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NI CVS-1457RT User Manual

1. lt 16 B 4 ni com NI CVS 1457RT User Manual Figure B 4 Bottom View of the NI CVS 1457RT with Dimensions 1 50 in lt 38 10 mm gt lt 450 in 11 43 mm 2X 6 32 V 250 in 6 35 mm 2 566 in 65 19 mm 2 566 in 65 19 mm G SOIO ss eee Pf _____J Complete the following steps to secure the NI CVS 1457RT to a mount 1 Align the screw holes of the mounting bracket with the two holes on the back of the NI CVS 1457RT 2 Insert two 6 32 screws and tighten them until they are secure 3 5 in Ib Make sure the heads of the screws are flush with the mounting bracket National Instruments B 5 Appendix B Mounting Information Clearance Requirements The NI CVS 1457RT installation must meet the following space and cabling clearance requirements for optimum cooling e Allow 76 2 mm 3 0 in on the top and bottom of the NI CVS 1457RT for air circulation e Allow 50 8 mm 2 0 in on the sides of the NI CVS 1457RT for air circulation e Allow enough space in front of the NI CVS 1457RT to connect cables Refer to Figure B 5 for the clearance requirements for the NI CVS 1457RT Figure B 5 Clearance Requirements for the NI CVS 1457RT a Be E jf i osoaz E 50 8 mm 200
2. gt 2 12 ni com NI CVS 1457RT User Manual Table 2 10 lists the signal descriptions for RS 485 422 serial communications Table 2 10 RS 485 422 Serial Port Pin Descriptions Pin Signal 1 No Connect 2 TXD 3 TXD 4 No Connect 5 No Connect 6 RXD 7 RXD 8 Unused 9 Unused 10 GND Table 2 11 lists the signal descriptions for RS 232 serial communication Table 2 11 RS 232 Serial Port Pin Descriptions 1 No Connect 2 No Connect 3 No Connect 4 No Connect 5 No Connect 6 GND 7 No Connect 8 TXD 9 RXD 10 GND National Instruments 2 13 Chapter 2 VGA Port The VGA port on the NI CVS 1457RT provides connection between the NI CVS 1457RT and a VGA monitor Use any standard 15 pin VGA cable to access the VGA port Figure 2 11 shows the VGA port pin locations LEDs RESET Button and Connectors Figure 2 11 VGA Port Pin Locations The following table lists the VGA signals Table 2 12 VGA Port Pin Descriptions Pin Signal Name Signal Description 1 RED Red analog video signal 2 GREEN Green analog video signal 3 BLUE Blue analog video signal 4 RESERVED Reserved 5 GND Ground reference 6 RED RETURN Ground reference 7 GREEN RETURN Ground reference BLUE RETURN Ground reference 9 PWR 5 V power for DDC 10 GND Ground return for power
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4. 11 NC No Connect 12 DDC_D Data signal of serial communication 13 HSYNC Horizontal synchronization signal 14 VSYNC Vertical synchronization signal 15 DDC_C Clock signal of serial communication 2 14 ni com NI CVS 1457RT User Manual GigE Vision Ports with PoE The NI CVS 1457RT provides two standard Gigabit Ethernet ports PoE Port 0 and PoE Port 1 to acquire images from two GigE Vision cameras simultaneously The NI CVS 1457RT can power PoE capable cameras when the PoE power supply is connected When the NI CVS 1457RT is providing PoE the LED that corresponds to the port illuminates Figure 2 12 GigE Vision Ethernet Port Pin Locations Pin 1 Pin 8 Table 13 Ethernet Port Pin Descriptions Pin Fast Ethernet Signal Gigabit Ethernet Signal 1 TX TX_A 2 TX TX_A 3 RX RX_B 4 NC TX_C 5 NC TX_C 6 RX RX_B 7 NC RX_D 8 NC RX_D Digital I O The 44 pin Digital I O port on the NI CVS 1457RT offers 8 isolated inputs 8 isolated outputs 2 bidirectional differential inputs RS 422 or single ended input lines which can be used with a quadrature encoder and 8 bidirectional TTL lines The Digital I O port can be connected to any appropriate shielded device or connector block using a shielded cable Refer to Table 2 13 for pin locations and functions National Instruments 2 15 Chapter 2 LEDs RESET Button and Connectors Table 2 13 Pin Location and Definition f
5. Chapter 4 BIOS Configuration and System Recovery Enteritig BIOS Setup 2c yetsceced a daerinee muita net nyse sini den tree EEE 4 1 Mam Menuet ay ssns coiiee edie oe eer aac Sasa eo at ears sions ae ata 4 2 Advanced Men s serria a a e e e a a a 4 2 CPU Configuration Submenu essssesseseseseseseseseseseeseseessisesestreresestsesesreseesesesse 4 2 Power Wake Configuration Submenu esessseesessesestsrsessssrsretsrsrsrsrsrsrsrersrseese 4 3 USB Configuration S bment ssion ariere Ee eE EENAA 4 3 Serial Port Configuration Submenu s sesesssssesessssrsrsesrsrsrsererersrsrressrrrrsrsrseee 4 4 LabVIEW RT MEDU nea o e EEA A E E E EEE AR E 4 4 Boot MENU rueta en i A T AO O A RE ERO R 4 5 Hard Drive BBS Priorities Submenu ssssseseersesestersrsssstsretsrersrsrsrsrerersesesse 4 6 CD DVD ROM Drive BBS Priorities Submenu seeseseesesesrerseerererrsrererereese 4 6 Floppy Drive BBS Priorities Submenu ee eee eseeeeteeeeeeeseeeeseeneseeseeeeaes 4 6 Network Device BBS Priorities Submenu wee eee eee eseeeeteeeeeeeseeeeseeeeees 4 6 Security MENU uneraino en Ol ai eas E E e OA A E NER 4 7 Save amp EX Meni erea eo a N E e EE E EEA R R 4 7 Restoring the NI CVS 1457RT to Factory Default Condition ssssseseseesssssessrrrerrsrereeees 4 8 Appendix A Troubleshooting Software Configuration Problems 0 ccceeeeseeeeseeseseeseeecseeecseeaeeeeseeecseescseeseeeeseeseneeaees The NI CVS 1457RT Does Not Appear in MAX or in Vis
6. and Connectors Power Input Connectors The NI CVS 1457RT uses three power supplies one to power the system one to supply power for PoE and one to power the isolated outputs Figure 2 7 shows the power connectors Figure 2 7 Power Connectors M IL o jeje O Fan 12 24V MT 1 System Power Connector 2 ISO Power Connector 2 PoE Power Connector Table 2 7 describes the terminals on the power connectors Table 2 7 Power Connector Terminals Terminal Description C Common signal V System power 12 24 VDC Ciso Isolated common signal Viso Power for isolated outputs 5 24 VDC CPoE PoE common signal VPoE PoE power 48 VDC 2 10 ni com NI CVS 1457RT User Manual Primary Ethernet Port The primary Ethernet port on the NI CVS 1457RT provides a connection between the NI CVS 1457RT and the development computer either directly or through a network The NI CVS 1457RT automatically detects the speed of the connection and configures itself accordingly A CAT 5e or CAT 6 1000Base T Ethernet cable is required to achieve maximum 1 000 Mbps Gigabit Ethernet performance CAT 5e and CAT 6 Ethernet cables adhere to higher electrical standards required for Gigabit Ethernet communication CAT 5 cables are not guaranteed to meet the necessary electrical requirements While
7. BBS Priorities Submenu e Boot Option 1 Boot Option 2 Boot Option 3 These settings specify the boot priority of floppy drive devices The highest priority device is displayed on the main Boot Option Priorities list Optionally each device can also be Disabled if the device should never be used as a boot device Network Device BBS Priorities Submenu Boot Option 1 Boot Option 2 Boot Option 3 These settings specify the boot priority of network devices The highest priority device is displayed on the main Boot 4 6 ni com NI CVS 1457RT User Manual Option Priorities list Optionally each device can also be Disabled if the device should never be used as a boot device Security Menu Use this menu to enable BIOS security options Administrator Password This setting specifies a password that must be entered to access the BIOS Setup Utility If only the Administrator s password is set then this only limits access to the BIOS setup utility and is only asked for when entering the BIOS setup utility By default no password is specified User Password This setting specifies a password that must be entered to access the BIOS Setup Utility or to boot the system If only the User s password is set then this is a power on password and must be entered to boot or enter the BIOS setup utility In the BIOS setup utility the User has Administrator rights By default no password is specified Save amp Exit Menu The Sav
8. CVS 1457RT Digital I O Continued Pin Location Sliriber Signal Description 24 Diff 1 Bidirectional RS 422 I O negative side or quadrature encoder phase B 25 Viso Isolated power voltage reference output 26 Ciso Common ground reference for isolated inputs and outputs 27 Iso Out2 General purpose isolated output 28 Iso Out3 General purpose isolated output 29 Ciso Common ground reference for isolated inputs and outputs 44 30 15 30 Iso Out 5 General purpose isolated output 31 Iso In 0 General purpose isolated input 32 Iso In 1 General purpose isolated input 33 Ciso Common ground reference for isolated inputs and outputs 34 Iso In 2 General purpose isolated input 35 Iso In 3 General purpose isolated input 36 Ciso Common ground reference for isolated inputs and outputs 37 Iso In 4 General purpose isolated input 38 Iso In 5 General purpose isolated input 39 Ciso Common ground reference for isolated inputs and outputs 40 Iso In 6 General purpose isolated input 41 Iso In 7 General purpose isolated input 42 Ciso Common ground reference for isolated inputs and outputs 43 Iso Out6 General purpose isolated output 44 Iso Out7 General purpose isolated output National Instruments 2 17 Deployment This chapter provides guidelines for connecting the NI CVS 1457RT to a network Connecting Multiple NI CVS 1457RT Devices An Ethernet connection betwee
