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1:1 Pro Gun Manual - CPD_PRTM

1. Silicone 1 1 Pro Gun Assembly Spatter Nozzle 1 1 Pro Gun Assembly Disposable Mixer Solvent Air Purge Auto 1 1 Pro Gun Assy Disposable Mixer Solvent Air Purge Pro Gun Actuator Assembly Automatic Auto 1 1 Pro Gun Block Assembly 1 1 Pro Gun Block Assembly Disposable Mixer Auto 1 1 Pro Gun Block Assembly Auto 1 1 Pro Gun Block Assembly Silicone Auto 1 1 Pro Gun Block Assembly Spatter Nozzle Auto Pro Gun Actuator Assembly Auto 1 1 Pro Gun Block Assembly Disposable Mixer Classic Pro Gun Handle 1 1 Adhesive Classic Pro Gun Handle Pro Gun Actuator Assembly 1 1 Pro Gun Block Assembly 1 1 Pro Gun Block Assembly BPO Automatic Flush Valve Assembly Automatic Flush Valve Assembly International Recirculation Gun Block Actuator Assembly Repair Kit Auto 1 1 Pro Gun Assembly Innovator Repair Kit Auto 1 1 Pro Gun Assembly Repair Kit 1 1 Pro Gun Assembly Repair Kit Auto 1 1 Pro Gun Assembly Repair Kit 1 1 Pro Gun Assembly Repair Kit 1 1 Pro Gun Assembly Repair Kit 1 1 Pro Gun Assembly Repair Kit Auto 1 1 Pro Gun Assembly Repair Kit 1 1 Pro Gun Assembly Repair Kit 1 1 Pro Gun Block Assembly Repair Kit 1 1 Pro Gun Block Assembly International MagnumVenusProducts Rev 04 2014 Page 17 1 1 Classic Pro Gun Manual Tools required You will need the following tools e Rubber mallet Removable Thread Lock Compound Adjustable wrench Needle nose pliers Flat end screwdrive
2. MAGNUM VENUS PRODUCTS Automatic Pro Duo 1 1 Gun Assembly CPD 4000 A REV 04 07 06 BT2 REV A ITEM 3 WAS DUO 4100 A 06 02 06 BT2 REV B ADDED REPAIR KIT 05 14 07 BT2 D MagnumVenusProducts Rev 04 2014 Page 42 1 1 Classic Pro Gun Manual Auto Pro Gun Assembly CPD 4000 A PARTS LIST REPAIR KITS ITEM PART NO QTY DESCRIPTION PART NO DESCRIPTION 1 58704 1 1 MOUNTING PAD PRO GUN CPD 4000 A RK MAJOR REPAIR KIT 2 CPC 1200 A 1 ACTUATOR ASSEMBLY 3 CPD 4100 A 1 GUN BLOCK ASSEMBLY 4 F SW 04 1 LOCK WASHER 5 F HB 04C 08 1 HEX BOLT 6 02806 2 2 PAN HEAD SCREW 7 01443 2 Fi 2 1 FT TUBE SECTIONS 8 06946 1 Y CONNECTOR 4x 1 4 20 UNC MOUNTING HOLES MagnumVenusProducts Rev 04 2014 Page 43 1 1 Classic Pro Gun Manual 0 89 Vre PART OF ITEM 2 KU MAGNUM VENUS PLASTECH RECIRCULATION GUN PRTM RG 1000 A REV A 02 24 11 SHEET 1 2 8 11 2009 MagnumVenusProducts Rev 04 2014 Page 44 1 1 Classic Pro Gun Manual Parts List ITEM PART NUMBER QTY DESCRIPTION 1 PRTM RG 1100 1 RECIRCULATION GUN BLOCK 2 PRTM RG 1200 A i JACTUATOR ASSEMBLY 3 58704 1 1 JMOUNTING PAD 4 02806 2 2 110 24 PAN HEAD SCREW 5 F SW 04 1 WASHER 6 F HB 04C 08 1 BOLT REPAIR KIT PART No DESCRIPTION CPD 4000 A INV RK REPAIR KIT MAGNUM VENUS PLASTECH RECIRCULATION GUN PRTM RG 1000 A REV A 02 24 11 SHEET 2 2 8 11 2009 MagnumVenusProducts
3. Pro Duo 1 1 Gun With Mixer CPD 6000 REV A REPAIRKIT WAS CPD 5000 RK 09 30 08 BT2 REV B ITEM 10 WAS 07750 ITEM 11 WAS 04409 01 17 13 2 D MagnumVenusProducts Rev 04 2014 Page 56 1 1 Classic Pro Gun Manual Pro Duo Gun Assembly CPD 6000 PARTS LIST REPAIR KITS ITEM PART NO QTY DESCRIPTION PART NO DESCRIPTION 1 CPD 6300 1 GUN HANDLE CPD 6000 RK REPAIR KIT 2 58604 1 1 ACTUATOR ASSEMBLY 3 CPD 6100 1 GUN BLOCK ASSEMBLY 4 F SW 04 1 LOCK WASHER 5 F HB 04C 08 1 HEX BOLT 6 58670 1 1 TRIGGER GUARD 7 01443 4FT 2 2 FT TUBE SECTIONS 8 06952 1 Y CONNECTOR 9 PF SE 02 BR 1 ELBOW 10 CPD 6018 1 DISPOSABLE MIXER 11 CPD 6017 1 MIXER HOUSING 12 02806 2 1 SCREW 13 58671 1 1 DRIP SHIELD 14 8407 6 1 1 BALL VALVE 15 MPH 2539 2 POLY ELBOW OPTIONAL PARTS AND ASSEMBLIES PART NO DESCRIPTION 58676 1 TRIGGER GUARD ASSEMBLY MagnumVenusProducts Rev 04 2014 Page 57 1 1 Classic Pro Gun Manual PART OF 2 rN PART OF 2 s 2 REQD MAGNUM VENUS PLASTECH Pro Duo 1 1 Automatic Gun With Mixer CPD 6000 A REV 09 29 08 BT2 REV A MODIFIED DRAWING OF CPD 6100 TO SHOW FLUSH VALVE ORIENTATION FOR AUTOMATIC GUN ITEM 2 WAS 58604 1 12 05 08 BT2 MagnumVenusProducts Rev 04 2014 Page 58 1 1 Classic Pro Gun Manual Pro Duo Gun Assembly CPD 6000 A PARTS LIST REPAIR KITS ITEM PARTNO DESCRIPTION PART NO DESCRIPTION 1 58704 1 1 MOUNTING PAD PRO GUN CPD 6000 A RK MAJOR REPAIR KIT 2 CPC 1200A 1 ACT
4. on position Place a container under the ball valve to catch any resin that is ejected out of the valve MagnumVenusProducts Rev 04 2014 Page 14 1 1 Classic Pro Gun Manual 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Products recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wire be used where possible NFPA Bulletin No77 states that the electrical resistance of such a leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Pro
5. 7102 5 6 into the side of the mix chamber 5 Install the Ball 03199 and Spring 04319 into the front ports of the mix chamber 6 Using a new Plug Seal 58695 1 install the Plug 58696 1 into the front of the mix chamber on top of the spring Mix Housing Options e Mix Housing 58692 1 Use with all turbulent mixers and most applications Mix Housing DUO 4101 Use with disposable mixer assemblies 07550 3 8 ID Disposable mixer or 07551 1 4 ID Disposable mixer for Pour or Spatter applications e Ratio Housing DUO 4201 Use to separate the two streams Catalyst amp Resin Check ratios amp recirculation Turbulent Mixer Selection There are two different turbulent mixers in two different materials e Standard Turbulent Mixer 5107 27 3 Use for most applications where outputs are not critical Use with chopper and saturator applications e Critical Mix Turbulent Mixer 5107 27 2 Use for low output applications such as gel coat In low flow application the critical mix turbulent mixer will work best e Glass Filled Critical Mix Turbulent Mixer 5107 27 5 Use in low flow applications where the material is abrasive and durability is required G MagnumVenusProducts Rev 04 2014 Page 30 1 1 Classic Pro Gun Manual Actuator Rebuild 1 Remove the two O rings O V 013 from the underside of the Cylinder body 58631 1 2 Unscrew the Cylinder caps 5106 4 1 from each end of the cyli
6. MagnumVenusProducts Rev 04 2014 Page 96 1 1 Classic Pro Gun Manual CPD 5000 SILO RK MAJOR REPAIR KIT PRO DUO GUN 0 3 904 O RING O D 010 O RING 2 PCs 2 PCs 0 5 012 O RING 2 PCS 0 U 011 O RING 2 PC fo 5104 5 1 TEFLON RESIN SEAL 5104 7 1 PACKING RING 226 1 PC 2 PCS O O V 013 O RING 2 PCS 02441 1 SEAL 3 PCS O V 020 O RING 2 PCS 03199 STAINLESS BALL 1 4 2 PCS O U 109 O RING 6705 1 1 PACKING BIT to 04319 STAINLESS SPRING 2 PCS 58694 1 FACE SEAL 4 PCS 2 PCS O 5104 3 1 SECONDARY SEAL 5106 3 1 GUN BLOCK SEAL 2 PCS O 58695 1 PLUG SEAL MagnumVenusProducts Rev 04 2014 Page 97 1 1 Classic Pro Gun Manual CPD 5000 SNZ RK MAJOR REPAIR KIT PRO DUO GUN 0 012 O RING 2 PCS REPLACES BLACK O RING ON 5 07 PLUG 2 PC 0 3 904 O RING 2 PCS 5104 7 1 PACKING RING 1 PC f 0 0 010 O RING I 2 PC fo 5104 5 1 TEFLON RESIN SEAL 2 PCS 0 011 O RING 2Pes 0 109 O RING NOU 1 PC 6705 1 1 PACKING BIT 2 PCS O 0 013 O RING 2 PCS 02441 1 SEAL 5 PCS C 0 020 O RING 2 PCS O 03199 STAINLESS BALL 1 4 2 PCS 04319 STAINLESS SPRING 2 PCS 58694 1 FACE SEAL 1 PC O E 026 O RING 4 PCS 2 PCS O 5104 3 1 SECONDARY SEAL 5106 3 1 GUN BLOCK SEAL 2 PCS O 58695 1 PLUG SEAL MagnumVenusProducts Rev 04 2014 Page 98 1 Classic Pro Gun Manual 6000 MAJOR REPAIR KIT
7. OPTIONAL PARTS ITEM PARTNO QTY DESCRIPTION 16 7701 6 11 3 FERRULE W NUT 17 7701 6 12 3 POLY NUT ONLY D MagnumVenusProducts Rev 04 2014 Page 61 1 1 Classic Pro Gun Manual a 2 FLUSH VALVE ASSEMBLY IS THE gt SAME ON BOTH SIDES OF THE a 26 GUN BLOCK A 4 MAGNUM VENUS PLASTECH AUTOMATIC PRO 1 1 GUN BLOCK CPD 4100 A REV 03 23 06 BT2 REV A ITEM 24 WAS QTY 4 09 30 08 BT2 MagnumVenusProducts Rev 04 2014 Page 62 1 1 Classic Pro Gun Manual ASSEMBLY 1 1 GUN BLOCK CPD 4100 A PARTS LIST OPTIONAL PARTS AND ASSEMBLIES ITEM PARTNO QTY DESCRIPTION ITEM PARTNO QTY DESCRIPTION 1 02441 1 2 SEAL 2 F CS 832 10 GR8 4 SOCKET HEAD CAP SCREW E un 2 ped _ cic E 3 03199 2 BALL 40 58692 1 1 ASSY MIX HOUSING 4 04319 2 SPRING 15A 5104 29 01 1 ASSY FILLED RESIN SEAL 5 5104 3 1 2 SECONDARY SEAL 36A 58752 2 1 2 1 FLOW RESTRICTOR 6 5104 4 1 2 RELIEF SPACER 36B 58752 3 1 3 1 FLOW RESTRICTOR 7 5104 5 1 2 RESIN SEAL 36C 58752 4 1 4 1 FLOW RESTRICTOR 8 5104 7 1 2 PACKING RING 36D 58752 5 1 5 1 FLOW RESTRICTOR 9 5104 8 1 2 PACKING NUT 36E 58752 6 1 6 1 FLOW RESTRICTOR 10 5104 9 1 2 RESIN FITTING 36F 58752 7 1 7 1 FLOW RESTRICTOR 11 5104 10 1 1 CENTER SPACER 36G 58752 8 1 8 1 FLOW RESTRICTOR 12 5104 11 1 1 ACTUATING STEM 36H 58752 9 1 9 1 FLOW RESTRICTOR 13 5104 21 1 2 FLUSH VALVE SPLIT SEAL 36J 58752 10 1 10 1 FLOW RESTRICTOR 14 5104 22 14 2 FLUSH VALVE NECK 15 5104 23 14 2 FLU
8. PRO DUO GUN 2 PC O E 007 O RING 2 PC O 5104 21 1 SPLIT SEAL 2 PC O E 008 O RING DO NOT GREASE THIS O RING 2 PCS 5104 7 1 PACKING RING 2 PC O 5 904 O RING 2 PC 5104 5 1 TEFLON RESIN SEAI 2 PCS 0 013 O RING 3 PCS O V 020 O RING 2 PCS O 02441 1 SEAL 2 PCS 58694 1 FACE SEAL 2 PCS O 03199 STAINLESS BALL 1 4 2 PCS O 58695 1 PLUG SEAL 2 PCS WWW 04319 STAINLESS SPRING 4 PCS 5106 3 1 GUN BLOCK SEAL 2 PCS O 5104 5 1 SECONDARY SEAL 2 PC O 5104 26 1 FLUSH VALVE SEAL MagnumVenusProducts Rev 04 2014 Page 99 1 1 Classic Pro Gun Manual CPD 6000 RK MAJOR REPAIR KIT PRO DUO GUN 2 PC 0 007 O RING 2 O 0 008 O RING DO NOT GREASE THIS O RING 2 PC O O E 3 904 O RING 2 5104 21 1 SPLIT SEAL 1 PC 0 0 010 O RING ww 2 PCS 5104 7 1 PACKING RING 2 PCS 0 0 011 O RING PC dii 2 PC 5104 5 1 TEFLON RESIN SEAL 0 U 109 O RING 2 PCS Q O V 013 O RING 1 PC 6705 1 1 PACKING BIT 3 PCS C 0 020 O RING 2 PCS 2 PCS 2 PCS 02441 1 SEAL 03199 STAINLESS BALL 1 4 2 PCS 58694 1 FACE SEAL 4 PCS 5106 3 1 GUN BLOCK SEAL 2 PCS 04319 STAINLESS SPRING 2 PCS O 58695 1 PLUG SEAL 5104 26 1 FLUSH VALVE SEAL 2 PCS O 5104 3 1 SECONDARY SEAL MagnumVenusProducts Rev 04 2014 Page 100 1 1 Classic Pro Gun Manual 58744 1 MAJOR REPAIR 1 1 GUN 2 PCS 2 PCS 2 PCS 2 PCS 4 PCS 2 PCS 2
9. Remove the spring 9203 2 3 MagnumVenusProducts Rev 04 2014 Page 21 1 1 Classic Pro Gun Manual FLUSH VALVE BUTTON FLUSH VALVE BODY KO O RING SPRING FLUSH VALVE BODY AUTO MANUAL SEAL O RING FLUSH SEAL BODY 4 FLUSH VALVE NECK _ SPLIT SEAL 10 Use ascribe to remove the o ring O K 008 from the flush valve button 11 Remove the o ring O A 007 from the flush seal body 5104 23 1 12 Set parts aside for now or go down to flush valve assembly 13 Discard and replace the flush valve s o rings and seals after reading the note below Note Do not replace o ring O K 008 unless it is worn or damaged This o ring is designed for use with all solvents In some cases O K 008 o ring can be replaced with the more economical o ring O E 008 Remove Actuating Stem 1 Unscrew the actuating stem from the valve rod Tightly clamp the actuating stem into a soft jawed vise and rotate the whole gun block Note The screw driver slot in the end of the actuating stem should not be used for removal as if it becomes damaged the stem will not fit into the actuator bushing Make sure the actuating stem is smooth or it will wear out the actuator bushing MagnumVenusProducts Rev 04 2014 Page 22 1 1 Classic Pro Gun Manual Remove Mix Housing 1 Remove the Nozzle cap or Mixer assembly from the Mix housing 2 Use the turbulent mixer puller to remove the turbulent mixer by inser
