro SD card can be safely inserted into the Memory slot whether the power is On or Off o To installa Micro SD card Align its 8 pin gold edge connector down facing the front of the unit as shown below then carefully push it all the way into the Memory slot Ensure that it clicks into place o To remove the Micro SD card Push down on the top of the card gently to release the spring The card pops up for removal MEN Installing Removable Memory Card Micro SD File System e The Micro SD Memory slot uses the PC compatible FAT16 File System This means that a PC with a Micro SD compatible card reader can read files that have been written by the Commander and can write files that can be read by the Commander e However the Commander does not support long filenames but instead implements the 8 3 filename format This means that all file and directory names must consist of up to 8 characters followed by an optional dot and an optional extension with up to 3 characters e Directories and sub directories can be nested up to 16 levels deep as long as each pathname string does not exceed 147 characters 27 AUG 08 PRELIMINARY MANUAL 55 of 57 Rev 1 3 Commander LI90 Series Using Removable Media to Log Data e The Commander has the feature of logging data to a Micro SD card in the form of comma delim
23. g Environmental 0 to 50 C Wash down NEMA 4X Max panel thickness 5 mm 3 622 92 mm x 3 622 92 mm 130 mA 24 VDC 30 A for 1 ms 24 VDC 10 30 VDC 5 to 95 Non condensing One Minute Month at 20C 0 C to 50 C Screw Type 5 mm Removable CE UL 4 4 20 mA 35 mA 6 relay 6 3 A at 250 VAC resistive 275 VAC 30 VDC 1250 VA 150 W 5 000 000 100 000 300 CPM at no load 20 CPM at rated load Mechanical Contact One update per ladder scan plus 10 ms 15 of 57 Commander LI90 Series Startup e When the Commander is powered for the first time the LI90 series will allow the end user to select the application to be used Follow the instructions on the screen to choose the application o Application 1 Multi Tank Display Press F2 Commander will accept up to Four 4 20 mA input transmitters and will provide a 3A SPST relay output for each input Sensor 1 Sensor 3 16 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 3 Pe OT ey o Application 2 Differential Level Controller Press F3 Commander will monitor the levels above and below a rake and control a relay based upon the defined differential between the two levels In addition a differential alarm can be programmed as well as individual alarms for each input o Application 3 Pump Controller Press F4 Commander will accept a single 4 20 mA input transmitter and will provide up to Six 3A SPST relay
24. her the length of the tank or the Height of the Cone You do not need to configure this setting for the Round Bottom tank e Use the Next soft key to advance to the next setting e Use the Back soft key to return to the previous setting PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 3 Pe Oy o Horizontal Tanks Select among Flat Ends or Round Ends Length cra Length gt lt gt t H1_____ Cap Diameter Diameter Flat Ends Round Ends 1 Sensor Height 2 Tank Length Sensor Height Tank Length Inches or CM Inches or CM HHHHH HHHHH Back Next Back Next Tank Diameter End Cap Length Inches or CM Inches or CM HHHH Back Next Back Next e Sensor Height This is the distance from the bottom of the tank to the bottom of the sensor e Tank Length This is a length of the tank e Tank Diameter This is diameter of the tank e End Cap Length This is the distance for one of the end caps You do not need to configure this setting for the Flat End Tank e Use the Next soft key to advance to the next setting e Use the Back soft key to return to the previous setting 27 AUG 08 PRELIMINARY MANUAL 45 of 57 Rev 1 3 Commander LI90 Series e Configuration of Outputs o Once in the Secured Function Section press the Config Outputs soft key Config Relay 1 o Each relay will ask for a Relay ON and Relay OFF level These settings must be in the same
