DS830 User Manual
Contents
1. YO G3Sf NO 0300 38 LON 15 SALSAS INAO 30 51 130 NOIS3O NI SIHL st anso H3009N3 NOLVnLOY NQUVIS NMOGLNHS 1405 NI 100 SLNANI W907 MOYA NMOGLNHS 1405 Ni COMINO NMOGLNHS 1305 a LNO NOlLVH3dO Zd OGADI 0 LNO WWOZ O 1 100 SOLVAV ni 1u noo BOLVALOY e XOv80334 1041N0 T3NVd 3304 OL 01 310N MOIS VOL 4 Z4 9 erre dy Stop Peed vw eic 6 T EN z 184 tar e Appendix A Dyne Systems e DS830A STANDALONE THROTTLE CONTROLLER DPD 004 04 Copyright 2010 Dyne Systems Inc 24 APPENDIX C ACRONYMS C Degrees Centigrade CW Clockwise CCW Counter Clockwise F Degrees Fahrenheit GND Ground Input or Output i Input Output JP Jumper LCD Liquid Crystal Display LED Light Emitting Diode NC Not Connected NEC National Electric Code RTZ Retur2. DyneSystems Inc Midwest amp Dynamatic Dynamometers DS830A Stand Alone Throttle Controller USER MANUAL Job Model Serial www dynesystems com DPD 004 04 From Dyne Systems Inc The DS830A Standalone Throttle Controller SATC is a standalone actuator throttle position controller It is designed to control the position of any current Dyne Systems Inc DS actuator as well as the older high speed and high torque actuators No other actuators are officially supported although some may work The user friendly SATC is designed to operate in one of two configurations standalone or with an external control system These two configurations are described in Section 2 of this manual Feature Summary The LCD display shows position command actual position SATC status and fault information e Sub D connections are used to interface with external equipment Two modes of operation Standalone Mode and External Control Mode Two position command input types 0 to 10 VDC or 0 to 20 mA e Position Feedback is available as a 0 to 10 VDC output e Control inputs and status fault outputs offered at PLC level 24 VDC Fault detection e g actuator stall power fail etc Field configurable between Standalone and External Control Modes This manual is intended for use by qualified personnel only All DS approved drawings if included and specific instructions for this equipment must take prece
3. Inc DIGITAL AND ANALOG 1 0 CONTINUED Faults When a fault occurs the SATC performs one of two actions depending on the type of fault Some faults cause the actuator to return to the zero position i e RTZ and then disable the SATC Other faults simply disable the SATC and leave the actuator position as is usually to prevent damage to the SATC After resolving the fault condition the SATC can be cleared by issuing a reset command Note Detailed fault descriptions are available via the LCD display only The actuator may remain at previous position even after clearing and resetting some faults Use caution when restarting the system as the throttle may still be set at the previous position Fault Action Cause RTZ Input RTZ 24 VDC is no longer present at the RTZ input This fault input condition is usually caused by the external control system No Encoder ILK Disable The actuator cable is disconnected or there is an issue with the connection There may be issues with the internal encoder assembly Invalid Span Disable The actuator is improperly calibrated This fault occurs only when the operator attempts to enable the SATC Successfully re calibrate the upper and lower limits to eliminate this fault Over Temperature Disable The H Bridge is too hot Wait for the SATC to cool Most likely caused by rapid actuator movement for a long period of time Over Current Disable Usually occurs along with the Actuator Stalled fault l
4. already enabled will return the actuator to the zero position and finally will disable itself The resulting SSD condition is NOT a fault however it does prevent the SATC from being re enabled and must be cleared out via a Reset command Note minimize eliminate the effects of offset voltages at the analog position command input the SATC ignores all command voltages less than 20 mV i e 0 2 position When using an external control system several digital outputs are available that annunciate the state of the SATC All digital outputs are made available through the THROTTLE CONTROL connector as described in Section 5 Connections These outputs can either be used by the external control system or they can be wired directly to 24VDC lamps to indicate the status of the SATC Note Each 24VDC output can source up to 1A with a limit of 1A available for all outputs combined A 0 to 10 VDC analog position feedback output is also available at the AUX connector as described in Section 5 Connections This output indicates the throttle position to an external control system or other customer defined indicator This output is reasonably accurate however if used by an external control system the external control system should zero and span the position feedback as needed to attain the desired accuracy Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER 7 Operation 15 DPD 004 04 Copyright 2010 Dyne Systems
