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SINUS K USER MANUAL

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1. cause inverter NEVER power the inverter when the optical fibre connectors are not connected D 5 TS N i 60 x 10 mm H 1 gt 5 m 4 4 SUED conecto Ha 5 en POWER SUPPLY 2 7 SUB D alANs COMECUR POWER AZA LA AA PIA SUPPLY t C PS1 WAE mE SINGLE CONNECTOR 777 77 77 77 JAZ 22 7 77 T A GUY F OP V V AN E BUS BARS FIBER OPTIC CONAECTOR EH ONMECIOR 105 Lon BRAKE 0 1 c HE 50705 ze STATUS FAULT BB ST W 27 65845 07 ESBS OQ ERO HIP PT say peus 247 OV MEI DRNER 2N CK J W B 09 3
2. INSTRUCTIONS ELETTRONICASANTERNO gt X A EMG 1 AL IM i b 313 vu MS P SE 77 427 2 2 e 1 1 i i B s p m Supply Module Inverter Module Inverter Module with Control Unit Figure 6 Fixing points for modular units Figure 7 Fixing points for stand alone control unit 48 191 INSTALLATION 2 INSTRUCTIONS SINUS K ELETTRONICASANTERNO
3. Judo 438 DWE Td WN AEEA 3inaon dido Jia aad ONDE 43133 NI Aldd 43904 7 7 873 011 5 SIHA p E a a 5 d 1 91 21 DAR 1951400 anger 5 5 m Wed Aldd Jarpa int NT NEST s EU xvid H H 27953 170 oui scion 109110 108110 2 22 7 n n snb 159 n 2 ELT A 2 oa XM mul 5 poo 4 3 783 ipsi rasg LESI ADONI Mid B 1 A O rmi JHD 5 shops ua dau TU 6 0 605 SH 8 0580 5 1 85 0 9 8 ALLO ALLE ELM Mar mU C H 0 M 5 9 NC n 9 aude dial 4 9 UIA 9 181 dO EXHI 219 4183 fr ors nni AM o Azid
4. DR MDOE CONTROL R CONTROL BOARD BOARD NPN CONNECTION PNP CONNECTION Figure 41 Connecting a relay to the OPEN COLLECTOR output CAUTION Always use freewheeling diode D for inductive loads e g relay coils CAUTION Never exceed max allowable voltage and max allowable current values Terminal 25 is galvanically isolated from terminals 1 20 22 control NOTE board zero volt and from terminal 14 CMD digital input zero volt As an auxiliary power supply voltage at terminal 15 24 and terminal 14 CMD control terminals may be used Max allowable current 100mA NOTE gt gt gt gt 94 191 SINUS K INSTALLATION G INSTRUCTIONS ELETTRONICASANTERNO 10 3 1 RELAY OUTPUTS TERMINALS 24 TO 31 Two relay outputs are available terminals 26 27 28 relay RL1 reverse contact 250 VAC 30 VDC 3A terminals 29 30 31 relay RL2 reverse contact 250 VAC 3A 30 VDC 3A Parameters P61 and P62 RL2 in the Digital Output submenu affect the relay output functionality Relay energizing and de energizing may be delayed through the following parameters P65 RL1 Delay ON P66 RL1 Delay OFF P67 RL2 Delay ON P68 RL2 Delay OFF Factory setting is as follows relay ready terminals 26 27 and 28 energizes when the inverter is ready to supply the motor At power on the equipment take
5. RD OMS t c epe lm Dui i Mr i M Nr EX E NE 1 E EN m Eoi MED IE a MESA ea jg EE S MI E aoe EN NE hg dr ai E E im es pc Figure 21 Through panel assembly and fixing points for SINUS 50 57 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 7 8 Connections to Control Terminals and Power Terminals IP20 IPOO To access to the control terminals remove the cover by removing its fastening screws see figure below WER CABLES TE Figure 22 Access to the control terminals and power terminals Sizes S05 to 15 remove the cover of the control terminal board to reach the fastening screws of the power terminal board For greater sizes the terminal board cover allows accessing to control terminals only power terminals can be reached from the outside Before operating on the control power terminals remove voltage from the DANGER inverter at wait at least 5 minutes Electrical shock hazard exists even when the inverter is disabled wait for the complete discharge of the intern
6. p i dr i gt eil Uer Figure 14 Fixing points of the mounting panel for the through panel assembly of SINUS K S10 53 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 7 7 3 SINUSK S12 For this inverter size no actual through panel assembly is used but the air flow of the power section is segregated from the air flow of the control section by installing two optional mechanical parts to be assembled with five 5 4 self forming screws see Figure 15 Fittings for the through panel assembly for SINUS S12 Figure 15 Fittings for the through panel assembly for SINUS K S12 The equipment height becomes 583 mm with the two additional components see Figure 16 The same figure below also shows the piercing template of the mounting panel including four M4 holes for the inverter mounting and two slots 175 x 77 mm and 175 x 61 mm for the air cooling of the power section Figure 16 Piercing template for the through panel assembly for SINUS K 512 54 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 7 7 4 SINUS K 515 520 530 No additional mechanical component is required for the through panel assembly of these three SINUS K sizes The piercing template shown in the figure below is
7. EE 18 6 1 Choosing the Rue Uoc 20 6 1 1 Technical Sheet for LIGHT Applications Overload up to 120 21 6 1 2 Technical Sheet for STANDARD Applications Overload up to 1409 23 6 1 3 Technical Sheet for HEAVY Applications Overload up to 175 25 6 1 4 Technical Sheet for STRONG Applications Overload up to 200 27 6 2 Carrier Frequency Setting SW only and Peak 29 6 3 OPERATING TEMPERATURES BASED ON APPLICATION 55 5 31 7 INSTALLING THE 33 71 Environmental Requirements for the Equipment Installation Storage and Transport 33 LP PEE EHE 34 7 3 Size Weight and Dissipated Power eic eee nea este euh Pope dee 35 7 3 1 IP20 and IPOO STAND ALONE Models 505 560 2T 0 35 7 3 2 IP20 and IPOO STAND ALONE Models S05 S60 36 7 3 3 Modular IPOO STAND ALONE Models 565 37 7 3 4 IP54 STAND ALONE Models 505 530 2T 40 7 3 5 IP54 STAND ALONE MODELS 505 530 Class eee 41 7 3 6 IP54 BOX MODELS 505 520 2T
8. 42 7 3 7 IP54 BOX MODELS 505 520 43 7 3 8 24 IP54 CABINET Models 515 565 44 7 4 Standard Mounting and Fixing Points for IP20 and IPOO Stand Alone Models 05 560 45 7 5 Standard Mounting and Fixing Points for IPOO Modular Stand Alone Models 564 565 47 7 5 1 Installation and Wiring of a Modular Inverter 565 50 7 6 Standard Mounting and Fixing Points for IP54 Stand Alone Models 505 530 51 7 7 Through panel Assembly and Fixing Points Stand Alone Models 505 550 52 7 7 1 SINUS K nde te HO I HC ERE IH HIER 52 7 7 2 53 7 7 3 SINUS SU ia 54 7 7 4 SINUS 15 S20 S30 55 7 7 5 SINUS Spe cmm 56 7 7 6 SO roce tette eee tees ee eee ee eee 57 7 8 Connections to Control Terminals and Power Terminals 20 1 58 7 9 Connections to Control Terminals and Power Terminals IP54 Models 59 8 WIRING M ESS 60 8 1 Wiring Diagram 05 60 4 err rrr rrr 61 8
9. i 2150 SINUSK 015 2450 SINUSK 016 2700 SINUSK 017 3200 SINUSK 020 3650 S40 SINUSK 02161 830 880 381 SINUSK 025 4250 SINUSK 031 4900 50 SINUSK 036 421 SINUSK 039 5600 SINUSK 045 890 131 ce Co o 6400 530 7400 SINUSK 052 8400 36 191 INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO SINUS K 7 3 3 MODULAR IPOO STAND ALONE S65 To obtain high power inverters the following individual modules are matched together Control unit containing ES821 control board and ES842 board Feeder module composed of 3 phase power rectifier and its control and power supply circuits Inverter module composed of an inverter phase and its control circuits Braking unit Three types of inverter modules are available e Basic version e Version with integrated control unit e Version with integrated auxiliary power supply unit to be used for Sinus models which are equipped with the feeder module S64 Match the elements above to obtain the proper inverter dimensioning for your application jl CAUTION Properly configure control board ES842 inside the control unit When ordering the inverter always state the inverter configuration you want to obtain a Control unit The control unit can be installed separately from the inverter modules or inside an inverter module this option must be required when ordering the inverter Dimen
10. 117 INSTALLATION SINUS K INSTRUCTIONS ELETTRONICASANTERNO 13 1 2 2 75 Ohm 1300W Model ttt eh hereto 118 13 1 2 3 Models from 1100W to 2200 222 0 4 00 100000090 119 13 1 2 4 AkW 8kW 12kW 1 120 13 1 2 5 Models of IP23 Box Resistors AKW 6AKW eese 121 13 2 Braking Unit 200 123 13 2 1 Inspection upon Receipt of the 9 123 13 2 1 1 Nameplate of BUDOO itte ci ete tere ee aks 124 19 2 2 6 een ee 125 13 2 2 1 Configuration 125 13 2 2 2 Adjusting 126 13 2 2 3 Indicator tee Ee e ER 127 132e Gh 127 13 2 4 Installationa zc eei citet eo eR 128 13 2 4 1 128 13 242 iere 130 13 3 Braking Unit for Modular Inverters 0720 01440 135 13 3 1 Inspection upon Receipt of the 9 135 13 3 1 1 Nameplate for BU720 960 1440 135 IX MEMESI onn 136 lsa RONGE eos
11. TERMINALS FEATURES FUNCTION DESCRIPTION 1 Optoisolated digital input ENABLE Connect terminal 1 to terminal 2 to enable the inverter terminals 1 and 2 are connected together factory setting 2 OV digital inputs CMD Digital input ground 3 4 Voltage free contacts STATUS OF 1 0 Contacts closed selector switch in 220V 3A 24V 2 5A SELECTOR SWITCH position LOC contacts open selector switch position O or REM 5 6 Voltage free contacts STATUS OF LOC O REM Contacts closed selector switch 220V 3A 24V 2 5A SELECTOR SWITCH position REM contacts open selector switch position 0 or LOC 7 8 Voltage free contacts STATUS OF EMERGENCY Contacts closed emergency push 220V 3A 24V 2 5A PUSH BUTTON button not depressed Contacts open emergency push button depressed 176 191 When the key selector switch and the emergency push button are installed multifunction digital input MDI4 terminal 12 cannot be used The ground of multifunction digital inputs is available also on terminal 2 in the NOTE auxiliary terminal board When the key selector switch and the emergency push button are installed digital inputs cannot be used with a PNP command If PNP command must be used please contact Elettronica Santerno Spa SINUS K ELETTRONICASANTERNO INSTALLATION INSTRUCTIONS 13 8 1 WIRING INVERTERS WITH LOC 0 REM SELECTOR SWITCH AND EMERGENCY PUSH BU
12. Figure 8 Installation Example of a SINUS S64 S65 49 191 SINUS K ELETTRONICASANTERNO INSTALLATION AND WIRING OF A MODULAR INVERTER S65 7 5 1 Figure 9 S65 inverter installed inside an enclosure TIMES ne 4 Ex mc cla 4 p ri en ger e 110 4 A 2900000 RR HUE e un 4 GAS fs nnnnnnn 9 M 4 e eZ ND c EI 2 B gt of S
13. SINUS Figure 5 Fixing points for stand alone models S60 46 191 SINUS K 7 5 2 ELETTRONICASANTERNO INSTALLATION INSTRUCTIONS Modular Stand Alone Models S64 S65 High power inverters include single function modules Their control unit may be installed separately or inside a module Mounting options are shown below a Control unit integrated into the inverter Standard Mounting and Fixing Points for IPOO Fixing Templates mm Modules Fitted Single Module Inverter Size MODUE X Y D1 D2 Fastening S64 S65 S70 S74 S75 S80 Screws FEEDER 178 1350 11 25 M10 2 2 3 INVERTER 178 1350 11 25 M10 2 2 2 2 INVERTER WITH INTEGRATED 178 1350 11 25 M10 CONTROL UNIT INVERTER WITH INTEGRATED AUXILIARY POWER 178 1350 11 25 M10 1 2 SUPPLY UNIT b Control unit separate from the inverter module Fixing Templates mm Modules Fitted Single Module Inverter Size monet X Y D1 D2 Fastening 564 65 570 574 S75 S80 Screws FEEDER 178 1350 11 25 M10 1 2 2 3 INVERTER 178 1350 11 25 M10 2 3 3 1 3 3 INVERTER WITH INTEGRATED AUXILIARY POWER 178 1350 11 25 M10 1 2 SUPPLY UNIT CONTROL UNIT 184 396 6 14 M5 1 1 1 1 1 1 47 191 SINUS K INSTALLATION
14. Max value to be set in the Brake Enable parameter C68 IFD SW or C60 VIC SW Set Brake Disable C67 IFD SW or C59 SW so as not to exceed the max power to be dissipated by the braking resistor Set Brake Disable 0 and Brake 0 not to limit the operation of the built in braking unit Cross sections refer to the applications covered in this manual 122 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 13 2 Braking Unit BU200 A braking module is available to be connected to terminals and see the WIRING section of the inverter for sizes S40 to S65 Braking modules can be used when a high braking torque is needed particularly when a prompt braking is needed for high inertial loads e g fans The braking power required to brake a rotating object is proportional to the total moment of inertia of the rotating object to speed variations and to absolute speed while it inversely proportional to the deceleration time required This braking power is dissipated on a resistor external to the braking unit with an Ohm value depending on the inverter size and the mean power to be dissipated 13 2 1 INSPECTION UPON RECEIPT OF THE GOODS Make sure that the equipment is not damaged and it complies with the equipment you ordered by referring to the nameplate located on the inverter front part see figure below If the equipment is damaged contact the supplier or the insurance company co
15. 136 19524 Installations rette rre 137 13 3 4 1 ERE 137 13 3 4 2 STANDARD 138 13 3 4 3 IT mE 139 13 4 KEYPAD REMOTING rennen nennen nnne nennen nnne rennen inne 145 13 4 1 Remoting the 145 13 5 OPTIONAL INPUT OUTPUT 148 13 59 15 UE 148 13 5 2 12 phase 151 13 53 Output 152 13 5 4 Applying the Inductance to the 5 eene 154 13 5 4 1 2T CLASS AC DC 154 13 5 4 2 AT CLASS AC DC 155 13 5 4 3 2 4 Class Interphase 156 13 5 5 Inductance baa axons 156 13 5 5 1 Voltage Class 2T 156 13 5 6 3 phase Inductance 2T and Class in IP54 158 13 6 ES836 2 Encoder board 160 13 6 1 Environmental 7 160 13 6 2 Electric Specifications iiie rei He
16. re denn Fay Nena 91 10 1 Digital Input Features Terminals 6 to 13 sss eene 91 101 SX nud 92 10 1 2 Start Terminal 7 aere re eet 92 10 1 3 Reset Termirial rate ra oit e EI er een Eee ka E aeta ue ese EL e eet 92 10 1 4 MDI Multifunction Digital Inputs Terminals 9 to 13 93 10 1 5 Motor Thermal Protection Type Input Terminal 13 2 2 0 93 10 2 Analog Input Features Terminals 2 3 15 93 10 3 Digital Output 94 10 3 1 Relay Outputs Terminals 24 to 31 95 10 4 Analog Output Features Terminals 17 18 95 11 SIGNALS AND PROGRAMMING FOR ES778 CONTROL BOARD 96 Cnm 97 11 2 Jumpers and Dip Switches 97 12 SERIAL COMMUNICATIONS 1 sccccciscsssescasessscsccsccsessssssessacoccsccassssescnsccsseessssssacaseccecsseessadeasccsess 99 12 1 General 99 12 1 1 Direct Connection 100 12 1 2 Multidrop Network Connection 100 12 1 2 1 Morlem EIE 100 12 1 2 2 102 12 1 3 25822 Isolated Board 0002206001 een nennen
17. sss 143 Figure 68 Internal wiring of 565 inverters provided with an integrated braking unit 144 Figure 69 Removing the 146 Figure 70 Front view rear view of the keypad 147 Figure 71 Wiring diagram for optional inductance nennen 148 Figure 72 Amplitude of harmonic currents approximate 150 Figure 73 Lay out of a 12 phase connection 151 Figure 74 Connection of an output inductance 153 Figure 75 Mechanical features of an AC 3 phase 157 Figure 76 Mechanical features of an AC 3 phase inductance 2T 4T Class IP54 cabinet 159 Figure 77 ES836 2 Encoder 2 160 Figure 78 Position of the slot for the installation of the encoder board 162 Figure 79 Encoder board fastened to its 162 Figure 80 Positions and default settings of the configuration dip switches esse 163 Figure 81 LINE DRIVER or PUSH PULL encoder with complementary outputs 166 Figure 82 PUSH PULL encoder with single ended outputs eene 167 Figure 83 PNP or NPN encoder with single e
18. 0015 0016 SINUSBOXK 0020 0025 ELE BOXK 0030 250 SINUS BOXK 0016 SINUS BOXK 0017 SINUS BOX K 0020 ag SINUSBOXK _ 0035 SINUSBOXK 0023 5 2 siNUSBOXK 0037 50 SINUSBOXK 0038 600 1000 40017 1 1750 5158 SINUSBOXK SINUSBOXK 0049 1742 950 SINUS BOX 0060 109 5 1050 5208 SINUS 0067 1200 400 109 5 1250 SINUS 0074 SINUS 0086 OPTIONAL FEATURES Disconnecting switch with line fast fuses Line magnetic circuit breaker with release coil Line contactor in ACT Front key operated selector switch for LOCAL REMOTE control and EMERGENCY push button Line input impedance Motor side output impedance Output toroid filter Motor forced cooling circuit Anticondensation resistance Additional terminal board for input output wires Dimensions and weights AN NOTE depending optional required 42 191 can vary components SINUS K y P000112 0 SINUS K 2 ELETTRONICASANTERNO 7 3 7 54 BOX MODELS 505 520 1 55 Power Size MODEL Wat rem at CEN SINUS 0007 5058 SINUS BOXK 0009 400 250 SINUS BOXK 0011 SINUS BOXK 0014 SINUS BOXK 0016 SINUS BOXK 0017 SINUS 0020 3108 SINUSBOXK 0025 209 700 300 SINUS BOXK 0030 SINUS BOXK 00
19. am xU A S nur SNES A nme aw 431 Ee EF i Sid IHd mol fisan Mrd 27553 Eres t on an a 8 nmi Hus 8015153 Hols e as 348 m EEE S aub ned mous Aaa aud i HS 8 9 aR 22 22242 222 3M 54 2 5 m OB m 222 LY 22 Tw NT 8 m juu Lx 9 sna 4 c 159 2 ing unit Figure 68 Internal wiring of S65 inverters provided with an integrated brak 144 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 13 4 KEYPAD REMOTING KIT 13 4 1 REMOTING THE KEYPAD The REMOTING KIT is required to remote the keypad The remoting kit includes Plastic shell Keypad mounting plate Fastening brackets Remoting wire length 5 m The cable length be 3m or 5m state cable length when ordering the equipment Do the following Pierce the holes as shown in the figure rectangular template 138 x109 mm 2 Apply the self adhesive mounting plate on the rear part of the plastic shell between the shell and the cabinet make sure that holes coincide T 145 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERN
20. 30 40 37 50 53 72 s _ 5 72 48 37 50 52 65 75 40 55 72 so vo 45 60 64 so 96 115 55 75 78 112 13 65 90 118 142 75 100 103 120 144 173 85 90 5 6 3 SINUS 0162 75 100 23 132 180 2 SINUS 0179 80 110 250 150 200 264 540 SINUS 0200 90 125 27 160 220 273 SINUS 0216 110 150 200 270 220 SINUS 0250 132 180 220 300 275 260 S 1 515 s 15 36_ 18 5 a 22 221 Eon gt _ 18 5 96 30 so 50 25 4 30_ 37 9 45 96 55 7 65 90 100 117 co 5 6 7 rue 85 115 wo 125 var 190 200 2 Fes 110 150 s 195 ms 58 198 230 1 1 20 2 0 2 0 0 co 60 7100 continued 30 60 90 220 260 60 5 80 5 5 100 5 10 60 85 0 50 23 191 INSTALLATION INSTRUCTIONS 2 SINUS K ELETTRONICASANTERNO continued 200 250 550 SINUS 0366 160 22 185 25 s40 SINUS 0457 220 SINUS 0748 SINUS 0831 400 200 240Vac 280 360Vdc Inverter Supply Voltage 380 500Vac 530 705Vdc he rated current of the applicable mo
21. NAME Inverter Terminal Description Ratings 63 Raux 65 Saux Inputs for auxiliary 3 phase power 380 500Vac 100mA for 4T 564 67 Taux supply inverters 565 564 61 62 Inputs for fan power supply 230Vac 2A Connecting bars for 564 S65 Figure 39 Connecting bars for 564 S65 82 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 8 4 3 GROUNDING THE INVERTER AND THE MOTOR A screw nut for the grounding of the inverter frame is located next to the power terminals The grounding screw is marked with the symbol below Connect the inverter to a grounding system in compliance with the regulations in force To limit disturbance and radiated interference produced by the inverter connect the motor ground wire directly to the inv
22. P000027 0 Figure 32 ES843 inverter module 2 Gain access to ES842 located on the control unit do the following a Remove the keypad if fitted see the Remoting the Keypad section b Remove the cover of the terminal board after removing its fastening screws c Remove the cover of the control unit after removing its fastening screws CONTROL UNIT COVER FASTENING SCREWS CONTROL TERMINAL COVER SCREWS 3 You can then access to the connectors in ES842 control board 70 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO CN3 POWER SUPPLY 2 SIGNAL CONNECTOR EE 4 CN2 POWER SUPPLY 1 NA ONN OR OP2 VB OP6 IGBT STATUS W OP5 IGBT FAULT W CN8 INVERTER MODULE W SIGNAL CONNECTOR OP9 GATE W OP11 IGBT STATUS V OP10 IGBT FAULT V CN11 INVERTER MODULE V SIGNAL CONNECTOR OP13 OP14 GATEW OP16 IGBT STATUS U 15 IGBT FAULT U CN14 INVERTER MODULE U SIGNAL CONNECTOR 19 20 GATE U P000029 0 24V CONTROL UNIT SUPPLY Figure 33 ES842 control unit 4 Use the connection cable kit to connect the inverter components to each other Make sure that the tab of the optical fibre connectors is turned outwards to the connector fixed in the control board 5 Reassemble the covers made of Lexan and the covering of the control unit making sure not to flatten any cable optical fibre 71 191 INSTALLATION SINUS K INSTR
23. down arrow scrolls through the menus and submenus the pages in a submenu or the parameters in descending order During programming it decrements the parameter value A up arrow scrolls through the menus and submenus the pages in a submenu or the parameters in descending order During programming it increments the parameter value in programming mode this key saves to non volatile memory EEPROM the value of the SAVE parameter being altered This prevents any parameter modification from being cleared in case of mains loss MENU if pressed once allows accessing the main menu if pressed twice allows returning to the prior condition RESET resets the alarms tripped START if enabled allows starting the motor STOP if enabled allows stopping the motor LOC REM press once to force commands and reference from keypad press twice to return to any previous setting FWD REW pressing the key you reverse the motor direction rotation HOME pressing the key you return to the first page of a sub menu 4 1 NOTE NOTE START STOP FWD REW are active in Keypad mode only The inverter operation is affected by the active parameter set The parameter being altered with and immediately replaces the prior parameter value even if the SAVE key is not pressed The new parameter value will be cleared at power off Adjusting the Display Contrast Press the SAVE key for more than 5 seconds TUNING is displa
24. rinm mm mn fmm ig Ww SBS ER 0007 SINUSK 0008 SINUSK 0013 SINUSK 0015 SINUSK 0016 SINUSK 0020 SINUSK 0016 SINUSK 0017 SINUSK 0020 SINUSK 0025 SINUSK 0030 SINUSK 0035 SINUSK 0023 12 215 401 225 SINUSK 0037 12 560 SINUS 003 515 SINUS 004 SINUS 004 SINUS K 006 SINUS K 006 SINUS K SINUS K 008 SINUS K SINUS K 012 SINUS K SINUS 0162 466 331 136 135 36 1500 9 51 2450 51 270 _ SINUSK 0179 ee SINUS K 0216 SINUS K 0250 SINUSK 0312 148 4900 m K 0366 1000 421 SINUSK 0399 SINUSK 0457 goo 1510 530 7400 SINUSK 0524 8400 o o Ojoj 0 SINUSK 0067 per 0074 279 630 35 191 INSTALLATION INSTRUCTIONS G ELETTRONICASANTERNO SINUS K 7 3 2 20 AND 00 STAND ALONE 15 505 S60 AT CLASS Power L H Wot Dissipated at Inom kg W 0009 170 340 175 0011 0017 0 0030 0035 SINUS K 001 SINUS K 001 SINUS 002 490 1 10 1 490 o NIN o SINUSK 0034 SINUSK _ 003 L SINUSK 003 SINUSK 0040 225 466 331 L 58405 004 SINUSK 006 SINUSK 0067 270 332 SINUSK 0074 SINUSK 008 SINUSK 011 7 SINUSK 012 m 2300 2 SINUS 0025 215 401 225 11 SINUS 003 11
25. 58 Figure 23 Wiring diagram for 505 560 rere nenne nnne 61 Figure 24 External connections for modular ener 62 Figure 25 External connections for S64 modular inverters 2 eene eene 63 Figure 26 Lay out of a 12 phase connection 64 Figure 27 Single optical fibre connector 2 65 Figure 28 Double optical fibre connector 222 66 Figure 29 Internal connections for SINUS 565 rere 68 Figure 30 ES840 supply control board eee nene e enne nenne nennen 69 Figure 31 ES841 inverter module gate unit 9 ttt 69 Figure 32 ES843 inverter Modules 70 Figure 33 ES842 control unit 71 Figure 34 Single optical fibre 72 Figure 35 Double optical fibre 73 Figure 36 Internal wiring for S64 nennen rene ener nennen 75 Figure 37 Tightening a signal screened cable 78 Figure 38 Connecting bars for 560 81 Figure 39 Connecting bars for S64 S
26. 90 Quasi Peak Category C2 3 a NIE 4 iri lt Mean Value Category C2 m 40 4 Quasi Peak Category C1 30 Mean Value Category C1 20 10 4 0 i 0 1 1 10 100 log f MHz P000113 B EN 61800 3 issue 2 FIRST ENVIROMENT Category C2 EN55011 gr 1 cl A EN50081 2 EN61800 3 A11 B EN 61800 3 issue 2 FIRST ENVIROMENT Category C1 EN55011 gr 1 cl B EN50081 1 2 EN61800 3 A11 Second environment Disturbance Limits Adr Quasi Peak lt 100A 9 Mean Value 1 lt 100A Quasi Peak 100A Mean Value 1 gt 100A log f MHz A2 EN 61800 3 issue 2 SECOND ENVIRONMENT Category 5 5011 gr 2 cl EN61800 3 11 P000114 B 179 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO The inverters manufactured by ELETTRONICA SANTERNO allow choosing among four levels no suppression of the emissions for users who use power drive systems in a non vulnerable environment and who directly provide for the suppression of the emissions A1 emission suppression for PDS installed in the FIRST ENVIRONMENT Category C2 A2 emission suppression for PDS installed in the SECOND ENVIRONMENT Category C3 B emission suppression for PDS installed in the FIRST ENVIRONMENT Category ELETTRONICA SANTERNO is the only manufacturer offering power drive systems with built in A2 level filters u to 1200kW All
27. The piercing template shown in the figure below is to be made on the mounting panel see relevant measures The figure also shows the side view of the equipment through panel assembly The air flows and the front and rear projections are highlighted as well with relevant measures EL g 1 4 94 1 i bos pom 1 1 Fas if Y Lgs Y i Figure 19 Through panel assembly and fixing points for SINUS K S40 56 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 7 7 6 SINUSK S50 To obtain the through panel assembly of this inverter size the bottom mounting plate must be removed The figure below shows how to disassemble the mounting plate To disassemble the mounting plate remove the six M8 screws the figure shows the three screws on one side of the inverter Figure 20 Removing the mounting plate from SINUS 50 for the through panel assembly ANID The piercing template shown in the figure below right is to be made on the mounting panel see relevant measures The figure also shows the side view of the through panel assembly of the equipment The air flows and the front and rear projections are highlighted as well with relevant measures
28. 15P0095B2 SINUS K FULL DIGITAL INVERTER USER MANUAL Installation Instructions Updated 13 04 07 R 07 English This manual is integrant and essential to the product Carefully read the instructions contained herein as they provide important hints for use and maintenance safety e This device is to be used only for the purposes it has been designed to Other uses should be considered improper and dangerous The manufacturer is not responsible for possible damages caused by improper erroneous and irrational uses Elettronica Santerno is responsible for the device in its original setting Any changes to the structure or operating cycle of the device must be performed or authorized by the Engineering Department of Elettronica Santerno e Elettronica Santerno assumes no responsibility for the consequences resulting by the use of non original spare parts e Elettronica Santerno reserves the right to make any technical changes to this manual and to the device without prior notice If printing errors or similar are detected the corrections will be included in the new releases of the manudl e Elettronica Santerno is responsible for the information contained in the original version of the Italian manual The information contained herein is the property of Elettronica Santerno and cannot be reproduced Elettronica Santerno enforces its rights on the drawings and catalogues according to the law ELETTRONICA SANTE
29. 173 25 i 210 5 i yore POOO539 B Figure 75 Mechanical features of an AC 3 phase inductance 157 191 INSTALLATION INSTRUCTIONS 2 ELETTRONICASANTERNO SINUS K 13 5 6 AC 3 PHASE INDUCTANCE 2T AND CLASS IN IP54 INVERTER SIZE CABINET INVERTER MODEL INDUCTANCE MODEL INDUCTANCE TYPE MECHANICAL DIMENSIONS see figure on next page WEIGHT LEAKAGE TYPE Kg W S05 0005 770112010 3 PHASE 6 5 29 0007 0009 0011 770112020 0014 3 PHASE 48 505 510 0016 0017 770112030 0020 3 PHASE 9 5 70 510 512 0023 0025 0030 770112040 0035 3 PHASE 96 512 0033 ss ZZ0112045 0036 0037 AC 3 PHASE 150 15 0038 0040 0049 770112050 520 0060 3 PHASE 14 5 183 0067 0074 220112060 0086 AC 3 PHASE 26 272 S30 0113 0129 0150 770112070 0162 3 PHASE 32 5 342 158 191 SINUS K INSTALLATION INSTRUCTIONS ELETTRONICASANTERNO B TYPE 0 P000540 B op te Figure 76 Mechanic
30. EC DECLARATION OF CONFORMITY Elettronica Santerno S p A Via G Di Vittorio 3 40020 Casalfiumanese BO Italia AS MANUFACTURER UNDER OUR SOLE RESPONSABILITY THAT THE DIGITAL THREE PHASE AC INVERTER FROM SINUS AND RELATED ACCESSORIES TO WHICH THIS DECLARATION RELATES APPLIED UNDER CONDITIONS SUPPLIED IN THE USER S MANUAL ARE IN CONFORMITY TO WITH THE FOLLOWING STANDARDS CEI EN 61800 3 Adjustable speed electrical power drive systems 28 ed 2005 04 Part 3 EMC requirements and specific test methods FOLLOWING THE PROVISIONS OF ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 2004 108 CE 7 PLACE AND DATE General Manager A 7 Casalfiumanese 03 04 2007 t Elettronica Santerno Spa Stabilimenti e uffici Divisione R amp D Ufficio Milano Cap Soc 2 500 000 i v Societ soggetta all attivit di Via G Di Vittorio 3 S S Selice 47 Via Trieste 99 Codice Fiscale e Partita Iva direzione e coordinamento di 40020 Casalfiumanese Ba Italia 40060 Imola Bo 20064 Gorgonzola Mi 03686440284 4 5 Tel 39 0542 668511 Tel 39 0542 687711 Tel 39 02 95138125 328951 GRUPPO Fax 39 0542 668600 Fax 39 0542 687722 Tei 39 02 95179254 Cod Mecc PD 054138 CARRARO www elettronicasanterno com Tel 39 02 95179458 Ident IVA Intracom sales elettronicasanterno it Fax 39 02 95139216 1703686440284 1 1 EC DECLARATION OF CONFORMITY UK doc 186 191 SIN
31. INSTALLATION INSTRUCTIONS ELETTRONICASANTERNO 14 NORMATIVE REFERENCES sissisodan ER aS NR SEN 178 14 1 Radiofrequency nennen sehr nennen nens 182 183 14 1 2 Output Toroid Filters esses nnne 184 184 14 1 4 Input and Output 185 15 DECLARATIONS OF 4 186 0 2 Figures Figure 1 Example of a nameplate placed on a 2T SINUS inverter 13 Figure 2 Example of a nameplate placed on a 4T SINUS inverter 02 13 Figure 3 Keypad of SINUS inverters 1 414140 ene eene nennen 14 Figure 4 Fixing points for STAND ALONE models from 505 to 550 45 Figure 5 Fixing points for stand alone models 560 46 Figure 6 Fixing points for modular tentas serret eea 48 Figure 7 Fixing points for stand alone control unit nnne 48 Figure 8 Installation Example of a SINUS S64 565 49 Figure 9 S65 inve
32. Modulation input 0 10 V To be used for special Rin 10kOhm applications 4 Sin Logic input for signal sent from Master The SLAVE brakes if a signal Max 30V gt 6 V is sent M1 5 RL NO NO contact of thermoswitch on relay The relay energizes when an 250Vac 3A M1 6 RL C Common of the contact of thermoswitch on overtemperature alarm trips 30Vdc 3A relay for BU200 M1 7 RL NC NC contact of thermoswitch on relay M1 8 Mout Digital output for Slave command signal High level output when PNP output 0 Master is braking 15V M1 9 Not used 10 Not used Terminal block M1 POA hte ee lt gt PE connection screw Figure 60 Terminals in BU200 132 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO WIRE CROSS SECTIONS Use 25 sqmm wires for power connection wirings and 0 5 or 1sqmm wires for signal wiring When connecting the conductor to the braking resistor consider that the latter can reach a temperature of 200 RESISTORS THAT CAN BE CONNECTED TO THE BRAKING UNIT The min rating of the resistor to be connected to the braking unit depends on the inverter rated voltage Ratings The max braking time Ton is limited from the max allowable temperature and from the allowable dissipated power As a result the Duty cycle 8 parameter is defined based on the braking resistor rating and time Ton braki