25. installed sensor This will be the same setting as the Sensor Max Range e Sensor Fill_H This is the distance from the bottom of the tank to the highest level of liquid Adding the Fill H value to the Dead Band value will equal the Max Range or Height values e Empty Setting This is the display value when the tank is empty e Full Setting This is the display value when the tank is full 27 AUG 08 PRELIMINARY MANUAL 19 of 57 Rev 1 3 Commander LI90 Series o Foranon scaled output Use this description when using a transmitter that is either set with its original Factory Settings or with a transmitter that has a fixed non configurable 4 20 mA output Sensor Sensor Dead Band Sensor Full Oh EIS T oo E H iL S 2 12 Sensor Empty e Sensor Max Range This is the maximum range of the sensor This is typically the 4 mA set point for the sensor Use the sensor s manual to obtain the sensors maximum range 4 mA output e Sensor Dead Band This is the dead band for the level sensor Use the sensor s manual to obtain the sensors dead band 20 mA output e Sensor Height This is the distance from the bottom of the tank to the bottom of the installed sensor e Sensor Fill H This is the distance from the bottom of the tank to the highest level of liquid e Empty Setting This is the display value when the tank is empty e Full Setting This is the display value when the tank is full 20
26. ited files with a CSV extension These files are compatible with standard database and spreadsheet PC programs SS a cies _ gt a a na i L gt a e To activate the data log in the commander press and hold the Left Arrow shown above for 10 seconds When Data Log Activated appears release the button The unit will log the four analog inputs at rate of once per 15 seconds e When completed follow the previous instructions for removing the Micro SD card e The data in the card will appear in five folders Folder A_Inputs contains the raw and scaled data for the four analog inputs see chart below awanaloginput AI0001 AI0002 ATI0003 AI0004 c RO107 R0207 R0307 R0407 e Folders AIl Set AI2 Set AI3 Set and AI4 Set contain the configuration information for the analog inputs see below _ Data Folder All Set AI2 Set AI3 Set Al4 Set Sensor Max Range RO123 R0223 R0323 R0423 Sensor Dead Band R0125 R0225 R0325 R0425 R0105 R0205 R0305 R0405 56 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 1 3 Pe Oy Troubleshooting PROBLEM SOLUTION No power to the The Analog Inputs are not internally powered Power for transmitters transmitters must be provided from an alternative source Typically it is the same power supply that is providing power to the LI90 1001 No power from the relay All of the relays are dry contact relays Power for the
27. l 4 RIO HHHH a FRE H RZO akki R3O sa By meio ee i gt RAO HHEE o Inthe Relay Info screen pressing the upper left soft key will jump the screen to the HAND OFF AUTO H O A functions for each relay bale HHH H H 0 A R20 HHHHH gt RSO HEHEHE RAO HHHH H 22 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 3 Pe OT ey e The H O A screen for each relay will indicate each relay the current status of each relay and soft keys to jump back or to the next relay e The first time the LI90 series 1s powered up all of the relays will be in the OFF mode To activate the relay you will need to change the relay mode to AUTO e AUTO This mode places the relay in automatic Relay will energize based upon the ON setting and will De energize based upon the OFF setting e OFF This mode turns the relay OFF de energized The ON and OFF settings are ignored in this mode This mode is helpful in taking a relay off line for maintenance e HAND This mode turns the relay ON energized This mode is helpful in overriding a relay function Relay will be energized until o The OFF is selected or o When the AUTO mode is selected and the level drops below the OFF setting 27 AUG 08 PRELIMINARY MANUAL 23 of 57 Rev 1 3 Commander LI90 Series e General Secured Functions o The configuration of the display input and relays output are all under the secured section of
28. lication from harmful interference causing either physical damage such as by lightning or voltage transients or from circuit disruption often caused by radio frequency interference RFI e Ground Specifications o Ideally a ground resistance measurement from equipment to earth ground is 0 ohms In reality it typically is higher The U S National Electrical Code NEC states the resistance to ground shall not exceed 25 ohms Flowline recommends less than 15 ohms resistance from our equipment to ground Resistance greater than 25 ohms can cause undesirable or harmful interference to the device e How to Test for Good Ground o In order to test ground resistance a Ground Resistance Tester must be used A typical Ground Resistance Meter Kit contains a meter two or three wire leads and two ground rods Instructions are supplied for either a two point or three point ground test Below shows a two point ground connection test Ground Resistance Meter Ground Disconnected from Service A J eey mek minh Metal Water Pipe or m Mie Rod Other Good Ground 12 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 3 Pe OT ey e Wiring o Power e Connect to Earth Ground Apply 10 30 VDC w NET 1 vt 24 VDC 24 VDC Ground o Inputs e Commander can connect up to four 4 20 mA inputs z z N 1 A4 AS A2 Al OV Hi I8 5 15 H4 PEI Lr Sensor 1 Sensor 2 Sens