5. seconds has expired whichever occurs first The lower left value displays the commanded input position as a percentage of the total input range The lower right value displays the actual actuator position as a percentage of the total actuator range Note When the SATC is in a fault condition an entirely different screen from the one above is displayed describing the fault An example of a fault screen is shown below SATC 1 Error No Encoder ILK Figure 7 2 Example of Fault Screen 14 Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER 7 Operation DPD 004 04 Copyright 2010 Dyne Systems Inc DIGITAL AND ANALOG 1 0 Inputs Outputs Note As stated in a previous section all digital I O is 24VDC PLC Level logic The SATC is entirely controlled via digital and analog inputs In a standalone configuration these inputs are directly wired to the front panel s pushbuttons and potentiometer When used in conjunction with an external control system the control system commands all inputs hence the front panel controls are no longer required to function All connections that can be used with an external system are described in the Section 5 Connections The Actuator ON input is used to enable disable the SATC The Reset input is used to clear fault conditions Note The SOFT SHUTDOWN button on the Remote Station is also a valid active input When pressed the SATC will enable itself if not
6. the TEST LIMITS menu item hit ENTER Once in the menu press and hold the ENTER button to rotate the actuator towards the Upper limit i e the 100 position Release the ENTER button to allow the actuator to rotate back towards the Lower limit i e the 0 position After successfully spanning the limits press the SOFT SHUTDOWN button to return to the main calibration menu To save the new Lower and Upper limits navigate to the EXIT amp SAVE menu item and press ENTER Exiting without saving new limits To exit the calibration menu without saving new limits navigate to the EXIT 8 CANCEL menu item and press ENTER CALIBRATION USING AN EXTERNAL CONTROL SYSTEM The same procedure is followed when calibrating using an external control system However the control that was provided by the Remote Station now must be provided by the external control system This control is interfaced with the SATC via the THROTTLE CONTROL connector Refer to Section 5 Connections for information on the THROTTLE CONTROL connector 20 Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER 8 Calibration DPD 004 04 Copyright 2010 Dyne Systems Inc SECTION 9 ACTUATOR SUMMARY Over the years DS has used three different actuators The latest actuator is the ACTUATOR 03 standard model The SATC can be used with all three actuators Be sure that the actuator in use is listed below o
7. Button_Soft_Shutdown Remote Station Soft Shutdown Button SUB D CONNECTORS CONTINUED AUX 25 Pin Female Sub D External Position Command Input Position Feedback Pin Function Comments Position Input Signal i Position Command Input Signal Jumped to Pin 12 for use with the Front Panel Potentiometer Position Feedback Signal 0 Actual Position Feedback Position POT Wiper Position Voltage from Front Panel Potentiometer Jumped to Pin 10 when used Table 5 3 10 Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER 5 Connections DPD 004 04 Copyright 2010 Dyne Systems Inc THROTTLE CONTROL 37 Pin Female Sub D Customer Supplied External Control Interface Function Comments Position Command i Position Command Input Voltage from External Control System Analog Common G 15 Actuator On i Actuator On Off Control Input from External Control System Pi Power Common Power Common 24VDC Pi Power Common Power Common 24VDC Power 24VDC 0 Output Power 24VDC to system safeties controls Actuator Position Feedback 0 Analog Common 15VDC P Power Common Remote Up Push Button i Remote Push Button for Up Command Used for calibration Remote Down Push Button i Remote Push Button for Down Command Used for calibration Remote Enter Push Button i Remote Push Button for Enter Command Used for calibration Remote Soft Shutdown Push Button i Remote Push Button for Soft Shutd
