HRL Universal User Manual
Contents
1. J schlumpf innovation performance quality HRL USER MANUAL HRL User Manual General guidelines for use e Statement of purpose Equipment capacity Installation e Set up guide Operation e Step by step operating procedure e Troubleshooting Maintenance e PM guide and schedule e Proper lubricants and fastener torques e Recommended spare parts e Service information e Care and maintenance documenta tion page Manufacturer s declaration Mandrel operation Accessory operation Assembly drawings spare parts lists amp wiring diagrams Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL General Guidelines On The Use Of Schlumpf Material Handling Equipment General Thank you for choosing to use Schlumpf material handling equipment for your handling applications and needs All Schlumpf machinery is proudly designed manufactured assembled and tested in the U S A This information is intended for use and review by maintenance and operating personnel before the equip ment is operated or maintenance is performed Schlumpf material handling equipment is high value machin ery and should be used and maintained with care Please read these instructions carefully Safety All equipment must b2. Schedule is based on one shift per day The time intervals between service may need to be reduced depending on the amount of use and the environmental conditions present in your application i e a machine used in a dusty environment may need to be cleaned and lubricated more often Page 23 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL Fastener torque Fasteners should always be installed to their proper tightening torque The table below shows the recom mended tightening torques for standard metric screws Size Torque N m Torque Ib in Lubricants amp Thread locking fluids Schlumpf recommends the following compounds amp fluids or their equivalent be used to provide care and maintenance for material handling equipment e Bearing lubricant e Jet Lube Clear Clean Lubricant with PTFE e Metal on metal lubricant e Motorex Universal 2000 spray lubricant e Fastener thread locking e Loctite 242 Blue medium duty threadlocker CAUTION Damaged or worn parts should be replaced immediately Many Schlumpf parts have specific sur face treatment and especially heat treatment Use only Schlumpf spare and replacement parts Fail ure to do so may result in damage to the equipment or process Never alter tooling or lift carriage
3. Purchase Order for service pO NS Page 25 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc Page 26 HRL USER MANUAL Notes amp Maintenance Records WUOD OUI JGLUN YOS y NewW ew 3 WOd OUI JdLUN YOS 7MMM 3U19 U G06 L 68 Z0g Xe4 GESV O09P ZZ8 9914 IIOL CO6l E68 Z0e I L Y S N 29070 Sule WEYPUIN Saug asudiayug G u yduuN YyoS Maintenance Performed by Date Performed Desription of Care Maintenance Performed oul Jdwunjy s HRL USER MANUAL Manufacturer s Declaration Manufacturer and Distributor Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 5649 U S A Tel 207 893 1903 Fax 207 893 1905 E mail mail schlumpf inc com Internet www schlumpf inc com Declares that this Schlumpf Type HRL roll lifter has been designed and manufactured according to known engineering and safety specification and regulations This unit was made in the U S A with materials and components known to be of high quality The use of the equipment is governed by local sate and federal safety regulations Warranty Statement Seller warrants that the products sold will be free of defects in material and workmanship for a period of one year 865 days when used on a one shift per day not more than eight hou
4. locked in same position Adjust the cradle probes to the proper position and lock them in place by replacing the locking pins CAUTION Both probes must be locked in the same position so the roll is centered on the unit Page 19 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc Schlumpf Inc HRL USER MANUAL Operation 330 AL OD clamp Move the HRL to the roll that is to be handled and center the clamp with the roll as shown to right Move the unit forward so the clamp arms are around the roll Clamp the roll until it is clamped securely Raise lower the roll as needed and load the roll in the desired location so it is fully and safely supported Release the roll by opening the clamp arms CAUTION Always clamp the roll in the center Do not clamp the roll so it is off center from the clamp see right Failure to clamp the roll on center will result in equipment damage and or personal injury Page 20 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A Internet www schlumpf inc com E mail Tel Schlumpf Inc HRL MANUAL Troubleshootin Please refer to the following list of potential problems and their solutions