9. OF THE USER OR APPLICATIONS DESIGNER ADVERSE FACTORS SUCH AS THESE ARE HEREAFTER COLLECTIVELY TERMED SYSTEM FAILURES ANY APPLICATION WHERE A SYSTEM FAILURE WOULD CREATE A RISK OF HARM TO PROPERTY OR PERSONS INCLUDING THE RISK OF BODILY INJURY AND DEATH SHOULD NOT BE RELIANT SOLELY UPON ONE FORM OF ELECTRONIC SYSTEM DUE TO THE RISK OF SYSTEM FAILURE TO AVOID DAMAGE INJURY OR DEATH THE USER OR APPLICATION DESIGNER MUST TAKE REASONABLY PRUDENT STEPS TO PROTECT AGAINST SYSTEM FAILURES INCLUDING BUT NOT LIMITED TO BACK UP OR SHUT DOWN MECHANISMS BECAUSE EACH END USER SYSTEM IS CUSTOMIZED AND DIFFERS FROM NATIONAL INSTRUMENTS TESTING PLATFORMS AND BECAUSE A USER OR APPLICATION DESIGNER MAY USE NATIONAL INSTRUMENTS PRODUCTS IN COMBINATION WITH OTHER PRODUCTS IN A MANNER NOT EVALUATED OR CONTEMPLATED BY NATIONAL INSTRUMENTS THE USER OR APPLICATION DESIGNER IS ULTIMATELY RESPONSIBLE FOR VERIFYING AND VALIDATING THE SUITABILITY OF NATIONAL INSTRUMENTS PRODUCTS WHENEVER NATIONAL INSTRUMENTS PRODUCTS ARE INCORPORATED IN A SYSTEM OR APPLICATION INCLUDING WITHOUT LIMITATION THE APPROPRIATE DESIGN PROCESS AND SAFETY LEVEL OF SUCH SYSTEM OR APPLICATION Compliance Electromagnetic Compatibility Information This hardware has been tested and found to comply with the applicable regulatory requirements and limits for electromagnetic compatibility EMC as indicated in the hardware s Declaration of Conformity DoC These requirements and limi
10. THE CUSTOMER NATIONAL INSTRUMENTS WILL NOT BE LIABLE FOR DAMAGES RESULTING FROM LOSS OF DATA PROFITS USE OF PRODUCTS OR INCIDENTAL OR CONSEQUENTIAL DAMAGES EVEN IF ADVISED OF THE POSSIBILITY THEREOF This limitation of the liability of National Instruments will apply regardless of the form of action whether in contract or tort including negligence Any action against National Instruments must be brought within one year after the cause of action accrues National Instruments shall not be liable for any delay in performance due to causes beyond its reasonable control The warranty provided herein does not cover damages defects malfunctions or service failures caused by owner s failure to follow the National Instruments installation operation or maintenance instructions owner s modification of the product owner s abuse misuse or negligent acts and power failure or surges fire flood accident actions of third parties or other events outside reasonable control Copyright Under the copyright laws this publication may not be reproduced or transmitted in any form electronic or mechanical including photocopying recording storing in an information retrieval system or translating in whole or in part without the prior written consent of National Instruments Corporation National Instruments respects the intellectual property of others and we ask our users to do the same NI software is protected by copyright and other intellectual pr
11. commonly accessed and modified BIOS settings are in the Main setup menu The Main setup menu includes the following settings e System Date Changes the system date The system date setting is stored in a battery backed real time clock You can also change this setting from within MAX or Vision Builder AI e System Time Changes the system time The system time setting is stored in a battery backed real time clock You can also change this setting from within Measurement amp Automation Explorer MAX or Vision Builder AI Advanced Menu This menu contains BIOS settings that normally do not require modification If you have specific problems such as unbootable disks or resource conflicts you may need to examine these settings The Advanced setup menu includes the following settings e CPU Configuration Use this setting to bring up the CPU Configuration submenu For information about the menu items within this submenu refer to the CPU Configuration Submenu section e Power Wake Configuration Use this setting to bring up the Power Wake Configuration submenu For information about the menu items within this submenu refer to the Power Wake Configuration Submenu section e USB Configuration Use this setting to bring up the USB Configuration submenu For information about the menu items within this submenu refer to the USB Configuration Submenu section e Serial Port Configuration Use this setting to bring up the Serial Port Con
12. inaccessible because of a startup VI The default setting is Use Hardware Switch Boot Menu This screen displays the boot order of devices associated with the NI CVS 1457RT The BIOS proceeds down the Boot priority order list in search of a bootable device Devices under the Excluded from boot order list will not be used for booting If the BIOS fails to find any bootable device the message Operating System Not Found is displayed and the system halts Setup Prompt Timeout This setting specifies the amount of time the system waits for a BIOS Setup menu keypress the lt F10 gt key in units of a second The default value is 1 for a delay of 1 seconds Bootup NumLock State This setting specifies the power on state of the keyboard NumLock setting The default value is On Quiet Boot Determines if the BIOS should hide normal POST messages with the system manufacturer s full screen logo during the boot up sequence When Enabled the BIOS displays the full screen logo during the boot up sequence hiding normal POST messages When Disabled the BIOS displays normal POST messages instead of the full screen logo PXE Network Boot This setting specifies whether or not the PXE network boot agent is enabled When this setting is enabled and the Boot Configuration in the LabVIEW RT menu is set to Windows Other OS the Intel Boot Agent is displayed in the Boot Option Priorities menu allowing you to boot from a PXE server on the local subne
13. submenu to apply alternate configurations to the power features of the chipset and controller Normally you do not need to modify these settings as the factory default settings provide the most compatible and optimal configuration possible Power Saving Mode When Enabled this setting disables select subsystems to reduce overall power usage VGA Output When set to Off disables the VGA display output The default value is On USB VBus When set to Off disables the USB VBus power at the USB 2 0 host connector The default value is On USB Configuration Submenu Use this submenu to apply alternate configurations to the USB ports Normally you do not need to modify these settings as the factory default settings provide the most compatible and optimal configuration possible Legacy USB Support Specifies whether or not legacy USB support is enabled Legacy USB support refers to the ability to use a USB keyboard and mouse during system boot or in a legacy operating system such as DOS USB transfer time out Specifies the number of seconds the POST waits for a USB mass storage device to complete a transaction The default is 20 seconds Device reset time out Specifies the number of seconds the POST waits for a USB mass storage device to start The default is 20 seconds Device power up delay Specifies the maximum amount of time a device can take to properly report itself during the POST The default value is Auto Alternatively
14. 457RT provides two standard Gigabit Ethernet ports PoE PORT 0 and PoE PORT 1 to acquire images from 2 GigE Vision cameras simultaneously Figure 2 3 shows the location of the LEDs for the Gigabit Ethernet ports with PoE 2 4 ni com NI CVS 1457RT User Manual Figure 2 3 LEDs for the Gigabit Ethernet Ports with PoE i L a L LYOd 3 a 4 1 Port 0 Speed LED 3 Port 1 Speed LED 2 Port 0 Activity Link LED 4 Port 1 Activity Link LED Figure 2 4 shows the LEDs for the primary Gigabit Ethernet network port The primary network port provides a connection between the NI CVS 1457RT and the development computer Figure 2 4 LEDS for the Primary Gigabit Ethernet Network Port O eL i O 0 1 Activity Link LED 2 Speed LED Refer to Table 2 4 for information on the Ethernet LED indications Table 2 4 Ethernet LED Indications LED Status Definition Unlit No link has been established Activity Link Solid A link has been negotiated Blinking Activity on the link Unlit No link or 10 Mbps link Speed Green 100 Mbps link Amber 1 000 Mbps link National Instruments 2 5 Chapter 2 LEDs RESET Button and Connectors Using the RESET Button Pressing and releasing the RESET button restarts the processor and the FPGA Figure 2 5 shows the location of the RESET button on the NI CVS 1457RT Fig
15. 93 in 15 07 mm i 2 400 in i 60 96 mm NI CVS 1457RT User Manual Figure B 2 Back View of the NI CVS 1457RT with Dimensions 963 in 24 46 mm gt 924 in 23 46 mm a gt lt 1 476 in 37 50 mm ESE EO l Milie 764 in D ie mm 1 907 in VW TS y 48 43 mm 476 in 12 10 mm 1 lt n ee 301 in eI po r sm eee eee i lz ee 1 738 in i 19 10 mm 44 14 mm y Lae S 685i J 17 40 mm 417 in 10 58 mm gt lt 4 1 20 in 25 92 mm Note You can ground the NI CVS 1457RT to your mount by connecting a grounding wire to the grounding lug on the NI CVS 1457RT Refer to the Earth Ground Connection section of Chapter 2 LEDs RESET Button and Connectors for more information about the grounding lug National Instruments B 3 Appendix B Mounting Information Figure B 3 Side View of the NI CVS 1457RT with Dimensions 150 in 3 80 mm gt 4 121 in 104 67 mm Ty 5 133 in 130 38 mm SINJINNULSNI of IVNOLLVN SS