8. EIVING INSPECTION Upon arrival of your equipment check all items received against the packing slip to ensure the shipment is complete Then inspect for damage Any evidence of rough handling may be an indication of hidden damage The following checks are offered to aid your inspection 1 Inspect packaging and skid s for any mistreatment Document and photograph any signs of damage 2 Inspect housing to ensure there is no damage and that the unit is intact DAMAGE CLAIMS In the event of damage report it without delay to the Carrier and DS DS s warranty policy does not cover shipping damage or lost material It is important to file a damage claim with the Carrier promptly If you require assistance in settling the claim contact DS Refer to equipment by Purchase Order Model and Serial Number as shown on the nameplate of the unit involved 4 Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER 1 General Info DPD 004 04 Copyright 2010 Dyne Systems Inc IDENTIFY YOUR SATC TRAINING The DS830A Standalone Throttle Controller SATC was configured at DS for your specific application Review the diagrams and verify you have the correct configuration e Standalone e External Control Locate the model and serial numbers on the SATC and verify that they are the same as that shown on the cover of this manual This information should be used when contacting DS customer support Training programs are an essential part of
9. MMARY 21 SECTION 10 PRODUCT WARRANTY 22 APPENDIX A DEFINITIONS FORMULAS 23 APPENDIX B ACRONYMS 24 Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER Table of Contents 3 DPD 004 04 Copyright 2010 Dyne Systems Inc SECTION 1 GENERAL INFORMATION Dyne Systems Inc hereafter referred to as DS is the sole Original Equipment Manufacturer OEM of the DS830A Standalone Throttle Controller SATC This manual intended for qualified personnel only contains instructions for proper handling installation operation and maintenance of the SATC All DS approved drawings if included and specific instructions for this equipment must take precedence over general information contained in this manual All inquires related to the SATC should be directed to DS at 800 657 0726 SAFETY Read your User Manual Electrical equipment can be dangerous with the potential to cause injury or death if operated and or installed incorrectly Become familiar with all safety instructions and procedures WARNING CAUTION WARRANTY and NOTE labels are used throughout the manual to remind you of the hazards that exist Know your equipment before handling or working on it used to warn of the possibility of injury to personnel and damage to equipment used to caution of potential hazards and unsafe practices used to alert to items that affect Warranty Note used for special instructions related to safety proper operation or maintenance REC
10. RCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE THE REMEDIES OF BUYER FOR ANY BREACH OF WARRANTY SHALL BE LIMITED TO THOSE PROVIDED HEREIN AND FOR DELAY OR NON DELIVERY WHICH IS NOT EXCUSABLE TO THE PURCHASE PRICE OF THE GOODS IN RESPECT OF WHICH THE DELAY OR NON DELIVERY IS CLAIMED TO THE EXCLUSION OF ANY AND ALL OTHER REMEDIES IN NO EVENT SHALL DYNE SYSTEMS BE LIABLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF USE OR PROFITS NO AGREEMENT VARYING OR EXTENDING THE FOREGOING WARRANTIES REMEDIES OR THIS LIMITATION WILL BE BINDING UPON DYNE SYSTEMS UNLESS IN WRITING SIGNED BY A DULY AUTHORIZED OFFICER OF DYNE SYSTEMS DYNE SYSTEMS LIABILITY FOR FAILURE TO COMPLY WITH ANY WARRANTY OR REPRESENTATION HEREUNDER SHALL BE LIMITED TO THE VALUE OF THE GOODS SOLD HEREUNDER Excluding equipment made for integrated systems supplied or made by DyneSystems DyneSystems makes no warranty on the use of the equipment in combination with other products or in the practice of any process and if a claim suit or action is based thereon Buyer shall defend indemnify and save DyneSystems harmless therefrom LIMITATION OF LIABILITY DyneSystems liability for defective or nonconforming products whether based on breach of warranty negligent manufacture or product liability is exclusively limited to repair or replacement at DyneSystems election of such products DyneSystems assumes no risk and shall be subject to no liability fo