29. low the OFF setting o Pressing the lower right soft key Next will return the controller to the opening screen 27 AUG 08 PRELIMINARY MANUAL 31 of 57 Rev 1 3 Commander LI90 Series e General Secured Functions o The configuration of the display inputs and relays outputs are all under the secured section of the display o To access these functions press and hold the ENTER key for 5 seconds The display will jump to the configuration section gt 5 lt o To leave the Secured Function section press Exit 32 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 1 3 Pe Oy e Configuration of Inputs o Once in the Secured Function Section press the Config Inputs soft key Config Channel 1 o Press the Next or back soft keys to scroll to the input you would like to configure o Upon selecting an input channel the controller will ask for the following 6 settings to configure the input The first four settings must be in the same units 1 e inches cm feet m etc typically in units of length The last two settings can be in any engineering units as long as they are the same 1 e inches cm gallons liters etc 1 Sensor Max Range 2 Sensor Dead Band 3 Sensor Height Sensor Max Range Sensor Dead Band Sensor Height HHEFHFH HHFHFH HHHH Sensor Fill_H C Back 27 AUG 08 Rev 1 3 HHEFHFE ee NN gt Empty Setting Full Setting
30. nce in the Secured Function Section press the Config Inputs soft key Simulation Config Mode Input a Contig GEES o Next select if the application will show a Scaled Input or a Volumetric Input Scaled Input Wolumetr ic Back Input e Scaled Input Allows for the current inputs to display in any engineering units the linear scale from the current e Volumetric Input Calculates the total volume gallons or liters for both vertical or horizontal tanks e Scaled Inputs o The controller will ask for the following 6 settings to configure the input The first four settings must be in the same units 1 e inches cm feet m etc typically in units of length The last two settings can be in any engineering units as long as they are the same i e inches cm gallons liters etc 2 Sensor Dead Band 3 Sensor Height gt Sensor Dead Band Sensor Height HREHHH HEHHH 1 Sensor Max Range gt Sensor Max Range H HHHE 4 Sensor Fill H gt Sensor Fill_H gt Empty Setting Full Setting HHHHH HHHH HHHHH 5 CHES lt Back Next gt e Sensor Max Range This is the maximum range of the sensor located on top of the tank e Sensor Dead Band This is the dead band for the level sensor e Sensor Height This is the distance from the bottom of the tank to the bottom of the sensor e Sensor Fill H This
31. of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 3 Pe OT ey Application 1 e Overview o Multi Tank Display The L190 series in this application is typically used to eliminate the need of one display for each transmitter This application can accept up to Four 4 20 mA input transmitters and will provide a 3A SPST relay output for each input Sensor 1 Sensor 3 e Power Operate from 12 to 24 VDC power e Inputs Accept up to four 4 20 mA inputs the inputs will be powered by 12 to 24 VDC power source e Outputs Each input channel has a relay assigned 4 relays total e Mounting Commander can be 1 4 DIN mounted and DIN rail mountable 27 AUG 08 PRELIMINARY MANUAL 21 of 57 Rev 1 3 Commander LI90 Series e General Open Functions o Opening Screen indicates the Level of Liquid in the tank vessel along with the true analog 4 20 mA input for channel 1 and the status of Relay 1 Che wn TS O LIGOKa e Regardless on how the input level is configured the bar graph will show the true 4 20 mA input provided by the sensor o Pressing the Lower Right Soft key will jump the display to a screen showing the same information for Channel 2 Che ew TS o Pressing the lower Right soft key will continue to Channels 3 and 4 and then the Relay Status Page e Sequence is as follows e Channel 1 Channel 2 Channel 3 Channel 4 Relay Info Channel Channel 1 Channel 2 Channel 3 S Weni Channe