16. CAT 5 cables may appear to work at 1 000 Mbps in some installations CAT 5 cables are likely to cause increased bit errors resulting in degraded or unreliable network performance Figure 2 8 shows the pin locations for the primary Ethernet port Figure 2 8 Primary Ethernet Port Pin Locations Pin 1 Pin 8 Table 2 8 lists the pin descriptions Table 2 8 Ethernet Port Pin Descriptions Pin Fast Ethernet Signal Gigabit Ethernet Signal 1 TX TX_A 2 TX TX_A 3 RX RX_B 4 NC TX_C 5 NC TX_C 6 RX RX_B 7 NC RX_D 8 NC RX_D National Instruments 2 11 Chapter 2 LEDs RESET Button and Connectors USB Connectors The NI CVS 1457RT has two high retention USB 2 0 ports Figure 2 9 shows the pinout for the USB connectors Figure 2 9 USB 2 0 Connector Pinout Table 2 9 lists and describes the USB connector signals Table 2 9 USB Connector Signals Pin Signal Name Signal Description 1 VCC Cable Power 5 VDC 2 D USB Data 3 D USB Data 4 GND Ground RS 485 422 232 Serial Port The NI CVS 1457RT has an RS 485 422 232 serial port used for connecting to serial devices such as PLCs scanners and lighting devices The serial port is a 10 position RJ50 modular jack Refer to Figure 2 10 for the pin locations Figure 2 10 RS 485 422 232 Serial Port Pin Locations Pin 10 gt Pin 1
17. Inspection Vision Builder AI 2013 or later LabVIEW 2012 or later LabVIEW Real Time 2012 or later the NI Vision Development Module 2013 or later and NI IMAQdx 4 3 or later driver software included with NI Vision Acquisition Software September 2013 The NI CVS 1457RT has a user reconfigurable FPGA that allows the I O to be configured for particular applications Different configurations are referred to as hardware personalities and are defined by bitfiles Use the following software to use and reconfigure the FPGA I O e LabVIEW FPGA Module 2012 or later You must install the LabVIEW FPGA Module to reconfigure the default personality of the NI CVS 1457RT FPGA 1 2 ni com NI CVS 1457RT User Manual e NI IMAQ I O 2 8 or later driver software included with NI Vision Acquisition Software September 2013 NI IMAQ I O is required to use the default personality of the NI CVS 1457RT in LabVIEW or to reconfigure the default personality of the NI CVS 1457RT I O in the LabVIEW FPGA Module The installation and configuration process for each development environment is different Refer to the NJ CVS 1457RT Getting Started Guide for installation and configuration instructions The following sections describe the software options For detailed information about individual software packages refer to the documentation specific to the software NI Vision Builder for Automated Inspection Vision Builder AI is configurable machine vision softwa
18. N E i F 1 iA NN i NI CVS 1457RT POC 4 CVS 1457R 1 1 5 IZ 49 F fOOQO OO a Q 1 x4 i 1 m m gt g ES E E D 3 52 d i or cee Oy S S A Y no 1 acm s FE Fa u HHL 3 _ oe aS rs 22 7 TP fioo aa a tLe it eter 1000 sie A SS Riles gt 3 lt e o lt ontwusia National Instruments 2 1 Chapter 2 STATUS LED LEDs RESET Button and Connectors The following table describes the STATUS LED indications Table 2 1 STATUS LED Indications STATUS LED Amber State NI CVS 1457RT State OFF The NI CVS 1457RT initialized successfully and is ready for use 1 blink The NI CVS 1457RT IP address or software is unconfigured The device ships from the factory unconfigured The NI CVS 1457RT also enters the unconfigured state if it is configured for DHCP and no DHCP server is available Use MAX or Vision Builder AI to configure the device 2 blinks The NI CVS 1457RT detects an error in the software configuration The device has automatically started up into safe mode This usually occurs when an attempt to upgrade the software is interrupted or if system files are deleted from the NI CVS 1457RT Reinstall software on the NI CVS 1457RT Refer to the NJ CVS 1457RT Getting Started Guide for information about installing software on the NI CVS 1457RT 3 blinks The NI C
19. NI Vision NI CVS 1457RT User Manual GigE Vision Compact Vision System October 2013 Qy NATIONAL 374217A 01 p INSTRUMENTS Worldwide Technical Support and Product Information ni com Worldwide Offices Visit ni com niglobal to access the branch office Web sites which provide up to date contact information support phone numbers email addresses and current events National Instruments Corporate Headquarters 11500 North Mopac Expressway Austin Texas 78759 3504 USA Tel 512 683 0100 For further support information refer to the Technical Support and Professional Services appendix To comment on National Instruments documentation refer to the National Instruments Web site at ni com info and enter the Info Code feedback 2013 National Instruments All rights reserved Important Information Warranty NI devices are warranted against defects in materials and workmanship for a period of one year from the invoice date as evidenced by receipts or other documentation National Instruments will at its option repair or replace equipment that proves to be defective during the warranty period This warranty includes parts and labor The media on which you receive National Instruments software are warranted not to fail to execute programming instructions due to defects in materials and workmanship for a period of 90 days from the invoice date as evidenced by receipts or other documentation National Instruments will at its opti
20. VS 1457RT has booted into safe mode Refer to the Safe Mode section for information about the safe mode state 4 blinks The NI CVS 1457RT has experienced two consecutive software exceptions The NI CVS 1457RT automatically restarts after an exception After the second exception the NI CVS 1457RT remains in the exception state alerting you to resolve the problem Reinstall software on the NI CVS 1457RT or contact National Instruments for assistance Refer to the NJ CVS 1457RT Getting Started Guide for information about installing software on the NI CVS 1457RT Continuous blink The NI CVS 1457RT detects a software crash or hang Contact National Instruments for assistance ON When the BIOS Boot Configuration is set to LabVIEW RT this LED is ON during LabVIEW Real Time initialization If the LED remains ON after the expected LabVIEW Real Time initialization the NI CVS 1457RT detects a critical hardware error Contact National Instruments for assistance When the BIOS Boot Configuration is set to Windows Other this LED remains ON after initialization 2 2 ni com PWR FAULT LED NI CVS 1457RT User Manual The following table describes the PWR FAULT LED indications Table 2 2 PWR FAULT LED Indications PWR FAULT LED Green Red State NI CVS 1457RT State OFF The NI CVS 1457RT is OFF This is not an indication of whether power is applied or not ON Green The NI CVS 1457RT is operating nor
21. a Manual override setting can be used to support very slow USB devices National Instruments 4 3 Chapter 4 BIOS Configuration and System Recovery Serial Port Configuration Submenu Use this submenu to view the serial port configuration e Serial Port Configuration Use this setting to bring up the Serial Port Configuration submenu For information about the menu items within this submenu refer to the section e Serial Port Console Redirection Use this setting to bring up the Serial Port Console Redirection submenu For information about the menu items within this submenu refer to the section Serial Port Configuration Use this submenu to view the serial port configuration e RS485 RS232 Select This setting selects the transceiver mode between RS 232 and RS 485 The default value is RS232 e RS 485 Configuration Use this menu to configure the RS 485 422 wire mode and to enable or disable the RS 485 transceiver The default value is Disabled Note When installed the NI Serial driver will enable the RS 485 Transceiver regardless of the state in the BIOS setup menu The RS 485 Configuration setting is intended to be used with operating systems and drivers that are unaware of the registers to enable and disable the transceiver Serial Port Console Redirection Use this submenu to view the serial port console redirection settings e Console Redirection This setting enables and disables console redirection The default val
22. ard Drive BBS Priorities Submenu section for more information CD DVD ROM Drive BBS Priorities Use this setting to access the CD DVD ROM Drive BBS Priorities submenu to re order or disable bootable CD DVD ROM drive devices Refer to the CD DVD ROM Drive BBS Priorities Submenu section for more information Floppy Drive BBS Priorities Use this setting to access the Floppy Drive BBS Priorities submenu to re order or disable bootable floppy drive devices Refer to the Floppy Drive BBS Priorities Submenu section for more information e Network Device BBS Priorities Use this setting to access the Network Device BBS Priorities submenu to re order or disable bootable network devices Refer to the Network Device BBS Priorities Submenu section for more information Hard Drive BBS Priorities Submenu Boot Option 1 Boot Option 2 Boot Option 3 These settings specify the boot priority of hard drive devices The highest priority device is displayed on the main Boot Option Priorities list Optionally each device can also be Disabled if the device should never be used as a boot device CD DVD ROM Drive BBS Priorities Submenu Boot Option 1 Boot Option 2 Boot Option 3 These settings specify the boot priority of CD DVD ROM drive devices The highest priority device is displayed on the main Boot Option Priorities list Optionally each device can also be Disabled if the device should never be used as a boot device Floppy Drive