33. Oo ojojo 20 412 04 25 FWP 20B FWP 100B 100 2290 FWP 700A 700 189000 NIN e N OJjo o FWP 800A 280500 FWP 1000A 1000 390000 FWP 1200A 1200 690000 170M6067 1400 1700000 0 632 32 1400 1400 1540000 170M6067 1400 1700000 0831 20 688 32 1600 1600 1344000 170M6069 1600 2700000 In modular sizes 565 575 each supply arm shall be protected by a separate fuse see table above e NIN N 72 12 0025 0030 0034 565 90 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 10 INPUT OUTPUT FEATURES 10 1 Digital Input Features Terminals 6 to 13 All digital inputs are galvanic insulated with respect to zero volt of the inverter control board ES778 Consider power supply on terminals 14 and 15 before activating the inverter digital inputs Depending on the position of jumper J10 signals may be activated both to zero volt NPN type command and to 24 Volts PNP type command The figure below shows the different control modes based on the position of jumper J10 Auxiliary power supply 24 VDC terminal 15 is protected by a self resetting fuse P000706 B 415 4 415 24 fuse j fuse NPN command adive to zero Volt through voltage PNP contact active to 24V through voltage free free c
34. Motor voltage range precision 0 Vmains 2 Current torque to motor time 105 200 for 2min every 20min up to S30 105 200 for 1min every 10min from S40 Starting torque max time 240 for a short time Output frequency resolution 0 800Hz 120Hz for VTC SW resolution 0 01Hz Braking torque DC braking 30 Cn Braking while decelerating up to 20 Cn with no braking resistor Braking while decelerating up to 150 Cn with braking resistors Adjustable carrier frequency with silent random modulation IFD SW 505 515 0 8 16kHz 20 0 8 12 8kHz 30 0 8 10kHz 5kHz for 0150 and 0162 gt 540 0 8 4kHz VTC SW 5kHz Santerno 18 191 Mains VAC supply voltage tolerance 200 240Vac 3phase 15 10 380 500Vac 3phase 15 10 Supply frequency Hz tolerance 504 60Hz 20 VDC supply voltage tolerance 280 360Vdc 15 1096 5304 705Vdc 15 1096 Environmental Requirements Ambient temperature 0 40 C no derating 40 50 with derating see the OPERATING TEMPERATURES BASED ON APPLICATION CLASSES section Storage temperature 25 70 C Humidity 52 9596 non condensing Altitude Up to 1000m a s l For higher altitudes derate the output current of 196 every 100m beyond 1000m 4000m Vibrations Lower than 5 9m sec 20 6G Installation environment Do not install in direct sunlight and in places exposed to conductive dus
35. at Mean SIZE Current A Current A Inverter Supply Voltage Resistor Braking Ohm C urrent W BU1440 2 4T 1600 800 200 240Vac 0 24 1700 BU1440 2 4T 1600 800 380 500Vac 0 48 1800 136 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 13 3 4 INSTALLATION 13 3 4 1 MOUNTING Install vertically Make sure to allow min clearance of 2 cm on both sides and 10 cm on top and bottom Use Lexan cable glands to maintain degree of protection IP20 ENVIRONMENTAL REQUIREMENTS FOR THE BRAKING UNIT INSTALLATION STORAGE AND TRANSPORT Operating ambient temperatures 0 40 with no derating from 40 to 50 with a 296 derating of the rated current for each degree beyond 40 C Ambient temperatures for storage 25 70 transport Installation environment Pollution degree 2 or higher Do not install in direct sunlight and in places exposed to conductive dust corrosive gases vibrations water sprinkling dripping do install in saly environments Altitude Up to 1000 m above sea level For higher altitudes derate the output current of 1 every 100m above 1000m max 4000m Operating ambient humidity From 5 to 95 from 1g m to 25g m non condensing and non freezing class 3k3 according to EN50178 Storage ambient humidity From 596 to 9596 from 1g m to 25g m non condensing and non freezing class 1k3 according to EN50178 Ambient humidi
36. 3 30 8000W RE3762330 3 30 8000W RE3762330 2 3 30 8000W 2 RE3762330 2 3 30 8000W 2 RE3762330 2 3 30 8000W 2 RE3762330 2 3 30 8000W 2 RE3762330 3 3 30 8000W 3 RE3762330 3 3 30 8000W 3 RE3762330 3 3 30 8000W 3 RE3762330 3 3 30 8000W 3 RE3762330 4 3 30 8000W 4 RE3762330 0 450 48000W RE4461450 0 450 48000W RE4461450 BU1440 2 4 0 30 64000W IP23 RE4561300 5 Parallel connection is required For the connection of BU200 and the braking resistor please refer to the relevant section in this manual 0025 internal 0030 internal EE 0035 internal 0023 internal S S 2 0033 internal 1 1 0037 internal 0038 internal 15 0040 internal 3 i ai a o olo nternal internal nternal nternal internal internal nternal internal internal 2 BU200 2710200 2 BU200 2 BU200 3 BU200 3 BU200 3 BU200 4 BU200 BU1440 2T 4T 565 BU1440 2 4 S S 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 0 24 0 24 0 24 5 5 o 8 S5 S 111 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO DANGER Braking resistors may reach temperatures higher than 200 C Power dissipated by braking resistors may be equal to approx 10 of the rated CAUTION power of the connected motor Use a proper air cooling system Do not install braking resistor
37. 725 9 20 8 S40 540 270 857 9 20 M8 S50 560 280 975 11 21 M8 M10 S60 570 285 1238 13 28 10 12 um Figure 4 Fixing points for STAND ALONE models from S05 to 50 included 45 191 INSTALLATION INSTRUCTIONS 2 ELETTRONICASANTERNO Size 560 has an IPOO open cabinet and can be installed only inside the equipment enclosure AIR FL AIR AIR FL od 1 i H N m gt
38. 80 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 8 4 2 CONNECTING BARS FOR 60 S65 NI Jl E cls di5 5 a E Ip a FE 14 5 Figure 38 Connecting bars for 560 Figure 38 shows the location and dimension of the bars connecting S60 SINUS K drives to the mains and the motor The figure also shows the position and the wiring instructions for the built in power supply transformer The trasformer must be wired based on the rated supply voltage being used Bars 47 0 and 47 4 are short circuited factory setting The DC inductance CAUTION if any must be connected between bars 47D and 47 after removing the short circuit 81 191 INSTALLATION SINUS K INSTRUCTIONS ELETTRONICASANTERNO Lay out of the auxiliary power supply terminals The auxiliary power supply terminals are provided in the Sinus K models requiring auxiliary power supply links to be used to power air cooling systems or to power internal circuits
39. Check that the motor runs smoothly at constant speed 9 Possible failures no failure occurred go to step 10 Otherwise check the inverter connections paying particular attention to supply voltages DC link and input reference Also check if alarm messages are displayed In the Measure submenu check the speed reference MO 1 the supply voltage of the control voltage the DC link voltage MO9 the condition of terminals 6 7 8 9 10 11 12 and 13 M11 if a number other than O appears this indicates the activation of the relevant terminal Check to see if these readings match with the measured values 10 Additional Note that you can change Cxx parameters in the CONFIGURATION menu only alterations when the inverter is DISABLED You can write down any customized parameter in the table on the last pages of the Programming Manual 11 Reset If an alarm trips find the cause responsible for the alarm and reset the equipment Enable terminal 8 RESET for some time or press the RESET key 17 191 SINUS K INSTALLATION 9x INSTRUCTIONS 6 TECHNICAL SPECIFICATIONS Power Range kW connected motor voltage range 0 55 400kW 200 240Vac 3phase 1 710kW 380 415 3phase 1 800kW 440 460 3phase 1 900kW 480 500 3phase Degree of protection size STAND ALONE IP20 from Size 505 to Size S40 IPOO Size 550 560 IP54 from Size 505 to Size 530 BOX IP54 CABINET 24 and IP54 Motor Specifications
40. Lf Dimensions mm d _ Weight Kg W H D X Y M4 4 139 247 196 120 237 A Figure 57 Dimensions and fixing points of BU200 NOTE Elettronica Santerno reserves the right to make any technical changes to this manual and to the device without prior notice 129 191 INSTALLATION SINUS K INSTRUCTIONS 9 ELETTRONICASANTERNO 13 2 4 2 WIRING WIRING DIAGRAM The braking unit must be connected to the inverter and the braking resistor The braking unit is connected directly to the inverter terminals or copper bars for sizes greater than S40 of the DC output while the braking resistor must be connected to the inverter on one side and to the braking unit on the other side The wiring diagram is shown in the figure below the inverter external alarm THERM SWIICH ES 8 to the inverter external alarr 1 1 1 1 1 i THERMOS switch Figure 58 Connecting one BU200 to the inverter The braking resistor must be connected between terminal B of BU200 and terminal of the inverter In that way no sudden variation in braking current occurs in the supply line between the inverter and BU200 In order to minimize NOTE electromagnetic radiated emissions when BU200 is operating the loop obtained from the wiring connecting terminal of the inverter the braking resist
41. POWER DOWN SPEED SEARCHING IFD SW only DC braking autotuning VTC SW only COMMUNICATION DISPLAY Operating data Frequency torque speed reference output frequency motor speed required torque generated torque current to motor voltage to motor bus DC voltage motor absorbed power digital input condition digital output condition trip log last 5 alarms operating time auxiliary analog input value PID reference PID feedback PID error value PID regulator output PID feedback with programmable multiplying factor cage speed reference cage speed cage acceleration time length covered by the cage while accelerating cage deceleration time length covered by the cage while accelerating LIFT SW only Serial communication Standard incorporated RS485 multidrop up to 247 devices MODBUS RTU communication protocol Field bus AB Communicator optional MODBUS field bus converter Profibus DP Can Bus Device Net Ethernet etc Each device may control up to 4 inverters SAFETY EN 61800 5 1 EN50178 EN60204 1 IEC 22G 109 NP MARK Mu Ce 19 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 6 1 Choosing the Product Inverters of the SINUS K series are dimensioned based on allowable current and overload SINUS K series is characterized by two different current values Inom continuous current that can be produced Imax max allowable current th
42. Part 2 General requirements Rating specifications for low voltage adjustable frequency a c power drive systems Safety of machinery Electrical equipment of machines Part 1 General requirements EN 60146 2 2001 EN 61800 2 1999 EN 60204 1 2005 10 EN 60529 1992 EC 1993 A1 2000 IEC 62103 2003 EN 50178 1999 FOLLOWING THE PROVISIONS OF LOW VOLTAGE DIRECTIVE 2006 95 CE LAST TWO DIGITS OF THE YEAR IN WHICH THE CE MARKING WAS AFFIXED CE 03 Degrees of protection provided by enclosures IP Code Electronic equipment for use in power installations Electronic equipment for use in power installations 1 7 y ex PLACE AND DATE 7 General Mafiager rem 52 Casalfiumanese 04 04 2007 DAING GIORGIO 7 H U Elettronica Santerno Spa Stabilimenti e uffici Divisione R amp D Ufficio Milano Soc 2 500 000 Societ soggetta all attivit di Di Vittorio 3 S S Selice 47 Via Trieste 99 Codice Fiscale e Partita iva amp direzione e coordinamento di 40020 Casalfiumanese Bo Italia 40060 Imola Bo 20064 Gorgonzola Mi 03686440284 Carraro Spa Tel 39 0542 668611 Tel 39 0542 687711 Tel 39 02 95138126 R E A PD 328951 GRUPPO Fax 39 0542 668600 Fax 39 0542 687722 Tel 39 02 95179254 Mecc PD 054138 CARRARO www elettronicasanterno com Tel 39 02 95179458 Ident IVA Intracom s
43. S40C SINUS CABINET 0216 L 279 4100 SINUS CABINET K 0250 279 4250 SINUS CABINET K 0312 350 4900 S50C SINUS CABINET K 0366 2T AT 1200 350 5600 SINUS CABINET K 0399 350 6400 SINUS CABINET 0457 586 7400 Pepe SINUS CABINET K 0524 1689 586 8400 SINUS CABINET K 0598 2350 800 854 9750 S65C SINUS CABINETK 0748 2T 4T 2000 854 10750 SINUS CABINET K 0831 854 12900 NOTE Dimensions and weights can vary depending on optional components required OPTIONAL FEATURES BDisconnecting switch with line fast fuses Line magnetic circuit breaker with release coil Line contactor in AC1 Front key operated selector switch for LOCAL REMOTE control and EMERGENCY pushbutton Line input impedance Motor side output impedance Additional terminal board for input output wires Output toroid filter Motor forced cooling circuit Braking unit for size S40 Anticondensation resistance PT100 instruments for motor temperature control Optional features components by request 44 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 7 4 Standard Mounting and Fixing Points for IP20 and IPOO Stand Alone Models S05 S60 Fixing Points mm SINUS K Standard Mounting siza Fastenin x x Y DI D2 9 Screws S05 156 321 4 5 M4 S10 192 377 6 12 5 5 12 192 377 6 12 5 5 15 185 5 449 7 15 6 520 175 593 7 15 6 530 213
44. a s l 13 7 2 ELECTRICAL FEATURES CONNECTION When board ES822 is fitted 5485 connector automatically disables 9 pole D connectors male D connectors for RS485 or female D connectors for RS232 DTE located on board ES822 activate depending on the position of J1 Contacts of 9 pole male D connector RS485 PIN FUNCTION 1 3 TX RX A Differential input output A bidirectional according to RS485standard Positive polarity with respect to pins 2 4 for one MARK 2 4 TX RX B Differential input output B bidirectional according to RS485 standard Negative polarity with respect to pins 1 3 for one MARK 5 GND control board zero volt 6 7 8 Not connected 9 5 V max 100mA for power supply of optional external RS485 RS232 converter Contacts of 9 pole female D connector CN2 RS232 DCE PIN FUNCTION 1 9 Not connected 2 TX A Output according to RS232 standard 3 RX A Input according to RS232 standard 5 GND zero volt 4 6 Connected together for DTR DSR loopback 7 8 Connected together for RTS CTS loopback 172 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 13 7 3 INSTALLING ES822 BOARD 1 Remove voltage from the inverter and wait at least 5 minutes 2 Remove the cover allowing to gain access to the inverter control terminals The mounting columns for the encoder board and signal
45. as a result reducing high amplitude components determines the filtering of low frequency components The better way is to increase low frequency impedance by installing an inductance Power drive systems with no mains side inductance generate larger harmonic currents than power drives which do have an inductance Unlike DC inductance AC inductance suppresses most harmonic currents and protects the rectifier from supply voltage peaks For gt 500kW drives a 12 pulse inductance is normally used This suppresses the lowest harmonic current in the supply line In a 12 pulse inductance the lowest harmonics are the 11th and the 13th followed by the 23rd the 25th and so on with their relevant low levels The supply current shape is very similar to a sinusoid A different solution to suppress this problem consists in powering the inverter with DC voltage supply using a regenerative inverter current absorbed by the mains is perfectly sinusoidal and the regenerative inverter recovers energy to the mains when the motor is regenerating DC side inductance can connected only to inverters sizes from 515 on to stated when ordering the equipment When DC side inductance is used it is sometimes possible that no braking resistor or external braking unit can be connected to the inverter 149 191 INSTALLATION SINUS K INSTRUCTIONS ELETTRONICASANTERNO Harmonic currents 80 70 60 With inductan
46. follows alanc od janced danced Pair pull up r L Figure 46 Recommended wiring diagram for 2 wire MODBUS wiring Note that the network composed of the termination resistor and the polarization resistors is integrated into the inverter and can be activated via appropriate dip switches Figure 46 shows the termination network in the devices at both ends of the chain The terminator must be activated in those devices only gt gt gt NOTE Four pair data transfer cables of Category 5 are normally used for serial links Although their usage is not recommended cables of Category 5 can be used for short cable paths Note that the colours of such cables are different from the colours defined by MODBUS IDA association One pair is used for D1 DO signals one poir is used as a Common conductor while the remaining two pairs must not be connected to any other device or must be connected to the Common All devices connected to the communication multidrop network should be grounded to the same conductor to minimize any difference of ground potentials between devices that can affect communication The common terminal for the supply of the inverter control board
47. happens only if the cause responsible for the alarm has disappeared and the display shows Inverter If factory setting is used enable and disable the ENABLE command to restart the inverter If parameter C61 IFD SW or C53 VTC SW is set to YES the inverter is reset and restarts The reset terminal also allows resetting the UP DOWN commands to do so set parameter P25 U D RESET to YES Factory setting does not reset alarms at power off Alarms are stored and NOTE displayed at next power on and the inverter is locked To reset the inverter turn it off and set parameter C53 IFD SW or C48 VTC SW to YES If an alarm trips see the Diagnostics section and reset the equipment after CAUTION detecting the cause responsible for the alarm Electrical shock hazard persists even when the inverter is locked on output DANGER terminals U V W and on the terminals used for the connection of resistive braking devices B gt gt 92 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 10 1 4 MDI MULTIFUNCTION DIGITAL INPUTS TERMINALS 9 TO 13 The programmable digital input functionality is detailed in the SINUS K s Programming Manual 10 1 5 THERMAL PROTECTION INPUT TERMINAL 13 The inverter manages the signal sent from a thermistor PTC incorporated in the motor windings to obtain a hardware thermal protection of the motor The thermistor ratings must comply with BS
48. the voltage frequency of the motor power supply must be adjusted accordingly Inverters are voltage generators capable of adjusting both the voltage value and the relevant frequency value at a time To enhance the motor operation at any speed value the simultaneous variation of voltage and supply frequency must be obtained with particular criteria in order not to alter the torque characteristics of the torque produced by the connected motor Inverters manufactured by ELETTRONICA SANTERNO fully meet these adjustment and control requirements and incorporate a wide range of the latest technologies to fit any application requirement Available SINUS K models range from 1 3kW to 900kW AVAILABLE SINUS K MODELS Pp is possible to change some technical features and to customize the inverter enclosures shown the picture The proportion of enclosure to the other is shown as an example and is not binding 7 191 INSTALLATION INSTRUCTIONS 2 ELETTRONICASANTERNO SINUS K 1 1 FEATURE LIST One product three functions gt vectorial modulation software for general purpose applications V f pattern gt sensorless vectorial VTC software for high torque demanding performance direct torque control gt vectorial modulation LIFT software for lift applications in compliance with EN 81 1 and lift directive pattern NOT COVERED IN THIS MANUAL Must be specified when orde
49. 0542 668611 Tel 39 0542 687711 Tel 39 02 95138126 R E A PD 328951 GRUPPO Fax 39 0542 668600 Fax 39 0542 687722 Tel 39 02 95179254 Mecc PD 054138 CARRARO www eletlronicasanterno com Tel 39 02 95179458 Cod Ident IVA Intracom sales elettronicasanterno it Fax 39 02 95139216 1T03686440284 Pag 1 4 M DECLARATION OF CONFORMITY_UK doc 187 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO ELETTRONICA SANTERNO EC DECLARATION OF CONFORMITY 150 9001 Elettronica Santerno S p A Via G Di Vittorio 3 40020 Casalfiumanese BO Italia AS MANUFACTURER UNDER OUR SOLE RESPONSABILITY THAT THE DIGITAL THREE PHASE AC INVERTER FROM SINUS K AND RELATED ACCESSORIES TO WHICH THIS DECLARATION RELATES APPLIED UNDER CONDITIONS SUPPLIED IN THE USER S MANUAL ARE IN CONFORMITY TO WITH THE FOLLOWING STANDARDS CEI EN 61800 5 1 Adjustable speed electrical power drive systems Part 5 1 2005 Safety requirements Electrical thermal and energy Adjustable speed electrical power drive systems Part 5 2 P EN 01900042 2096 Safety requirements Functional EN 60146 1 1 1995 Semiconductor converters General requirements and line commutated 1 1998 converters Part 1 1 Specifications of basic requirements Semiconductor converters Part 2 Self commutated semiconductor converters including direct d c converters Adjustable speed electrical power drive systems
50. 1 and 2 in position OFF default setting RS232 DTE Serial link does not require any particular setup of d SW1 dip switch P000087 0 Figure 89 Configuring the dip switch for RS485 terminator 175 191 INSTALLATION INSTRUCTIONS 2 SINUS K ELETTRONICASANTERNO 13 8 LOC 0 REM Key Selector Switch and Emergency Push button for IP54 Models Inverter with rating IP54 can be provided with a key selector switch and an emergency push button optional devices supplied by request Key selector switch selects the following operating modes POSITION OPERATING MODE DESCRIPTION LOC INVERTER IN LOCAL MODE The inverter operates in Local mode The Start command and the frequency speed reference are sent via keypad Press the Start button to start the inverter the Enable command terminal 6 is sent from the selector switch if terminals 1 and 2 are connected together factory setting 0 INVERTER DISABLED Inverter disabled REM INVERTER IN REMOTE MODE The control mode is defined by programming in parameters C21 22 IFD SW or C14 C16 VTC SW The Enable command terminal 6 is sent from the selector switch if terminals 1 and 2 are connected together factory setting When pressed the emergency push button immediately stops the inverter An auxiliary terminal board with voltage free contacts is provided for the selector switch status the emergency push button status and the Enable command
51. 2 Wiring Diagram for Modular Models 565 sese 62 SINUS K INSTALLATION INSTRUCTIONS ELETTRONICASANTERNO 8 2 1 Connection of Modular Inverters 62 8 2 2 External Connections for S64 Modular Inverters 63 8 2 3 12 Phase Connection for Modular Inverters 64 8 2 4 Internal Connections for Modular Inverters 565 65 8 2 5 Internal Connections for S64 Modular 72 83 Control Terminals 76 8 3 1 Grounding the Shield of Signal Screened 78 84 POWER TERMINALS Cette e aeree E ae 79 8 4 1 Lay out of the Power terminals for 505 50 eene 79 8 4 2 Connecting Bars for 560 65 1 eere e eren eene nnne 81 8 4 3 Grounding the Inverter and the 000000000000000000 66 8 83 9 CROSS SECTIONS OF POWER CONNECTION WIRE AND SIZE OF PROTECTION DEVICES 84 9 55 2 EDT 85 92 VOLTAGE CLASS AT eiecti cete ete coe sues ER Eee e eed denser 87 9 3 UL APPROVED FUSES 2T VOLTAGE 55 89 9 4 UL APPROVED FUSES 4T VOLTAGE 55 7 90 10 INPUT OUTPUT FEATURES
52. 2 stop bit default value Even 1 stop bit 1 stop bit 103 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 13 ACCESSORIES 13 1 Braking Resistors 13 1 1 APPLICATION TABLES From size 505 to size S30 SINUS inverters are supplied with a built in braking unit The braking resistor is to be incorporated in the inverter and connected to terminal B and terminal see the WIRING section For IFD SW only the braking unit is enabled through programming parameter C57 Special Functions submenu An external braking unit is used for greater sizes BU200 BU720 BU1440 When choosing the braking resistor consider its Ohm value and rated power The Ohm value determines the instant power dissipated in the braking resistor and is relating to the motor power the rated power determines the mean power to be dissipated in the braking resistor and is relating to the duty cycle of the equipment i e to the resistor activation time with respect to the duty cycle full time the duty cycle of the resistor is equal to the motor braking time divided by the equipment duty cycle It is not possible to connect resistors with an Ohm value lower than the min value acknowledged by the inverter The following pages contain application tables stating the resistors to be used depending on the inverter size the application requirements and the supply voltage The braking resistor power is stated as an approximate value A
53. 40 s7 continued 27 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO continued SINUS 0312 110 150 332 185250821220300 3 250 340 337 40 600 720 550 SINUS 0366 120 165 375 200 270541250 340 260 350 359 550 so 792 560 SINUS 0457 160 220 475 280 380 0330450 43 375 510 497 720 seo 1056 SINUS 0524 185 250 550 315430528 375510 50 400 550 544 960 1152 S65 SINUS 0831 280 380 450610763560760 17 630 860 864 1200 1440 1728 Inverter Supply Voltage 200 240Vac 380 500Vac 9998 580 360ygc 530 705Vdc he rated current of the applicable motor must not exceed 596 of Inom 1 Input and output choke is required for these models Legend continuous rated current of the inverter Imax max current delivered by the inverter for 120 sec every 20 min up to S30 for 60 sec every 10 min for 540 and greater Ipeak deliverable current for max seconds 28 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 6 2 Carrier Frequency Setting IFD SW only and Peak Currents The continuous current generated by the inverter in continuous operation type S1 at 40 depends on carrier frequency Do not exceed the carrier values stated in the table below Carrier values may be set through parameters and C02 Carrie
54. 40193NN02 wna NTO JWA 3735 gt 7353 30193NNO2 SNid 6 0 805 9 4 n 51015 A Dvd 5 919027 sido ATI JWA TIYAGA SNd 6 05 ATO n 555 1113 ASVHd 1180 otoo A W4 A I1S 22 WOLOANNOD 2040 SNid 6 aans M SMLS DNVA ASVHd 940 540 cao g 8 280 30193NNOO 2140 43814 TIONIS JWA 319831 Addis 43M0d 0123NNO2 SNid 6 0 815 2 Alddns The diagram below illustrates the connections required for the components of modular inverters 3 Inqon 3313H3 NI TO DIAQLT Aldd S M 3SvHd o MOLON 119110 72 M 2 17953 YOLOINNOS SNId 6 0 815 940 40178 740 YOLOANNOD 2lldO WNO 840 APZ TAN Tess SNLWLS YOLOINNOD 21140 9393 31945 JINON 83183ANI TO 3 0240 2 Alddfis 1 A N YOLOW 104110 2 7951 TWA 2733 YOLOINNOS SNid 6 0 85 590 doll ef 90 YOLOINNOD 21140 4384 A IANO AP
55. Board Connector Component Board 24VD Driver Unipolar wir board ES841 unma D Phase W ES841 1 3 Braking unit ES841 MRI 1 power supply OVD Driver ZENE board ES841 xd Phase W ES841 1 4 Braking unit ES841 1 2 power supply Brake IGBT Single optical G B Control unit ES842 OP 4 Braking unit ES841 OP5 command fibre Brake IGBT Single optical FA B Control unit ES842 OP 3 Braking unit ES841 OP3 fault fibre i CAUTIONII Do not remove the cap of connector 4 in control board ES841 for the braking module Figure 66 ES841 gate unit board for the braking unit 142 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 4 BRAKING IGBT GATE COMMAND OP3 FAULT IGBT SIGNAL P000029 0 Figure 67 Wiring points of the optical fibres in ES482 control board The figure below shows the internal wiring of S65 inverters provided with an integrated braking unit 143 191 SINUS K INSTALLATION INSTRUCTIONS ELETTRONICASANTERNO 8 8 50004 AlddNS 2
56. Brake Enable parameter C68 IFD SW or C60 VTC SW Set Brake Disable C67 IFD SW or C59 VTC SW so as not to exceed the max power to be dissipated by the braking resistor Set Brake Disable 0 and Brake 0 not to limit the operation of the built in braking unit 118 191 SINUS K 13 1 2 3 2 ELETTRONICASANTERNO MODELS FROM 1100W ro 2200W M00619 0 INSTALLATION INSTRUCTIONS Figure 49 Overall dimensions and mechanical features for braking resistors from 1100W to 2200W Max Duration of Mean o Power that ontinuous Operation L 1 D Wat Degree of cbe mm mm mm mm mm Protection Dissipated 380 380 500Vac 500Vac i s s 15 Ohm 1100W li RE3083150 not applic 95 320 50 240 1250 155 950 not applic 8 50 Ohm 1100W RE3083500 20 10 Ohm 1500W RE3093100 not applic 4 5 39 Ohm 1500W 107 RE3093390 120 40 320 112 240 2750 IP54 1100 50 Ohm 1500W RE3093500 eae 120 40 380 300 3000 IP54 1300 3 12 50 Ohm 2200W 8 1 13500 177 not 75 Ohm 2200W 190 67 380 182 300 7000 IP54 2000 limited RE3113750 Wire standard length 300mm max value to be set for the Brake Enable parameter C 8 IFD SW or C60 VTC SW Set Brake Disable C67 IFD
57. E 5 gt 5 58 5 23 123 30 23 5 za 5 9 2 5 d 25 LxHxD LxHxD kg kg kg kg kW kW kW kW 0598 2 4 1 3 1 2 25 2 5 0 8 110 55 230x1400 1230x1400 565 0748 2T 4T 1 3 1 x480 x560 110 110 110 550 2 5 275 0 9 11 65 0831 2T 4T 1 3 1 3 0 3 3 1 0 13 9 When housing the control unit the module depth becomes 560 mm 38 191 INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO SINUS K d Inverter modules only Configuration inverter powered directly from a DC power supply source Modules Dimensions Weight Power Dissipated at 8 5 f 8 8 E sag 85 BE BSg 3 59 20 2 9 9 9 gt 9 2 23 o 5 i 592 E F o 5 gt 5 o gt D cE gt 54 g o 9 z LxHxD LxHxD kg kg kg kW kW 0598 2T 4T 2 2 5 7 5 230x1 400 730x1400 64 0748 2T 4T 2 x480 x560 118 110 338 2 75 8 25 0831 2T 4T 1 2 3 3 9 9 When housing the control unit or the auxiliary power supply unit the module depth is 560 mm One inverter module must be provided with an integrated auxiliary power supply unit e Inverter modules and braking module only Configuration inverter powered directly fr
58. Em 1 ASTE T ASTE 1 5 21 mL T E 1 E Figure 59 Master Slave multiple connection NOTE NEVER connect signal zero volt terminal 2 in to zero volt of the inverter power supply voltage Install a 50A fuse with a DC current of at least 700 Vdc type URDC SIBA series NOTE fuse provided with a safety contact CAUTION Link the safety contact of the fuse being used with the external alarm of BU200 gt gt 131 191 INSTALLATION INSTRUCTIONS 2 ELETTRONICASANTERNO LAY OUT OF POWER TERMINALS AND SIGNAL TERMINALS SINUS K Remove the cover of the braking unit to gain access to its terminal blocks Just loosen the four fixing screws of the cover located on the front side and on the bottom side of the braking unit Loosen the fastening screws to slide off the cover from above Power terminals consist of copper bars that can be reached through the three front holes Terminal N Type ot Connection terminal F 20 Copper bar Inverter DC side connected to terminal B 21 Copper bar Connection to braking resistor 22 Copper bar Inverter DC side connected to terminal Signal terminal block M1 can be accessed through its hole see figure below Terminal block M1 Description Notes Features 1 Not used MI 2 OVE Signal zero volt Control board zero volt 3
