Home

Omron ZX-GT User`s Manual - Innovative-IDM

1. lt Response gt When processing ends successfully Response data __ Delimiter O K Delimiter When processing fails E R Delimiter Command data Specifies the command and parameters Channel No When multiple Controllers are connected to each other the channel No is specified in front of the command 01 to 03 The default channel No is channel 01 99 can be specified to target all channels only when the MEASURE command is issued Response data Stores the acquired data Delimiter This control code indicates the end of the data Either CR or CR LF is used RS 232C ZX GT User s Manual When ST ET STX ETX is selected lt Command gt When there is only one Controller connected Header Command data Footer When multiple Controllers are connected to each other lt Response gt Header Channel No Space Command data Footer When processing ends successfully Header Response data Footer Header O K Footer When processing fails Header E R Footer Header This control code indicates the end of the data Use STX Channel No When multiple Controllers are connected to each other the channel No is specified in front of the command 01 to 03 The default channel No is channel 01 Note 99 can be specified to target all chan
2. S3OIA3G TVN 3 LX3 HLIM SNOILVOINNWNWOS Y Output Data List ZX GT can output three types of data measured values judgment results and results of calculation performed on multiple Controllers to external devices Also by connecting an Interface Unit measured data can be output in binary or by RS 232C communications in addition to analog output on the Controller I O cable Output path Outputs Controller Judgment output by HIGH PASS LOW Output of voltage or current as analog values in accordance with the measured value Interface Binary Output of measured values as binary values n RS 232C Output of measured values judgments according to command input When Three Controllers are Connected to Each Other Calculations can be performed on up to two channels One of the channels in the calculation is always CH1 One of the channels in the calculation is always fixed to CH1 Set the expression on the Controller having the larger CH No Output path Outputs With calculation Without calculation Controller CH1 Output of measured value judgment of CH1 CH2 Output of calculation result of Output of measured value CH1 and CH2 judgment of CH2 CH3 Output of calculation result of Output of measured value CH1 and CH3 judgment of CH3 Interface Binary Output of measured value of largest CH Unit RS 232C Output of measured value judgment of CHx or all CHs 90 Output Data List ZX GT User s Manua
3. ZX GT User s Manual aF F Calculation OFF V idi Width calculation mode g Fi fh A B mode i A ia A B mode MAE oF F Hold OFF Fuse Average hold roe A FP Peak to peak hold B k arr Q SAFLE Sample hold LI e75 i kh Bottom hold P hh_ Peak hold 1 Timer OFF Timer setting One shot B Reb ta on delay E 1 D OFF delay He g Delay hold Width calculation mode E Special function settings v i cL ask Function OFF LL Display all Ete Zero reset A d SP Display settings g FA Communications settings i i mitt Scaling settings A L Filter settings i j bRint Bank settings i 5 ZX GT User s Manual 1 When the mode is switched to the FUN mode the optical axis adjustment mode will be displayed first 2 When two or more Controllers are connected to each other this is displayed on the Controller whose channel No is not CH1 This symbol requests you to move to another menu using the LEFT key or RIGHT key after pressing the ENT Key to confirm the selections These symbols indicate changes to numerical values using the lt LEFT key or RIGHT key and movement between the digits by the T UP key or J DOWN key Quick Reference for Displays SASIGNAddV G
4. Note When a measurement result error occurs the previous output status is held Binary Output ZX GT User s Manual I O Timing Charts This section explains the I O signals that are exchanged between the Controller and external devices and the timing charts for data output Measurement cycle Measurement timing 1 N Standard mode NORM FF Measurement timing 2 Measurement timing 3 Controller judgment output output timer setting OFF Controller analog output FF IFU binary output oo IFU GATE output o o ON 7 3 5 3 OFF M1 T2 ON i e d 1 ON ey l es eel IFU Stands for Interface Unit T1 The measurement cycle is 1 5 ms Measurement cycle T2 This is the time required until the measured data is applied Measurement processing time max 1 ms T3 This is the time until the Controller starts analog output after Analog output response time completion of measurement 100 us T4 This is the time until the Interface Unit starts binary output after IFU binary output response time completion of measurement This time differs according to the number of Controllers connected to each other 0 5 ms x number of connected Controllers 0 5 ms T5 This is the time in which the Interface Unit outputs the binary data Binary output cycle This time can be changed 1 to 500 ms default value 1 ms T6 This is the t
5. IC lead pitch judgment mode IC lead width judgment mode Specified edge measurement mode Wire position measurement mode Glass edge measurement mode ANODoaRWBN O ZX GT User s Manual RS 232C 117 S3OIA3Q TVN H3 LLX3 HLIM SNOLLVOINDIAWOO v 118 Set Acquire Number of IC leads lt PINNO command gt This command is active only when the measurement mode is the IC lead pitch or IC lead width judgment mode Setting the number of IC leads Sets the number of IC leads lt Command format gt P N NJO CR Number of IC leads max 2 digits lt Response format gt When processing ends successfully O K amp r When processing fails ERIR lt Explanation of parameters gt Number of IC leads Specifies the number of IC leads IC lead pitch judgment mode 2 to 14 IC lead width judgment mode 1 to 14 RS 232C ZX GT User s Manual Acquiring the number of IC leads Acquires the current number of IC leads lt Command format gt PTT ININ O CR lt Response format gt When processing ends successfully CR Number of IC leads max 2 digits When processing fails E R Cr lt Explanation of parameters gt Number of IC leads The acquired number of IC leads is returned IC lead pitch judgment mode 2 to 14 IC lead width judgment mode 1 to 1
6. Acquiring hold conditions Acquires the current hold conditions lt Command format gt H O L D M O D E cn lt Response format gt When processing ends successfully CR Hold conditions When processing fails E R CR lt Explanation of parameters gt Hold conditions The acquired hold conditions are returned 0 OFF 1 P H Peak hold 2 B H Bottom hold 3 S H Sample hold 4 PP H Peak to peak hold 5 AVE H Average hold RS 232C ZX GT User s Manual Set Acquire Hysteresis lt HYS command gt Setting hysteresis Sets the hysteresis width lt Command format gt HY S CR L Hysteresis max 5 digits lt Response format gt When processing ends successfully OIK eR When processing fails EIRER lt Explanation of parameters gt Hysteresis Specifies the hysteresis width 0 to 59999 Note however that hysteresis can be set only by the value HIGH threshold LOW threshold or less Acquiring hysteresis Acquires the current hysteresis lt Command format gt H Y S cR lt Response format gt When processing ends successfully CR Hysteresis max 5 digits When processing fails E R cR lt Explanation of parameters
7. Switch Acquire Bank No lt BANK command gt Switching the bank No Switches the current bank No lt Command format gt BJAIN K r LI Bank No lt Response format gt When processing ends successfully O K CR When processing fails ERIR lt Explanation of parameters gt Bank No Specifies the bank No after the bank is switched 1 2 Acquiring the bank No Acquires the current bank No lt Command format gt B ATN K cn lt Response format gt When processing ends successfully CR L Bank No When processing fails E R CR lt Explanation of parameters gt S3OIA3Q TVN H3 LLX3 HLIM SNOILYOINNAWNOO v Bank No The acquired bank No is returned 1 2 ZX GT User s Manual RS 232C E Utility Command Initialize Controller lt DATAINIT command gt Returns all Controller setup data to their defaults No parameters are provided for this command lt Command format gt DJA TAI IN 1 T cr lt Response format gt When processing ends successfully O K R When processing fails ERIR ES RS 232C ZX GT User s Manual APPENDICES Specifications and External Dimensions 130 Sensor 130 Controller 133 Calculating Unit 135 Interface Unit 136 Extension Cable 138 Error Messages and Correc
8. 32 In the IC lead pitch and IC lead width judgment modes OV is displayed at all times 3 In the IC lead pitch and IC lead width judgment modes 4mA is displayed at all times 4 In the IC lead pitch and IC lead width judgment modes is displayed at all times LT Speciat mode p 50 Functions and Operations during Operation RUN Mode ZX GT User s Manual Executing and Canceling a Zero Reset When the zero reset function is used the measured value can be reset to a reference value of 0 when the ENT key is pressed or an external signal is input I Executing Canceling a Zero Reset by External Signal Input p 126 When the Controller is turned OFF all settings are cleared from memory i e are returned to their defaults This setting can also be changed so that settings are saved in memory when the power is turned OFF I Zero Reset Memory p 82 Executing zero reset N w gt eo RUN T FUN O S 1 Set the measurement object to be used as the reference in place m 2 2 Execute the zero reset ganyn O Z L Hold down for at least one second n SUB The zero reset indicator lights and the current measured value is registered as 0 zero Note A value other than 0 can also be set I Zero Reset Memory p 82 Canceling zero reset RUN T FUN 1 Cancel the zero reset nna D B Hold down the R key for at least three seconds with the ENT key held down SUB The zero reset indicator goes out 47 ZX G
9. 4 Threshold The position of the threshold switch determines whether the HIGH or LOW threshold will be displayed RUN mode me Threshold 1 Voltage value 2 Current value C3 Resolution 4 Present value C4 cvor nan S o e So gt nl lt gt 4 an lt gt er 1083 v 3500 1 In the IC lead pitch and IC lead width judgment modes standard values and tolerances are displayed according to the threshold switch setting 2 In the IC lead pitch and IC lead width judgment modes OV is displayed at all times 3 In the IC lead pitch and IC lead width judgment modes 4mA is displayed at all times 4 In the IC lead pitch and IC lead width judgment modes 0 is displayed at all times ZX GT User s Manual Quick Reference for Displays S SASIGNAddV G MEMO ae Quick Reference for Displays ZX GT User s Manual INDEX A Adjusting the Display Brightness ECO mode Adjusting the Optical Axis 79 42 Assignments and Functions of Signal Wires Controller Interface Unit Average AVERAGE command Average hold B Bank 1 indicator Bank 2 indicator BANK command Bank Control Command Bank Switching Change of device setup Binary Level Binary output cable Binary Output Cycle Binary output indicator BINLV command Bottom hold Calculating the Measurement Result Calculating Unit External dimensions Specifications Center Position Measurement Mode Changi
10. 57 44 113 67 IC Lead Pitch Judgment Mode 54 IC Lead Width Judgment Mode Incident Beam Width Measurement Mode 55 52 Initializing Controller Settings 39 Input cable Interface Unit 22 Assignments and Functions of Output Signal Wires Connecting External dimensions I O Circuit Diagrams 93 38 137 35 Parts Names and Functions Specifications Wiring output cables Interrupted Beam Width Measurement Mode Judgment output indicator Judgment output timing JUDPARA command K Key Functions Key Lock INDEX 24 136 31 52 23 65 114 143 84 Laser indicators 21 Main display indicator 23 MEASMODE command 116 MEASURE command 124 Measurement Control Measured Value Acquisition Commands 106 Measurement cycle 61 Measurement Mode 50 Mode switch 23 OFF delay 65 ON delay 65 One shot 66 Operation Step Guide 16 Optical axis adjustment 42 Optical axis setting indicator 21 Outer Diameter Measurement Mode 53 Output cable 22 Output Data 90 Output Format 94 Output Scaling 68 Peak hold 73 Peak to peak hold 74 PINNO command 118 Power ON indicator 24 Reading Displays 143 Received light balance display 42 Receiver 21 REF command 120 Registering the Standard Received Light Intensity 43 Response Format 102 Reversing the Display 7T RS 232C Communication Method 100 Communications indicator 24 Communications Specifications 80 ZX GT User s Manual Connector 24 Indicator 23
11. HIGH threshold LOW OFF ON when measured value lt LOW threshold Note In the special mode IC lead pitch or IC lead width judgment mode the following values are output HIGH Standard value setting LOW Tolerance setting T Measurement Cycle p 61 The following describes as an example the operation procedure for setting a HIGH threshold Emm RUN T FUN Em 1 Set the value Measured value Move from one digit to another Threshold A P p Change the current value L Confirm the selection Hysteresis can also be set for threshold values Set hysteresis when judgments are unstable OJ Hysteresis p 67 ZX GT User s Manual Setting Thresholds T Mode 45 SNOILV 3dO ODISV8 r4 46 Functions and Operations during Operation RUN Mode Switching the Measured Value Display You can switch between the main display and sub display while operating the Controller in the RUN mode This allows you to verify thresholds resolution and other settings while viewing measured values according to your specific application The measured value is displayed on the main display and thresholds and other information are displayed on the sub display RUN T FUN f Om DANAN Current value 3 Resolution C4 1 In the IC lead pitch and IC lead width judgment modes standard values and tolerances are displayed according to the threshold switch setting
12. 157 158 Zero reset memory Display during zero reset Baud rate Data length e aa FA A A A ERE etie a v att t Lt Lr p 83 i F Returns to version display When IFU is selected EX raa tru a Returns to version display Quick Reference for Displays D Display reverse ECO mode Number of display digits im n TJ ix x 1 B v N gt Lalo __ ize z eur 9 H i a 9 4 U lt 9 AF a Returns to version display gt 1200 2400 4800 9600 19200 38400 koma 5 digit display 4 digit display 3 digit display 2 digit display ad 1 digit display DON DON EAE EXER ER EA Display OFF a 3 Pes mas cfr None Odd Even CR STX ETX CR LF en ZX GT User s Manual When M LV is selected When BANK is selected D Binary level Bank switching settings suh 1 Edge filter 0 3 4 5 6 Bank switching tru o Returns to version display fa F a Returns to version display 1 Displayed only in the wire position measurement mode or glass edge measurement mode Otherwise the numerical value is fixed 7 Threshold switch Measured pH Comm t value HIGH LOW