23. dictable behavior due to an incorrect or inappropriate BIOS setting Notice that any nondefault settings such as boot order passwords and so on are also restored to their factory defaults The lt F9 gt key can also be used to select this option Save As User Defaults This option saves a copy of the current BIOS settings as the User Defaults This option is useful for preserving custom BIOS setup configurations National Instruments 4 7 Chapter 4 BIOS Configuration and System Recovery Restore User Defaults This option restores all BIOS settings to the user defaults This option is useful for restoring previously preserved custom BIOS setup configurations Boot Override This option lists all possible bootable devices and allows the user to override the Boot Option Priorities list for the current boot If no changes have been made to the BIOS setup options the system will continue booting to the selected device without first rebooting If BIOS setup options have been changed and saved a reboot is required and the boot override selection will not be valid Restoring the NI CVS 1457RT to Factory Default Condition Complete the following steps to restore the NI CVS 1457RT to its factory default condition 1 Gyo Be ets 4 8 Start the NI CVS 1457RT in safe mode To start in safe mode press the RESET button for more than 5 seconds Launch MAX In the MAX configuration tree expand Remote Systems Right click the nam
24. down due to an over temperature condition Cannot Drive Isolated Outputs Verify that you have power connected to the Viso and Ciso inputs on the NI CVS 1457RT isolated power connector and that the contact at the screw terminals is solid Because these outputs are electrically isolated from the NI CVS 1457RT device main supply they require power in addition to the NI CVS 1457RT main supply Runaway Startup Application If a runaway startup application causes the NI CVS 1457RT to become unresponsive power off the NI CVS 1457RT and then restart it in either the NO APP state or the SAFE MODE state Restarting the NI CVS 1457RT in the NO APP state prevents any VIs from running at startup Restarting in the SAFE MODE state starts the NI CVS 1457RT in safe mode and does not launch the embedded LabVIEW RT engine LED Error Indications The NI CVS 1457RT indicates specific error conditions by flashing the STATUS LED a specific number of times Refer to STATUS LED section of Chapter 2 LEDs RESET Button and Connectors for the STATUS LED indications PWR FAULT LED Is Not Lit When the NI CVS 1457RT is Powered On If the system power supply is properly connected polarity is not reversed to the NI CVS 1457RT but the PWR FAULT LED does not light up check that the power supply is within the specifications outlined in the NJ CVS 1457RT Specifications Using a power supply that is not within these specifications might result in an unresponsive or uns
25. e amp Exit setup menu includes all available options for exiting saving and loading the BIOS default configuration You can also press lt F9 gt to load BIOS default settings and lt F10 gt to save changes and exit setup The Save amp Exit setup menu includes the following settings Save Changes and Exit Stores any changes made to BIOS settings in the battery backed system CMOS The setup program then exits and reboots the device Discard Changes and Exit Discards any changes made to BIOS settings The setup program then exits and boots the device without rebooting first Save Changes and Reset Any changes made to BIOS settings are stored in NVRAM The setup utility then exits and reboots the controller The lt F10 gt key can also be used to select this option Discard Changes and Reset Any changes made to BIOS settings during this session of the BIOS setup utility are discarded The setup utility then exits and reboots the controller The lt Esc gt key can also be used to select this option Save Changes Changes made to BIOS settings during this session are committed to NVRAM The setup utility remains active allowing further changes Discard Changes Any changes made to BIOS settings during this session of the BIOS setup utility are discarded The BIOS setup continues to be active Restore Defaults This option restores all BIOS settings to the factory default This option is useful if the controller exhibits unpre
26. e of the device you want to reformat and select Format Disk After the format completes disable safe mode by pressing the RESET button for less than 5 seconds Refer to the NJ CVS 1457RT Getting Started Guide for information about configuring the NI CVS 1457RT for your application ni com Troubleshooting This appendix provides instructions for troubleshooting the NI CVS 1457RT Software Configuration Problems The NI CVS 1457RT Does Not Appear in MAX or in Vision Builder Al Possible causes and solutions The NI CVS 1457RT may not be powered Verify that there is system power to the device and that both the NI CVS 1457RT and the development computer are properly connected to the network The PWR FAULT LED should be lit green and the ACTIVITY LINK LED on the primary network port should flash green when refreshing the list of devices in MAX or Vision Builder AI The NI CVS 1457RT may have been configured on another network and then moved to the current network Reconfigure the NI CVS 1457RT device for the current network A Note Connect a monitor to the NI CVS 1457RT to view the current configuration settings of the device Another device on the network is using the IP address assigned to the NI CVS 1457RT This can happen when you assign the same static IP to two devices you assign a static IP that is in the range of the IP address available for DHCP use on your network or the DHCP server assigns the same IP address to a
27. eatures on the NI CVS 1457RT Table 2 6 Connector Overview Connector Function External earth ground lug Connects chassis to earth ground 2 position SYSTEM power connector System power 2 position PoE power connector Power to PoE enabled cameras 2 position ISO power connector Power to isolated outputs RJ45 10 100 1000 Ethernet port Primary Ethernet network connection USB 4 pin Series A receptacles High retention USB 2 0 RJ50 serial port RS 485 422 232 serial 15 pin female VGA Video output PoE PORT 0 and PoE PORT 1 Power and data connection to GigE Vision cameras 44 pin female DIGITAL I O Isolated inputs isolated outputs bidirectional differential lines RS 422 or single ended lines which can be used with a quadrature encoder and bidirectional TTL lines 2 8 ni com NI CVS 1457RT User Manual Earth Ground Connection Use the grounding lug on the NI CVS 1457RT shown in Figure 2 6 to connect the chassis to earth ground Note An earth ground connection does not connect C Criso or Cpog to earth ground Figure 2 6 External Ground Location M M el Q fo zi ket Be eae E P pam 23 La bg 9 1 External Ground Lug National Instruments 2 9 Chapter 2 LEDs RESET Button
28. ecome inaccessible over the network When the NI CVS 1457RT is in safe mode the NI CVS 1457RT boots but the embedded LabVIEW Real Time engine does not start To resume normal operations press the RESET button for less than 5 seconds IP Reset Use IP Reset to reset the TCP IP settings when moving the system from one subnet to another or when the current TCP IP settings are invalid National Instruments 2 7 Chapter 2 LEDs RESET Button and Connectors When the NI CVS 1457RT is in the IP Reset state the IP address of the network port resets to DHCP or a link local address You can then set up a new network configuration for the NI CVS 1457RT from a development machine on the same subnet or you can connect the NI CVS 1457RT directly to the development computer Note By default the target automatically attempts to connect to the network using DHCP If the target is unable to initiate a DHCP connection the target connects to the network with a link local IP address 169 254 x x No App To prevent the NI CVS 1457RT from automatically running VIs at startup put the NI CVS 1457RT into the No App state If the NI CVS 1457RT becomes inaccessible because of a startup program enable the No App state and reconfigure the NI CVS 1457RT Connectors This section describes the connectors on the NI CVS 1457RT and includes pinouts and signal descriptions for each connector Table 2 6 summarizes the functions of the connectors and f
29. ffectively design complex systems by providing a highly integrated development environment a large ecosystem of IP libraries a high fidelity simulator and debugging features NI Vision Development Module The NI Vision Development Module is an image processing and analysis library of hundreds or functions for the following common machine vision tasks e Pattern matching National Instruments 1 3 Chapter 1 NI CVS 1457RT Overview e Particle analysis e Gauging e Taking measurements e Grayscale color and binary image display With the NI Vision Development Module you can acquire display and store images as well as perform image analysis and processing Using the NI Vision Development Module imaging novices and experts can program the most basic or complicated image applications without knowledge of particular algorithm implementations NI Vision Assistant which is included with the NI Vision Development Module is an interactive prototyping tool for machine vision and scientific imaging developers With Vision Assistant you can prototype vision applications quickly and test how various vision image processing functions work Using the Vision Assistant LabVIEW VI creation wizard you can create LabVIEW VI block diagrams that perform the prototype you created in Vision Assistant You can use them in LabVIEW to add functionality to the generated VI For information about how to use the NI Vision Development Module with LabVIEW
