MODEL DSPLE – DATA STATION PLUS
Contents
1. YELLOW LED Standard Ethernet cable em c L so DATA STATION PORT PIN OUTS LI 1 COMMON a 2 24VDC 10 3 CTS PIN 1 RTS PIN 6 Rx COMM RS232 RS232 PG PORT TROUBLESHOOTING If for any reason you have trouble operating connecting or simply have questions concerning your new Data Station contact Red Lion s technical support For contact information refer to the back page of this 2 NES bulletin for phone and fax numbers 2398823 FF eFore EMAIL techsupport redlion net RS485 H Web Site http www redlion net COMMS PORT x 88 RS232 COMMS PORT GREEN AMBER LED I YELLOW LED ETHERNET COMMUNICATING WITH THE DATA STATION CONFIGURING A DATA STATION The Data Station is configured using Crimson 2 0 software Crimson 2 0 is available as a free download from Red Lion s website or it can be ordered on CD Updates the software for new features and drivers are posted on the website as they become available By configuring the Data Station using the latest version of the software you are assured that your unit has the most up to date feature set Crimson 2 0 software can configure the Data Station through the RS2322. li n Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net MODEL DSPLE DATA STATION PLUS C US LISTED IND CONT EQ 34AD LISTED FOR USE IN HAZARDOUS LOCATIONS PROGRAMMABLE Class Division 2 Groups A B C and D CONTROLLERS GENERAL DESCRIPTION The Data Station Plus was designed to act as a nexus for industrial data collection and management With three built in serial ports and a 10 Base T 100 Base TX Ethernet port the unit performs protocol conversion allowing disparate devices to communicate seamlessly with one another The Ethernet port supports up to ten protocols simultaneously using Crimson 3 so even Ethernet to Ethernet conversion may be performed The CompactFlash card allows new configuration files to be loaded into the Data Station Plus The USB port may be used for blazing fast file downloads or to mount the Data Station s CompactFlash card as an external drive to your PC The Data Station s DIN rail mounting saves time and panel space and snaps easily onto standard top hat T profile DIN rail SOFTWARE The Data Station is programmed with Crimson 2 0 software for Windows 2000 or later platforms The software is an easy to use graphical interface which can be purchased as part of a kit that includes a manual and cables or downloaded free of charge from www redlion net DIMENSIONS In inches mm 3 09 78 5 4 15 105 4 m 5 30 134 7 Bullet
3. Tel 86 21 6113 3688 Fax 86 21 6113 3683
4. ABS Certificate 09 HS426719 B 4 PDA Refer to EMC Installation Guidelines section of the bulletin for additional information 11 WEIGHT 15 1 oz 428 g WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR AREA IS KNOWN TO BE NON HAZARDOUS HARDWARE INSTALLATION DIN rail should be mounted horizontally so that the unit s ventilation holes are vertical in relation to cabinet orientation A minimum clearance of 1 inch 25 4 mm should be maintained above and below the unit in order to ensure proper thermal regulation The unit shall be installed inside a UL Listed Industrial Control Panel or similar type of enclosure A minimum 3 2 mm distance shall be maintained between the hazardous live parts of the equipment and accessible parts of the fire electrical enclosure Figure 1 Attach Data Station To DIN Rail 72 100 clearance 100 min clearance BOTTOM COMPACTFLASH CARD CompactFlash socket is a Type II socket that can accept either Type I or II cards Use cards with a minimum of 4 Mbytes and formatted to a maximum of 2 Gbytes see Note box below with the Data Station s CompactFlash socket Cards are available at most computer and office supply retailers The CompactFlash can be used for optional database storage only CompactFlash Insert Top Side Towards Left Note Do not remove or insert the CompactFlash card while power
5. Lion Controls products WIRING POWER CONNECTION NON HAZARDOUS WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS ALIVE UNLESS AREA IS KNOW TO BE INPUT AND OUTPUT I O WIRING MUST BE IN ACCORDANCE WITH CLASS DIV 2 WIRING METHODS COMMON AND IN ACCORDANCE WITH THE AUTHORITY HAVING JURISDICTION 24 VDC PROGRAMMING PORTS RS232 PG BLPROGO 7 4 ps ces CE mc USB PG CBLUSBOO D OR J ETHERNET Ethernet Crossover COMMUNICATION PORTS RS232 PG a OR V CBLxxxxx RS232 C fo RTS COMM COMM Rx CTS 9 CBLxxxxx lt Use appropriate communications cable See Ordering Information for descriptions of the available cables RS485 WARNING Do NOT use a standard DH 485 cable to connect this port to Allen Bradley equipment TxA TxB COMM TxEN I CBLxxxxx w RS485 TxA TxB PORT 3 ETHERNET CONNECTION a GREEN AMBER LED
6. card is being checked Unit is writing to the CompactFlash either Flickering because it is storing data or because the PC connected via the USB port has locked the drive Flashing Slowly Incorrectly formatted CompactFlash card present 1 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 0 User Manual ORDERING INFORMATION Data Station with multiple protocol converter Comms Ethernet and expansion slot DSPLE000 Data Station with multiple protocol converter Comms Ethernet expansion slot and extended H DSPLE001 operating temperature D Data Station with multiple protocol converter data logger web server with Virtual HMI up to DSPSX000 QVGA 320 x 240 and expansion slot Data Station Plus Data Station with multiple protocol converter data logger web server with Virtual HMI up to QVGA 320 x 240 expansion slot and extended operating temperature Data Station with multiple protocol converter data logger web server with Virtual HMI up to DSPGT000 VGA 640 x 480 size and expansion slot with increased SDRAM Data Station with multiple protocol converter data logger web server with Virtual HMI up to DS