13. FUN 1 Select the special setting D Select SPCL A p Select IFU or ALL L Confirm the selection 2 Set the output cycle G B Select CYCLE A p Change the selection L Confirm the selection ZX GT User s Manual Setting Communication Conditions SONILLAS NOILONNA 82 Special Functions Zero Reset Memory Select whether or not to hold the measured value after the zero reset was performed zero reset level when the power is turned OFF Setting value Range OFF Zero reset is canceled when the power is turned OFF default value ON The zero reset level is saved when the power is turned OFF If zero reset memory is set to ON the zero reset level will be written in the Controller s non volatile memory EEPROM each time a zero reset is performed The EEPROM can be written a maximum of 100 000 times Setting the zero reset memory to ON can therefore use up the life of the memory and lead to malfunctions I Executing and Canceling a Zero Reset p 47 RUN T FUN 1 Select the special setting m Select SPCL O z g Select ETC or ALL L Confirm the selection 2 Set zero reset memory D Select ZRMEM O a U Change the selection E Confirm the selection Special Functions ZX GT User s Manual Display during a Zero Reset Set the zero reset memory function to set the reference value to a value other than 0 zero Setting value 00 000 to 59 999 Se
14. Hz for 1 min Insulation resistance 20 MQ at 500 VDC megger Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Vibration resistance durability 10 to 150 Hz Single amplitude 0 35 mm for 80 min each in X Y and Z directions Degree of protection IEC60529 IP20 Cable length RS 232C 0 5 m binary output 2 m Material Case PBT polybutylene terephthalate Cover Polycarbonate Weight packed state Approx 550 g Approx 330 g Approx 550 g Approx 330 g Accessories ZX GIF_1A ZX GIF_1 Setup Software CD ROM 2 clamps Instruction Sheet 2 clamps Instruction Sheet Specifications and External Dimensions ZX GT User s Manual External Dimensions ZX GIF11 GIF41 Unit mm 6 55 Connector oo N e Round vinyl insulated cable Round vinyl insulated cable 5 4 mm dia 19 0 08 mm dia 15 core 5 2 mm dia 19 0 08 mm dia 10 core standard length 2 m standard length 0 3 m SASIGNAddV G 137 ZX GT User s Manual Specifications and External Dimensions Extension Cable Specifications Item Standard cable ZX XGC1A ZX XGC2A ZX XGC5A ZX XGC8A ZX XGC20A Flexible cable ZX XGC1R ZX XGC2R ZX XGC5R ZX XGC8R ZX XGC20R Cable leng
15. O Class 4 Laser Controlled Area aer a7 X m 4 3 10 2 Laser Outdoor Controls 4 3 11 i X x NHZ NHZ Laser in Navigable Airspace 4 3 11 2 Temporary Laser Controlled Area Y I x X 4 3 12 MPE MPE MPE MPE Remote Firing amp Monitoring 4 3 13 an es Labels 4 3 14 and 4 7 X X X X X X Area Posting 4 3 15 X X NHZ NHZ Administrative amp Procedural Controls 1 2a 2 3a 3b 4 151 ZX GT User s Manual Requirements from Regulations and Standards Control measures Classification Standard Operating Procedures 4 4 1 T x Output Emission Limitations 4 4 2 LSO Determination Education and Training 4 4 3 X X Authorized Personnel 4 4 4 ane ban ute X X Alignment Procedures 4 4 5 X X X X Protective Equipment 4 4 6 X Spectator 4 4 7 Sem es x x Service Personnel 4 4 8 ve X X MPE MPE MPE MPE Demonstration with General Public MPE X X X X 4 5 1 Laser Optical Fiber Systems 4 5 2 MPE MPE MPE MPE X X Laser Robotic Installations 4 5 3 x x NHZ NHZ Eye Protection 4 6 2 San DER a X MPE MPE Protective Windows 4 6 3 t X x NHZ NHZ Protective Barriers and Curtains 4 6 4 Skin Protection 4 6 5 EE me x x MPE MPE Other Protective Equipment
16. SASIGNAddV G Specifications 100 Zero Reset Memory 82 RUN Mode 46 159 S Sample hold 73 Sampling Time 75 Sensor External dimensions 131 I O Circuit Diagrams 32 Mounting 25 Parts Names and Functions 21 Specifications 130 Wiring emitter 29 Setting Acquisition Change Commands 105 Setting hold conditions 73 Setting the Bank Switching Source 85 Specified Edge Measurement Mode 56 Standard mode NORM 61 Sub display indicator 23 System Configuration 20 T T Mode 45 159 TEACH command 121 Threshold switch 23 Timer Setting 65 Timing Charts 95 TOL command 122 U Utility Command 106 V Voltage Current switch 22 Ww Wire Position Measurement Mode 58 Z ZERO command 126 Zero reset Canceling 47 Executing 47 163 ZX GT User s Manual INDEX A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers of this manual Cat No Z263 E1 01 t Revision code June 2007 Original production ce Revision History ZX GT User s Manual Terms and Conditions of Sale omnon Offer Acceptance These terms and conditions these Terms are deemed part of all quotes agreements purchase orders acknowledgments price lists catalogs manuals brochures and other documents whether electronic or in writing relating to the sale of products or services collectively the Products by Omron Electronics LLC and its subsidiary companies Omron Omron objects to any terms or co
17. THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR ZX GT User s Manual SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PRO TECTIVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party
18. and function settings indicator for measurements T Reading Displays p 143 7 Threshold The threshold switch selects whether to set or display the HIGH Switch or LOW threshold 8 Mode The mode switch selects the operation mode Switch FUN Select this mode when setting measurement conditions T Select this mode when setting thresholds RUN Select this mode when performing measurement 9 Control keys ZX GT User s Manual Use the Control Keys to set the measurement conditions and Switch the display I List of Key Operations p 143 ZX GT Series Interface Unit Connector Connector Display mi ay cin CONTROLLER BUSY ERR oo o SERIAL GATE PARALLA ay 3 4 Name 1 RS 232C connector Function The RS 232C connector is for connecting the Controller to external devices such as a PC or a PLC 2 Controller connector This connector is for connecting the ZX GTC Controllers 3 Binary output cable This cable connects external devices such as a PLC so that measurement data is output in binary 4 Rear switch This switch is not used during measurement Be sure to leave this Switch at its default setting position in figure below If this switch setting is changed the communications functions will be changed and the Controller will not operate correctly Display Name 1 Power ON indicator Function The power ON indicato
19. carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer c All sales and shipments of Products shall be FOB shipping point unless oth erwise stated in writing by Omron at which point title and risk of loss shall pass from Omron to Buyer provided that Omron shall retain a security inter est in the Products until the full purchase price is paid d Delivery and shipping dates are estimates only and e Omron will package Products as it deems proper for protection against nor mal handling and extra charges apply to special conditions Claims Any claim by Buyer against Omron for shortage or damage to the Products occurring before delivery to the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include the original trans portation bill signed by the carrier noting that the carrier received the Products from Omron in the condition claimed Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABIL 15 16 ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLE
20. gt Hysteresis The acquired hysteresis is returned 0 to 59999 ZX GT User s Manual RS 232C S3OIA3Q TVN H3LLX3 HLIM SNOILVOINNWNWOS v 114 Set Acquire Judgment Thresholds lt JUDPARA command gt Setting the judgment threshold Sets the judgment thresholds lt Command format gt JJUID PIAIRIA CR LOW threshold max 6 digits HIGH threshold max 6 digits lt Response format gt When processing ends successfully O K Er When processing fails ERIR lt Explanation of parameters gt HIGH threshold Specifies the judgment thresholds 19999 to 59999 Note however that judgment thresholds can be set only by the LONN resold value HIGH threshold LOW threshold gt hysteresis RS 232C ZX GT User s Manual Acquiring HIGH LOW thresholds Acquires the current HIGH LOW thresholds lt Command format gt HIGH threshold J UIDIP AIRIA OCR LOW threshold JIUIDIPIAIRIA 1 CR lt Response format gt When processing ends successfully CR Le Threshold max 6 digits When processing fails E R CR lt Explanation of parameters gt Threshold The acquired HIGH LOW thresholds are returned 19999 to 59999 S3OIA3Q TVN H3 LLX3 HLIM SNOILYOINNAWNOO v ZX GT Use
21. guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be copied for sale
22. lead pitch judgment mode Number of IC leads IC lead width IC lead width tolerance IC lead width judgment mode The first and second specified edges Specified edge measurement mode Setting the Bank Switching Source Set from where switching of banks is to be instructed Setting value Description KEY Bank switching is performed by operating the control keys default value O Bank switching is performed from an external device on the bank switching input wire on the Controller RUN T FUN 1 Select the special setting G B Select SPCL Q Y Select BANK or ALL E Confirm the selection 2 Set the I O conditions D Select BK IN a g Change the selection L Confirm the selection ZX GT User s Manual Special Functions 85 SONILLAS NOILONNA Bank Switching change of device setup The currently selected bank can be switched to the other bank Switching banks by operating the control keys When KEY is set as the source from where banks are to be switched the banks can be switched by operating the control keys on the Controller ET Setting the Bank Switching Source p 85 Setting value Description Selects the target bank default value 1 RUN T FUN 1 Select the special setting BD Select SPCL Q Q Select BANK or ALL L Confirm the selection 2 Set the bank G B Select S BANK A 7 U Change the selection L Confirm the selection Swit
23. lt Explanation of parameters gt Specified edge 1 No Specifies the edge Nos whose width is to be obtained 1 to 30 49 Specified edge 2 No 50 ZX GT User s Manual RS 232C 109 S3OIA3Q TVNSH3 LLX3 HLIM SNOILVYOINNWWOS v Acquiring specified edge 1 2 Acquires the setting of current specified edges 1 2 lt Command format gt Specified edge 1 ED GJENNUM 0 R Specified edge 2 EDGIENUM 1 CR lt Response format gt When processing ends successfully Cp p 1 Edge No max 2 digits When processing fails E R cn lt Explanation of parameters gt Edge No The edge No of the acquired specified edge 1 2 is returned 1 to 30 49 50 due RS 232C ZX GT User s Manual Set Acquire Hold Conditions lt HOLDMODE command gt Setting hold conditions Sets the hold conditions lt Command format gt HIO L D M O D E CR Hold conditions lt Response format gt When processing ends successfully OIK eR When processing fails ERIR lt Explanation of parameters gt Hold conditions Specifies the hold conditions 0 OFF 1 P H Peak hold 2 B H Bottom hold 3 S H Sample hold 4 PP H Peak to peak hold 5 AVE H Average hold ZX GT User s Manual RS 232C 111 S3OIA3GQ TVN 3 LLX3 HLIM SNOILYOINNAWNOO v 112
24. mode is kept GATE IFU ON OFF OFF OFF OFF E current output 4 mA 2 ZX GT User s Manual Max value at voltage output approx 5 5 V at current output approx 23 mA These are not measured values in the IC lead pitch and IC lead width judgment modes Voltage output 0 V Specifications and External Dimensions 139 SASIGNAddV G 140 Error Messages and Corrective Actions The following shows error messages that are displayed on the main display and their corrective actions Setup Errors Error message ERRLH Probable cause and possible countermeasure Reference The setting is LOW threshold gt HIGH threshold p 45 hysteresis Enter the LOW threshold so that LOW threshold lt HIGH threshold hysteresis ERRHL hysteresis Enter the HIGH threshold so that HIGH threshold gt LOW threshold hysteresis The setting is HIGH threshold lt LOW threshold p 45 ERROV The set numeric value is too large Enter an appropriate numeric value threshold Enter the hysteresis so that hysteresis HIGH threshold LOW threshold The setting is hysteresis gt HIGH threshold LOW p 67 ERRUD The set numeric value is too small Enter an appropriate numeric value Measurement Errors Error message Probable cause and possible countermeasure Reference E CHL There are two Sensors but only one Controller connected p 37 If t
25. of Changes the sub key depending on the numerical values display content settings RIGHT B Switches the key function display Selects the digit of numerical values Stops setting TUP key The function changes Changes numerical Timing input depending on the values settings JDOWN g Switches between Hold down for at key selections least 3 seconds for Changes reset input numerical values ENT key Applies the item you are setting up Executes a zero ZX GT User s Manual reset When held down together with the gt right key for at least three seconds cancels a zero reset Basic Knowledge for Operation 143 SASIGNAddV G Laser Safety Various safety standards regarding laser products are stipulated depending on the country of use Take safety measures according to each standard Classification Standards and classification 1 Maximum output of laser beam JIS C 6802 2005 Japan FDA EN60825 IEC60825 1 Europe the United States Class 1 Class II Max output 0 2 mW 4 For products exported to the countries other than Japan and Europe different safety standards are applied according to the countries Check the LED safety regulations and standards of the relevant country Label Replacement The warning label written in Japanese is affixed to the Sensor unit For countries other than Japan warning labels must be replaced by English ones supplied with the Sensor Use in
26. of the measured value becomes 0 00 to 599 99 mm Note When three Controllers are connected to each other Set the expression on the Controller having the larger CH No The calculation result also is output from the Controller having the larger CH No One of the calculation targets is always CH1 TE Output Data List p 90 ZX GT User s Manual Settings Matched to Specific Measurement Requirements 2 RUN T FUN 1 Select the type of calculation m Select CALC A 74 U Change the selection L Confirm the selection When WIDTH is set 2 Set the width of the standard object A U The sub display flashes B Move from one digit to another O A p Change the current value L Confirm the selection Note Flow of measurement during calculation The value after averaging of each CH is calculated CH1 H2 Measurement processing O Averaging Averaging H coooooooooocoocooocoos gt 2 sensor operation processing Data of CH1 is acquired to execute calculation Hold processing is executed on measured result of CH1 Hold processing Hold processing Hold processing is executed on calculation result Zero reset processing Zero reset processingis V Zero reset processing Zero reset processing is executed on executed on measured calculation result result of CH1 H Judgment processing Judgment processing is Judgment processing Judgment processing is executed on ex