5. to the open position Insert the mandrel into the mandrel housing I Gripper in top center Thumb screw position With the mandrel inserted all the way swing the locking plate around the neck of the mandrel Twist the mandrel so the cap screw on the mandrel plate locks into the notch on the mandrel neck Cap screw and mandrel notch Lock the mandrel plate into place with the thumb screw ALWAYS LOAD MANDREL WITH ONE GRIPPER ON TOP CENTER POSITION SEE ABOVE Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL Set up OD clamp Clamp Unclamp Rotate Use the handheld control pendant to operate vertical all functions of the HRL OD clamp unit horizontal Plug the handheld controller into the control box NOTE Control pendant and receptacle have locking grooves and notches Do not force the pendant into the receptacle damage may result Pendant receptacle notch Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL Operation Move the unit towards the roll to be han dled Raise lower the unit on the ho
6. on any item that has been the subject of abuse misuse neglect improper installation or repair alteration modifica tion accident improper return handling use in or with equipment not suitable for such use unusual physi cal electrical electro magnetic stress failure of electric power external causes affecting the Product or other factors which are not covers by the warranty Buyer must pay freight costs to Seller for returned Products Buyer s packaging list must show the Return Authorization Number invoice number date and list of all returned goods The carton must also show the Return Authorization Number Seller will pay return freight to the Buyer and reimburse Buyer for its reason able return freight costs for products which are subject to warranty adjustment There is no other charge for warranty adjustment during the warranty period When Buyer returns any Product Buyer shall be responsi ble for all damage resulting from improper packing or handling and for loss in transit notwithstanding any defect or nonconformity in the Product If it is found that a warranty adjustment is not available for any de fect claimed by Buyer for any reason Buyer will be notified and the product will be returned at Buyer s ex pense Page 21 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlum
7. parts without first consulting Schlumpf Damage or injury may result Always unplug the power ca bles before servicing Schlumpf machines Page 24 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL Recommended spare parts Spare parts lists assembly specifications and in the case of units with integral controls wiring diagrams are attached to the back of this manual for the HRL lifting unit Copies of the spare parts list are available upon request Recommended spare parts to be kept on hand per unit are indicated on the spare parts list drawings in the back of the manual They have an asterisk at the end of the part number Example P 10186 Crank handle Service Information To arrange for service on any Schlumpf roll handling devices contact Schlumpf at the following address Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 5650 U S A Tel 207 893 1903 Fax 207 893 1905 E mail mail schlumpf inc com Internet www schlumpf inc com Be prepared to supply the following information HRL Serial No L XXXXX Description of service required or nature of problem Original Purchase Order No Schlumpf Invoice or Sales Order No Date of purchase Your name address telephone No fax No or other contact information
8. sheet in back of manual See spec sheet in back of manual 115VAC 230VAC Normally open relays Handheld pushbutton controller 90VDC electric linear actuators 115V 230V high torque gearmotor 25 MAX 3min cool down per 1min use CAUTION The HRL is for use under operating conditions supplied to Schlumpf at the time of order As such it may not be possible to safely use the machine for any conditions beyond the stated capacities and specifications Please consult Schlumpf when a change in operating parameters may affect the unit s safe and proper use The HRL is clearly labeled with a load capacity sticker Do not exceed the maximum roll weight Serious injury or equipment damage will result Example of capacity label on HRL DO NOT EXCEED RATED CAPACITY MAX ROLL WEIGHT 500 Ibs MAX ROLL WIDTH 20 in MAX ROLL DIAMETER 24 in actual weight width and diameter capacities will vary Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL set up 1000 AL The HRL comes ready to use from the factory Suspend the HRL unit from a hoist that is in good working order and that has been properly inspected and maintained Hoist hook ao Units with powered OD clamp tooling Plug the power cord into a properly grounde