30. figuration submenu For information about the menu items within this submenu refer to the Serial Port Configuration Submenu section CPU Configuration Submenu Use this submenu to apply custom configurations to the processor of the NI CVS 1457RT Normally you do not need to modify these settings as the factory default settings provide the most compatible and optimal configuration possible 4 2 ni com NI CVS 1457RT User Manual Intel SpeedStep Enables or disables Intel SpeedStep technology Allows the clock speed of the processor to change dynamically to meet performance needs The default setting is Enabled Hyper Threading Enables or disables Intel Hyper Threading technology The default value is Disabled if the boot operating system is LabVIEW Real Time and Enabled for other boot operating systems Enabling Hyper Threading increases performance for some applications by adding virtual CPU cores Hyper Threading can cause control algorithms to behave less deterministically C States Enables or disables CPU power management The default value is disabled when booting LabVIEW Real Time and enabled when booting other operating systems Enabling C States allows the processor to put idle CPU cores to sleep allowing active cores to run at higher than base frequencies when Turbo Boost is enabled if applicable Enabling C States can cause control algorithms to behave less deterministically Power Wake Configuration Submenu Use this
31. for Automated Inspection Tutorial and other documentation by selecting Start All Programs National Instruments Vision Builder AI Documentation You can also access context help within Vision Builder AI by clicking the Show Context Help button on the Vision Builder AI toolbar Examples of common Vision Builder AI inspections are installed to the lt Vision Builder AI gt Examples directory where lt Vision Builder AI gt is the location Vision Builder AI is installed NI Vision Builder for Automated Inspection Configuration Help Contains information about using the Vision Builder for Automated Inspection Configuration Interface to create a machine vision application NI Vision Builder for Automated Inspection Inspection Help Contains information about running applications created with Vision Builder for Automated Inspection in the Vision Builder Automated Inspection Interface Resources for NI LabVIEW NI Vision Development Module and NI Vision Acquisition Software Users Documentation for LabVIEW the LabVIEW Real Time Module and the LabVIEW FPGA Module is available from the Help menu on the LabVIEW toolbar You can access documentation for the NI Vision Development Module by selecting Start All Programs National Instruments Vision Documentation NI Vision Documentation for the NI IMAQdx driver software is available by selecting Start All Programs National Instruments Vision Documentation NI IMA Qdx Documenta
32. igured the NI CVS 1457RT can run applications without a connection to the development computer Hardware Overview The NI CVS 1457RT front panel consists of a VGA connector RJ50 serial port two USB 2 0 ports a 10 100 1000 Ethernet connector and two Power over Ethernet PoE enabled GigE Vision ports The NI CVS 1457RT front panel also includes LEDs for communicating system status and a 44 pin digital I O port The digital I O port offers 8 isolated inputs 8 isolated outputs 2 bidirectional differential pairs RS 422 or single ended input lines that can be used with a quadrature encoder and 8 bidirectional TTL lines National Instruments 1 1 Chapter 1 NI CVS 1457RT Overview Figure 1 1 shows the NI CVS 1457RT front panel Figure 1 1 NI CVS 1457RT Connectors NI CVS 1457RT N Comy pact Vision System T amO O O EE r 4 0 LHOd 30d L 140d dod rv on Wwipia IN ee A 1 VGA Connector 4 RJ45 Gigabit Ethernet Network Port 2 RJ50 Serial Port 5 RJ45 Gigabit Ethernet Ports with PoE 3 USB 2 0 Ports 6 44 pin Digital I O Connector Software Overview Developing machine vision applications with the NI CVS 1457RT requires one of the following software options e NI Vision Builder for Automated
33. ils 3580 TCP UDP Reserved as nati svrloc NAT ServiceLocator Used by Measurement amp Automation Explorer MAX to locate remote targets 77149 TCP Used for remote image display not reserved 7750 TCP Used for NI IMAQdx remote configuration not reserved 3363 TCP UDP Reserved as nati vi server NATI VI Server Used by Vision Builder for Automated Inspection to configure a remote target If your firewall is controlled remotely or you are unsure about configuring the firewall contact your network administrator No Software is Installed If MAX or Vision Builder AI report that no software is installed install application and driver software on the NI CVS 1457RT Refer to the NJ CVS 1457RT Getting Started Guide for installation instructions No Camera Found Verify that the camera is properly connected and powered If using PoE to power the camera ensure that the PoE power input on the NI CVS 1457RT is properly connected to an adequate power supply When a PoE capable port is powered the corresponding PoE status LED will illuminate Verify that the link status LED on the NI CVS 1457RT is also illuminated to confirm a valid Ethernet connection to the camera Verify that the cameras comply with the GigE Vision standard and if using PoE the Power over Ethernet standard IEEE 802 3af A 2 ni com NI CVS 1457RT User Manual Hardware Problems PWR FAULT LED is Red The NI CVS 1457RT has shut
34. in gt 2 00 in onwsG 76 2 mm 50 8 mm 3 00 in B 6 ni com Technical Support and Professional Services Log in to your National Instruments ni com User Profile to get personalized access to your services Visit the following sections of ni com for technical support and professional services e Support Technical support at ni com support includes the following resources Self Help Technical Resources For answers and solutions visit ni com support for software drivers and updates a searchable KnowledgeBase product manuals step by step troubleshooting wizards thousands of example programs tutorials application notes instrument drivers and so on Registered users also receive access to the NI Discussion Forums at ni com forums NI Applications Engineers make sure every question submitted online receives an answer Standard Service Program Membership tThis program entitles members to direct access to NI Applications Engineers via phone and email for one to one technical support as well as exclusive access to self paced online training modules at ni com self paced training All customers automatically receive a one year membership in the Standard Service Program SSP with the purchase of most software products and bundles including NI Developer Suite NI also offers flexible extended contract options that guarantee your SSP benefi
35. ion Builder AT No Software is Installed eee cess eseeeeseeeeseeseeesseeeeseeecsecseeesseeesseeeeseeaees No Camera Found Hardware Problems oes Aeaee aan ae ae a eiea s PWR FAULT LED i5 Red menr a a aa aE E N AROE ETAREN Cannot Drive Isolated Outputs sssesseesessesesteesessssssererestststsesteeseeneesrsrnrsesestsesesrsenes Runaway Startup Application sesesssesssesseseeeseseststsestetesstsrsrstststststsrsretsestnrereeseeres LED Error Indications eren r E R RR A R a RS PWR FAULT LED Is Not Lit When the NI CVS 1457RT is Powered On Appendix B Mounting Information Mounting the NI CVS 1457RT enrete rerea E e aia ti B 1 Clearance Requirements nenir innara E A AAAA AE E B 6 Appendix C Technical Support and Professional Services viii ni com About This Manual This manual contains detailed electrical and mechanical information for the National Instruments CVS 1457RT Conventions The following conventions appear in this manual As A A bold italic monospace monospace italic This icon denotes a note which alerts you to important information This icon denotes a caution which advises you of precautions to take to avoid injury data loss or a system crash When this symbol is marked on a product it denotes a warning advising you to take precautions to avoid electrical shock Bold text denotes items that you must select or click in the software such as menu items and dialog box optio
36. mally and is properly powered on Blinking Red The NI CVS 1457RT power up sequence failed ON Red The NI CVS 1457RT is experiencing a thermal fault Ensure that the ambient operating temperature does not exceed the range specified in the NJ CVS 1457RT Specifications Environmental section USER1 USER2 LEDs The USER1 and USER2 LEDs are user accessible LEDs that can be controlled with the RT LEDs VI which is located on the RT Utilities palette in LabVIEW Both LEDs are bicolor Green Amber LEDs National Instruments 2 3 Chapter 2 LEDs RESET Button and Connectors PoE LEDs Figure 2 2 shows the location of the PoEO and PoE LEDs Figure 2 2 PoEO and PoE1 LEDs Ea af g fd y a x ST te r y NI CVS 1457Rf N i Compact Vision System Nl 1 O O 1 PPR ze g 1 Ppa B ACT 8 z LINK y aa H i 4 E 3 ii 10nov ff L ia Tiesa 1000 TPS i Seen tee lt gt 3 lt e on wuld Table 2 3 describes the PoEO and PoE LED indications Table 2 3 PoEO and PoE1 LED Indications PoE0 and PoE1 LED State PoE Status OFF The corresponding PoE port is not supplying power ON The corresponding PoE port is powering the connected camera Ethernet LEDs The NI CVS 1