11. dence over general information contained in this manual Thank you for purchasing this product from DS Our staff is at your disposal Should you need information or support that is not found in this manual please call 800 657 0726 DyneSystems Inc Midwest amp Dynamatic Dynamometers CONTROLS DYNAMOMETERS SYSTEM INTEGRATION AND TEST CELL AUTOMATION Systems Inc W209 N17391 Industrial Drive Jackson Wisconsin 53037 Toll Free 800 657 0726 www dynesystems com Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER Introduction 1 DPD 004 04 Copyright 2010 Dyne Systems Inc 2 Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER DPD 004 04 Copyright 2010 Dyne Systems Inc TABLE OF CONTENTS SECTION 1 GENERAL INFORMATION 4 4 RECEIVING INSPECTION tds 4 0 4 0 Pu A 5 eee 5 SECTION 2 CONFIGURATIONS 6 SECTION 3 INSTALLATION ENVIRONMENT 7 SECTION 4 INSTALLATION 8 8 ELECTRICAL CONNECTIONS neniani nain 8 SECTION 5 CONNECTIONS 9 CONNECTIONS 8 9 MS CONNECTOR irse 12 SECTION 6 JUMPERS 13 SECTION 7 OPERATION 14 FRONT PANEL IS AY d 14 DIGITAL AND 15 SECTION 8 CALIBRATION 17 CALIBRATION USING THE REMOTE STATION sais onde 17 SETTING LOWER AND UPPER 18 CALIBRATION USING AN EXTERNAL CONTROL 5 20 SECTION 9 ACTUATOR SU
12. e digital Inputs and Outputs I O use PLC level 24 VDC logic 24 VDC is provided in many connectors thus the external control system only needs to process the 24 VDC and supply it back into the desired inputs via dry contact relays SUB D CONNECTORS ACTUATOR ENCODER 15 Pin Female Sub D Actuator Position Feedback Function Comments Common Encoder Common 5VDC 0 A A B Encoder Signal B Encoder Signal B Not Encoder Operation Feedback Not Connected Encoder Common Encoder Signal A Encoder Signal A Not Encoder Signal B Encoder Signal B Not ILK i Encoder Operation Feedback Encoder Power Encoder Signal A Encoder Signal A Not Common SVC 0 ala gt e 6 NEM 8 Table 5 1 REMOTE BASIC 15 Male Sub D Remote Station Control Pin Function Commenis Remote Station Power Remote Station Common Remote Station Up Button Remote Station Lower Limit LED Indicator Remote Station Upper Limit LED Indicator Remote Station Down Button Remote Station Accept Limit LED Indicator i i 24VDC Remote Station Power Not Connected Not Connected Button_Enter Remote Station Enter Button LED_Fault 0 Remote Station Fault LED Indicator Table 5 2 Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER 5 Connections DPD 004 04 Copyright 2010 Dyne Systems Inc 0 _Up i o o 4 0 NC NC NC 00 800000000
13. enable the actuator Press and hold the ENTER button on the Remote Station for 2 seconds the SATC will then enter calibration mode When in this mode the LCD will display SET LOWER as the first calibration menu item and all four LED s on the Remote Station will flash several times To ensure proper operation of the actuator the following menu items must be addressed during calibration Lower Limit Upper Limit and direction of rotation These limits must also be tested and saved before exiting the set up menu Note navigate through the calibration menu press the UP and DOWN buttons to cycle through the menu items Press the ENTER button to select the desired task Note The Lower and Upper limits are defined as the maximum allowable distance of travel by the actuator arm in a given direction Up or Down Table 8 1 lists the headings within the calibration menu along with the LED indication at that point within the menu LED status Description SET LOWER LOWER LIMIT ON Set the lower limit i e 0 position SET UPPER UPPER LIMIT ON Set the upper limit i e 100 position TEST LIMITS All are OFF Test limits by jogging the actuator EXIT amp SAVE ACCEPT LIMIT blinks FAULT blinks EXIT amp CANCEL FAULT blinks DIRECTION All are OFF Define direction of actuator movement viewed from shaft end when moving from 0 to 100 position Selections are Clockwise CW Coun
14. ent of equipment proving defective at DyneSystems For warranty to be valid Buyer must conform to DyneSystems factory specifications If applicable terms of Warranty Validation and Delivery Certification must be met for warranty to be valid This warranty does not apply to experimental developmental or non standards Goods and Products which are sold as 15 where is DyneSystems shall not be liable for labor costs associated with removing reinstalling or delivering any equipment Transportation costs associated with delivering products to DyneSystems under the warranty are the responsibility of the Customer Transportation costs associated with returning products to the Customer under the warranty are the responsibility of DyneSystems If warranty service is deemed necessary and product i e controls small dynamometer etc can be shipped to DyneSystems then it is expected that product be sent to DyneSystems however if Customer wants warranty work to be performed onsite and DyneSystems deems it feasible then Customer will be responsible for travel hours and travel transportation costs DyneSystems is not liable for costs incurred such as loss of work time or production time or for loss of profits or other damages including but not limited to consequential damage THE FOREGOING WARRANTIES ARE EXCLUSIVE AND ARE GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF ME