9. the operator stands behind or to the side of the unit never to the front Only the operator should remain within the working radius of the equipment Always work within the permissible load capacity of the Schlumpf equipment and hoist system Only allow trained maintenance personnel to service and repair the equipment Use only Schlumpf accessories and spare parts Always unload the equipment before lowering the unit to the floor or taking the unit out of service Never exceed Schlumpf capacities for maximum roll or material weight and dimensions Schlumpf equipment is designed to lift material only Never lift personnel Operators and personnel should never stand or ride on the machine The maximum load capacity of all Schlumpf equipment is clearly labeled on the machine itself Never exceed the load capacity of the unit Damage extreme wear and operator injury may result Closely follow the recommendations and instructions of the manufacturer of purchased system components Failure to do so can result in equipment damage and or serious operator injury Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL Statement Of Purpose Schlumpf material handling equipment has been designed to operate as mechanical lifting turning and po sitioning devic
10. 2 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc Schlumpf Inc HRL C USER MANUAL Operation C cont d Strap the roll onto the unit with the ad justable strap provided Safety strap Lift the unit loaded with the roll with the hoist Press up on the hoist controls Transport the roll to the desired location using the control handle on the back of the unit USE BOTH HANDS AT ALL TIMES Place the roll in the desired location so it is FULLY AND SAFELY SUPPORTED Un strap the roll from the unit Adjust the center of gravity suspension screw so the hoist hook is near the frame of the unit Slide the probes cradle pads out from underneath the roll and move the unit away Page 18 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc Schlumpf Inc HRL C USER MANUAL Operation C with adj probes Units with adjustable cradle probes can be adjusted to handle a large range of roll O D sizes To adjust the cradle probes pull the locking pins out of the cradle arms from the back of the unit as shown Refer to the spec drawing in the back of the manual for the proper cradle arm setting for different roll sizes Both probes
11. CTRIC ACTUATORS WILL CAUSE PREMATURE WEAR AND DAMAGE CAUTION Always clamp the roll in the center Do not clamp the roll so it is off center from the clamp see right Failure to clamp the roll on center will result in equipment damage and or personal injury Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL Operation OD clamp Once the roll is clamped lift the roll and unit with the hoist and move it into a clear area Tip If the auto leveling mechanism does not adjust as the roll is being raised lower the roll Apply a downward force on the handlebar and lift the roll again When the roll and unit are clear from other equipment and obstructions rotate the roll to the desired orientation Press the Vertical or Horizontal key on the hand held pendant Page 13 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL Operation OD clamp Raise lower the roll as needed and load the roll in the desired location so it is fully and safely supported Release the roll by opening the clamp arms Press both the Un
12. NTAL DAMAGES HOWEVER CAUSED WHETHER FOR BREACH OF WAR RANTY NEGLIGENCE OR OTHERWISE Product Returns Returns of products are accepted at the sole discretion of Schlumpf Inc Products returned must be accom panied by a complete written description of the reason for the return and will not be accepted without prior notification and issuance of a Return Authorization Number RA No by Schlumpf Inc Buyer is responsible for the cost of the return freight and the return may be subject to restocking fees Extreme care should be made for the packaging of goods returned for credit Buyer will be held responsible for reasonable dam ages to the return resulting from insufficient packaging and handling during transit A complete statement of terms and conditions of sale are available from Schlumpf upon request Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc
13. The center of gravity adjustment is strained or will not adjust properly e Dilemma The unit is not supported when trying to adjust the center of gravity mechanism e Solution Lower or raise the unit so the load is fully supported The unit should always be supported when trying to adjust the hoist hook position e Dilemma There is an obstruction inhibiting the travel of the hoist hook weldment e Solution Remove the unit from service to clean and lubricate the screw Forcing the unit to move may result in equipment damage and premature wear e Dilemma The crank handle for the adjustment screw is loose or broken e Solution inspect the M5 set screw p n P 10073 holding the hub of the handle in place If it is loose or missing it will have to be tightened or replaced Refer to the spare parts lists supplied in the back of this manual to locate the set screw Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL 4 The mandrel will not grip the core of the roll e Dilemma The mandrel is not the correct size for the roll core e Solution Do not attempt to handle a roll with a core that is larger than the mandrel and its expansion range This will create an unsafe handling environment e Dilemma The mandrel grippers do not successfully grip en