32. or 3 9 Sensor 4 27 AUG 08 PRELIMINARY MANUAL 13 of 57 Rev 1 3 Commander LI90 Series o Outputs e Commander can connect up to 6 relays depending on the application selection e Relays can switch voltages up to 275 VAC 30 VDC with a maximum output current of 3 A at 250 VAC resistive COM NO Relay 6 NO COM Relay 1 COM NO Relay 5 NO COM Relay 2 COM NO Relay 4 NO COM Relay 3 Configuration e Commander Series is configured via the Human Machine Interface HMI located on the front cover of the controller 14 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 1 3 Cut out Required Power Steady State Inrush Primary Power Range Relative Humidity Clock Accuracy Operating Temp Terminal Type Certifications Analog Inputs Number of Channels Input Ranges Max Over Current Relay Outputs Outputs per Module Commons per Module Max Output Current Max Output Voltage Max Switched Power Expected Life No load Rated load Max Switching Rate Type Response Time PRELIMINARY MANUAL LU FeV Specifications Display Graphics Text Yes Yes Pixels 128 x 64 Display Technology Backlit LCD Keypad Touch screen Total Keys 20 Function Keys 10 Controller Memory 256 KB Logic Scan Rate 1 2 mS K Memory Card Slot Up to 1 GB General Specs Height 3 7 95 1 mm Width 3 7 95 1 mm Depth 2 5 63 9 mm Weight 12 5 oz 0 354 k
33. ot change until a value is stored in memory o Use the Next soft key to advance to the next setting Use the Back soft key to return to the previous setting o Option Relays 5 and 6 can be used as a Duplex Alternation function gt Config Relay 5 amp 6 O o Select Config Relay 5 and 6 to configure relays 5 and 6 This setting will always configure both relays 5 and 6 27 AUG 08 PRELIMINARY MANUAL 47 of 57 Rev 1 3 Commander LI90 Series o Select either an Independent Relay 5 and 6 or Duplexing Relays 5 and 6 Independent Duplex Alternate Relay 5 amp 6 Relay 5 amp 6 Relay 5 and 6 EE en EEL ene EE eens a Liquid Liquid Liquid lt Fu lt Fu lt Ful Relay 6 LAG Relay 5 LEAD LEAD LAG ON oad on ON gt E ON Relay 6 OFF Relay 5 ALL ALL OFF gt OFF gt OFF gt Liquid Liquid Liquid Be ee lt eas Ee uses o Independent Relays Relays 5 and 6 perform the same as relays 1 through 4 The two relays are not linked together o Duplex Relays Relays 5 and 6 are linked together with two unique start levels and a common off position The relays will also alternate between each LEAD start If the level ever reaches the LAG start the remaining relay will activate o Alternating Relays Relays 5 and 6 will switch back and forth each time the ON level is reached This is used to maintain a common use life cycle for equipment o Relay settings must be in the same units
34. screen PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 3 Pe Oy Factory Reset e At anytime the Commander Series can be reset to its original factory settings To do so perform the following o Press and hold the F10 button for 10 seconds ar fa TEL p i 63 lra F5 ee lF7 Fe F9 F10 o Release the F10 button when the Factory Reset Screen appears o To reset press the soft key for Yes and press F10 to enter o The LI90 series will be reset to its original setting o Pressing Enter with NO active will return the display back to it current setting and nothing will be reset 27 AUG 08 PRELIMINARY MANUAL 53 of 57 Rev 1 3 Commander LI90 Series Changing Applications e Ifyou need to change the application selection press and hold the ESC button for 5 seconds This will return you to the Selection Screen and allow for a new application to be selected o The selection can be accessed at any time 54 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 1 3 Pe Oy Removable Media for Data Transfer Overview e All Commander models provide a Removable Media slot labeled Memory which supports standard Micro SD Flash memory cards Micro SD cards can be used to save and load applications to capture graphics screens and to log data for later retrieval Micro SD Cards e When the Micro SD card format was introduced it was originally called TransFlash Cards labeled either Micro SD or TransFlash with up to 2 0 GB o