15. he new Upper or Lower limit is established press the ENTER button On the remote station both the ACCEPT and respective LOWER or UPPER LED will turn on This indicates a successful setting of the limit 4 Press ENTER again to accept the limit 5 Repeat this process to complete the calibration of both the upper and lower limits Manual Calibration When setting the upper and lower limits using Manual calibration follow the below procedure 1 Navigate to the appropriate menu item SET LOWER or SET UPPER and press the ENTER button to begin the setup 2 Move the actuator free hand to the desired position The UP and DOWN buttons on the Remote Station are no longer functional 3 When the new Upper or Lower limit is established press the ENTER button On the remote station both the ACCEPT and respective LOWER or UPPER LED will turn on This indicates a successful setting of the limit 4 Press ENTER again to accept the limit 5 Repeat this process to complete the calibration of both the upper and lower limits 18 Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER 8 Calibration DPD 004 04 Copyright 2010 Dyne Systems Inc LCD display during calibration If visible the LCD display offers valuable feedback during calibration When setting the upper or lower limit the position of the actuator is shown as a count When a desired set point is reached and selected the follow
16. ing acceptance screen is displayed ACCEPT UPPER MYes Retry Figure 8 1 Calibration Display The default selection is set to Yes Press the UP and DOWN buttons to change the selection to No or Retry as needed Press the ENTER button to make the desired selection usually Yes As shown in the ACTUATOR SUMMARY section Section 9 each DS actuator has an encoder count range The new lower and upper limits being set must be within the range specified for the actuator If the encoder count range of the selected actuator is not reached or exceeded the LCD will display an appropriate error message shown below gt INVALID SPAN Min Span 10 000 gt INVALID SPAN Max Span 42000 Figure 8 2 Actuator Summary Displays To fix an invalid limit use the DOWN button to navigate back to the desired menu item and go through setting that limit again Testing of the lower and upper limits is not available until limits have been set within the specified encoder count range Note f the standard DS actuator stop plate is installed highly recommended it is impossible to create excessively large span values Insufficient span is the most frequently occurring error Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER 8 Calibration 19 DPD 004 04 Copyright 2010 Dyne Systems Inc Testing the lower and upper limits Saving new limits After navigating to
17. isted below since excessive currents are mainly caused by stalled actuators Power Fail RTZ The head supply voltage has fallen below 20 VDC This fault always occurs when the SATC is powered down Actuator Stalled Actuator movement is blocked Could also occur due to improper calibration of upper and lower limits Table 7 1 Faults Actions and Causes 16 Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER 7 Operation DPD 004 04 Copyright 2010 Dyne Systems Inc SECTION 8 CALIBRATION Actuator calibration is a critical part of the overall operation of the SATC It is vital that the Upper and Lower Limits of the actuator movement be correctly set and periodically adjusted to compensate for drift Calibration can be initiated performed and saved using the two following methods 1 using the pushbuttons on the Remote Station 2 using the I O provided through the THROTTLE CONTROL connector Note t is assumed that the LCD display is visible during calibration when using the Remote Station however this is not a requirement Familiarity with the calibration procedure combined with feedback to the operator via the LED s on the Remote Station ultimately allows calibration to be performed with only the Remote Station in hand and the LCD display not necessarily visible CALIBRATION USING THE REMOTE STATION Initiating Calibration Calibration Task To begin calibration supply main power to the SATC but do not