59. always consider the latest value set either via serial link or by the inverter The terminal board inputs may be controlled by the field or the serial link depending on programming of parameters C21 and C22 for IFD SW C14 and C16 for VTC SW If parameters C21 or C14 are set to REM commands relating to START digital inputs and to multifunction inputs are to be sent via serial link Their condition in the terminal board has no effect If parameters C22 or C16 are set to REM the main reference is to be sent via serial link Signals applied to terminals 2 and 21 Vref1 Vref2 and have no effect However the ENABLE command is always to be sent via terminal board regardless of the inverter programming mode 102 191 SINUS K INSTALLATION INSTRUCTIONS ELETTRONICASANTERNO 12 3 Communication Ratings IFD SW VIC SW Parameters Parameters Electrical standard RS485 Protocol MODBUS RTU Supported functions O3h Read Holding Registers 10h Preset Multiple Registers Device address configurable between 1 and 247 default C90 C80 address 1 Inverter response delay configurable between 0 and 500 ms default C91 C81 delay time O ms End of message timeout configurable between 0 and 2000 ms default C93 C83 timeout 0 ms Baud rate configurable between 1200 9600 bps C94 C84 default baud rate 9600 bps Data format 8 bits Start bit 1 Parity Stop bit Configurable among C95 C85 NO
60. connected Please refer to the RemoteDrive Instruction Manual for the inverters of the SINUS K series manufactured by Elettronica Santerno 99 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 12 1 1 DiRECT CONNECTION Electrical standard RS485 may be connected directly to the computer if this is provided with a special port of this type In case your computer is provided with a serial port RS232 C or a USB port an RS232 C RS485 converter or a USB RS485 converter is required Elettronica Santerno may supply both converters as optional components Logic 1 normally called a MARK means that terminal TX RX A is positive with respect to terminal TX RX B vice versa for logic 0 normally called a SPACE 12 1 2 MuLTIDROP NETWORK CONNECTION SINUS inverters may be connected to a network through electrical standard RS485 allowing a bus type control of each device up to 247 inverters may be interconnected depending on the link length and baud rate Each inverter has its own identification number which can be set in the Serial network submenu as a unique code in the network connected to the PC 12 1 2 1 CONNECTION For the connection to the serial link use the 9 pole male D connector located on the control board sizes 505 515 or on the inverter bottom besides the terminal board sizes S20 The D connector pins are the following PIN FUNCTION 1 3 TX RX A Differential input ou
61. consider the total length of the cables being used sum of the cable length of each motor P000168 B Figure 74 Connection of an output inductance 153 191 INSTALLATION INSTRUCTIONS 2 ELETTRONICASANTERNO SINUS K 13 5 4 APPLYING THE INDUCTANCE TO THE INVERTERS 13 5 4 1 INVERTER INVERTER SIZE MODEL 0007 0008 1 0126084 0 7mH 32Arms 1 0126084 0 7mH 32Arms 1 0126124 1 0126144 0 3mH 68Arms 0126164 1 0126204 1 0126244 1 0126284 0200 0 061 362 5 0179 540 0216 IM0126324 0250 0250 0 054mH 410Arms 0312 IMO126364 0366 0 033mH 662Arms 0399 1 0126404 0525 0 023mH 945Arms 0598 0748 IM0126444 osn 0 018mH 1260 Arms 154 191 S50 1 0140154 2 8mH 32 5Arms 40 5Apeak Not applicable Not applicable IMOT 40254 1 2mH 69Arms 87Apeak Not applicable 1 0140304 0 64mH 160Arms 195Apeak 1 0140404 0 36mH 275Arms 345 Apeak 1 0140504 0 24mH 420Arms 520Apeak 0140554 0 216mH 460Arms 580Apeak 0140654 0 132mH 740Arms 930Apeak 0140754 0 092mH 1040Arms1300 Apeak IMO140854 0 072mH 1470Arms 1850Apeak 2T CLASS AC DC INDUCTANCE IMO126004 2 0mH 1 1Arms AC 3 phase 1 0126044 1 27mH 17Arms 3 phase IMO126084 0 7 32 AC 3 phase IMO126084 0 7mH 32Arms AC 3 phase 1 0126124 0 51mH 43Arms 3 phase 1 0126144 0 32mH 68
62. gt The ground connection of the motor casing should follow separate poth to avoid possible interferences ALWAYS PROVIDE PROPER GROUNDING OF THE MOTOR CASING AND THE INVERTER FRAME The inverter may generate output frequency up to 800Hz IFD SW this may cause a motor rotation speed up to 16 sixteen times the motor rated speed never use the motor at a higher speed than the allowable speed stated on the motor nameplate ELECTRICAL SHOCK HAZARD Never touch the inverter electrical parts when the inverter is on always wait at least 5 minutes after switching off the inverter because electric energy accumulates within the electrical components Never perform any operation on the motor when the inverter is on DANGER Do not perform electrical connections on the motor or the inverter if the inverter is on Electrical shock hazard exists on output terminals U V W and resistive braking unit terminals B even when the inverter is disabled Wait at least 5 minutes after switching off the inverter before operating on the electrical connection of the motor or the inverter MECHANICAL MOTION The inverter determines mechanical motion It is the operator s responsibility to ensure that this does not give rise to any dangerous situation EXPLOSION AND FIRE Explosion and fire hazard exists if the equipment is installed in presence of flammable fumes Do not install the inverter in places exposed to explosion and fire h
63. line capacitors inside the inverter FINIS K LINE oo ooo EACT REACT 4 Figure 71 Wiring diagram for optional inductance Harmonic currents The shapes of the different waves current or voltage may be expressed as the sum of the basic frequency 50 or 60Hz and its multiples In balanced three phase systems only odd harmonic current exists as even current is neutralized by symmetrical considerations Harmonic current is generated by non linear loads absorbing non sinusoidal current Typical sources of this type are bridge rectifiers power electronics switched mode power supply and fluorescent lamps Three phase rectifiers absorb line current with a harmonic content 6 1 with K 1 2 3 e g 5th 7th 111h 13th 17th 19th etc Harmonic current amplitude decreases when frequency increases Harmonic current carries no active power it is additional current carried by electrical cables Typical effects are conductor overload power factor decrease and measurement systems instability Voltage generated by current flowing in the transformer reactance may also damage other appliances or interfere with mains synchronized switching equipment 148 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO Solving the problem Harmonic current amplitude decreases when frequency increases
64. lt lt NIN O O OIO OIO IN OOS A single ended CAUTION INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO P000591 B Figure 82 PUSH PULL encoder with single ended outputs Because settings required for a single ended encoder deliver a reference voltage to terminals 2 4 6 the latter are not to be connected Failures will occur if terminals 2 4 6 are connected to encoder conductors or to other conductors Only push pull single ended encoders may be used with an output voltage equal to the supply voltage Only differential encoders may be connected if their output voltage is lower than the supply voltage Some manufacturers use the acronym HTL for push pull outputs with a power supply ranging from 18Vdc to For the acquisition of this type of encoder the same configuration used for push pull inverters shall be used for the encoder board 167 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 5836 2 zz O OIO O 50 P000592 B Figure 83 PNP or NPN encoder with single ended outputs and load resistors with external wiring NPN or PNP encoder outputs require a pull up or pull down resistive load to the supply or to the common As load resistor ratings are defined by the manufacturer of the encoder external wiring is required as shown the figure above Connect
65. of stator leakage of one phase for star connection or one third of the leakage of one phase for a delta connection If values to be set in C07 C08 and not known either use parameter C10 to perform the parameter autotuning see step 5 or go to step 6 Press SAVE each time a new parameter value is set 5 Overload Set parameter C42 Limits submenu depending on the maximum torque that can be generated 6 Vectorial control Set C10 to YES close the ENABLE contact terminal 6 and wait approx 30 sec autotuning The inverter will compute the motor parameters Open terminal 6 7 Startup Close terminals 6 ENABLE and 7 START and send a speed reference The RUN LED and REF LED will come on and the motor will start Make sure the motor is rotating in the right direction If not operate on terminal 12 CW CCW or open terminals 6 and 7 Shut off the inverter wait a few minutes and reverse two of the motor phases 8 Speed regulator If an overdisplacement occurs when the speed setpoint is reached or if a system adjustment instability is detected irregular motor operation adjust the parameters relating to the speed loop Speed loop submenu P100 Speed prop Gain and P101 Speed integr time Set low values for P100 and high values for P101 then increase P100 until an overdisplacement takes place when the setpoint is reached Decrease P100 by approx 3096 then decrease P101 until an acceptable setpoint response is reached
66. of the capacitors in the DC link Use only B type differential circuit breakers Connect the power supply line to supply terminals only The connection of the power supply line to any other terminal will damage the inverter Always make sure that the supply voltage ranges between the limits stated in the inverter nameplate Always connect the ground terminal to avoid electrical shock hazard and to limit disturbance The user has the responsibility to provide a grounding system in compliance with the regulations in force After connecting the equipment check the following all wires are properly connected link is missing no short circuit is occurring between the terminals and between the terminals and the ground Do not start or stop the inverter using a contactor installed over the inverter power supply line The inverter power supply must always be protected by fast fuses or by a thermal magnetic circuit breaker Do not apply single phase voltage Always mount antidisturbance filters on the contactor coils and the solenoid valve coils At power on if the inverter commands ENABLE terminal 6 and START terminal 7 are active the motor will immediately start when the main reference is other than zero This may be very dangerous To avoid accidental starting of the connected motor set parameter C 1 IFD SW or C53 VTC SW to NO In that case the motor will start only after opening and closing the
67. or C60 VTC SW do not set values exceeding the max allowable values stated in the tables above Failure to do so will cause irreparable damage to the braking resistors also fire hazard exists Braking resistors may dissipate up to 5096 of the rated power of the connected motor use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objects 56 100 OHM 350W MODEL pS M00265 0 Figure 47 Overall dimensions for 56 100Q 350W resistor 117 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO Mean Power that can Max Duration of Wgt Degree of be Dissipated Continuous Operation at i Protection P 200 240VAC 56 Ohm 350W E 100 Ohm 350W 0 RE2644100 max value to be set for the Brake Enable parameter C 8 IFD SW or C60 VTC SW Set Brake Disable C67 IFD SW or C59 SW so as not to exceed the max power to be dissipated by the braking resistor Set Brake Disable 0 and Brake enable 0 not to limit the operation of the built in braking unit 13 1 2 2 75 OHM 1300W MODEL 2 5 mm 4 P gt 94 8 R 68 300 L 13 Figure 48 Overall dimensions and ratings for 750 1300W braking resistor Mean Power that Max Duration of Continuous Degree of can Operation at 380 500VCA Protection s 75 Ohm 750W max value to be set for the
68. parameter values the alarm messages if any and the value of the measures processed by the inverter LED REF on when a frequency speed torque reference is sent IFD SW ONLY REF LED flashes when run command active frequency reference equal to 0 RUN LED is on during the inverter operation TRM LED if on commands and reference are sent from the terminal board if flashing either one of the commands or the reference is sent from the terminal board VTC SW ONLY RUN LED flashes with inverter enabled fluxed motor IFD SW ONLY RUN LED and REF LED if both Leds are flashing the inveder is performing deceleration ramp up to frequency reference 0 REM LED if on commands and reference are sent from serial link if flashing either one of the commands or the reference is sent from serial link e lt gt LED REW frequency speed torque LED FWD frequency speed torque reference 0 reference gt 0 Figure 3 Keypad of SINUS inverters 14 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO The keypad includes the following keys PROG 4 SAVE MENU RESET START STOP They are detailed below allows entering and quitting the menus and submenus and enables altering the inverter PROG parameters when switching from parameter display to parameter programming the cursor starts flashing
69. pump Agitator centrifuge piston compressor no load screw compressor loaded roller conveyor cone crusher rotary crusher vertical impact crusher debarker edger hydraulic power pack mixer rotary table sanding machine bandsaw disk saw separator shredder chopper twister spinner industrial washer extruder etc Conveyor belt drier slicer tumbler mechanical press forming machine shears winding unwinding machine drawplate calender screw injection moulding machine etc Piston compressor loaded conveyor screw crusher jaw mill ball mill hammer mill roller mill planer pulper vibrating screen hoist and crane displacement loom etc Mandrel axis control lifting application hydraulic power pack injection press etc The tables contained in the following pages state the power of the motors to be connected to SINUS K inverters based on their overload classes data items contained in the tables below apply to standard 4 pole motors 20 191 SINUS K 2 ELETTRONICASANTERNO INSTALLATION INSTRUCTIONS 6 1 1 TECHNICAL SHEET FOR LIGHT APPLICATIONS OVERLOAD UP TO 120 pce Imax 440 460Vac 480 500Vac 500Vac Si Model Motor Power Ize nverter Mode Tao sae 580 41572 HP A kw HP A SINUS 0008 37 5 32 sinus 0009 7 5 10 145 sinus
70. radio interference Low Voltage Directive 73 23 CEE and following amendment 93 68 CEE IEC61800 5 1 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy IEC 22G 109 NP Adjustable speed electrical power drive systems Part 5 2 Safety requirements Functional Semiconductor convertors EN60146 1 1 IEC146 1 1 General Requirements and line commutated convertors Part 1 1 Specifications of basic requirements Adjustable speed electrical power drive systems EN60146 2 IEC1800 2 Part 2 General requirements Rating specifications for low voltage adjustable frequency AC power drive systems EN60204 1 IEC204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements EN60529 IEC529 Degrees of protection provided by enclosures IP Code EN50178 1997 10 Electronic equipment for power systems ELETTRONICA SANTERNO is capable of providing Declaration CE of Conformity according to the requirements of LOW VOLTAGE DIRECTIVE 73 23 CEE 93 68 CEE and to MACHINES DIRECTIVE 89 392 CEE 91368 CEE 93 44 CEE reproduced on the last pages of this manual 181 191 INSTALLATION SINUS K INSTRUCTIONS ELETTRONICASANTERNO 14 1 Radiofrequency Disturbance Radiofrequency disturbance RFI may occur where the inverter is installed Electromagnetic emissions produced by the electrical components installed insid
71. s 8 ac SS e o d lt lt d gp UUUUUUU med 2u om Es E UUUUUUU ON ET NUR gt 8 5 s INSTALLATION INSTRUCTIONS PQ00011 B 50 191 SINUS K 2 ELETTRONICASANTERNO INSTALLATION INSTRUCTIONS 7 6 Standard Mounting and Fixing Points for IP54 Stand Alone Models S05 S30 Fixing Points mm SINUS K Standard Mounting Eos n Y 01 02 Fastening Screws S05 177 558 7 15 510 512 213 602 5 7 15 515 223 695 10 20 520 274 821 10 20 MB S30 296 987 10 20 M8 H Figure 10 Fixing points for IP54 SINUS K 51 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 7 7 Through panel Assembly and Fixing Points Stand Alone Models S05 S50 The through panel assembly allows segregating the air flow cooling the power section in order to avoid dissipating power due to inverter loss inside the inverter case The inverters available for through panel assembly from size 505 to S50 both 20 and IPOO As a result unless other features are included 44 rating becomes 40 7 7 1 SINUSK 05 For this inverter size the air flow of the power section is segregated from the air flow of the control section through the installatio
72. table The air delivery required may be calculated as follows air delivery Q Pdiss At 3 5 m h Pdiss is the sum of the values expressed in W of the power dissipated by all components installed in the enclosure At is the difference between the temperature measured inside the enclosure and the ambient temperature temperatures are expressed in degrees centigrade Example Enclosure with no other component installed SINUS K 0113 Total power to be dissipated within the enclosure Pti generated by the inverter Pi 2150 W generated by other components Pa ow Pti Pi Pa 2150 W Temperatures Max internal temperature desired Ti 40 C Max external temperature Te 35 C Difference between Ti and Te At 5 C Size of the enclosure meters width L 0 6m height H 1 8m depth P 0 6m Free external surface of the enclosure S S Lx H Lx H P x H P x H P x L 4 68 External thermal power dissipated by the enclosure Pte metallic enclosure only Pte 5 5 x Atx S 128 W Pdiss left Pdiss Pti Pte 2022 W To dissipate Pdiss left provide a ventilation system with the following air delivery Q Q Pdiss At x 3 5 1415 m h with reference to ambient temperature of 35 C at 1000m above sea level 34 191 INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO SINUS K 7 3 Size Weight and Dissipated Power 7 3 1 20 AND IPOO STAND ALONE 15 505 560 2T CLASS
73. the inverter for 120 sec every 20 min up to S30 60 sec every 10 min for S40 and greater Ipeak deliverable current for max seconds 22 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 6 1 2 TECHNICAL SHEET FOR STANDARD APPLICATIONS OVERLOAD UP TO 140 Applicable Motor Power oe 3 s kw HP A kW HP A kW HP A 55 s 6 8 5 5 7 5 gt 65 pers es ete ESI 75 75 10 75 30 ns vs ET CS gt 895 7 5 10 92 12 5 156 92 12 5 143 165 21 25 fo 2 17 5 10 92 12 5 156 11 15 165 165 25 30 57 23 2 pes _ 257 _ 4 195 9 2 12 5 z9 11 15 183 15 20 232 26 s 257 11 15 2 11 15 183 15 20 232 30 32 3 A 8 5 1 2 13 2 15 7 19 5 1 36 41 41 30 36 50 50 61 71 NENNEN SINUS 0014 SINUS 0015 45 6 SINUS 0020 7 5 10 SINUS 0017 7 5 10_ SINUS 0016 SINUS 0017 45 60 65 90 8 7 11 15 2 11 15 183 15 20 292 30 32 _ a
74. the resistor common to the supply line for NPN encoders supply or to the common for PNP encoders 168 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO ES830 2 lt lt mim NI TETE X EN NN OIO OIO 3456 1234 P000593 B Figure 84 PNP or NPN encoder with single ended outputs and internal load resistors Incorporated load resistors may be used only if NPN or PNP encoders are MOTE compatible with pull up or pull down external resistors 4 7kQ ramp down edges Distortion depends on the load resistor ratings and the wire NOTE stray capacitance PNP or NPN encoders should not be used for applications with an encoder output frequency exceeding a few kHz dozens For such applications use encoders with Push Pull outputs or better with a differential line driver output NPN or PNP encoders cause pulse distortions due to a difference in ramp up and 169 191 INSTALLATION SINUS K INSTRUCTIONS ELETTRONICASANTERNO 13 6 9 WiRING THE ENCODER CABLE Use a screened cable to connect the encoder to the board Screening should be grounded to both ends of the cable Use the special clamp to fasten the encoder wire and ground the cable screening to the inverter Figure 85 Wiring the encoder cable Do not stretch the encoder wire along with the motor supply cable Connect the encoder directly to the inverter using a cable with no intermediate devices such as terminals or return co
75. those classes are provided with the Declaration of European Conformity Additional external RFI filters may be installed to bring emissions of devices of level or to level As for lifts standard UNI EN 12015 relating to electromagnetic compatibility requires incorporated 1 filters for currents under 25A and incorporated A2 type filters for currents over 25 Immunity Electromagnetic disturbance is caused by harmonics semiconductor commutations voltage variation fluctuation dissymmetry mains failures and frequency variations Electrical equipment must be immune from electromagnetic disturbance According to standards EN61800 3 1996 A11 2000 and Pr EN61800 3 2002 immunity is provided by the following tests Immunity EN61000 4 2 IEC1000 4 2 Electromagnetic Compatibility EMC Part 4 Testing and Measurement Techniques Section 2 Electrostatic Discharge Immunity Test Basic EMC Publication EN61000 4 3 IEC1000 4 3 Electromagnetic Compatibility EMC Part 4 Testing and Measurement Techniques Section 3 Radiated Radio frequency Electromagnetic Field Immunity Electromagnetic Compatibility Test 89 336 CEE and following amendments 92 31 CEE 93 68 CEE and 93 97 CEE EN61000 4 4 IEC1000 4 4 Electromagnetic Compatibility EMC Part 4 Testing and Measurement Techniques Section 4 Electrical Fast Transient Burst Immunity Test Basic EMC Publication EN61000 4 5 IEC1000 4 5 Electromagneti
76. 0 RE3103250 6 105 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO continued 0598 1801440 27 41 0 48 1 2 64000 IP23 RE4562120 65 0748 BU14402T 4T1 0 48 1 20hm 64000W IP23 RE4562120 0831 01440 2T 4T 2 1 60hm 48000W IP23 2 RE4462160 For the connection of BU200 and the braking resistor please refer to the relevant section in this manual DANGER Braking resistors may reach temperatures higher than 200 C Power dissipated by braking resistors may be equal to approx 10 of the rated CAUTION power of the connected motor Use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objects Do not connect any braking resistor with an Ohm value lower than the value stated in the application tables CAUTION mpm 106 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 13 1 1 2 BRAKING RESISTORS FOR APPLICATIONS WITH A BRAKING DUTY CYCLE or 20 AND 380 500VAC SupPLv VOLTAGE Min Resistor SINUS be Size Model Braking Unit Applied to BRAKING RESISTOR WITH 20 DUTY CYCLE AT Class the BU Type IP Rating 500 1100W IP55 RE3083500 509 1100W IP55 RE3083500 S05 500 1100W 55 RE3083500 500 1500W IP54 RE3093500 500 1500W IP54 RE3093500 500 2200W IP54 RE3113500 500 2200W IP54 RE3113500 500 4000W IP20 RE3483500 250 4000W IP20 RE3483250 250 40
77. 0 3mH 68Arms 0 32mH 68Arms 3 phase 1 Not applicabl IM0126164 IM0126164 0 24mH 92Arms 0 24 mH 92Arms AC 3 phase 0057 0140304 520 1 0126204 0 64mH 1 0126204 m 0 16mH 142Arms 160Arms 195Apeak 0 16mH 142Arms AC 3 phase 0113 IMO140404 0129 IMO126244 0 36mH 275Arms 345 1 0126244 0150 0 09mH 252Arms 0 09 mH 252A rms AC 3 phase Apeak 0177 0126284 2 IM0126284 0200 0 061mH 362Arms 420Arms 520Apeak 0 061mH 362Arms 3 phase 0216 IM0126324 IM0140554 IM0126324 0 216mH 0250 0 054mH 410Arms 460Arms 580Apeak 0 054mH 410Arms AC 3 phase 0312 IM0140654 IM0126364 IM0126364 e 9366 0 033mH 662Arms 3 phase 0399 740Arms 930Apeak 0457 so 1 0126404 AOT 1 0126404 0525 0 092mH 0 023mH 945Arms 1040Arms1300 Apeak 0 023mH 945Arms AC 3 phase 0598 565 0748 10126444 2 IM0126444 0831 0 018mH 1260 Arms 1470Anms 1850Apeok 0 018mH 1260Arms AC 3 phase 155 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO When installing S40 inverters or smaller use L2 inductance under the following circumstances mains instability thyristor converters loads generating strong voltage variations at startup power factor correction systems mains power CAUTION eres SOO When installing 550 size inverters or bigger always install line inductance unless they are powered through a dedicated transformer Always activate line inductan
78. 00 i v Societ soggetta all attivita di 6 Di Vittorio 3 S S 47 Via Trieste 99 Codice Fiscale e Partita Iva amp direzione e coordinamento di 40020 Casalfiumanese Bo Italia 40060 Imola Bo 20064 Gorgonzola Mi 03686440284 Carraro Spa Tel 39 0542 668611 Tel 39 0542 687711 Tel 39 02 95138126 R E A PD 328951 GRUPPO Fax 39 0542 668600 Fax 39 0542 687722 Tel 39 02 95179254 Mecc PD 054138 CARRARO www elettronicasanterno com Tel 39 02 95179458 Cad Ident IVA Intracom sales elettronicasanterno it Fax 39 0295139216 1703686440284 Pag 1 1 LV BOX DECLARATION OF CONFORMITY UK doc 191 191
79. 0010 4 5 5 46 sinus 0011 7 5 10 SINUS 0013 45 6 57 sinus 0014 7 5 10 SINUS 0015 5 5 7 5 195 SINUS 0016 7 5 10 257 SINUS 0020 9 2112 5 SINUS 0016 7 5 10 26 11 15 21 30 sinus 0016 11 15 21 sinus 0017 15 20 2 sinus 0020 15 20 2 SINUS 0023 11 15 5 05 0025 22 30 41 sinus 0030 22 30 4 SINUS 0033 16 20 5 sinus 0034 30 40 5 SINUS 0036 30 40 5 SINUS 0037 18 5125 SINUS 0049 25 35 45 60 SINUS 0067 30 40 55 75 98 SINUS 0074 37 50 17 65 90 SINUS 0086 45 60 135 75 100 133 SINUS 0113 55 75 170 100 135 180 SINUS 0129 65 90 195 110 150 191 SINUS 0179 90 125 277 160 220 273 SINUS 0250 1132 180 39 230 315 390 15 18 5 18 5 22 22 15 18 5 18 5 250 260 27 65 oa ws ns 1 125 92 12544 ves vs a 1 15 es m LE bs 15 ws ves 5 2 d e 20 25 15 20 25 30 18 5 25 25 30
80. 00W IP20 RE3483250 250 4000W IP20 RE3483250 500 2200W IP54 RE3113500 500 2200W IP54 RE3113500 500 4000W IP20 RE3483500 512 25Q 4000W IP20 RE3483250 25Q 4000W 20Q 4000W Eus ME 66 IE RM IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 RE3483250 RE3483200 RE3483200 RE3483150 RE3483150 RE3763100 RE3763100 RE4023100 RE4023100 RE4023100 2 RE3762330 2 RE3762330 2 RE4023100 2 RE4023100 2 RE4022660 2 RE4022660 3 RE4022660 3 RE4022660 4 RE4022660 4 RE4022660 4 RE4022660 5 RE4023100 5 RE4023100 continued 150 4000 sis 150 4000w 100 8000W 100 8000 100 12000W 100 12000w 0086 100 12000w C ons 773 30 8000w 0 ae 2 3 30 8000W 2 100 12000W ema 27100 12000 7 ous 2500 2 2 6 6Q 12000W sso 0200 0 120004 one _ 2660 12000 3 60200 0034 4 6 60 12000W 4 6 6Q 12000W 4 6 60 12000W 20 5 100 12000W IP20 5 100 12000W IP20 3 3 6 6 12000W ow _ sso E 107 191 SINUS K INSTALLATION INSTRUCTIONS ELETTRONICASANTERNO continued 0598 801440 2T 4T 2 2 40 64000W IP23 2 RE4562240 S65 0748 BU1440 2T 4T 2 2 40 64000W IP23 2 RE4562240 0831 801440 2T 4T 2 1 60 64000W IP23 2 RE4562160 Two s
81. 11 15 18312 51 17 189 30 36 43 SINUS 0023 5 5 7 5 5 2 5 SINUS 0025 11 15 15 20 15 20 232 48 58 SINUS 0030 15 20 2 18 5 25 0 185 25 28 41 s 97 SINUS 0033 7 5 10 257 5 5 6 SINUS 0034 18 5 25 35 22 30 22 30 32 57 63 snus faz so a 25 35 3 72 NES SINUS oo o ies 25 30 0 37 so 45 6 Sus 0067 20 27 a2 45 5 40 55 s 50 7 70 55 7 85 65 100 75 10 85 11 90 12 SINUS 0074 22 30 7 37 50 67 45 60 7 SINUS 0086 25 35 so 45 60 0 55 75 85 SINUS 0113 30 40 55 75 9 65 1 51405 01291 37 50 17 65 90 4 75 100 16 LSiNUS 0150 45 60 22 75 100 90 125 155 SINUS 01621 55 75 170 90 125 159 110 150 fise 110 dubi 300 340 408 S40 173 240 258 12 324 41 65 IER 78 120 144 135 155 cE 20 195 215 WAE 53 240 290 34 300 SNUS 020015 90 150 vs 132 180 ve 150 200 1142 438 SINUS 0216 75 100 231 120 165 212 150 200 230 160 220 218 375 430 516 SINUS 0250 90 125 277 132 180 228 185 250 279 200 270 273
82. 14 NORMATIVE REFERENCES Electromagnetic Compatibility 89 336 CEE and following amendments 92 31 CEE 93 68 CEE and 93 97 CEE In most systems the processing control also requires additional devices such as computers captors and so on that are usually installed one next to the other thus causing disturbance Low frequency harmonics High frequency electromagnetic interference EMI High frequency interference High frequency interference is disturbance or radiated interference with gt 9kHz frequency Critical values range from 150kHz to 1000MHz Interference is often caused by commutations to be found any device i e switched mode power supply and drive output modules High frequency disturbance may interfere with the correct operation of the other devices High frequency noise produced by a device may cause malfunctions in measurement systems and communication systems so that radio receivers only receive electrical noise This may cause unexpected faults Two fields may be concerned immunity EN50082 1 2 EN61800 3 A11 and following EN 61800 3 issue 2 and emissions 55011group 1 and 2 cl EN 55011 group 1 61800 3 11 and following EN 61800 3 issue 2 Standards EN5501 1 and 50082 as well as standard EN61800 3 define immunity and emission levels required for devices designed to operate in different environments Drives manufactured by ELETTRONICA SANTERNO are designed to operate under the most diff
83. 144 90 125 135 110 150 5 195 215 258 SINUS 01501 55 75 170 90 125 159 110 150 166 132 180 180 215 270 324 SINUS 0162 65 90 195 110 150 191 132 180 198 140 190 11 240 290 348 SINUS 01791 75 100 231 120 165 212 150 200 230 160 220 218 300 340 408 LSINUS 0200 110 250 132 180 228 160 220 237 185 250 257 345 365 438 SINUS 02161 90 125 277 160 220 273 185 250 27 200 270 273 375 430 516 SINUS 0250 continued 25 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO continued SINUS _0312 132 180 390 60 400 550 200 453 160 22 0 220300 611355 480 589 450 500 680 673 760 864 1300 200 240Vac 380 500Vac 280 360Vdc 530 705Vdc 600 50 660 m 40 450 610 612 720 1056 oo 960 S65 1300 Inverter Supply Voltage The rated current of the applicable motor must not exceed 5 of 1 Input and output choke is required for these models Legend Inom continuous rated current of the inverter Imax max current delivered by the inverter for 120 sec every 20 min up to S30 for 60 sec every 10 min for 540 and greater deliverable current for max seconds 26 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 6 1 4 TECHNICAL SHEET FOR STRONG APPLICATIONS OVERLOAD
84. 15 12 15 12 15 10 124155 s 1245 512 12 15 05 25 is mgr o 2054 AWG HE meme Dos 25 15 4 25 24 590 25 50 24 68 0074 120 6 1 0 24 6 8 50 1 0AWG eb 68 8 24 68 3160 160 owowa 250 20 250 on 10 120 250kemit 315 400 275 013 180 30 10 continued 87 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO continued Wire Cross Fasi Fuses section Magnetic ACI Mains Side and 7007 Switch Contactor Disc Switches Motor Side AWG kcmils m AWG kemils 185 40 25 30 club 240 500kcmils 2x400kcmils 480 2x150 0312 2x300kcmils 2x240 2x500kcmils Terminal Cross section nverter SINUS Model Stripping HEN ke 2 240 2x500kcmils 3x210 3x400kcmils 3x210 3x400kcmils 1250 1259 3x240 1250 1250 1200 1600 1600 1600 Always use the correct cable cross sections and activate the protecting devices provided for the inverter Failure to do so will cause the non CAUTION compliance to standard regulations of the system where the inverter is installed Rated Output Tightening Motor Cable Cross SINUS K Rated Input Current Terminal Cross section Torque section Mod