10. GUIDE PIN NON LOCKING CPG 1007 CK 1 TRIGGER UPGRADE CONVERSION KIT MagnumVenusProducts Rev 04 2014 Page 79 1 1 Classic Pro Gun Manual USED WITH SAFETY O VALVING SN ONLY THESE PARTS MUST BE ASSEMBLED ON THIS END OF CYLINDER MAGNUM VENUS PLASTECH Pro Series Gun Actuator Assembly 58604 1 Pro Series Gun Actuator Assembly with Signal 58604 1 S REV A ADDED 58604 1 S ACTUATOR TO DRAWING 09 14 05 REV B UPDATED ITEMS 1 2 AND 3 TO ALPHA NUMERIC ITEM 14 WAS 7701 6 7 03 28 08 BT2 MagnumVenusProducts Rev 04 2014 Page 80 1 1 Classic Pro Gun Manual Pro Series Gun Actuator Assembly 58604 1 COMMON PARTS LIST ITEM PARTNO DESCRIPTION 1 O V 013 2 O RING 2 O V 020 3 O RING 4 PF AP 02 1 1 8 PIPE PLUG 5 5106 3 1 4 MOUNTING SEAL 6 58626 1 2 MOUNTING SCREW 7 58631 1 1 CYLINDER BODY ASSY 8 5106 2 1 1 ACTUATOR SEAL 9 5106 4 1 2 CYLINDER CAP 10 5106 7 1 1 ACTUATING PISTON 11 5106 5 1 1 BUSHING 12 5106 6 1 4 MOUNTING SCREW 13 5102 2 1 1 SCREW TRIGGER Actuator Assembly 58604 1 ITEM PART NO QTY DESCRIPTION 3 7701 4 6 1 HEX HEAD PLUG Actuator Assembly w Signal 58604 1 5 ITEM PART NO QTY DESCRIPTION 14 7701 6 3 1 BARBED FITTING 15 7701 6 1 1 ELBOW FIGURE 1 1 MagnumVenusProducts Rev 04 2014 Page 81 1 1 Classic Pro Gun Manual 99 l 14 AB NOTE 2 S 2 FLUSH VALVE ASSEMBLY IS THE DIA pu SAME ON BOTH SIDES OF THE GUN BLOCK DI 2 va lt
11. Page 7 1 1 Classic Pro Gun Manual Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Products recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Products recommends that the user consult the state and local regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes
12. Reassemble Seal Components 1 Place the catalyst components onto the seal installation tool in the following order e Packing ring 5104 7 1 e Seal 5104 6 1 e Relief spacer 5104 4 1 Note The hole in the seal should be aligned with the port hole in the gun block before inserting the seal installation tool into the gun block MagnumVenusProducts Rev 04 2014 Page 25 1 1 Classic Pro Gun Manual N Valve Rod Na Nut N Packing Ring Resin Seal Relief Spacer Resin Seal Packing m N Packing Nut NS Relief Spacer 2 Insertthe seal installation tool with the components on it into the side of the gun block Press firmly or tap with a rubber mallet then pull the packing tool out of the gun block Note Again before inserting the seal installation tool align the holes in the seal with the holes in the gun block as closely as possible 3 The components should be seated in the interior of the gun block against the center spacer 4 Gently screw a packing nut 5104 8 1 into the side of the gun block Do not tighten Repeat this process for the other side of the gun block Align Seals 1 Hold the Seal alignment tool 6705 4 1 tapered drill bit firmly with a pair of pliers 2 Insert the Seal alignment tool tapered end first into the gun block through the fitting port at the rear of the gun block 3 Gently press and move the alignment tool around until the holes in the Seal aligns with the hole por
13. Seal Kit Reinstall O Ring on Spool Assembly 1 Reinstall the two o rings O U 01 1 on the spool assembly 2 Lubricate the o rings with MVP Pro Gun Oil 6706 3 1 7 O U 011 O RING 03198 BALL O U 109 O RING 58648 1 TRIGGER RETAINTER 1 Place two o rings O U 109 in the external groove on the trigger retainer 2 To use the gun for spraying catalyzed resin and or chopped fiberglass two stage trigger you must install steel balls in the trigger retainer steps A through D If you are spraying only gel coat or wet out continue to step 3 A To prevent the balls from falling through the trigger retainer insert the tip of the spool assembly into the trigger retainer Note This is only temporary the spool assembly will be inserted later in the other end of the trigger retainer B Place a drop of MVP Pro Gun Oil 6706 3 1 into the trigger retainer to help secure the balls MagnumVenusProducts Rev 04 2014 Page 35 1 1 Classic Pro Gun Manual C Insert the balls 03198 in the trigger retainer using a scribe to position the balls into the detents in the trigger retainer 3 Insert the o ring O D 010 into the internal groove of the trigger retainer Note Use the top of the spool assembly in the trigger retainer to prevent the o ring from falling through the retainer 4 Remove the tip of the spool assembly from the trigger retainer and reinsert the spool assembly in t
14. YOU GIVE UP YOUR RIGHT TO NOTICE AND TRIAL THE POWERS OF THE COURT CAN BE USED TO COLLECT THE AMOUNT DUE REGARDLESS OF ANY CLAIMS YOU MAY HAVE WHETHER FOR RETURNED OR FAULTY GOODS FAILURE BY SELLER TO COMPLY WITH THESE TERMS amp CONDITIONS OR ANY OTHER CAUSE MagnumVenusProducts Rev 04 2014 Page 6 1 1 Classic Pro Gun Manual ty SAFETY amp WARNING INFORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY 1 Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is strictly prohibited without the expressed consent by Magnum Venus Products Inc Magnum Venus Products cannot eliminate every danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations sh
15. being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Products is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Products recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application C If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers D Bulk solvent should be stored in a well ventilated separate building 50 feet away from your main plant E You should allow only enough solvent for one day s use in your laminating area F NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used MagnumVenusProducts Rev 04 2014 Page 11 1 1 Classic Pro Gun Manual G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 i
16. may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended MagnumVenusProducts Rev 04 2014 Page 15 1 1 Classic Pro Gun Manual Introduction The Pro Gun is an air trigger gun meaning when the trigger is pulled an air cylinder pushes on the actuator stem and rotates the gun block into the on position The Pro Gun works very similar to a dual ball valve in that the valve rod rotates and the catalyst and resin holes line up with the ports in the gun block allowing material to flow The actuator is an air cylinder and as the piston moves back and forth it rotates the valve rod 90 degrees to the ON or OFF position Generally the Pro Gun will not need to be completely disassembled for daily cleaning However the entire gun should be disassembled and the o rings and seals replaced approximately every six months to a year depending on use and material being used Disassembling the Pro Gun is easy
17. the gun breaks down into four separate modules which are then disassembled further into their individual parts A special tool kit which includes a specially designed Pro Gun tool is available to aid in performing maintenance and repair Note The subtle differences between the Pro Gun used for chopping gel coating and pour applications are noted at appropriate places in this manual MagnumVenusProducts Rev 04 2014 Page 16 1 1 Classic Pro Gun Manual During Disassembly As you disassemble the equipment lay out the components on a clean surface in the correct order and direction This will help you to reassemble them This manual covers the following 1 1 Pro Gun Assemblies Components amp Repair Kits CPD 4000 CPD 4000 A PRTM RG 1000 A CPD 4000 A INV CPD 5000 CPD 5000 A CPD 5000 SILO CPD 5000 SNZ CPD 6000 CPD 6000 A CPC 1200 A CPD 4100 A CPD 5100 CPD 5100 A CPD 5100 SILO CPD 5100 SNZ CPD 5200 SILO CPD 6100 CPD 6300 58603 1 58604 1 58751 1 58761 1 58742 1 58742 1 INT PRTM RG 1100 PRTM RG 1200 A CPD 4000 A INV RK CPD 4000 A RK CPD 4000 RK CPD 5000 A RK CPD 5000 RK CPD 5000 SILO RK CPD 5000 SNZ RK CPD 6000 A RK CPD 6000 RK 58744 1 58744 1 INT 1 1 Pro Gun Assembly Spray Auto 1 1 Pro Gun Assembly Pro Innovator Automatic Recirculation Gun Innovator Automatic Recirculation Gun 1 1 Pro Gun Assembly Disposable Mixer Auto 1 1 Pro Gun Assembly Disposable Mixer 1 1 Pro Gun Assembly
18. 00 CPD 5000 A CPD 5000 SILO CPD 5000 SNZ CPD 6000 CPD 6000 A CPC 1200 A CPD 4100 A CPD 5100 CPD 5100 A CPD 5100 SILO CPD 5100 SNZ CPD 5200 SILO CPD 6100 CPD 6300 58603 1 58604 1 58751 1 58761 1 58742 1 58742 1 INT PRTM RG 1100 PRTM RG 1200 A CPD 4000 A RK CPD 4000 RK CPD 5000 A RK CPD 5000 RK CPD 5000 SILO RK CPD 5000 SNZ RK CPD 6000 A RK CPD 6000 RK 58744 1 58744 1 INT 1 1 Pro Gun Assembly Spray Auto 1 1 Pro Gun Assembly Pro Innovator Recirculation Gun Innovator Automatic Recirculation Gun 1 1 Pro Gun Assembly Disposable Mixer Auto 1 1 Pro Gun Assembly Disposable Mixer 1 1 Pro Gun Assembly Silicone 1 1 Pro Gun Assembly Spatter Nozzle 1 1 Pro Gun Assembly Disposable Mixer Solvent Air Purge Auto 1 1 Pro Gun Assy Disposable Mixer Solvent Air Purge Pro Gun Actuator Assembly Automatic Auto 1 1 Pro Gun Block Assembly 1 1 Pro Gun Block Assembly Disposable Mixer Auto 1 1 Pro Gun Block Assembly Auto 1 1 Pro Gun Block Assembly Silicone Auto 1 1 Pro Gun Block Assembly Spatter Nozzle Auto Pro Gun Actuator Assembly Auto 1 1 Pro Gun Block Assembly Disposable Mixer Classic Pro Gun Handle 1 1 Adhesive Classic Pro Gun Handle Pro Gun Actuator Assembly 1 1 Pro Gun Block Assembly 1 1 Pro Gun Block Assembly BPO Automatic Flush Valve Assembly Automatic Flush Valve Assembly International Recirculation Gun Block Actuator Assembly Repair Kit Au
19. 12 F BHCS 04C 06 2 SCREW 13 O E 3 904 2 O RING 14 58691 1 1 1 1 GUN BLOCK 15 DUO 4101 1 MIX HOUSING 16 58693 1 1 VALVE ROD 17 58694 1 2 FACE SEAL 18 58695 1 2 PLUG SEAL 19 58696 1 2 PLUG 20 58752 4 1 FLOW RESTRICTOR 21 F SP 07F 2 SS PLUG 22 O S 012 2 O RING OPTIONAL PARTS AND ASSEMBLIES ITEM PARTNO QTY DESCRIPTION 20A 58752 2 1 2 1 FLOW RESTRICTOR 20B 58752 3 1 3 1 FLOW RESTRICTOR 20C 58752 4 1 4 1 FLOW RESTRICTOR 20D 58752 5 1 5 1 FLOW RESTRICTOR 20E 58752 6 1 6 1 FLOW RESTRICTOR 20F 58752 7 1 7 1 FLOW RESTRICTOR 20G 58752 8 1 8 1 FLOW RESTRICTOR 20H 58752 9 1 9 1 FLOW RESTRICTOR 1 20J 58752 10 10 1 FLOW RESTRICTOR FIGURE 1 1 gt 58693 1 VALVE ROD MUST BE INSTALLED WITH THE SLOTTED END TO THE LEFT SIDE OF GUN BLOCK WITH ACTUATING STEM DOWN AS SHOWN ON DWG MagnumVenusProducts Rev 04 2014 Page 69 1 1 Classic Pro Gun Manual MAGNUM VENUS PLASTECH PRO DUO GUN BLOCK CPD 5100 SNZ REV SHEET 1 2 3 18 2010 D MagnumVenusProducts Rev 04 2014 Page 70 1 1 Classic Pro Gun Manual 1 1 GUN HEAD CENTER SPACER SECONDARY SEAL RELIEF SPACER RESIN SEAL 5104 8 1 PACKING NUT 58693 1 VALVE ROD 5104 11 1 ACTUATING STEM F CS 832 10 GR8 SOCKET HEAD CAP SCREW O RING CHECK FACE SEAL SS BALL SEAL GUN HEAD PLUG 6 04319 COMPRESSION SPRING 58752 4 FLOW RESTRICTOR DUO 4101 1 1 MIXER ADAPTER F SP 07F SOLVENT PLUG OPTIONAL PARTS PART NUMBER QTY DES
20. 4 SS BALL 14 04319 1 SPRING 15 58752 4 1 FLOW RESTRICTOR BODY 16 02441 1 2 SEAL GUN HEAD PLUG 17 58695 1 2 PLUG SEAL 18 58693 1 1 VALVE ROD 19 58692 3 1 MIX HOUSING 20 5104 21 1 2 FLUSH VALVE SPLIT SEAL 21 5104 22 1 2 FLUSH VALVE NECK 22 5104 23 1 2 FLUSH SEAL BODY 23 5104 24 1 2 FLUSH VALVE BODY 24 5104 25 1 2 FLUSH VALVE BUTTON 25 5104 26 1 2 FLUSH VALVE SEAL 26 58762 1 1 BPO HOSE NIPPLE 27 5104 3 1 2 SECONDARY SEAL 28 58696 1 2 PLUG 29 5104 4 1 2 SPACER 30 5104 5 1 2 RESIN SEAL 31 9203 2 3 2 COMPRESSION SPRING 32 5104 7 1 2 PACKING RING 33 5104 8 1 2 PACKING NUT 34 5104 9 1 1 RESIN FITTING 35 02959 5 4 SOCKET HEAD CAP SCREW 36 7301 14 904 2 O RING 37 O S 008A 2 O RING DO NOT GREASE THIS O RING 38 58763 1 1 MIX HOUSING ADAPTER 39 02663 2 2 SOCKET BUTTON HEAD CAP SCREW 40 O S 007A 2 O RING DO NOT GREASE THIS O RING 41 7304 3 1 4 SEAL 42 7701 2 1 2 HOSE 43 7701 6 1 2 ELBOW FITTING 44 7701 6 3 2 BARBED FITTING 45 7701 6 18 1 POLY ELBOW OPTIONAL PARTS AND ASSEMBLIES PARTNO DESCRIPTION 46 5104 01 01 2 FLUSH VAVLE ASSEMBLY 47 5104 02 01 2 FLUSH ELBOW ASSEMBLY 48 50055 1 2 MIXER TUBE ASSEMBLY 49 50058 1 1 MIXER HOUSING W FITTING ASSEMBLY MagnumVenusProducts Rev 04 2014 Page 85 1 1 Classic Pro Gun Manual USE THREADLOCKER LOCTITE 242 RECOMMENDED MAGNUM VENUS PLASTECH REV 09 11 07 BT2 REV ADDED THREADLOCKER NOTE 10 12 08 BT2 D MagnumVenusProducts
