Spa Pump (English, French)
Contents
1. A CAUTION This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked Do not use with storable pools A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity SAVE THESE INSTRUCTIONS READ AND FOLLOW SAFETY INSTRUCTIONS A This is the safety alert symbol When you see this symbol on your system or in this manual look for one of the following signal words and be alert to the potential for personal injury MA warns about hazards that will cause death serious personal injury or major property damage if ignored AWARNING warns about hazards that can cause death serious personal injury or major property damage if ignored A CAUTION warns about hazards that will or can cause minor personal injury or property damage if ignored NOTICE indicates special instructions not related to hazards Carefully read and follow all safety instructions in this manual and on equipment Keep safety labels in good condition replace if missing or damaged Incorrectly installed or tested equipment may fail causing severe injury or property damage Read and follow instructions in owner s manual when installing and operating equipment Have2. If using timer Connect Timer Motor to Low Speed Only 4558 0304 Minimum switch and timer amp rating must equal Branch Fuse Rating given in Recommended Fusing and Wiring Data table Figure 4C 2 Speed Motor Wiring Diagram OPERATION NOTICE NEVER run pump dry Running pump dry may damage seals causing leakage and flooding Fill pump with water before starting motor A Do not block pump suction To do so with body may cause severe or fatal injury Small children using pool must ALWAYS have close adult supervision A DANGER Priming Pump Release all air from filter and piping system see filter owner s manual In a flooded suction system water source higher than pump pump will prime itself when suction and discharge valves are opened Hazardous suction Can trap hair or body parts causing severe injury or death Do not block suction Do not operate system with broken or missing drain covers Storage Winterizing NOTICE Allowing pump to freeze will damage pump and void warranty NOTICE Do not use anti freeze solutions except propylene glycol in your pool spa system Propylene glycol is non toxic and will not damage plastic system components other anti freezes are highly toxic and may damage plastic components in the system TABLE RECOMMENDED FUSING AND WIRING DATA NOTICE Series TPEA and TPRA pumps use 60 Cycle current only Serv to Motor Dist in Ft M Motor Branch Fus
3. 230 50 1 2 Speed 5TPRAYF 156 1 1 2 J218 887A C105 236PE 208 230 460 60 3 Phase TPRAE3 165 1 J218 562A C105 236PBA C105 236PGAB C105 236PGAB Notes Notes For customer support or technical information about this product contact the installer or call Phone 800 831 7133 Fax 800 284 4151 Visit www pentairwater com and staritepool com O 2014 Pentair Water Pool and Spa Inc All rights reserved 1620 Hawkins Ave Sanford NC 27330 919 566 8000 10951 West Los Angeles Ave Moorpark CA 93021 805 553 5000 All Pentair trademarks and logos are owned by Pentair or one of its global affiliates Pentair Aquatic Systems and Sta Rite are trademarks and or registered trademarks of Pentair Water Pool and Spa Inc and or its affiliated companies in the United States and or other countries Unless expressly noted names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands and Pentair Water Pool and Spa Inc Those names and brands may be the trademarks or registered trademarks of those third parties Because we are continuously improving our products and services Pentair reserves the right to change specifications without prior notice Pentair is an equal opportunity employer 330 Rev B 5 15 14