37. n the development computer and the NI CVS 1457RT allows you to assign an IP address configure the NI CVS 1457RT download inspection tasks and remotely monitor an ongoing inspection As with all Ethernet devices you can connect multiple NI CVS 1457RT devices to the same network as shown in Figure 3 1 Figure 3 1 Multiple NI CVS 1457RT Devices Connected to the Same Network To connect multiple NI CVS 1457RT devices to the same network each device must have a unique IP address By default the configuration utility running on the development computer displays each NI CVS 1457RT that exists on the subnet To add entries for NI CVS 1457RT devices that exist on other subnets you must know the IP address assigned to each device This feature allows remote configuration programming and monitoring of any NI CVS 1457RT not protected by a firewall or user password National Instruments 3 1 Chapter 3 Deployment Use the NICVS 1457RT primary Ethernet port media access control MAC address to uniquely identify each unit The MAC address is printed on the top side of each NI CVS 1457RT The configuration environment on the host machine displays these values in order to distinguish one NI CVS 1457RT from another In addition to distinguishing units based on MAC address you can also assign each NI CVS 1457RT a descriptive name in the configuration environment The default name for each device is NI CVS1457RT XXXXXXXX whe
38. nother device Either remove or reconfigure the other device or reconfigure the NI CVS 1457RT to use a different IP address by putting it into the IP RESET state and restarting into the normal state The cable you are using may be inappropriate for the speed of your network causing network communication dropout While 1 000 Mbps communication over short cables lengths can be achieved with the CATS cable commonly used for 10 and 100 Mbps CAT5e and CAT6 cables are more reliable and recommended for 1 000 Mbps links The NI CVS 1457RT has the ability to perform auto crossover allowing the use of straight or crossover Ethernet cables independent of the connection configuration The NI CVS 1457RT is configured to acquire an IP address from a DHCP server but no DHCP server is available By default the target will automatically attempt to connect to the network using DHCP If the target is unable to initiate a DHCP connection the target connects to the network with a link local IP address 169 254 x x National Instruments A 1 Appendix A Troubleshooting e You may be experiencing firewall issues If you are having difficulty detecting the system and setting up the NI CVS 1457RT on your network you must configure the firewall to open the TCP UDP ports used by the NI CVS 1457RT and the host machine Refer to the following table for more information about TCP UDP ports Table A 1 TCP UDP Ports Used by the NI CVS 1457RT Port Type Deta
39. ns Bold text also denotes parameter names Italic text denotes variables emphasis a cross reference or an introduction to a key concept Italic text also denotes text that is a placeholder for a word or value that you must supply Text in this font denotes text or characters that you should enter from the keyboard sections of code programming examples and syntax examples This font is also used for the proper names of disk drives paths directories programs subprograms subroutines device names functions operations variables filenames and extensions Italic text in this font denotes text that is a placeholder for a word or value that you must supply Related Documentation The following documents contain information that you may find helpful as you read this manual e NI CVS 1457RT Specifications Contains detailed specifications for the NI CVS 1457RT e NI CVS 1457RT Getting Started Guide Explains how to install and configure the software necessary to use the NI CVS 1457RT and how to get started using the NI CVS 1457RT hardware e NICVS I O Accessory User Manual Contains installation and operation instructions for the CVS I O Accessory National Instruments ix About This Manual Resources for NI Vision Builder Al Users Refer to the MI Vision Builder for Automated Inspection Tutorial to learn how to perform basic machine vision techniques using Vision Builder AI You can access the MI Vision Builder
40. nstruments Patents For patents covering National Instruments products technology refer to the appropriate location Help Patents in your software the patents txt file on your media or the National Instruments Patent Notice at ni com patents Export Compliance Information Refer to the Export Compliance Information at ni com legal export compliance for the National Instruments global trade compliance policy and how to obtain relevant HTS codes ECCNs and other import export data WARNING REGARDING USE OF NATIONAL INSTRUMENTS PRODUCTS 1 NATIONAL INSTRUMENTS PRODUCTS ARE NOT DESIGNED WITH COMPONENTS AND TESTING FOR A LEVEL OF RELIABILITY SUITABLE FOR USE IN OR IN CONNECTION WITH SURGICAL IMPLANTS OR AS CRITICAL COMPONENTS IN ANY LIFE SUPPORT SYSTEMS WHOSE FAILURE TO PERFORM CAN REASONABLY BE EXPECTED TO CAUSE SIGNIFICANT INJURY TO A HUMAN 2 IN ANY APPLICATION INCLUDING THE ABOVE RELIABILITY OF OPERATION OF THE SOFTWARE PRODUCTS CAN BE IMPAIRED BY ADVERSE FACTORS INCLUDING BUT NOT LIMITED TO FLUCTUATIONS IN ELECTRICAL POWER SUPPLY COMPUTER HARDWARE MALFUNCTIONS COMPUTER OPERATING SYSTEM SOFTWARE FITNESS FITNESS OF COMPILERS AND DEVELOPMENT SOFTWARE USED TO DEVELOP AN APPLICATION INSTALLATION ERRORS SOFTWARE AND HARDWARE COMPATIBILITY PROBLEMS MALFUNCTIONS OR FAILURES OF ELECTRONIC MONITORING OR CONTROL DEVICES TRANSIENT FAILURES OF ELECTRONIC SYSTEMS HARDWARE AND OR SOFTWARE UNANTICIPATED USES OR MISUSES OR ERRORS ON THE PART
41. nterface Overview GigE Vision is a camera interface standard based on the Gigabit Ethernet communication protocol GigE Vision cameras work with standard Gigabit Ethernet networks and hardware Because the Gigabit Ethernet standard allows transmission of up to 1000 megabits per second GigE Vision offers faster transmission rates than USB 1 x USB 2 0 IEEE 1394a and IEEE 1394b GigE Vision networks can acquire images from multiple cameras however all cameras on the network share the same bandwidth While Gigabit Ethernet is a standard bus technology not all cameras with Gigabit Ethernet ports are GigE Vision compliant In order to be GigE Vision Compliant the camera must adhere to the protocols laid down by the GigE Vision standard and must be certified by the Automated Imaging Association AIA Look for the GigE Vision logo in the camera documentation to determine if the camera supports the GigE Vision standard National Instruments 1 5 LEDs RESET Button and Connectors This chapter provides information about the location and functionality of the LED indicators RESET button and connectors on the NI CVS 1457RT LED Indicators Figure 2 1 shows the STATUS PWR FAULT USER2 and USER1 LEDs on the NI CVS 1457RT Figure 2 1 STATUS PWR FAULT USER2 and USER1 LEDs x
42. on repair or replace software media that do not execute programming instructions if National Instruments receives notice of such defects during the warranty period National Instruments does not warrant that the operation of the software shall be uninterrupted or error free A Return Material Authorization RMA number must be obtained from the factory and clearly marked on the outside of the package before any equipment will be accepted for warranty work National Instruments will pay the shipping costs of returning to the owner parts which are covered by warranty National Instruments believes that the information in this document is accurate The document has been carefully reviewed for technical accuracy In the event that technical or typographical errors exist National Instruments reserves the right to make changes to subsequent editions of this document without prior notice to holders of this edition The reader should consult National Instruments if errors are suspected In no event shall National Instruments be liable for any damages arising out of or related to this document or the information contained in it EXCEPT AS SPECIFIED HEREIN NATIONAL INSTRUMENTS MAKES NO WARRANTIES EXPRESS OR IMPLIED AND SPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE CUSTOMER S RIGHT TO RECOVER DAMAGES CAUSED BY FAULT OR NEGLIGENCE ON THE PART OF NATIONAL INSTRUMENTS SHALL BE LIMITED TO THE AMOUNT THERETOFORE PAID BY
43. operty laws Where NI software may be used to reproduce software or other materials belonging to others you may use NI software only to reproduce materials that you may reproduce in accordance with the terms of any applicable license or other legal restriction End User License Agreements and Third Party Legal Notices You can find end user license agreements EULAs and third party legal notices in the following locations e Notices are located in the lt Nat ional Instruments gt _Legal Information and lt National Instruments gt directories e EULAs are located in the lt National Instruments gt Shared MDF Legal license directory e Review lt National Instruments gt _Legal Information txt for more information on including legal information in installers built with NI products Trademarks Refer to the NI Trademarks and Logo Guidelines at ni com trademarks for more information on National Instruments trademarks ARM Keil and p Vision are trademarks or registered of ARM Ltd or its subsidiaries LEGO the LEGO logo WEDO and MINDSTORMS are trademarks of the LEGO Group 2013 The LEGO Group TETRIX by Pitsco is a trademark of Pitsco Inc 2013 FIELDBUS FOUNDATION and FOUNDATION are trademarks of the Fieldbus Foundation EtherCAT is a registered trademark of and licensed by Beckhoff Automation GmbH CANopen is a registered Community Trademark of CAN in Automation e V DeviceNet and EtherNet IP are trademarks of ODVA