14. clamp key on the handheld pendant AND the Unclamp Enable button on the control box Unclamp Unclamp Enable Page 14 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL Operation 200 or 330 Suspend the HRL unit from a properly functioning well maintained hoist Adjust the center of gravity screw so the unit hangs horizontally as shown Handling a roll Move the unit towards the roll to be handled Raise lower the unit on the hoist so the probe lines up with the core of the roll Press up down on the hoist controls Insert the probe into the core of the roll until the roll bumps against the vertical frame of the unit see below Hoist hook is above center of roll Adjust the center of gravity hoist hook near the center of the roll as shown before lifting the roll with the HRL Page 15 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL Operation 200 or 330 cont d Lift the unit loaded with the roll with the hoist Press up on the hoist controls Transport the roll to the desire
15. covering load lifting devices A tabulated page is located in this manual for keeping care and maintenance records Schlumpf will for a nominal fee perform the inspection and submit a written report on all services Contact Schlumpf for fur ther information All Schlumpf HRL units should be Cared for According to this schedule e DAILY e Inspect the lifter for worn damaged or missing parts amp fasteners e Inspect the normal operation The auto level mechanism operates smoothly The mandrel is locked in place and expands and retracts correctly The OD clamp and rotate functions operate through entire range The center of gravity adjustment screw mechanism operates smoothly The mandrel retracts expands properly e MONTHLY remove unit from service e Lubricate all moving parts and linear motion components Refer to page 13 for proper lubricants Auto level bearings and rails OD clamp pivot bearings Center of gravity suspension screw All other metal on metal or moving parts e Disconnect power to the control box Open control enclosure and inspect for loose damaged wires and components This should only be performed by a trained electrical technician e Check all fasteners on the unit and tighten to the proper torque if loose e YEARLY remove unit from service e Disassemble mandrel and inspect gripper pins and gripper segments for wear and dam age Replace any pins and grippers that show excessive wear
16. d 115V 230V power outlet Main power cord Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL set up 1000 AL Mandrel installation 1 unlock the threaded plunger and slide the mandrel plate up away from the mandrel hole Threaded locking plunger 2 Slide the mandrel into the mandrel hole as shown Gripper on top Threaded locking plunger 3 Slide the mandrel locking plate around the neck of the mandrel Thread the locking plunger back into the locked position The toggle captive support should lock the mandrel from rotating Toggle LOAD MANDREL SO A GRIPPER IS TOP CENTER captive WHEN LOCKED IN PLACE support Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL set up 330 Hoist hook a Suspend the HRL unit from a hoist that is in good working order and that has been properly inspected and maintained Adjust the center of gravity screw towards the main vertical body of the HRL so the unit hangs horizontal Mandrel installation Unlock the threaded thumb screw on the mandrel plate and swing it
17. d location using the control handle on the unit USE BOTH HANDS AT ALL TIMES Place the roll in the desired location so it is FULLY AND SAFELY SUPPORTED Adjust the center of gravity suspension screw so the hoist hook is in the unloaded position see right before extracting the HRL probe from the roll Adjust hoist hook before unloading roll When using units with auto level ing the hoist hook will automati cally return to the unloaded posi tion Extract the HRL probe from the core or for units with mandrels retract the mandrel grippers and with the grippers retracted extract the mandrel from the core Page 16 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc Schlumpf Inc HRL C USER MANUAL Operation C Move the unit towards the roll to be han dled q z a I L E Raise lower the unit on the hoist so the probes cradle pads will slide under neath the roll Press up down on the hoist controls Slide the HRL probes cradle pads under neath the roll until the roll bumps against the frame plate Hoist hook is above center of roll Adjust the center of gravity suspension screw so the hoist hook is near the cen ter of the roll Page 17 15 Enterprise Drive Windham Maine 0406
