- Industrial Pulley Puller
Contents
1. below end cap Non vented reservoirs require approx 25 air space d If oil level is below the normal location add ISO 15 or compatible hydraulic fluid until level is correct Cylinders should be retracted e Replace reservoir plug 3 Remove any air trapped in hydraulic system a Place hand pump valve handle in the closed position and pump the hand pump handle until the cylinder is fully extended b Position the cylinder lower than pump and cylinder piston end lower than control valve end c Open valve and retract cylinder by hand completely while keeping it in position stated in step b Tool Set up 1 Mount puller so its grip is tight When using a jaw type puller tighten adjusting strap bolts For a better grip and more even pulling power use a 3 jaw puller when possible Align puller jaws Verify setup is rigid and puller is square with the application Use correct size of puller for the application If you have applied maximum force and component has not moved switch to a larger capacity puller Apply force gradually Component should give a little at a time Do not couple puller jaws Tonnage and capacity of puller is reduced when longer than standard jaws are used or when jaws are compressed increasing chance of breakage Keep reach to a minimum Use shortest jaw positions possible to reach component to be removed Install puller jaws evenly into component attachment or adapter Uneven2. INDUSTRIAL PULLEY PULLER 2670 Newport Road NE lowa City IA 52240 888 443 2288 www pulleypuller com PHS 60 01 02 User s Manual 60 Ton 2 Jaw Hydraulic Puller www pulleypuller com WS NDUSTRIAL PULLEY PULLER wa 26 0 Newport Road NE lowa City IA 52240 888 443 2288 www pulleypuller com Safety Precautions AN WARNING Using hydraulic pullers can simplify removing or installing high pressure fit components Users must read these precautions before using in order to safely use the equipment AN CAUTION To prevent personal injury READ and UNDERSTAND ALL of the following safety precautions General Hydraulic Safety Precautions Before operating ensure connections are securely tightened and free from leakage Do not over tighten Inspect all hoses cylinders couplers and pumps for wear Do NOT use if ANY component is damaged altered or in poor condition Do NOT allow the hose to kink curl twist crush bend or any condition where the flow of fluid within the hose is blocked restricted or reduced Do NOT use the hose to move or pull attached equipment Hose material and coupler seals must be compatible with the hydraulic fluid used Release all pressure before breaking any hydraulic connection in the system Use only approved hydraulic fluid All components in the hydraulic system must match the maximum pressure rating of the pump Do NOT extend the cylinder beyond the suggested maximum stroke Do No
3. ction Damage or personal injury could result Establish a routine to keep hydraulic system as free from dirt as possible e Seal unused couplers with dust covers e Keep hose connections free of dirt and grime Equipment attached to a cylinder must be kept clean e Keep breather hole in filler cap clean and unobstructed e Use only approved hydraulic fluid Replace hydraulic fluid as recommended or sooner if fluid becomes contaminated e Completely retract cylinder before adding or replacing oil CAUTION Do NOT use brake fluid because brake fluid can damage internal seals of pump and cylinder Lubrication Apply lubricant regularly to all pivot and rubbing points Use a good grade motor oil or grease Do not use dry lubricants Draining and Flushing Reservoir Drain clean and replenish reservoir with high grade approved hydraulic fluid yearly or more often if necessary Frequency of fluid change will depend upon general working conditions severity of use and overall cleanliness and care given the pump Storage To prevent exposure to moisture dust or other harmful elements ALWAYS store in a clean dry environment Assembly Pre Assembly 1 Verify all components on the parts list have been received a If any parts are missing contact your sales representative for replacement b DO NOCT substitute components Use ONLY supplied components received in this kit 2 Inspect and clean a Areas around fluid
4. jaws result in greater force applied to one side of the puller which can result in breakage or slippage Bearing pulling attachments may not withstand the full tonnage of pullers with which they are used Shape and condition of components being pullerd affects tonnage at which puller blocks and studs may bend or break Select largest attachments that fit component being pulled Tool Operation Follow ALL Safety Precautions 1 Slowly use the hydraulic pump to engage puller on component being extracted Carefully check your set up to ensure a Toolis not binding b Cylinder or pushing adapter remains centered c Puller is properly aligned otand away from the direction of component being pulled www pulleypuller com WT NDUSTRIAL PULLEY PULLER asa 2670 Newport Road NE lowa City IA 52240 888 443 2288 www pulleypuller com Parts List 2 Xe53 _ X STRAP GOTON 04 3 Xe452 PULLER ARM 3 HOLE 60 TON 2 SCREW 1 14 x 4 HH GRADE 8 HEX NUT 1 14 6 RC 60 CH 3 TH 60 TON HYDRAULIC CYLINDER 1 7 010011771 SCREW 1 2 13 X 1 SHCS 8 X933 J FORCING SCREW 60 TON 1 9 xe436 X A BALLCCRANKHANDEE 1 10 PUL20TR5 X COUPLERHOSEHALE 1 11 PUL TR 2 HYDRAULIC HOSE 60 1 12 PUL 60TR 1 HYDRAULIC PUMP CC 1 www pulleypuller com
5. ports b Hoses hose ends couplers union ends c Threads and fittings NOTE Replace any damaged components before using Assembly IMPORTANT Read all safety warnings before assembly and use of this tool 1 Remove threaded protectors from hydraulic fluid outlets 2 Apply Teflon tape or suitable thread sealant to both threaded ends of hose 3 Connect one end of hose to the outlet of the hydraulic pump 4 While holding the open end of the hose higher than the hydraulic pump bleed the air out of the hose by pumping oil until a small amount of oil starts to flow out of the open end of the hose 5 Connect and tighten the Coupler Hose Half to the open end of the hose 6 Build puller arm hub configuration using the assembly drawing included with this guide 7 Connect the hose and cylinder together via the quick disconnect couplers Make sure that the couplers are clean and that the two halves are fully engaged and connected tightly www pulleypuller com WT NDUSTRIAL PULLEY PULLER asa 2670 Newport Road NE lowa City IA 52240 888 443 2288 www pulleypuller com Operating Instructions Prior to Operating this tool Bleed Air from System l Cycle the hydraulic system until operation is smooth and consistent Check the pump reservoir level Add approved hydraulic fluid as needed a Place pump in vise with pump head down so you can see the end cap b Remove reservoir plug c Pump is full if oil is approx 3 4
6. t exceed the rated capacity of the cylinder Do NOT allow any of these components to come in contact with flammable corrosive including some paints or explosive environments NEVER grasp a leaking hydraulic hose with your hands Wear approved eye protection such as safety glasses goggles or a face shield Inspect puller for dents cracks or excessive wear before use Inspect forcing screw for signs of galling or seizing Replace worn or damaged componenis Do NOT exceed puller s rated capacity spread or reach Use correct size of puller for application Ensure puller is correctly aligned with application and seated on component to be removed Jaws must be parallel to forcing screw Do NOT use wrench extensions when applying a load Cover application with a shield or protective blanket before force is applied to contain flying debris should breakage occur Apply force gradually Do not use an impact wrench to apply force unless instructions specify use with an impact wrench is permitted Do NOT strike or sledge puller or component Do NOT modify puller by grinding heating or other means that alter the original design of any component that could weaken puller strength www pulleypuller com WW SSS NDUSTRIAL PULLEY PULLER a 2670 Newport Road NE lowa City IA 52240 888 443 2288 www pulleypuller com General Maintenance Periodic Cleaning A WARNING Contamination of hydraulic fluid could cause valve to malfun
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