18. mote station is offered as an option when an external control system is being used Note When using an external control system without a DSI remote station the Soft Shutdown SSD input Pin 8 within the REMOTE BASIC connector must be jumped to 24VDC Pin 1 This ignores the SSD request normally given by the DSI remote station Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER 2 Configurations DPD 004 04 Copyright 2010 Dyne Systems Inc SECTION 3 INSTALLATION ENVIRONMENT The SATC should be mounted so it is not exposed to severe shock and or vibrations If adverse conditions are anticipated the SATC can be mounted using vibration damping materials The atmosphere should be free of corrosive gases The atmosphere should be free of vapors or powders that could cause fire or explosion Relative humidity should be 0 to 95 non condensing Temperature range should be 32 F 90 F 0 C 32 2 C Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER 3 Environment 7 DPD 004 04 gt Copyright 2010 Dyne Systems Inc SECTION 4 MOUNTING INSTALLATION The SATC comes in a 3 5 h x 17 w x 15 d enclosure that is designed to fit into a standard 19 rack mount enclosure DS provides rack mount brackets for proper installation Unless previously specified the end user is responsible for providing the mounting system Note The SATC requires air to circulate through its enclosure for proper cooling Be sure
19. n To Zero SATC Standalone Throttle Controller SSD Soft Shutdown VAC Volts Alternating Current VDC Volts Direct Current Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER Appendix B 25 DPD 004 04 Copyright 2010 Dyne Systems Inc
20. o 24VDC Pin 6 This ignores the SSD request normally given by the external control system External Control Mode In the External Control Mode all front panel pushbuttons and potentiometers are provided but are not required to function The external control system provides the On Off and Reset input commands Similarly the analog position command 0 to 10VDC or 0 to 20mA is provided by an external supply acting as an input position command Although not imperative it is still helpful to locate the SATC such that the LCD is visible Status and position information is provided to the external control system for display elsewhere but it is also still displayed by the LCD Note Detailed fault information is only available on the SATC s LCD display fault information is not provided to the external control system Note When using an external control system the front panel buttons continue to function but are not needed The jumper between Pins 5 and 6 must be removed within the AUX connector The removal of this jumper renders the potentiometer inoperable allowing for external control through the THROTTLE CONTROL connector without conflict When used in conjunction with an external control system calibration can be done without the use of the DS remote station However the remote station can still be used and can prove to be beneficial With a remote station calibration can be performed away from the SATC display The re
21. own Used for calibration also functions while system is in use Analog Common 15VDC Reset Command SATC On Feedback SATO OK Feedback o Power 24VDC o Output Power 24VDC to system safeties controls Analog Common 18VDO Pi Power Common Power Common 24VDC Remote Upper LED o Remote LED to indicate the Upper Limit Set during Calibration Remote Lower LED o Remote LED to indicate Lower Limit Set during Calibration Remote Accept LED o Remote LED to indicate the Acceptance of the newly entered limits Table 5 4 Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER 5 Connections 11 DPD 004 04 Copyright 2010 Dyne Systems Inc MS CONNECTORS ACTUATOR POWER 6 Pin Male MS Connector Input Power 120VAC Function Comments Hot 120VAC Input i Hot 120VAC Input Power Neutral 120VAC i Neutral 120VAC Input Power Table 5 5 ACTUATOR MOTOR 6 Pin Female MS Connector Output Actuator Power Function Comments O Aetuator Armature fo Negative Actuator Output Power 2 Actuator Armature 0 C Actuator Armature Negative Actuator Output Power Actuator Armature 0 Positive Actuator Output Power Table 5 6 12 Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER 5 Connections DPD 004 04 Copyright 2010 Dyne Systems Inc SECTION 6 JUMPERS Jumpers are installed at DS before shipment per the customer s specified configuration Ho