18. e operated by trained personnel Never touch any rotating machinery or machine parts until movement has completely stopped Damage or injury may result Lifting Capacity Permissible Use under Load Maximum load allowances have been calculated for this equipment based upon operating data supplied to Schlumpf at the time of order Maximum load values refer to the maximum weight of the material to be han dled Never exceed the maximum allowable load value for this equipment Consult Schlumpf before using this equipment in any other application for which it was not originally intended Damage or injury may re sult Schlumpf material handling machines are intended to lift lower insert extract and position rolls or other forms of material The machine is not intended to lift material over the specified design weights supplied to Schlumpf at the time of order Damage to the machine or operator injury may result Plant Workplace Conditions and Operation Machinery with which this Schlumpf equipment will be used should be in good repair and properly aligned spindle to spindle axis web path axis etc Misalignment will cause adverse affects that may hamper de sired operation and will increase the rate of wear of Schlumpf and other equipment Maintenance and Warranty To assure safe and proper operation of this and other equipment follow preventative maintenance guide lines set forth in this manual and any additional instructions prescrib
19. ed by the manufacturer of the equip ment on which your Schlumpf product will be used Periodically check screws and bolts for proper tightness as fasteners can loosen due to vibration This product should be kept clean and free of foreign matter Replace any and all damaged parts immediately Warranty claims can not be accepted unless proof of periodic maintenance according to the guidelines set forth in this manual can be furnished by the user Lubrication For lubrication of moving or gliding surfaces we recommend the use of a high quality grease such as Jet Lube Clear Clean Lubricant with PTFE If alternative products are used it is important that they meet the following requirements high adhesion of the lubricant high and permanent lubricate under load little or no attraction of dust contains no dangerous or hazardous propellants gases or ingredients that may be harmful to the environment or operators Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL Service Service and maintenance should be performed only by trained personnel following the guidelines estab lished in this installation operation and maintenance manual Damage or injury may result if established procedures are not followed Please consult Schlumpf with any que
20. es for the handling of rolled materials in a core horizontal and or vertical orientation Schlumpf hoist based equipment is for use with cranes and overhead hoists within the operating perimeter of the material handling plant or workspace and may be used only for this purpose The hoist or crane on which Schlumpf hoist based material handling equipment is used should have the capability of being ren dered inoperable with an Emergency stop switch Schlumpf portable floor based equipment is for use within the operating perimeter of the material handling plant or workspace with a solid concrete or comparable floor and may be used only for this purpose Consult Schlumpf if the unit is to be used with materials other than rolled cored materials or other than what the equipment was originally specified and designed Schlumpf standard mandrels are designed to handle materials with a paper cardboard core If the core of the material to be handled has been changed or is not paper cardboard special modifications to the grip pers must be made This includes but is not limited to steel plastic and aluminum cores Schlumpf mechanically expanding mandrels are fail safe self tightening and can only be disengaged from the core by the operator CAUTION Schlumpf material handling equipment is for use under operating conditions supplied to Schlumpf at the time of order As such it may not be possible to safely use the machine for any condit
21. gage with the roll core e Solution Do not attempt to handle the roll if the mandrel grippers do not engage with or create excessive damage to the roll core Contact Schlumpf Inc to request an alterna tive gripper profile 5 The mandrel will not extend retract properly e Dilemma The mandrel requires lubrication e Solution Remove the unit from service Thoroughly lubricate the toggle handle gripper pins and other moving parts of the mandrel Refer to the following pages for proper lu bricants e Dilemma There is debris inhibiting the movement of the mandrel parts e Solution Remove the unit from service Thoroughly clean the mandrel of all debris Lubricate all moving parts when the unit is clean Refer to the following pages for proper lubricants Page 22 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL Periodic Maintenance Generally Schlumpf handling equipment is maintenance free However all mechanical equipment should be inspected periodically for safety proper function lubrication and wear This care will ensure years of trouble free performance from Schlumpf equipment The check should be performed by trained maintenance personnel and a written record of the inspection should be maintained in ac cordance with regulations