21. 4 5 1 2 RESIN SEAL 8 5104 7 1 2 PACKING RING 9 5104 8 1 2 PACKING NUT 10 5104 9 1 2 RESIN FITTING 11 5104 10 1 1 CENTER SPACER 12 5104 11 1 1 ACTUATING STEM 13 5104 21 1 2 FLUSH VALVE SPLIT SEAL 14 5104 22 1 2 FLUSH VALVE NECK 15 5104 23 1 2 FLUSH SEAL BODY 16 5104 24 1 2 FLUSH VALVE BODY 17 5104 25 1 2 FLUSH VALVE BUTTON 18 5104 26 1 2 FLUSH VALVE SEAL 20 7102 5 6 2 SCREW 21 O E 007 2 O RING DO NOT GREASE THIS O RING 22 O E 008 2 O RING DO NOT GREASE THIS O RING 23 O E 3 904 2 O RING 24 7304 3 1 4 NYLON SEAL 25 7701 2 1 2 HOSE 26 7701 6 1 2 ELBOW FITTING 27 7701 6 3 2 BARB FITTING 29 9203 2 3 2 SPRING 30 58691 1 1 1 1 GUN BLOCK 31 DUO 4101 1 MIX HOUSING 32 58693 1 1 VALVE ROD 33 58694 1 2 FACE SEAL 34 58695 1 2 PLUG SEAL 35 58696 1 2 PLUG 36 58752 4 1 FLOW RESTRICTOR OPTIONAL PARTS AND ASSEMBLIES ITEM PARTNO DESCRIPTION 38 5104 01 01 1 ASSY FLUSH VALVE 39 5104 02 02 1 ASSY FLUSH ELBOW TA 5104 29 01 1 ASSY FILLED RESIN SEAL 36A 58752 2 1 2 1 FLOW RESTRICTOR FIGURE 1 1 36B 58752 3 1 3 1 FLOW RESTRICTOR 36C 58752 4 1 4 1 FLOW RESTRICTOR 36D 58752 5 1 5 1 FLOW RESTRICTOR 36E 58752 6 1 6 1 FLOW RESTRICTOR 36F 58752 7 1 7 1 FLOW RESTRICTOR 36G 58752 8 1 8 1 FLOW RESTRICTOR 36H 58752 9 1 9 1 FLOW RESTRICTOR 36J 58752 10 1 10 1 FLOW RESTRICTOR gt 58693 1 VALVE ROD MUST INSTALLED WITH THE SLOTTED END TO THE LEFT SIDE OF GUN BLOCK WITH ACTUATING STEM DOWN AS SHOWN ON DWG MagnumVenusProd
22. CPD PRTM 1 1 Pro Gun Manual 1 1 Classic Pro Gun Manual FA MagnumvVenus Products CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com MagnumVenusProducts Rev 04 2014 Page 2 1 1 Classic Pro Gun Manual Table of Contents SECTION Page TERMS amp CONDITIONS OF SALE 4 SAFETY amp WARNINGS 6 INTRODUCTION 16 GUN BLOCK DISASSEMBLY 20 GUN BLOCK ASSEMBLY 25 ACTUATOR REBUILD 32 CLASSIC PRO GUN HANDEL REBUILD 33 PARTS DRAWINGS 39 REVISION INFORMATION 103 Qus MagnumVenusProducts Rev 04 2014 Page 3 1 1 Classic Pro Gun Manual Terms amp Conditions of Sale 1 ACCEPTANCE Acceptance of any purchase order from a customer or potential customer Buyer is subject to credit approval by GSSC Inc Seller acceptance of the purchase order by Seller and when applicable any manufacturer vendor or other third party that provides goods to Seller for resale to Buyer Vendor If Seller in its sole discretion determines that Buyer s credit becomes unsatisfactory or it has reasonable grounds for insecurity Seller reserves the right upon notice to Buyer to demand adequate assurance of due performance from Buyer and or terminate any purchase order with no liability to Seller BY REQUESTIN
23. CRIPTION O E 012 2 O RING REPLACES BLACK O RING ON F SP 07F THIS IS INCLUDED IN CPD 5000 SNZ RK KIT MAGNUM VENUS PLASTECH PRO DUO GUN BLOCK CPD 5100 SNZ REV SHEET 2 2 3 18 2010 MagnumVenusProducts Rev 04 2014 Page 71 1 1 Classic Pro Gun Manual THESE PARTS MUST BE ASSEMBLED ON THIS END OF CYLINDER MAGNUM VENUS PRODUCTS Pro Series Automatic Gun Actuator CPD 5200 SILO REV 08 15 07 BT2 MagnumVenusProducts Rev 04 2014 Page 72 1 1 Classic Pro Gun Manual Pro Series Gun Actuator CPD 5200 SILO PARTS LIST QTY ITEM PART NO O V 013 O V 020 5106 3 1 PF AP 02 58631 1 5106 2 1 5106 4 1 5106 7 1 5106 5 1 5106 6 1 PF SE 02 BR OMAN DAP Q N D MagnumVenusProducts 2 3 4 1 1 1 2 1 1 4 1 Rev 04 2014 DESCRIPTION O RING O RING MOUNTING SEAL ALLEN PLUG CYLINDER BODY ASSY ACTUATOR SEAL CYLINDER CAP ACTUATING PISTON BUSHING MOUNTING SCREW STREET ELBOW Page 73 1 1 Classic Pro Gun Manual ORIENT ITEM 14 TO THIS POSITION WHEN CPD 6100 HEAD IS USED ON THE CPD 6000 A AUTOMATIC GUN FLUSH VALVE ASSEMBLY IS THE SAME ON BOTH SIDES OF THE GUN BLOCK MAGNUM VENUS PLASTECH PRO DUO 1 1 GUN BLOCK CPD 6100 REV 03 12 08 BT2 REV A ADDED ORIENTATION NOTE FOR ITEM 14 TO DRAWING 12 05 08 BT2 MagnumVenusProducts Rev 04 2014 Page 74 1 1 Classic Pro Gun Manual PRO DUO 1 1 GUN BLOCK 6100 PARTS LIST ITEM PART NO Q
24. Classic Pro Gun Manual MAGNUM VENUS PLASTECH ACTUATOR ASSEMBLY PRTM RG 1200 A REV SHEET 1 2 8 10 2009 MagnumVenusProducts Rev 04 2014 Page 92 1 1 Classic Pro Gun Manual Parts List PART NUMBER TY DESCRIPTION CYLINDER BODY ASSY CLASSIC PRO ACTUATING PISTON ACTUATOR BUSHING CYLINDER CAP O RING O RING ACTUATOR SEAL MOUNTING SCREW MOUNTING SEAL MALE ELBOW MAGNUM VENUS PLASTECH ACTUATOR ASSEMBLY PRTM RG 1200 A REV SHEET 2 2 8 10 2009 MagnumVenusProducts Rev 04 2014 93 1 1 Classic Pro Gun Manual 4000 MAJOR REPAIR KIT PRO DUO GUN 2 PC O 0 010 O RING 6 PCS 7304 3 1 NYLON SEAL 2 PC O E 007 O RING 2 PC O 0 008 O RING DO NOT GREASE THIS O RING 2 PCS 5104 7 1 PACKING RING 0 3 904 O RING 5104 21 1 SPLIT SEAL N 79 5104 5 1 TEFLON RESIN SEAL 2 PCS O V 013 O RING 2 PC 5107 27 3 TURBULENT MIXER 3 PCS 0 020 O RING PC 6705 1 1 PACKING BIT 2 PCS 58694 1 FACE SEAL 441 58695 1 PLUG SEAL 2 PES O 02441 1 SEAL 2 PCS O 03199 STAINLESS BALL 1 4 2 PCS 4 PCS 5106 3 1 GUN BLOCK SEAL 2 PCS 04319 STAINLESS SPRING 5104 3 1 SECONDARY SEAL 2 PCS 2 PC 5104 26 1 FLUSH VALVE SEAL OOeoe oo MagnumVenusProducts Rev 04 2014 Page 94 1 1 Classic Pro Gun Manual CPD 4000 RK MAJOR REPAIR KIT PRO DUO GUN 2 PC 0 007 O R
25. G A QUOTE FROM SELLER ACCEPTING AN INVOICE FROM SELLER OR PRESENTING A PURCHASE ORDER TO SELLER BUYER CONFIRMS THAT THESE TERMS amp CONDITIONS SHALL GOVERN ALL PURCHASES OF PRODUCTS OR MATERIALS PROVIDED TO BUYER BY SELLER GOODS GOODS SOLD BY SELLER ARE EXPRESSLY SUBJECT TO THE TERMS AND CONDITIONS SET FORTH HEREIN AND ANY DIFFERENT OR ADDITIONAL TERMS OR CONDITIONS SET FORTH IN A PURCHASE ORDER OR SIMILAR COMMUNICATION RECEIVED FROM BUYER ARE OBJECTED TO AND SHALL NOT BE BINDING UPON SELLER UNLESS SPECIFICALLY AGREED TO IN WRITING BY AN AUTHORIZED CORPORATE OFFICER OF SELLER NO SELLER EMPLOYEE OR AGENT HAS THE AUTHORITY TO MODIFY THESE TERMS amp CONDITIONS VERBALLY SELLER OBJECTS TO AND REJECTS ANY TERMS BETWEEN BUYER AND ANY OTHER PARTY AND NO SUCH TERMS INCLUDING BUT NOT LIMITED TO ANY GOVERNMENT REGULATIONS OR FLOWDOWN TERMS SHALL BE A PART OF OR INCORPORATED INTO ANY PURCHASE ORDER FROM BUYER TO SELLER UNLESS AGREED TO IN WRITING BY AN AUTHORIZED REPRESENTATIVE OF SELLER 2 PRICES AND TAXES Buyer agrees to pay the prices quoted by Seller or listed on any related invoice and is responsible for additional applicable shipping and handling charges taxes duties and charges for import and export licenses and certificates All prices quoted by Seller are subject to change without notice Seller will generally collect applicable taxes along with the purchase price unless Buyer submits a valid tax exemption certificate and indicates wh
26. H Chopper Handle Assembly Pro Gun 58603 1 Gelcoat Handle Assembly Pro Gun 58603 3 REV 4 WAS O U 011 03 12 08 BT2 REV H ADDED NOTE FOR ITEM 21 ADDED CPG 1007 CK TO OPTIONAL EQUIPMENT 04 28 09 BT2 REV ADDED ITEMS 12 AND 13 TO OPTIONAL EQUIPMENT 01 25 11 BT2 REV J ITEM 4 WAS O U 012 05 09 11 BT2 MagnumVenusProducts Rev 04 2014 Page 78 1 1 Classic Pro Gun Manual Common Assembly Parts For Chopper Handle Assy Pro Gun 58603 1 Gelcoat Handle Assy Pro Gun 58603 3 PARTS LIST ITEM PART NO QTY DESCRIPTION 3 O U 109 2 O RING 4 O U 011 2 O RING 5 O D 010 1 O RING 6 02647 3 2 FLAT HEAD TORX SCREW 7 F FS 540 08 1 SLOTTED FILLISTER HEAD SCREW 8 02970 1 HAIRPIN COTTER 10 58624 1 1 PRO GUN HANDLE 11 58625 1 1 PRO GUN TRIGGER 12 58628 1 1 TRIGGER GUIDE BUSHING 13 58629 1 1 TRIGGER GUIDE PIN 14 58647 1 1 TRIGGER VALVE ASSY 15 58648 1 1 TRIGGER RETAINER 16 04017 1 SPRING 21 03198 1 1 8 CHROME BALL Chopper Handle Assy Pro Gun 58603 1 PARTS LIST ITEM PART NO DESCRIPTION 9 05500 1 PIPE THREAD SEAL 20 7701 6 18 1 MALE POLY ELBOW 22 00003 1 1 STRAIGHT POLY FITTING Gelcoat Handle Assy Pro Gun 58603 3 PARTS LIST ITEM PART NO QTY DESCRIPTION 18 PF AP 02 1 PIPE PLUG 23 5102 1 1 1 STRAIGHT POLY FITTING OPTIONAL PARTS AND ASSEMBLIES ITEM PARTNO DESCRIPTION 12A 58628 1 SS 1 TRIGGER GUIDE BUSHING STAINLESS 13A 58629 1 SS 1 TRIGGER GUIDE PIN STAINLESS 19 58629 3 1 TRIGGER
27. ILITY UNLESS APPLICABLE LAW OTHERWISE REQUIRES SELLER S AND ANY VENDOR S TOTAL LIABILITY TO BUYER BUYER S CUSTOMERS OR TO ANY OTHER PERSON RELATING TO ANY PURCHASES GOVERNED BY THESE TERMS amp CONDITIONS FROM THE USE OF THE GOODS FURNISHED OR FROM ANY ADVICE INFORMATION OR ASSISTANCE PROVIDED BY SELLER BY ANY METHOD INCLUDING A WEB SITE IS LIMITED TO THE PRICE OF THE GOODS GIVING RISE TO THE CLAIM NEITHER SELLER NOR ITS VENDORS SHALL BE LIABLE FOR ANY SPECIAL INCIDENTAL DIRECT CONSEQUENTIAL OR PENAL DAMAGES INCLUDING BUT NOT LIMITED TO BACKCHARGES LABOR COSTS COSTS OF REMOVAL REPLACEMENT TESTING OR INSTALLATION LOSS OF EFFICIENCY LOSS OF PROFITS OR REVENUES LOSS OF USE OF THE GOODS OR ANY ASSOCIATED GOODS DAMAGE TO ASSOCIATED GOODS LATENESS OR DELAYS IN DELIVERY UNAVAILABILITY OF GOODS COST OF CAPITAL COST OF SUBSTITUTE GOODS FACILITIES OR SERVICES DOWNTIME OR CLAIMS FROM BUYER S CUSTOMERS OR OTHER PARTIES IF SELLER FURNISHES BUYER WITH ADVICE OR OTHER ASSISTANCE WHICH CONCERNS ANY GOODS SUPPLIED HEREUNDER OR ANY SYSTEM OR EQUIPMENT IN WHICH ANY SUCH GOODS MAY BE INSTALLED AND WHICH IS NOT REQUIRED PURSUANT TO THESE TERMS amp CONDITIONS THE FURNISHING OF SUCH ADVICE OR ASSISTANCE WILL NOT SUBJECT SELLER TO ANY LIABILITY WHETHER BASED ON CONTRACT WARRANTY TORT INCLUDING NEGLIGENCE OR OTHER GROUNDS 17 BUYER S USE OF GOODS Many factors beyond Seller s control contribute to the success of the Buyer s finished product
28. ING 4 5 2 PC O O E 008 O RING DO NOT GREASE THIS O RING 2 PC 2 PC 0 3 904 O RING 2 1PC C 0 0 010 O RING 2 PCS O 5104 7 1 PACKING RING 7304 3 1 NYLON SEAL 5104 21 1 SPLIT SEAL 2 PCS O U 011 O RING 5104 5 1 TEFLON RESIN SEAL 2PCS 0 0 109 O RING 2 PCS O 0 V 013 O RING 1 PC 3 1 PC 6705 1 1 PACKING BIT 3 PCS 0 020 O RING J 2 PCS 02441 1 SEAL 4 58694 1 FACE SEAL 2 2 PCS O 03199 STAINLESS BALL 1 4 2 PCS 2 PCS 58695 1 PLUG SEAL 2 PCS WAAAY 04319 STAINLESS SPRING 4 PCS 5106 3 1 GUN BLOCK SEAL 2 2PCS 5104 5 1 SECONDARY SEAL 2 2 PC 5104 26 1 FLUSH VALVE SEAL 6 PCS 7304 3 1 NYLON SEAL MagnumVenusProducts Rev 04 2014 Page 95 1 1 Classic Pro Gun Manual CPD 5000 RK MAJOR REPAIR KIT PRO DUO GUN 2 PC 0 007 O RING 4 PCS 7304 3 1 NYLON SEAL 2 PC O 0 008 O RING DO NOT GREASE THIS O RING 2 PC Q O E 3 904 O RING 2 PC 5104 21 1 SPLIT SEAL 1 PC D O D 010 O RING 5104 7 1 PACKING RING 2 PCS O U 011 O RING am 2 PC fo 5104 5 1 TEFLON RESIN SEAL 2PCS l 0 0 109 O RING 2 PCS 0 013 O RING 1 PC 6705 1 1 PACKING BIT 3 PCS C 0 020 O RING 2 PCS 02441 1 SEAL 2 PCS O 03199 STAINLESS BALL 1 4 2 PCS o 58694 1 FACE SEAL 2 PCs WAN 04319 STAINLESS SPRING 2 PCS 58695 1 PLUG SEAL 4 PCS 5106 3 1 GUN BLOCK SEAL 2 PCS 5104 3 1 SECONDARY SEAL 5104 26 1 FLUSH VALVE SEAL
29. MAGE As to Goods delivered directly by Seller title passes upon delivery at the place Buyer receives possession and thereafter all risk of loss or damage shall be on Buyer All other sales are F O B point of shipment and Buyer takes title and assumes responsibility for risk of loss or damage at the point of shipment for such sales Claims for Goods damaged in transit are Buyers sole responsibility when not delivered directly by Seller 5 QUOTATIONS All quotations expire thirty 30 days from the date of the quotation unless otherwise noted on the quotation This time limit applies even if Buyer uses the quotation to submit a job or project bid to any other party 6 ASSIGNMENT The Buyer rights and responsibilities under any purchase order or these Terms amp Conditions shall not be assigned by Buyer without the express written consent of the Seller 7 RETURN OF GOODS Permission to return items must be requested and granted in advance No credit will be given if items are returned prior to requesting and receiving permission Subject to the foregoing Seller shall accept returns of Goods for any reason for a period of thirty 30 days following shipment for exchange or refund of the purchase price provided that such Goods must be unused and are subject to a 15 restocking charge which may be increased or decreased in the Seller s sole discretion depending on the reason for such return Any Goods which were special ordered by Buyer are may not
