Operating and maintenance manual for Mini - Royal
Contents
1. For more information please visit www royal exclusiv de Simply enter the part number or name into the search box or email info royal exclusiv de All information subject to change We try our best but printing errors reserved Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de 5 Defects and claims for compensation disclaimer 8 Defects and claims for compensation 5 1 Barring any further claims we are only liable that the supplied goods are free of defects until the initial transfer of perils Insignificant variations of the contracted appearance and workmanship or marginal limitation of the usability or suitability of the product are unremarkable The warranted condition endurance and usability the prod uct is solely subject to the specification agreed in writing in the product specification and or in this manual Further oral agreements especially from preliminary talks advertising and or in related industrial standards will are only valid as integral part of a written contract Only conditions and speci fications assured specifically by us are valid We do not ac cept conditions or specifications made by third parties Spe cifically the specification assured in this manual are valid If the customer wants to use the product for other than the intended purpose he is obliged to thoroughly the suitability of t2. The same applies to claims for damages regardless of their ju ridical cause The limitation period does not apply to claims based upon the malicious concealment of damages from the injury of life health or body and for other damages that result out of intention or wanton negligence 5 7 If it becomes apparent during our examination of dam ages reported by the customer or in the course of our re moval of defects that the reported damages or claims were made wantonly negligent or unwarranted we may charge an adequate consideration for our examination and for the removal of defects The customer has the right to neglect a necessary repairing and to demand the return of the skim mer pump In general every examination of damages is bound to lump sum compensation if it occurs that the cus tomer has to be accounted for the damages 5 8 Spare parts Our liability to deliver and hold spare parts available is limit ed to the period of 5 years after initial shipment of the prod uct Our respective list prices apply for spare parts 5 9 Disposal We offer our customers to take back products that fall under the restriction of hazardous substances directive ElektroG within Germany free of charge for products which were brought into circulation after the 13th of August 2005 We will take care for the disposal If a customer chooses not to let us take care for the disposal he takes the responsibility of a disposal according to legal regula
3. driver The device can be reassembled once all the decalcified parts have been rinsed thoroughly 4 Assembly of the skimmer pump After a complete clean reassemble the skimmer accord ing to the followig instructions Start by checking that the bearing sleeve of the wheel unit on the back is placed correctly Now take hold of the wheel unit and place it in such a way that the rectangular slide points upwards Before installing the wheel unit please assemble the O ring seal The left picture shows a correctly positioned O ring Please use silicon grease for the O ring For more information please visit www royal exclusiv de Simply enter the part number or name into the search box or email info royal exclusiv de All information subject to change We try our best but printing errors reserved Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de The above picture shows a wheel unit and counterpart at tached to the motor This rectangular slide will only fit into the motor when pointing upwards Insert the wheel unit and press its cover until you hear a click First align the hous ing cover on the bottom and then press it in Tighten the three screws until the gap between housing cover and mo tor block is closed DO NOT overtighten the screws Mini Bubble King 180 amp 200 differ only by the different pump head fro
4. Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 ince 1986 info royal exclusiv de www royal exclusiv de KKKKK Operating and maintenance manual for Mini Bubble King pumps For all Mini Bubble King protein skimmer pumps 600 1000 1500 EL ULL 1 Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de Pince 1956 Kk kkk Operating and maintenance manual for Mini Bubble King pumps For all Mini Bubble King protein skimmer pumps 600 1000 1500 1 Maintenance 2 Disassembling Mini Bubble King pump 2 2 1 Dismantling of the AKB anti lime bypass hose of MBK pump 600 of MBK pump 1000 and 1500 3 Cleaning and decalcifing the wheel unit 3 3 1 Assembly of the rear bearing ___ 3 4 Assembly of the skimmer nn 3 5 Defects and claims for compensation disclaimer ates 5 6 Manufacturer s declaration assa 6 6 1 Manufacturer 6 2 Informations and support Important Notice Please read this manual carefully before you install the device We recommend not to proceed the installation of the device until you read the manual This prevents any questions and problems that might occur in installation process As soon as you power on the skimmer pump for the first time you agree that you read and understood this manual In doub
5. This is upon our choice either removal of defects or replacement delivery free from defects In the case of challenge impossibility or failure of the supplemen tary performance the customer has the right for impairment or the right to withdraw from the contract Additional expenses which arise because the customer has brought the sales item to another place than his subsidiary The manufacturer explicitly limits the warranty to the pump itself We are not reliable for consequential damages or damages that are caused by a malfunction or failure of the skimmer pump such as a loss of animals It is in the re sponsibility of the customer to provide back up devices for the case of a potential malfunction or failure of the pump 5 3 The customer has to check the goods immediately thoroughly also for product safety Apparent damages have to be reported in written form immediately Hidden damages have to be reported immediately after their dis covery The customer is liable to report transport damages within 24 hours to the carrier and or the delivery service Disregarding the rules for checking and reporting results in a loss of warranty 5 4 Furthermore we are not liable for the consequences of inappropriate application usage maintenance and han dling of the product by the customer or his subsidiaries neither for normal abrasion This applies specifically to the consequences of thermal chemical electrochemical or electrical influences a