4. 10 14 inch lbs 11 2 16 1 kg cm torque Assemble motor and seal plate to pump body with nuts flat washers and lock washers Torque nuts to 120 130 in Ibs 138 150 kg cm Prime pump according to instructions on Page 6 TROUBLESHOOTING GUIDE A Read and understand safety and operating instructions in this manual before doing any work on pump A Only qualified personnel should electrically test pump motor FAILURE TO PUMP REDUCED CAPACITY OR DISCHARGE PRESSURE Suction leaks lost prime 1 Make sure there are no leaks in suction piping 2 Make sure suction pipe inlet is well below the water level to prevent pump from sucking air 3 Make sure pump is not trying to lift water 4 Make sure suction pipe is at least 2 51mm in diameter Clogged pipe impeller worn impeller 1 Make sure impeller is not clogged follow steps 1 through 7 under Removing Old Seal Page 7 check impeller for clogging follow steps 7 through 11 under Installing New Seal Page 8 for reassembly 2 Impeller and diffuser may be worn If so order replacement parts from Repair Parts List Page 10 Electrical A WARNING 1 Pump may be running too slowly check voltage at motor terminals and at meter while pump is running If low see wiring instructions or consult power company Check for loose connections 2 Pump may be too hot A Check line voltage if less than 90 or more than 110 of rated voltage co
5. 38mm pipe use 2 51mm pipe if possible Increase size if a long run is needed When using 1 1 2 pipe connect to pump with 1 1 2 to 2 38 to 51mm reducing adapter To avoid strains on the pump support both suction and discharge pipes independently Place these supports near the pump To avoid a strain left by a gap at the last connection start all piping at the pump and run pipe away from the pump To avoid airlocking slope suction pipe slightly upward toward the pump NOTICE To prevent flooding when removing pump for service all flooded suction systems must have gate valves in suction and discharge pipes Fittings Fittings restrict flow for best efficiency use fewest possible fittings Avoid fittings which could cause an air trap in suction piping Pool and spa drains must conform to International Association of Plumbing and Mechanical Officials IAPMO standards Use only non entrapping suction fittings and dual suction outlets lt 18 61 64 481 Max ELECTRICAL 44 WARNING Ground motor before connecting to electrical power supply Failure to ground motor can cause severe or fatal electrical shock hazard 4h Do not ground to a gas supply line A To avoid dangerous or fatal electrical shock turn OFF power to motor before working on electrical connections Ground Fault Circuit Interrupter GFCI tripping indicates an electrical problem If GFCI trips and will not reset have a quali
6. before it becomes dangerous to pool users Test according to maker s instructions In case of power outage check GFCI for tripping which will prevent normal water circulation Reset if necessary Risk of dangerous or fatal electrical shock Be sure that power to the motor circuit is off before working on wiring wiring connections or motor Re install the motor end cover and all other wiring covers before turning on the power 1 Turn off power 2 Remove the motor end cover To Wire a Single Speed Single Voltage Motor There are two terminals labeled L1 and L2 Attach the power leads to these terminals Either wire may attach to either terminal To Wire a Dual Voltage Motor Dual voltage motors have a plug to change from 230 volts factory setting to 115 volts 1 If you have 230 volts motor supply voltage confirm that the plug is set for 230 volts The arrow on the plug will point to the 230 volt position Note that plug only connects with one prong in this position 2 If you have 115 volt supply pull the plug straight up and place it on the two brass prongs as shown NOTE Arrow is highlighted for clarity A CA cal Figure 4B Voltage Change Plug Set for 115 Volts Figure 4A Voltage Change Plug Set for 230 Volts To Wire a Two Speed Motor Wire the pump as shown in the diagram 1 Power Supply fort Optional Timer 1 High Speed Remote Circuit SPDT Protector Switch