85. 15 400 275 continued 85 191 INSTALLATION SINUS K INSTRUCTIONS G ELETTRONICASANTERNO continued Wire Cross Fast F ee Magnetic section Mains Side and 7007 Switch Contactor Disc Switches Terminal SINUS K section Model Motor Side mm N mm We m AWG kcmils 185 eU EE 2530 240 25 30 500kcmils 2x150 0312 0066 Sa 50 Stripping Tightening Torque 2x210 550 eor f 39 80 2x240 o 6 30 720 39 79 548 2x500kcmils dod 3x210 3x400kcmils 3x210 0598 1280 1280 1000 S65 os poo Ge 5 1200 Bor 35 X900kmis 1600 31600 1600 Always use the correct cable cross sections and activate the protecting devices provided for the inverter Failure to do so will cause the non compliance to standard regulations of the system where the inverter is installed CAUTION 86 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 9 2 VOLTAGE CLASS 4T E Fast Fuses section Magnetic Mains Side Switch Contactor Motor Side Terminal Cross section Tightening Torque Lb oom __ 16 5 10 11215 4 104 12 15 0016 26 12 15 12 15 40 45 _ so 902 39 os 215 iow 4 lt 6 10 12
86. 18 5 25 28 0 20 25 25 3 30 25 35 s 56 9 38 20 25 30 s 28 38 20 25 18 20 725 18 5 25 s e 5 FERNER 37 50 Se RUE 40 ss 45 e rs so 70 s F s s ss 75 so oe 775 ss 65 90 e v 790 we 75 100 ws ws 125 ws 90 125 27 7 155 150 ws 132 180 2 200 170 ws 140 190 ws ws ais continued 21 191 INSTALLATION INSTRUCTIONS 2 ELETTRONICASANTERNO continued SINUS 0312 160 220 S50 SINUS 0366 185 25 SINUS 0399 200 270 SINUS 0457 250134 s ans 8 565 1 480 430 eso 450 610 WIN 28 HE RIO a a o 2 898 0 8828 an o 5 6 SINUS 0831 1400550 182 710 970 1200 800 1090 160 200 240Vac 380 500Vac 280 360Vdc 530 705Vdc he rated current of the applicable motor must not exceed 596 of Inom 1 Input and output choke is required for these models Legend rated continuous current of the inverter SINUS K Imax max current delivered by
87. 2063 63 980 20 282 20 2043 20 41220100 100 2800 FWP 100B 100 2290 0038 0040 20 412 20 100 2800 FWP 100B 2290 0049 700 9060 FWP 100B 2290 20 412 20 125 125 5040 We a 0074 20 412 20 160 10780 FWP 150A 11675 0086 20 412 20 200 19250 FWP 175A 16725 0115 20 412 20 250 32760 FWP 225A 31175 EN 0150 60200 Ez 550 220 51 51 8 E ce 100 315 0162 20 412 20 400 109200 FWP 350A 95400 0179 20 412 20 400 109200 FWP 350A 95400 0216 20 622 32 500 550 136500 FWP 450A 139150 0250 20 622 32 700 287000 FWP 700A 189000 036 20 622 32 800 404000 ze 220500 0399 0457 20 632 32 1000 1000 602000 FWP 1000A 1000 390000 0524 20 632 32 1250 1250 1225000 FWP 1200A 1200 690000 170M6067 1400 1700000 0748 aic d bn 170M6067 1400 1700000 0831 20 688 32 1600 1600 1344000 170M6069 1600 2700000 modular sizes 565 575 each supply arm shall be protected by a separate fuse see table above S5 56 o 2 S Q SINUS K Model o n ce gt 89 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 9 4 UL APPROVED FUSES 4T VOLTAGE CLASS The UL marked fuses for the protection of semiconductors to be used with SINUS inverters are listed in the table below In multiple cable installations just insert one fuse per phase not one fuse per conductor Fuses for
88. 35 SINUS BOXK 0074 SINUS BOX 0038 S15B SINUSBOXK 0040 SINUS BOXK 0049 400 1200 SINUS BOXK 0060 5208 SINUS 0067 SINUS BOXK 0086 OPTIONAL FEATURES Disconnecting switch with line fast fuses Line magnetic circuit breaker with release coil Line contactor in Front key operated selector switch for LOCAL REMOTE control and EMERGENCY push button Line input impedance Motor side output impedance Output toroid filter Motor forced cooling circuit Anticondensation resistance Additional terminal board for input output wires Dimensions and weights can vary AN NOTE depending on optional components required 43 191 INSTALLATION INSTRUCTIONS P000112 0 INSTALLATION SINUS K INSTRUCTIONS ELETTRONICASANTERNO 7 3 8 IP24 IP54 CABINET MoDELs 515 565 Power Size MODEL Voltage Class L a D Weight mm mm mm kg W S15C SINUS CABINET K 0049 2 4 600 2000 500 130 950 SINUS CABINET 0060 140 1050 SINUS CABINET K 0067 140 1250 ue SINUS CABINET K 0074 en 3m 143 1350 SINUS CABINET K 0086 600 143 1500 SINUS CABINET K 0113 162 2150 SINUS CABINET K 0129 162 2300 5206 SINUS CABINET 0150 SET 162 2450 SINUS CABINET 0162 2000 162 2700 SINUS CABINET K 0179 279 3200 SINUS CABINET K 0200 600 279 3650
89. 4 factory C18 factory input NPN setting setting PNP Multifrequency 2 Multispeed 2 11 MDI3 Multifunction digital input 3 Optoisolated digital J10 C25 factory C19 factory input NPN setting setting PNP Multifrequency 3 Multispeed 3 12 MDI4 Multifunction digital input 4 Optoisolated digital J10 C26 factory C20 factory input NPN setting setting PNP CW CCW CW CCW 13 MDI5 Multifunction digital input 5 Optoisolated digital 9 PTC C27 factory C21 factory input J10 setting DCB setting DCB PTC with respect to NPN BS4999 Pt 111 PNP DIN44081 DIN44082 14 CMD OV optoisolated multifunction Optoisolated digital digital inputs input zero volt 15 24V Auxiliary supply for optoisolated 24V multifunction digital inputs Imax 100mA 17 AO Multifunction analog output 1 0 10V J5 J7 J8 P30 factory P28 factory Imax 4mA voltage c setting Fout setting nout 4 20mA or 0 20 urrent P32 P33 P34 P29 P32 P33 Resolution 8 bits P35 P36 P37 P34 P35 P36 P37 18 AO2 Multifunction analog output 2 0 10V 23 6 P31 factory P30 factory Imax 4mA voltage c setting lout setting lout 4 20mA 0 20 urrent P32 P33 P34 P31 P32 P33 Resolution 8 bits P35 P36 P37 P34 P35 P36 P37 19 INAUX Auxiliary analog input Vmax 10V P21 P22 P21 P22 Rin 20kQ C29 C30 C23 C24 Resolution 10 bits factory setting fact
90. 439 0542 668600 Fax 39 0542 687722 Tel 39 02 95179254 Cod Mecc PD 054138 CARRARO www elettronicasanterno com Tel 39 02 95179458 Cod Ident IVA Intracom sales elettronicasanterno it Fax 39 02 95139216 1703686440284 Pag 1 1 EC DECLARATION BOX CONFORMITY UK doc 189 191 INSTALLATION SINUS K INSTRUCTIONS ELETTRONICASANTERNO ELETTRONICA 1 5 4 SANTERNO 1909001 MANUFACTURER S DECLARATION Elettronica Santerno S p A Via G Di Vittorio 3 40020 Casalfiumanese BO Italia AS MANUFACTURER UNDER OUR SOLE RESPONSABILITY THAT THE DIGITAL THREE PHASE AC INVERTER FROM SINUS K CABINET and SINUS K BOX LINES TO WHICH THIS DECLARATION RELATES APPLIED UNDER CONDITIONS SUPPLIED IN THE USER S MANUAL ARE IN CONFORMITY TO WITH THE FOLLOWING STANDARDS EN 60204 1 1997 EL of machinery Electrical equipment of machines General requirements EN 60204 1 Electrical equipment of industrial machines Amendment 1 1988 Part 2 designation and examples of drawings diagrams tables and instructions AND MUST NOT BE PUT INTO SERVICE UNTIL THE MACHINERY INTO WHICH IT IS TO BE INCORPORED HAS BEEN DECLARED IN CONFORMITY WITH THE PROVISIONS OF MACHINERY DIRECTIVE 89 392 EEC AND SUBSEQUENT AMENDMENTS 91 368 EEC 93 44 EEC AND 93 68 EEC AND THEIR RIFUSION AS 2006 42 CE 4 E P of fi PLACE AND DATE General Manager m f wpf un Casalfiumanese 03 04 2007 BOMBARDA ING GIORGIO
91. 46 RS 485 serial line connector SW p switch Termination resistors setting Figure 43 Location of SW1 dip switch and RS485 connector for Sinus 505 to S20 Sizes S30 to S60 RS485 interface connector and SW1 dip switch are located on the inverter bottom next to the front cover of the control terminals Size 65 to reach SW1 dip switch remove the cover located on the rear part of the control board frame P000717 B SW1 Dip switch Termination resistors setting RS 485 serial line connector Figure 44 Location of SW1 dip switch and RS485 connector for Sinus S30 to S60 IP54 inverters 5485 serial link connector and SW1 dip switch can be reached from the inside of the wiring front cover 98 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 12 SERIAL COMMUNICATIONS 12 1 General Features The inverters of the SINUS K series may be connected to peripheral devices through a serial link this enables both reading and writing of all parameters normally accessed through the display keypad Two wire RS485 is used which ensures a better immunity to disturbance even on long cable poths thus limiting communication errors The inverter will typically behave as a slave device i e it only answers to queries sent by another device a master device typically computer is then needed to start serial communication The inverter may be connected directly to a computer or a multidrop network of inverter
92. 4999 Pt 111 DIN44081 DIN44082 Resistor corresponding to trip value 1000 ohm typical rating Resistor at Tr 5 C lt 550 ohm Resistor at Tr 5 C gt 1330 ohm Do the following to use the thermistor 1 Set jumper J9 to position 1 2 2 Connect thermistor between terminals 13 and 14 in the control board 3 Set MDI5 as auxiliary trip Ext A In that way the inverter will stop and indicate auxiliary trip as soon as the motor temperature exceeds threshold value Tr 10 2 Analog Input Features Terminals 2 3 15 and 21 Inputs Vrefl and Vref2 terminals 2 and 3 acknowledge both unipolar signals 0 10V factory setting and bipolar signals 10V based on jumper J14 position Signals sent to terminals 2 and 3 are summed up Auxiliary power supply terminal 4 is available to power an external potentiometer 2 5 10 Do the following to use a bipolar signal 10 V at the inverter input set jumper J14 to position 1 2 set parameter P18 Vref J14 Pos set parameter P15 Minimum Ref as The motor direction of rotation changes when the main reference sign becomes opposite Bipolar voltage 10V may be sent to input Inaux terminal 19 The motor direction of rotation changes when negative signals are sent Analog input terminal 21 acknowledges a current value ranging from 0 to 20mA as an input signal factory setting 4 20 mA 1 CAUTION Do not apply signals exceedi
93. 4V power supply 4 optical fibre connections Imm single standard plastics 0 22dB m typical attenuation with Agilent HFBR 4503 4513 connectors HFBR 4503 4513 Simplex Latching SIMPLEX CRIMP RING HFBR 4525 P000050 B Figure 34 Single optical fibre connector 72 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO The following links are required from control unit to driver board in inverter arm U U fault signal from control unit to driver board in inverter arm V V fault signal from control unit to driver board in inverter arm W W fault signal from control unit to bus voltage detecting board installed on inverter arm U VB signal N 4 optical fibre connections 1mm double standard plastics 0 22dB m typical attenuation with Agilent HFBR 4516 connectors HFBR 4516 Duplex Latching DUPLEX CRIMP RING HFBR 4526 P000049 B Figure 35 Double optical fibre connector The following links are required from control unit to driver board in inverter arm U top and bottom IGBT control signals from control unit to driver board in inverter arm V top and bottom IGBT control signals from control unit to driver board in inverter arm W top and bottom IGBT control signals 73 191 INSTALLATION SINUS K INSTRUCTIONS ELETTRONICASANTERNO INTERNAL CONNECT
94. 65 82 Figure 40 Control modes for the digital 412020 eene 91 Figure 41 Connecting a relay to the OPEN COLLECTOR 1 1 eee 94 Figure 42 Location of the jumpers ES778 control rene 96 Figure 43 Location of SW1 dip switch and RS485 connector for Sinus 505 to 520 98 Figure 44 Location of SW1 dip switch and RS485 connector for Sinus S30 to 560 98 Figure 45 Example of multidrop and direct connection 99 Figure 46 Recommended wiring diagram for 2 wire MODBUS wiring sess 101 INSTALLATION SINUS K INSTRUCTIONS ELETTRONICASANTERNO Figure 47 Overall dimensions for 56 1000 350W resistor 117 Figure 48 Overall dimensions and ratings for 75Q 1300W braking 2 118 Figure 49 Overall dimensions and mechanical features for braking resistors from 1100W to 2200W 119 Figure 50 Overall dimensions for 4kW 8kW 12kW braking 120 Figure 51 Overall dimensions for IP23 box resistors emen nnne ren 121 Figure 52 Position of the electrical connections i
95. 763100 2 Tm not applic 70 25 6 60 12kW RE4022660 620 600 200 250 80 13 7 IP20 12000 5 200 16 12 not limited 10 max value to be set in the Brake Enable parameter C68 IFD SW or C60 VTC SW Set Brake Disable C67 IFD SW or C59 VTC SW so as not to exceed the max power to be dissipated by the braking resistor Set Brake 0 and Brake 0 not to limit the operation of the built in braking unit cross sections refer to the applications covered in this manual 120 191 2 ELETTRONICASANTERNO SINUS K 13 1 2 5 2 Nameplate M8 Grounding bolt HT E L 7 T Fastening hole positions f 3 Q INSTALLATION INSTRUCTIONS MODELS OF IP23 Box RESISTORS 4KW 64KW Eyebolts for power ratings over 24 000W included b Grid panel fastening Grid panel fastening Screws Screws ME RR Fastening hole positions 130 L Figure 51 Overall dimensions for IP23 box resistors CONNECTION TERMINAL DETAIL e EN Screws 8x20 Connection terminal i Figure 52 Position of the electrical connections in box resistors Remove the grids to gain access to the wir
96. 8 CHE uT D M e WE DUAL FBER OPTIC CONNECTOR DUAL FIBER OPTIC CONNECTOR DUAL FIBER OPTIC CONNECTOR 4 DUAL FIBER OPTC CONNECTOR G U E oo OPA 7 y 24 p E Jeon ESL SUB D 9 PHS connector PHASE ce 2 77 UV STATUS V SUB D 9 PNS CONECTOR ESRZ1 weiss Femi FEMALE WALE Coy DUAL FBEP OPTE CONNECTOR m zz IE Z ZZ 222 L7 7 M C l T 22727 27772 24 70702720227 7222 57 1 PHASE 24 CU 202 2 U SINUS U U SUB D 9 CONNECTOR _ _ OUTPUT OUTPUT OUTPUT f MOTOR MOTOR MOTOR A_j DUAL FIBER CPTIC CONNECTOR 42 g 0 29 0 E5642 U U V W Le OP 20 1 244 1 82 2 81 62 CONTROL BOARD 60 8 Fay e fen 62 Fay i 24V SUPPLY y fane 25 y Bova 3 CONTROL BOARD RACK CN N m ANG 17 18 1 WIRE X 3 F DE SY p SHIELDED CABLE n n d re 5 1 nb rl SINGLE 1 mm PLASTIC FIBER OPTIC 5 INVERTER INVERTER INVERTER m 2 MODULE MODULE MODULE 1 mm PLAS
97. 98 BU1440 2T 4T 1 0 8 100000 210 400 0748 BU1440 2 4 0 8 100000 210 400 0831 BU1440 2 4 2 0 6 100000 parallel connected 2 120 250 Applications with a braking duty cycle of 50 Braking Resistors Inverter Applicable Resistors Wire Cross Braking Unit m Resultant Size Resistor Wiring Section Quanti Recommended Power Rating Ohm Mm Kcmils rating Ohm W 0598 BU1440 2T 4T 4 0 45 48000 series parallel 0 45 2 120 250 connected 0748 BU1440 2 4 4 0 45 48000 series parallel 0 45 2 185 400 connected 0831 BU1440 2741 4 0 3 64000 series parallel 2 240 400 connected 140 191 SINUS K Voltage class 4T 2 ELETTRONICASANTERNO Applications with a braking duty cycle of 1096 INSTALLATION INSTRUCTIONS Braking Resistors Inverter Size Braking Unit A Recommended Wire Cross Section Quantity Rating Ohm Power W Resistor Wiring Mm Kemils 0598 BU1440 2T 4T 1 1 2 64000 120 250 0748 BU1440 2 4 1 1 2 64000 120 250 0831 BU1440 2 4 1 0 8 100000 Parallel connected 120 250 Applications with a braking duty cycle of 2096 Braking Resistors Inverter Applicable Resistors Wire Cross Braking Unit 5 E Resultant Size Quanti Recommended Power Resistor Wiring Rating Ohm Section vantity Rating Ohm W 9 Mm Kcmi
98. Arms AC 3 phase 1 0126164 0 24 mH 92Arms AC 3 phase IMO126204 0 16 142 AC 3 phase 1 0126244 0 09mH 252Arms AC 3 phase 1 0126284 0 061mH 362A rms AC 3 phase 1 0126324 0 054mH A10Arms AC 3 phase IMO126364 0 033mH 662Arms AC 3 phase IMO126404 0 023mH 945Arms AC 3 phase 0126444 0 018mH 1260Arms 3 phase INPUT AC 3 PHASE DC SINGLE PHASE INDUCTANCE INDUCTANCE 1 0126004 1 0140054 2 0mH 1 8mH 10 5Arms 12 8Apeak 1 0126044 0140104 1 27mH 17Arms 5 1mH 17Arms 2 1Apeak SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 13 5 4 2 AT CLASS AC DC INDUCTANCE INVERTER INVERTER INPUT AC 3 PHASE SINGLE PHASE SIZE MODEL INDUCTANCE INDUCTANCE nes IM0126004 0126004 2 0mH 1 1Arms Not applicable 2 0mH 11Arms AC 3 phase Poe 0007 0009 0126044 1 0126044 1 27mH 17Arms Not applicable 1 27mH 17Arms AC 3 phase O0 9016 0126084 0126084 Not applicabl 0917 0 7mH 32Arms Tos tene 0 7mH 32Arms AC 3 phase T 0020 0025 0126124 0126124 Not applicabl T 0 51mH 43Arms 0 51mH 43Arms 3 phase 0016 _ 0126084 poe 0126084 0 7mH 32Arms 0 7 32 3 phase 0020 32 5Arms 40 5Apeak 12 0025 IM0126124 ns 2 IM0126124 0030 0 51mH 43Arms ndi pon 0 51mH 43Arms AC 3 phase 0034 IM0140254 T7 IMO126144 2mH 69Arms 87Apeok IM0126144 TT
99. F Lan 7853 snis i 301334400 0140 33814 TIIMIS A 9 890 n9 A rc UJ 3 IndON 33183ANI TO Alddfis n o 9 9 ion LAdLNO 19951 TWA YOLOINNOO 5 4 6 0 85 540 Wouog HOLIFNNOS 9130838 WNA 890 ANAI Aver 7853 3OL 3NNOO 2140 3813 TIONIS 740 AlddAS TO 34 DIAQET AlddNS Aldd s LAdNI 07853 JW BNO B 30193NNO2 SNid B 0 815 18 D Avot OLX 9 avg sna H 985000d Internal connections for SINUS K S65 Figure 29 68 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO Do the following to obtain the internal connections 1 Gain access to boards ES840 ES841 and ES843 Board ES840 is located on the front part of the supply module boards ES81 and ES843 are located on the front part of each inverter module Remove the front covers made of Lexan by loosening the cover fastening screws 24V CONTROL UNIT AND GATE UNIT SUPPLY P000025 0 FAULT IGBT 4 5 IGBT GATE COMMANDS CN3 INVERTER MODULE SIGNAL CONNECTOR Figure 31 ES841 inverter module gate unit board 69 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO OPI IGBT STATUS OP2 VB
100. GER Braking resistors may reach temperatures higher than 200 C Power dissipated by braking resistors may be equal to approx 50 of the rated CAUTION power of the connected motor Use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objects Do not connect any braking resistor with an Ohm value lower than the value CAUTION stated in the application tables gt gt 110 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 13 1 1 4 BRAKING RESISTORS FOR APPLICATIONS WITH A BRAKING DUTY CYCLE or 10 AND 200 240VAC SuPPLY VOLTAGE Min Resistor to be Applied to BRAKING RESISTOR WITH 1096 DUTY CYCLE Braking Unit the BU Type 560 350W RE2643560 2 560 350W 2 RE2643560 2 560 350W 2 RE2643560 2 560 350W 2 RE2643560 2 560 350W 2 RE2643560 2 560 350W 2 RE2643560 2 560 350W 2 RE2643560 SINUS K Model 2T Class e 0007 internal 0008 internal internal S05 internal 2 0015 internal internal internal internal internal internal 2 560 350W 2 RE2643560 2 560 350W 2 RE2643560 2 560 350W 2 RE2643560 150 1100W RE3083150 150 1100W RE3083150 150 1100W RE3083150 150 1100W RE3083150 100 1500W RE3093100 100 1500W RE3093100 2 150 1100W 2 RE3083150 2 150 1100W 2 RE3083150 50 4000W RE3482500 50 4000W RE3482500 50 4000W RE3482500 50 4000W RE3482500 50 4000W RE3482500 3 30 8000W RE3762330 3 30 8000W RE3762330
101. INUS 0016 19 2 12 5 179 11 15 12 5 17 189 27 SINUS 0017 9 2 12 5 1759 11 15 12 5 17 30 32 SINUS 0020 M15 15 20 15 20 m2 20 SINUS 0023 75 10 2 _ 98 4 0025 15 s 185 25 ss res 25 SINUS 0030 18 5 25 22 30 22 30 a s 6 SINUS 0033 11 15 _ 561 SINUS 0034 22 30 1 25 35 28 38 n 57 63 76 SINUS 0036 25 35 30 40 40 4 72 SINUS 0037 15 20 6 72 se SINUS 0038 15 20 so 25 35 30 40 4s 30 40 44 65 75 50 SINUS 0040 15 20 so 25 35 30 40 4s 37 50 53 72 SINUS 0049 118 5 25 30 40 55 37 50 58 45 60 64 ns SINUS 00601 22 30 7 37 50 7 45 60 70 50 70 o 12 134 SINUS 0067 25 35 45 60 0 50 70 75 55 75 78 103 12 SINUS 0074 30 40 50 70 87 55 75 85 65 90 120 14 173 SINUS 0086 32 45 103 55 75 98 65 90 10 75 100 103 135 155 186 SINUS 01131 45 60 135 75 100 133 75 100 16 90 125 127 180 200 240 SINUS 01291 50 70 150 110
102. IONS FOR 64 Signal Mains Component Board Connector Component Board Connector inverter arm control signals for 9 pole shielded with auxiliary auxiliary power P cable CPS 1 control unit ES842 CN4 auxiliary CN3 supply power supply unit control signals for 9 pole shielded control unit ES842 CN14 phase ES841 CN3 phase U cable control signals for 9 pole shielded control unit ES842 CN11 hase v ES841 CN3 phase V cable control signals for 9 pole shielded control unit ES842 CN8 phase W ES841 CN3 phase W cable inverter arm auxiliary 24 control unit 1 sqmm unipolar with auxiliary power MRI 1 control unit ES842 MRI 1 power supply cable power supply supply 24V CU unit unit inverter arm auxiliary OV control unit 1 sqmm unipolar with auxiliary power MR1 2 control unit ES842 MR1 2 power supply cable power supply supply unit unit ES841 driver board 1 auxiliary hase 24VD power at CU med MR2 1 PUSSY ES841 MRI 1 supply cable power supply supply 24V GU unit unit inverter arm auxiliary ES841 driver board 1 sqmm unipolar with auxiliary power MR2 1 phase U ES841 1 2 0 power supply cable power supply supply unit unit ES841 driver board 1 unipolar h U hase V 24VD power cable ulcus ES841 MR1 3 puisse ES841 MR1 1 supply 24V GV ES841 driver board 1 sqmm unipolar phase U phase V 242 5 5841 MR1 4 ES841 MRI 2 ES841 driver board 1 sqmm unipolar 24
103. Impulse Bridge S single phase available by request 6 Braking unit X no braking chopper optional external braking chopper B built in braking chopper 7 Type of EMC filter no filter EN50082 1 2 integrated filter EN 61800 3 issue 2 FIRST ENVIRONMENT Category C2 EN55011 gr 1 cl A for industrial and domestic users EN50081 2 EN50082 1 2 EN61800 3 A11 A2 integrated filter EN 61800 3 issue 2 SECOND ENVIRONMENT Category C3 EN55011 gr 2 cl A for industrial users EN50082 1 2 EN61800 3 A11 B integrated input filter type plus external output toroid filter 61800 3 issue 2 FIRST ENVIRONMENT Category C1 EN55011 gr 1 cl B for industrial and domestic users EN50081 1 2 EN50082 1 2 EN61800 3 A11 8 Control panel X no control panel provided control panel provided back lit 16x2 characters LCD display 9 Degree of protection Co 0 IPOO 2 20 3 IP24 4 IP42 5 IP54 12 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 3 1 INVERTER NAMEPLATE 32000 IFD 220097025 32001 vic SINUS 0049 2T BA2K2 32002 LIFT input AC3PH 200 240V 10 15 50 60Hz 80 0 A size S20 output AC3PH 0 240V 0 800Hz nom A 80 Imax A 96 UL ratings 500Vac 69 0 max drive 54 0 kW 72 Hp motor Short Circuit Rating 10000 Arms 500Vac Aux Contact Ratings 5A4 250Vac resistive 3A 250Vac 5A 30Vdc FOR FURTHER DE
104. N990 E195081 LISTED Figure 53 Nameplate of BU200 Numbered items in the figure above 1 Model BU200 braking unit 2 Voltage class List of applicable voltage classes 3 Supply ratings 200 800 VDC DC supply voltage produced by the inverter terminals 4 Output current 80A average mean current in output cables 130A Peak peak current in output cables 5 Min load Minimum value of the resistor to be connected to the output terminals see application tables 6 Cable cross section Dimensioning of the power cables 124 191 INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO SINUS K 13 2 2 OPERATION The basic size of the braking unit can be used with a braking resistor avoiding exceeding a mox instant current of 130 A corresponding to a peak braking power of approx 97 5 kW AT class and to an average power of 60 kW AT class For applications requiring higher braking power values multiple braking units can be parallel connected in order to obtain a greater braking power based on the number of braking units To ensure that the overall braking power is evenly distributed to all braking units configure one braking unit in MASTER mode and the remaining braking units in SLAVE mode and connect the output signal of the MASTER unit terminal 8 in connector M1 to the forcing input for all SLAVE braking units terminal 4 in connector M1 13 2 2 1 CONFIGURATION JUMPERS The jumpers located on ES839 board are used for th
105. O 3 Fit the plastic shell in the relevant slot 4 Fasten the plastic shell using the brackets supplied and tighten the fastening screws Four self threaded screws are supplied to fasten the brackets to the mounting plate four fastening screws are also supplied to fix the shell to the panel OO 1444554 555550 2000563 0 5 Remove the display keypad from the inverter see figure below A short wire with 8 pole telephone connectors is used to connect the display keypad to the inverter Press the cable tab to disconnect it Fixing wings P000575 B Figure 69 Removing the display keypad 146 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 6 Connect the keypad to the inverter using the wire supplied On the keypad side the wire is provided with a telephone connector and a loop lug connected to the wire screening braiding Fasten the loop to the panel grounding using one of the mounting jig fastening screws Tighten the screw in an uncoated area of the panel to ensure it is electrically connected to the ground Panel grounding must comply with the safety regulations in force 7 Fit the display keypad to its housing side tabs snap make sure that the telephone connector is connected both to the keypad and to the inverter Avoid stretching the keypad wire The remoting ki
106. RNO Elettronica Santerno S p A Via Di Vittorio 3 40020 Casalfiumanese Bo Italy Tel 39 0542 668611 Fax 39 0542 668622 www elettronicasanterno it sales elettronicasanterno it INSTALLATION SINUS K INSTRUCTIONS ELETTRONICASANTERNO 0 TABLE OF CONTENTS 0 1 Chapters TABLE OF CONTENTS 2 E 2 0 2 bte eite rire marc 5 ODES SEE Ee o E t 6 1 GENERAL DESCRIPTION treni e Erro ovo eR ea SNR ven Kasos KOSA CEU ERU EE KO VERE 7 FEATURE hoes 8 1 2 EQUIPMENT DESCRIPTION AND 1 9 1 3 PRODUCTS COVERED IN THIS 9 2 CAUTION STATEMENTS irri itp SEE VERE EE 10 3 INSPECTION UPON RECEIPT OF THE 5 12 3 15 INVERTER NAMEPLATE EE 13 4 USING THE DISPLAY KEYPAD noo 14 4 1 Adjusting the Display Contrast nenne enne 15 5 SSTARTUP PROCEDURES onere 16 5 1 Startup Procedure for IFD Software 2 16 5 2 Startup Procedure for Software 4 17 6 TECHNICAL SPECIFICATIONS 5 eine sib potat ibit Yao kno RI
107. S gt gt gt 116 191 DANGER CAUTION CAUTION 2 SINUS K ELETTRONICASANTERNO Braking resistors may reach temperatures higher than 200 Power dissipated by braking resistors may be equal to approx 5096 of the connected motor rated power Use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objects Do not connect any braking resistor with an Ohm value lower than the value stated in the application tables SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 13 1 2 AVAILABLE MODELS The specifications given for each resistor model also include the mean power to be dissipated and the max operating time depending on the inverter voltage class Based on these values parameters C 7 and C68 IFD SW OR C59 and C60 VIC SW concerning braking features in the Resistor Braking menu can be set up See relevant section in the Programming Manual The max operating time set in C68 IFD SW or C60 VTC SW is factory set in order not to exceed the allowable time for each resistor model see section below Parameters C67 IFD SW or C59 SW represent the max duty cycle of the resistor and must be set to a value lower than or equal to the value stated in the dimensioning table see sections above DANGER CAUTION CAUTION gt gt gt 13 1 2 1 Braking resistors may reach temperatures higher than 200 C For parameters C67 C68 IFD SW
108. SINUSK 0086 57 150 SINUSK 0113 76 2150 SINUSK _ 0129 gl Ze 2300 S30 SINUSK 0150 35 008 JEE 2450 SINUSK 0162 76 2700 SINUSK 0023 p OPTIONAL FEATURES Front key operated selector switch for LOCAL REMOTE control and EMERGENCY push button becomes 40mm When housing optional features depth 40 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 7 3 5 54 STAND ALONE MODELS 505 530 55 Power Size MODEL Wgt Dissipated at _ mm Kk WwW SINUSK 0007 S05 SINUSK 0009 0009 214 227 mw ig 001 SINUSK _ 0014 K 0017 S10 BTE K 0020 1260 268 SNUB K 0008 K 0025 K 0030 0035 K 0035 K 0016 ooy K 0017 SINUSK 0020 512 250 268 K 0030 nesk 0034 K 0034 SINUSK _ 0036 515 SINUSK 0040 0040 288 715 366 SINUSK 0049 0067 842 2 0074 337 oe SINUSK 0086 76 SINUSK 0162 OPTIONAL FEATURES Front key operated selector switch for LOCAL REMOTE control and EMERGENCY push button A NOTE When housing optional features depth becomes 40mm 41 191 INSTALLATION INSTRUCTIONS 2 ELETTRONICASANTERNO 7 3 6 IP54 BOX MODELS 505 520 2T CLAss me Tar Fence ar on m BOXK 0007 SINUSBOXK 0010 5058 SINUSBOXK 0013 400 E E E BOXK 0013
109. SISTORS Ohm 0 10 10 20 20 50 50 100 6 240 240 240 Not applicable 6 6 300 s 300 s 300 s Not applicable 10 Not limited Not limited Not limited Not limited Table 2 Max braking time depending on the duty cycle and the connected braking resistor 134 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 13 3 Braking Unit for Modular Inverters BU720 BU1440 A braking unit to be applied to modular inverters only is available The inverter size must be equal to S65 13 3 1 INSPECTION UPON RECEIPT OF THE GOODS Make sure that the equipment is not damaged and that it complies with the equipment you ordered by referring to the nameplate located on the inverter front part see figure below If the equipment is damaged contact the supplier or the insurance company concerned If the equipment does not comply with the one you ordered please contact the supplier as soon as possible If the equipment is stored before being started make sure that temperatures range from 20 to 60 and that relative humidity is 9596 non condensing The equipment guarantee covers any manufacturing defect The manufacturer has no responsibility for possible damages occurred while shipping or unpacking the equipment The manufacturer is not responsible for possible damages or faults caused by improper and irrational uses wrong installation improper conditions of temperature humidity or the use of corrosive subs
110. SW or C59 SW so as not to exceed the max power to be dissipated by the braking resistor Set Brake Disable 0 and Brake 0 not to limit the operation of the built in braking unit 119 191 INSTALLATION SINUS K INSTRUCTIONS ELETTRONICASANTERNO 13 1 2 4 AKkW 8kW 12kW MODELS PG11 CABLE GLAND EER BERR ERE BEER BERBER 117141111111 111111111111 ZN H 111411711117 n 13x 6 5 1 BERR ERR 111111111111 11171111 ri POR RRR ERR REE REE eee P T P000105 B B Figure 50 Overall dimensions for 4kW 8kW 12kW braking resistors Mean Max Duration of Power that Continuous Operation Wire Cross RESISTOR ly Gan section mm mm Kg Protection mes W 500Vac s 500Vac s not applic 10 10 1504KW RE3483150 me 250AkW RE3483250 620 600 100 250 40 5 5 IP20 4000 20 6 2224 60 not limited 6 5004kW RE3483500 3 30 8kW RE3762330 not applic 5 16 620 600 160 250 60 10 6 1220 8000 notapplic 40 10 10Q 8kW RE3
111. TAILS SEE USER MANUAL Fuse 100 Gire breaker 100 Cont AC1 100 Wire size 25 AWG4 application table IND CONT EQ motor voltage light standard heavy strong 2YF1 C US 220 240V 25 22 18 5 15 E195081 LISTED N990 ATVLI NI Figure 1 Example of a nameplate placed on a 2T SINUS K inverter 14000 O IFD 220097001 14001 SINUS 0005 4T 2 14002 LIFT input AC3PH 380 500V 10 15 50 60Hz 10 5 A size S05 output AC3PH 0 500V 0 800Hz nom 10 5 Imax A 11 5 UL ratings 500Vac 9 0 KVA max drive 6 0 8 Hp motor Short Circuit Rating 5000 Arms 500Vac Aux Contact Ratings 5 250 resistive 3A 250Vac 5A 30Vdc FOR FURTHER DETAILS SEE USER MANUAL Fuse 16 Circ breaker 16 Cont AC1 25 Wire size sqmm 2 5 AWG12 kW application table 52 IND CONT EQ motor voltage light standard heavy strong 2YF1 C 7 US 380 415V 4 5 4 3 2 2 6 55 4 195081 LISTED 4 5 Z 440 460V s 5 gt 6 6 5 4 4 5 lt 480 500 89 73 61 90 Figure 2 Example of a nameplate placed on 4 SINUS inverter 13 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 4 USING THE DISPLAY KEYPAD For the parameter programming and view a display keypad is located on the front part of SINUS K inverters The keypad includes 4 LEDs an LCD display and 8 function keys During the inverter operation the display shows the