35. se or misuse Abuse shall be assumed when indicated by electrical damage to relays reed switches or other components The warranty does not apply to products which are damaged during shipment back to Flowline s factory or designated service center or are returned without the original casing on the products Moreover this warranty becomes immediately null and void if anyone other than service personnel authorized by Flowline attempts to repair the defective products Products which are thought to be defective must be shipped prepaid and insured to Flowline s factory or a designated service center the identity and address of which will be provided upon request within 30 days of the discovery of the defect Such defective products must be accompanied by proof of the date of purchase Flowline further reserves the right to unilaterally waive this warranty and to dispose of any product returned to Flowline where a There is evidence of a potentially hazardous material present with product b The product has remained unclaimed at Flowline for longer than 30 days after dutifully requesting disposition of the product THERE ARE NO WARRANTIES WHICH EXTEND BEYONDTHE DESCRIPTION ON THE FACE OF THIS WARRANTY This warranty and the obligations and liabilities of Flowline under it are exclusive and instead of and the original purchaser hereby waives all other remedies warranties guarantees or liabilities express or implied EXCLUDED FROM THIS WARRANT
36. sing the lower left soft key will return the display back to the opening screen e Pressing the upper left soft key will jump the screen to the HAND OFF AUTO H O A functions for each relay o The H O A screen for each relay will indicate each relay the current status of each relay and soft keys to jump back or to the next relay e AUTO This mode places the relay in automatic Relay will energize based upon the ON setting and will De energize based upon the OFF setting e OFF This mode turns the relay OFF de energized The ON and OFF settings are ignored in this mode This mode is helpful in taking a relay off line for maintenance e HAND This mode turns the relay ON energized This mode is helpful in overriding a relay function Relay will be energized until e The OFF is selected or e When the AUTO mode is selected and the level drops below the OFF setting 27 AUG 08 PRELIMINARY MANUAL 39 of 57 Rev 1 3 Commander LI90 Series e General Secured Functions o The configuration of the display relays and simulations are all under the secured section of the display o To access these functions press and hold the ENTER key for 5 seconds The display will jump to the configuration section Simulation Config Mode Input sar 2 Contig O GED o To leave the Secured Function section press Exit 40 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 1 3 Pe OT ey e Configuration of Inputs o O
37. sure that the LAG ON is above the LEAD ON for an Empty configuration or below the LEAD ON for a Fill configuration 27 AUG 08 PRELIMINARY MANUAL 49 of 57 Rev 1 3 Commander LI90 Series e To change to an Alternation mode press the DUP soft key and then press Next lt q Bottom of Alternate Relays 5 and 6 e Enter the LEAD ON relay set point where relay 5 will energize and press Next rule Enter the ALL OFF relay set point where lt LAS both relays will de energize and press Next e Enter the LAG ON relay set point where relay 6 will energize and press Next Liquid o You do not need to provide a value for Relay 6 OFF Liquid o Alternate can be used as a Filling or Emptying configuration o Always make sure that the LAG ON is the same as the LEAD ON This will enable Relays 5 and 6 to alternate each time a relay is to become energized e To return Relays 5 and 6 back to an independent mode press the IND soft key o When done press Exit to leave the Secured Function Section 50 of 57 PRELIMINARY MANUAL Commander LI90 Series 27 AUG 08 Rev 1 3 LU fee Appendix Simulation Mode This mode enables the end user to simulate changes in level without having the level of liquid move The display will simulate level of liquid and will turn the relays ON and OFF according to how they were configured For example if Relay 1 is set as a Pump Empty with an ON setting for 100 0 inches and
38. used for the Empty and Full settings 1 Relay 5 ON or LEAD ON 2 Relay 5 OFF or ALL OFF Relay 5 ON LEAD ON Relay 5 OFF ALL OFF HRHHH HHHHH 5 3J ok amp 3 Relay 6 ON or LAG ON 4 Relay 6 OFF Relay 6 ON Laq ON Relay 6 OFF HAEHAE H r lt Back Next gt lt Back Next gt 48 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 3 Pe Oy e To use as Independent Relay mode press the IND soft key and then press Next Independent Relays 5 and 6 _ a Bottom of e Enter the Relay 5 ON set point where Relay P 5will energize and press Next eave Enter the Relay 5 OFF set point where iii Relay 5 will de energize and press Next e Enter the Relay 6 ON set point where Relay 6 will energize and press Next Relays Enter the Relay 6 OFF set point where Relay 6 will de energize and press Next Relay 5 ON Liquid Empty e To change to a Duplex mode press the DUP soft key and then press Next Duplex Relays 5 and 6 n p Bottom of e Enter the LEAD ON relay set point where Paa the lead relay will energize and press Next rm Enter the ALL OFF relay set point where LEAD p ON both relays will de energize and press Next e Enter the LAG ON relay set point where the lag relay will energize and press Next o You do not need to provide a value for ALL Relay 6 OFF a Lui o Duplex can be used as a Filling or ial Emptying configuration o Always make