44. or the NI CVS 1457RT Digital I O Pin Location Nuna Signal Description 1 Diff 0 Bidirectional RS 422 T O positive side or quadrature encoder phase A 2 GND Digital ground reference for TTL and differential I O 3 TTL 0 Bidirectional TTL I O 4 TTL 1 Bidirectional TTL I O 5 GND Digital ground reference for TTL and differential I O 6 TTL 2 Bidirectional TTL I O 7 TTL 3 Bidirectional TTL I O 8 GND Digital ground reference for TTL and differential I O 44 30 15 9 Diff 1 Bidirectional RS 422 I O positive side or quadrature encoder phase B 10 Viso Isolated power voltage reference output 11 Ciso Common ground reference for isolated inputs and outputs 12 Iso Out 0 General purpose isolated output 13 Iso Out 1 General purpose isolated output 14 Ciso Common ground reference for isolated inputs and outputs 15 Iso Out 4 General purpose isolated output 16 Diff 0 Bidirectional RS 422 I O negative side or quadrature encoder phase A 17 GND Digital ground reference for TTL and differential I O 18 TTL 4 Bidirectional TTL I O 19 TTL 5 Bidirectional TTL I O 20 GND Digital ground reference for TTL and differential I O 21 TTL 6 Bidirectional TTL I O 22 TTL7 Bidirectional TTL I O 23 GND Digital ground reference for TTL and differential I O 2 16 ni com NI CVS 1457RT User Manual Table 2 13 Pin Location and Definition for the NI
45. re XXXXXXXX are the last eight digits of the MAC address When configured to run an inspection the NI CVS 1457RT can run autonomously without connection to the host machine All image acquisition inspection decision making and I O occurs on the NI CVS 1457RT device itself For local monitoring of the inspection you can connect a monitor directly to the VGA connector on the NI CVS 1457RT as shown in Figure 3 2 Figure 3 2 NI CVS 1457RT Connected to a Monitor At any time you can reconnect the host machine to the NI CVS 1457RT device and remotely monitor progress 3 2 ni com BIOS Configuration and System Recovery You can change the configuration settings for the NI CVS 1457RT in the BIOS setup The BIOS is the low level interface between the hardware and PC software that configures and tests your hardware when you boot the system The BIOS setup program includes menus for configuring settings and enabling features Most users do not need to use the BIOS setup program The system ships with default settings that work well for most configurations Entering BIOS Setup To start the BIOS setup program complete the following steps 1 Connect a VGA monitor to the VGA connector of the NI CVS 1457RT 2 Connect a USB keyboard to one of the USB ports of the NI CVS 1457RT 3 Power on or reboot the NI CVS 1457RT 4 Immediately hold down the lt F10 gt key until the message Please select boot device appears onsc
46. re that you can use to prototype benchmark and deploy machine vision applications Creating applications in Vision Builder AI does not require programming It also allows you to easily configure and benchmark a sequence of visual inspection steps as well as deploy the visual inspection system for automated inspection With Vision Builder AI you can perform powerful visual inspection tasks and make decisions based on the results of individual tasks You can also migrate your configured inspection to LabVIEW extending the capabilities of your applications if necessary Vision Builder AI allows you to remotely configure and control the NI CVS 1457RT LabVIEW LabVIEW is a graphical programming environment for developing flexible and scalable applications LabVIEW Real Time Module The LabVIEW Real Time Module combines LabVIEW graphical programming with the power of real time RT hardware such as the NI CVS 1457RT enabling you to build deterministic real time systems You develop VIs in LabVIEW and embed the VIs on RT targets The RT target runs VIs without a user interface and offers a stable platform for real time VIs For more information about the LabVIEW Real Time Module refer to the LabVIEW Help LabVIEW FPGA Module The LabVIEW FPGA Module extends the LabVIEW graphical development platform to target field programmable gate arrays FPGAs on NI reconfigurable I O RIO hardware LabVIEW FPGA enables developers to more efficiently and e
47. reen 5 Use the Down Arrow key to select Enter Setup and press lt Enter gt The setup utility loads after a short delay The NI CVS 1457RT will enter the BIOS setup program and display the Main menu Use the following keys to navigate through the BIOS setup Left right up and down arrows Use these keys to move between different setup menus Press lt Esc gt to exit a submenu Be sure number lock is off to use the numeric keypad arrows e lt Enter gt Use this key either to open a submenu or display all available settings for the highlighted configuration option e lt Esc gt Use this key to return to a parent menu of a submenu or cancel an outstanding selection At the main menu use this key to exit the BIOS setup e lt gt and lt gt Use these keys to cycle between all available settings e lt Tab gt Use this key to select time and date fields When entering time and date information you can also use the number keys to enter the time and date directly National Instruments 4 1 Chapter 4 BIOS Configuration and System Recovery Press lt F1 gt from any root menu to display more information about navigating the BIOS setup program Menu items listed in blue are changeable menu items in gray are not changeable A blue triangle next to a menu item indicates that the menu item contains a submenu The following sections describe the entries available in each BIOS menu Main Menu The most
48. refer to the NI Vision for LabVIEW Help NI Vision Acquisition Software The NI CVS 1457RT ships with the latest version of NI Vision Acquisition Software which contains all of the drivers in the NI Vision product line With NI Vision Acquisition Software you can quickly and easily start your applications without having to program the device at the register level NI Vision Acquisition Software has an extensive library of functions such as routines for video configuration continuous and single shot image acquisition memory buffer allocation trigger control and device configuration that you can call from the application development environment NI Vision Acquisition Software contains the following software for use with the NI CVS 1457RT e Measurement amp Automation Explorer MAX Use MAX to configure the NI CVS 1457RT You can set the IP address update software on the device configure triggering and set up the lighting features e NI IMAQdx Controls GigE Vision cameras connected to the NI CVS 1457RT NI IMAQdx includes an extensive library of VIs you can call from LabVIEW These VIs include routines for video configuration continuous and single shot image acquisition trigger control and register level camera configuration NI IMAQdx software performs all functions necessary for acquiring and saving images e NI IMAQ I O Controls the I O on the NI CVS 1457RT 1 4 ni com NI CVS 1457RT User Manual GigE Vision I
49. so ose esb choi needs a vate oh Ps oh RES 1 3 LabVIEW Real Time Module ccccccccccssscesssccessecessccessecesssccessecesseeesseeeees 1 3 LabVIEW FPGA Mod le s eirese otaran rasieren norii tarea tayroi 1 3 NI Vision Development Module sssssessesssseseseersrsestestsssistsrersrstststnrsrneeseres 1 3 NI Vision Acquisition Software 1 4 GigE Vision Interface Overview n meneere a a e E RE E RA RER REEE 1 5 Chapter 2 LEDs RESET Button and Connectors CED Indict Sa a E RE A T AE A ous E E E ESE 2 1 STATUS GED AE E E E E EAA ET AET 2 2 PWRFA UMT ED a T E A ARNEY 2 3 USERIVUSER2Z LEDS anina a A OTA N O RT as 2 3 12 DA D 5 D AA IEE SE E EEEE A A E 2 4 Ethernet LEDs 2 4 Using the RESET Button 2 6 Safe Mode 2 7 TIP Resend Bee AG A a EE BRS and Bd ae ie So Sede sens Bes 2 7 INO ADP S A E aLO A ES SCs an E GRR Roca 2 8 COMME CONS ais ennie ena e a E ar Fa aaia ahane a A EE NE 2 8 Earth Grourid Connect Onnar a A A A R 2 9 Power Input Connectors Primary Ethernet Port USB Connectors 05 5 RS 485 422 232 Serial Portao a R E tas soe E Rs 2 12 VGA 6 n eE E EEE EE ET EE E TTT 2 14 GigE Vision Ports with PoE occ sitni ee cirte ehk tia eiie iei aiai 2 15 Digital W O nerasiu a T E ER a hes ans E eats 2 15 National Instruments vii Contents Chapter 3 Deployment Connecting Multiple NI CVS 1457RT Devices cccececeseseeseseesenesseeeeseneeseeaeeeeseneeaeeees 3 1
50. t Note that the Intel Boot Agent device names are preceded by IBA GE Slot 00c9 v1310 in the Boot Option Priorities menu The system must be restarted for this setting to take effect The default value is Disabled Boot Option Priorities These settings specify the order in which the BIOS checks for bootable devices including the local hard disk drive removable devices such as USB flash disk drives or USB CD ROM drives or the PXE network boot agent The BIOS will first attempt to boot from the device associated with 1st Boot Device followed by 2nd Boot Device and 3rd Boot Device If multiple boot devices are not present the BIOS setup utility will not display all of these configuration options To select a boot device press lt Enter gt on the desired configuration option and select a boot device from the resulting menu You can also disable certain boot devices by selecting Disabled National Instruments 4 5 Chapter 4 BIOS Configuration and System Recovery A Note Only one device of a given type will be shown in this list If more than one device of the same type exists use the Device BBS Priorities submenus to re order the priority of devices of the same type The following submenus will be displayed if one or more bootable devices of the corresponding type is present e Hard Drive BBS Priorities Use this setting to access the Hard Drive BBS Priorities submenu to re order or disable bootable hard drive devices Refer to the H