112. TIC FIBER OPTIC Figure 36 Internal wiring for S64 inverters 75 191 INSTALLATION SINUS K INSTRUCTIONS ELETTRONICASANTERNO 8 3 Control Terminals Term Description Features Jumpers IFD parameters VTC Parameters 1 OV for main reference Control board zero volt 2 VREF1 Input for voltage Vrefl main Vmax 10V J14 P16 P17 18 16 P17 P18 reference Rin 40kQ C29 C30 C22 C15 C16 C23 3 VREF2 Input for voltage Vref2 main Resolution 10 bits C24 reference 4 10V Supply for external potentiometer Imax 10 6 ENABLE Active input inverter running with Optoisolated digital J10 C61 C51 C53 IFD control input NPN Fluxed motor with VTC control PNP Inactive input in neutral regardless of the control mode 7 START Active input inverter running Optoisolated digital J10 C21 14 Inactive input main ref is reset input NPN and the motor stops following a deceleration ramp 8 RESET Active input the inverter operation Optoisolated digital J10 C50 C51 C52 C45 C46 C47 is reset after an emergency stop input NPN C53 P25 C48 C52 PNP 9 Multifunction digital input 1 Optoisolated digital J10 C23 factory C17 factory input NPN setting setting PNP Multifrequency 1 Multispeed 1 10 MDI2 Multifunction digital input 2 Optoisolated digital J10 C2
113. TTON TIO qiue LINE n C QUT EACT FILTE 1 OPTION Pa M Io ay N 4 P E 43 Th vl toe IRCUIT INVERTE GROUND HELD wl ERIAL LINE CUTS 1 NEN 22 zi T EF t REFERENCE 2 INPUT Fd 1 bd i ed ENABLE TOUT rt bog ME ESET 8 bd i d in 9 pim da ipis ET 4 EJ 5 1 i 14 yu m oa 3 iez OUND Li 0 GITAL 4 JUTPUTS 2 Lis ID RECULAT 0 o FEEDBACK INPUT var a 2 6 R2 1620 _ 1 EFERENCE INPUT HE 2 must L2 L RE EA M 4 1 n I ENABLE L 4 us 54 INVERTER WITH OPTIONAL LOC 0 REM KEY ELECTOR SWITCH AND EMERGENC H BUTTO Figure 90 Wiring inverters with optional LOC 0 REM key selector switch and emergency push button 177 191 INSTALLATION SINUS K INSTRUCTIONS G ELETTRONICASANTERNO
114. UCTIONS 2 ELETTRONICASANTERNO 8 2 5 INTERNAL CONNECTIONS FOR S64 MODULAR INVERTERS The following links are required N 2 power connections with 60 10mm copper bar between the inverter arms in order to deliver DC voltage N 4 connections with a 9 pole shielded cable Type of cable shielded cable N of conductors 9 Diameter of each conductor AWG20 24 0 6 0 22sqmm Connectors 9 pole SUB D female connectors Connections within the cable SUB D Connector female Tide conector connector pin 1 5 1 pin 2 5 2 pin 32 3 pin 4 5 4 pin 52 5 pin 6 5 6 pin 7 5 7 pin 82 8 pin 9 5 9 The following links are required from control unit to inverter arm with auxiliary power supply unit control signals for auxiliary power supply from control unit to inverter arm U phase U control signals from control unit to inverter arm V phase V control signals from control unit to inverter arm W phase W control signals 4 connections with AWG17 18 1sqmm unipolar cable pairs delivering low voltage DC power supply inverter arm with auxiliary power supply unit to control unit control unit 24 voltage supply from inverter arm with auxiliary power supply unit to driver boards of each power arm of the inverter the power supply can be transferred from the supply unit to a driver board in arm U for instance then to arm V finally to arm W IGBT driver board 2
115. UP TO 200 Applicable Motor Power sk Inverter Model 200 240Vac 380 415Vac 440 460Vac 480 500Vac Inom Imax j KW HP A HP HP A SINUS 0007 1 5 2 611314 54 3 7 5 6 45 6 72 125 135 16 snus 252 pes SINUS 0009 4 5 5 84 445 6 78 5 5 75 90 165 vs SINUS 0010 22 3 Jes 7 1 23 SINUS 0011 45 90 5 5 7 5 97 75 10 165 zt 25 sNUS 3 4 2 1 SINUS 0014 15 5 17 5 112 7 5 10 25 9 2 12 5 143 165 25 30 SINUS 0015 37 5 2 2 9 SINUS 0016 4 55 SINUS 0020 45 6 1 9 SINUS 0016 4 5 5 146 7 5 10 1 9 2 12 5 156 11 15 65 26 30 36 SINUS 0017 4 5 6 157 7 5 10 14s 9 2 12 5154 12 5 17 189 32 38 SINUS 0020 5 5 7 5 195 9 2 12 5 1791 11 15 18312 51 17 189 36 43 SINUS 00251 7 5 10 zs 11 15 2 15 20 25 15 20 232 a e 58 SINUS 0035 11 15 18 5 25 ss 22 30 22 30 72 6 SINUS 0016 75 10 14s 9 2 112 5 156 11 15 165 27 30 SINUS 0017 7 5 10 14s 9 2 112 5 156 12 5 17 189 32 SINUS 0020 19 2 12 5
116. US K INSTALLATION INSTRUCTIONS ELETTRONICASANTERNO ELETTRONICA SUD 45 SANTERNO 509001 4 MANUFACTURER S DECLARATION Elettronica Santerno S p A Via G Di Vittorio 3 40020 Casalfiumanese BO Italia AS MANUFACTURER DECLARE UNDER OUR SOLE RESPONSABILITY THAT THE DIGITAL THREE PHASE AC INVERTER FROM SINUS TO WHICH THIS DECLARATION RELATES APPLIED UNDER CONDITIONS SUPPLIED IN THE USER S MANUAL ARE IN CONFORMITY TO WITH THE FOLLOWING STANDARDS 1 Safety of machinery Electrical equipment of machines 1 General requirements 1 Electrical equipment of industrial machines Amendment 1 Part 2 Item designation and examples of drawings diagrams 1988 tables and instructions AND MUST NOT BE PUT INTO SERVICE UNTIL THE MACHINERY INTO WHICH IT IS TO BE INCORPORED HAS BEEN DECLARED IN CONFORMITY WITH THE PROVISIONS OF MACHINERY DIRECTIVE 89 392 EEC AND SUBSEQUENT AMENDMENTS 91 368 EEC 93 44 EEC AND 93 68 EEC AND THEIR RIFUSION AS 2006 42 CE PLACE AND DATE feveral 0 2 Casalfiumanese 03 04 2007 BON ING GIORG Elettronica Santerno Spa Stabilimenti e uffici Divisione R amp D Ufficio Milano Cap Soc 2 500 000 i v Societ soggetta all attivit di G Di Vittorio 3 S S Selice 47 Via Trieste 99 Codice Fiscale e Partita Iva 4 direzione e coordinamento di 40020 Casaifiumanese Bo italia 40060 Imola 20064 Gorgonzola Mi 03686440284 Carraro 5pa Tel 39
117. VD power cable phase V ES841 MR1 3 MR1 1 supply 24V GW ES841 driver board 1 sqmm unipolar phase V 3 phase W MA ES841 MR1 4 5841 MRI 2 IGBT command double optical OP19 phase U fibre G U control unit ES842 OP20 phase U ES841 4 5 IGBT command double optical OP13 phase fibre G V control unit ES842 OP14 phase V 5841 4 5 d double optical phase W uit dua se controlunit ES842 OP8 OP9 phaseW ES841 OP4 OP5 IGBT fault phase U FA U control unit ES842 15 phase U ES841 OP3 IGBT fault phase V FA V control unit ES842 phase V 5841 OP3 IGBT fault phase W ME dE FA W control unit 5842 OP5 phase W 5841 OP3 Vbus readout o VB control unit ES842 OP2 one phase ES843 OP2 IGBT status phase U ST U control unit ES842 16 phaseU ES843 OPI IGBT status phase V ST V control unit ES842 phase V ES843 IGBT status phase single optica ST W control unit ES842 6 phaseW 843 W fibre Factory set connection provided in the inverter 74 191 SINUS K 2 ELETTRONICASANTERNO Make sure that malfunctioning links are correct as CAUTION CAUTION incorrect INSTALLATION INSTRUCTIONS links The figure below shows the links required for the components of the modular inverter
118. VERTERS TERMINAL L CA LE L ERTE 584 E584 230Vca 6162 3 E H 59 gu LE ERTE 584 584 230Vca 6162 IT L 163164165166167 Figure 25 External connections for S64 modular inverters The capacitors inside the DC power supply unit must always be precharged CAUTION Failure to do so will damage the inverter as well as its power supply unit NOTE Please refer to the REACTORS section gt gt 63 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 8 2 3 12 PHASE CONNECTION FOR MODULAR INVERTERS A 12 phase connection allows reducing current harmonics in the inverter supply line The basic wiring diagram of a 12 phase connection is shown below POWER INTERPHASE TRASFORMER REACTOR AC POWER SUPPLY SUPPLY 14 Figure 26 Lay out of a 12 phase connection For more details please refer to the Reactors section 64 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 8 2 4 INTERNAL CONNECTIONS FOR MODULAR INVERTERS S65 The following connections are needed N 2 power connections to 60 10mm copper bar between supply and inverter modules N 4 connections
119. acturing defect The manufacturer has no responsibility for possible damages due to the inverter transportation or unpacking The manufacturer is not responsible for possible damages or faults caused by improper and irrational uses wrong installation improper conditions of temperature humidity or the use of corrosive substances The manufacturer is not responsible for possible faults due to the inverter operation at values exceeding the inverter ratings and is not responsible for consequential and accidental damages The equipment is covered by a 3 year guarantee starting from the date of delivery SINUS K 0005 4 T B A2 X 2 2 3 4 5 6 7 8 9 1 Product line SINUS stand alone inverter SINUS BOX inverter contained inside a box SINUS CABINET inverter contained inside a cabinet 2 of control with three types of software installed IFD Space vector modulation for general purpose applications vectorial modulation PWM with pattern VTC Vector Torque Control for high torque demanding applications Sensorless vectorial control with direct torque control LIFT Space vector modulation with a special software for lift applications vectorial modulation PWM with V f pattern NOT COVERED IN THIS MANUAL Inverter Model 4 Supply voltage 2 power supply 200 240Vac 280 340Vdc 4 power supply 380 500Vac 530 705Vdc 5 of power supply C Direct current supply T three phase D 12
120. al braking unit for the inverter models where it is not built in Link to the positive pole of the continuous AC rectified voltage It can be used for the 47 0 DC reactor if no DC reactor is used terminal 47 D must be short circuited to terminal 47 using a cable having the same cross section as the cables used for power supply factory setting 48 B When available it can be used to connect the IGBT brake for braking resistors Link to the negative pole of the DC voltage It can be used for DC power supply and 49 the external braking resistor When available it can be used to connect the positive pole of the DC voltage to be 50 used for the external braking resistor only When available it can be used to connect the positive pole of the DC voltage to be 51 used for the external braking unit only When available it can be used to connect the negative pole of the DC voltage to be used for the external braking unit only S05 4T 510 515 520 Terminal board S05 2T Terminal board S12 Terminal board 79 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO S30 Terminal board NOTE Connect the external braking unit to terminals 50 and 48 B Avoid using terminals 48 and 50 for DC power supply S40 Terminal board NOTE Connect the external braking unit to terminals 51 and 52 Avoid using terminals 51 and 52 for DC power supply S50 Connecting bars
121. al capacitors Do not connect or disconnect signal terminals or power terminals when the CAUTION inverter is supplied to avoid electrical shock hazard and to avoid damaging the equipment gt 58 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 7 9 Connections to Control Terminals and Power Terminals IP54 Models To reach the control terminals and power terminals remove the front panel by removing its fastening screws The following can be accessed control terminals power terminals serial interface connector For input output cables drill the inverter bottom plate To remove the inverter terminal cover remove its fastening screws Control terminal Bottom plate fixing screw holes REMOVE Power terminal blocks RS485 serial port For ingoing outgoing cables through the inverter bottom plate the following CAUTION safety measures are required to maintain IP54 rating use cable glands or similar with a degree of protection not lower than IP54 Always remove the inverter front plate before piercing the holes for CAUTION ingoing outgoing cables thus preventing metals chips from entering the equipment gt gt 59 19 INSTALLATION INSTRUCTIONS 8 60 191 WIRING DANGER CAUTION 2 SINUS K ELETTRONICASANTERNO Before changing the equipment connections shut off the inverter and wait at least 5 minutes to allow for the discharge
122. al features of an AC 3 phase inductance 2T 4T Class in IP54 cabinet 159 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 13 6 ES836 2 Encoder board Board for incremental bidirectional encoder to be used as a speed feedback for inverters of the SINUS series It allows the acquisition of encoders with power supply ranging from 5 to 15VDC adjustable output voltage with complementary outputs line driver push pull TTL outputs It can also be connected to 24DC encoders with both complementary and single ended push pull or PNP NPN outputs Encoder supply voltage Input configuration selection jumper dip switches w e gt 9 Encoder supply voltage adjustement trimmer P000594 B Figure 77 ES836 2 Encoder board COMPATIBLE ENCODERS POWER SUPPLY OUTPUT Encoder bodrd 5VDC to 15VDC Complementary LINE DRIVER NPN PNP PUSH ES836 2 220095834 24VDC PULL outputs and single ended NPN PNP PUSH PULL outputs 13 6 1 ENVIRONMENTAL REQUIREMENTS Operating temperature to 50 C ambient temperature contact Elettronica Santerno for higher ambient temperatures Relative humidity 5 to 9596 non condensing Max operating altitude 4000 5 160 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 13 6 2 ELECTRIC SPECIFICATIONS Ratings Electric S
123. al inputs 8 NPN PNP digital inputs 3 fixed inputs ENABLE START RESET and 5 programmable inputs Multi frequency Multispeed IFD 15 programmable frequency sets 800Hz 7 programmable speed sets 9000 LIFT 4 programmable speed sets 0 2 5 Ramps 4 4 accel decel ramps to 6500sec possibility to set user defined curves Digital outputs 3 configurable digital outputs with setting of internal timers activation deactivation delay 2 relay outputs with reverse contacts 250VCA 30VDC 3A 1 open collector output NPN PNP 5 48VDC 50mA max Auxiliary voltage 24VDC 5 100mA Output signals Potentiometer voltage 10Vdc 0 2 10 Analog outputs 2 configurable analog outputs 0 10VDC and 0 4 20mA 8bits resolution PROTECTIONS Alarms Inverter thermal protection motor thermal protection mains failure overvoltage undervoltage overcurrent at constant speed or ground failure overcurrent while accelerating overcurrent while decelerating overcurrent during speed search IFD SW only auxiliary trip from digital input serial communication failure Eeprom failure control board failure precharge circuit failure inverter overload conditions for long duration unconnected motor encoder failure VTC SW only overspeed VTC SW only Warnings INVERTER OK INVERTER ALARM acceleration constant rpm deceleration current torque limiting
124. ales elettronicasanterno it Fax 39 02 95139216 1703686440284 1 1 LV DECLARATION CONFORMITY UK doc 188 191 SINUS K 9x INSTALLATION INSTRUCTIONS ELETTRONICASANTERNO SUD 150 3001 EC DECLARATION OF CONFORMITY Elettronica Santerno S p A Via G Di Vittorio 3 40020 Casalfiumanese BO Italia AS MANUFACTURER UNDER OUR SOLE RESPONSABILITY THAT THE DIGITAL THREE PHASE AC INVERTER FROM THE LINES SINUS K CABINET and SINUS K BOX AND RELATED ACCESSORIES TO WHICH THIS DECLARATION RELATES APPLIED UNDER CONDITIONS SUPPLIED IN THE USER S MANUAL ARE IN CONFORMITY TO WITH THE FOLLOWING STANDARDS CEI EN 61800 3 2 ed 2005 04 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods FOLLOWING THE PROVISIONS OF ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 2004 108 CE LC PLACE AND DATE 2 General Manager Casalfiumanese 03 04 2007 NGC GIORGI 16 f y 7 Elettronica Santerno Spa Stabilimenti e uffici Divisione R amp D Ufficio Milano Cap Soc 2 500 000 i v Societ soggetta all attivit di Via G Di Vittorio 3 5 5 Selice 47 Via Trieste 99 Codice Fiscale e Partita Iva 4 direzione e coordinamento di 40020 Casalfiumanese Bo Italia 40060 Imola Bo 20064 Gorgonzola Mi 03686440284 Carraro Spa Tel 39 0542 668611 39 0542 687711 Tel 39 02 95138126 R E A PD 328951 GRUPPO Fax
125. alled on ES836 2 allows adjusting the encoder supply voltage This can be useful for encoders with intermediate voltage values if compared with factory set voltage and can compensate voltage drops in case of long distance between the encoder and the encoder board Adjustment procedure puta tester on the encoder supply connector encoder side of the connecting cable make sure that the encoder is on e rotate the trimmer clockwise to increase supply voltage Trimmer is factory reset to obtain 5V and 12V voltage depending on dip switch setting in supply terminals 5V configuration power supply can range from 4 4V to 7 3V 12V configuration power supply can range from 10 3V to17 3V NOTE CAUTION CAUTION CAUTION gt gt gt Output voltage cannot be adjusted by trimmer RV1 jumper J1 in pos 1 2 for 24V power supply Power supply values exceeding the encoder ratings may damage the encoder Always use a tester to check voltage delivered from board ES836 before wiring Do not use the encoder supply output to power other devices Failure to do so would increase the hazard of control interference and short circuits with possible uncontrolled motor operation due to the lack of feedback The encoder supply output is isolated from the common terminal of the analog signals incoming to the terminals of the control board CMA Do not link the two common terminals together 13 6 8 ENCODER WIRING AND CONFIGURATION EXAMPLES Th
126. and the relevant voltage value on the analog output e g Hz V for IFS SW When setting the jumpers to configure the output as 4 20mA or 0 20mA multiply by 10 the value set to obtain the quantity value when the output delivers 20mA e g if P322 10Hz V the analog output will deliver 20mA when the inverter delivers 100Hz CAUTION Never deliver input voltage to analog outputs Do not exceed max allowable current 95 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 11 SIGNALS AND PROGRAMMING FOR ES778 CONTROL BOARD 5 1 VBLIM DC BUS voltage limit IMLIM Current limit RUN Inverter enabled J15 J19 J14 J3 J6 P000014 0 10 J5 J7 8 Figure 42 Location of the jumpers on ES778 control board 96 191 SINUS K INSTALLATION G INSTRUCTIONS ELETTRONICASANTERNO 11 1 Indicator Leds L3 LED red VBLIM voltage limiting activation during deceleration on when VDC within the equipment exceeds by 2096 the rated value during dynamic braking L5 LED red IMLIM current limiting activation during acceleration or due to overload conditions on if the motor current exceeds the values set in C41 and C43 Limits submenu during acceleration and at constant frequency IFD SW respectively This Led is on even when the torque needed exceeds the value set in C42 Limits submenu VTC SW 16 LED green RUN Inverter enabled on when the inverter is running is enabled only SW onl
127. at can be produced when the inverter is overloaded for a time of 120sec every 20min up to S30 and for a time of 60 sec every 10min from S40 to S65 Each inverter model may be connected to 4 different motor power sizes depending on load performance Typical applications have been divided into 4 overload categories to help choosing the most suitable inverter size LIGHT overload up to 12096 may be connected to light loads with constant quadratic torque pumps fans etc STANDARD overload up to 14096 may be connected to standard loads with constant torque conveyors mixers extruders etc HEAVY overload up to 175 may be connected to heavy loads with constant torque lifts injection presses mechanical presses translation and lifting of cranes bridge cranes mills STRONG overload up to 20096 may be applied to very heavy loads with constant torque mandrels axis control etc The table below indicates the overload class typically required for each application Dimensioning is not binding the torque model required by the duty cycle of the connected machine should be known Application OVERLOAD LIGHT STANDARD HEAVY STRONG Atomizer bottle washer screw compressor no load damped axial fan undamped axial fan centrifugal damped fan undamped centrifugal fan high pressure fan bore pumps centrifugal pumps positive displacement pumps dust collector grinder etc Slurry
128. ated the connections of the internal auxiliary transformer must be changed accordingly See Figure 38 61 191 SINUS K INSTALLATION INSTRUCTIONS ELETTRONICASANTERNO Diagram for Modular Models S65 iring 8 2 CONNECTION OF MODULAR INVERTERS 8 2 1 yE 20052 105 4492 031802 OK UM 5114112 g ZTN ON UM 041059 Sindino SOT NY annoy 1fidNI Jonge 1249 SLndNI WII 0990 397 2 INI 27853 10 02 201235 1nd nO Adds Ny 0 1 2 112412 uni 040049 DOAOPZ ACL d es 059 1081400 7 2 lt BLES NO2 EM M A 311008 33133 NI 33133AN 5 8 8950004 Figure 24 External connections for modular inverters In case of fuse line protection always install the fuse failure detection device which must disable the inverter to avoid single phase operation of the equipment CAUTION Refer to the section relating to the inverter reactors NOTE 62 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 8 2 2 EXTERNAL CONNECTIONS FOR S64 MODULAR IN
129. azard even if the motor is installed there 10 191 SINUS K CAUTION INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO Do not connect supply voltages exceeding the equipment rated voltage to avoid damaging the internal circuits If the inverter is installed in environments exposed to flammable and or explosive substances zones AD according to standards IEC 64 2 please refer to IEC 64 2 EN 60079 10 and related standards Do not connect the equipment power supply to the output terminals U V W to the resistive braking unit terminals B and to the control terminals The equipment power supply must be connected only to terminals R S T Do not short circuit terminals and and terminals and B do not connect any braking resistors with lower ratings than the required ratings Do not start or stop the motor using a contactor over the inverter power supply Do not install any contactor between the inverter and the motor Do not connect any power factor correction capacitor to the motor Do not install any contactor between the inverter and the motor Do not connect any power factor correction capacitor to the motor Operate the inverter only if a proper grounding is provided In case of alarm trip a comprehensive review of the Diagnostic section in the Programming Manual is recommended Restart the equipment only after removing the cause responsible of the alarm trip Do not perform any insulation t
130. c Compatibility EMC Part 4 Testing and Measurement Techniques Section 5 Surge Immunity Test EN61000 4 6 IEC1000 4 6 Electromagnetic Compatibility EMC Part 4 Testing and Measurement Techniques Section 6 Immunity from Radiofrequency Fields Induced Disturbance ELETTRONICA SANTERNO certifies all its products in compliance with immunity standards in force All classes are provided with CE Declaration of European Conformity according to Electromagnetic Compatibility 89 336 CEE 92 31 CEE 23 68 CEE 93 97 CEE reproduced on the last pages of this manual 180 191 SINUS K CAUTION AN CAUTION INSTALLATION INSTRUCTIONS ELETTRONICASANTERNO As for products with ID I in column 7 in the nameplate see section 1 2 These devices are not provided with RFI filters They can produce radio interference in domestic environments additional measures should be taken to suppress radio interference As for products with ID A1 in column 7 in the nameplate see section 1 2 These are category C2 devices according to EN61800 3 They can produce radio interference in domestic environments additional measures should be taken to suppress radio interference As for products with ID A2 in column 7 in the nameplate see section 1 2 These are category C3 devices according to EN61800 3 They can produce radio interference in domestic environments additional measures should be taken to suppress
131. cator LEDs 13 2 3 RATINGS INVERTER SUPPLY VOLTAGE and JUMPER POSITIONS 200 240Vac 380 480Vac 480 500Vac 2T class 4T class 4T class Average SIZE Braking Current J3 J5 MIN BRAKING MIN BRAKING MIN BRAKING RESISTOR Ohm RESISTOR Ohm RESISTOR Ohm BU200 130 80 3 6 6 127 191 INSTALLATION INSTRUCTIONS 2 ELETTRONICASANTERNO SINUS K 13 2 4 INSTALLATION 13 2 4 1 MOUNTING Install vertically e Make sure to allow min clearance of 5 cm on both sides and 10 cm on top and bottom e use cable glands to maintain degree of protection IP20 ENVIRONMENTAL REQUIREMENTS FOR THE BRAKING UNIT INSTALLATION STORAGE AND TRANSPORT Operating ambient temperatures 0 40 with no derating from 40 C to 50 C with a 296 derating of the rated current for each degree beyond 40 C Ambient temperatures for storage 25 70 transport Installation environment Pollution degree 2 or higher Do not install in direct sunlight and in places exposed to conductive dust corrosive gases vibrations water sprinkling or dripping do not install in salty environments Altitude Up to 1000 m above sea level For higher altitudes derate the output current of 196 every 100m above 1000m mox 4000m From 596 to 9596 from 1g m to 25g m non condensing and non freezing class 3k3 according to EN50178 Storage ambient humidity From 5 to 95 from 1g m to 25g m non condensing and no
132. ce with AC inductance 5096 With DC inductance 40 30 20 10 4 m 5th 7th 11th 13th 17th 19th 23th 25th Figure 72 Amplitude of harmonic currents approximate values The amplitude of harmonic currents and their distortion of the mains voltage is strongly affected by the features of the mains where the equipment is installed The ratings stated this manual fit most applications For special applications please contact Elettronica Santerno s After sales service For inverter sizes lower than S40 included always use an input inductance under the following circumstances mains instability converters installed for DC motors loads generating strong voltage variations at startup power factor correction CAUTION f systems mains rated power exceeding 500 KVA Always activate a line inductance for inverter sizes higher than S50 unless the inverter is powered via a dedicated transformer The ratings of optional inductance recommended based on the inverter size are detailed in section 13 5 4 150 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 13 5 2 12 PHASE CONNECTION For gt 500kW drives a 12 pulse rectifier is normally used This suppresses the lowest harmonic current in the supply line A 12 pulse inductance suppresses 5th and 7th harmonics harmonics left are the 11th and the 13th followed by the 23th the 25th and so on with their relevant low levels The su
133. ce for inverter sizes greater than S50 unless the inverter is powered via a dedicated transformer 13 5 4 3 2 4 CLASS INTERPHASE INDUCTANCE SIZE INVERTER MODEL INTERPHASE INDUCTANCE MODEL 0598 1100A 1 0143504 565 0748 0831 1400A 0143604 Inductance designed for 12 phase connection Carefully follow the application diagram 13 5 5 INDUCTANCE RATINGS 13 5 5 1 VOLTAGE CLASS 2T AT INDUCTANCE INDUCTANCE DIMENSIONS 0 26004 20 311 A 1201125175 25 67 150 50 74415212971 160 150 60 150 2401210 175 80 200 240 210 220 80 200 62 300 260 185 100 250 1M0126324 3 0 054 410 300 260 205 100 250 0 033 662 300 290 235 100 250 1 0126404 3 0 023 945 C 300 320 240 100 250 143 3 PHASE 0 018 1260 3601375 280 100 250 200 4 1M0126204 3 PHASE 0 16 1 0126244 3 PHASE 0 09 252 0 061 1 0126144 AC 3 PHASE 0 3 68 180160 150 60 150 82 714 9 150 1 0126164 AC 3 PHASE 156 191 SINUS K INSTALLATION INSTRUCTIONS ELETTRONICASANTERNO 412 662 Amp 40 20 10 les 1260 Amp 5n 125
134. command contact on terminal 6 SINUS K 8 1 INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO Wiring Diagram S05 S60 CAUTION NOTE NOTE NOTE CAUTION ERIAL INTERFACE 2 4 018 EFERENCE PES 1 EN 11 AL NT TPUT 1 T 4 DIGITAL HIEL Yu INPUT a E 5 3 1 pez RENE 27 ID REGULAT FEEDBACK INPUT EFERENCE INPUT t 20m Figure 23 Wiring diagram for S05 S60 In case of fuse line protection always install the fuse failure detection device which must disable the inverter to avoid single phase operation of the equipment Please refer to the OPTIONAL INPUT OUTPUT REACTORS section for the applicable input and output reactors When ordering Sinus K drives ranging from 20 to S60 please state if reactors are to be installed on the equipment The wiring diagram relates to factory setting Please refer to the Power Terminal Lay out section for the ID numbers of the wiring terminals When no DC reactor is used terminals 47D and 47 must be short circuited factory setting For S60 inverters only if the supply voltage is not 400Vac r
135. connector are located on the right Figure 87 Position of the slot for the installation of the isolated serial board 3 Fit the board and make sure thot all contacts enter the relevant housing in the signal connector Fasten the encoder board to the metal columns using the screws supplied 4 Configure the dip switch and the jumper located on the board choosing the type of connection required 173 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 13 7 4 CONFIGURING ES822 ISOLATED BOARD 13 7 4 1 JUMPER SELECTING RS232 RS485 Jumper J1 configures ES822 as RS485 or RS232 interface Its positions are silk screened on ES822 board Jumper between pin 1 2 CN3 is enabled RS485 Jumper between pin 2 3 CN2 is enabled RS232 Figure 88 Configuration of the jumpers for RS232 RS485 174 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 13 7 4 2 DiP SwiTCH ENABLING RS485 TERMINATOR See the SERIAL COMMUNICATIONS section For RS485 serial link in ES822 board the terminator is selected with SW1 dip switch as shown in the figure below The line terminator of the farthest inverter from the master computer or the only inverter in case of direct connection to the master computer shall be enabled SW1 dip switch selector switches 1 and 2 in position ON default setting The line terminator of the other inverters in intermediate positions shall be disabled dip switch SW1 selector switches
136. correct dimensioning of the braking resistor is based on the equipment duty cycle and the power regenerated during the braking stage For more details on the connection and features of the external braking unit please refer to the Braking Unit BU200 section 104 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 13 1 1 1 BRAKING RESISTORS FOR APPLICATIONS WITH A BRAKING DuTY CYCLE 1096 AND 380 500VAC SuPPLY VOLTAGE Min SINUS K Resistor to BRAKI RESISTOR WITH 1096 DUTY CYCLE Size Model Braking Unit be Applied ING RESISTOR Wi 0 DUTY CYC 4T Class IP Rating 50Q 1100W IP55 RE3083500 0020 0025 0030 0025 0017 0020 51 51 20Q 4000W IP20 RE3483200 20Q 4000W IP20 RE3483200 15Q 4000W IP20 RE3483150 S1 15Q 4000W IP20 RE3483150 15Q 4000W IP20 RE3483150 10Q 8000W IP20 RE3763100 0040 10Q 8000W IP20 RE3763100 0049 0060 20 0067 0074 0086 0112 0 0 2 RE3763100 RE3763100 RE4022660 RE4022660 RE4022660 so 0129 0162 0179 2 BU200 S40 RE4022660 2 RE3763100 2 RE4022660 2 RE4022660 0312 3 BU200 S50 3 4 3 6 6Q 12000W IP20 3 RE4022660 0366 3 BU200 3 6 6Q 12000W IP20 3 RE4022660 0399 3 BU200 3 3 S60 0457 3 BU200 0524 4 BU200 6 60 12000W IP20 3 RE4022660 6 60 12000W IP20 3 RE4022660 4 6 6Q 12000W IP20 4 RE4022660 continued 2 6 6Q 12000W IP20 2 RE4022660 to the BU ons 46 2 RE310325