27. specified in the ratings Presence of corrosive or flammable gases Presence of dust salt or iron particles Water oil or chemical fumes or spray 2 Power Supply and Wiring When using a commercially available switching regulator make sure that the FG terminal is grounded If surge currents are present in the power lines connect surge absorbers that suit the operating environment Before turning ON the power after the product is connected make sure that the power supply voltage is correct there are no incorrect connections e g load short circuit and the load current is appropriate Incorrect wiring may result in breakdown of the product Before connecting disconnecting devices make sure that the Sensor Controller is turned OFF The Sensor or Controller may break down if it is connected disconnected while the power is ON Use the extension cable sold separately for extending the cable between the Sensor receiver and the Controller T p 20 3 Warming Up After turning the power supply ON allow the product to stand for at least 10 minutes before use The circuits are still unstable just after the power supply is turned ON so measurement values may fluctuate gradually 4 Maintenance and Inspection Do not use thinner benzene acetone or kerosene to clean the Sensor and Controller If large dust particles adhere to the filter on the front of the Sensor use a blower brush used to clean camera lenses to bl
28. sync wires to the respective Controllers I Wiring the Sensor emitter p 29 Wiring the Controller p 30 37 ZX GT User s Manual Mounting and Connecting Devices dsnasod38 Connecting Interface Units When outputting measurement data in binary or performing RS 232C communications attach the Interface Unit sold separately 1 Open the Controller connector cover by lifting and sliding it up 2 Mount the Interface Unit on a DIN track 3 Slide the Interface Unit to insert it into the connector on the Controller Note Channels Nos when Controllers are connected to each other The channel Nos when Controllers are connected to each other are arranged as follows from the right CH1 CH2 CH3 Interface Unit Controller CH3 CH2 CH1 Note Cable clamp provided with the Controller The RS 232C cable can be fixed to devices for example using the cable clamp supplied with the Controller Installation N Removal Lift up the tab 6 Mounting and Connecting Devices ZX GT User s Manual 38 The settings of all banks and system settings are initialized regardless of the currently selected bank No To save these settings back them up to a personal computer using the SmartMonitor GT ZX GSW11 before performing initialization LT Default States p 142 RUN T FUN dsnauod38 1 Initialize Controller setti
29. the United States When exporting devices in which this product is installed to the U S the devices are subjected to the U S FDA Food and Drug Administration laser regulations and is classified as Class Il specified by the U S FDA This product has already been registered with the CDRH Center for Devices and Radiological Health Labels in compliance with FDA laser regulations are attached to devices subjected to these regulations When exporting devices to the U S replace the labels on the Sensor body referring to the figure below Attach the labels at the correct positions marked in the following figure These labels also show that the device will be installed in the end system Follow the following technical standards when installing the device in the end system FDA standards 21 CFR 1040 10 and 1040 11 Technical standards relating to Laser products and Specific purpose laser products For details consult us separately 144 Laser Safety ZX GT User s Manual FDAvcertification label OMRON Corporation Kyoto 600 8530 JAPAN Place of manufacture AYABE Factory OMRON Corp Manufactured in This laser Product complies with 21 CFR 1040 10 and 1040 11 Shiokoji Horikawa Shimogyo ku FDA laser emission port label AVOID EXPOSURE Laser radiation is emitted from this aperture Use in Countries Other than the U S For countries other than Japan and U S explanatory labels must be re
30. with EC Directives LI 156 FUN mode 5 Optical axis adjustment mode 1 Measurement cycle Measurement mode Number of samples to average Hysteresis Hold Timer 2 sensor operation 2 Initialization Special Version display Pad a i Jr Jr zo d es i a relea PI fa gt O US ux a c EN f za z no U E r2 r3 sala cahe caha O a v gt Q U m n 2A lr i iv Quick Reference for Displays Quick Reference for Displays i gamy Controller version LT P87 p RER Sensor version m p 42 ie aa 1 T uar m Standard mode gt FASE High speed mode Lr p 61 g pe EN i i dM td Interrupted beam width A measurement mode gg eso 077 gt O LEM td Incident beam width measurement mode 1 2 4 8 16 i cd EF Outer diameter measurement mode a 32 64 128 H P a5 n Center position measurement mode mo 562 gt 256 512 1024 P fa FIC lead pitch judgment mode l NETT EE tin d IC lead width judgment mod 2048 4096 i P inte s width judgment mode i EdE Specified edge measurement mode A V Eh in Wire position measurement mode T D67 gt a B IGLRSS Glass edge measurement mode j Vv 1 1
31. 0 SONSOR ek re Cae Loser stk rata D vro dece eth e i DS doses 130 Goritroller 3 lo RT ERA ADR NR oe cb sen OR 133 Calculating Unit llle 135 Interface Unit llli 136 Extension Cable llssselslees lees 138 Error Messages and Corrective Actions 140 Setup Errors xen d REA dee Ie EET 140 Measurement Errors 0 00 cee eee ee eee 140 Standard Received Light Intensity Registration Errors 141 Default Values 2000 cee eee eee 142 Basic Knowledge for Operation 143 13 SIN3INOO 14 Reading Displays 0 0000 cece eee eee 143 List of Key Operations 0 0000 eee eee 143 Laser Safety 0 cece eee eee eee 144 Label Replacement 2 00000 02s e eee 144 Requirements from Regulations and Standards nlii Iia sas IA 146 Summary of Requirements to Manufactures 146 Summary of Requirements to User 150 Definitions of Laser Classification 153 Compliance with EC Directives 154 Quick Reference for Displays 156 INDEX 2 cure eR IE I es 161 Revision History LLlelssuss 164 ZX GT User s Manual MEMO SIN3INOO ZX GT User s Manual e Operation Step Guide Basic Operation Procedure Mounting and Connections Mounting the Sensor Da p 25 Mounting the Controller T p27 Connecting Devices T 28 Preparations for Measurement
32. 142 Default Values The following table summarizes the default values of this Controller Function Measurement cycle Default Value Standard mode NORM Measurement mode Interrupted beam width measurement Averaging number 16 Hysteresis 00 100 Hold OFF Judgment output timing timer OFF Special functions CLOSE Zero reset memory OFF Zero reset 00 000 Display reverse OFF ECO mode OFF Number of display digits 5 digits Output scaling Voltage Measured value 0 mm 4 V Measured value 28 mm 4 V Baud rate 38400 Data length 8 Stop bit 1 Parity None Header footer selection CR Binary output cycle ms 1 Binary level 25 Edge filter 7 Bank switching setting Control key operation Bank 1 HIGH threshold 20 000 LOW threshold 10 000 Default Values ZX GT User s Manual Basic Knowledge for Operation Reading Displays The data displayed on the main and selected mode Alphabet Display Format gt wo o D Jib p d C c a c ro x it z o E Len x ES N bv do List of Key Operations The functions of keys differ according to the currently selected mode sub displays differs according to the currently Key Description FUN mode TEACH mode RUN mode lt LEFT The function changes Selects the digit
33. 3 T4 OFF O O O OXO XC i eae T5 IFU GATE output ON 5 OFF T6 IFU Stands for Interface Unit T1 The measurement cycle is 0 5 ms Measurement cycle Note however that the response time is 1 ms in the IC lead pitch and IC lead width judgment modes T2 This is the time required until the measured data is applied Measurement processing time max 1 ms Note however that the response time is 1 5 ms in the IC lead pitch and IC lead width judgment modes i3 This is the time until the Controller starts analog output after Analog output response time completion of measurement 100 us I O Timing Charts ZX GT User s Manual T4 IFU binary output response time This is the time until the Interface Unit starts binary output after completion of measurement This time differs according to the number of Controllers connected to each other 0 5 ms x number of connected Controllers 0 5 ms T5 Binary output cycle This is the time in which the Interface Unit outputs the binary data This time can be changed 1 to 500 ms default value 1 ms T6 GATE ON time This is the time that the GATE signal is ON This time differs according to the currently set binary output cycle binary output cycle setting x 0 5 This is the time that is required to capture data output measured values judgment results on external devices Explanation of Operation 1 Continuous measurement is sta
34. 4 ZX GT User s Manual RS 232C 119 S3OIA3Q TVN H3LX3 HLIM SNOILYOINNAWNOO v 120 Set Acquire IC Lead Pitch IC Lead Width Standard Values lt REF command gt This command is active only when the measurement mode is the IC lead pitch or IC lead width judgment mode Setting standard values Sets the IC lead pitch IC lead width standard values lt Command format gt R E F CR L Standard values max 6 digits lt Response format gt When processing ends successfully O K Er When processing fails ERIR lt Explanation of parameters gt Standard values Specifies the IC lead pitch IC lead width standard values IC lead pitch judgment mode 600 to 28000 IC lead width judgment mode 300 to 28000 RS 232C ZX GT User s Manual Acquiring the standard values Acquires the current IC lead pitch IC lead width standard values lt Command format gt R E F Cr lt Response format gt When processing ends successfully CR u Standard values max 6 digits When processing fails E R Cr lt Explanation of parameters gt Standard values The acquired IC lead pitch IC lead width standard values are returned C lead pitch judgment mode 600 to 28000 C lead width judgment mode 300 to 28000 Register Standard Received Ligh
35. 4 6 5 Use may be required Warning Signs and Labels 4 7 X X Design Requirements NHZ NHZ Service and Repairs 4 8 LSO Determination Modification of Laser Systems 4 9 LSO Determination Note 1 LEGEND X Shall LM Should No requirement Shall if enclosed Class 3b or Class 4 MPE Shall if MPE is exceeded jure Nominal Hazard Zone analysis required Applicable only to UV and IR Lasers 4 5 1 2 2 Lo Laser Safety Officer An individual shall be designated the Laser Safety Officer with the authority and responsibility to monitor and enforce the control of laser hazards and to effect the knowledgeable evaluation and control of laser hazards For your reference see ANSI Z136 1993 Section 1 3 12 Requirements from Regulations and Standards ZX GT User s Manual Definitions of Laser Classification For Europe Laser Product Classifications EN Class Description Class 1 Safe under reasonably foreseeable conditions Class 1M As for Class 1 except may be hazardous if user employs optics Class 2 Low power eye protection normally afforded by aversion responses Class 2M As for Class 2 except may be more hazardous if user employs optics Class 3R Direct intrabeam viewing may be hazardous Class 3B Direct intrabeam viewing normally hazardous Class 4 High power diffuse reflections may be hazardous Note Conditions for safe viewing of diffuse reflections for Class 3B visible lasers are minimum viewing d
36. 41 jm m SS ee Ti mn i n Cmm n B mn t n a1 I j Brown 24 VDC l Laser deterioration l p A Orange alarm output 1 3 i d 1 1 1 3 i adl E I Load __ 24 VDC I D 1 l A Blue GND 0 V I Laser OFF input Red sync input l Q Shield Shield not connected internally 32 7 Mounting and Connecting Devices ZX GT User s Manual Controller I O Circuit Diagrams Make sure that the load connected to analog output wire co axial analog GND wire satisfies the rating of the set state voltage or current output before turning the Controller ON Otherwise the Controller may be damaged NPN type Controller ZX GTC11 nsu Li IL MEET KL ru I Brown 24 VDC u i4 F O i a i HIGH Load Loadj Load i i pas judgment output o H m I f S Green PASS judgment output i 3 d Gray LOW judgment output i 24 VDC i l i i d Blue GND 0 V i i B b Pink Bank switching input v o i H D Bat sade 5 b Purple Timing input E l J Orange Zero reset input v o i i Red Reset input x i l i l 1 Current output i 4 to 20 mA l Voltage Current A Co axial black Analog output I switch o Voltage output i 4 V i Load Current output 300 Q or less l Output resistance Voltage output 10 kQ or more 1 1000 Co axial shield Analog GND T j UL Yellow Sync o
37. Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice g Definitions As used herein including means including without limitation and Omron Compa nies or similar words mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof Certain Precautions on Specifications and Use 1 Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyers application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Prod uct in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases but the following is a non exhaustive list of applications for which particular attention must be given i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Use in consumer products or any use in significant quantities iii Energy contr
38. DGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or oth erwise of any intellectual property right c Buyer Remedy Omron s sole obli gation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsi ble for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were prop erly handled stored installed and maintained and not subject to contamina tion abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Compa nies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environ ments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the abov