22. if the HRL is not functioning nor mally before calling Schlumpf We ll ask you the same questions Note Continual misuse of this product will cause extreme wear and increase the potential for opera tor injury Units damaged in this manner should be removed from service immediately and returned to Schlumpf for repair 1 The auto leveling mechanism will not level a roll or adjust properly e Dilemma The auto level adjustment pin is not in the correct position e Solution Lower or raise the unit so the load is fully supported Adjust the pin to the cor rect position Follow operation instruction 8 e Dilemma There is an obstruction inhibiting the travel of the auto level bearings e Solution Remove the unit from service to clean and lubricate the bearings and rails Forcing the unit to move may result in equipment damage and premature wear e Dilemma The roll to be handled is outside of the unit s capacity e Solution The HRL unit was designed to handle a specific range of roll weights and sizes Refer to the capacity labels on the unit and adhere to the maximum rated capaci ties If the rolls specifications have changed for the application contact Schlumpf imme diately 2 The OD clamp unit will not rotate the roll e Dilemma The roll is not on center with the clamp tooling e Solution Release the roll and re clamp it with the clamp tooling centered correctly Re fer to page 11 for proper clamp position instruction 3
23. ions beyond the stated capacities and specifications Please consult Schlumpf when a change in operating parameters may affect the unit s safe and proper use Schlumpf equipment has been clearly labeled with warning and informational signs For your safety read and obey all labeling on your machine Load capacity when handling and manipulating a rolled cored bundle of material is a function of roll weight vs roll face width A load capacity curve has been generated for most Schlumpf handling equipment and is located on the capacity page for the specific equipment pertaining to this manual Do not exceed maximum capacity Serious injury or equipment damage will result Core Diameter fin mm Roll Face Width fin mm Roll Ovter Diameter Fi in mm i i Roll Weight lb kg Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL E uipment Specifications And Capacities The capacity for the HRL is clearly labeled on the unit itself MAX Roll Weight Max Roll O D Max Roll width Machine Weight For powered OD clamp unit Power Source Switching Operator Interface clamp mechanism Pivot mechanism DUTY CYCLE see capacity label spec sheet in back of manual See spec sheet in back of manual See spec
24. ist so the mandrel is in line with the core of the roll Press Up Down on the hoist controls Retract the mandrel grippers i ii it E i a i y LI i 1 Mandrel inserted all the way 2 Release grippers E in i fi LA at n i a d aes so m 5A 4 F a 7 e d i T n 5 The auto level hoist hook will travel to the loaded position before the unit starts to lift the roll Press Up on the hoist controls Grippers retracted Keep the grippers retracted and insert the mandrel into the core until the HRL frame bumps against the face of the roll Release the mandrel grippers once the mandrel is all the way into the core of the roll Hoist hook will move to loaded position first then unit will start to lift roll Page 10 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL Operation Auto Level feature The pin will need to be properly set before lifting a load Trial and Error may be used to find the correct position for the pin with certain rolls of specific weight amp width Lift the roll with the HRL unit using the hoist controls Once the hoist travels to the loaded position the roll should hang horizontal Press Up on the h
25. oist controls Auto level pin If the roll is not horizontal the auto level ad locating holes f justment pin can be moved to accommodate different roll sizes pe off Load the roll back onto the spindle or pallet so it is fully supported before moving the pin Pull the pin out of the locating hole and move it to a dif ferent position Let hoist hook travel to the unloaded position before extracting mandrel g so Roll must be fully and safely sup ae ported to unload Load the roll with the HRL in the desired position Grippers so t is fully and safely supported retracted lower the hoist so the HRL hoist hook returns to the unloaded position Press Down on the hoist controls _ Page g mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc HRL USER MANUAL Operation OD clamp Move the HRL to the roll that is to be handled and center the clamp with the roll as shown to right ae Move the unit forward so the clamp arms are surrounding the roll Clamp the roll until the clamp arm actuators ratchet for 1 second DO NOT OVERCLUTCH ACTUATORS ELECTRIC ACTUATORS ARE EQUIPPED WITH A SLIP CLUTCH FOR REACHING END OF STROKE DO NOT LET ACTUATOR CLUTCH RATCHET CONTINUOUSLY OVERCLUTCHING ELE