7. properly designed and tested suction limiting vent system or An automatic pump shut off system or Disabled submerged outlets or Suction outlets shall be reconfigured into return inlets HAZARDOUS PRESSURE STAND CLEAR OF PUMP AND FILTER DURING START UP Pool and spa circulation systems operate under high pressure When any part of the circulating system i e lock ring pump filter valves etc is serviced air can enter the system and become pressurized Pressurized air can cause the pump housing cover filter lid and valves to violently separate which can result in severe personal injury or death Filter tank lid and strainer cover must be properly secured to prevent violent separation Stand clear of all circulation system equipment when turning on or starting up pump CAUTION Electrical controls such as on off switches timers and control systems etc should be properly installed to allow the operation start up shut down or servicing of any pump or filter without requiring the user to place any portion of his her body over or near the pump strainer lid or filter lid Such installation should allow the user to stand clear of the filter and pump during system start up shut down or servicing of the system Before servicing pool and spa equipment make note of the filter pressure Be sure that all controls are set to ensure the system cannot inadvertently start during service Turn off all power to the pump IMPORTANT Place fil
8. 0 or more than 110 of rated voltage when motor is running at full load consult power company Grounding Bonding Install ground bond and wire motor according to local or National Electrical Code requirements Permanently ground motor Use green ground terminal provided under motor canopy or access plate See Fig 3 use size and type wire required by code Connect motor ground terminal to electrical service ground BONDING LUG 510 0993 Figure 3 Typical ground screw and bonding lug locations Bond motor to pool structure Use a solid copper conductor size No 8 AWG 8 4 sq mm or larger Run wire from external bonding lug see Fig 3 to reinforcing rod or mesh Connect a No 8 AWG 8 4 sq mm solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of the swimming pool spa or hot tub and to all electrical equipment metal piping or conduit within 5 feet 1 5 m of the inside walls of swimming pool spa or hot tub Wiring Pump must be permanently connected to circuit see Figure 4A and 4B be sure no other lights or appliances are on the same circuit Match wire sizes to Table Pg 6 NOTICE To prevent dirt rain bugs etc from entering motor when not wiring with conduit be sure to seal wire opening on end of motor Use Ground Fault Circuit Interrupter GFCI as master on off switch it will sense a short circuit to ground and disconnect power
9. 22 Cap Screws 3 8 16x1 Hex 4 U30 74SS Nameplate 1 U33 174 Tag Warning Caution Instruction 1 C63 12 Decal Tested for use with spas 1 U27 635 Voltage Sticker 115 230 Volts 1 1 2 HP only 1 U27 153 Voltage Sticker 230 Volts 1 2 2 1 2 HP and 3 Ph only U27 68 kkk Not illustrated Models TPEAG 167L TPEAAG 168L and TPRAG 167L only Model TPEAE 165L and TPRAE3 165 use Part No C1 270PC Models with LS suffix only 10 For quick disconnect pipe connections purchase separately Part No 77703 0105 2 Slip and 1 1 2 Slip Union Kit Kit Includes 2 38405 4094 Union Collars 2 35505 1244 O Ring 1 38405 4095 2 Slip Adapter 1 38405 4096 1 1 2 Slip Adapter Parts are comm Key Nos 1 Motor and 8 Impeller are listed below on to all models except as noted TPEAYG 175L TPEAYG 175LS TPEAYG 167LS Motor No Impeller Model No HP Key No 1 Key No 8 115 230 60 1 TPEAE 165L 1 62003 2025 C105 236PB TPEAF 166L 1 1 2 AE100FLL C105 236PC TPRAF 174L 1 1 2 A100FLL C105 236PF 230 60 1 TPEAG 167LS 2 AE100GLL C105 236PDA TPRAG 175L 2 A100GLL C105 236PGA TPEAAG 168LS 2 1 2 AE100G5LL C105 236PEA 230 60 1 2 Speed TPRAYF 174S 1 1 2 A100FLL Y C105 236PF 2 AE100GLL Y 2 AE100GLL Y 2 AE100GLL Y C105 236PDA TPEAAYG 168L 2 1 2 AE100G5LL Y C105 236PHA TPEAAYG 168LS 2 1 2 AE100G5LL Y C105 236PHA
10. Disable suction outlets or reconfigure into return inlets A WARNING A clearly labeled emergency shut off switch for the pool pump and spa jet pump must be in an easily accessible obvious place near the pool or spa Make sure bathers know where it is and how to use it in case of emergency i A B C D E The Virginia Graeme Baker VGB Pool and Spa Safety Act creates new requirements for owners and operators of commercial swimming pools and spas Commercial pools or spas constructed on or after December 19 2008 shall utilize A A multiple main drain system without isolation capability with suction outlet covers that meet ASME ANSI A112 19 8a Suction Fittings for Use in Swimming Pools Wading Pools Spas and Hot Tubs and either A safety vacuum release system SVRS meeting