6. he product for the other purposes We give no warran ty and no liability accrues for any applications that are not agreed on by us explicitly and in written form Any manipulation of the pump the needle whell impeller or the electronic as well as any attempt to modify the soft ware to influence the software or to read out or re engineer the software of the driver unit immediately causes a loss of warranty and all claims and rights expire Every user is held responsible for the appropriate usage of his Mini Bubble King skimmer pump The user manual does not discharge you from your liability for a safe ap propriate and secure application installation operation and maintenance By using this manual you agree that in no circumstances the manufacturer can or will be held liable for any personal injuries or property damages which possibly occur due to the usage of the device This applies specifically for any damages that are due to inappropriate piping or plumbing Insufficient or missing cleaning or maintenance intervals and damages that might result due to these are not cov ered by warranty This applies especially for calcinations salt water usage and accumulated foreign particles pond usage such as sand or gravel which lead to damages on rotors bearings rotor housing or motor housing that are not covered by warranty Pince 1956 Kk kkk 5 2 Our warranty for defects is strictly limited to supplemen tary performance
7. lasting satisfaction with this product we please you to read this manual carefully and follow our guidelines Royal Exclusiv guarantees 5 years of spare part availability for the Mini Bubble King protein skimmer pump Should the device in some way not meet the high demands you expect from Royal Exclusiv please contact the dealer where you purchases your Mini Bubble King protein skimmer pump This is usually the best way for product support However you may feel free to contact our support on our website http www royal exclusiv de For more information please visit www royal exclusiv de Simply enter the part number or name into the search box or email info royal exclusiv de All information subject to change We try our best but printing errors reserved
8. m MBK 160 Subsequently reassemble the intake tube Caution The intake tube has a small grading at the end of the tube This grading must be pressed into the housing cover of the mo tor until the tube meets the stop position of the housing i p Now replace the pan like shaped base plate but do not mount until the motor block has been placed in the tube Now put the mains plug through the base plate insert the motor block into the tube and slightly tighten the titan screws The injection pan should be relatively centered in the mid dle of the tube Please note It is important to place the side with no holes on the pressure nozzle of the pump rather than the side with holes Next pull the silicone tube through the tube with one end attached to the nozzle and the other to the silencer Finally check the silencer The upper cover is only loosely stuck on and should be easy to remove If this is not the case insert a screw driver from the bottom side of the 10 mm air tube and gently hit the cover The cover should then be easy to remove and the silencer becomes accessible Replace the cover after cleaning Please do not insert cot ton wool or activated carbon into the silencer We explicitly point out that the pump cannot be operated in dry run The pump may under no circumstances be operated on a dry run even for testing purposes Doing so may result in instant damage The skimmer is now operational again
9. nto operation by switching the plug on and off We do not advise repeatedly switching on and off to force the internal pump back into operation If a Red Dragon pump switched itself off there is a defect which needs to be resolved Often a clean is all that is required Permanently tricking the circuit may result in severe motor damage which is not covered by warranty For more information please visit www royal exclusiv de Simply enter the part number or name into the search box or email info royal exclusiv de All information subject to change We try our best but printing errors reserved Fi wat Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany ak Fon 49 0 221 222886 0 Fax 49 0 221 22288622 ince 1986 info royal exclusiv de www royal exclusiv de KKKKK 2 Disassembling the pump Pull the mains plug through the bottom plate Put the pump onto a level surface and untighten the screw of the jet pan The jet pan can now be disassembled Only the jet tube is plugged in and should be removed only MBK 160 T TA The base plate is plugged into the pump outlet 160 mod el only The 180 and 200 models have to be unscrewed from the base plate Remove the base plate from the pump by slightly pivoting it If necessary the screws may be loosened and even removed If this is the case use a mid sized screw driver and loosen the three screws Pull the housing cover to the front Pull out the wheel uni