137. d with collars directly bolted to the ground support 14 1 4 INPUT AND OUTPUT FILTERS The inverters of the SINUS K series may be delivered with incorporated input filters in that case models are marked with A1 A2 B in the ID number built in filters are fitted disturbance amplitude ranges between allowable emission limits see section NORMATIVE REFERENCES As for devices of group 1 class B for standard EN55011and VDE0875G just install an additional output toroid filter e g type 2xK618 on the models with incorporated filter A1 Make sure that the three cables between the motor and the inverter go through the core The figure shows the wiring diagram for the line the inverter and the motor GROUND GROUND R INTERNAL INVERTER y EMC SINUS IFDE F W Freq M00536 B Converter Figure 92 Toroid filter connection for Sinus K Install the output filter near the inverter to comply with the standards in force leave a minimum clearance for the cable connections follow the instructions NOTE given for the connection of the ground terminals and the terminals of the filter the motor and the inverter see section Mains Install the toroid filter by leading the connection cables between the motor and the inverter inside the toroid NOTE 185 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 15 DECLARATIONS OF CONFORMITY 500 SANTERNO 1809001
138. e a cabinet may occur as conduction radiation inductive coupling or capacitive coupling Emissions disturbance can be the following a Radiated interference from electrical components or power wiring cables inside the cabinet b Disturbance and radiated interference from outgoing cables line cables motor cables signal cables The figure shows how disturbance takes place GROUND U INVERTER GROUND Irradiated and conducted Irradiated noises Irradiated noises noises 00110 Figure 91 Disturbance sources in a power drive system equipped with an inverter The measures to be taken to suppress disturbance include grounding enhancement changes made to the cabinet structure installation of mains filters on the line and installation of output toroid filters on the motor cables optimization of the wiring and cable screening Always restrict as much as possible the area exposed to disturbance so as to limit interferences with the other components in the cabinet Grounding Disturbance occurring in the grounding circuit affects the other circuits through the grounding mains or the casing of the connected motor Disturbance may interfere with the following appliances which are installed on the machines and which are sensitive to radiated interference as they are measurement circuits operating at low voltage or current signal levels uA transducers tachos encoders resolvers thermoregulators t
139. e configuration of the braking unit Their positions and functions are as follows Jumper Function If on it configures the SLAVE operating mode J2 If on it configures the MASTER operating mode NOTE Either one of the two jumpers must always be on Avoid enabling both jumpers at a time Jumper Function J3 To be activated for class inverters and mains voltage ranging from 380 Vac to 480 Vac JA To be activated for 2T class inverters and mains voltage ranging from 200 Vac to 240 Vac J5 To be activated for class inverters and mains voltage ranging from 481 Vac to 500 Vac 46 To be activated for special adjustment requirements NOTE One of the four jumpers must always be on Avoid enabling two or more jumpers at a time P000655 0 Figure 54 Position of the jumpers on ES839 BU200 control board 125 191 INSTALLATION INSTRUCTIONS 2 ELETTRONICASANTERNO SINUS K DANGER Before changing jumper positions remove voltage from the equipment and wait at least 5 minutes CAUTION Never set jumpers to a voltage value lower than the inverter supply voltage to avoid continuous activation of the braking unit 13 2 2 2 ADJUSTING TRIMMERS Depending on the jumper configuration each trimmer allows the fine tuning of the braking unit voltage threshold trip Jumper trimmer matching is as follows Jumper Function J3 Fine tuning of pick up voltage
140. e figures below illustrate the electrical schematics and the dip switch setup for the most popular encoder models CAUTION AN ver AY om A wrong encoder board connection may damage both the encoder and board In all the figures below dip switches SW1 4 SW2 3 SW2 6 are set to ON i e 77 kHz band limit is on If a connected encoder requires higher output frequency set dip switches to OFF The max length of the encoder wire depends on the encoder outputs not on encoder board ES836 See the encoder ratings Dip Switch SW1 1 is not shown in the figures below because its setting depends on the supply voltage required by the encoder Refer to the dip switch setting table to set SW1 1 Zero notch connection is optional and is required only for particular software applications However for those applications that do not require any zero notch its connection does not affect the inverter operation See SINUS K s Programming Instructions Manual for details 165 191 SINUS K INSTALLATION INSTRUCTIONS ELETTRONICASANTERNO Enc oder LINE DRIVER or PUSH PULL with complementary outputs P000590 B Figure 81 LINE DRIVER or PUSH PULL encoder with complementary outputs Put SW3 contacts to ON only if a complementary Push pull or Line driver encoder CAUTION is used power supply 5V or 12V If a 24V push pull encoder is used put contacts to OFF 166 191 SINUS K 5836 2
141. eatures offered by the latest electronic technologies SINUS K inverters fit any application thanks to their advanced features among which 16 bit multiprocessor control board vectorial modulation power control with the latest IGBTs high immunity to radio interference high overload capability Any value of the variables required for the equipment operation may be easily programmed through the keypad the alphanumeric display and the parameter menus and submenus The inverters of the SINUS K series are provided with the following standard features wide power supply range 380 500VAC 1590 1096 for voltage class two supply voltage classes available 2T 200 240VAC and 380 500VAC EMC filters for industrial environment incorporated in any inverter Size EMC filters for domestic environment incorporated in Sizes S05 and S10 possibility of AC power supply standard feature for all sizes built in braking unit up to Size S30 RS485 serial interface with communications protocol according to MODBUS RTU standard IP20 degree of protection up to Size S40 possibility of providing IP54 up to Size S30 3 analog inputs 0 10VDC 0 4 20mA 8 optoisolated configurable digital inputs NPN PNP 2 configurable analog outputs 0 10V 4 20mA 0 20mA static open collector digital output optoisolated 2 relay digital outputs with reverse contacts air cooling control up to Size S10 A co
142. ects Do not connect any braking resistor with an Ohm value lower than the value CAUTION stated in the application tables gt gt gt 114 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 13 1 1 6 BRAKING RESISTORS FOR APPLICATIONS WITH A BRAKING DUTY CYCLE or 50 AND 200 240VAC SuPPLY VOLTAGE Min Resistor SINUS K Braking Unit be Applied BRAKING RESISTOR WITH 5096 DUTY CYCLE Model to the BU 2T Class Oo 0013 0015 internal internal 20 0 20 0 25 0 25 0 25 0 10 0 10 0 10 0 15 0 10 0 10 0 75 7 5 5 0 5 0 5 0 4 2 4 2 3 0 3 0 25 25 5 0 5 0 5 0 50 5 6 60 12000W 5 0 5 0 50 7 6 60 12000W 5 5 0 0524 10 0200 50 0598 014402141 0 24 365 801440 2T 4T 0 24 0 24 Parallel connection is required For the connection of the modules and their braking resistors please refer to the relevant section in this manual S05 0020 internal internal 0017 internal 0020 0025 0030 0035 0023 12 0033 0037 0038 0040 0049 0060 0067 0074 0086 0113 0129 0150 0162 0179 0200 0216 0250 0312 0366 0399 internal internal internal internal internal internal internal internal internal internal internal internal internal internal internal internal internal internal 3 BU200 4 BU200 4 BU200 5 BU200 6 BU200 6 BU200 7 BU200 5 0457 8 BU200 2 115 191 INSTALLATION INSTRUCTION
143. eed electrical power drive systems Part 5 2 prEN 61800 5 2 2006 Safety requirements Functional EN 60146 1 1 1995 Semiconductor converters General requirements and line commutated A1 1998 converters Part 1 1 Specifications of basic requirements Semiconductor converters Part 2 EN 60146 2 2001 Self commutated semiconductor converters including direct d c converters Adjustable speed electrical power drive systems Part 2 EN 61800 2 1999 General requirements Rating specifications for low voltage adjustable frequency a c power drive systems Safety of machinery Electrical equipment of machines EN 60204 1 2005 10 Part 1 General requirements EN 60529 1992 1993 1 2000 Degrees of protection provided by enclosures IP Code IEC 62103 2003 Electronic equipment for use in power installations EN 50178 1999 Electronic equipment for use in power installations Low voltage switchgear and control gear assemblies Part 1 EN 60439 1 2000 Requirements for type tested and partially type tested assemblies FOLLOWING THE PROVISIONS OF LOW VOLTAGE DIRECTIVE 2006 95 CE LAST TWO DIGITS OF THE YEAR IN WHICH THE CE MARKING WAS AFFIXED CE 03 y Pa PLACE AND DATE General Manager Ae Casalfiumanese 03 04 2007 BOMBARDA ING GIORGIO fi Elettronica Santerno Spa Stabilimenti e uffici Divisione R amp D Ufficio Milano Cap Soc 2 500 0
144. el woes 0598 90 100 Bo 135 3x210 3x400kcmils 564 0748 1000 10 Bo 35 3 240 3x500kcmils 0831 1200 10 35 3x240 3x500kcmils Always use the correct cable cross sections and activate the protecting CAUTION devices for DC power supply Failure to do so will cause the non compliance to standard regulations of the system where the inverter is installed 88 191 INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO SINUS K 9 3 UL APPROVED FUSES 2T VOLTAGE CLASS The UL marked fuses for the protection of semiconductors to be used with SINUS inverters are listed in the table below In multiple cable installations just insert one fuse per phase not one fuse per conductor Fuses for the protection of semiconductors manufactured by other manufacturers may be used provided that the system ratings are not exceeded and that fuses are marked as UL R C Special Purpose Fuses JFHR2 UL approved Fuses Manufactured by SIBA Sicherungen Bau GmbH Bussmann Div Cooper UK Ltd 200 Symmetrical SS RN kAgus Symmetrical Ratings Rings Mod No Mod No 14 500V A sec Current 1 EM A sec 0007 2041204 16 16 20 412 04 25 FWP 20B 0013 20 412 20 40 0020 a 05 0017 204122040 FWP 40B 0020 0025 99 412 20 63 FWP 60B 0035 20 412 20 100 FWP 100B 0023 20412
145. ence grounding support on the frame bottom This steel sheet or metal grill is to be connected to the metal frame which is also connected to the ground mains of the equipment All components must be bolted directly to the grounding support B Hinged parts or mobile parts i e doors must be made of metal and capable of restoring electrical conductivity once closed C Segregate cables bases on the type and intensity of electrical quantities and the type of devices which they are connected to components that may generate electromagnetic disturbance and components that are particularly sensitive to disturbance high sensitivity analog inputs and outputs voltage reference and current reference sensors and measurement circuits ATs and VTs DC supply 10V 24V low sensitivity digital inputs and outputs optoisolated commands relay outputs low perturbation filtered AC supply power circuits in general inverter non filtered AC supply contactors inverter motor wires high perturbation Measures to take when wiring the cabinet or the system e Sensitive signals and perturbator signals must never exist within a cable e Avoid that cables carrying sensitive signals and perturbator signals run parallel at short distance whenever possible paths of cables carrying sensitive signals and perturbator signals should be reduced to a minimum e The distance between segregated cables should be proportional to the cable length Wh
146. ened and closed again This safety measure may be disabled through parameter C61 IFD SW or C53 VTC SW The ENABLE command also unlocks PID regulator if used regardless of the inverter operation whether neither MDI3 nor are set as Automatic Manual NOTE Loss IFD SW only A30 DC OverVoltage and A31 DC UnderVoltage are When the ENABLE command is active alarms A11 Bypass Failure A25 Mains enabled as well 10 1 2 START TERMINAL 7 To enable the Start input set the control modes via terminal board factory setting When the START input is active the main reference is enabled otherwise the main reference is set to zero The output frequency IFD SW or the speed motor VTC SW drops to zero with respect to the preset deceleration ramp If C21 IFD SW or C14 SW is set to Kpd command sent via keypad the START input is disabled and its functionality is performed by the inverter remotable keypad see the COMMANDS MENU Sinus K s Programming Instructions Manual If the REV function reverse rotation is active the START input may be used only when the REV input is inactive if START and REV are enabled at a time the main reference is set to zero 10 1 3 RESET TERMINAL 8 If an alarm trips the inverter stops the motor performs a coast to stop and the display shows an alarm message see section 8 DIAGNOSTICS Open the reset input for a while or press the RESET key to reset the alarm This
147. enever possible cable crossing should be perpendicular Wires connecting the motor or load mainly generate disturbance Disturbance is important in inverter power drive systems or the devices installed on the machine and could interfere with local communication circuits located near the inverter radiotelephones mobile phones Follow the instructions below to solve these problems e Provide for a motor cable path as short as possible e Screen the power cables to the motor ground screening both to the inverter and to the motor Excellent results are obtained using cables in which the protection connection yellow green cable is external to the screening this type of cables are available on the market with a cross section up to 35mm per phase If no screened cable having a suitable cross section is available segregate power cables in grounded metal raceways Screen signal cables and ground screening on the inverter side Segregate power cable from signal cables Leave a clearance of at least 0 5m between signal cables and motor cables Series connect a common mode inductance toroid approx 100 to the inverter motor connection 184 191 INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO SINUS K Limiting the disturbance in the motor cables will also limit mains disturbance Screened cables helps running both signal sensitive cables and power cables in the same raceway When using screened cables 360 screening is obtaine
148. er and the braking resistor The connection to the inverter is direct through 60 10mm copper plates connecting the different inverter modules The braking resistor is connected to the bar and to the braking unit Also connect the single phase 250Vac supply of the cooling fan HIEL J TERMINAL L CA LE LE INVERTE LE INVERTE LE INVERTE Figure 65 External power connections for 65 modular inverters provided with BU770 1440 139 191 INSTALLATION INSTRUCTIONS 2 ELETTRONICASANTERNO Wire braking resistors as stated in the tables below Voltage class 2T Applications with a braking duty cycle of 1096 SINUS K Braking Resistors Inverter Size Braking Unit Recommended Wire Cross Section Quantity Rating Ohm Power W Mm Kcmils 0598 BU1440 2T 4T 1 0 45 48000 120 250 0748 BU1440 2T 4T 1 0 45 48000 120 250 0831 BU1440 2T 4T 1 0 3 64000 210 400 Applications with a braking duty cycle of 20 Braking Resistors Applicable Resistors Inverter Size Braking Unit Resultant Rating Me Cross Rec mm nded Resistor Wiring Ohm Section Quantity Rating Ohm ower W Mm Kemils 05
149. er board fault V signal from control unit to arm W driver board fault W signal from control unit to bus voltage readout board assembled on inverter arm U VB signal 65 191 INSTALLATION SINUS K INSTRUCTIONS G ELETTRONICASANTERNO 4 optical fibre connections 1 mm standard double plastic material typical attenuation 0 22dB m with Agilent HFBR 4516 connectors HFBR 4516 Duplex Latching DUPLEX CRIMP RING HFBR 4526 P000049 B Figure 28 Double optical fibre connector Connections required from control unit to arm U driver board IGBT top and bottom control signals from control unit to arm V driver board IGBT top and bottom control signals from control unit to arm W driver board IGBT top and bottom control signals 66 191 SINUS K INSTALLATION INSTRUCTIONS ELETTRONICASANTERNO INTERNAL CONNECTIONS FOR 65 Signal Type of Cable Component Board Connector Component Board Connector connection marking Control signals 9 pole C PSI Control unit ES842 CNA Supply module 1 ES840 CN8 supply module 1 screened cable Control signals 9 pole Control unit ES842 CN3 Supply module 2 ES840 CN8 C PS2 supply module 2 screened cable Control signals 9 pole Control unit ES842 CN14 Inverter module U ES841 CN3 C U Inverter module U screened cable Control sig
150. erent conditions so they all ensure high immunity against RFI and high reliability in any environment The table below defines PDS Power Drive Systems of EN 61800 3 2002 which will become EN61800 3 issue 2 Environment including domestic devices and industrial devices which are FIRST ENVIRONMENT connected directly to a low voltage mains with no intermediate transformer for domestic usage Environment including industrial connections different from First Environment connections SECOND ENVIRONMENT PDS of Category C1 PDS with rated voltage lower than 1000 V to be used in the First Environment PDS with rated voltage lower than 1000 V if used in the First Environment they PDS of Category C2 are intended to be installed and commissioned by professional users only PDS with rated voltage lower than 1000 V to be used in the Second Environment PDS of Category C3 PDS with rated voltage equal to or higher than 1000 V or with a current equal to PDS of Category C4 or higher than 400A to be used in complex systems installed in the Second Environment 178 191 INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO SINUS K Emission Limits The standards in force also define the allowable emission level for different environments The diagrams below show emission limits allowed by Pr EN 61800 3 issue 2 corresponding to 61800 3 A11 First environment Disturbance Limits
151. eries connected resistors 3 3Ohm 8000W Two parallel connected resistors 10Ohm 12000W For the connection of BU200 and the braking resistor please refer to the relevant section in this manual 108 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 13 1 1 3 BRAKING RESISTORS FOR APPLICATIONS WITH A BRAKING DUTY CYCLE or 50 AND 380 500VAC SupPPLY VOLTAGE Min Resistor SINUS to be Applied BRAKING RESISTOR WITH 50 DUTY CYCLE AT Class raking Unit to the BU Type IP Rating 0005 500 4000W IP23 RE3503500 500 4000W RE3503500 500 4000W RE3503500 502 4000W RE3503500 500 4000W RE3503500 502 8000W RE3783500 sos 0007 500 8000W RE3783500 502 8000W RE3783500 200 12000W RE4053200 200 12000 RE4053200 200 12000W RE4053200 500 8000 RE3783500 500 8000W RE3783500 500 8000 783500 200 12000W RE4053200 RE4053200 internal 20 200 12000W RE4053200 515 520 0113 6 6o 48000W 223 RE4462600 530 mema 6 sossooow 123 REM 2400 continued 109 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO continued 0598 BU1440 2T 4T 4 1 20 64000W IP23 4 RE4562120 565 0748 01440 2T 4T 4 1 20 64000W IP23 4 RE4562120 0831 BU1440 2T 4T 4 0 80 64000W IP23 4 RE4561800 For the connection of BU200 and the braking resistor please refer to the relevant section in this manual DAN
152. erter ground The path of the motor ground wire should run parallel to the motor supply cables Connect the inverter ground terminal to the mains grounding using a wire having a cross section equal to or larger than the cross section of the supply wires in compliance with the regulations in force otherwise the inverter frame and the DANGER motor casing are exposed to dangerous voltage and electrical shock hazard The user has the responsibility to provide a grounding system in compliance with the safety regulations in force To fulfil UL conformity requirements of the system where the inverter is installed use a UL R C or UL Listed lug to connect inverter to the grounding system Use a loop lug fitting the ground screw and having the same cross section as the ground cable being used 83 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 9 CROSS SECTIONS OF POWER CONNECTION WIRE AND SIZE OF PROTECTION DEVICES The tables below state the features of the inverter cables and the protecting devices required to protect the system against short circuits For the largest inverter sizes special links with multiple conductors are provided for each phase For example 2x150 in the column relating to the cable cross section means that two 150sqmm parallel conductors are required for each phase Multiple conductors shall have the same length and must run parallel to each others thus ensuring even current deliv
153. erter module V fibre d IGBT command Double optical Control unit ES842 OP8 OP9 Inverter module W ES841 4 5 G W Inverter module W fibre IGBT fault Inverter Single optical Control unit ES842 OP15 Inverter module U ES841 OP3 FA U module U fibre IGBT fault Inverter Single optical Control unit ES842 OP10 Inverter module V ES841 OP3 5 FA V module U fibre IGBT fault Inverter Single optical Control unit ES842 OP5 Inverter module W ES841 FA W module U fibre Bus bar voltage Single optical VB Control unit ES842 OP2 One Inverter ES843 OP2 reading fibre module IGBT status Inverter Single optical Control unit ES842 16 Inverter module U ES843 OPI ST U module U fibre IGBT status Inverter Single optical Control unit ES842 OP11 Inverter module V ES843 OPI ST V module V fibre IGBT status Inverter Single optical Control unit ES842 OP6 Inverter module W ES843 OPI 5 ST W module W fibre Carefully check that connections are correct Wrong connections can adversel CAUTION g d A CAUTION affect the equipment operation NEVER supply the equipment if optical fibre connectors are disconnected 67 191 SINUS K INSTALLATION INSTRUCTIONS ELETTRONICASANTERNO 2140 93813 211519 MU 1900 22 2 2140 9393 OLSVid Vw JIONIS j18vO Q3Q13IHS SJ 5 mmm gu 81 71 04908 1041802 AlddnS v 1094409 8 22
154. erters of the SINUS K series is maximum 40 C at rated current and can reach max 50 C if the operating current is reduced The operating temperature of some SINUS K models can even exceed 40 C at rated current The maximum operating temperatures based on the inverter size and application class are detailed in the tables below The tables in this section apply to operating current values equal to or lower than the NOTE a current rating stated in the relevant application sheet APPLICATION 2T AT CLASS SINUS K Model LIGHT STANDARD HEAVY STRONG Maximum operating temperature 0005 007 0009 001 0014 0015 0016 0020 006 0017 0020 0025 0030 0035 continued 31 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO continued 32 191 SINUS K INSTALLATION 2 INSTRUCTIONS 7 INSTALLING THE EQUIPMENT The inverters of the SINUS series degree of protection IP20 are capable of being installed inside another enclosure Only models with degree of protection IP54 may be wall mounted The inverter must be installed vertically The ambient conditions the instructions for the mechanical assembly and the electrical connections of the inverter are detailed in the sections below CAUTION Do not install the inverter horizontally or upside down Do not mount any heat sensitive components on to
155. ery at any frequency value Paths having the same length but a different shape deliver uneven current at high frequency Also do not exceed the tightening torque for the terminals to the bar connections For connections to bars the tightening torque relates to the bolt tightening the cable lug to the copper bar The cross section values given in the tables below apply to copper cables The links between the motor and the Sinus must have the same lengths and must follow the same paths Use 3 phase cables where possible 84 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 9 1 VOLTAGE CLASS 2T Wire Cross ae Fast Fuses NE 700 Magnetic Switch Cable Stripping Tightening Torque Mains Side and Motor Side Terminal SINUS K Cross section Model D nOER n A A AWG kcmils AWG kcmils 215 25 19 a 10 1 2 1 5 4 10AWG 2 25 25 508 0013 19 f 2 0015 5 23 100 100 10 ZI 25 s 8 6 12 Disc Switches Deme we we 25 10 100 0 5425 ENS EAS E S15 4 25 e me a m m sao 0067 __ 103 25 50 124 6 1 0 AWG 1 160 ois pas o 00 120 i Moises 30 fizo sokits 3
156. est between the power terminals or the control terminals Make sure that the fastening screws of the control terminal board and the power terminal board are properly tightened Do not connect single phase motors Always use a motor thermal protection use the inverter motor thermal model or a thermoswitch installed in the motor Respect the environmental requirements for the equipment installation The bearing surface of the inverter must be capable of withstanding high temperatures up to 90 C The inverter electronic boards contain components which may be affected by electrostatic discharges Do not touch them unless it is strictly necessary Always be very careful so as to prevent any damage caused by electrostatic discharges 11 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 3 INSPECTION UPON RECEIPT OF THE GOODS sure the equipment is not damaged and it complies with the equipment you ordered by referring to the nameplate located on the inverter front part The inverter nameplate is described below If the equipment is damaged contact the supplier or the insurance company concerned If the equipment does not comply with the one you ordered please contact the supplier as soon as possible If the equipment is stored before being started make sure that the ambient conditions do not exceed the ratings mentioned in chapter 7 Installing the equipment The equipment guarantee covers any manuf
157. gnal SW2 6 on Channel Z with no band limit Channel Z with band limit SW1 1 on 12V Supply voltage J1 in pos 2 3 5V Supply Voltage J1 in pos 2 3 SW1 2 on Channel A type NPN or PNP Channel A type Line driver or Push Pull SW1 3 off Channel A with complementary signals Channel A with only one single ended signal SW1 4 Channel A with no band limit Channel A with band limit SW3 1 on SW3 2 on Load resistors towards ground enabled for all SW3 3 on encoder signals required for 5V Line driver or SW3 4 B Push pull encoders especially if long cables SW3 5 on are used SW3 6 on CAUTION NOTE Put SW3 contacts to ON only if a complementary Push pull or Line driver encoder is used power supply 5V or 12V Otherwise put contacts to OFF Put ALL contacts in dip switch SW3 to ON or OFF Different configurations may cause the malfunctioning of the encoder board 13 6 6 JUMPER FOR ENCODER SUPPLY Two position jumper J1 installed on ES836 2 allows setting the encoder supply voltage It is factory set based on the encoder board version Set J1 to position 1 2 to select non tuned 24V encoder supply voltage Set J1 to position 2 3 to select tuned 5 12V encoder supply voltage Supply values of 5V or 12V are to be set through SW1 1 dip switch see table above 164 191 SINUS K INSTALLATION G INSTRUCTIONS ELETTRONICASANTERNO 13 6 7 TUNING TRIMMER Trimmer RV1 inst
158. hermocouples weighing systems loading cells PLC or NC inputs outputs photocells or magnetic proximity switches Disturbance is mainly due to high frequency currents flowing in the grounding mains and the machine metal components Disturbance occurs in the sensitive sections of components optical transducer magnetic transducer capacitive transducer Disturbance may also occur in appliances installed on machines with the same grounding or metal and mechanical interconnections A possible solution is to enhance the inverter motor and cabinet grounding as high frequency currents flowing in the grounding between the inverter and the motor capacity distributed to the ground of the motor cable and casing may cause a strong difference of potential in the system 182 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 14 1 1 MAINS Disturbance and radiated interference occur in the mains Limiting disturbance results in weakening radiated interference Disturbance on the mains may interfere with devices installed on the machine or devices installed even some hundred meters far from the machine and which are connected to the same mains The following appliances are particularly sensitive to disturbance computers 5 radio receivers and TV receivers biomedical equipment weighing systems machines using thermoregulation telephone systems Mains disturbance may be limited by installing a ma
159. i na i d T V Elettronica Santerno Spa Stabilimenti e uffici Divisione R amp D Ufficio Milano Cap Soc 2 500 000 i v Societ soggetta all attivit di Di Vittorio 3 S S Selice 47 Via Trieste 99 Codice Fiscale e Partita Iva amp direzione e coordinamento di 40020 Casalfiumanese Bo italia 40060 Imola 20064 Gorgonzola Mi 03685440284 A Carraro Spa Tel 39 0542 668611 Tel 139 0542 687711 Tel 39 02 95138126 R E A PD 328951 GRUPPO Fax 39 0542 668600 Fax 39 0542 687722 Tel 39 02 95179254 Mecc PD 054138 CARRARO www elettronicasanterno com Tel 39 02 95179458 Cod IdenL IVA Intracom sales elettronicasanterno it Fax 39 0295139216 1703686440284 Pag 1 1 M BOX DECLARATION OF CONFORMITY_UK doc 190 191 INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO SINUS K 1503001 ELETIRONICA SANTERNO EC DECLARATION OF CONFORMITY Elettronica Santerno S p A Via G Di Vittorio 3 40020 Casalfiumanese BO Italia AS MANUFACTURER UNDER OUR SOLE RESPONSABILITY THAT THE DIGITAL THREE PHASE AC INVERTER FROM SINUS K CABINET and SINUS K BOX LINES AND RELATED ACCESSORIES TO WHICH THIS DECLARATION RELATES APPLIED UNDER CONDITIONS SUPPLIED IN THE USER S MANUAL ARE IN CONFORMITY TO WITH THE FOLLOWING STANDARDS CEI EN 61800 5 1 2005 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy Adjustable sp
160. ing terminals Important the figure above shows 20 Ohm 12kW resistor certain models remove both panels to gain access to the wiring terminals 121 191 INSTALLATION INSTRUCTIONS RESISTOR 2 SINUS K ELETTRONICASANTERNO Max Duration of Continuous Operation Wire Cross IP Rating Mean Power that can be Dissipated W 50Q AKW not not not limited not not P23 8000 applicable applicable 200 12KW not limited not not 150 16KW not limited not not RE4163150 sso 710 sso 275 fao applicable applicable 100 24kW RE4293100 710 750 375 54 not limited not not P23 24000 applicable applicable 6 60 32kW not limited not not 60 48kW RE4462600 60 64kW RE4562600 50 48kW RE4462500 50 64kwW RE4552500 be e rep mn gasda gasda not limited P23 48000 not limited P23 64000 120 50 not limited P23 48000 75 55 35 35 not limited P23 64000 106 75 50 50 2 40 48kW n coffe t f fe 710 990 730 128 P23 64000 limited 1 60 48kW fefee ct rofl rola rofl e e vom SR 64000 EN EN EN 48000 5 EN EM 64000 ERG EX not not not not not P23 48000 48 applicable applicable applicable 120 not not not P23 64000 38 applicable applicable applicable 210