30. N l BACK UP RING JO GRIP RING TAST V FLUSH VALVE BODY 9 Install the spring and push stem into the flush body 10 Install a new o ring onto the end of the push stem sticking out of the flush body 11 Install the back up ring onto the end of the push stem against the new o ring 12 Install the grip ring onto the end of the push stem 13 Thread the auto manual flush body assembly into the flush valve body 14 Screw the flush valve assembly 5104 01 01 into the front side port on the resin side of the gun block Note If using o ring part number O K 008 o ring is used on the flush button you do not need to replace the o ring unless it is showing obvious signs of wear or damage This o ring is specially designed for use with all solvents Note In some cases O K 008 o ring can be replaced with the more economical o ring O E 008 Assemble Mix Housing 1 Install the new Face seals 58694 1 into the front of the gun block 2 Mount the Mix chamber 58692 3 or DUO 4101 to the gun block using the four Cap screws FS 832 10 GR8 Note the hardener side of the mix chamber is marked with an H and the mix chamber should be mounted so that the hardener side is on the right hand side of the gun MagnumVenusProducts Rev 04 2014 Page 29 1 1 Classic Pro Gun Manual 3 Install the proper Restrictor into the Hardener side of the gun block through the side port 4 Using a new Seal 02441 1 install the Plug Screw
31. O QTY DESCRIPTION 38 5104 01 01 1 ASSY FLUSH VALVE FIGURE 1 1 39 5104 02 02 1 ASSY FLUSH ELBOW 40 58692 1 1 ASSY MIX HOUSING 15A 5104 29 01 1 ASSY FILLED RESIN SEAL 36A 58752 2 1 2 1 FLOW RESTRICTOR 36B 58752 3 1 3 1 FLOW RESTRICTOR 36C 587524 1 4 1 FLOW RESTRICTOR 36D 58752 5 1 5 1 FLOW RESTRICTOR 36E 58752 6 1 6 1 FLOW RESTRICTOR 36F 58752 7 1 7 1 FLOW RESTRICTOR 36G 58752 8 1 8 1 FLOW RESTRICTOR 36H 58752 9 1 9 1 FLOW RESTRICTOR 36J 58752 10 1 10 1 FLOW RESTRICTOR gt 58693 1 VALVE ROD MUST BE INSTALLED WITH THE SLOTTED END TO THE LEFT SIDE OF GUN BLOCK WITH ACTUATING STEM DOWN AS SHOWN ON DWG MagnumVenusProducts Rev 04 2014 Page 83 1 1 Classic Pro Gun Manual ACTUATING STEM SCREWS INTO SIDE WITH THREAD RELIEF SMALL HOLE MUST BE ON THE CATALYST SIDE MAGNUM VENUS PRODUCTS GUN BLOCK ASSEMBLY BPO PUTTY UNIT 58761 1 REV A D58761 1 WAS 12502 1 D58761 1 REV 8 17 01 REV B ADDED 50058 1 ITEM 49 TO DWG 9 20 02 JEM MagnumVenusProducts Rev 04 2014 Page 84 1 1 Classic Pro Gun Manual GUN BLOCK ASSY BPO PUTTY UNIT 58761 1 PARTS LIST ITEM PART NO QTY DESCRIPTION 1 02030 1 3 SEAL 2 05244 2 3 8 STATIC MIXER 3 05500 1 PIPE THREAD SEAL 4 06284 1 FLUID CAP 5 06285 1 AIR CAP 6 06286 1 SEAL 7 06291 1 RETAINER RING 8 50056 1 2 MIXER HOUSING 9 58691 1 1 GUN BLOCK 10 5104 10 1 1 CENTER SPACER 11 5104 11 1 1 ACTUATING STEM 12 58694 1 2 CHECK FACE SEAL 13 03199 1 1
32. O 1 GUN BLOCK ASSEMBLY 4 F SW 04 1 LOCK WASHER 5 F HB 04C 08 1 HEX BOLT 6 58670 1 1 TRIGGER GUARD 8 PF AP 02 1 PLUG 10 04409 1 MIXER HOUSING 11 02806 2 1 SCREW 12 58671 1 1 DRIP SHIELD OPTIONAL PARTS AND ASSEMBLIES PART NO DESCRIPTION 58676 1 TRIGGER GUARD ASSEMBLY MagnumVenusProducts Rev 04 2014 1 1 Classic Pro Gun Manual REPAIR KITS PART NO CPD 5000 SILO RK DESCRIPTION MAJOR REPAIR KIT Page 53 1 1 Classic Pro Gun Manual PART OF 2 y oi K 6 10 Ney MAGNUM VENUS PLASTECH PRO DUO GUN CPD 5000 SNZ REV SHEET 1 2 3 18 2010 D MagnumVenusProducts Rev 04 2014 Page 54 1 1 Classic Pro Gun Manual Parts List ITEM PART NUMBER TY DESCRIPTION 1 CPD 5100 SNZ 1 PRO DUO GUN BLOCK 2 58604 1 1 ACTUATOR ASSY WITH SIGNAL 3 58603 3 1 CLASSIC PRO HANDLE ASSY GEL 4 58670 1 1 TRIGGER GUARD 5 102806 2 1 110 24 HEAD SCREW 6 58671 1 1 DRIP SHIELD 7 F SW 04 1 LOCK WASHER 8 04 08 1 BOLT 9 SNZ 1000 1 SPATTER NOZZLE ASSEMBLY 10 6504 1 0 5 1 11 4 POLY AIR WHIP REPAIR KIT CPD 5000 SNZ RK REPAIR KIT INCLUDES PARTS IN ITEMS 1 2 3 AND 9 MAGNUM VENUS PLASTECH PRO DUO GUN CPD 5000 SNZ REV SHEET 2 2 3 18 2010 lt g MagnumVenusProducts Rev 04 2014 55 1 1 Classic Pro Gun Manual PART OF 2 PART OF 2 A 14 gt au PART OF 2 x D MAGNUM VENUS PLASTECH
33. PCS 2 PCS 2 PCS 2 PCS 2 PCS 2 PCS 2 PCS i0000000900000 2 PCS MW MagnumVenusProducts 0 007 O RING 0 008 O RING O E 535 904 O RING 7304 5 1 NYLON SEAL 5106 3 1 GUN BLOCK SEAL 5104 3 1 SECONDARY SEAL 5104 26 1 FLUSH VALVE SEAL 5104 21 1 SPLIT SEAL 5104 7 1 PACKING RING 58695 1 PLUG SEAL 58694 1 CHECK FACE SEAL 03199 STAINLESS BALL 1 4 04319 STAINLESS SPRING 5104 5 1 TEFLON RESIN SEAL 5107 27 2 CRITICAL MIXER Rev 04 2014 Page 101 1 1 Classic Pro Gun Manual 58744 1 MAJOR REPAIR KIT 1 1 PRO GUN INTERNATIONAL 2 PCS O A 007 O RING 2 PCS O O E 008 O RING 2 PCS 7501 14 904 O RING 2 PCS 7304 3 1 NYLON SEAL 4 PCS 5106 3 1 GUN BLOCK SEAL 2 PCS 5104 5 1 SECONDARY SEAL 2 PCS 5104 26 1 FLUSH VALVE SEAL 2 PCS 5104 21 1 SPLIT SEAL 2 PCS 5104 7 1 PACKING RING 2 PCS 58695 1 PLUG SEAL 2 PCS 58694 1 CHECK FACE SEAL 2 PCS 03199 STAINLESS BALL 1 4 2 PCS 04319 STAINLESS SPRING 0000000000 2 PCS 5104 5 1 TEFLON RESIN SEAL T I 5107 27 2 CRITICAL MIXER MagnumVenusProducts Rev 04 2014 Page 102 1 1 Classic Pro Gun Manual Revision Information Rev 6 2009 Rev 12 2010 Rev 02 2011 Rev 06 2011 Rev 05 2012 Rev 03 2013 Document was created Updated document format and parts drawings Added the gun assemblies and component covered in the manual to the introduction Als
34. PLUG 12 07550 1 DISPOSABLE MIXER 13 04409 1 MIXER HOUSING 14 02806 2 1 SCREW 15 58671 1 1 DRIP SHIELD OPTIONAL PARTS AND ASSEMBLIES PART NO DESCRIPTION 58676 1 TRIGGER GUARD ASSEMBLY MagnumVenusProducts Rev 04 2014 Page 49 1 1 Classic Pro Gun Manual 2 REQD MAGNUM VENUS PRODUCTS Automatic Pro Duo 1 1 Gun Assembly CPD 5000 A REV 05 11 06 BT2 REV DELETED ITEM 9 07552 ADDED REPAIR KIT 05 14 07 2 D MagnumVenusProducts Rev 04 2014 Page 50 1 1 Classic Pro Gun Manual Auto Pro Gun Assembly CPD 5000 A PARTS LIST REPAIR KITS ITEM PARTNO DESCRIPTION PART NO DESCRIPTION 1 58704 1 1 MOUNTING PAD PRO GUN CPD 5000 A RK MAJOR REPAIR KIT 2 CPC 1200 A 1 ACTUATOR ASSEMBLY 3 CPD 5100 A 1 GUN BLOCK ASSEMBLY 4 F SW 04 1 LOCK WASHER 5 F HB 04C 08 1 HEXBOLT 6 02806 2 2 PAN HEAD SCREW 7 01443 2FT 2 1FT TUBE SECTIONS 8 06946 1 Y CONNECTOR 10 07550 1 DISPOSABLE MIXER 11 04409 1 MIXER HOUSING MagnumVenusProducts Rev 04 2014 Page 51 1 1 Classic Pro Gun Manual PART OF 2 MAGNUM VENUS PRODUCTS Pro Duo 1 1 Gun Silicone CPD 5000 SILO REV 05 11 07 BT2 REV A DELETED ITEM 7 6506 1 0 5 AND ITEM 907550 05 31 07 BT2 REV B ITEM 2 WAS 58604 1 08 15 07 BT2 D MagnumVenusProducts Rev 04 2014 Page 52 Pro Duo Gun Assembly CPD 5000 SILO PARTS LIST ITEM PART NO QTY DESCRIPTION 1 58603 1 1 GUN HANDLE 2 CPD 5200 SILO 1 ACTUATOR ASSEMBLY 3 CPD 5100 SIL
35. Rev 04 2014 Page 45 1 1 Classic Pro Gun Manual PART OF 7 j u pd MAGNUM VENUS PLASTECH INNOVATOR AUTOMATIC RECIRCULATION GUN CPD 4000 A INV REV SHEET 1 2 1 12 2010 D MagnumVenusProducts Rev 04 2014 Page 46 1 1 Classic Pro Gun Manual Parts List ITEM PART NUMBER DESCRIPTION i PRTM RG 1100 1 RECIRCULATION GUN BLOCK 3 58704 1 i MOUNTING PAD 4 02806 2 2 110 24 PAN HEAD SCREW 5 F SW 04 1 LOCK WASHER 6 F HB 04C 08 1 HEX BOLT 7 CPC 1200 A 1 ACTUATOR ASSEMBLY MAGNUM VENUS PLASTECH INNOVATOR AUTOMATIC RECIRCULATION GUN CPD 4000 A INV REV SHEET 2 2 1 12 2010 MagnumVenusProducts Rev 04 2014 Page 47 1 1 Classic Pro Gun Manual MAGNUM VENUS PRODUCTS Pro Duo 1 1 Gun With Mixer CPD 5000 REV 05 11 06 BT2 REV A ITEM 6 WAS 58676 1 MOVED TO OPTIONAL ASSEMBLIES ADDED ITEM 14AND 15 07 12 06 BT2 REV B DELETED ITEM 11 07552 ADDED REPAIR KIT 05 10 07 BT2 D MagnumVenusProducts Rev 04 2014 Page 48 1 1 Classic Pro Gun Manual Pro Duo Gun Assembly CPD 5000 PARTS LIST REPAIR KITS ITEM PARTNO QTY DESCRIPTION PART NO DESCRIPTION 1 58603 1 1 GUN HANDLE CPD 5000 RK MAJOR REPAIR KIT 2 58604 1 1 ACTUATOR ASSEMBLY 3 CPD 5100 1 GUN BLOCK ASSEMBLY 4 F SW 04 1 LOCK WASHER 5 F HB 04C 08 1 HEX BOLT 6 58670 1 1 TRIGGER GUARD 7 01443 2FT 2 1FT TUBE SECTIONS 8 06946 1 Y CONNECTOR 9 6506 1 0 5 1 POLY AIR WHIP ASSEMBLY 10 PF AP 02 1
36. Rev 04 2014 Page 86 1 1 Classic Pro Gun Manual Automatic Flush Valve Assembly 58742 1 PARTS LIST OPTIONAL PARTS AND ASSEMBLIES ITEM PART NO QTY DESCRIPTION ITEM PARTNO QTY DESCRIPTION 1 5104 21 1 1 FLUSH VALVE SPLIT SEAL 20 5104 02 01 1 FLUSH ELBOW ASSEMBLY 2 5104 22 1 1 FLUSH VALVE NECK 3 5104 23 1 1 FLUSH SEAL BODY 4 5104 26 1 1 FLUSH VALVE SEAL 5 58681 1 1 FLUSH VALVE BODY 6 9203 2 3 1 COMPRESSION SPRING 7 O E 008 1 O RING 8 5104 25 1 1 FLUSH VALVE BUTTON 9 00973 1 GRIP RING 10 58718 1 1 BACK UP RING 11 O B 010 1 O RING 12 58717 1 1 MANUAL AUTO FLUSH BODY 13 04356 1 SPRING 14 58716 1 1 PUSH STEM 15 7304 3 1 3 NYLON SEAL 16 7701 6 3 2 BARB FITTING 17 7701 2 1 2 HOSE CLAMP 18 TRU 1021 1 ELBOW FITTING 19 O E 007 1 O RING FIGURE 1 1 MagnumVenusProducts Rev 04 2014 Page 87 1 1 Classic Pro Gun Manual LOCTITE 242 RECOMMENDED 14 15 16 12 f 17 USE THREADLOCKER 10 W 13 11 6 9 MAGNUM VENUS PLASTECH Automatic Flush Valve Assembly 58742 1 INT REV 07 19 10 BT2 MagnumVenusProducts Rev 04 2014 Page 88 1 1 Classic Pro Gun Manual Automatic Flush Valve Assembly 58742 1 INT PARTS LIST OPTIONAL PARTS AND ASSEMBLIES PART NO QTY DESCRIPTION ITEM PARTNO DESCRIPTION 1 5104 21 1 1 FLUSH VALVE SPLIT SEAL 20 5104 02 01 1 FLUSH ELBOW ASSEMBLY 2 5104 22 1 1 FLUSH VALVE NECK 3 5104 23 1 1 FLUSH SEAL BODY 4 5104 26 1 1 FLUSH VALVE SEAL 5 58681 1 1 FLUSH
37. SEAL 20 F BHCS 04C 06 2 SCREW 21 O E 007 2 O RING DO NOT GREASE THIS O RING 22 O E 008 2 O RING DO NOT GREASE THIS O RING 23 O E 3 904 2 O RING 24 7304 3 1 6 NYLON SEAL 25 7701 2 1 4 HOSE CLAMP 26 TRU 1021 2 ELBOW FITTING 27 7701 6 3 4 BARB FITTING 29 9203 2 3 2 SPRING 30 58691 1 1 1 1 GUN BLOCK 31 DUO 4101 1 MIX HOUSING 32 58693 1 1 VALVE ROD 33 58694 1 2 FACE SEAL 34 58695 1 2 PLUG SEAL 35 58696 1 2 PLUG 36 58752 4 1 FLOW RESTRICTOR 41 58681 1 2 FLUSH VALVE BODY 42 00973 2 GRIP RING 43 58718 1 2 BACK UP RING 44 O B 010 2 O RING 45 58717 1 2 MANUAL AUTO FLUSH BODY 46 04356 2 SPRING 47 58716 1 2 PUSH STEM i gt 58693 1 VALVE ROD MUST BE INSTALLED WITH THE SLOTTED END TO THE LEFT SIDE OF GUN BLOCK WITH ACTUATING STEM DOWN AS SHOWN ON DWG FIGURE 1 1 MagnumVenusProducts Rev 04 2014 Page 67 1 1 Classic Pro Gun Manual MAGNUM VENUS PRODUCTS PRO DUO 1 1 GUN BLOCK CPD 5100 SILO REV 05 14 07 BT2 REV ITEMS 10 AND 11 WERE QTY 2 07 03 07 BT2 D MagnumVenusProducts Rev 04 2014 Page 68 1 1 Classic Pro Gun Manual PRO DUO 1 1 GUN BLOCK CPD 5100 SILO PARTS LIST ITEM PART NO QTY DESCRIPTION 1 02441 1 2 SEAL F CS 832 10 GR8 4 SCREW 3 03199 2 BALL 4 04319 2 SPRING 5 5104 3 1 2 SECONDARY SEAL 6 5104 4 1 2 RELIEF SPACER 7 5104 5 1 2 RESIN SEAL 8 5104 7 1 2 PACKING RING 9 5104 8 1 2 PACKING NUT 10 5104 10 1 1 CENTER SPACER 11 5104 11 14 1 ACTUATING STEM
