10 - Montech AG
Contents
1. Equalizer Fig 9 NS 60 o 30 50 45463 2 kg 45464 4 kg 45465 6 kg 45462 8 kg 70 No Part Ref No Supplier Material 10 Clamping bracket 45466 Montech AG Aluminium 20 Clamping plate 45467 Montech AG Aluminium 30 Toothed belt 45484 Montech AG CR 40 Countersunk screw 501801 M4 x 14 Steel 15 Spare parts Accessories for the pane Part Ref No Supplier Material Remarks Synchronous weight 47951 Montech AG Aluminium Fig 6 Equalizing weight 1 kg 46142 Montech AG Steel Fig 6 Equalizing weight 2 kg 45463 Montech AG Steel Fig 6 Equalizing weight 4 kg 45464 Montech AG Steel Fig 6 Equalizing weight 6 kg 45465 Montech AG Steel Fig 6 Equalizing weight 7 5 kg 45462 Montech AG Steel Fig 6 Balancing weight 0 25 kg 45461 Montech AG Steel Fig 6 Frame profile 43943 Montech AG Aluminium Fig 3 Rod 43928 Montech AG Steel Fig 6 Adjustable foot 44018 Montech AG Steel PO M Cheesehead screw 501682 M8 x 30 Steel Fig 6 Countersunk screw 505006 Bossard AG Steel Fig 3 Blind nut 502614 Bossard AG Steel Fig 3 Instruction manual 506419 Montech AG Paper 16 General N otes Environmental compatiibility and disposal Materials used e Aluminium e Steel e ABS acryl nitrile butadiene styrene e CR polychloroprene e NBR acryl nitrile butadiene rubber PE polyethylene e PMMA polymethyl metacrylate A Itulex e PE UHMW polyethylene Polydur e POM polyoxymeth2. MONTECH Safety Devices OPERATING INSTRUCTIONS Barrier SW Editon BA 100026 03 2008 Contents Important Information EC Ceriticate of Conformity arvensis ren Validity of these instructions ano onnooenneneer ennen Technical data and instructions for operation Maintenance nnee ennen ner erneer eenen Commissioning Transpor QUAN et rnenerenakden dedain beladen Handling the supporting posts unu oonennnneneeern ennen BESCH me DAKEN ester eten Mounting ME pane ressentiment Mounting he synchronous SATU seventeen Actuating the protective pane un uunorennenner ennn Balla CAG W CLONES miyaurnsnsorentisanrcnitutnenitplaaniuintvasmanatisatantessh Altering the equalizing weight anus eeen RODEN MG Deleite Eene NEEE EREET MOUNTING the safety SWitch annae Spare parts with list of suppliers and materials Supporting posts le FONE aciri 10 ECVE E E A E A E T 12 Bearing DIOCK IEM roninai 14 Boi VAG aneren E duidend 15 Accessories tOr Daine Serai 16 General Notes Environmental compatibility and disposal 17 Important information EC Declaration of Conformity to MRL Appendix II A Rules and standards complied with e Guidelines for machinery 89 932 EEC 91 368 EEC Manufacturer Montech AG Tel 032 681 55 00 Gewerbestrasse 12 Fax 032 682 19 77 CH 4552 Derendingen Description of the product and its use The barrier SW is a MOVABLE SEPARATING PROTECTIVE DEVICE as specified in EN 2
3. 30 Fig 8 of the bearing blocks Commissioning Fig 3 43943 g 505006 502614 43943 Important Only one adjusting nut 502614 and bolt 505006 are mounted in the centre of the profile per end profile 43943 Mounting the synchronous shaft The synchronous shaft 47951 must be cut to the width of the protective pane The length of the synchronous shaft is distance between the two column cent res minus 100 mm Important The square socket end of the synchronous shaft must be cleanly deburred The synchronous shaft is mounted by first pushing it at one end over the square part of the shaft item 30 Fig 8 The synchronous shaft must now be pressed against the spring item 90 Fig 8 until it can be pushed over the square part of the shaft of the opposite supporting spar The synchronous shaft is centred between the supporting spars by the spring force 6 Commissioning Actuating the protective pane To actuate the protective pane the frame profile can be used Fig 4 Equalizing weights The equalizing weights 45461 Fig 6 are used to obtain a state of equilibrium between the mass of the pane and the counter weight W hen the state of equilibrium has been reached the pane remains stationary in any position to which itis pushed and can only be moved by the application of external force If the pane descends of its own accord the counter weight is too light i e equalizing weights have to
4. be inserted The equalizing weights 45461 Fig 6 are inserted or removed through the Openings in the sides of the columns 10 Fig 6 But first the covers 100 Fig 6 fixed by two raised fillister head screws 250 Fig 6 have to be screwed out Commissioning On removing the cover 90 Fig 6 there is an acute risk of fingers AN being squeezed or cut by the openings in the column 10 Fig 6 THEREFO RE KEEP YOUR HANDS AWAY WHEN MOVING FROM THE OPENINGS The pane has now to be pushed until the upper edge of the group of weights is roughly level with the middle of the opening The equalizing weights can now be removed singly by hand or inserted with the recess forwards It is important to make sure that the counter weights are equal in both supporting posts Following each insertion or removal of weights check whether the pane remains stationary in any position to which it is pushed If it does the pane and the counter weights are in equilibrium Finally the cover 90 Fig 6 must be put back in position Altering the equalizing weight If equilibrium cannot be reached by adding or removing equalizing weights the additional weight 46142 45462 45463 45464 45465 Fig 9 must be exchanged AN This operation may only be performed by the manufacturer Changing the belts Material Chlorbutadiene elastomer CR polychloroprene with glass fibre strands The belts are highly resistant to weathering and ozone also to acids