161. ins filter to reduce RFI ELETTRONICA SANTERNO adopted this solution to suppress RFI Incorporated filters installed in the inverters are shown in section Input and Output Filters Unpainted rear panel il ia INVERTER Signal cables segregated from power cables Control terminals possible perpendicular 24222222272 arrangement 90 Output Toroid Filters for class B only Screening for ground Motor input wire to the inverter cable as near as possible to the shielded output toroid inductance and to motor Breaker 4 AC power supply i Other PE connections B P000104 B 183 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 14 1 2 OUTPUT TOROID FILTERS Ferrite is a simple radiofrequency filter Ferrite cores are high permeable ferromagnetic materials used to weaken cable disturbance e case of three phase conductors all phases must go through ferrite e in case of single phase conductors or 2wire line both phases must go through ferrite incoming and outcoming conductor cables that are to be filtered must go through ferrite 14 1 3 CABINET To prevent input and output of electromagnetic emissions to and from the cabinet draw particular attention to the cabinet doors opening and cable paths A Use a seam welded metal frame ensuring electrical continuity Provide an unpainted refer
162. ion digital relay output 2 NC contact 77 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 8 3 1 GROUNDING THE SHIELD OF SIGNAL SCREENED CABLES All inverters of the SINUS K series are provided with a cable support bar including cable glands connected to the inverter grounding The cable support bar is located next to the control terminals The cable glands fasten the cables preventing them from disconnecting from the terminals they also connect the shield of the signal screened cables to the grounding system The figure below shows how to tighten a signal screened cable Shield Connected M toground ES Cable clamp Fixing screw P000713 0 Figure 37 Tightening a signal screened cable CAUTION the inverter will be exposed to disturbance In the worst cases disturbance may cause the unwanted start up of the motor 1 If control cables are not grounded or if wiring is not properly carried 78 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 8 4 POWER TERMINALS 8 4 1 LAY OUT OF THE POWER TERMINALS FOR 05 S50 SYMBOLS 41 42 5 43 T Inputs for three phase supply the phase sequence is not important 44 U 45 V 46 W Three phase motor outputs Link to the DC voltage positive pole It can be used for DC voltage supply the DC 47 4 reactor the external braking resistor and the extern
163. is isolated from grounding If one or multiple inverters are connected to a communication device with a grounded common typically a computer a low impedance path between control boards and grounding occurs High frequency disturbance could come from the inverter power components and interfere with the communication device operation If this happens provide the communication device with a galvanically isolated interface type RS485 RS232 101 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 12 1 2 2 LINE TERMINATORS Provide a linear wiring not a star wiring for multidrop line RS485 To do so two pins for each line signal are provided on the inverter connector The incoming line may be connected to pins 1 and 2 whereas the outgoing line may be connected to pins 3 and 4 The first device in the multidtrop connection will have only one outgoing line while the last device will have only one incoming line Line terminator is to be installed on the first device and the last device In serial link 0 the terminator is selected through dip switch SW1 for SINUS K inverters see the Jumpers and Dip Switches section The line master computer is typically placed at the beginning or at the end of a multidrop connection in that case the line terminator of the farthest inverter from the master computer or the only inverter in case of direct connection to the master computer shall be enabled dip switch SW1 in position ON The li
164. ls 0598 BU1440 2T 4T 2 2 4 64000 parallel connected 2 95 400 0748 BU1440 2 4 2 2 4 64000 parallel connected 1 2 2 95 400 0831 BU1440 2T 4T 2 1 6 100000 parallel connected 2 120 500 Applications with a braking duty cycle of 50 Braking Resistors Inverter Size Braking Unit Applicable Resistors Resultant Wire Cross Resistor Wiring 5 Rating Ohm Mm2 1 Quantity Recommended Power m Kcmils Rating Ohm W 0598 BU1440 2T 4T 4 1 2 64000 series parallel 1 2 25120 250 connected 0748 BU1440 2T 4T 4 1 2 64000 series parallel 1 2 2 120 250 connected 0831 BU1440 2 4 4 0 8 100000 series parallel 0 8 2 185 400 connected 141 191 INSTALLATION SINUS K INSTRUCTIONS ELETTRONICASANTERNO b Signal wiring Make sure that the control device is properly set up when using the braking arm CAUTION When ordering the inverter always state the inverter configuration you want to obtain Because the braking arm is controlled directly by the control device the following links are required connect 24V supply of gate unit ES841 of the braking unit through a pair of unipolar wires AWG17 18 1 connect braking IGBT to the fault IGBT signal through 2 optical fibres diameter Imm made of plastic typical attenuation coefficient 0 22dB m provided with Agilent HFBR 4503 4513 connectors The wiring diagram is as follows Signal Type of Wiring Wire Marking Component
165. mprehensive set of diagnostic messages allows a quick fine tuning of the parameters during the equipment starting and a quick resolution of any problem during the equipment operation The inverters of the SINUS series have been designed and manufactured in compliance with the requirements of the Low Voltage Directive the Machine Directive and the Electromagnetic Compatibility Directive 1 3 PRODUCTS COVERED IN THIS MANUAL This manual covers any inverter of the SINUS K SINUS K BOX SINUS K CABINET series provided with IFD software or VTC software 9 191 INSTALLATION INSTRUCTIONS 2 ELETTRONICASANTERNO SINUS K 2 CAUTION STATEMENTS This section contains safety statements The non observance of these safety instructions may cause serious injury or death and equipment failure Carefully read the instructions below before installing starting and operating the inverter Only competent personnel must carry out the equipment installation SYMBOLS Indicates operating procedures that if not correctly performed may cause serious DANGER injury or death due to electrical shock CAUTION Indicates operating procedures that if not carried out may cause serious equipment failure gt gt gt Indicates important hints concerning the equipment operation SAFETY STATEMENTS TO FOLLOW WHEN INSTALLING AND OPERATING THE EQUIPMENT Always read this instruction manual before starting the equipment NOTE
166. n box 121 Figure 53 Nameplate of BU2OO 124 Figure 54 Position of the jumpers on 5839 BU200 control 001 125 Figure 55 Positions of BU200 adjusting eene eren 126 Figure 56 Position of the indicator LEDs 127 Figure 57 Dimensions and fixing points 0 200 129 Figure 58 Connecting one BU200 to the 130 Figure 59 Master Slave multiple 1101 0 rene eren nennen nenne 131 Figure 60 Terminals in 200 132 Figure 61 Max allowable duty cycle depending on Ton for the connected braking resistor 133 Figure 62 Peak power and average power depending on Ton dissipated to the braking resistor 134 Figure 63 Nameplate 0720 1440 135 Figure 64 Dimensions and fixing points 0720 1440 138 Figure 65 External power connections for S65 modular inverters provided with BU770 1440 139 Figure 66 ES841 gate unit board for the braking unit 142 Figure 67 Wiring points of the optical fibres in ES482 control board
167. n freezing class 1k3 according to EN501 78 Max 9596 up to 60g m condensation may appear when the equipment is not running class 2k3 according to EN50178 Storage and operating atmospheric pressure From 86 to 106 kPa classes 3k3 and 1k4 according to EN50178 Atmospheric pressure during transport From 70 to 106 kPa class 2k3 according to EN50178 CAUTION Ambient conditions strongly affect the inverter life Do not install the equipment in places that do not have the above mentioned ambient conditions COOLING SYSTEM AND DISSIPATED POWER The braking unit is provided with a heatsink reaching a max temperature of 80 C Make sure that the bearing surface for the braking unit is capable of withstanding high temperatures dissipated power is approx 150 W and depends on the braking cycle required for the operating conditions of the load connected to the motor The max temperature alarm for the braking unit shall be used as a digital signal to control the inverter stop 128 191 SINUS K STANDARD MOUNTING 2 ELETTRONICASANTERNO INSTALLATION INSTRUCTIONS The braking unit BU200 must be installed in an upright position inside a cabinet Fix the BU200 with four 4 Screws rnin M 1 1 U d 1 v 1 A
168. n of two optional mechanical parts to be assembled with five self forming screws see Figure 1 1 Figure 11 Mounting the accessories for the through panel assembly of SINUS K S05 The equipment height becomes 488 mm with the two additional components see Figure 12 The figure also shows the piercing template of the mounting panel including four holes M4 for the inverter mounting and two slots 142 x 76 mm and 142 x 46 mm for the air cooling of the power section Figure 12 Fixing points of the mounting panel for the through panel assembly of SINUS K S05 92 191 SINUS K INSTALLATION INSTRUCTIONS ELETTRONICASANTERNO 7 7 2 SINUSK S10 Through panel assembly is possible for this inverter size A special kit is to be assembled on the inverter see Figure 13 self forming screws are used for this type of assembly Figure 13 Mounting the accessories for the through panel assembly of SINUS K S10 The overall dimensions of the equipment including the through panel assembly kit are 452 x 238 mm see Figure 14 The figure shows the piercing template of the mounting panel including four M5 holes and a rectangular slot 218 x 420 mm as well as the equipment side view with two air flows air flow A for the control section and air flow B for the power section
169. nals 9 pole Control unit ES842 11 Inverter module V ES841 CN3 Inverter module V screened cable Control signals 9 pole Control unit ES842 CN8 Inverter module W ES841 CN3 C W Inverter module screened cable 24 Power supply Unipolar Supply module 1 ES840 MR1 1 Control unit ES842 1 1 control unit cable 1mm OV Power supply Unipolar 24V CU Supply module 1 ES840 MR1 2 Control unit ES842 MR1 2 control unit cable 1mm 24VD Power supply Unipolar Supply module 1 ES840 MRI 3 Inverter module U ES841 1 1 driver boards ES841 cable 1mm OVD Power supply Unipolar 24V GU Supply module 1 ES840 MRI 4 Inverter module U ES841 MR1 2 driver boards ES841 cable 1mm 24VD power supply Unipolar Inverter module ES841 MRI 3 Inverter module V ES841 1 1 driver boards 25841 cable 1mm U OVD power supply Unipolar 24V GV Inverter module ES841 MRI 4 Inverter module V ES841 1 2 driver boards ES841 cable 1mm U 24 0 power supply Unipolar Inverter module ES841 MRI 3 Inverter module W ES841 1 1 driver boards ES841 cable 1mm V OVD power supply Unipolar 24V GW Inverter module ES841 MRI 4 Inverter module W ES841 MR1 2 driver boards ES841 cable 1mm V IGBT command Double optical G U Control unit ES842 19 20 Inverter module U ES841 4 5 Inverter module fibre IGBT command Double optical Control unit ES842 OP13 OP14 Inverter module V ES841 4 5 Inv
170. ncerned If the equipment does not comply with the one you ordered please contact the supplier as soon as possible If the equipment is stored before being started make sure that temperatures range from 20 to 60 and that relative humidity is 9596 non condensing The equipment guarantee covers any manufacturing defect The manufacturer has no responsibility for possible damages due to the equipment transportation or unpacking The manufacturer is not responsible for possible damages or faults caused by improper and irrational uses wrong installation improper conditions of temperature humidity or the use of corrosive substances The manvfacturer is not responsible for possible faults due to the equipment operation at values exceeding the equipment ratings and is not responsible for consequential and accidental damages The braking unit BU200 is covered by a one year guarantee starting from the date of delivery 123 191 INSTALLATION SINUS K INSTRUCTIONS ELETTRONICASANTERNO 13 2 1 1 NAMEPLATE or BU200 3 4 220063010 Braking Unit BU200 input DC200 800V output average 80 max 130 2 cass Jumper inverter Voltage Supply Minimum 5 200 240Vac 3 ohm J3 380 480Vac 6 ohm J5 480 500Vac 6 ohm Wire size 25 AWG3 A FOR USE AND INSTALLATION SEE USER MANUAL C Uus MADE IN ITALY
171. nd wait at least 5 minutes 2 Remove the cover allowing to gain access to the inverter control terminals The fixing spacers and the signal connector are located on the left Connector Fixing Spacers Figure 78 Position of the slot for the installation of the encoder board 3 Fit the encoder board and make sure that all contacts enter the relevant housing in the signal connector Fasten the encoder board to the metal columns using the screws supplied 4 Configure the dip switch and the jumper located on the encoder board based on the type of encoder being used Check that supply voltage in terminal board output is correct 5 Turn on the inverter and set the parameters relating to the encoder feedback see Sinus K s Programming Instructions Manual P000078 0 Figure 79 Encoder board fastened to its slot 162 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 13 6 4 ENCODER BOARD TERMINALS Terminal board pitch 3 81 mm in two separate extractable sections 6 pole and 3 pole sections Terminal Signal Type and Features 1 Encoder input channel true polarity 2 CHA Encoder input channel A inverse polarity 3 CHB Encoder input channel B true polarity 4 Encoder input channel B inverse polarity 5 CHZ Encoder input channel Z zero notch true polarity 6 CHZ Encoder input channel Z zero notch inverse polarity 7 VE Encoder supply o
172. nded outputs and load resistors with external wiring 168 Figure 84 PNP or NPN encoder with single ended outputs and internal load 169 Figure 85 Wiring the encoder 170 Figure 86 ES822 isolated iicet tette 171 Figure 87 Position of the slot for the installation of the isolated serial 173 Figure 88 Configuration of the jumpers for 5232 85485 174 Figure 89 Configuring the dip switch for RS485 terminator 1 sss 175 Figure 90 Wiring inverters with optional LOC 0 REM key selector switch and emergency push button 177 Figure 91 Disturbance sources a power drive system equipped with an inverter 182 Figure 92 Toroid filter connection for Sinus 185 0 3 Tables Table 1 Max braking time depending on the duty cycle and the connected braking resistor 134 Table 2 Max braking time depending on the duty cycle and the connected braking resistor 134 6 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 1 GENERAL DESCRIPTION Inverters are electronic devices capable of driving asynchronous motors at adjustable speed The speed of rotation of asynchronous motors depends on the voltage frequency of the motor power supply To adjust the motor speed
173. ne terminator of the other inverters in intermediate positions shall be disabled dip switch SW1 in position OFF Communication does not take place or is adversely affected if multidrop terminators are not properly set especially in case of a high baud rate If more than two terminators are fitted some drivers can enter the protection mode due to thermal overload thus stopping dialoguing with some of the connected devices 12 1 3 ES822 ISOLATED BOARD OPTIONAL ES822 Optional board can be used to connect the equipment to RS485 or RS232 serial link ES822 isolated board is to be installed inside the inverter to connect it either to a computer via serial link RS232 with no need to use additional devices or to RS485 serial link ES822 Optional board also ensures galvanic isolation between the serial link and the inverter control board grounding thus avoiding unwanted loops and improving immunity to serial link disturbance For more details see ES822 1 ISOLATED SERIAL BOARD in the ACCESSORIES section of this manual The activation of ES822 results in the automatic commutation of serial link O which is electrically suppressed from the standard serial connector of the inverter 12 2 The Software The serial communication protocol is MODBUS RTU standard Parameters are queried as they are read using the keys and the display Parameter alteration is also managed along with the keypad and the display Note that the inverter will
174. nenne 102 12 2 JTh amp Softwate ERR ATEAREN EEE 102 12 3 Communication 103 13 ACCESSORIES oes 104 13 1 Braking Resistors iiiter 104 eE 104 13 1 1 1 Braking Resistors for Applications with a Braking Duty Cycle of 10 and 380 500VAC Supply 105 13 1 1 2 Braking Resistors for Applications with a Braking DUTY CYCLE of 20 and 380 500VAC Supply 107 13 1 1 3 Braking Resistors for Applications with a Braking DUTY CYCLE of 50 and 380 500VAC Supply Voltage o eerie cas EE ea 109 13 1 1 4 Braking Resistors for Applications with a Braking DUTY CYCLE of 1096 and 200 240VAC Supply Voltage err tiet tree 111 13 1 1 5 Braking Resistors for Applications with a Braking DUTY CYCLE of 2096 and 200 240VAC Supply Voltage 113 13 1 1 6 Braking Resistors for Applications with a Braking DUTY CYCLE of 50 200 240VAC Supply Voltage DET LLL QR 115 13 1 2 Available 117 13 1 2 1 56 100 Ohm 350W 2
175. ng 10 to terminals 2 and 3 Do not send current values exceeding 20mA to terminal 21 Parameters P16 Vref Bias P17 Vref Gain P19 Inmax and P20 Gain allow changing the relationship between the signals sent to terminals 2 3 and 21 and the main reference It is possible to change the relationship between the signal sent to terminal 19 Inaux and the value acquired through parameters P21 and P22 Programming and functionality of the parameters managing analog inputs are detailed in the Programming Manual 93 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 10 3 Digital Output Features An OPEN COLLECTOR output is available on terminals 24 collector and 25 common terminal The OC output is galvanically insulated from zero volt of the control board and is capable of driving a load up to 50mA with 48V power supply The output functionality is determined by parameter P60 in the Digital output submenu The output enabling disabling delay may be programmed through the parameters below P63 MDO ON Delay P64 OFF Delay The factory setting is the following frequency speed threshold the transistor activates when the output frequency IFD SW or the motor speed VTC SW attains the level set through the Digital Output menu parameters P69 MDO level P70 MDO Hyst The following figure show an example of a relay connected to the OPEN COLLECTOR output 12748 12 48
176. ng time and is expressed as the ratio between time Ton and the entire duty cycle Ton Toff Duty cycle represents a whole braking cycle Figure 61shows the max allowable duty cycle depending on Ton for the connected braking resistor resistor duty cycle ohm duty cycle 1 11 21 31 41 51 61 71 81 91 101 111 121 Ton seconds P000601 B Figure 61 Max allowable duty cycle depending on Ton for the connected braking resistor 133 191 INSTALLATION Ee SINUS K INSTRUCTIONS ELETTRONICASANTERNO The figure below shows the value of the peak power and the average power dissipated to the braking resistor depending on the actual braking time The selection of the resistor power depends both on the average dissipated power and on the peak power the resistor shall be capable of withstanding resistor medium power power ohm kW 1 21 41 61 81 101 121 Ton seconds P000602 B Figure 62 Peak power and average power depending on Ton dissipated to the braking resistor 2T CLASS DUTY CYCLE RESISTORS Ohm 0 10 10 20 20 50 50 100 2 8 240 240 240 Not applicable 3 3 400 s 400 s 400 s Not applicable 4 5 Not limited Not limited Not limited Not limited Table 1 Max braking time depending on the duty cycle and the connected braking resistor AT CLASS DUTY CYCLE RE
177. nnectors Use a model of encoder suitable for your application as for connection length and max rev number Preferably use encoder models with complementary LINE DRIVER or PUSH PULL outputs Non complementary PUSH PULL PNP or NPN open collector outputs offer a lower immunity to noise The encoder electrical noise occurs as difficult speed adjustment or uneven operation of the inverter in the worst cases it can lead to the inverter stop due to overcurrent conditions 170 191 SINUS K INSTALLATION INSTRUCTIONS ELETTRONICASANTERNO 13 7 ES822 1 ISOLATED SERIAL BOARD Isolated serial board RS232 485 controlling SINUS inverters It permits to connect a computer RS232 interface or permits the multidrop connection of modbus devices via RS485 interface Interface signals are galvanically isolated with respect to the control board ground and the common of the control board terminals 2 CJ m z i ae Br TITTE im 2 4 213 Figure 86 ES822 isolated board DESCRIPTION CODE Isolated serial board RS232 485 770095850 171191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 13 7 1 ENVIRONMENTAL REQUIREMENTS Operating temperatures 0 to 50 C ambient temperature for higher temperatures please contact Elettronica Santerno Relative humidity 5 to 9596 non condensing Max operating altitude 4000
178. ns strongly affect the inverter life Do not install the equipment in places that do not have the above mentioned ambient conditions 33 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 7 2 Air Cooling Make sure to allow adequate clearance around the inverter for the free circulation of air through the equipment The table below shows the min clearance to leave with respect to other devices installed near the inverter The different sizes of the inverter are considered B side clearance C bottom si A side clearance beween D top clearance ize etween two clearance mm mm inverters mm mm S05 20 40 50 100 S10 30 60 60 120 12 30 60 60 120 15 30 60 80 150 20 50 100 100 200 30 100 200 200 200 S40 100 200 200 300 S50 100 200 200 300 S60 150 300 500 300 Minimum Maximum Maximum Maximum side side side side clearance Clearance clearance clearance clearance between Top Bottom bawon ina Size between two between two between two inverters and clearance clearance inverter inverter supply supply mm mm Miyerier unns modules modules modules modules mm mm mm mm mm S65 20 50 50 400 300 500 300 The air circulation through the enclosure must avoid warm air intake Make sure to provide an adequate air cooling through the inverter The technical data related to dissipated power are shown in the ratings
179. om a DC power supply source with a braking unit Power Power Dissipated 5 dissipate with 50 2 Modules Dimensions Weight da Braking 2 a Inom Duty 5 5 al O 9 uv 88 3 gt 5 2 55 828 2 5 2 2 55 gt 255 2 02 P3 05 2395 gt 56 SB 5 6 cf 5 25 95 5 a 9 0 STA 5 e 9 LxHxD kg kg kg kg kW kW kW 0598 2 4 1 211 2 5 0 8 8 3 230 1400 980 140 564 0748 1 211 480 4 560 118 11101110448 275 09 9 15 0831 2T 4T 1 211 3 3 1 0 110 9 When housing the control unit or the auxiliary power supply unit the module depth is 560 mm 39 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 7 3 4 IP54 STAND ALONE 505 530 2T 1 55 Power Size MODEL Dissipated at EC K 0008 SNusk 0010 0010 505 SINUS K 0013 214 227 SNusk 9015 K 0015 K 0016 SINUSK 0020 K 0016 BTE K 0017 ETE K 0020 ETT E K 0025 d SINUS K 0030 K 0035 12 E 268 233 500 SINUSK 0037 PME NM NS 0040 288 715 366 a SINUSK 0049 50 _ EIER E K 0060 1050 0067 1250 TM EUIS M K 0074 277 842 sca 1350
180. ontact contact 6 R 24V DIGITAL 13 IOUTPUT jDIGITAL OUTPUT SS B e lt OV fuse NPN command active to zero Volt sent from a different PNP command adive to 24 Volt sent from a different device PLC digital output board etc device PLC digital output board etc Figure 40 Control modes for the digital inputs Terminal 14 CMD digital input zero volt is galvanically isolated from terminals 1 20 22 CMA control board zero volt and from terminal 25 MDOE emitter terminal of multifunction digital output The operating condition of the digital inputs is indicated by parameter MO8 IFD SW or parameter M11 VTC SW in the Measure submenu Digital inputs except form terminal 6 and terminal 8 are disabled if parameter C21 IFD SW or C14 VTC SW is set to REM In that case the command is sent through serial communication If parameter C21 IFD SW or C14 VTC SW is programmed to Kpd input 7 command is sent via keypad START key 91 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 10 1 1 ENABLE TERMINAL 6 The ENABLE input must always be activated to enable the inverter operation regardless of the control mode If the ENABLE input is disabled the inverter output voltage is set to zero so the motor performs a cost to stop If the ENABLE command is active at power on the inverter will not start until terminal 6 is op
181. or terminals B and of BU200 and terminal of the inverter should be as short as possible Install a 50A fuse with a DC current of at least 700 Vdc type URDC SIBA series fuse provided with a safety contact CAUTION Link the safety contact of the fuse being used with the external alarm of BU200 NOTE 130 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO MASTER SLAVE CONNECTION The Master Slave connection must be used when multiple braking units are connected to the same inverter An additional connection must be done between the Master output signal terminal 8 in M1 and the Slave input signal terminal 4 in M1 zero volt of the signal connector in the Master module terminal 2 in M1 must be connected to zero volt of the signal connector in the Slave module terminal 2 in M1 The connection of more than two modules must always be done by configuring one module like a master and the other modules like slaves Use configuration jumpers accordingly The max temperature alarm of the braking unit must be used as a digital signal to control the inverter stop All contacts voltage free contacts in all braking modules may be series connected as shown in the diagram below amp to inverter m mE xternal alarm m AU M E Lx 2 LAVE fir E 4 SLAVE
182. ory setting PID regulator PID regulator feedback feedback C43 76 191 SINUS K INSTALLATION INSTRUCTIONS ELETTRONICASANTERNO 20 CMA OV for auxiliary analog input Control board zero volt 21 IREF Input for main current reference Rin 1000 P19 P20 P19 P20 0 20mA 4 20mA Resolution 10 bits C29 C30 C23 C24 factory setting factory setting not used not used 22 CMA OV for main current reference Control board zero volt 24 MDOC Open collector digital output Open collector P60 factory P60 factory collector terminal NPN PNP setting FREQ setting SPEED Vmax 48V LEVEL P63 P64 LEVEL P63 25 MDOE Open collector digital output Imax 50mA P69 P70 P64 P69 P7O emitter terminal P75 P76 P77 26 RL1 NC Multifunction digital relay output 1 250 VAC P61 factory P61 factory NC contact 30 VDC 3A setting INV setting INV ON P65 P66 ON P65 P 6 27 RL1 C Multifunction digital relay output 1 P71 P72 P71 P72 P75 common P76 P77 28 RLI NO Multifunction digital relay output NO contact 29 RL2 C Multifunction digital relay output 2 250 VAC 3A P62 factory P62 factory common 30 VDC 3A setting FREQ setting SPEED LEVEL P67 P68 LEVEL P67 P68 30 RL2 NO Multifunction digital relay output 2 P73 P74 P73 P74 P75 NO contact P76 P77 31 RL2 NC Multifunct
183. p of the inverter to prevent them from damaging due to hot exhaust air CAUTION The inverter bottom may reach high temperatures make sure that the inverter bearing surface is not heat sensitive CAUTION gt gt gt 7 1 Environmental Requirements for the Equipment Installation Storage and Transport 0 40 with no derating Operating ambient temperatures from 40 C to 50 with a 296 derating of the rated current for each degree beyond 40 Ambient temperatures for storage and transport Pollution degree 2 or higher Do not install in direct sunlight and in places Installation environment exposed to conductive dust corrosive gases vibrations water sprinkling or dripping do not install in salty environments Up to 1000 m above sea level Altitude For higher altitudes derate the output current of 1 every 100m above 1000m max 4000m From 5 to 95 from 1g m to 29g m non Operating ambient humidity condensing and non freezing class 3k3 according to EN50178 From 596 to 95 from 1g m to 29g m non Storage ambient humidity condensing and non freezing class 1k3 according to EN50178 Max 9596 up to 60g m condensation may Ambient humidity during transport appear when the equipment is not running class 2k3 according to EN50178 classes 3k3 and 1k4 according to EN50178 From 70 to 106 kPa class 2k3 according to EN50178 Atmospheric pressure during transport CAUTION Ambient conditio
184. pecifications Min Type Max Unit Encoder supply current 24 V protected with resettable fuse 200 mA Electronically protected encoder supply current 12V 350 mA Electronically protected encoder supply current 5V 900 mA Adjustment range for encoder supply voltage 5V mode 4 4 5 0 7 3 V Adjustment range for encoder supply voltage 12V mode 10 3 12 0 17 3 V Input channels Three channels A B and zero notch Z Type of input signals Complementary or single ended Voltage range for encoder input signals 4 24 V Pulse max frequency with noise filter on 77kHz 1024pls 4500rpm Pulse mox frequency with noise filter off 155kHz 1024pls 9000rpm Input impedance in NPN or PNP mode external pull up or pull down resistors 15k required Input impedance in push pull or PNP and NPN mode when internal load 3600 Q resistors at max frequency are connected Input impedance in line driver mode or complementary push pull signals with 780 Q internal load resistors activated via SW3 at max frequency ISOLATION The encoder supply line and inputs are galvanically isolated from the inverter control board grounding for a 500 VAC test voltage for 1 minute Encoder supply grounding is in common with control board digital inputs available in the terminal board 161 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 13 6 3 INSTALLING THE ENCODER BOARD ON THE INVERTER 1 Remove voltage from the inverter a