38. SH SEAL BODY 17 5104 25 14 2 FLUSH VALVE BUTTON 18 5104 26 1 2 FLUSH VALVE SEAL 19 5107 27 3 1 TURBULENT MIXER 20 F BHCS 04C 06 2 SCREW 21 O E 007 2 O RING DO NOT GREASE THIS O RING 22 O E 008 2 O RING DO NOT GREASE THIS O RING 23 O E 3 904 2 O RING 24 7304 3 1 6 NYLON SEAL 25 7701 2 1 4 HOSE CLAMP 26 TRU 1021 2 ELBOW FITTING 27 7701 6 3 4 BARB FITTING 28 8704 4 1 1 NOZZLE CAP 29 9203 2 3 2 SPRING 30 58691 1 1 1 1 GUN BLOCK 31 58692 3 1 MIX HOUSING 32 58693 1 1 VALVE ROD 33 58694 1 2 FACE SEAL 34 58695 1 2 PLUG SEAL 35 58696 1 2 PLUG 36 58752 4 1 FLOW RESTRICTOR 37 FT 652 1 SPRAV NOZZLE 41 58681 1 2 FLUSH VALVE BODV 42 00973 2 GRIP RING 43 58718 1 2 BACK UP RING 44 O B 010 2 O RING 45 58717 1 2 MANUAL AUTO FLUSH BODV 46 04356 2 SPRING 47 58716 1 2 PUSH STEM gt 58693 1 VALVE ROD MUST BE INSTALLED WITH THE SLOTTED END TO THE LEFT SIDE OF GUN BLOCK WITH ACTUATING STEM DOWN AS SHOWN ON DWG FIGURE 1 1 MagnumVenusProducts Rev 04 2014 Page 63 1 1 Classic Pro Gun Manual v SAME ON BOTH SIDES OF THE 2 E lt Me GUN BLOCK 2 MAGNUM VENUS PRODUCTS PRO DUO 1 1 GUN BLOCK CPD 5100 REV 05 11 06 BT2 D MagnumVenusProducts Rev 04 2014 Page 64 1 1 Classic Pro Gun Manual PRO DUO 1 1 GUN BLOCK CPD 5100 PARTS LIST ITEM PART NO QTY DESCRIPTION 1 02441 2 SEAL 02959 5 4 SOCKET HEAD CAP SCREW 3 03199 2 BALL 4 04319 2 SPRING 5 5104 3 1 2 SECONDARY SEAL 6 5104 4 1 2 RELIEF SPACER 7 510
39. TY DESCRIPTION 1 02441 1 2 SEAL 2 F CS 832 10 GR8 4 CAP SCREW 3 03199 2 BALL 4 04319 2 SPRING 5 5104 3 1 2 SECONDARY SEAL 6 5104 4 1 2 RELIEF SPACER 7 5104 5 1 2 RESIN SEAL 8 5104 7 1 2 PACKING RING 9 5104 8 1 2 PACKING NUT 10 VPG 1066 2 INLET FITTING 11 5104 10 1 1 CENTER SPACER 12 5104 11 1 1 ACTUATING STEM 13 5104 21 1 2 FLUSH VALVE SPLIT SEAL 14 5104 22 2 2 FLUSH VALVE NECK 15 5104 23 1 2 FLUSH VALVE SEAL BODY 16 5104 24 1 2 FLUSH VALVE BODY 17 5104 25 1 2 FLUSH VALVE BUTTON 18 5104 26 1 2 FLUSH VALVE SEAL 19 7102 5 6 2 SCREW 20 007 2 O RING DO NOT GREASE THIS O RING 21 008 2 O RING DO NOT GREASE THIS O RING 22 3 904 2 O RING 23 9203 2 3 2 SPRING 24 58691 1 1 1 1 GUN BLOCK 25 DUO 4101 1 MIX HOUSING 26 58693 1 1 VALVE ROD 27 58694 1 2 FACE SEAL 28 58695 1 2 PLUG SEAL 29 58696 1 2 PLUG 30 58752 4 1 4 1 FLOW RESTRICTOR 31 MPH 2539 2 POLY ELBOW OPTIONAL PARTS AND ASSEMBLIES ITEM PARTNO QTY DESCRIPTION 7 5104 29 01 1 ASSY FILLED RESIN SEAL 30A 58752 2 1 2 1 FLOW RESTRICTOR 30B 58752 3 1 3 1 FLOW RESTRICTOR 30C 58752 5 1 5 1 FLOW RESTRICTOR 30D 58752 6 1 6 1 FLOW RESTRICTOR 30E 58752 7 1 7 1 FLOW RESTRICTOR 30F 58752 8 1 8 1 FLOW RESTRICTOR 30G 58752 9 1 9 1 FLOW RESTRICTOR 1 30H 58752 10 10 1 FLOW RESTRICTOR gt 58693 1 VALVE ROD MUST BE INSTALLED WITH THE SLOTTED END TO THE LEFT SIDE OF GUN BLOCK WITH ACTUATING STEM DOWN AS SHOWN ON DWG MagnumVenusProducts Rev 04 2014 Page 75 1 1 Clas
40. UATOR ASSEMBLY 3 CPD 6100 1 GUN BLOCK ASSEMBLY 4 F SW 04 1 LOCK WASHER 5 F HB 04C 08 1 HEX BOLT 6 02806 2 2 PAN HEAD SCREW 7 01443 4FT 2 2FT TUBE SECTIONS 8 06952 1 Y CONNECTOR 9 PF SE 02 BR 1 ELBOW 10 07550 1 DISPOSABLE MIXER 11 04409 1 MIXER HOUSING 12 8407 6 1 1 BALL VALVE 13 MPH 2539 2 POLY ELBOW MagnumVenusProducts Rev 04 2014 Page 59 1 1 Classic Pro Gun Manual THESE PARTS MUST BE ASSEMBLED 9 ON THIS END OF CYLINDER 16 MAGNUM VENUS PLASTECH Pro Series Automatic Gun Actuator CPC 1200 A Pro Series Automatic Gun Actuator CPC 1200 A 2 AA pea BT2 REMOVED ITEM 4 58626 1 11 01 06 BT2 REV 8 16 WAS 00437 FERRULE 05 10 12 BT2 MagnumVenusProducts Rev 04 2014 Page 60 1 1 Classic Pro Gun Manual Pro Series Gun Actuator CPC 1200 A Pro Series Gun Actuator CPC 1200 A 2 COMMON PARTS LIST ITEM PART NO 1 O V 013 2 O V 020 3 5106 3 1 5 58631 1 6 5106 2 1 7 5106 4 1 8 5106 7 1 9 5106 5 1 10 5106 6 1 12 MPH 2534 13 7701 6 14 QTY 2 3 4 1 1 2 1 1 4 1 1 DESCRIPTION O RING O RING MOUNTING SEAL CYLINDER BODY ASSY ACTUATOR SEAL CYLINDER CAP ACTUATING PISTON BUSHING MOUNTING SCREW MALE ELBOW POLY FITTING STRAIGHT POLY FITTING Pro Series Gun Actuator CPC 1200 A ITEM PART NO 11 PF SE 02 BR QTY 1 DESCRIPTION STREET ELBOW Pro Series Gun Actuator Gel CPC 1200 A 2 ITEM PARTNO DESCRIPTION 14 PF FT 02 1 FEMALE TEE 15 PF HN 02 1 HEX NIPPLE
41. VALVE BODY 6 9203 2 3 1 COMPRESSION SPRING 7 O E 008 1 O RING 8 5104 25 1 1 FLUSH VALVE BUTTON 9 00973 1 GRIP RING 10 58718 1 1 BACK UP RING 11 O B 010 1 O RING 12 58717 1 1 MANUAL AUTO FLUSH BODY 13 04356 1 SPRING 14 58716 1 1 PUSH STEM 15 7304 3 1 3 NYLON SEAL 16 7701 6 3 2 BARB FITTING 17 7701 2 1 2 HOSE CLAMP 18 TRU 1021 1 ELBOW FITTING 19 O A 007 1 O RING MagnumVenusProducts Rev 04 2014 Page 89 1 1 Classic Pro Gun Manual MAGNUM VENUS PLASTECH RECIRCULATION GUN BLOCK PRTM RG 1100 REV A 08 03 10 SHEET1 2 8 10 2009 D MagnumVenusProducts Rev 04 2014 Page 90 1 1 Classic Pro Gun Manual Parts List ITEM PART NUMBER QTY DESCRIPTION i 58691 1 1 1 1 GUN HEAD 2 58693 1 1 JVALVEROD 3 5104 10 1 i JCENTER SPACER 4 5104 11 1 i JACTUATING STEM 5 5104 3 1 2 SECONDARY SEAL 6 5104 4 1 2 RELIEF SPACER 7 5104 5 1 2 RESIN SEAL 8 5104 7 1 2 JPACKING RING 9 5104 8 1 2 PACKING NUT 10 58694 1 2 FACE SEAL 11 F CS 832 10 GR8 4 SOCKET HEAD SCREW 12 5104 9 1 1 IRESIN FITTING 13 DUO 4201 1 SEPARATE STREAM BLOCK 14 F SP 07F 2 SOLVENT PLUG 15 CPRV 1002 A 1 CPRV HOSE FITTING 16 PF HN 04 1 NIPPLE 17 JO E 3 904 2 O RING 18 07 032 55 1 HOSE FITTING MAGNUM VENUS PLASTECH RECIRCULATION GUN BLOCK PRTM RG 1100 REV A 08 03 10 SHEET 2 2 8 10 2009 MagnumVenusProducts Rev 04 2014 Page 91 1 1
42. ammer As the tool is tapped through the interior of the gun block it will remove the seal sets for both sides of the gun block 2 Remove Seals relief spacer and secondary seal from the seal installation tool Clean with solvent CAUTION Keep the components of the A side separate from the components of the B side Mixing the components could result in cross contamination 3 Clean the two Relief spacers 5104 4 1 with solvent and allow to air dry 4 Discard the seals and replace with new ones from repair kit Prepare the repair kit and any items that need replacing on hand before continuing Lay all the parts out and check for any damage or wear and replace as necessary MagnumVenusProducts Rev 04 2014 Page 24 1 1 Classic Pro Gun Manual Gun Block Assembly Clean Block Assembly e Discard o rings and seals that are going to be replaced e Clean remaining components with solvent and allow to air dry Install Secondary Seals 1 Place the two Secondary seals 5104 3 1 into the center of the gun block where the center spacer goes Gently push the secondary seal into position with something flat flat to the gun block Use caution not to damage it the seal Center Spacer Reinstall Center Spacer 1 Place the Center spacer 5104 10 1 in the gun block making sure that the center spacer is aligned as accurately as possible with the slot facing up Use caution not to damage the secondary seals already installed
43. ay If Goods are held or stored beyond the delivery date for the convenience of Buyer such Goods shall be so stored at the risk and expense of Buyer 14 CLAIMS Claims for any nonconforming Goods must be made by Buyer in writing within ten 10 days of Buyer s receipt of such Goods and must state with particularity all material facts concerning the claim then known to Buyer Failure by Buyer to give notice within such ten 10 day period shall constitute an unqualified acceptance of such Goods by Buyer and a waiver of any right to reject or revoke acceptance of such Goods 15 WARRANTIES a SELLER S WARRANTIES Seller warrants that all Goods sold shall mechanically operate as specified and shall be free from faults in respect to materials and workmanship for a period of i for parts twelve 12 months from the date of invoice and ii for systems twelve 12 months from start up or if earlier eighteen 18 months from the date of the bill of lading Seller also warrants that the Goods shall upon payment in full by Buyer for the Goods be free and clear of any security interests or liens Buyer s exclusive remedy for breach of such warranties shall be limited to repair or replacement costs or termination of any security interests or liens and Seller shall have no responsibility for reimbursing repair costs incurred by Byer in connection with Goods without first giving written authorization for such charges In any claims by the Buyer agains
44. ay be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Products spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature b Equipment capable of withstanding pressure When HHC solvent contacts aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions MagnumVenusProducts Rev 04 2014 Page 10 1 1 Classic Pro Gun Manual When all three elemen
45. be returned and any such Goods which are returned are subject to a restocking cancellation fee of 100 of the cost of the Goods Goods shall be deemed accepted by Buyer and cannot thereafter be returned if Buyer fails to object to the Goods within thirty 30 days after the Goods are received by Buyer 8 CANCELLATION The Buyer may cancel any purchase order prior to shipment of the Goods by mutual agreement of the parties and upon payment to Seller of reasonable and proper cancellation charges 9 TERMINATION Seller may terminate the whole or any part of any purchase order if there is a material breach of these Terms amp Conditions In the event of any such breach the Seller will provide Buyer with written notice of the nature of the breach and the Seller s intention to terminate for default In the event Buyer does not cure such failure within ten 10 days of such notice Seller may by written notice terminate the purchase order provided that Buyer shall continue its performance to the extent not terminated 10 CHANGE IN BUYER S FINANCIAL CONDITION Seller reserves the right to cancel any order or to require full or partial payment in advance without liability to Seller in the event of i insolvency of the Buyer ii the filing of voluntary petition in bankruptcy by Buyer iii the appointment of a Receiver or Trustee for the Buyer iv the execution by Buyer of an assignment for benefit of creditors or v past due payment on previous s
46. cking nuts 4 Repeat the above tightening process one more time Reinstall Hose Fittings 1 Reinstall the appropriate fitting and o ring into the rear of the gun block in both locations MagnumVenusProducts Rev 04 2014 Page 27 1 1 Classic Pro Gun Manual Reassemble Flush Valve FLUSH VALVE BUTTON FLUSH VALVE BODY KO lt AW SPRING m No FLUSH VALVE BODY A ON AUTO MANUAL TS gt ANS d 3 AN EN SEAL w J 44 s EN O RING M M FLUSH SEAL BODY FLUSH VALVE NECK SPLIT SEAL 1 Place the o ring O K 008 on the flush valve button 5104 25 1 2 Insert the spring 9203 2 3 onto the flush valve button 3 Push the button and spring into the flush valve body 5104 24 1 4 Place the o ring O A 007 on the flush seal body 5104 23 1 5 Insert the flush seal body 5104 23 1 into the end of the flush valve body and screw it onto the button 6 Place a flush valve seal 5104 26 1 on the flush valve body 7 Install the flush valve body 5104 24 1 into the flush valve neck 5104 22 1 8 Install the split seal 5104 21 1 onto the flush valve body 5104 24 1 Note For systems without Auto Manual flush assemblies skip steps 9 13 MagnumVenusProducts Rev 04 2014 Page 28 1 1 Classic Pro Gun Manual SEAL PUSH STEM BARBED FITTING E N d 4 yo CA HOSE CLAMP SPRING SO FLUSH BODY I Y SAN O RING pa W
47. contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as laminate sandings or with any readily oxidizing material such as brass or iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 12 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pres