22. r any damages or loss resulting from the specific use or application made of the Products DyneSystems liability for any other claim whether based on breach of contract negligence or product liability relating to the products shall not exceed the price paid by Buyer for such Products In no event will DyneSystems be liable for any special incidental or consequential damages including loss of use loss of profit claims of third parties or damages arising from bodily injury or death however caused whether by the negligence of DyneSystems or otherwise EQUIPMENT MADE BY OTHERS Any items supplied that are not manufactured by DyneSystems are covered by the original manufacturer s warranty and not by a DyneSystems warranty CUSTOMER SUPPLIED PRODUCT DyneSystems accepts customer provided equipment as a courtesy only DyneSystems is not responsible for determining suitability of customer s equipment for a particular purpose Repair or configuration of customer supplied equipment will be charged at DyneSystems normal rate 22 Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER 10 Warranty DPD 004 04 Copyright 2010 Dyne Systems Inc APPENDIX A DEFINITIONS FORMULAS Ohm s Law Ohm s Law defines the relationships between P power E voltage 1 current and R resistance One ohm is the resistance value through which one volt will maintain a current of one ampere Current P Power E Voltage Current E Vol
23. safe and correct operation Training provides the know how necessary to obtain top performance from your equipment DS recongnizes the fact and will conduct training classes on site or at the factory to educate personnel in safe operating and maintenance procedures Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER 1 General Info 5 DPD 004 04 Copyright 2010 Dyne Systems Inc SECTION 2 CONFIGURATIONS Two modes of operation are supported 1 Standalone and 2 External Control Standalone Mode In the Standalone Mode of operation On Off and Reset buttons are provided on the front panel An analog potentiometer is also provided on the front panel to supply the user with actuator position control In this mode the SATC must be located such that the LCD display can be easily viewed by the operator The display is the operator s only feedback regarding the user defined actuator position command as well as the actual actuator position The LCD is also the operator s only source of fault status feedback The SATC when functioning as a standalone controller requires the use of a remote station This remote station is the user interface when calibrating the actuator and may be helpful when the display is out of view DS offers this remote station as part of the actuator package Note When using the SATC in a stand alone configuration the Soft Shutdown SSD input Pin 15 within the THROTTLE CONTROL connector must be jumped t
24. tage R Resistance I Current is what flows on a wire or conductor like water flowing down a river Current flows from negative to positive on the surface of a conductor Current is measured in A amperes or amps E Voltage is the difference in electrical potential between two points in a circuit It is the push or pressure behind current flow through a circuit and is measured in V volts R Resistance determines how much current will flow through a component Resistors are used to control voltage and current levels A very high resistance allows a small amount of current to flow A very low resistance allows a large amount of current to flow Resistance is measured in ohms P Power is the amount of current times the voltage level at a given point measured in wattage or watts Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER Appendix A 23 DPD 004 04 Copyright 2010 Dyne Systems Inc DRAWINGS AND SCHEMATICS APPENDIX B eee 58 NNVHO 1NYON34 mE C34 Dd AN3S34d_SI NOUVIS 3LONGY ON 15 1ndNI 055 ALON asn a ISON LN3S3Nd 51 MALSAS JOMINOO ON 38 1SAM 055 d b AAAAAAAAAAA JYV NOLLN3ANI MO JO 1HOiM NALLRMA S3INVdNOD OVS LNOHLM 5031545 30 LVHL NYHL 53500804 30
25. ter Clockwise CCW Note If the actuator moves opposite to the configured direction there is a wiring error in the SATC Contact DS MOVEMENT TYPE All are OFF Selects the type of actuator movement during calibration Manual move actuator by hand Powered use UP and DOWN buttons Table 8 1 Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER 8 Calibration 17 DPD 004 04 Copyright 2010 Dyne Systems Inc Choosing Direction of Rotation To select the direction for the actuator navigate to the DIRECTION menu item press the ENTER button and select the desired direction Press ENTER again to accept the direction Choosing Calibration Movement Type To select the type of Calibration Powered or Manual navigate to the MOVEMENT TYPE menu item press the ENTER button and select the desired type of calibration Press ENTER again to accept the type Note Powered and Manual calibration types are discussed in the next sub section SETTING LOWER AND UPPER LIMIT Powered Calibration When setting the upper and lower limits using Powered calibration follow the below procedure 1 Navigate to the appropriate menu item SET LOWER or SET UPPER and press the ENTER button to begin the setup 2 Press the UP and DOWN buttons to cause small movements in the actuator position Holding these buttons down causes the actuator to move rapidly i e slew in the respective direction 3 When t