185. pply current shape is very similar to a sinusoid In that case a dedicated transformer is needed along with a specific interphase inductance for current balance and an additional diode bridge installed outside the inverter two supply modules are needed for modular inverters POWER INTERPHASE TRASFORMER REACTOR AC POWER SUPPLY INVERTER SUPPLY P000544 B Figure 73 Lay out of a 12 phase connection 151 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 13 5 3 OUTPUT INDUCTANCE Installations requiring a longer distance between the inverter and the motor may cause overcurrent protections to frequently trip This is due to the wire parasite capacity generating current pulses at the inverter output This current peak may be limited by an inductance installed on the inverter output Screened cables even have a higher capacity and may have problems with a shorter length The recommended output inductance is the same that can be installed at the inverter input see previous section The max distance between the motor and the inverter is given as an example as parasite capacity is also affected by the type of wiring path and wiring system For instance when several inverters and their connected motors are networked segregating the inverter wires from the motor wires will avoid capacitive couplings between the wiring of each motor In that case a reactance should be installed at the output of each inverter Motor wi
186. r Frequency submenu Alarm A21 Heatsink overheated can trip if higher carrier values are set up Depending on the inverter model peak current values represent transient maximum allowable current before overcurrent protections trip SINUS Parameters C001 ond CLASS 21 4T ze Model STANDARD HEAVY STRONG Corrier For 3s Instant 0007 8 10 16 16 16 1 33 0008 8 16 16 1 0009 8 10o T 16 1 amp 21 47 000 16 16 16 23 505 __001 8 10 16 16 16 25 56 003 16 16 16 25 ood 181 ize Je continued 29 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO continued 5 128 128 280 128 347 3 5 10 128 128 84 255 128 128 128 10 10 10 5 5 4 4 4 4 4 7 4 m 2 3 4 4 4 8 amp 4 usos 2 2 3 4 4 2078 ox 2 2 3 4 4 1162 2933 1 2 565 0240202 5 RP ous 2 2 4 4 3060 2 2 3 4 4 1728 3400 30 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 6 3 OPERATING TEMPERATURES BASED ON APPLICATION CLASSES The operating temperature of the inv
187. ring the equipment Wide range of supply voltage 200 500VAC both for stand alone models and cabinet models Standard DC power supply ranging from 280 to 705Vdc Wide power range 1 to 9OOkW Wide range of voltage values and power values for the electrical motor to be connected to any single inverter size MODEL LIGHT STANDARD HEAVY Bixee 51 0025 ATBA2X2 22kW 18 5kW 15kW 11kW Built in filters for the whole SINUS K range in compliance with regulation EN61800 3 issue 2 concerning emission limits e line contactor included The new hardware configuration is with safety system including redundant contacts for the inhibition of firing pulses in the power circuit in compliance with the latest requirements of the safety regulations in force However respect the specific rules of the field of application Beyond performance enhancement the new SINUS K models are more compact than the prior models The overall dimensions have been reduced up to 5096 in order to install the inverter in small sized light weight control panels A compact book like structure allows easy side by side installation The SINUS K may be installed in cabinets and its system design offers a better price performance ratio Automatic control of the cooling system up to Size S10 The ventilation system activates only when required and indicates any failures of the cooling fan This ensures greater energy saving lower wear of
188. ring with unscreened cables 2 4 6 pole MOTORS Up toS30 Up toS40 FromS40 30 o 22 iso sy Up toS40 FromS40 Fonte 20 90 gt o No output inductance is required BEBE Output inductance is required Inductance stated in the tables above may be used when the inverter output frequency does not exceed 60 Hz For a higher output frequency a special inductance CAUTION for the max allowable operating frequency must be used please contact Elettronica Santerno S p A When using gt 10 pole motors an output inductance is always required When using parallel connected motors always consider the total length of the cables NOTE being used sum of the cable length of each motor 152 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO Motor wiring with screened cables CAUTION AV om 8 10 pole MOTORS gt ERES Up 0530 Up toS40 FromS40 mee No output inductance is required inductance is required Inductance stated in the tables above may be used when the inverter output frequency does not exceed 60 Hz For a higher output frequency a special inductance for the max allowable operating frequency must be used please contact Elettronica Santerno S p A When using gt 10 pole motors an output inductance is always required When using parallel connected motors always
189. rter installed inside an 50 Figure 10 Fixing points for IP54 SINUS nenne 51 Figure 11 Mounting the accessories for the through panel assembly of SINUS 505 52 Figure 12 Fixing points of the mounting panel for the through panel assembly of SINUS 505 52 Figure 13 Mounting the accessories for the through panel assembly of SINUS 510 53 Figure 14 Fixing points of the mounting panel for the through panel assembly of SINUS 10 53 Figure 15 Fittings for the through panel assembly for SINUS 512 54 Figure 16 Piercing template for the through panel assembly for SINUS 512 54 Figure 17 Through panel assembly and fixing points for SINUS 515 520 530 55 Figure 18 Removing the mounting plate from SINUS 540 22 56 Figure 19 Through panel assembly and fixing points for SINUS 540 56 Figure 20 Removing the mounting plate from SINUS 550 eee eren 57 Figure 21 Through panel assembly and fixing points for SINUS 550 57 Figure 22 Access to the control terminals and power 5
190. s controlled by master computer see diagram below AC CONVERTER PC master AC CONVERTER AC CONVERTER AC CONVERTER USB COM USB Addr n PORT WITH PORT WITH Addr 1 Addr 2 Addr 247 R5 485 RS 485 25 CONVERTER CONVERTER 12 5 34 125 34 25 AB EX e 1 ee T Twisted and shielded cable Direct connection Multidrep connection example example may 247 devices 000718 Figure 45 Example of multidrop and direct connection The Sinus is supplied with a connector which is equipped with 2 pins for each signal of the RS485 pair thus allowing easier multidrop links with no need to connect two conductors to the same pin and thus avoiding creating a star network which is not recommended for this type of bus Any information sent to from the inverter through the display keypad unit may be obtained also via serial link using the RemoteDrive software offered by Elettronica Santerno RemoteDrive allows the following functions image acquisition keypad simulation oscilloscope functions and multifunction tester table compiler including operation data log parameter setup and data reception transmission storage from and to a computer scan function for the automatic detection of the connected inverters up to 247 inverters may be
191. s near heat sensitive equipment or objects Do not connect any braking resistor with an Ohm value lower than the value CAUTION stated in the application tables gt gt gt 112 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 13 1 1 5 BRAKING RESISTORS FOR APPLICATIONS WITH A BRAKING DUTY CYCLE or 20 AND 200 240VAC SuPPLY VOLTAGE BRAKI RESISTOR WITH 2096 DUTY CYCLE SUS K Braking Unit Applied to RESISTOR ps DUNES Model the 2T CI 097 250 z1000ss0wp 155 216400 internat 250 zs nasowp 5 292635560 000 250 256035090 5 282635560 sos 004 med 200 41000350 195 4 2 4100 7 004 internal 250 55 412644100 s12 sis 0086 BU lie NET e 0250 2 BU200 50 565 9 Parallel connection is required For the connection of the modules and their braking resistors please refer to the relevant section in this manual 2 250 1800W IP54 2 RE3103250 5 5 4 4 3 3 2 2 3 3 3 3 3 3 3 3 3 113 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO DANGER Braking resistors may reach temperatures higher than 200 C Power dissipated by braking resistors may be equal to approx 20 of the CAUTION connected motor rated power Use a proper air cooling system Do not install braking resistors near heat sensitive equipment or obj
192. s some seconds before initializing the relay energizes when an alarm trips The alarm trip locks the inverter RL2 frequency speed threshold relay terminals 29 30 and 31 energizes when the output frequency IFD SW or the motor speed VTC SW attains the level set through the Digital Output menu parameters P73 RL2 level P74 RL2 Hyst CAUTION Never exceed max voltage and max current values allowed by relay contacts Use freewheeling diode for DC inductive loads Use antidisturbance filters for inductive loads 10 4 Analog Output Features Terminals 17 and 18 Two analog outputs are located on terminal 17 and terminal 18 Analog outputs may be used to connect additional devices or to generate a signal to be sent to other devices Some particular configuration jumpers located on control board ES778 allow selecting the type of output signal 0 10V 4 20mA or 0 20 Terminal 17 AO Terminal 18 AO2 Output Type Configuration Jumper Configuration Jumper J7 J5 J8 JA J3 J6 0 10V pos 2 3 X pos 2 3 X 4 20mA pos 1 2 pos 1 2 pos 1 2 pos 1 2 0 20mA pos 1 2 pos 2 3 pos 1 2 pos 2 3 position Through the OUTPUT MONITOR menu set the quantity for the analog output and the ratio between the value of the output signal and the measured quantity The ratio between the output signal and the measured quantity is expressed as the ratio between the quantity value
193. sions of the control unit separate from the inverter Dissipated EQUIPMENT ANE uu mm mm mm kg Control unit 222 410 189 6 100 In the standard configuration of Sinus K inverters the control unit is integrated NOTE 2 into an inverter module 37 191 INSTALLATION INSTRUCTIONS 2 ELETTRONICASANTERNO b Inverter modules and supply modules Configuration power supply delivered from the mains SINUS K Modules Dimensions Weight Powar alssipgiad gt Inom 2 _ 9 5 Q gt 222 5 E 2 5 5 8 55 3 58138 P 8 233 P365 5 gt ne 22 55 p 5 5 5 2 5 LxHxD LxHxD kg kg kW kW kW 0598 2 4 1 3 2 25 2 5 9 75 565 0748 2 4 1 3 ir d 980 1400 560 110 110 440 2 5 275 105 0831 2T 4T 1 3 3 0 3 3 12 9 When housing the control unit the module depth becomes 560 mm Inverter feeder and braking unit Configuration mains power supply plus braking unit Power Power Dissipated 5 Modules Dimensions Weight dissipated 5 at Inom D 9 9 5 d 5 O Cycle N a 3 se 3 8 2 gt 55 20 6 9 2 o 2 5 925 225 gt 5 2 gt 5 o o 5 Os o 5 Yolo 5 o3 2 z
194. t corrosive gases vibrations water sprinkling or dripping if not protected by an adequate degree of protection Do not install in salty environments Operating atmospheric pressure 86 106kPa Cooling system Forced air cooling For DC supply of S60 and S65 SINUS K inverters please contact Elettronica SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO CONTROL Control method IFD LIFT Space vedor modulation vedorial modulation PWM with V f curve Vector Torque Control Sensorless vectorial direct torque control Frequency speed setting resolution Digital reference 0 182 SW 1 rpm SW Analog reference 10bit 0 01 resolution of maximum output frequency speed with respect to max speed Speed precision Open loop 0 596 of max speed 2 for IFD SW and LIFT Closed loop with encoder 0 596 of max speed Overload capacity Up to 2 times rated current for 120sec Starting torque Up to 200 Cn for 120sec and 240 Cn for a short duration Torque boost Programmable for a rated torque increase OPERATION Operation method Operation through terminals keypad serial communication Analog inputs 4 analog inputs 2 voltage sum inputs resolution 1Obits 1 current input resolution lObits 1 voltage input resolution 1Obits Analog 0 10VDC 10VDC 0 4 20mA Digital from keypad serial communication Input signals Digit
195. t ensures degree of protection IP54 for the front panel gt CAUTION CAUTION CAUTION P000571 0 Figure 70 Front view rear view of the keypad Never connect and disconnect the keypad when the inverter is on Temporary overload may lock the inverter due to alarm trip Only use wires supplied by Elettronica Santerno for the keypad wiring Wires with a different contactor arrangement will cause irreparable damages to the inverter and the display keypad remoting wire with different specifications may cause disturbance affect communications between the inverter and the display keypad Properly connect the remoting wire by grounding its braiding as explained above The remoting wire must not be parallel connected to the power wires connecting the motor or feeding the inverter This will reduce disturbance between the inverter and the display keypad connection to a minimum 147 191 INSTALLATION SINUS K INSTRUCTIONS G ELETTRONICASANTERNO 13 5 OPTIONAL INPUT OUTPUT REACTORS 13 5 1 INPUT REACTOR We suggest that a three phase inductance or a DCBUS DC inductance be installed on the supply line to obtain the following benefits limit input current peaks on the input circuit of the inverter and value di dt due to the input rectifier and to the capacitive load of the capacitors set reducing supply harmonic current increasing power factor thus reducing line current increasing the duration of
196. tances The manvfacturer is not responsible for possible faults due to the equipment operation at values exceeding the equipment ratings The manufacturer is not responsible for consequential and accidental damages The braking unit is covered by a 12 month guarantee starting from the date of delivery 13 3 1 1 NAMEPLATE FOR BU720 960 1440 DC200 800V output average 800A max 1600A 200 240Vac 0 24 ohm 380 480Vac 0 48 ohm input Wire size sqmm see user manual FOR USE AND INSTALLATION SEE USER MANUAL C MADE IN ITALY P000553 0 Figure 63 Nameplate of BU720 1440 Model BU1440 braking unit 2 Supply ratings 200 to 800 VDC for BU 720 1440 2 4 DC supply voltage produced by the inverter terminals 3 Output current 800A average mean current in output cables 1600A Peak peak current in output cables 4 Minimum value of the resistor to be connected to the output terminals see application table 135 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 13 3 2 OPERATION Each size of the braking unit can be used with a braking resistor avoiding exceeding the mox instant current stated in its specifications The braking unit is controlled directly by the control unit Braking units cannot be parallel connected when applied to modular inverters 13 3 3 RATINGS Dissipated Power 5 Min Braking Max Braking Mean Braking
197. ter is DISABLED or STOPPED You can write down any customized parameter in the table on the last pages of the Programming Manual 9 Reset If an alarm trips find the cause responsible for the alarm and reset the equipment Enable terminal 8 RESET for some time or press the RESET key 16 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 5 2 Startup Procedure for VTC Software The startup procedures described below relate to commands sent via terminal board factory setting For the configuration of the terminal board see the Control Terminals section 1 Connection Follow the instructions stated in the CAUTION STATEMENTS and WIRING sections 2 Power on Link to terminal 6 ENABLE is to be open when the inverter is started 3 Parameter alteration Use the PROG 2 and SAVE keys to access the other parameters See the Submenu Tree in the Programming Manual 4 Motor parameters Access the VIC Pattern submenu and set the following CO1 fmot motor rated frequency 2 Speedmax desired maximum speed Vmot motor rated voltage C04 Pnom motor rated power 05 Imot motor rated current and C06 Speednom motor rated speed Also set 7 resistance of one stator phase for a star connection or one third of one phase resistance for a delta connection CO8 resistance of one rotor phase for a star connection or one third of one phase resistance for a delta connection and CO9 inductance
198. tero EPA 161 13 6 3 Installing the Encoder Board on the 162 13 6 4 Encoder Board Terrninals iicet 163 13 6 5 Configuration 163 13 6 6 Jumper For Encoder nee 2329 164 19 6 7 T ning SaNi 165 13 6 8 Encoder Wiring and Configuration Examples sse 165 13 6 9 Wiring the Encoder rennen enne enne nennen 170 13 7 5822 1 ISOLATED SERIAL 171 13 7 1 Environmental Requirements 172 13 7 2 Electrical Features ret 172 13 7 3 Installing ES822 173 13 7 4 Configuring ES822 Isolated 174 13 7 4 1 Jumper Selecting 5232 85485 174 13 7 4 2 Dip Switch Enabling RS485 Terminator enn 175 13 8 0 Key Selector Switch and Emergency Push button for IP54 Models 176 13 8 1 Wiring Inverters with LOC 0 REM Key Selector Switch and Emergency Push button 177 4 191 SINUS K
199. the protection of semiconductors manufactured by other manufacturers may be used provided that the system ratings are not exceeded and that fuses are marked as UL R C Special Purpose Fuses JFHR2 UL approved Fuses Manufactured by e 8 SINUS K Model a e e o 140 o O 5 017 204122040 ojo NIN 20 412 20 63 e o o 035 20 412 20 100 DE 20 412 20 40 a 2800 ojojo o NIOO 0 20 412 20 63 20 412 20 100 040 20 412 20 100 20 412 20 125 5040 074 2041220160 160 10780 086 2041220200 200 19250 20 412 20 250 250 32760 20 412 20 315 60200 20 412 20 400 109200 20 412 20 400 40 109200 16 20 622 32 550 136500 250 20 622 32 700 287000 66 20 622 32 800 406000 4 0 622 32 100 1000 602000 524 20 622 32 125 1250 1225000 2800 02 gt lt 0 099 2800 SIBA Sicherungen Bau GmbH Bussmann Div Cooper UK Ltd 01 20 412 20 40 FWP 40B FWP 40B FWP 60B FWP 100B FWP 40B FWP 125A 125 5655 FWP 150A 150 11675 FWP 175A 175 16725 FWP 225A 31175 FWP 250A 250 42375 200 kAgus Symmetrical A I C 100 200 D Symmetrical A I C FWP 60B FWP 350A 350 95400 Ratings Mod No Mod No 2 500V 2 Vac Current 4 500V A sec FWP 100B FWP 350A 95400 236 2290 2290 FWP 100B 2290 FWP 450A 450 139150 ojojojo
200. the cooling fans and weaker noise In case of equipment failure the customer may to adjust the system speed in order not to stop the equipment and to limit dissipated power Built in braking unit up to Size S30 included Noiseless operation ensured by high modulation frequency programmable up to 16kHz SW ntegrated motor thermal protection through thermal relay and PTC input Control panel with LCD display showing full words for an easier comprehension of the operation parameters Managing and programming panel provided with eight function keys Window structured programming menu for an easy and quick control of each function Preset parameters for the most used applications PC interface for WINDOWS environment with the REMOTE DRIVE software in five foreign languages PC compiled software for the programming of more than 20 application functions 25485 MODBUS serial communications for serial links to PC PLC and control interfaces Optional field buses of any type Profibus DP Can Bus Device Net Ethernet etc 8 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 1 2 EQUIPMENT DESCRIPTION AND INSTALLATION The inverters of the SINUS K series are full digital inverters for the speed regulation of asynchronous motors up to 900 kW The inverters of the SINUS series are designed and manufactured in Italy by the technicians of Elettronica Santerno they incorporate the most advanced f
201. through trimmer RV2 J4 Fine tuning of pick up voltage through trimmer RV3 J5 Fine tuning of pick up voltage through trimmer RV4 6 Fine tuning of pick up voltage through trimmer RV5 The rated voltage for the braking unit activation and its range to be set with the 4 trimmers is stated in the table Minimum braking Rated brakin Mains voltage Vac Jumper Trimmer 9 braking voltage voltage Vdc Vdc voltage Vdc below 200 240 2T 380 480 4T 481 500 4T only their use must be authorized by Elettronica Santerno For standard applications never change the factory set rated value Max values in the table above are theoretical values for special applications CAUTION P000655 0 Figure 55 Positions of BU200 adjusting trimmers 126 191 SINUS K INSTALLATION INSTRUCTIONS ELETTRONICASANTERNO 13 2 2 3 INDICATOR LEDs The indicator LEDs below are located on the front part of the braking units OK LED Normally on the equipment is running smoothly This LED turns off due to overcurrent or power circuit failure B LED Normally off this LED turns on when the braking unit activates TMAX LED Normally off this LED turns on when the thermoswitch located on the heatsink of the braking unit trips if overtemperature protection trips the equipment is locked until temperature drops below the alarm threshold 22 S F APSE PAS P000655 0 Figure 56 Position of the indi
202. to be made on the mounting panel Measures are shown in the table The figure below also shows the side view of the through panel assembly of the equipment The air flows and the front and rear projections are highlighted as well see measures in the table i 1 Mit 4 m Y DE zu Figure 17 Through panel assembly and fixing points for SINUS K S15 S20 S30 Slot size for Thread and Front and rear Templates for fastening Inverter size ps through panel fastening projection holes assembly screws S1 S2 X1 2 Y2 MX S15 256 75 207 420 185 18 449 4 x M S20 256 76 207 558 250 15 593 4 x M S30 257 164 270 665 266 35 715 4x M8 55 191 SINUS K INSTRUCTIONS INSTALLATION ELETTRONICASANTERNO 7 7 5 SINUSK SAO For the through panel assembly of this inverter size remove the bottom mounting plate The figure below shows how to disassemble the mounting plate To disassemble the mounting plate remove 8 screws Figure 14 shows 4 screws on one side of the inverter Figure 18 Removing the mounting plate from SINUS K S40 for the through panel assembly
203. tor must not exceed 5 of Inom 1 Input and output choke is required for these models Legend Inom continuous rated current of the inverter Imax max current delivered by the inverter for 120 sec every 20 min up to S30 for 60 sec every 10 min for S40 and greater deliverable current for max seconds 24 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO 6 1 3 TECHNICAL SHEET FOR HEAVY APPLICATIONS OVERLOAD UP TO 175 Applicable Motor Power Inverter Model Imax 35 new HP A kw HP A ww RW HP Snus 0005 3 4 1654 37 5 ee 4 5 AE SINUS 0007 1 8 2 5 s 4 5 5 84 4 5 6 5 5 7 5 90 125 135 16 sinus 008 22 3 93 0001 45 6 955 78 75 10 spes vs SINUS 0010 3 4 Juf 2 SINUS 0011 5 5 7 5 n2 7 5 10 125 9 2 12 543 165 2 5 SINUS 0013 3 7 5 SINUS 0014 75 10 148 9 2 12 5156 11 15 65 165 25 SINUS 0015 4 15 5 9 SINUS 0016 4 5 6 7 30 SINUS 0020 5 5 7 5 95 _ 4 SINUS 0020 7 5 10 257 11 15 21 15 20 25 15 20 222 3o 36 43 SINUS 0035 12 5 17 22 30 1 25 35 28 38 n 41 72 S
204. tor rated frequency 7 1 maximum output frequency desired and C09 Vmot1 motor rated voltage Press SAVE each time a new parameter value is set For loads producing a quadratic pattern of the torque with respect to rpm turbo pumps fans etc set C11 preboost to 096 Press SAVE to store the new parameter value 5 Overload Set parameters C41 C43 C45 in the Limits submenu based on the max current desired 6 Startup Close terminals 6 ENABLE and 7 START and send a frequency reference the RUN LED and REF LED will come on and the motor will start Make sure the motor is rotating in the right direction If not operate on terminal 12 CW CCW or open terminals 6 and 7 Shut off the inverter wait a few minutes and reverse two of the motor phases 7 Possible failures no failure occurred go to step 8 Otherwise check the inverter connections paying particular attention to supply voltages DC link and input reference Also check if alarm messages are displayed In the Measure submenu check the reference frequency the supply voltage to the control section M05 the DC link voltage M06 and the condition of terminals 6 7 8 9 10 11 12 and 13 M08 a number other than indicates the activation of the relevant terminal Check to see if these readings match with the measured values 8 Additional alterations Note that you can change Cxx parameters in the CONFIGURATION menu only when the inver
205. tput A bidirectional according to standard RS485 Positive polarity with respect to pins 2 4 for one MARK Signal D1 according to MODBUS IDA association 2 4 TX RX B Differential input output B bidirectional according to standard RS485 Negative polarity with respect to pins 1 3 for one MARK Signal D1 according to MODBUS IDA association 5 GND control board zero volt Common according to MODBUS IDA association 6 VTEST Test supply input see section below 7 8 not connected 9 5 V max 100 mA for power supply of optional converter RS485 RS232 The D connector metal frame is connected to the grounding Wire duplex cable braiding to the metal frame of the female connector to be connected to the inverter To avoid obtaining a too high common voltage for driver RS485 of the master or the multidrop connected devices connect together terminals GND if any for all devices This ensures equipotentiality for all signal circuits thus providing the best operating conditions for drivers RS485 however if devices are connected to each others with analog interfaces this can create ground loops If disturbance occurs when communication interfaces and analog interface operate at a time use optional galvanically isolated RS485 communications interface 100 191 SINUS K INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO The basic wiring recommended from MODBUS IDA association for the connection of 2 wire devices is as
206. ty during transport Max 95 up to 60g m condensation may appear when the equipment is not running class 2k3 according to EN50178 according to EN50178 From 70 to 106 kPa class 2k3 according to EN50178 Ambient conditions strongly affect the inverter life Do not install the CAUTION equipment in places that do not have the above mentioned ambient conditions 137 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 13 3 4 2 STANDARD MOUNTING Install braking unit BU720 1440 for modular inverters in an upright position inside a cabinet next to the other inverter modules Its overall dimensions are the same as those of an inverter arm Dimensions mm Fixing Points mm Screws c W H D X Y 01 02 230 1400 480 120 237 11 25 MIS 110 1 0 8 m NC lt wl zn i f P i Figure 64 Dimensions and fixing points of BU720 1440 Elettronica Santerno reserves the right to make technical changes to this manual and to the device described herein without prior notice 138 191 INSTALLATION 2 INSTRUCTIONS ELETTRONICASANTERNO SINUS K 13 3 4 3 WIRING WIRING DIAGRAM a Power unit The braking unit must be connected to the invert
207. utput 5V 15V or 24V 8 GNDE Encoder supply ground 9 GNDE Encoder supply ground For the encoder connection to the encoder board see wiring diagrams on the following pages 13 6 5 CONFIGURATION DIP SWITCHES ES836 2 Encoder board is provided with two dip switch banks to be set up depending on the type of connected encoder The dip switches are located in the front left corner of ES836 2 and are adjusted as shown in the figure below 022 0 5 Lm 5836 2 mem ou d oo rg er 8 C3 Em Ez AST P000589 B Figure 80 Positions and default settings of the configuration dip switches 163 191 INSTALLATION INSTRUCTIONS 2 SINUS K ELETTRONICASANTERNO Dip switch functionality and factory settings are detailed in the table below Switch factory OFF open ON closed setting SW2 1 on Channel B type NPN or PNP Channel B type Line driver or Push Pull SW2 2 off Channel B with complementary signals Channel B with only one single ended signal SW2 3 on Channel B with no band limit Channel B with band limit SW2 4 on Channel Z type NPN or PNP Channel Z type Line driver or Push Pull SW2 5 off Channel 7 with complementary signals Channel Z with only one single ended si
208. with 9 pole screened cable S65 Type of cable screened cable n of wires 9 diameter of each wire AWG20 24 0 6 0 22mm connectors female SUB D connectors Connections inside the cable Connector Female SUB D Female SUB D connector connector pin 1 5 1 pin 2 5 2 pin 32 3 pin 4 5 4 pin 52 5 pin 6 5 6 pin 7 7 pin 8o 8 pin 9 5 9 The following connections are required From control unit to supply module 1 supply module 1 control signals From control unit to inverter arm U phase control signals From control unit to inverter arm V phase V control signals From control unit to inverter arm W phase W control signals 4 connections with unipolar cable pairs type AWG17 18 1 mm from supply module 1 to control unit power supply 24V control unit from supply module 1 to driver boards of each power module the supply line can run from the supply to one driver board e g arm U to arm V then to arm W 24 V supply for IGBT driver boards 4 optical fibre connections 1 mm standard single plastic material typical attenuation 0 22dB m with Agilent HFBR 4503 4513 connectors HFBR 4503 4513 Simplex Latching SIMPLEX CRIMP RING HFBR 4525 D C 000000 lt lt 000050 Figure 27 Single optical fibre connector Connections required from control unit to arm U driver board fault U signal from control unit to arm V driv
209. y fluxed motor L1 LED green 5V control board 5V power supply on L2 LED green 15V control board 15V power supply on 4 LED green 15V control board 15V power supply on 11 2 Jumpers and Dip Switches 1 2 4 20mA in AO2 2 3 0 20mA in AO2 F 2 3 V in AO2 1 2 mA in AO2 1 2 4 20mA in AOT 2 3 0 20mA in AO1 16 1 2 4 20mA 2 2 3 0 20mA AO2 2 3 Vin AOT 1 2 mA in AOI 1 2 4 20mA in AO1 2 3 0 20mA in AO1 2 3 1 2 ON J10 1 2 PNP inputs 2 3 NPN inputs 14 2 3 VREF reference 1 2 VREF reference ns 2 3 SW 1 2 VIC SW J19 2 3 VTC SW 1 2 IFD SW The position of J15 must be consistent with the position of J19 both IFD SW or CAUTION SW When switching from one position to the other make sure that the inverter is OFF on bias resistors and termination on 85485 connected off bias resistors and termination RS485 disconnected SWI To gain access to SW1 dip switch remove the cap protecting RS485connector Size S05 to 20 SW1 dip switch is installed in the control board next to RS485 interface connector It can be reached from the cover on top of the inverter 97 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 000716 L
210. yed the indicator Leds come on and configure as 5 dot bar extending proportionally to the contrast value set Press or T to adjust the display contrast Press SAVE for at least 2 seconds to store the new contrast setting 15 191 INSTALLATION SINUS K INSTRUCTIONS 2 ELETTRONICASANTERNO 5 STARTUP PROCEDURES The startup procedures described below relate to commands sent via terminal board factory setting For the configuration of the terminal board see the Control Terminals section DANGER Before changing the equipment connections shut off the inverter and wait at least 5 minutes to allow for the discharge of the capacitors in the DC link At startup if the connected motor rotates in the wrong direction send a low DANGER ne deb frequency reference and check to see if the direction of rotation is correct When an alarm message is displayed find the cause responsible for the alarm CAUTION trip before restarting the equipment 5 1 Startup Procedure for IFD Software 1 Connection Follow the instructions stated in the CAUTION STATEMENTS and WIRING sections 2 Power on Link to terminal 6 ENABLE is to be open when the inverter is started 3 Parameter alteration Use the PROG 4 and SAVE keys to access the other parameters See the Submenu Tree in the Programming Manual 4 Motor parameters Access the V f Pattern submenu and set the following 5 Imot motor rated current 06 mo

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