48. e a wrench to tighten the pipe seal 3 You have now completed the reassembly of the gun handle for the Classic Pro Gun MagnumVenusProducts Rev 04 2014 Page 37 1 1 Classic Pro Gun Manual Assemble Pro Gun Modules If this is an Automatic Pro Gun Assembly a Handle will not be used a Mounting Pad will be installed in place of the handle Note The hole in the actuating bushing of the actuator must be facing up so the bushing hole can receive the actuating stem of the gun block The actuating stem on the gun block must be in the hole of the actuator bushing If you are unsure remove the front end cap of the actuator and look 1 Install and align the Actuator Seal onto the actuator body 2 Using the four mounting screws 5106 6 1 secure the gun block to the actuator 3 Use the two mounting screws 58626 1 to secure the handle assembly to the actuator assembly 58604 1 Or 4 Use the two mounting screws secure the mounting pad to the bottom of the actuator Mounting Chopper Note If your 1 1 Pro Gun is used for chopping perform the two steps A and B A Install the hex cap screw securing the chopper to the top of the gun block Be sure to install the eccentric stud in the chopper mount B Attach the air tube that connects the chopper to the gun handle MagnumVenusProducts Rev 04 2014 Page 38 1 1 Classic Pro Gun Manual Parts Drawings CPD 4000 CPD 4000 A PRTM RG 1000 A CPD 4000 A INV CPD 50
49. gt ES c ejn 4 gt TESE 9 8 a MAGNUM VENUS PRODUCTS ASSEMBLY 1 1 GUN BLOCK 58751 1 LI E wae VALVE WAS WRONG QTY D58751 1 REV 08 02 04 REV D MOVED SLOT TO OPPOSITE END OF SPOOL ITEM 32 8 5 04 JEM MagnumVenusProducts Rev 04 2014 Page 82 1 1 Classic Pro Gun Manual ASSEMBLY 1 1 GUN BLOCK 58751 1 PARTS LIST ITEM PART NO QTY DESCRIPTION 1 02441 2 SEAL 02959 5 4 SOCKET HEAD CAP SCREW 3 03199 2 BALL 4 04319 2 SPRING 5 5104 3 1 2 SECONDARY SEAL 6 5104 4 1 2 RELIEF SPACER 7 5104 5 1 2 RESIN SEAL 8 5104 7 1 2 PACKING RING 9 5104 8 1 2 PACKING NUT 10 5104 9 1 2 RESIN FITTING 11 5104 10 1 1 CENTER SPACER 12 5104 11 1 1 ACTUATING STEM 13 5104 21 1 2 FLUSH VALVE SPLIT SEAL 14 5104 22 1 2 FLUSH VALVE NECK 15 5104 23 1 2 FLUSH SEAL BODY 16 5104 24 1 2 FLUSH VALVE BODY 17 5104 25 1 2 FLUSH VALVE BUTTON 18 5104 26 1 2 FLUSH VALVE SEAL 19 5107 27 1 1 TURBULENT MIXER 20 7102 5 6 2 SCREW 21 O E 007 2 O RING DO NOT GREASE THIS O RING 22 O E 008 2 O RING NOT GREASE THIS O RING 23 7301 14 904 2 O RING 24 7304 3 1 4 NYLON SEAL 25 7701 2 1 2 HOSE CLAMP 26 7701 6 1 2 ELBOW FITTING 27 7701 6 3 2 BARB FITTING 28 8704 4 4 1 NOZZLE CAP 29 9203 2 3 2 SPRING 30 58691 1 1 1 1 GUN BLOCK 31 58692 3 1 MIX HOUSING 32 58693 1 1 VALVE ROD 33 58694 1 2 FACE SEAL 34 58695 1 2 PLUG SEAL 35 58696 1 2 PLUG 36 58752 4 1 FLOW RESTRICTOR 37 T 002652C 1 SPRAY NOZZLE OPTIONAL PARTS AND ASSEMBLIES ITEM PARTN
50. he correct end of the trigger retainer Rotate the shaft 1 4 turn as you push it in Note Grease the end of the spool assembly with MVP Pro Gun Oil 6706 3 1 5 Apply a drop of removable thread lock to the Torx screws 02647 3 then screw the spool assembly to the trigger using Torx screw 02647 3 6 Thoroughly lubricate the spool assembly and trigger retainer with MVP Gun Oil 6706 3 1 Attach Trigger Assembly to Handle 1 Insert the trigger assembly into the gun handle and secure with the fillister head screw F FS 540 08 on the side of the handle Note Be sure the front of the trigger retainer assembly is flush with the gun handle before installing screw 2 Install Trigger Hairpin 02970 as safety lock MagnumVenusProducts Rev 04 2014 Page 36 1 1 Classic Pro Gun Manual Optional Trigger and Spool Assembly The conversion kit CPG 1007 CK offers an alternative to the standard trigger and spool assemblies The updated trigger CPG 1007 is used in conjunction with the spool CPG 1003 to provide a more durable design and eliminates the need for one of the screws in the end of the trigger Install Elbow Note This elbow assembly is used to supply air to the chopper The gel coater gun s elbow assembly has different part numbers If ordering replacement parts please make sure you use the correct parts drawing 1 Install the pipe seal and elbow on the handle by screwing the assembly in by hand 2 Us
51. he cylinder so that the bushing is on the high side of the piston centerline Use caution not to damage the o ring on the piston while installing it into the cylinder body 5 Install new an o ring O V 020 on each of the cylinder caps 6 Reinstall the two cylinder caps on to the cylinder body 7 Place new o rings O V 013 in the grooves on the underside of the cylinder bogy MagnumVenusProducts Rev 04 2014 Page 32 1 1 Classic Pro Gun Manual Gun Handle Rebuild Disassembly Classic Pro Gun Handle Note If you are using the Automatic Pro gun you can skip the following procedures and attach the Mounting plate 58704 1 58682 1 or 58757 1 for Super Pro Actuators to the bottom of the actuator Note The fitting on the side of the gun handle differs depending on the gun assembly you have if ordering replacement parts please make sure you reference the correct parts drawing Remove Trigger Assembly 1 Remove trigger locking hairpin 2 Remove the fillister head screw F FS 540 08 on the side of the gun head 3 Pull the trigger retainer and spool assembly from the gun handle interior Disassemble the Trigger Retainer Note If you gun handle has the conversion upgrade CPG 1007 CK note the proper part numbers when ordering replacement parts 1 Remove the upper screw 02647 3 on the trigger 2 Pull the trigger retainer 58648 1 off the spool assembly 3 Remove the o ring O D 010 from inside the trigger retai
52. hipments to Buyer by Seller Seller reserves the right to cancel Buyers credit at any time for any reason 11 INTERPRETATION RESPONSIBILITY PRODUCT USE AND SAFETY Seller does not guarantee that the Goods it sells conform to any plans and specifications or intended use When plans and specifications are involved Buyer is solely responsible for verifying Sellers interpretations of such plans and specifications and it is Buyer s sole responsibility to assure that Sellers Goods will be acceptable for any specific job When Seller offers substitute Goods on any proposal Buyer is solely responsible for confirming their acceptability 12 DELIVERY Shipping dates given in advance of actual shipment are approximate and not guaranteed All contract dates and timelines begin upon receipt by Seller of a purchase order Buyer s acceptance of these Terms amp Conditions and the payment of any required down payment MagnumVenusProducts Rev 04 2014 Page 4 1 1 Classic Pro Gun Manual 13 EXCUSABLE DELAYS Seller shall have no liability if its performance is delayed or prevented by causes beyond its reasonable control including without limitation acts of nature labor disputes government priorities transportation delays insolvency or other inability to perform by any Vendor or any other commercial impracticability In the event of any such delay the date of delivery or performance shall be extended for a period equal to the time lost by reason of del
53. ich Goods are covered by it Prices on special order Goods may be subject to change before shipment In order to be corrected any discrepancies in pricing and or quantities on invoices must be reported by Buyer within thirty 30 days of the invoice date 3 PAYMENT Payment terms are 30 days net from the invoice date or upon such other terms approved by Seller in writing Retainage shall not apply and Buyer shall not hold back any retainage from Seller even if retainage is part of any contract between Buyer and any other party Payment is not contingent on Buyer s ability to collect or obtain funds from any other party Credit card sales are billed at the time of purchase Buyer expressly represents it is solvent at the time it places any purchase order with Seller Seller in its sole discretion may determine that Buyer s financial condition requires full or partial payment prior to manufacture or shipment If Buyer fails to make any payment when due Seller reserves the right to suspend performance Buyer agrees to pay a charge on all amounts past due at the rate of 1 12 per month 18 per year or the maximum lawful rate whichever is less In the event of non payment Buyer agrees to pay Seller s reasonable attorney fees and court costs if any incurred by Seller to collect payment and all applicable interest charges Seller may apply payments to any outstanding invoices unless Buyer provides specific payment direction 4 TITLE AND RISK OF LOSS OR DA
54. ly includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information MagnumVenusProducts Rev 04 2014 Page 13 1 1 Classic Pro Gun Manual 3 0 Equipment Safety WARNING Magnum Venus Products suggests that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB decibels This equipment should only be operated or serviced by technically trained personnel WARNING Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL 3 1 Emergency Stop Procedures The foll
55. nder body 3 Remove the O ring O V 020 from each of the cylinder caps 4 Remove the Actuating piston 5106 7 1 by pushing it out the back end long end of the cylinder body with your fingers or a blunt tool 5 Remove the actuating bushing 5106 5 1 from the piston CAUTION Avoid damaging the actuating piston when using the scribe in the next step 6 Use ascribe to remove the o ring O V 020 from the actuating piston Note O rings should be replaced each time the gun is disassembled Clean Components e Discard the used o rings e Clean the cylinder assembly components with solvent and allow to air dry Do not soak actuating piston or cylinder caps in solvent as they will swell Assemble Classic Pro Gun Actuator Cylinder 1 Place a new o ring O V 020 on the actuating piston 5106 7 1 2 Insert the actuating bushing 5106 5 1 into the actuating piston Note The hole in the actuating bushing must be facing up so the bushing hole can receive the actuating stem when the gun block is assembled 3 Use MVP Pro Gun Oil 6706 3 1 to lubricate the interior of the cylinder body and the actuating piston MagnumVenusProducts Rev 04 2014 Page 31 1 1 Classic Pro Gun Manual 4 Insert the actuating piston 5106 7 1 into the cylinder body 58631 1 END CAP O RING di 06 7 1 PISTON O V 013 O RING 20 L O V 020 O RING a 5106 4 1 END CAP 2 Note Install the actuating piston into t
56. ner MagnumVenusProducts Rev 04 2014 Page 33 1 1 Classic Pro Gun Manual 58648 1 RETAINER Z O U 109 O RING O D 010 O RING 9 o 4 03198 BALL sa bod Pd A Qh Ya Wa LD N 02970 COTTER PIN P d J O U 011 O RING JO Sg B lt 58625 1 TRIGGER AM lt a F FS 540 08 SCREW Lz 2 lt lt LT L 02647 3 SCREW yo 58629 1 GUIDE PIN 58629 3 PIN NO LOCK 58629 1 SS GUIDE PIN SS 58647 1 VALVE ASSY 58628 1 TRIGGER BUSHING 58624 1 HANDLE Note Be careful not to drop the chrome balls located inside the trigger retainer If your gun is used for gel coating or wet out there will be no balls in the trigger retainer 4 Remove the balls 03198 in the trigger retainer by inserting a small scribe between the two o rings and into each side hole of the retainer 5 Remove the two o rings O U 109 on the trigger retainer 6 Remove the two o rings O U 011 on the spool assembly Note The spool assembly does not disassemble Clean the Components e Discard the used seals and o rings and clean the remaining parts in solvent e Check the items to be reused for damage or wear MagnumVenusProducts Rev 04 2014 Page 34 1 1 Classic Pro Gun Manual Assemble Classic Pro Gun Handle Note Please refer to parts drawings for proper part numbers to assist you in assembling the gun handle Discard used o rings and seals and replace new ones from the appropriate