26. pf Inc HRL USER MANUAL Buyer hereby acknowledges that it has not entered into the agreement in reliance upon any warranty or rep resentation by any specific person or entity except for the warranties or representations set forth herein Disclaimer Seller shall not be liable for any loss damage or penalty resulting from delay in delivery or performance when such delay is due to causes beyond the reasonable control of Seller including but not limited to sup plier delay acts of God civil or military authority labor unrest fire riots war embargoes unusually severe weather shortage of power explosion or earthquake THIS WARRANTY IS THE ONLY WARRANTY BY SELLER WITH RESPECT TO THE PRODUCTS DELIV ERED HEREUNDER AND MAY BE MODIFIED OR AMENDED ONLY BY A WRITTEN INSTRUMENT SIGNED BY A DULY AUTHORIZED OFFICER OF SELLER EXCEPT AS HEREINABOVE PROVIDED SELLER MAKES NO WARRANTIES WHETHER EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE WARRANTIES SET FORTH IN SECTION ABOVE EXTEND ONLY TO BUYER Sellers Limited Liability SELLER S LIABILITY FOR BREACH OF THIS AGREEMENT INCLUDING WITHOUT LIMITATION DE LAY IN DELIVERY OR PERFORMANCE SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF THE GOODS OR REFUND OF THE PURCHASE PRICE IN NO EVENT SHALL SELLER BE LIABLE FOR COST OF PROCUREMENT OF SUBSTITUTE GOODS BY THE BUYER OR ANY SPECIAL CONSE QUENTIAL OR INCIDE
27. rs basis six months 180 days when used on a two or three shift per day more than eight hours basis from the date of delivery unless otherwise specified on the face of this document This warranty is limited by the paragraphs below If buyer discovers a defect in any of the products covered by this Agreement Buyer s exclusive remedy shall be to notify Seller immediately of such defect and Seller at its option will repair or replace the Prod ucts or refund the purchase price Said notice shall be in writing and shall contain pertinent information to permit Seller to identify the Product which is claimed to be defective including without limitation the product type and serial number and a full description of the circumstances giving rise to the claim Failure to prop erly notify Seller within warranty period of such defects or Buyers undertaking or authorizing others to un dertake remedial action without Seller s express approval in writing shall immediately invalidate Seller s war ranty obligations Upon timely receipt of proper notice Seller shall inform Buyer of the remedial action which it intends to take and if return of the product is elected by Seller Seller will provide Buyer with a Return Authorization Num ber Buyer must comply with Seller s shipment instructions see paragraph below and ship the defective Product immediately Seller reserves the right to reject any warranty claim not properly reported and any warranty claim
28. stions or problems you may have with this or any other Schlumpf equipment Spare Parts And Tools Use only Schlumpf spare and replacement parts or those recommended by Schlumpf Use of any other parts will void your product warranty Tools metric fasteners metric components or any other special re lated items required for the maintenance of Schlumpf equipment are available from Schlumpf Transport Damage Schlumpf equipment is thoroughly tested and carefully packaged prior to shipment If your unit was dam aged in transport contact the shipper immediately Make sure that you contact the transporter within 24 hours of the receipt of the machine and preferably do not sign a receipt for the machine without noting the damage on the bill of lading Call Schlumpf immediately Do not try to operate the equipment Damaged parts which have not been reported immediately to Schlumpf will not be replaced under warranty Equipment and Operating Safety This equipment was manufactured in accordance with the acknowledged regulations of the technology in volved and has been thoroughly tested under load Before placing the unit into service check for possible transport damage and review this manual with all potential operators of the equipment Thoroughly test the equipment unloaded before attempting to handle any kind of load Follow these guidelines for operating safety WARNING Never step under or stand under suspended loads In principle
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