10. s well as for infringements against our uses and maintenance manuals The same applies to damages which are the result of changes or adjustments by the customer which have not been approved by us in beforehand 5 5 Our liability for wanton negligence is limited to claims of injury of life body and health to claims based upon the law on product liability and to claims from culpable fundamental breach of the contract which peril contractual obligations For the rest our liabilities for wantonly negligent breach of contractual obligations which are foreseeable at the time of the conclusion of the contract are barred Damages which are unambiguously attributed to inappro priate usage of the product are in general to be accounted for by the customer In the case of returns of the product the customer has to use break proof packaging for the product The customer is liable for any damages that can be ac counted to an inappropriate packaging For more information please visit www royal exclusiv de Simply enter the part number or name into the search box or email info royal exclusiv de All information subject to change We try our best but printing errors reserved Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de 5 6 Claims against us become time barred within a year after the initial delivery of the goods to the customer
11. t from the front If the wheel unit is extremely calcified care fully insert a small screw driver into the gap between the motor block and housing cover then lift slightly Caution Never apply force to the wheel unit The ceramic shaft is very sensitive and may break if bent Replacement shafts are available 2 1 Dismantling of the AKB anti lime bypass hose of MBK pump 600 Caution by disassembling don t proceed with violence at first solve the hose from the pump head then from the engine block n E b N _ gt i Of MBK pump 1000 and 1500 r hin A For more information please visit www royal exclusiv de Simply enter the part number or name into the search box or email info royal exclusiv de All information subject to change We try our best but printing errors reserved Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de 3 Cleaning and decalcifing the wheel unit Decalcify the wheel unit using a suitable decalcifying bath NEVER use hydrochloric acid even if diluted The pump could get seriously damaged Applicable are for mic acid acetic acid and phosphoric acid or even house hold decalcifiers for water conditioners and coffee ma chines Generally the wheel bearing of the motor should be also decalcified Thick greasy residues should be re moved under r
12. t or if anything is unclear please contact your supplier vendor or dealer before you start up the skimmer pump Please note 1 Do not let the pump run dry this would lead to permanent damage 2 A sufficient pre filtering of the water before it enters the skimmer is recommended So the pump will be spared as before large parts such as snail shells or shells which can lead to a blockage of the needle wheel 1 Maintenance We recommend checking the Mini Bubble King at regular intervals to check forimpurities on the needle wheel This does not require removing the skimmer pump from the filter Disconnect the skimmer from the mains by unplugging the nozzle Then turn the skimmer in your direction to see if any foreign objects such as snails mussels activated car bon pellets filter cotton or food debris have entered the first row of needles In case of an accumulation of debris in the pump the pump must be disassembled lt All Mini Red Dragon Bubble King pumps have a built in automatic shut off The internal circuit is permanently measuring the power consumption of the pumps In the case of serious calcifying and thus stiff bearings the in ternal circuit will identify the rising power consumption as a failure and will switch off the pump for safety reasons This protects the Bubble King pump from internal fires and other damages such as short circuit resulting from overcharge The pump can be brought back i
13. tions and discharges us from our liabilities according to 10 sect 2 ElektroG and any associated liabilities of others 5 10 Subject to alterations The manufacture has the right for changes in hardware and software of the product at any time without preliminary no tice as long as these changes advance reliability or quality of the skimmer pump No claims can be made if for instance design functionality or performance of the skimmer pump changes elementary The assured specification of the skim mer pump is always guaranteed Pince 1956 Kk kkk 6 Manufacturer s declaration Titles against Royal Exclusiv concerning the products described in this manual adress on the Royal Exclusiv guarantee clauses Specification may vary due technical improvements 6 1 Manufacturer Royal Exclusiv pumps and skimmers Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de Made in Germany Royal Exclusiv EAR number WEE Reg Nr 83082352 6 2 Informations and support Thank your for purchasing a Royal Exclusiv Mini Bubble King protein skimmer pump This protein skimmer pump is a high quality product made in Germany with the highest manufacturing demands on modern CNC mas chines This manual is supposed to help you to setup the protein skimmer pump for use and to advice you with the necessarily maintenance procedures To ensure long
14. unning water using a relatively hard brush When using dealcifieers please comply with the cor responding safety regulations on each packaging Wear protective clothing and safety goggles Important Special attention must be paid to the backside bearing of the wheel unit as most errors originate there If the bearing fits on the shaft when pulled out as shown on the left picture above then manually remove it from the shaft The picture to the right shows the bearing once it has been removed from the shaft The bearing must never be placed loosely onto the shaft and the wheel unit then inserted into the motor block The bearing would not fit into its slide and the pump would therefore drone heavily dur ing operation The bearing must be securely installed into its slide before assem bling the wheel unit 3 1 Assembly of the rear bearing It is important to position the bearing correctly in its groove The O ring must be on top as demonstrated in the figure The runner should not be started if the O ring is pointing Pince 1956 Kk kkk downwards The whole wheel unit will be pushed forwards by approx 2 mm This touches the fan on the front of the cover causing extreme noise The bearings must not be mounted in this position O Ring in correct position O Ring in wrong position Once the bearing is placed on its slide the O ring seal must be securely attached to the groove using a mid size screw
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