39. ust be entered as either inches or cm e Dimensional inches must show gallons and cm must show liters e Transmitter must be configured such that tank empty is 4 mA and tank full is 20 mA o Select between either Vertical Tanks or Horizontal Tanks Wertical Tank Horizontal G ats eO Vertical Tanks Horizontal Tanks o Choose between Gallons or Liters for the display output e When choosing Gallons make sure all dimensional information entered is in inches e When choosing Liters make sure all dimensional information entered is in cm 27 AUG 08 PRELIMINARY MANUAL 43 of 57 Rev 1 3 Commander LI90 Series 44 of 57 o Vertical Tanks Select among Rectangular Round Bottom or Cone Bottom Diameter EEEE Rectangular Round Bottom Cone Bottom 1 Sensor Height 2 Tank Height Sensor Height Tank Height Inches or CM Inches or CM HEREHS HHHHH Back Next gt Back Next 3 Tank Width Diameter 4 Tank Length Cone Tank Width Diameter Tank Length Cone Inches or CM Inches or CM H HHH H Back Next e Sensor Height This is the distance from the bottom of the tank to the bottom of the sensor e Tank Height This is a dimension for either the Height of the Tank or the Height of the Straight Side of the cone bottom tank e Tank Width Diameter This is either the width of the tank or the diameter of the tank e Tank Length Cone This is eit
40. ximum range 4 mA output Sensor Dead Band This is the distance from the full level of liquid to the bottom of the sensor with a scaled 4 20 mA output For a fixed output this is the dead band for the level sensor Use the sensor s manual to obtain the sensors dead band 20 mA output Sensor Height This is the distance from the bottom of the tank to the bottom of the installed sensor Sensor Fill H This is the distance from the bottom of the tank to the highest level of liquid Empty Setting This is the display value when the tank is empty Full Setting This is the display value when the tank is full Use the Next soft key to advance to the next setting Use the Back soft key to return to the previous setting PRELIMINARY MANUAL 25 of 57 Commander LI90 Series Scaled 4 20 mA Output Fixed 4 20 mA Output Sensor Sensor EP Sensor Dead Band Sensor Dead Band Sensor Sensor Full E Full z hay I Fa z LL T t j 3 B 3 8 B g i Sensor n Sensor Empty Empty o To change a value first press the Enter key e The value will be highlighted e Use the 10 digit keypad to enter the desired value e Ie for 123 4 press the following keys lt F1 gt lt F2 gt lt F3 gt lt Y gt lt F4 gt e Press Enter when completed to store this value to memory e Follow the sequence above e 1 Press Enter to begin 2 Press F1 for number 1 3 Press F2 for number 2 4 Press F3 for number 3 5
41. ypad to enter the desired value I e for 123 4 press the following keys lt F1 gt lt F2 gt lt F3 gt lt gt lt F4 gt e Press Enter when completed to store this value to memory e Follow the sequence above 1 Press Enter to begin 2 Press F1 for number 1 3 Press F2 for number 2 4 Press F3 for number 3 5 Press V for 6 Press F4 for number 4 7 Press Enter to save setting e The screen cannot change until a value is stored in memory 34 of 57 PRELIMINARY MANUAL 27 AUG 08 Commander LI90 Series Rev 1 3 Pe Oy e Configuration of Outputs o Once in the Secured Function Section press the Config Outputs soft key Config Relay 1 e Relays 1 and 2 will ask for a Relay ON and Relay OFF level These settings must be in the same units used for the Empty and Full settings Relay 1 ON 88HEH O GERS e Ifyou are reading between 0 to 500 gallons then the relay set points must be in gallons e For Pumps and Valves use both settings as the ON OPEN and OFF CLOSE points for the device e For Alarms use the ON point where the relay will start and the OFF as a hysteresis to prevent chattering of the relay High Alarm Low Alarm Automatic Fill lt Egine EE eene F E O Liquid B bigui Liquid a gi lt fi High High Pump Valv t Aum air OFF Auto Fill Jeitsa E lt q Pumpiva e Liquid Liquid Liquid m Empty A Empty _
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