39. Detection Conditions SONILLAS NOILONNA Edge Filter CCD _ Edge filter 3 All judged as interrupted beam sections The Controller becomes more susceptible to the Ns CCD Edge filter 7 Though the Controller Processed as noise becomes more susceptible to the influence of noise the edge detection india Judged as interrupted sensitivity increases beam section Setting value Description The edge filter for judging the interrupted beam section can be adjusted to suit your specific measurement requirements and the measurement object On the ZX GT the interrupted beam section is judged according to how many continuous pixels of the CCD s 2000 pixels in the receiver are blocked These continuous pixels act as the edge filter By adjusting this number of edge pixels you can prevent noise and increase detection sensitivity 3 to 7 pixels 7 fixed RUN T FUN 1 Select the special setting D Select SPCL U Select M LV or ALL L Confirm the selection 2 Set the edge filter m Select EG FLT 0 9 Change the current value o Confirm the selection bg Adjusting Detection Conditions Set the number of pixels to function as the edge filter The setting differs according to the measurement mode When the wire position measurement mode or glass edge measurement mode is selected 3 to 7 default value 4 When another measurement mode is selected
40. F delay one shot o Adjustment Optical axis adjust mode light intensity writing mode variable binary level functions variable edge filter analog output scaling Calculation 2Possible on up to two Controllers Calculation Unit ZX CAL2 is required for connecting Controllers to each other A B A B width Other Measurement cycle setting threshold setting hysteresis setting initialization key lock Temperature characteristic 0 005 F S C Current consumption 150 mA max including receiver Power supply voltage 24 VDC 10 15 ripple p p 10 max Dielectric strength 1 000 VAC 50 60 Hz for 1 min Insulation resistance 20 MQ at 500 VDC megger 133 ZX GT User s Manual Specifications and External Dimensions Item ZX GTC11 ZX GTC41 Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Vibration resistance 10 to 150 Hz Single amplitude 0 35 mm for 80 min each in X Y and Z durability directions Degree of protection 1EC60529 IP20 Cable length 2m Material Case PBT polybutylene terephthalate Cover Polycarbonate Weight packed state Approx 330 g Accessories Instruction Sheet The first response time is measurement cycle x number of samples to average setting 1 1 ms max For the second response time onwards the specified measurement cycle time is output 2 The respo
41. FUN Adjusting the Optical Axis and Registering the BA p 42 Standard Received Light Intensity Selecting the Measurement Mode T pet Setting Thresholds T T p45 Start of Operation RUN mes Communications with External Devices l O Cable T p 91 Binary Output T p 93 RS 232C T p 100 de Operation Step Guide ZX GT User s Manual To Improve Controller Performance e Ignoring Rapid Changes in Measured Values Adjusting the Number of Samples to Average p 62 e Adjusting the Detection Sensitivity Adjusting the Binary Level p 63 Adjusting the Edge Filter p 64 amp Stabilizing Judgment Output Changing Adjusting the Timing of Judgment Outputs p 65 Changing the Output Time p 65 Adjusting Hysteresis p 67 Setting the Delay Time p 75 If required Returning Controller Settings to Their Defaults p 39 Speeding the Measurement Cycle Up p 61 Setting Hold Functions p 73 Reversing the Controller Display p 77 Changing the Number of Controller Display Digits p 78 Operating in the ECO power saving Mode p 79 Holding the Zero Reset Value p 82 Offsetting the Zero Reset Value p 83 Key Lock Function p 84 HHHHHHHHHH HHHH HH B Switching Banks p 85 ZX GT User s Manual Operation Step Guide MEMO LI Operation Step Guide ZX GT User s Manual BEFORE USE ZX GT Series System Configuration Part Names and Functions Mounting and Connecting Devices Mounting the Sensor Mounting the Controll
42. Limits to products that have emissions in the Class 3 lasers are divided into two visible spectrum and that have beams where subclasses 3a and 3b A Class 3 laser may the total collectable radiant power does not be hazardous under direct and specular exceed 5 milliwatts reflection viewing conditions but the diffuse Class llIb 3b Limits applicable to devices that emit in the relectionistusually nota hazard ultraviolet visible and infrared spectra Class lllb products include laser systems ranging from 5 to 500 milliwatts in the visible spectrum Class Illb emission levels are ocular hazards for direct exposure throughout the range of the Class and Skin hazards at the higher levels of the Class Class IV 4 Exceeding the limits of Class Illb and area A Class 4 laser is a hazard to the eye or skin hazard for scattered reflection as well as for from the direct beam and sometimes from a direct exposure diffuse reflection and also can be a fire hazard Class 4 lasers may also produce laser generated air contaminants and hazardous plasma radiation 153 ZX GT User s Manual Requirements from Regulations and Standards Compliance C Exception Compliance C B 4 For details of detailed compliance levels we have issued the Compliance with Declaration of Conformity EN45014 Please contact your OMRON sales representative Compliance with EC Directives ZX GT User s Manual MEMO SASIGNAddV G ZX GT User s Manual Compliance
43. OMRON Smart Sensor Wide Laser Beam CCD Measurement Sensor ZX GT Series User s Manual Cat No Z263 E1 01 Introduction Thank you for purchasing the ZX GT series This manual provides information regarding functions performance and operating methods that are required for using the ZX GT When using the ZX GT be sure to observe the following The ZX GT must be operated by personnel knowledgeable in electrical engineering To ensure correct use please read this manual thoroughly to deepen your understanding of the product Please keep this manual in a safe place so that it can be referred to whenever necessary User s Manual Smart Sensor APPRICATION CONSIDERATIONS Please read BEFORE USE BASIC OPERATIONS FUNCTION SETTINGS COMMUNICATIONS WITH EXTERNAL DEVICES APPENDICES Wide Laser Beam CCD Measurement Sensor ZX GT Series READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES
44. Select OUT or ALL L Confirm the selection 3 Set output scaling Select 0 SCL a U Change the selection L Confirm the selection Be sure to set the same selections as the setting made on the current voltage switch on the rear of the Controller ZX GT User s Manual Setting Output Conditions SONILLAS NOILONNA 4 Set the scale of the 1st point B Move from one digit to another A p Change the current value L Confirm the selection 5 Set the scale of the 2nd point 4 5 Move from one digit to another A p Change the current value L Confirm the selection 6 Check that setting of output scaling is completed f E scaling has been set correctly If output scaling has not been set correctly Note If output scaling has not been set correctly check the following points s the measured value on the sub display set to a value within the measuring range The content of zero reset or calculation is also reflected if set Are the first and second points separated by at least 196 of the rated measurement distance Are the current or voltage values for the first and second points the same zn Setting Output Conditions ZX GT User s Manual Correcting Analog Output Values Discrepancies may occur between the analog output current or voltage values set on the Controller and the actual measured current or voltage values due to the conditions for the connected ex
45. Specifications and External Dimensions ZX GT User s Manual TI 2 3 4 5 Distance between emitter and receiver 500 mm measurement object at 250 mm from receiver Glass ends of chamfer 0 1 mm or more can be detected in glass edge measurement mode at binary level 7096 Linearity is given to be a typical error with respect to an ideal straight line when the distance between the emitter and receiver is 100 mm and light is blocked at a distance of 50 mm from the receiver On the ZX GT2840 the measurement object is measured at a distance of 20 mm from the receiver The amount of fluctuation 30 in the analog output when the distance between the emitter and receiver is 100 mm and a ZX GTC is connected Change in the light cutoff value on one side when the distance between the emitter and receiver is 100 mm and the light is half cutoff at a distance of 50 mm from the receiver On the ZX GT2840 the measurement object is measured at a distance of 20 mm from the receiver Standard mode NORM used External Dimensions Separate type emitter and receiver ZX GT28811 GT28841 ZX GT28E11 GT28E41 emitter ZX GT28R receiver Unit mm Laser deterioration alarm indicator red Laser ON indicator green Optical axis setting indicator green Round vinyl insulated cable Round vinyl insulated cable 5 mm dia 7 0 18 mm dia Emitter Receiver 6 7 mm dia 7 0 127 mm dia 4 core s
46. T User s Manual Functions and Operations during Operation RUN Mode MEMO LI Functions and Operations during Operation RUN Mode ZX GT User s Manual FUNCTION SETTINGS Settings Matched to Specific Measurement Requirements 50 Specific Measurement Requirement and Measurement Mode Used Explanation of Measurement Modes Adjusting Detection Conditions Measurement Cycle Number of Samples to Average Binary Level Edge Filter Setting Output Conditions Judgment output timing timer Hysteresis Analog Output Conditions Setting Hold Functions Hold Delay Hold Changing Display Conditions Reversing the Display Changing the Number of Display Digits Adjusting the Display Brightness ECO mode Setting Communication Conditions RS 232C Communications Specifications Setting the Binary Output Cycle Special Functions Zero Reset Memory Display during a Zero Reset Key Lock Switching Banks Displaying the System Version 50 52 61 61 62 63 64 65 65 67 68 73 73 75 77 77 78 79 80 80 81 82 82 83 84 85 87 SONILLAS NOILONNA 50 Settings Matched to Specific Measurement Requirements Specific Measurement Requirement and Measurement Mode Used Mode Used Edge position Regular positioning Interrupted beam width measurement mode S 2 2 Center position Position of round bar a mr A Q FW SUB a e P Thin wire positio
47. ZX GT User s Manual Setting Output Conditions Judgment output timing timer The timing for judgment outputs can be adjusted to match the operation of external devices Setting value Description OFF Outputs the judgment as soon as the judgment result has been confirmed default value Measured value HIGH threshold LOW threshold h HIGH output ON OFF LLL PASS output ON 5 OFF ON o suum LOW output ORF OFF D OFF delay After the judgment result has been confirmed delays the time required for the PASS output to turn OFF by the time set to timer Also delays turning OFF the HIGH and LOW outputs Measured value HIGH threshold i LOW threshold T HIGH output ON i OFF L PASS output ON i me gt Time set to timer OFF 1 LOW output ON j OFF SONILLAS NOILONNA ON D ON delay After the judgment result has been confirmed delays the time required for the PASS output to turn ON by the time set to timer Also delays turning ON the HIGH and LOW outputs Measured value HIGH threshold LOW threshold HIGH output ON 100 OFF PASS output ON OFF i Time set to timer Cclm ON DIEN LOW output ORF ZX GT User s Manual Setting Output Conditions Setting value Description 1 SHT One shot When the measured value changes from HIGH to PASS or from LOW Range 0 to 5999 ms Measured value to PASS turns ON the PASS
48. able 91 S3OIA3Q IWNYSLX4A HLIM SNOILYOINNAWNOO v 92 Assignment of input signal wires Cable color Signal Function Pink Bank switching input Bank 1 is selected when this input is OFF and bank 2 is selected when this input is ON Bank switching is enabled only when the bank switching source is set to I O T Switching Banks p 85 Orange Zero reset input Sets the measured value to zero At zero reset execution Turn the zero reset signal ON for 0 2 to 0 8 seconds After the zero reset signal turns OFF the zero reset is executed within one measurement cycle At zero reset cancellation Turn the zero reset signal ON for at least 1 second The zero reset is cancelled within one measurement cycle after 1 second elapses Purple Timing input Use this input for hold function timing The sub display will show TIMIG while the hold function timing is input Red Reset input This input resets all outputs When this input is ON internal calculations are discontinued all judgment outputs are turned OFF and the maximum value approx 5 5 V at voltage output or 23 mA at current output is output as the analog output The sub display will show RESET while the reset is input Communications Using the Controller I O Cable ZX GT User s Manual Binary Output Assignments and Functions of Output Signal Wires Measured values can be converted to 12 bit binary data and output on
49. ad resistance 300 Q For voltage output 4V 5 V 1 to 5 v 4 output impedance 100 Q Timing input bank switching input zero reset input reset input ON short circuited with OV or 1 5V max OFF Open leakage current 0 1 mA max ON short circuited with power supply voltage or power supply voltage 1 5V max OFF Open leakage current 0 1 mA max HIGH PASS LOW NPN open collector output PNP open collector output Judgment output C9 30 VDC 50 mA max 30 VDC 50 mA max Sync output Residual voltage 1 2 V max Residual voltage 2V max Indicator Judgment output indicator HIGH orange PASS green LOW orange Main display red Sub display yellow Bank 1 2 orange zero reset green Main Number of 2 banks functions registered setups Measurement Interrupted beam width measurement incident beam width measurement Mode outer diameter measurement center position measurement IC lead pitch judgment IC lead width judgment specified edge measurement wire position c1 measurement glass edge measurement Display during Measured value resolution threshold voltage output value current output gt measurement value number of display digits can be changed BS Zero reset Offset setting of zero reset value zero reset value memory m functions Hold Sample hold peak hold bottom hold peak to peak hold average hold delay Oo hold m Timer functions ON delay OF