5. closed 9 Spare parts Supporting posts left right Fig 6 150 rechts 100u isk 46142 1 kg 45463 2 kg 45464 4kg L 45465 6kg 90 Sal 45462 7 5 kg 170 _ Spare parts left right No Part Art No Art No Supplier Material 10 Saule 45501 45501 Montech AG Aluminium 20 Stop with buffer 46361 46362 Montech AG Steel PVC 30 Supporting spar profile 45489 45490 Montech AG Aluminium 40 Bearing block 48182 48183 Montech AG M iscell 50 Belt with holder 45492 45492 Montech AG M iscell 60 Clamping plate 45467 45467 Montech AG Aluminium 70 Guide profile 45472 45472 Montech AG PE 80 Cover strip 43677 43677 Montech AG PS 90 Cover 45511 45511 Montech AG ABS 100 Clamping element SLL 12 44568N 44568N Montech AG Alu Steel 110 Stop clamp 48362 48362 Montech AG Aluminium 120 Csk screw 504372 504372 M6x12 Steel 130 Csk screw 504392 504392 M4x12 Steel 140 Chhd screw 503785 503785 M5x16 Steel 150 Set screw 501890 501890 M3x12 Steel 160 Raised fillister head screw 505335 505335 M4x6 Steel 170 Raised fillister head screw 504376 504376 M4x8 Steel 180 Transport guard 43928 43928 Montech AG Steel 190 Chhd screw 501682 501682 M8x30 Steel 200 Base weight 45460 45460 Montech AG Steel 210 Set screw 501938 501938 M8x30 Steel 220 O ring 505334 505334 BusaktShamban NBR 230 Chhd screw 501683 501683 M8x
6. 35 Steel 240 Nameplate 45527 45527 Montech AG Polyester metall 11 Spare parts Safety switch Fig 7 actuating bracket Spare parts No Part Guardmaster Schmersal Supplier Material Ref No Ref No 10 Safety switch locking 505365 506399 Miscell M iscell Ditto currentless locked 505405 506400 Miscell M iscell Ditto currentless released 505406 506401 Miscell M iscell 20 Baseplate 47048 48361 MontechAG Aluminium 30 Bracket 47049 Montech AG Aluminium 40 Clamping element SLL55 40201N 40201N Montech AG Alu Steel 50 Chhd screw 503785 505900 BossardAG Steel 60 Chhd screw 504549 MontechAG Steel Csk screw 504340 MontechAG Steel 70 Csk screw 504373 MontechAG Steel 80 Washer 504343 MontechAG Steel 13 Spare parts Bearing block left right 120 40 50 Fig 8 30 No Part Ref No Supplier Material 10 Bearing block 48181 Montech AG PE 20 Toothed wheel 45477 Montech AG Aluminium 30 Shaft 48069 Montech AG Steel 40 Ball bearing 505219 607 ZZ Steel 50 Spacing ring 48178 M ontech AG Steel 60 Circlip 502489 Bossard AG Steel 70 Key 505346 Bossard AG Steel 80 Setscrew 501910 M5 x 10 Steel 90 Compression spring 506318 Kubo TechAG Steel 100 Tapped insert 504763 Bossard AG Steel 110 Bush 45925 M ontech AG Steel 120 Circlip 504997 Bossard AG Steel 130 Pass Scheibe 505550 Bossard AG Steel 14 Spare parts
7. 92 2 para 4 2 2 3 and is used to safeguard an action space which could give rise to a hazard Hazards Under all circumstances attention must be paid to the load limits given under the heading Technical data and hints for use Additional information The aim of the present User Manual is to enable users to employ barrier SW correctly and safely Should further information be required in relation to your particular application please contact the manufacturer When reordering User Manuals it is essential to quote the reference number the product name and serial number This document can be obtained from our homepage www montech com Important information Fig 1 1 Description of type plate M H CH 4552 DERENDINGEN GERWERBESTRASSE 12 Produkt CE Reference number Product name Serial number Montech AG Management ze Le an py U D Wagner C Wullschleger Validity of the User Manual Our products are continually updated to reflect the latest state of the art and practical experience In line with product developments our User Manuals are continually updated Every User Manual has an order number e g BA 100026 and an edition number e g 03 2008 The order number and the addition number are shown on the title page Important Information Maintenance Technical data and instructions for operation N ominal travel mm X W eight per column kg a W eight attached per column kg A