7. is applied Information stored on a CompactFlash card can be read by a card reader attached to a PC This information is stored in Windows PC compatible FAT16 file format NOTE For reliable operation of this and other Red Lion products one of the following brands of CompactFlash card must be used SMART Modular Silicon Systems swissbit SimpleTech SanDisk Not all of the above manufacturers offer CompactFlash cards recognized to UL standards which may be required for your application Although RLC products limit use of CompactFlash card memory to 2 GB cards with a larger capacity can be used They MUST be formatted to 2 GB and use the FAT 16 file system It is recommended to format the CF card using the format utility from within Crimson EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 A unit should be mounted in a metal enclosure which is properly conne
8. to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the Data Station Ideally the shortest length possible should be used The wire used to connect the Data Station s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise power supply with an NEC Class 2 or Limited Power Source LPS and SELV rating is to be used This type of power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred Visit www redlion net for a complete list of our PSDR Series of Class 2 power supplies effective The following EMI suppression devices or equivalent are recommended Fair Rite part number 0443167251 RLC part number FCOR0000 Line Filters for input power cables Schaffner FN2010 1 07 Red Lion Controls LFIL0000 6 To protec
9. NNECTIONS TxB TxB TxA TxA TxEN OC TxEN OC GND 5V 130K 1 i m RxB RX 3 R 130K 6 GND Note All Red Lion devices connect A to A B to except for Paradigm devices Refer to www redlion net for additional information DH485 COMMUNICATIONS The Data Station s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion LEDS USER COMMUNICATION PORTS TX RX LEDS STS STATUS LED The green Status LED provides information regarding the state of the Data GREEN Transmitting Station This includes indication of the various stages of the start up routine Sta rtup Routine Note LEDs are not available on the Programming Port RS232 PG power up and any errors that may occur INDICATION Data Station is currently running the boot loader and ETHERNET LEDS or being flash upgraded by Crimson Rapidly Flashing LED INDICATION Steady Data Station is operating properly YELLOW Solid Link Established YELLOW Flashing Network Activity CF COMPACTFLASH LED INDICATION GREEN 10 BASE T Communications AMBER 100 BASE TX Communications Off No CompactFlash Card is present Steady Valid CompactFlash card is present Flashing Rapidly CompactFlash
10. PG port USB PG port Ethernet or CompactFlash The USB PG port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson 2 0 The RS232 PG port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If making your own cable refer to the Data Station Port Pin Outs for wiring information The CompactFlash can be used to program a Data Station by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target Data Station and powered Refer to the Crimson 2 0 literature for more information on the proper names and locations of the files CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the Data Station Port Pin Outs for wiring information USB DATA TRANSFERS FROM THE COMPACTFLASH CARD WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is instal
11. PGT001 VGA 640 x 480 expansion slot with increased SDRAM and extended operating temperature SP RS 232 Programming Cable CBLPROGO Communications Cables 10 feet CBL USB Cable CBLUSBOO Communications Cables 1 CBLXxxxx SFCRM2 Crimson 2 0 2 Manual and Download Cable SFCRM200 XCRS RS232 485 option card for Modular Controller or Data Station Plus XCRS0000 G3CF CompactFlash gt DR DIN Rail Mountable Adapter Products DRxxxxxx Visit www redlion net for a list of communication drivers and cables 2 Use this part number to purchase the Crimson software on CD with a printed manual USB cable and RS 232 cable Otherwise download free of charge from www redlion net 3 Antenna G3QANTOO is NOT included with the card Must be purchased separately if needed 4 Red Lion offers RJ modular jack adapters Refer to the DR literature for complete details 5 Industrial grade two million write cycles SMART Modular Technologies model SG9CF UL Listed Directory Category NWGQ Red Lion Controls Headquarters 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty
12. cted to protective earth 2 Use shielded cables for all Signal and Control inputs The shield connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 4 Long cable runs are more susceptible to EMI pickup than short cable runs In extremely high EMI environments the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is Un POWER SUPPLY REQUIREMENTS It is very important that the power supply is mounted correctly if the unit is