50. age 16 32 64 128 256 512 1024 2048 4096 ZX GT User s Manual RS 232C S3OIA3G TVN H3 LLX3 HLIM SNOILVYOINNWWOS v 108 Set Acquire Binary Level lt BINLV command gt Setting the binary level Sets the binary level lt Command format gt B N L V Cg Binary level max 2 digits lt Response format gt When processing ends successfully OIK eR When processing fails EIRER lt Explanation of parameters gt Binary level Specifies the binary level 25 to 90 Acquiring the binary level Acquires the current binary level lt Command format gt BI T NIL IV CR lt Response format gt When processing ends successfully Cp Binary level max 2 digits When processing fails E R Cr lt Explanation of parameters gt Binary level The acquired binary level is returned 25 to 90 RS 232C ZX GT User s Manual Set Acquire Specified Edge EDGENUM command gt Setting the specified edge Sets two edges whose width is to be obtained lt Command format gt EDIGENUM CR Specified edge 2 No max 2 digits Specified edge 1 No max 2 digits lt Response format gt When processing ends successfully O K n When processing fails ERER
51. al Part Names and Functions Sensor Emitter M Receiver 8 dsnauod38 Name Function 1 Laser indicators These are laser beam warning indicators When the laser is being emitted the laser ON indicator ON green turns ON and when the laser has deteriorated the laser deterioration alarm indicator ALARM red turns ON ON O Laser ON indicator ALARM CL Laser deterioration alarm indicator 2 Laser emitter This emits the laser for measurement 3 Laser receiver This receives the laser light emitted from the laser emitter 4 Connector This is the connector for connecting to the Controller 5 Optical axis setting indicator This indicator turns ON when the laser s optical axis is aligned in the optical axis adjustment mode T Optical axis mode p 42 ZX GT User s Manual ZX GT Series Controller Connector Display and Operation Panel Connectors Name T Vent 2 ilation holes Function 1 Input cable This is for connecting the Sensor receiver 2 Voltage Current Switch on rear side This switch is for selecting voltage output or current output as the analog output default value voltage output Voltage Current switch Voltage output Current output Output scaling settings are also required when switching the output I p 68 Before operating this switch make su
52. amples to average p 107 Acquires the current number of samples to average p 107 BINLV Sets the binary level p 108 Acquires the current binary level p 108 EDGENUM Sets two edges whose width is to be obtained p 109 Acquires the setting of current specified edges 1 2 p 110 HOLDMODE Sets the hold conditions p 111 Acquires the current hold conditions p 112 HYS Sets the hysteresis width p 113 Acquires the current hysteresis p 113 JUDPARA Sets the judgment thresholds p 114 Acquires the current HIGH LOW thresholds p 115 MEASMODE Switches the current measurement mode p 116 Acquires the current measurement mode p 117 PINNO Sets the number of IC leads p 118 Acquires the current number of IC leads setting p 119 REF Sets the IC lead pitch IC lead width standard values p 120 Acquires the current IC lead pitch IC lead width standard p 121 values TEACH Registers the all incident light state as the standard p 121 received light intensity TOL Sets the IC lead pitch IC lead width tolerance values p 122 Acquires the current IC lead pitch IC lead width tolerance p 122 values ZX GT User s Manual RS 232C SASIAAC TVN 3 LLX3 HLIM SNOLLVOINDINAWOO U 105 106 Measurement Control Measured Value Acquisition Commands Command name Description Reference EDGEPOS Acquires the current number of edges edge positions p 123 or E MEASURE Acquires measured values judgment results p 124 or M ZERO E
53. an be output as the measured value Set this function to disregard sudden changes in the waveform Setting value Description 1 2 4 8 16 32 64 128 256 512 1024 2048 4096 Setting the number of samples to average default value 16 RUN T FUN 1 Setting the number of samples to average r MA Select AVE A U Change the selection L Confirm the selection Adjusting Detection Conditions ZX GT User s Manual Binary Level Adjust the binary level to suit the optical transmittance of the measurement object Reference settings are as follows Non transparent object 25 default value Transparent object non transparent object 5096 or more Note When the measurement mode is the wire position measurement mode or the glass edge measurement mode the binary level is automatically set to 5096 The edge detection state changes when the binary level is changed The edge detection state can be verified by the EDGEPOS command T p 123 Setting value Description 25 to 90 96 Set the binary level default value 25 Eu RUN T FUN 1 Select the special setting P Select SPCL a G Select M LV or ALL T Confirm the selection 2 Set the binary level D Select BIN LV A Z p The sub display flashes B Move from one digit to another a p Change the current value L Confirm the selection ZX GT User s Manual Adjusting
54. asurement Requirements ZX GT User s Manual Outer Diameter Measurement Mode DIA This mode is for measuring the width from the first edge of the measurement object up Qt to the last edge How to select the measurement mode p 44 Note In cases such as the following the width from the first edge up to the last edge is measured from the side of the Sensor where the LED is located C3 S e E This width is measured RU M g 2 IS WI l u d EE S Oo d o zZ I n Center Position Measurement Mode POSN m This mode is for measuring the width from the z t top edge of the beam up to the center of the m 2 measurement object How to select the measurement mode p 44 Note In cases such as the following the width from the first edge up to the center of the first and last edges is measured from the side of the Sensor where the LED is located E This width is measured o ea 53 ZX GT User s Manual Settings Matched to Specific Measurement Requirements IC Lead Pitch Judgment Mode PIN P This mode is for measuring the pitch g between IC leads and for judging whether ae the pitch is within the tolerance How to select the measurement mode p 44 Description Number of IC leads A Set the number of IC leads of the measurement object 2 to 14 IC leads IC lead pitch B Set the IC lead pitch to be used as the standard 0 6 to 28 mm IC lead pitch Set the tol
55. ble10 of the s Requirements from Regulations and Standards able10 of the standard Not required for Class 1M laser andard See the text for details able10 of the standard Not required for Class 2M laser andard See the text for details ZX GT User s Manual For U S A ANSI Z136 1 1993 American National Standard for the Safe Use of Lasers Control Measures for the Four Laser Classes Control measures Classification Engineering Controls 1 2a 2 3a 3b Protective Housing 4 3 1 x x X X X X Without Protective Housing 4 3 1 1 LSO see note 2 shall establish Alternate Controls Interlocks on Protective Housing ve w X X 4 3 2 Service Access Panel 4 3 3 ve w X X Key Control 4 3 4 L dia X Viewing Portals 4 3 5 1 MPE MPE MPE MPE Collecting Optics 4 3 5 2 MPE MPE MPE MPE MPE MPE Totally Open Beam Path 4 3 6 1 o um X X NHZ NHZ Limited Open Beam Path 4 3 6 2 e X x NHZ NHZ Enclosed Beam Path 4 3 6 3 None is required if 4 3 1 and 4 3 2 fulfilled Remote Interlock Connector 4 3 7 2s X Beam Stop or Attenuator 4 3 8 X Activation Warning Systems 4 3 9 m X Emission Delay 4 3 9 1 aan z aa bes X o Indoor Laser Controlled Area 4 3 10 X X gt NHZ NHZ m Class 3b Laser Controlled Area s X Z 4 3 10 1 g
56. certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM ZX GT User s Manual PERFORMANCE DATA Performance data given in this document is provided as a
57. ching banks by external signal input When I O is set as the source from where banks are to be switched the banks can be switched from an external device on the bank switching input wire on the Controller ET Setting the Bank Switching Source p 85 Assignments and Functions of I O Signal Wires p 91 86 Special Functions ZX GT User s Manual Displaying the System Version Display the system Controller and Sensor version Setting value Range CONT Displays the Controller version default value HEAD Displays the Sensor version RUN T FUN 1 Select the version display D Select INFO a p Change the selection O Confirm the selection 2 Check the version information The version information for the selected item is displayed 5 Exit the version display ZX GT User s Manual Special Functions 87 SONILLAS NOILONNA MEMO LI Special Functions ZX GT User s Manual COMMUNICATIONS WITH EXTERNAL DEVICES Output Data List 90 Communications Using the Controller I O Cable 91 Using the Controller I O Cable 91 Binary Output 93 Assignments and Functions of Output Signal Wires 93 Output Format 94 I O Timing Charts 95 RS 232C 100 Communications on the RS 232C Interface 100 Connecting External Devices 101 About Communications Commands 102 Setting Acquisition Change Commands 107 Measurement Control Measured Value Acquisition Commands 123 Bank Control Command 127 Utility Command 128
58. ct DREV p Change the selection L Confirm the selection ZX GT User s Manual Changing Display Conditions SONILLAS NOILONNA 78 Changing the Number of Display Digits Set the number of digits displayed on the main display and sub display in the RUN mode When four or less digits are set the digits are disabled from the rightmost digit first If 0 digits are set all of the digital displays will go out Setting value Description 0 DIG 1 DIG 2 DIG 3 DIG 4 DIG 5 DIG Set the number of display digits default value 5 DIG Poo RUN T FUN 1 Select the special setting B Select SPCL Q Q Select DISP or ALL L Confirm the selection 2 Set the number of display digits D Select DIGIT f p Change the selection L Confirm the selection Changing Display Conditions ZX GT User s Manual Adjusting the Display Brightness ECO mode When the ECO mode display function is used the main display and sub display are not lit reducing current consumption Setting value Description The main display and sub display are lit at their regular brightness default value ON The displays are not lit RUN T FUN 1 Select the special setting B Select SPCL Select DISP or ALL fal Confirm the selection 2 Set the ECO mode D Select ECO O 7 U Change the selection a Confirm the selection ZX GT User s Manual Changing Dis
59. d will not be reflected in the sampling gt m Delay time Sampling period Delay time Timing input ON OFF 1 Ignored Accepted ZX GT User s Manual Setting Hold Functions 75 SONILLAS NOILONNA RUN T FUN 1 Select the hold conditions I Set the hold conditions p 73 2 Set the delay hold m Set the delay hold O p Change the selection L Confirm the selection 3 Set the delay time e MA Select H D T a p The sub display flashes B Move from one digit to another O p Change the current value O Confirm the selection 4 Set the sampling time e MA Select H S T 0 9 The sub display flashes B Move from one digit to another a U Change the current value T Confirm the selection B Setting Hold Functions ZX GT User s Manual Changing Display Conditions Reversing the Display The main display and sub display can be reversed i e be turned upside down Cursor key operations also will be reversed This function is useful when the Controller is mounted upside down on a device OFF display not reversed ON display reversed i R g s P TAL E LI LU Setting value Description OFF The display is not reversed default value ON The display is reversed RUN T FUN 1 Select the special setting D Select SPCL Q Q Select DISP or ALL L Confirm the selection 2 Set display reverse BD Sele
60. d continuously issue the next command after the response is received Controller External device Command Response avo RS 232C ZX GT User s Manual Connecting External Devices First connect the Interface Unit to the Controller I Connecting Interface Units p 38 Connecting a PC PLC You can use the RS 232C connector of the Interface Unit to perform serial communication with a PC or PLC When connecting to a PC or PLC refer to the respective instruction manual Connector Pin Arrangement and Connection Example with a PC ZX GIF side PC side PC AT compatible 12 3 4 5 Connect the ZX GIF to the PC using a 9 pin D sub female female cross cable Signal name Pin Nos may vary with the type and model of the external device to be connected For details refer to the instruction manual of your PC or PLC ZX GT User s Manual RS 232C 101 S3OIA3G TVNSH3LX3 HLIM SNOILLVOINDQIAWOO v 102 About Communications Commands Command Response Format The command response format differs according to the RS 232C communications specifications CR has been selected prior to shipment from the factory When CR or CR LF CR LF is selected lt Command gt When there is only one Controller connected Command data Delimiter When multiple Controllers are connected to each other Channel No Space Command data Delimiter
61. e pressurize or incinerate the product Doing so may cause the laser beam to leak resulting in the danger of visual impairment ZX GT User s Manual Precautions for Safe Use The following points are important to ensure safety so make sure that they are strictly observed 1 Installation Environment Do not use the product in environments where it can be exposed to inflammable explosive gas To secure the safety of operation and maintenance do not install the product close to high voltage devices and power devices Install the product in such a way that its ventilation holes are not blocked excluding the connecting surface when the products are connected to each other Tighten the mounting screws with a torque specified in this manual 2 Power Supply and Wiring The voltage and AC power supply must be within the rated range 24 VDC 10 15 Reverse connection of the power supply is not allowed Connection to an AC power supply is also not allowed The output load should not be short circuited Use the power supply within the rated load High voltage lines and power lines must be wired separately from this product Wiring them together or placing them in the same duct may cause induction resulting in malfunction or damage Use the product within the power supply voltage specified by this manual Use a DC power supply with safety measures against high voltage spikes safety extra low vol
62. e hold conditions D Select HOLD A p Change the selection The average measured value during the sampling period is held The output changes at the end of the sampling period and is held until the end of the next sampling period j Output Current average of measured value measured values i Sampling period L Confirm the selection 2 Enter the trigger for measurement in the hold mode Connect the Controller s timing input signal wire or enter the trigger for starting sampling using the T UP key 74 Setting Hold Functions ZX GT User s Manual Delay Hold The delay time is set to ignore measured values immediately after the timing input This is useful for avoiding bounding during device startup and the influence of machine vibration The delay time the delay between timing input and start of sampling and the sampling period can be set Setting value Description OFF The delay time is not set default value ON The delay time is set After selecting this value set the following items Delay Time Set the delay time Range 0 to 5999 ms Sampling Time Set the sampling time or sampling period Range 0 to 5999 ms Set so that the sum of the delay time and sampling time is less than the timing input ON interval If the next timing input for measurement is received before the sum of delay time and sampling time has elapsed that timing input will be ignored an