ASME ANSI A112 19 17 Manufactured Safety Vacuum Release systems SVRS for Residential and Commercial Swimming Pool Spa Hot Tub and Wading Pool Suction Systems and or ASTM F2387 Standard Specification for Manufactured Safety Vacuum Release Systems SVRS for Swimming pools Spas and Hot Tubs or ii A properly designed and tested suction limiting vent system or iii An automatic pump shut off system Commercial pools and spas constructed prior to December 19 2008 with a single submerged suction outlet shall use a suction outlet cover that meets ASME ANSI A112 19 8a and either A SVRS meeting ASME ANSI A112 19 17 and or ASTM F2387 or A
11. STA RITE SPA PUMP OWNER S MAN DUAL 794 0394 INSTALLATION OPERATION amp PARTS 115 230V 60Hz 1Ph TPEA amp TPRA Series MODELS 1 HP TPEAE 165L TPRAE3 165 1 1 2 HP TPEAF 166L TPRAF 174L 1 1 2 HP TPRAYF 174S 2 HP TPEAG 167L 2 HP TPEAG 167LS TPEAYG 175L TPEAYG 175LS 2 1 2 HP TPEAAG 168L TPEAAYG 168L This manual should be given to the owner of the pump Customer Support 800 831 7133 S330 Rev B 5 15 14 PUMP WARNINGS AND SAFETY INSTRUCTIONS For Pool and Spa Pumps Non SVRS Pumps aaa FAILURETO FOLLOW ALL INSTRUCTIONS AND WARNINGS CAN RESULT IN SERIOUS BODILY INJURY OR DEATH THIS PUMP SHOULD BE INSTALLED AND SERVICED ONLY BY A QUALIFIED POOL SERVICE PROFESSIONAL INSTALLERS POOL OPERATORS AND OWNERS MUST READ THESE WARNINGS AND ALL INSTRUCTIONS IN THE OWNER S MANUAL BEFORE USING THIS PUMP THESE WARNINGS AND THE OWNER S MANUAL MUST BE LEFT WITH THE POOL OWNER Warnings and safety instructions for Pentair Aquatic Systems pumps and other related products are available at http www pentairpool com pool owner safety warnings Call 800 831 7133 for additional free copies ofthese instructions Please refer to www pentairpool com for more information related to Pentair Aquatic systems pumps SUCTION ENTRAPMENT HAZARD STAY OFFTHE MAIN DRAIN AND AWAY FROM ALL SUCTION OUTLETS Y Y NR on THIS PUMP PRODUCES HIGH LEVELS OF SUCTION AND CREATES A STRONG VACUUM ATTHE MAIN DRAIN ATTHE BOTTOM OFYOUR POOL AND SPA THIS SUC
12. TION IS SO STRONGTHAT IT CAN TRAP ADULTS OR CHILDREN UNDER WATER IFTHEY COME IN CLOSE PROXIMITY TO A POOL OR SPA DRAIN OR A LOOSE OR BROKEN DRAIN COVER OR GRATE THE USE OF UNAPPROVED COVERS OR ALLOWING USE OF THE POOL OR SPA WHEN COVERS ARE MISSING CRACKED OR BROKEN CAN RESULT IN BODY OR LIMB ENTRAPMENT HAIR ENTANGLEMENT BODY ENTRAP MENT EVISCERATION AND OR DEATH The suction at a pool or spa drain or outlet can cause Limb Entrapment When a limb is sucked or inserted into an opening resulting in a mechanical bind or swelling This hazard is present when a drain cover is missing broken loose cracked or not properly secured Hair Entanglement When the hair tangles or knots in the drain cover trapping the swimmer underwater This hazard is present when the flow rating of the cover is too small for the pump or pumps Body Entrapment When a portion of the body is held against the drain cover trapping the swimmer underwater This hazard is present when the drain cover is missing broken or the cover flow rating is not high enough for the pump or pumps Evisceration Disembowelment When a person sits on an open pool particularly a child wading pool or spa outlet and suction is applied directly to the intestines causing severe intestinal damage This hazard is present when the drain cover is missing loose cracked or not properly secured Mechanical Entrapment When jewelry swimsuit hair decorations finger toe or knuckle is caught
13. a trained pool professional perform all pressure tests 1 Do not connect system to a high pressure or city water system A CAUTION 2 Use equipment only in a pool or spa installation 3 Trapped air in system can cause permanent equipement danage BE SURE all air is out of system before operating or testing equipment Before pressure testing make the following safety checks e Check all clamps bolts lids and system accessories before testing Release all air in system before testing e Tighten Sta Rite trap lids to 30 ft lbs 4 1 kg m torque for testing e Water pressure for test must be less than 25 PSI 7 5 kg cm e Water Temperature for test must be less than 100 F O 38 e Limit test to 24 hours After test visually