8. and alka lis as well as most oils but they are not resistant to aromatic substances For closer details see ISO 1817 The belt is also resistant to abrasion and flameproof It may not be inscribed or marked in any way If a belt is damaged or if damage is observed it must be replaced for safety s sake AN Belts may only be replaced by the manufacturer 8 Commissioning Mounting the safety switch On the left hand supporting post of the barrier a safety switch can be fitted as shown in Fig 5 The safety switch 10 Fig 7 is fixed to a baseplate 20 Fig 7 with two screws The baseplate with the switch is fixed to the dovetail of the column by means of the clamping element 40 Fig 7 Tighten the screws of the element with a tor que of 6 Nm Fig 5 W hen a Guardmaster safety switch is used the actuating bracket is fastened to the stop 20 Fig 7 using the bracket 80 Fig 7 When a Schmersal Safety switch is used the actuating bracket is fastened directly to the stop 20 Fig 7 The safety switch must be positioned in such a way that when the pane is clo sed stop at the bottom limit the actuating bracket is pushed into the slot in the switch casing thereby actuating the switch The safety switch must be electrically connected so that the dangerous parts of the installation are immediately switched off when the pane is opened and the installation can only be switched on when the pane Is
9. e removing the transport guard the pane must be fully moun ted so as to balance the weight Removing the transport guards To remove a transport guard the screw 190 Fig 6 has to be unscrewed so that the rod 180 Fig 6 can be pulled out upwards Then the upper travel limi ter 1000 1100 Fig 6 is released shifted to the desired position to suit the travel and fixed there tighten the screw with a torque of 6 Nm When doing so make sure the stop clamp 110 Fig 6 does not project beyond the undersi de of the clamping element 100 Commissioning Handling the supporting post In order that the supporting post with Fig 2 means of picking up loads may be transported a ring bolt M8 DIN 580 as shown in Fig 2 must be screwed into the tapped hole provi ded for the purpose in the bearing block 40 Fig 6 The weight of the post is shown on the nameplate 240 Fig 6 Setting up the barrier Since the barrier is only supported at two points it must be prevented from toppling over by suitable measures Optimal stability is afforded by a structure in which the columns of the barrier are integral parts of the machine sub structure e g as assembled with Q uick Set elements Free standing barriers can be suitably secured and fixed with the aid of Q uick Set fixing elements To synchronize the supporting post profiles the an extruded aluminium profile 47951 Fig 6 is used which interconnects the two shafts
10. mbient temperature C 1050 These data vary with the order and are shown on the nameplate Fig 1 mounted on the column 10 Fig 6 The attached weight additional to the weight of the column may not exceed 9 kg The pane must be opened and closed in such a manner that no audible bump can be heard Forced approach to the end stops shortens the useful life and can lead to failure of mechanical parts Maintennce The barriers require no maintenance Commissioning Transport guard W hen delivered every supporting post of the barrier is secured in the closed State by transport guard elements to prevent the supporting post profile 30 Fig 6 from shifting Every time a barrier is transported the transport guard must be fitted to fix moving parts Fitting the transport guards The supporting post profile 30 Fig 6 is moved down as far as the lower tra vel limit 100u 110u Then the upper travel limit 1000 1100 Fig 6 is pus hed down on to the stop block 20 Fig 6 and fixed in position tighten the screw with a torque of 6 Nm The stop block 20 is thus jammed between the two travel limits and thereby secures the supporting post profile On each supporting post the counter weight is fixed with the rod 180 Flg 6 which has to be pushed through the hole in the bearing block 40 Fig 6 until it makes contact with the counter weight The rod is then fixed in position by tightening the screw 190 Fig 6 Befor
11. ylene Polyacetal e PS polystyrene e PUR polyurethane e PVC Polyvinyl chloride Surface treatment e Anodizing of aluminium e Blackening of steel e Chemically nickel plated Shaping processes e Profile pressing of alulminium e Machining of aluminium steel ABS PE PMMA PE UHMW POM PS PUR e Moulding N BR gaskets e Extruding CR Emissions when operating e None Disposal Barriers that can no longer be used should not be disposed of as complete units but dismantled into their components which can be disposed of according to their material The material of each part is listed in the spare parts lists M aterial that cannot be recycled should be disposed appropriately 17 MONAECH more than technology MONTECH AG Gewerbestrasse 12 CH 4552 Derendingen Fon 41 32 681 55 00 Fax 41 32 682 1977 info montech com www montech com
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