63. e warranty See http www omron247 com or contact your Omron representative for pub lished information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Omron Companies and their employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim inves tigation litigation or proceeding whether or not Omron is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless Omron and defend or set tle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party Property Confidentiality Any intellectual property in the Products is the exclu sive property of Omron Companies and Buyer shall not attempt to duplicate it in any way without the written permission of Om
64. ectric strength 1 000 VAC 50 60 Hz for 1 min Insulation resistance 100 MQ at 500 VDC megger Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Vibration resistance 10 to 150 Hz Double amplitude 0 7 mm for 80 min each in X Y and Z durability directions Shock resistance 300 m s 3 times each in 6 directions up down left right forward backward destructive Material Display Acrylic Case ABS resin Weight packed state Approx 50 g External Dimensions ZX CAL2 ZX GT User s Manual Unit mm Specifications and External Dimensions SASIGNAddV G 135 Interface Unit Specifications Item ZX GIF11A ZX GIF11 ZX GIF41A ZX GIF41 Compatible Controller ZX GTC11 ZX GTC41 Indicator Power ON green Controller communications orange Controller communications error red RS 232C communications orange RS 232C communications error red binary output orange Communications port RS 232C 9 pin D sub connector 12 bit binary output D11 to DO GATE NPN open collector output 30 VDC 20mA max Residual voltage 1 2 V max PNP open collector output 30 VDC 20 mA max Residual voltage 2 V max Power supply voltage Supplied from Controller power consumption 60 mA max Dielectric strength 1 000 VAC 50 60
65. ecuted on measured calculation result result of CH1 voo oTS 220 E ack BAS 2o53 oTa aNg z e a 8 4 8 3 1 PE o F FER roo 3 3 Output processing Output processing The measurement result is taken as the analog output 60 Settings Matched to Specific Measurement Requirements ZX GT User s Manual Adjusting Detection Conditions Measurement Cycle Normally set the measurement cycle to the standard mode NORM If the high speed mode FAST is set the measurement cycle speeds up but the Controller becomes more susceptible to the influence of ambient light Setting value Description NORM Standard mode This mode is for performing measurement with laser emission from the emitter synchronized with the measurement timing of the receiver However the Controller becomes more resistive to the influence of ambient light default value Make sure that the Controller and Sensor sync wires are connected FAST High speed mode This mode is for performing measurement at high speed Note however that the Controller becomes more susceptible to the influence of ambient light RUN T FUN 1 Select the measurement cycle D Select SPEED A p Change the selection C Confirm the selection ZX GT User s Manual Adjusting Detection Conditions SONILLAS NOILONN 4 62 Number of Samples to Average The average of the set number of samples c
66. ement Conditions FUN Mode 42 Adjusting the Optical Axis and Registering the Standard Received Light Intensity 0 0 0 00 42 Selecting the Measurement Mode 44 Setting Thresholds T Mode 45 Functions and Operations during Operation RUN Mode c y e Ret kn 46 Switching the Measured Value Display 46 Executing and Canceling a Zero Reset 47 SIN3INOO ZX GT User s Manual o 12 3 FUNCTION SETTINGS Settings Matched to Specific Measurement Requirements ccc cece eee eee 50 Specific Measurement Requirement and Measurement Mode Used rere terr utere eae aste unt 50 Explanation of Measurement Modes 52 Adjusting Detection Conditions 61 Measurement Cycle 00 0 cee ene 61 Number of Samples to Average 00000005 62 Binaty Level is ede dos ee Ee Ie Re 63 Edge Filter cis Sec ieee aie REMEDIES 64 Setting Output Conditions 65 Judgment output timing timer 05 65 HyStereslS dam ew e parten Ih ea Ros 67 Analog Output Conditions llle 68 Setting Hold Functions 73 Hold wert bete ra mes e Lg aut ae 73 Delay Hold see eie mee hys 75 Changing Display Conditions 77 Reversing the Display 0000202 200 ee 77 Changing the Number of Display Digits 78 Adjustin
67. er Connecting Devices Connecting Controllers to Each Other Connecting Interface Units Initializing Controller Settings 20 20 21 25 25 27 28 37 38 39 20 ZX GT Series The ZX GT Series Smart Sensors are a length measurement sensor using a CCD device Position dimensions and other information can be stably measured by a line beam comprising a visible semiconductor laser and an optical scale on the CCD line sensor System Configuration Sensor PLC Controller Analog outputs judgment outputs ZOC Control input Measured values and judgments can be output Also the Controller can be controlled e g switching of measurement conditions EE and input of triggers nterface i Unit Binary output PC D RS 232C Commands can be used to input triggers and acquire measurement results Also the Controller can be controlled from a PC e g SmartMonitor GT changing of setup data ZX GSW11 Options Exclusive PC software f 2 allows complex setups and verification of measured Receiver Controller Extension Cable T p 29 values to be performed with ease Extension cable 1m 2m 5m 8m 20m ZX XGC A standard cable ZX XGC__R flexible cable Calculating Unit ZX CAL2 am Connecting Controllers to Each Other p 37 Calculation of measurement results p 59 ZX GT Series ZX GT User s Manu
68. erance of the measured value with respect to 0 to 28 mm tolerance the reference value After selecting the measurement mode make the following settings 1 Set the number of IC leads OA U Change the selection L Confirm the selection Eu RUN T FUN LN 2 Set the IC lead pitch to be used as the standard A p The sub display flashes e MA Move from one digit to another A U Change the current value L Confirm the selection 3 Set the IC lead pitch tolerance a p The sub display flashes e MA Move from one digit to another O 4 p Change the current value L Confirm the selection e Settings Matched to Specific Measurement Requirements ZX GT User s Manual IC Lead Width Judgment Mode PIN D This mode is for measuring the width of multiple IC leads and for judging whether the diameter is within the tolerance 000 I How to select the measurement mode p 44 Description Number of IC leads A Set the number of IC leads of the measurement 1to 14 object IC leads IC lead width B Set the IC lead width to be used as the standard 0 3 to 28 mm IC lead width tolerance Set the tolerance of the measured value with 0 to 28 mm respect to the reference value After selecting the measurement mode make the following settings 1 Set the number of IC leads 4 p Change the selection L Confirm the selection RUN T FUN Em 2 Set the IC lead w
69. erance values are returned 0 to 28000 RS 232C ZX GT User s Manual Measurement Control Measured Value Acquisition Commands Acquire Number of Edges and Edge Positions lt EDGEPOS command gt Acquires the current number of edges and edge positions lt Command format gt E DIG E P O S cR or E CR lt Response format gt When processing ends successfully L Edge 1 position e CR EI 1 Edge 2 Edge 32 position position L Number of edges max 2 digits When processing fails EIR CR lt Explanation of parameters gt Number of edges The acquired number of edges is returned as 2 bytes 1 to 32 10 s digit 1 s digit The maximum number of edges that can be detected is 32 When this limit is exceeded the ER response is returned When the number of detected edges is 0 number of edges 00 is returned Edge position The acquired edge position is returned as 5 bytes 10 mm s digit 1 mm s digit 0 1 mm s digit 0 01 mm s digit 0 001 mm s digit ZX GT User s Manual RS 232C 123 S3OIA3Q TVNSH3LLX3 HLIM SNOLLVOINDQINAWOO V Note How to count edges Note that the edge count method differs from that in the specified edge measurement mode T Edge count
70. essible emission values are below that for Class 3R panel until accessible emission values are below that for Class 3B Remote control Not required Permits easy addition of external interlock in laser installation Key control Not required Laser inoperative when key is removed Emission warning device Not required Give audible or visible warning when laser is switched on or if capacitor bank of pulsed laser is being charged For Class 3R only applies invisible radiation is emitted Attenuator Not required Give means beside the On Off switch to temporarily to block beam Location controls Not required Controls so located that there is no danger of exposure to AEL above Classes 1 or 2 when adjustments are made Viewing optics Not required Emission from all viewing systems m ust be below Class 1M AEL Scanning Scan failure shall not cause product to exceed its classification Class label Required wording Figures A required wording Aperture label Not required Specified wording required Service entry label Required as appropriate to the class of accessible radiation Override interlock label Required under certain conditions as appropriate to the class of laser used Wavelength range label Required for certain wavelength ranges LED label Make required word substitutions for LED products User info
71. etting value OFF Hold measurement is not performed The measured value is output Description at all times default value P H Peak hold The maximum value is held during the sampling period The output changes at the end of the sampling period and is held until the end of the next sampling period Current measured value Sampling period B H Bottom hold The minimum value is held during the sampling period The output changes at the end of the sampling period and is held until the end of the next sampling period i Current N for value 1 measured value lt 4 Pio Output eS Sampling period SMPLE Sample hold The measured value is held at the start of the sampling period The output changes at the start of the sampling period and is held until the start of the next sampling period Current S 7 N j Suput measured value i Sampling period ZX GT User s Manual Setting Hold Functions 73 SONILLAS NOILONNA Setting value Description PP H Peak to peak hold The difference between the minimum and maximum values is held This option is selected mainly when detecting vibration The output changes at the end of the sampling period and is held until the end of the next sampling period Current i Output measured value S max value min jr ry value Sampling period AVE H Average hold a RUN T FUN 1 Select th
72. g the Display Brightness ECO mode 79 Setting Communication Conditions 80 RS 232C Communications Specifications 80 Setting the Binary Output Cycle 0 81 Special Functions Lllsuu 82 Zero Reset Memory 0000 0c eee eee 82 Display during a Zero Reset 005 83 Key LOCK iie gob End etate so remedia aw EY 84 Switching Banks 000 eee eee 85 Displaying the System Version 00000005 87 ZX GT User s Manual 4 COMMUNICATIONS WITH EXTERNAL DEVICES 5 APPENDICES ZX GT User s Manual Output Data List 0 0 ccc eee eee 90 Communications Using the Controller I O Cable 91 Using the Controller I O Cable 00005 91 Binary Qutput 1 2 cede aie sie a ele teeta EE de Mea al 93 Assignments and Functions of Output Signal Wires 93 Output Format sexo EE boli hose ea ba twee a 94 VO Timing Charts Lslssueeesssse 95 RS 2326G II ieee aac uve iP LIU 100 Communications on the RS 232C Interface 100 Connecting External Devices 000055 101 About Communications Commands 102 Setting Acquisition Change Commands 107 Measurement Control Measured Value Acquisition Commands ie esee Race n pne n in 123 Bank Control Command 0000 eee eee 127 Utility Commiand ze mE 128 Specifications and External Dimensions 13
73. gger input time completed This time must be set to at least 1 ms T3 This is the time for ensuring hold processing This time can be Sampling time changed Range 0 to 5999 ms T4 This is the time until hold processing is started after trigger input Delay time Range 0 to 5999 ms Laser OFF input Sensor ON ore l Laser OFF input OFF Laser emission ON qd E 22 o Ti T2 T1 This is the time after the laser OFF signal is input until laser Laser OFF input emission is stopped response time 5 us or less T2 Laser restore response time I O Timing Charts This is the time after the laser OFF signal is canceled until laser emission is started 40 us or less ZX GT User s Manual Bank switching time The time after execution of bank switching until output of measurement results is started is 50 ms output response time x averaging number The output response time differs as follows according to the output destination and settings Also the trigger cannot be input during bank switching Bank switching is enabled only when the bank switching setting is set to external input wire Output response time maximum Standard mode NORM High speed mode FAST Judgment output 2 5 ms 1 5 ms Analog output 2 5 ms 1 5 ms IFU binary output Number of connected Controllers x 0 3 ms 2 8 ms Number of connected Controllers x 0 3 ms 1 8 ms Reset input Inpu
74. he current value L Confirm the selection ZX GT User s Manual Setting Output Conditions SONILLAS NOILONNA Analog Output Conditions Setting Output Scaling With analog output the relationship between the displayed measured value and output value can be freely set as the measurement result is converted to a current of 4 to 20 mA or a voltage of 5 to 5 V and is then output Match the settings to suit the connected external device Enter the output values for any two current values or voltage values to set the output range Example Set 10 mm to 4 mA and 28 mm to 20 mA for current output Output current Output current mA mA 4 20 F b N L y 4 H i Measured 1 Measured value o Lat value Note In the IC lead pitch and IC lead width judgment modes there are no measured value outputs Analog outputs are as follows Voltage output 0 V Current output 4 mA d Setting Output Conditions ZX GT User s Manual This section uses a current output as an example Change the values in this example for voltage output as necessary Bes IE Um m 1 Switch the voltage current switch to current 1 output Voltage output Ta Be sure to perform the following with the Controller turned OFF Current output m RUN T FUN 2 Select the special setting D Select SPCL a p