check system to be sure it is ready for operation Remove trap lid and retighten hand tight only NOTICE These parameters apply to Sta Rite equipment only For non Sta Rite equipment consult manufacturer INSTALLATION Only qualified licensed personnel should install pump and wiring Pump mount must Be solid Level Rigid Vibration free To reduce vibration and pipe stress bolt pump to mount Install pump with suction port below water level flooded suction only Pump does not lift water Allow use of short direct suction pipe To reduce friction losses Allow for gate valves in suction and discharge piping Have adequate floor drainage to prevent flo
14. aining pump 2 Cap inlet piping after draining to keep water out of the pipes 3 To prevent pump from freezing drain the pump body through the drain fitting provided Be sure motor is kept dry and covered Hazardous voltage Can shock burn or cause death 4 Disconnect power before working on pump or motor Startup For Winterized Equipment 1 Remove any temporary weather protection placed around system for shutdown 2 Follow filter manufacturer s instructions for reactivation of the filter 3 Inspect all electrical wiring for damage or deterioration over the shutdown period Have a qualified serviceman repair wiring as needed Inspect and tighten all watertight connections Open all valves in suction and return piping Remove any winterizing plugs in piping system Drain all antifreeze from system oo N OO gt Close all drain valves and replace all drain plugs in piping system 9 Prime pump according to instructions on Page 6 PUMP SERVICE Pump should only be serviced A WARNING by qualified personnel Be sure to prime pump Pg 6 before starting 1 STOP PUMP before proceeding 2 CLOSE GATE VALVES in suction and discharge pipes 3 RELEASE ALL PRESSURE from pump and piping system Hazardous voltage Can shock burn or cause death N To avoid dangerous or fatal electrical shock hazard turn OFF power to motor before working on pump or motor Disconnect p
15. e Max Load Voltage 0 100 101 200 201 300 HP Rating Amps Amps Hz Phase 0 30 30 60 60 90 TPEA Models 1 20 15 12 6 6 3 115 230 60 1 12 3 14 2 10 5 14 2 8 7 14 2 1 1 2 25 115 16 0 8 0 115 230 60 1 12 3 14 2 8 7 14 2 6 13 14 2 2 15 10 4 230 60 1 14 2 14 2 14 2 2 1 2 15 11 2 230 60 1 14 2 12 3 12 3 TPEAY Models 2 speed 2 15 10 1 3 7 230 60 1 14 2 14 2 14 2 AWG 2 1 2 15 11 9 3 5 230 60 1 14 2 12 3 12 3 i TPRA Models am 1 15 3 6 1 8 208 230 460 60 3 14 2 14 2 14 2 1 1 2 25 15 19 2 9 6 115 230 60 1 10 5 14 2 8 7 14 2 6 13 12 3 2 15 12 0 230 60 1 14 2 14 2 12 3 TPRA Models 2 Speed 1 1 2 15 9 2 2 5 230 60 1 14 2 14 2 12 3 5TPRAY Model 2 speed 1 1 2 15 8 3 3 0 230 50 1 14 2 14 2 12 3 Drain all water from pump and piping when expecting freezing temperatures or when storing pump for a long time see instructions below Keep motor dry and covered during storage To avoid condensation corrosion problems do not cover pump with plastic For outdoor unprotected installations 1 Enclose entire system in a weatherproof enclosure 2 To avoid condensation corrosion damage allow ventilation do not wrap system in plastic 3 Use a 40 propylene glycol 60 water solution to protect pump to 50 F 46 C Draining Pump 1 Pump down water level A WARNING _ below all inlets to the pool A To avoid dangerous or fatal electrical shock hazard turn OFF power to motor before dr
16. fied electrician inspect and repair electrical system Hazardous voltage Can shock burn or cause death Ground pump before connecting to power supply Steel Base Models 17 5 16 440 Min 2 1 16 52 E 10 11 16 271 gt o e eos oll r i gt lt lt 2 7 M 5 13 16 Eo 148 gt 261 Lge N 1314 1094 61 2 165 00 L 7 17 32 191 lt 11 5 32 283 LS Suffix 18 61 64 481 Max 17 5 16 440 Min lt 10 7 8 276 gt A 2 1 16 52 Plastic Base Models L Suffix Figure 2 Outline Dimensions in Inches mm 1 O 6 7 8 13 1 4 175 337 a E FO N L 6 152 on I 6 3 4 171 gt k 8 203 gt 32 lt 8 3 4 222 13 718 352 A Exactly match supply voltage to motor nameplate voltage Incorrect voltage can cause fire or seriously damage motor and voids warranty If in doubt consult a licensed electrician See Figure 4 Voltage Voltage at motor must be not more than 10 above or below motor nameplate rated voltage or motor may overheat causing overload tripping and reduced component life If voltage is less than 9