26. therwise calibration faults and other issues may occur The Table 9 1 shows all three DS actuators and some of their specifications Actuator Encoder Max Move Gear Nominal Minimum Maximum PPR Rate Counts Counts Counts 9 200 200 Old High 12 200 400 246 1 38 000 10 000 42 000 Torque Old High Speed 134 1 52 000 10 000 57 000 Table 9 1 Note SATC units purchased before September 2070 will have higher minimum count requirements for the listed actuators These requirements are as follows e Standard Actuator 27000 Counts Old High Torque Actuator 27000 Counts Old High Speed Actuator 36 000 Counts Note The SATC board will never command movement rates beyond 500 sec even though the older high speed actuators are capable of higher rates Note f the actuator in use is not listed above please contact DS Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER 9 Actuator 21 DPD 004 04 Copyright 2010 Dyne Systems Inc SECTION 10 PRODUCT WARRANTY WARRANTY REMEDIES AND LIMITATIONS DyneSystems warrants the following equipment will conform to published specifications and be free from faulty material or workmanship for the listed time period from date of shipment or onsite repair New Controls 12 Months Repaired Controls 3 Months Service Calls 3 Months This warranty covers properly installed equipment used within specified limits and ambient conditions and is limited to repair or replacem
27. to provide some space at the front and rear of the enclosure to allow air flow ELECTRICAL CONNECTIONS Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER DPD 004 04 Copyright 2010 Dyne Systems Inc Connections may vary with different configurations all electrical connections should correspond with the schematic provided by DS at time of delivery General connection information is provided to show the location of all possible connections to the SATC for pin outs of all connections refer to Section 5 Connections Note Only a qualified electrician should install the SATC All installations should comply with the most current version of the National Electric Code NEC as well as all local codes and regulations Refer to Figure 4 1 for SATC rear panel connector locations SATC CONNECTION DIAGRAM ZA O AAA m Z of 15 Jo of do of 25 PN Jo o 60 actuator 7 FEMALE SUB D MALE SUB D FEMALE SUB D POWER MOTOR 1 OBER O o BRO 1 DYNO CONTROL THROTTLE CONTROL 0 0 0 0 i PLUGGED o o 37 PIN o 1 ka FEMALE SUB D aN Pl m MALE MS CONN tH Pp Y SO A PA AO MUST NOT Figure 4 1 SATC Rear Panel Connector Locations 4 Installation SECTION 5 CONNECTIONS The SATC has four Sub D Connectors and two 6 Pin MS Connectors that interface with external devices All of th
28. wever Table 6 1 may be needed for future additions to a system or for troubleshooting a system Jumper Function IN DEFAULT As no front panel Soft Shut Down is offered on this model OUT Accept Soft Shut Down input from possible front panel input IN Override Soft Shut Down input from Remote Station box IN Override Soft Shut Down input from possible front panel input OUT Accept Soft Shut Down input from Remote Station Box OUT DEFAULT JP6 JP9 Solid wire Cannot be removed Table 6 1 Jumpers P1 P2 P3 P4 P5 Dyne Systems DS830A STANDALONE THROTTLE CONTROLLER 6 Jumpers 13 DPD 004 04 Copyright 2010 Dyne Systems Inc SECTION 7 OPERATION FRONT PANEL DISPLAY The front panel display layout is shown below SATC Status gt SATC SATC State Input Command gt Actuator Position Figure 7 1 Example of Main Screen The upper left value displays the operational status of the system When operating properly the SATC will always read OK or Reset When the SATC is in a fault condition an entirely different screen is displayed describing the fault The upper right value displays the current operating state The SATC state will always read Off ON SSD Soft Shutdown or RTZ Return To Zero The SSD and RTZ states can only be cleared by a reset however the reset is ignored until the SSD RTZ has completed or 5
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