75. idth to be used as the standard A p The sub display flashes e MA Move from one digit to another p Change the current value L Confirm the selection 7 3 Set the IC lead width tolerance value y g The sub display flashes e MA Move from one digit to another A a p Change the current value gO Confirm the selection ZX GT User s Manual Settings Matched to Specific Measurement Requirements SONILLAS NOILONNA Specified Edge Measurement Mode EDGE This mode is for measuring the width ee between two specified edges 3 BH How to select the measurement mode p 44 Description Range Edge No Set the edge of the measurement 1 to 30 49 50 target For details see How to count edge Nos After selecting the measurement mode make the following settings 1 Set the 1st edge a y U Change the selection E Confirm the selection 2 Set the 2nd edge A p Change the selection L Confirm the selection ee Settings Matched to Specific Measurement Requirements ZX GT User s Manual Note How to count edge Nos General measurement Edge Nos are assigned from 1 to 30 In the specified edge measurement mode the top edge of the beam is always 1 and the bottom edge is always the last edge Beam ORORO Received light Beam Received light 1 2 3 4 5 6 7 8 O99 w 9x eic co Edge No Edge No Special measurement How the edge No
76. ificant construction changes are made However some specifica tions of the Product may be changed without any notice When in doubt spe cial part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions OMRON OMRON ELECTRONICS LLC 1 Commerce Drive Schaumburg IL 60173 847 843 7900 For US technical support or other inquiries 800 556 6766 OMRON CANADA INC 885 Milner Avenue Toronto Ontario M1B 5V8 416 286 6465 OMRON ON LINE Global www omron com USA www omron247 com Canada www omron ca Brazil www omron com br Latin America www espanol omron com UNITED STATES To locate a Regional Sales Office local Distributor or to obtain product information call 847 843 7900 MEXICO SALES OFFICES Mexico D F 555 660 3144 Ciudad Juarez 656 623 7083 Monterrey N L 818 377 4281 Quer taro 442 135 4510 BRAZIL SALES OFFICE Sao Paulo 55 11 2101 6310 ARGENTINA SALES OFFICE Cono Sur 54 114 787 1129 OTHER LATIN AMERICAN SALES mela omron com Z263 E1 01 2008 OMRON ELECTRONICS LLC Printed in the U S A Specifications subject to change
77. ime that the GATE signal is ON This time differs GATE ON time according to the currently set binary output cycle binary ZX GT User s Manual output cycle setting x 0 5 This is the time that is required to capture data output measured values judgment results on external devices I O Timing Charts 95 S3OIA3Q TVNSH3LLX3 HLIM SNOLLVOINDQIAWOO V 96 Explanation of Operation Continuous measurement is started the moment that the mode changes to the RUN mode When measurement ends and the measurement processing time elapses the measured data is applied and output Analog output is started after the measured data is applied and the analog output response time T3 elapses Output is executed for the time specified as the binary output cycle after the IFU binary output response time T4 elapses and the measured data is applied The GATE signal turns ON for the predetermined time and measured data is captured on the external device after measured data is applied and the IFU binary output response time T4 elapses Measurement cycle High speed mode FAST 1 v 2 ON T Measurement timing 1 p pie al OFF mo i T2 Measurement timing 2 ON Rm 1 OFF T1 T2 5 ON i Measurement timing 3 OFF 4 ole gt T1 T2 Controller judgment output ON H i output timer setting OFF OFF CX CX CX Controller ON analog output OFF Jam SD Sa T3 51 3 5 P pena IFU binary output ON i 4
78. indicator green Laser OFF input sync input ON Short circuited with 0 V or 1 5 V max OFF Open leakage current 0 1 mA max ON Short circuited with power supply voltage or power supply voltage 1 5 V max OFF Open leakage current 0 1 mA max Laser deterioration alarm output NPN open collector output 30 VDC 20 mA max Residual voltage 1 2 V max PNP open collector output 30 VDC 20 mA max Residual voltage 2 V max Power consumption emitter 30 mA max Power supply voltage emitter 24 VDC 10 15 ripple p p 10 max Dielectric strength 1 000 VAC 50 60 Hz for 1 min Insulation resistance 20 MQ at 500 VDC megger Operating ambient illumination emitter 3000 Ix incandescent light Operating ambient illumination receiver 1000 Ix incandescent light 5 Ambient temperature Operating 0 to 40 C Storage 15 to 50 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Vibration resistance durability 10 to 150 Hz Single amplitude 0 75 mm for 80 min each in X Y and Z directions Degree of protection IEC60529 IP40 Cable length 2m Material Case aluminum die cast Lens glass Weight packed state Approx 550 g Approx 570 g Approx 550 g Approx 570 g Accessories Laser warning labels Instruction Shee F S 28 mm measuring range of receiver
79. ions left right y top and bottom to adjust the received light md I j intensity until the optical axis setting indicator green on the receiver lights lt Optical axis setting indicator Emitter Receiver de Setting Measurement Conditions FUN Mode ZX GT User s Manual Adjusting the received light intensity while viewing the Controller 1 Received light intensity The received light intensity is displayed as a numerical value Standard mode NORM about 70 or more ue ight balance High speed mode FAST about 100 or more Received light intensity Move the emitter to the left and right to adjust the received light intensity until the display indicates the above values 2 Received light balance The received light balance of the CCD is displayed When one of the sides of the display is missing N Move the emitter in the direction in which the g display is missing to adjust n O O U m S When both sides of the display are missing Insufficient received light intensity e Move the emitterto the left and rightto increase n the received light intensity Sync output wired Wire the Controller sync output and Sensor sync input When the center of the display is missing Insufficient received light intensity Move the emitter to the left and rightto increase the received light intensity Dirty emitter surface or object blocking light path Clean the emitter surface or remove objec
80. ircuit lue GND 0 rown 12 to 24 VDC O o UJ UJ ZX GT User s Manual Mounting and Connecting Devices dsnauod38 PNP type Controller J Brown 12 to 24 VDC Blue GND OV Load l 4 Rediwhite D11 Eu E Black D10 _ Yellow D9 oo D8 Blue D7 Pink D6 Internal circuit Gray D5 l Green D4 r Same as DO circuit 9 d White D3 EN Orange D2 S Red D1 4 Purple DO Light blue GATE O J Same as DO circuit b Bright green Unused 36 z Mounting and Connecting Devices ZX GT User s Manual Connecting Controllers to Each Other Controllers are connected to each other via a Calculating Unit The number of Controllers that can be connected to each other is as follows When calculating Controller measured values three Controllers Calculation can be performed on two of these Controllers One of the calculation targets must always be CH1 When multiple points are measured and are collectively output from the Interface Unit three Controllers or less 1 Open the Controller connector cover by lifting and sliding it up 2 Mount the Calculating Unit on a DIN track 3 Slide the Calculating Unit and insert it into the connector on the Controller 4 Slide the Controller to insert it into the connector on the Calculating Unit Provide power to all connected Controllers Connect the emitter
81. is counted differs according to measurement of a to c in the figure below a Width from top edge of beam to last interrupted beam section distance from edge 1 to 50 b Width from first interrupted beam section to last interrupted beam section distance from edge 2 to 50 c Width of last interrupted beam section distance from edge 49 to 50 Though edge Nos are generally assigned within the range 1 to 30 49 is set when setting the top edge of the last interrupted beam section and 50 is set when setting the bottom edge of the last interrupted beam section Beam CAR O dq Received light ri Edge No t Set different edges for the 1st and 2nd edges The 1st and 2nd edges can also be set and measured in the reverse order Note however that the following restrictions apply The same edge No cannot be set twice When 49 is set to one edge be sure to set 50 to the other edge When 50 is set to one edge be sure to set 1 2 or 49 to the other edge ZX GT User s Manual Settings Matched to Specific Measurement Requirements oy SONILLAS NOILONNA Wire Position Measurement Mode THIN This mode is for measuring thin wire of up to 0 1 mm t in diameter Measurement details are the same as 97 4 those for the center position measurement mode How to select the measurement mode p 44 Glass Edge Measurement Mode GLASS This mode is for measuring the edge position of glass sheet
82. istance of 13 cm between screen and cornea and a maximum viewing time of 10 s Other viewing conditions require a comparison of the diffuse reflection exposure with the MPE For U S A Comparison of Classifications between FDA and ANSI Class FDA definition ANSI description Class 1 1 Limits applicable to devices that have A Class 1 laser is considered to be incapable emissions in the ultraviolet visible and of producing damaging radiation levels infrared spectra and limits below which during operation and maintenance and is biological hazards have not been established therefore exempt from any control measures or other forms of surveillance Class la 2a Limits applicable to products whose visible Class 2 lasers are divided into two emission does not exceed Class limits for subclasses 2 and 2a A Class 2 laser emits Ol emission durations of 1 000 seconds or less in the visible portion of the spectrum 0 4 to and are not intended for viewing 0 7 um and eye protection is normally gt Class II 2 Limits applicable to products that have Aronde by theaversion response including U bopper a e blink reflex U emissions in the visible spectrum 400 to 710 nm for emission durations in excess of 0 25 m second providing that emissions for other Og durations and or wavelengths do not exceed the Oo Class limits Class Il products are considered m hazardous for direct long term ocular exposure 07 Class llla 3a
83. k 10m O o m uc c C z Other than The sync wire can be extended by up to 30 meters between Other than C sync wire the emitter and the Controller sync wire 77 dh E Up to two extension cables can be connected However be sure to limit the total extension cable length between the receiver and the Controller to 30 meters including the receiver cable Wiring the Sensor emitter Wiring diagram Brown Power supply 24 VDC GND 0 V Laser deterioration alarm output Orange Laser OFF input sync input Names and functions Cable color Name Function Brown Power supply This is the power supply terminal Connect the 24 VDC power 24 VDC supply to this terminal When using a PNP type Controller the power supply terminal is also the common terminal for all I O Blue GND 0V This is the power supply 0 V terminal When using an NPN type Controller the power supply terminal is also the common terminal for all I O Orange _ Laserdeterioration This output turns ON when the semiconductor laser deteriorates alarm output Replace the Sensor when this output turns ON Red Laser OFF Laser emission stops when this output turns ON input sync Synchronized operation is available with this wire connected to the input Controller s sync output and the influence of ambient light can be reduced Laser output can also be turned OFF with this input short circuited to 0 V 24 V in the case of a PNP type Controller i
84. l Communications Using the Controller I O Cable Using the Controller I O Cable By using the Controller s I O cable you can output the measured value or judgment result to external devices or input a control signal such as zero reset or LD OFF from external devices A predetermined I O signal is assigned to each signal wire of the I O cable Assignments and Functions of I O Signal Wires Assignment of output signal wires Cable color Function Signal Description White Judgment HIGH Turns ON when measured value HIGH threshold Green Output PASS Turns ON when LOW threshold lt measured value lt HIGH threshold Gray LOW Turns ON when measured value lt LOW threshold Co axial Analog output Outputs the analog value corresponding to the measured black value 4 to 20 mA current or 5 to 5 V voltage can be selected Select this by the current voltage switch on the rear of the Controller I Part Names and Functions p 22 With analog output output values can be scaled or corrected to suit the conditions of the connected external device T Setting analog output conditions p 68 1 In the IC lead pitch and IC lead width judgment modes both the HIGH and LOW outputs turn ON when the judgment result is NG 2 In the IC lead pitch and IC lead width judgment modes 0 V or 4 mA is output at all times ZX GT User s Manual Communications Using the Controller I O C
85. method in the specified edge measurement mode p 57 The boundary between incident light and interrupted beam sections is counted as an edge Beam Received light Edge No Note however that when the lower edge or upper edge of the beam is cut off the S lower edge or bottom edge also is counted E 3 v as an edge 4 E en o 5 0 6 Y Edge No Set Acquire Measured Value Judgment Result MEASURE command Acquires the measured value Judgment results are acquired by this command only when the measurement mode is the IC lead pitch or IC lead width judgment mode lt Command format gt When there is only one Controller connected MIEIA SJUJRIE CR or MIcR When multiple Controllers are connected to each other M E A SIUR EER or MICR L l L Channel No fixed at 2 digits L Channel No fixed at 2 digits E RS 232C ZX GT User s Manual lt Response format gt When processing ends successfully When one Controller or a channel No is specified CR Measured value max 6 digits When all channels are specified CR Eoo CH1 EIR ICR CH2 CH3 Measured value max 6 digits When processing fails In the IC lead pitch or IC lead width judgment modes When processing ends successfully Whe