17. in an opening of an outlet or drain cover This hazard is present when the drain cover is missing broken loose cracked or not properly secured NOTE ALL SUCTION PLUMBING MUST BE INSTALLED IN ACCORDANCE WITH THE LATEST NATIONAL AND LOCAL CODES FOR SWIMMING POOLS SPAS AND HOT TUBS INCLUDING NSPI STANDARDS AND CPSC GUIDELINES READ AND KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE PUMP Non SVRS WARNINGS AND SAFETY INSTRUCTIONS AA WARNING TO MINIMIZE THE RISK OF INJURY DUETO SUCTION ENTRAPMENT HAZARD Pools and spas should utilize a minimum of two drains per pump e A properly installed and secured ANSI ASME A112 19 8 approved anti entrapment suction cover must be used for each drain Each suction cover must be installed at least three 3 feet apart as measured from the nearest point to nearest point e Regularly inspect all covers for cracks damage and advanced weathering e If acover becomes loose cracked damaged broken or is missing close the pool or spa immediately shut off the pump posta notice and keep the pool or spa closed until an appropriate certified cover is properly installed e Replace drain covers as necessary Drain covers deteriorate over time due to exposure to sunlight pool chemicals and weather e Avoid getting hair limbs or body in close proximity to any suction cover pool drain or outlet e Use a safety vacuum release system SVRS suction limiting system or automatic pump shut off system e
18. nsult a licensed electrician B Increase ventilation C Reduce ambient temperature D Tighten any loose connections Hazardous voltage Can shock burn or cause death Disconnect power before working on pump or motor MECHANICAL TROUBLES AND NOISE 1 If suction and discharge piping are not adequately supported pump assembly will be strained See Installation Page 3 2 Do not mount pump on a wooden platform Securely mount on concrete platform for quietest performance REPAIR PARTS LIST 1 through 2 1 2 HP Spa Pumps Key Part Part No Description Qty Number 1 Motor 1 See Chart 2 Screw 10 32x1 2 1 U30 692SS 3 Bonding Lug 1 U17 568 4 Slinger 1 17351 0009 5 Seal Plate 1 C3 184P 6 Seal Plate Cord Ring 1 U9 373 T Shaft Seal 1 17351 0101A 8 Impeller 1 See Chart 9A Impeller Lock Screw Gasket 1 33455 1047 9B Impeller Lock Screw 1 37337 6080 10 Diffuser 1 C1 270P 11 Diffuser O Ring 1 U9 374 12 Pump Body Only 1 17303 0001 13 Drain Plug 1 U178 920P 14 Hi Lo Screw 5 16 14x5 8 2 U30 919SS 15A Base Corrosion Resistant 1 C4 77P 15B Base Steel 1 17303 0113 16A Motor Pad for Corrosion Resistant Base 1 C35 45 16B Motor Pad for Steel Base 1 C35 5 17 Screw 8 32x7 8 Rd Hd 7 U30 542SS 18 Lock Washer 8 Ext Tooth 7 U43 21SS 19 Flat Washer 3 8 6 U43 62SS 20 Lock Washer 3 8 6 U43 12SS 21 Nut 3 8 16 Hex 6 071403
19. oding Be protected from excess moisture Discharge Port Suction Port Drain Plug Pump may be bolted to level foundation or mounting bracket 791 0394 Figure 1 Port threads Internal 2 NPT for direct connection to pipe External 3 Buttress Fits Sta Rite 38405 4094 Union Collar for quick disconnect pipe connection Order Union Kit 77703 0105 1 1 2 and 2 Union Halves Allow adequate access for servicing pump and piping NOTICE When connecting threaded pipe directly to pump use thread seal tape to seal connections Do not use pipe dope pipe dope causes cracking in some plastics and may damage components in piping system When connecting threaded pipe to pump with union half use thread seal tape between pipe and union adapter Union collar to pump should be assembled dry and hand tight Make sure O ring is seated in groove NOTICE Pump suction and discharge connections have molded in thread stops DO NOT try to screw pipe in beyond these stops Taping Instructions Use only new or clean PVC pipe fittings Wrap male pipe threads with one to two layers of thread seal tape Cover entire threaded portion of pipe Do not overtighten or tighten past thread stop in pump port If leaks occur remove pipe clean off old tape rewrap with one to two additional layers of tape and remake the connection NOTICE Support all piping connected with pump Piping Use at least 1 1 2