57. o Included are the auto manual flush valve in the assembly procedures Added the Innovator Recirculation Gun drawing information PRTM RG 1000 A Recirculation Gun PRTM RG 1100 Recirculation Gun Block amp PRTM RG 1200 Actuator assembly Updated the Classic Pro Gun handle assembly drawings Changed the reference for the Spool O ring back to O U 011 from O U 012 on the Gun Handle Updated the drawings to reflect the gun handle O ring change Added a reference to the Ratio Mix housing under mix housing options Updated the manual format and Address Added the Terms amp Conditions of Sale section to the manual Updated CPD 6000 Gun Drawing Updated the Terms amp Conditions of Sale section MagnumVenusProducts Rev 04 2014 Page 103 1 1 Classic Pro Gun Manual N MagnumVenusProducts CORPORATE HEADQUARTERS MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com Assemblies Covered in this Manual CPD 4000 1 1 Pro Gun Assembly Spray CPD 4000 A Auto 1 1 Pro Gun Assembly PRTM RG 1000 A Pro Innovator Automatic Recirculation Gun CPD 4000 A INV Innovator Automatic Recirculation Gun CPD 5000 1 1 Pro Gun Assembly Disposable Mixer CPD 5000 A Auto 1 1 Pro Gun Assembly Disposable Mixer CPD 5000 SILO 1 1 Pro Gun As
58. olvent tank Release any pressure in the flush tank by gently pulling upwards on the ring attached to the pressure relief valve Place an empty container under the ball valve located at the bottom of the filter assembly SLOWLY open the ball valve you can leave the ball valve open or close it when allthe pressure has been released MagnumVenusProducts Rev 04 2014 Page 19 1 1 Classic Pro Gun Manual Gun Disassembly WARNING To prevent injury be sure all air is disconnected from the gun and that all pressure has been relieved before attempting to remove trigger guard Note The bolt that secures the trigger guard to the air cylinder also serves as a plug for the end cap Removing this bolt can result in injury from escaping pressurized air if air pressure is not relieved Note The automatic versions of the Pro Gun do not have a handle instead have a mounting plate attached to the bottom of the actuator 1 Check to be sure all air is disconnected from the gun 2 Be sure all pressure is relieved from the gun 3 Disconnect the trigger guard by using a wrench to remove the nut securing the top of the trigger guard to the end cap on the gun s actuating cylinder Disassemble Gun into Modules Note If your Pro Gun is used for chopping perform the two steps A and B A Detach the chopper assembly by removing the air tube that connects the chopper to the gun handle B Remove the hex cap screw securing the chopper
59. ould read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Products hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Products recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Products recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Other standards and recognized authorities to consult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards MagnumVenusProducts Rev 04 2014
60. owing steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pressure in the catalyst pump can be eliminated by rotating the ball valve on the catalyst manifold 90 degrees to the open or on position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or
61. oxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body For this reason Magnum Venus Products recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by those administering first aid or treating the injured person 3 Be sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact your doctor immediately in the event of any injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals general
62. p Conditions and the enforceability or validity of the remaining provisions of these Terms amp Conditions shall not be affected thereby TO THE EXTENT NOT CONTRARY TO APPLICABLE LAW THE FOLLOWING SHALL APPLY 24 Buyer waives any available homestead exemption as well as any and all requirements or rights with regard to notice demand presentment or protest and appoint any employee or attorney of Seller to appear in any court of competent jurisdiction for the purpose of confessing judgment for all amounts due Seller pursuant to these terms and conditions 25 Buyer hereby waives all rights to notice judicial hearing or prior court order in connection with Seller s obtaining any prejudgment remedy in connection with said transactions or extensions of same Buyer also waives any and all objection which Buyer might otherwise be able to assert now or in the future to the exercise or use by Seller of any right of setoff repossession or self help as may presently exist under statute including the Uniform Commercial Code and common law IMPORTANT NOTICE THIS INSTRUMENT PERMITS SELLER TO OBTAIN AND USE YOUR INDIVIDUAL CREDIT HISTORY FOR CREDIT EVALUATION PURPOSES THIS INSTRUMENT FURTHER CONTAINS A CONFESSION OF JUDGMENT PROVISION AND OTHER WAIVERS WHICH CONSTITUTES A WAIVER OF IMPORTANT RIGHTS YOU MAY HAVE AND IF YOU DO NOT PAY ON TIME ALLOWS SELLER TO OBTAIN A JUDGMENT AGAINST YOU WITHOUT FURTHER NOTICE OR YOUR PRIOR KNOWLEDGE BY ACCEPTING THESE TERMS
63. r Lubriplate lubricant 08465 Scribe set 08126 Pro Gun Oil 04394 Turbulent Mixer Puller 6705 2 1 Seal Installation tool 58661 1 Alignment tool for resin seals 58663 1 Pro Gun screwdriver 9301 3 2 and packing bit 6705 1 1 You should also have appropriate cleaning materials such as solvent clean shop towels or rags a small brush and empty containers into which you will flush the gun Also you will need the appropriate Seal kit for the gun you have and other items that may need to be replace the current ones in the Pro Gun Please refer to the parts drawings to obtain proper parts numbers for the o rings and seals to be replaced Note If you are using o ring part number 01128 in the gun block you do not need to replace the o ring unless it is Showing obvious signs of wear This o ring is specially designed to handle most solvents DANGER To prevent accidental injection injury disconnect all air and electrical power to the unit before beginning repair or maintenance on this equipment MagnumVenusProducts Rev 04 2014 Page 18 1 1 Classic Pro Gun Manual Release System Pressure 1 2 Properly Flush and remove the mixer and nozzle from the front of the gun Turn OFF air supply to pumping system pump pressure to zero Release fluid pressure from lines by holding the gun over an appropriate empty container and pulling the trigger Flush gun into appropriate container Turn OFF air supply to the s
64. r spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels D Never add MEKP to anything that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Firefighting equipment should be at hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Products in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP Catalyst accumulated from the purging of hoses or the measurement of fluid output deliveries should never be returned to the supply tank such catalyst should be diluted with copious quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation m
65. rangements Seller rejects third party payments cashiers checks money orders and bank drafts Seller accepts only checks imprinted with Buyer s name wire transfers originated in Buyer s account letters of credit with Buyer as account party and credit or debit cards in Buyer s name All payments must be by single instrument in the amount of the invoice less credits from banks acceptable to Seller 21 GOVERNING LAW These Terms amp Conditions and all disputes related to it shall be governed by the laws of the State of Florida United States of America without giving effect to its conflict of law rules MagnumVenusProducts Rev 04 2014 Page 5 1 1 Classic Pro Gun Manual 22 JURISDICTION AND VENUE The parties hereby irrevocably submit to the jurisdiction of the state courts of the State of Florida and to the jurisdiction of the United States District Court for the Middle District of Florida for the purpose of any suit action or other proceeding related to arising out of or based upon these Terms amp Conditions or in any way related to arising out of or involving sale of Goods hereunder waive and agree not to assert by way of motion as a defense or otherwise in any such suit action or proceeding any claim that it is not subject personally to the jurisdiction of the above named courts that its property is exempt or immune from attachment or execution that the suit action or proceeding is brought in any inconvenient forum
66. re in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Products System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT rub against any of the hoses at any point If allowed to rub the hose will be cut through causing a hazardous leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area MagnumVenusProducts Rev 04 2014 Page 12 1 1 Classic Pro Gun Manual 2 7 Toxicity of Chemicals A Magnum Venus Products recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 B Contact your chemical supplier s and determine the t
67. s such as raw materials used to manufacture the products Seller is not liability for the quality or quantity of finished products produced by Buyer with the use of the Goods 18 EXPORTS If Goods are sold for export Seller s standard terms amp condition for export sales if any shall also apply Acceptance of export orders is not valid unless confirmed in writing by Seller Buyer and not Seller is responsible for compliance with all United States export control rules and regulations Buyer shall not name Seller as shipper or exporter of record in connection with the export of any Goods purchased from Seller 19 INSTALLATION Installation of the Goods is the responsibility of Buyer unless otherwise indicated in the quotation or invoice provided to Buyer Notwithstanding the foregoing however Seller will provide installation supervision personnel within thirty 30 days of Buyer s request If an installation for which the Seller is to participate is delayed by the Buyer more than six 6 months after the date of shipment of the Goods or if Buyer s facility materials or parts are not prepared for installation for such period of time Seller shall be entitled to invoice the Buyer for the anticipated installation costs up to 1 250 per day plus expenses for each of Seller s installations technicians which are on site 20 ANTI MONEY LAUNDERING RESTRICTIONS Seller rejects questionable purchase orders and payments Except for pre approved credit ar
68. s important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 2 4 Catalyst Diluents Magnum Venus Products spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Products therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluents being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible on the job contamination while mixing WARNING If diluents are not used it should be remembered that catalyst spillage gun hose and packing leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fi
69. sembly Silicone CPD 5000 SNZ 1 1 Pro Gun Assembly Spatter Nozzle CPD 6000 1 1 Pro Gun Assembly Disposable Mixer Solvent Air Purge CPD 6000 A Auto 1 1 Pro Gun Assy Disposable Mixer Solvent Air Purge MagnumVenusProducts Rev 04 2014 Page 104