51. t the EMC requirements for special EMC environments such as for marine use or in heavy industrial areas Refer to the hardware s user documentation and the DoC for product installation requirements When the hardware is connected to a test object or to test leads the system may become more sensitive to disturbances or may cause interference in the local electromagnetic environment Operation of this hardware in a residential area is likely to cause harmful interference Users are required to correct the interference at their own expense or cease operation of the hardware Changes or modifications not expressly approved by National Instruments could void the user s right to operate the hardware under the local regulatory rules 1 The Declaration of Conformity DoC contains important EMC compliance information and instructions for the user or installer To obtain the DoC for this product visit ni com certification search by model number or product line and click the appropriate link in the Certification column Contents About This Manual Conventi ONS 5555535255555 65505 edeecca T a sd ae dah beh dead sda sad ERTER ix Related DoOCuUMentati On asin eee E e Aa A ER E REAS Erst ix Chapter 1 NI CVS 1457RT Overview Aboutthe NLCVS SIRT aa e OTO E E E A 1 1 Hardware Overview 1 1 Software Overview cccccccsccessscessscesseceessecesseeessees 1 2 NI Vision Builder for Automated Inspection 1 3 LabVIEW s
52. table system and could damage the NI CVS 1457RT National Instruments A 3 Mounting Information This appendix provides the information necessary to create a custom mount for the NI CVS 1457RT If you do not want to create a custom mount a panel and DIN rail mount kit for the NI CVS 1457RT is available from National Instruments part number 781740 01 Mounting the NI CVS 1457RT If you want to create a custom mount Figures B 1 through B 4 provide dimensional drawings and clearance information for the NI CVS 1457RT A Caution If you choose not to mount the NI CVS 1457RT on a DIN rail or flat surface do not position the NI CVS 1457RT with the heat sinks resting on any surface Doing so may cause the NI CVS 1457RT device to overheat Refer to the NI CVS 1457RT Specifications for temperature specifications National Instruments B 1 Appendix B Mounting Information Figure B 1 Front View of the NI CVS 1457RT with Dimensions 374 in B 2 667 in 674 in 561 in 985 in ni com e gt ne 560 in 14 23 mm ne I E CVS 1457RT NI 4 i 1 304 in PY 33 12 mm 620 in 15 75 mm z E t B app IO z EW 4 Ediyo ta 757 in IL z 1 852 in E 47 04 mm o neat 600 in 15 231 mm es eL i i 973 in 24 71 mm i A i gt lt _ 5
53. tion for the NI IMAQ I O driver software is available by selecting Start All Programs National Instruments Vision Documentation NI IMAQ IO Documentation for the MAX configuration software is available from the Help menu on the MAX toolbar Specific information about using MAX with NI Vision hardware is available by selecting Help Help Topics NI Vision NI IMAQdx National Instruments Example Finder LabVIEW contains an extensive library of VIs and example programs To access the NI Example Finder open LabVIEW and select Help Find Examples Visit the NI Developer Zone at ni com zone for the latest example programs tutorials technical presentations and a community area where you can share ideas questions and source code with developers around the world x ni com NI CVS 1457RT Overview This chapter provides an overview of the features and components of the National Instruments CVS 1457RT compact vision system About the NI CVS 1457RT The NI CVS 1457RT is a real time imaging system that acquires processes and displays images from GigE Vision cameras The NI CVS 1457RT also provides multiple digital input output I O options for communicating with external devices to configure and start an inspection and to indicate results An Ethernet connection between the NI CVS 1457RT and a development computer allows you to display measurement results and status information and to configure the NI CVS 1457RT settings When conf
54. ts are available without interruption for as long as you need them Visit ni com ssp for more information For information about other technical support options in your area visit ni com services or contact your local office at ni com contact e Training and Certification Visit ni com t raining for training and certification program information You can also register for instructor led hands on courses at locations around the world e System Integration lIf you have time constraints limited in house technical resources or other project challenges National Instruments Alliance Partner members can help To learn more call your local NI office or visit ni com alliance Declaration of Conformity DoC A DoC is our claim of compliance with the Council of the European Communities using the manufacturer s declaration of conformity This system affords the user protection for electromagnetic compatibility EMC and product safety You can obtain the DoC for your product by visiting ni com certification You also can visit the Worldwide Offices section of ni com niglobal to access the branch office Web sites which provide up to date contact information support phone numbers email addresses and current events National Instruments C 1
55. ts are designed to provide reasonable protection against harmful interference when the hardware is operated in the intended electromagnetic environment In special cases for example when either highly sensitive or noisy hardware is being used in close proximity additional mitigation measures may have to be employed to minimize the potential for electromagnetic interference While this hardware is compliant with the applicable regulatory EMC requirements there is no guarantee that interference will not occur in a particular installation To minimize the potential for the hardware to cause interference to radio and television reception or to experience unacceptable performance degradation install and use this hardware in strict accordance with the instructions in the hardware documentation and the DoC If this hardware does cause interference with licensed radio communications services or other nearby electronics which can be determined by turning the hardware off and on you are encouraged to try to correct the interference by one or more of the following measures e Reorient the antenna of the receiver the device suffering interference e Relocate the transmitter the device generating interference with respect to the receiver e Plug the transmitter into a different outlet so that the transmitter and the receiver are on different branch circuits Some hardware may require the use of a metal shielded enclosure windowless version to mee
56. ue is Disabled e Console Redirection Settings Use this menu to configure the terminal settings for console redirection LabVIEW RT Menu Use this menu to configure boot options for LabVIEW Real Time Note The following LabVIEW RT Safe Mode Reset IP Address and Disable Startup VI settings override the behavior of the RESET button on the NI CVS 1457RT Refer to the Using the RESET Button section of Chapter 2 LEDs RESET Button and Connectors for more information To use the settings from the RESET button select Use Hardware Switch for each option e Boot Configuration Selects whether the device should boot LabVIEW Real Time or LabVIEW Real Time Safe Mode The default is LabVIEW RT e LabVIEW RT Safe Mode Specifies whether to boot the device into safe mode The default setting is Use Hardware Switch 4 4 ni com NI CVS 1457RT User Manual Reset IP Address Specifies whether to reset the IP address of the device Use this switch to reset the IP address of the primary Ethernet port to DHCP or a link local address during LabVIEW Real Time startup The default setting is Use Hardware Switch A Note By default the target automatically attempts to connect to the network using DHCP If the target is unable to initiate a DHCP connection the target connects to the network with a link local IP address 169 254 x x Disable Startup VI Prevent VIs from automatically running at startup Enable this setting if the device becomes
57. ure 2 5 RESET Button Location p Ee So z ket Be a PoE 48 V u g 2 2 li o gt Qt a ob gt 1 RESET Button 2 6 ni com NI CVS 1457RT User Manual Table 2 5 describes the functions of the RESET button Table 2 5 RESET Button Functions NI CVS 1457RT Current State Action Result Off Press CVS will turn on Any On State Press RESET CVS resets lt 5 seconds CVS will boot into normal state On Normal Press RESET USER1 LED OFF USER2 LED ON gt 5 seconds until button release CVS will boot into Safe Mode state On Safe Mode Press RESET USER1 LED ON USER2 LED OFF gt 5 seconds until button release CVS will boot into IP Reset state On IP Reset Press RESET USER1 LED ON USER2 LED ON gt 5 seconds until button release CVS will boot into No App state On No App Press RESET USER1 LED Blink USER2 LED gt 5 seconds Blink until button release CVS will boot into No App state The following sections describe the states from the previous table Safe Mode Use safe mode to reconfigure TCP IP settings and to download or update software from the development computer Downloading incorrect software to the NI CVS 1457RT may cause it to hang during restart or b

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