20. ower before working on pump or motor If shaft seal is worn or damaged repair as follows Pump Dissasembly Removing Old Seal Disconnect power to pump motor A Be sure gate valves on suction and return piping are closed before starting work Release all pressure by opening all vents before starting work 1 Drain pump through drain fitting on bottom of pump body 2 Remove 6 nuts lockwashers and flat washers holding seal plate to pump body Pull seal plate and motor away from pump body You may have to CAREFULLY use a screwdriver to separate body from seal plate 3 Remove seven screws and washers holding diffuser to seal plate Remove diffuser 4 Remove motor canopy Being careful not to touch capacitor terminals loosen capacitor clamp and move capacitor to one side 5 Hold shaft with 7 16 open end wrench on motor shaft flats 6 Unscrew impeller from shaft turn counterclockwise when facing it NOTICE On 2 and 2 1 2 HP models remove impeller screw left hand thread turn clockwise and gasket before removing impeller Inspect gasket for damage cracks etc Replace if damaged 7 Remove four screws holding seal plate to motor 8 Place seal plate face down on flat surface and tap out ceramic seat Fig 5 Figure 5 9 Remove slinger from motor shaft and inspect for damage or abrasion 10 Clean seal cavity in seal plate and clean motor shaft Pump Reassembly Installing New Seal 1 Ceramic
21. seat must be clean and free of dirt grease dust etc Wet outer edge with small amount of liquid detergent press ceramic seat into seal plate cavity firmly and squarely with finger pressure Fig 6 2 If ceramic seat will not locate properly remove it place face up on bench and reclean cavity Ceramic seat should now locate If seat still will not locate properly place a cardboard washer over the polished face and use a piece of 3 4 19mm standard pipe for pressing purposes NOTICE Be sure not to scratch or mar polished surface or seal will leak Replace slinger on end of motor shaft so that impeller sleeve will push it into position If slinger shows signs of wear or damage replace it Remount seal plate on motor Tighten bolts to 60 80 inch Ibs 69 92 kg cm torque Apply a small amount of liquid detergent to inside diameter of rotating half of seal Slide rotating seal member polished carbon face out over impeller sleeve until rubber drive ring hits back of impeller NOTICE Be sure not to nick or scratch polished seal face seal will leak if face is damaged Screw impeller onto shaft clockwise this will automatically locate seal in seal plate NOTICE On 2 HP 2 1 2 HP and 3 Phase models install impeller gasket and lock screw left hand thread turn counterclockwise Torque lock screw to 50 55 inch Ibs 57 6 63 kg cm Mount diffuser on seal plate tighten screws to
22. ter manual air relief valve in the open position and wait for all pressure in the system to be relieved Before starting the system fully open the manual air relief valve and place all system valves in the open position to allow water to flow freely from the pool and spa back to the pool or spa Stand clear of all pool and spa equipment and start the pump IMPORTANT Do not close filter manual air relief valve until all pressure has been discharged from the valve and a steady stream of water appears Observe filter pressure gauge and be sure it is not higher than the pre service condition STA RITE SPA PUMP To avoid unneeded service calls prevent possible injuries and get the most out of your pump READ THIS MANUAL CAREFULLY The Sta Rite TPEA Series pump Is designed for use with spas e Is an excellent performer durable reliable Table of Contents Safety INStructionS sansning 2 Installation ee 3 4 EIS CUIG A A E E A E E 4 6 A nae aana a AARAA ae 6 Storage Winterizing oooomnccccnnnnionnnnnnnccccnccnnnnancccnnnncnns 6 7 Pump SENICE suiii ias aaa ai ainat 7 8 Troubleshooting GUIA cccoonoccccnnonicccnnnnnnancnoncnanancnnnono 9 Repair Parts st ana a 10 IMPORTANT SAFETY INSTRUCTIONS Always follow basic safety precautions with this equipment including the following 44 WARNING To reduce the risk of injury do not permit children to use this product unless they are closely supervised at all times
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