13. ery Lithium Coin Cell Typical lifetime of 10 years at 25 C A Battery Low system variable is available so that the programmer can choose specific action s to occur when the battery voltage drops below its nominal voltage This unit is NOT field serviceable All work must be done by a qualified technician 6 ENVIRONMENTAL CONDITIONS Operating Temperature Range DSPLEO000 0 to 50 C DSPLEO001 20 to 70 C Storage Temperature Range 30 to 70 C Operating and Storage Humidity 8095 max relative humidity non condensing from 0 to 50 C Vibration to IEC 68 2 6 Operational 5 to 150 Hz 2 g Shock to IEC 68 2 27 Operational 30 g Altitude Up to 2000 meters 7 CONSTRUCTION Case body is burgundy high impact plastic and stainless steel For indoor use only Installation Category II Pollution Degree 2 8 POWER CONNECTION Removable wire clamp screw terminal block Wire Gage Capacity 24 AWG to 12 AWG Torque 4 45 to 5 34 in Ib 0 5 to 0 6 N m 9 MOUNTING Snaps onto standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 10 CERTIFICATIONS AND COMPLIANCES CE Approved EN 61326 1 Immunity to Industrial Locations Emission CISPR 11 Class A Safety requirements for electrical equipment for measurement control and laboratory use EN 61010 1 General Requirements EN 61010 2 201 Particular Requirements for Control Equipment RoHS Compliant UL Listed File E302106 UL Hazardous File E317425
14. in No DSPLE H Drawing No LP0671 Released 04 15 CONVERTS NUMEROUS PROTOCOLS SIMULTANEOUSLY EXTENSIVE BUILT IN DRIVER LIST ALLOWS EASY DATA MAPPING TO PLCs PCs AND SCADA SYSTEMS 10 BASE T 100BASE TX ETHERNET PORT SUPPORTS FOUR SIMULTANEOUS PROTOCOLS INDEPENDENT SERIAL PORTS PROVIDE VIRTUALLY UNLIMITED INTEGRATION METHODS SUPPORTS UP TO NINE PROTOCOLS SIMULTANEOUSLY with expansion card SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller An independent and redundant temperature limit indicator with alarm outputs is strongly recommended CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit A WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS DIVISION 2 THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS 1 DIVISION 2 GROUPS A B C D OR NON HAZARDOUS LOCATIONS ONLY gt gt CompactF
15. lash is a registered trademark of CompactFlash Association SPECIFICATIONS 1 POWER 24 VDC 10 200 mA min without expansion card 1 Amp maximum with expansion card fitted Must use NEC Class 2 or Limited Power Source LPS rated power supply 2 COMMUNICATIONS USB PG Port Adheres to USB specification 1 1 Device only using Type B connection WARNING DO NOT CONNECT OR DISCONNECT CABLES i WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud RS232 PG Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJA5 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 V 25 mA max Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card 3 LEDs STS Status LED indicates condition of Data Station TX RX Transmit Receive LEDs show serial activity Ethernet Link and activity LEDs CF CompactFlash LED indicates card status and read write activity 4 MEMORY On board User Memory 4 Mbytes of non volatile Flash memory On board SDRAM 2 Mbytes Memory Card CompactFlash Type II slot for Type I and Type II cards Used for optional database storage only 5 REAL TIME CLOCK Typical accuracy is less than one minute per month drift Batt
16. led with Crimson 2 0 and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson 2 0 is installed This may have already been accomplished if your Data Station was configured using the USB port Once the driver is installed connect the Data Station to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 0 user manual Note The USB port is for system set up and diagnostics and is not intended for permanent connection ETHERNET COMMUNICATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The Data Station s RJ45 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Crimson 2 0 manual contains additional information on Ethernet communications RS232 PORTS The Data Station has two RS232 ports There is the RS232 PG port and the COMMS port Although only one of these ports can be used for programming both ports can be used for communications with a PLC The RS232 PG port can be used for either master or slave protocols RS422 485 PORT The Data Station has one RS422 485 port This port can be configured to act as either RS422 or RS485 RS422 485 4 WIRE RS485 2 WIRE CONNECTIONS CO
17. shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls Red Lion Controls Europe Softwareweg 9 NL 3821 BN Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 India 201 B 2nd Floor Park Centra Opp 32 Mile Stone Sector 30 Gurgaon 122002 Haryana India Tel 91 984 487 0503 Red Lion Controls China Unit 1102 XinMao Plaza Building 9 No 99 Tianzhou Road ShangHai P R China 200223
18. t relay contacts that control inductive loads and to minimize radiated and conducted noise EMI some type of contact protection network is normally installed across the load the contacts or both The most effective location is across the load a Using a snubber which is a resistor capacitor RC network or metal oxide varistor MOV across an AC inductive load is very effective at reducing EMI and increasing relay contact life b Ifa DC inductive load such as a DC relay coil is controlled by a transistor switch care must be taken not to exceed the breakdown voltage of the transistor when the load is switched One of the most effective ways is to place a diode across the inductive load Most RLC products with solid state outputs have internal zener diode protection However external diode protection at the load is always a good design practice to limit EMI Although the use of a snubber or varistor could be used RLC part numbers Snubber SNUB0000 Varistor ILS11500 or ILS23000 7 Care should be taken when connecting input and output devices to the instrument When a separate input and output common is provided they should not be mixed Therefore a sensor common should NOT be connected to an output common This would cause EMI on the sensitive input common which could affect the instrument s operation Visit RLC s web site at http www redlion net emi for more information on EMI guidelines Safety and CE issues as they relate to Red
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