70. sic Pro Gun Manual NOTE USE BLUE LOCTITE 4 THREADLOCKER ON SCREWS MAGNUM VENUS PLASTECH Pro Handle Assembly 1 1 Adhesive CPD 6300 REV 03 12 08 BT2 REV A ADDED ITEMS 9A AND 10A TO OP TONAL EQUIPMENT 01 25 11 BT2 REV ITEM 2 WAS 0 U 012 05 09 11 D MagnumVenusProducts Rev 04 2014 Page 76 1 1 Classic Pro Gun Manual Pro Handle Assy 1 1 Adhesive CPD 6300 PARTS LIST ITEM PART NO QTY DESCRIPTION 1 O U 109 2 O RING 2 O U 011 2 O RING 3 O D 010 1 O RING 4 02647 3 2 FLAT HEAD TORX SCREW 5 F FS 540 08 1 SLOTTED FILLISTER HEAD SCREW 6 02970 1 HAIRPIN COTTER 7 58624 1 1 PRO GUN HANDLE 8 58625 1 1 PRO GUN TRIGGER 9 58628 1 1 TRIGGER GUIDE BUSHING 10 58629 1 1 TRIGGER GUIDE PIN 11 58647 1 1 TRIGGER VALVE ASSY 12 58648 1 1 TRIGGER RETAINER 13 04017 1 SPRING 14 5102 1 1 1 POLY FITTING 1 15 PTF90 02 02 POLY ELBOW OPTIONAL PARTS AND ASSEMBLIES ITEM PARTNO QTY DESCRIPTION 9A 58628 1 SS 1 TRIGGER GUIDE BUSHING STAINLESS 10A 58629 1 SS 1 TRIGGER GUIDE PIN STAINLESS 16 58629 3 1 TRIGGER GUIDE PIN NON LOCKING MagnumVenusProducts Rev 04 2014 Page 77 1 1 Classic Pro Gun Manual NOTE USE BLUE LOCTITE 6 THREADLOCKER ON SCREWS NOTE BALL 1 HELD IN PLACE BY ITEM 3 O RINGS NOTE ITEM 21 MAY BE REMOVED ON GUNS WHEN STAGED TRIGGER IS NOT DESIRED GELCOAT WETOUT Pipe Plug 09990 Is used on Hydrajectors Saturators and Casting unlts without special valving MAGNUM VENUS PLASTEC
71. sure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and other hazardous materials used in the laminating operation In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames MagnumVenusProducts Rev 04 2014 Page 9 1 1 Classic Pro Gun Manual C Prevent contamination of MEKP with other materials including polyester ove
72. t in the gun block Note At this point the packing nut should not be tight Repeat this process on both sets of seals MagnumVenusProducts Rev 04 2014 Page 26 1 1 Classic Pro Gun Manual Install Valve Rod 1 Insert the Valve rod 58693 1 into the gun block Use the seal installation tool to center the valve rod Note Make sure that the valve rod is correctly aligned The slotted end of the valve rod should be on the left side of the gun block with the hole for the actuating stem pointing down The middle hole into which the actuating stem will be inserted must also be correctly aligned One end of the hole has a relief and this relief should face out of the gun block as this is where the actuating stem will be installed Reinstall Actuating Stem 1 Screw the Actuating stem 5104 11 1 into the Valve rod 58693 1 thru the center spacer Note Make sure the actuating stem is screwed into the side of the valve rod with the larger hole thread relief 2 Look down the front of the gun while moving the actuating stem back and forth You should be able to see the holes open and close The holes should be open when the actuating stem is at the back of the gun block and closed when the actuating stem is forward towards the front of the gun block Tighten Packing Nuts 1 Tighten both packing nuts Do not damage the packing bit 2 Move the actuating stem back and forth opening and closing the gun 3 Again tighten both pa
73. t the Seller in respect of the Goods the liability of the Seller shall be limited to the value of the Goods This warranty applies only to Goods properly used and maintained and does not apply to any Goods which are misused neglect or accident or which has been installed operated repaired altered or modified other than in accordance with instructions or written authorization by Seller This warranty does not apply to any Goods not manufactured by Seller and Buyer s sole warranty with respect to such Goods shall be that of the Seller s Vendor if any b VENDOR S WARRANTIES Seller shall assign to Buyer any Vendor warranties and or remedies provided to Seller by its Vendor c INTELLECTUAL PROPERTY INFRINGEMENT SELLER DISCLAIMS ANY AND ALL WARRANTIES AND OR INDEMNIFICATIONS AGAINST INFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS OF ANY NATURE SELLER SHALL IF GIVEN PROMPT NOTICE BY BUYER OF ANY CLAIM OF INTELLECTUAL PROPERTY INFRINGEMENT WITH RESPECT TO ANY GOODS SOLD HEREUNDER REQUEST THE APPLICABLE VENDOR TO GRANT FOR THE BUYER SUCH WARRANTY OR INDEMNITY RIGHTS AS SUCH VENDOR MAY CUSTOMARILY GIVE WITH RESPECT TO SUCH GOODS d LIMITATIONS THERE ARE NO OTHER WARRANTIES WRITTEN OR ORAL EXPRESS IMPLIED OR BY STATUTE SELLER SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO REPAIR OF GOODS OR OTHER COSTS ARE ASSUMED BY SELLER UNLESS AGREED TO IN ADVANCE IN WRITING 16 LIMITATIONS OF LIAB
74. tection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PRODUCTS EQUIPMENT PLEASE CALL MAGNUM VENUS PRODUCTS BEFORE OPERATING OR PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PRODUCTS DISTRIBUTOR OR MAGNUM VENUS PRODUCTS NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst
75. that the venue of the suit action or proceeding is improper or that these Terms amp Conditions or the subject matter hereof may not be enforced in or by such court and waive and agree not to seek any review by any court of any other jurisdiction which may be called upon to grant an enforcement of the judgment of any such Florida state or federal court The parties hereby consent to service of process by registered mail at the address to which notice is to be given The exclusive venue for any proceeding under these Terms amp Conditions shall be solely in any state court in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida Buyer acknowledges that the prices for Goods offered hereunder are in part dependent on Buyer s consent to jurisdiction in Florida and exclusive venue in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida and without Buyer s consent to this jurisdiction and venue provision the prices for the Goods may be higher 23 GENERAL Any representation affirmation of fact and course of dealing promise or condition in connection therewith or usage of trade not contained herein shall not be binding on either party If any provision hereof shall be unenforceable invalid or void for any reason such provision shall be automatically voided and shall not be part of these Terms am
76. ting the puller and giving a slight twist if applicable to this unit ACTUATOR STEM Remove the Plugs 58696 1 and Seals 58695 1 from the Mix housing Remove the Springs 04319 and Balls 03199 from the Mix housing Remove the Plugs 7102 5 6 and Seals 02441 1 on the side of the mix chamber D de ome Remove the four Screws 02959 5 from the Mix housing 58692 3 and remove the Mix housing 58692 3 from the gun block 7 Remove the Face Seals 58694 1 8 Inspect and clean the Mix housing NOTE Putty systems using BPO do not use 04319 spring and 03199 ball on the putty side of the gun block Remove Hose Fittings 1 Remove and clean the Hose fitting and O ring on the rear of the gun block See Gun Fitting document in the back of this manual for fitting numbers Remove Valve Rod 1 Remove the Actuating stem 5104 11 1 from the Valve rod 58693 1 if this has not already been done 2 Remove the two Packing nuts 5104 8 1 located on each side of the gun block Clean the packing nut threads MagnumVenusProducts Rev 04 2014 Page 23 1 1 Classic Pro Gun Manual VALVE ROD PACKING NUT SEAL INSTALLATION TOOL Remove Center Spacer 1 Use needle nose pliers to remove the Center spacer 5104 10 1 CENTER SPACER Remove Seals 1 Insert the seal installation tool into one of the side ports and gently tap it completely through the gun block with a rubber mallet or h
77. to 1 1 Pro Gun Assembly Repair Kit 1 1 Pro Gun Assembly Repair Kit Auto 1 1 Pro Gun Assembly Repair Kit 1 1 Pro Gun Assembly Repair Kit 1 1 Pro Gun Assembly Repair Kit 1 1 Pro Gun Assembly Repair Kit Auto 1 1 Pro Gun Assembly Repair Kit 1 1 Pro Gun Assembly Repair Kit 1 1 Pro Gun Block Assembly Repair Kit 1 1 Pro Gun Block Assembly International MagnumVenusProducts Rev 04 2014 Page 39 1 1 Classic Pro Gun Manual PART OF 2 RS KAP Yo VII KR PART 2 W MAGNUM VENUS PRODUCTS Pro Duo 1 1 Gun Assembly CPD 4000 REV 04 07 06 BT2 REV ITEM 6 WAS 58676 1 MOVED TO OPTIONAL ASSEMBLIES ADDED ITEMS 11 AND 12 07 12 06 BT2 REV B ADDED REPAIR KIT 05 14 07 BT2 D MagnumVenusProducts Rev 04 2014 Page 40 Auto Pro Gun Assembly CPD 4000 PARTS LIST ITEM PART NO QTY DESCRIPTION 1 58603 1 1 GUN HANDLE 2 58604 1 1 ACTUATOR ASSEMBLY 3 58751 1 1 GUN BLOCK ASSEMBLY 4 F SW 04 1 LOCK WASHER 5 F HB 04C 08 1 HEX BOLT 6 58670 1 1 TRIGGER GUARD 7 01443 2ET 2 1FT TUBE SECTIONS 8 06946 1 Y CONNECTOR 9 6506 1 0 5 1 POLY AIR WHIP ASSEMBLY 10 PF AP 02 1 PLUG 11 02806 2 1 SCREW 12 58671 1 1 DRIP SHIELD OPTIONAL PARTS AND ASSEMBLIES PART NO DESCRIPTION 58676 1 TRIGGER GUARD ASSEMBLY MagnumVenusProducts Rev 04 2014 1 1 Classic Pro Gun Manual REPAIR KITS PART NO DESCRIPTION CPD 4000 RK MAJOR REPAIR KIT Page 41 1 1 Classic Pro Gun Manual 2 REQD
78. to the top of the gun block Use caution not to lose the eccentric stud in the chopper mount 1 Remove the four screws that secure the gun block to the actuator Set gun block aside for now 2 Remove the two mounting screws which secure the handle to the actuator For the automatic version remove the Mounting plate 58704 1 3 You have now disassembled the gun into modules Next you will disassemble clean and reassemble each module MagnumVenusProducts Rev 04 2014 Page 20 1 1 Classic Pro Gun Manual Remove amp Disassemble Flush Valve Assembly 1 Unscrew the flush valve body from the gun block 2 Remove the split seal from the flush valve body 3 Remove the flush valve body from the flush valve neck 4 Remove the flush valve seal from the flush valve body Note For systems without Auto Manual flush assemblies skip steps 5 7 va SEAL PUSH STEM X Ar _ BARBED FITTING i lt FK HOSE CLAMP I Los Oy l U SD 2 LI NO CEL a DA SPRING n Ge FLUSH BODY O RING BACK UP RING GRIP RING SZ 7 w gt FLUSH VALVE BODY 5 Unscrew the auto manual flush body assembly from the flush valve body 6 Remove the grip ring from the push stem of the auto manual flush body assembly Use caution not to lose the spring in the flush body 7 Remove the back up ring and o ring from the push stem 8 Unscrew the flush seal body 5104 23 1 from the flush valve button 5104 25 01 9
79. ts are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not
80. ucts Rev 04 2014 Page 65 1 1 Classic Pro Gun Manual FLUSH VALVE ASSEMBLY IS THE lt NOTE 2 aoe 26 GUN BLOCK SAME ON BOTH SIDES OF THE a 34 EN 9 Q 4 1 amp N a AI ki ch 25 pou a PA ome RU S MAGNUM VENUS PLASTECH AUTOMATIC PRO 1 1 GUN BLOCK 5100 REV 05 11 06 BT2 REV ITEM 24 WAS QTY 4 09 30 08 BT2 D MagnumVenusProducts Rev 04 2014 Page 66 1 1 Classic Pro Gun Manual ASSEMBLY 1 1 GUN BLOCK CPD 5100 A PARTS LIST OPTIONAL PARTS AND ASSEMBLIES ITEM PARTNO DESCRIPTION ITEM PARTNO QTY DESCRIPTION 1 02441 1 2 SEAL 2 F CS 832 10 GR8 4 SOCKET HEAD CAP SCREW pen a 2 E ipe 4 2 x Sali 15 5104 2901 1 ASSY FILLED RESIN SEAL 5104 34 2 SECONDARY SEAL 36A 58752 2 1 2 1 FLOW RESTRICTOR 36B 58752 3 1 3 1 FLOW RESTRICTOR 6 5104 4 1 2 RELIEF SPACER 36C 58752 4 1 4 1 FLOW RESTRICTOR 7 5104 5 1 2 RESIN SEAL 36D 58752 5 1 5 1 FLOW RESTRICTOR 8 5104 7 1 2 PACKING RING 36E 58752 6 1 6 1 FLOW RESTRICTOR 9 5104 8 1 2 PACKING NUT 36F 58752 7 1 7 1 FLOW RESTRICTOR 10 5104 9 1 2 RESIN FITTING 36G 58752 8 1 8 1 FLOW RESTRICTOR 11 5104 10 1 1 CENTER SPACER 36H 58752 9 1 9 1 FLOW RESTRICTOR 12 5104 11 1 1 ACTUATING STEM 36 58752 10 1 10 1 FLOW RESTRICTOR 13 5104 21 1 2 FLUSH VALVE SPLIT SEAL 14 5104 22 1 2 FLUSH VALVE NECK 15 5104 23 1 2 FLUSH SEAL BODY 17 5104 25 1 2 FLUSH VALVE BUTTON 18 5104 26 1 2 FLUSH VALVE
81. used Magnum Venus Products recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Products recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards MagnumVenusProducts Rev 04 2014 Page 8 1 1 Classic Pro Gun Manual 2 2 Catalyst Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazards which require great care and caution in its storage transportation handling processing and disposal MEKP is a single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called MEKP and from possible trace impurities left from the manufacture of the chemicals but may also arise by

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