86. minal for all I O excluding analog output Co axial Analog GND Connect this cable to the input device as the GND for analog output shield Yellow Sync output Normally wire this cable directly to the sync input wire and run the Controller in the standard mode NORM When the Controller is run in the high speed mode FAST operation is possible without wiring this cable Note that in the high speed mode the Controller becomes more susceptible to the influence of ambient light than in the standard mode I Assignments and Functions of I O Signal Wires p 91 30 Mounting and Connecting Devices ZX GT User s Manual Wiring the Interface Unit Output Cables Light blue GATE Red white D11 Black D10 Yellow D9 Brown D8 Blue D7 rin D6 Binary output Gra D5 Green D4 White D3 Orange D2 Red D1 Purple DO Bright green Unused I Assignments and Functions of Output Signal Wires p 93 ZX GT User s Manual Mounting and Connecting Devices dsnauod38 Sensor emitter I O Circuit Diagrams NPN type Controller ZX GT28E11 Brown 24 VDC Load UV l l Laser deterioration Orange alarm output l l O VW I 24 VDC Blue GND 0 V Laser OFF input Internal circuit Red sync input 2 a Shielded D M ae Shield not connected internally PNP type Controller ZX GT28E
87. n Position of wire Wire position measurement mode mm LL 8 A N suB Z a P Outer diameter Round bar diameter Outer diameter measurement mode dimension 6408 A O D SUB Dx Uri Gap Internal diameter measurement Incident beam width measurement mode O a o1 N Specified edge Can be freely specified measurement 3 0 8 0 N Dimension SEQ Thick diameter Measuring between 2 sensors to PET A 4 K nL E Glass edge Glass edge measurement mode position A S IC lead pitch IC lead pitch judgment mode 2 D 4 D A N suB Un IC lead width IC lead width judgment mode A 3 FW Settings Matched to Specific Measurement Requirements ZX GT User s Manual Explanation The width up to the end of the first interrupted beam section is measured p 52 The width up to the end of the first incident beam section is measured p 52 The width from the top edge of the beam up to the center of the first p 58 and last edges of the measurement object is measured Thin wire of up to 0 1 mm in diameter is measured Measurement p 53 details are the same as those for the center position measurement mode The width from the first edge of the measurement object up to the last p 58 edge is measured The width up to the end of the first incident beam section is measured p 53 The width between two specified edges is measured p 52 The in
88. n one Controller or a channel No is specified cr Judgment result When all channels are specified LL LIE L L aas CH1 CH2 CH3 Judgment result When processing fails E R CR lt Explanation of parameters gt Channel No Specifies the channel No to prefix the command when two or more Controllers are connected to each other Default is channel 1 01 to 03 Individual channels 99 All channels Measured value judgment result ZX GT User s Manual The acquired measured value judgment result is returned Measured value 19999 to 59999 Judgment result P N I Configuration of measured value data p 104 RS 232C 125 S3OIA3G TVNSH3 LLX3 HLIM SNOLLVOINDQINAWOO v Execute Cancel a Zero Reset lt ZERO command gt Executing a zero reset Executes a zero reset No parameters are provided for this command lt Command format gt ZJE R O 0r lt Response format gt When processing ends successfully O K CR When processing fails ERIR Canceling a zero reset Cancels a zero reset No parameters are provided for this command lt Command format gt ZIE R O 1r lt Response format gt When processing ends successfully OIK IER When processing fails ERIR E RS 232C ZX GT User s Manual Bank Control Command
89. n this connection state z 29 ZX GT User s Manual Mounting and Connecting Devices Wiring the Controller Wiring diagram Brown Power supply 24 V GND 0 V HIGH PASS 4 output LOW terminals Gray Co axial black Analog output LCo axial shield Analog GND Piik Bank switching input Zero reset input 4 input Timing input terminals Reset input Sync output Unused Unused Purple Light blue Use a stabilized power supply separate from other devices and power systems for the Controller particularly when high resolution is required I Recommended power supply p 28 Wire the Controller correctly Otherwise the Controller may be damaged Pay particular attention to prevent contact between the analog output and other wires Use the blue wire GND 0 V for the power supply and the shielded wire sheath analog GND together with the black wire analog output for analog output Connect analog GND to GND 0 V even when analog output is not used Names and Functions Cable color Name Function Brown Power supply This is the power supply terminal Connect the 24 VDC power supply to 24 V this terminal When using a PNP type Controller the power supply terminal is also the common terminal for all I O excluding analog output Blue GND 0 V This is the power supply 0 V terminal When using an NPN type Controller this terminal is also the common ter
90. nditions proposed in Buyers purchase order or other documents which are inconsistent with or in addition to these Terms Prices Payment Terms All prices stated are current subject to change with out notice by Omron Omron reserves the right to increase or decrease prices on any unshipped portions of outstanding orders Payments for Products are due net 30 days unless otherwise stated in the invoice Discounts Cash discounts if any will apply only on the net amount of invoices sent to Buyer after deducting transportation charges taxes and duties and will be allowed only if i the invoice is paid according to Omron s payment terms and ii Buyer has no past due amounts Interest Omron at its option may charge Buyer 1 1 2 interest per month or the maximum legal rate whichever is less on any balance not paid within the stated terms Orders Omron will accept no order less than 200 net billing Governmental Approvals Buyer shall be responsible for and shall bear all costs involved in obtaining any government approvals required for the impor tation or sale of the Products Taxes All taxes duties and other governmental charges other than general real property and income taxes including any interest or penalties thereon imposed directly or indirectly on Omron or required to be collected directly or indirectly by Omron for the manufacture production sale delivery importa tion consumption or use of the Products sold hereunde
91. nels only when the MEASURE command is issued Command data Specifies the command and parameters Response data Stores the acquired data Footer ZX GT User s Manual This control code indicates the end of the data Use ETX RS 232C 103 S3OIA3Q TVN H3 LLX3 HLIM SNOILLVOINDOQINWOO V 104 Configuration of measured value data Acquired measured values are output as a data structure of variable length of up to 6 characters including the sign but excluding the delimiter CR p i Vs Delimiter Sign Sign integer 6 digits The measured value is prefixed with spaces for the number of insufficient data n is stored when the sign of the measured value is a minus value Integer RS 232C When the measured value is less than 6 characters it is prefixed with spaces for the number of insufficient data without digits past the decimal point lt Measured value gt Data configuration gt 12 345 1 2 3 4 5 CR 1 234 1 2 34 Qn 12 345 1 2 3 4 5 fn At measurement error 6 5 5 3 4 CR same after a reset lt Judgment result gt lt Data configuration gt PASS P CR NG N CR ZX GT User s Manual Available Commands Setting Acquisition Change Commands Command name Description Reference AVERAGE Sets the number of s
92. ng data is in error Hold the ENT key down for at least 3 seconds to initialize the settings data Replace the Controller if the above countermeasure does not solve the problem p 39 Standard Received Light Intensity Registration Errors The following messages are displayed if correct received light intensity data cannot be obtained Remedy the error and register the standard received light intensity again Error message Probable cause and possible countermeasure Reference ERR1 Excessive ambient light error Prevent ambient light from entering the receiver for example by repositioning the receiver or by installing a light baffle p 25 ERR2 Dirty emitter surface object blocking light path Wipe the optical filter of the emitter and receiver with a soft cloth for cleaning lenses Also remove the object blocking the light path DRK1 Insufficient received light intensity Re adjust the optical axis p 42 DRK2 Dirty emitter surface object blocking light path Wipe the optical filter of the emitter and receiver with a soft cloth for cleaning lenses Also remove the object blocking the light path HIER Receiver mount shifting upwards Install the emitter at a higher position p 25 LOER ZX GT User s Manual Receiver mount shifting downwards Install the emitter at a lower position p 25 Error Messages and Corrective Actions SASIGNAddV G 141
93. ng the Number of Display Digits Channel Nos Command Format 91 93 62 107 74 23 23 127 106 86 63 24 81 24 108 73 59 135 135 53 78 38 102 Communications Commands 102 Configuration of Measured Value Data Connecting Devices 104 28 Connecting External Devices 101 Control keys Controller ZX GT User s Manual 23 D Assignments and Functions of I O Signal Wires 91 Connecting to each other 37 External dimensions 134 I O Circuit Diagrams 33 Mounting 27 Parts Names and Functions 22 Specifications 133 Wiring 30 Controller communications indicator 24 Controller connector Controller 22 Interface Unit 24 Correcting Analog Output Values 71 DATAINIT command 128 Default Values 142 Delay Hold 75 Delay Time 75 Display during a Zero Reset 83 Displaying the System Version 87 Edge Filter 64 EDGENUM command 109 EDGEPOS command 123 Emitter 21 Error Messages Measurement 140 Setup 140 Standard Received Light Intensity Registration 141 Extension Cable External dimensions 138 Specifications 138 Extension cable To extend the connection between the receiver and the Controller 29 INDEX 161 SASIGNAddV G 162 FUN Mode G Glass Edge Measurement Mode H High speed mode FAST HOLDMODE command How to count edge Nos EDGEPOS command Specified Edge Measurement Mode How to select the measurement mode HYS Command Hysteresis 42 156 58 61 111 124
94. ngs D Select INIT L Hold down to confirm the selection During initialization of the Controller settings is displayed one digit at a time When initialization is completed OK is displayed ZX GT User s Manual Initializing Controller Settings LE MEMO LI Initializing Controller Settings ZX GT User s Manual BASIC OPERATIONS Setting Measurement Conditions FUN Mode Adjusting the Optical Axis and Registering the Standard Received Light Intensity Selecting the Measurement Mode Setting Thresholds T Mode 42 42 44 45 Functions and Operations during Operation RUN Mode Switching the Measured Value Display Executing and Canceling a Zero Reset 46 46 47 SNOI LV I3dO SISVd c Setting Measurement Conditions FUN Mode Adjusting the Optical Axis and Registering the Standard Received Light Intensity When using an integrated Sensor adjustment of the optical axis in step 3 is not required Connect the Controller and Sensor sync wires Eie Wiring the Sensor emitter p 29 Wiring the Controller p 30 RUN T FUN 1 Switch to the optical axis adjustment mode G B Select ALIGN 2 Switch to the received light balance display to show received light balance and light intensity g Confirm the selection 3 Adjust the emitter while verifying the light intensity Adjusting the received light intensity while viewing the receiver x Move the emitter in the four direct
95. nse time in the high speed mode FAST for the IC lead pitch and IC lead width judgment modes is 1 ms 3 Current voltage can be switched using the switch provided on the rear of the Controller 4 Can be set by the analog output scaling function 5 The error ERR state is displayed when all HIGH PASS LOW outputs turn OFF 6 Normally wire the sync output wire directly to the emitter s sync input wire and run the Controller in the standard mode On an NPN type Controller use an NPN type emitter and on a PNP type Controller use a PNP type emitter Wiring of the sync wires is not required when the Controller is run in the high speed mode Note however that the Controller becomes more susceptible to the influence of ambient light in this case External Dimensions ZX GTC11 GTC41 Connector 16 9 mm dia 134 Unit mm 00000000 0000000 31 5 000000 00000 0000 Round vinyl insulated cable Round vinyl insulated cable 6 2 mm dia 7 0 127 mm dia 15 core 5 2 mm dia 19 0 08 mm dia 13 core standard length 0 1 m standard length 2 m Specifications and External Dimensions ZX GT User s Manual Calculating Unit Specifications Item Compatible Controller ZX CAL2 ZX series Current consumption 12 mA max Supplied from the Controller Connection method Connector Diel
96. ol systems combustion systems railroad systems aviation Systems medical equipment amusement machines vehicles safety equip ment and installations subject to separate industry or government regulations iv Systems machines and equipment that could present a risk to life or prop erty Please know and observe all prohibitions of use applicable to this Prod uct NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON S PRODUCT IS PROP ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitabil ity and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application require ments Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when sign
97. on above Class limits is not needed for product to perform its function Note 3 Required for protective housings opened during operation or maintenance if human access thus gained is not always necessary when housing is open Note 4 Interlock requirements vary according to Class of internal radiation Note 5 Wording depends on level amp wavelength of laser radiation within protective housing Note 6 Warning statement label Note 7 CAUTION logotype Note 8 Requires means to measure level of laser radiation intended to irradiate the body Note 9 CAUTION if 2 5 mW cm or less DANGER if greater than 2 5 mW cm Note 10 Delay required between indication amp emission Note 11 Variance required for Class Ilb or IV demonstration laser products and light shows Note 12 DANGER logotype Note 13 Required after August 20 1986 ZX GT User s Manual Requirements from Regulations and Standards SASIGNAddV G 149 150 Summary of Requirements to User For Europe EN 60825 1 Requirements subclause Laser safety Classification Class 1 Class 1M Not required but recommended for applications Class 2 Class 2M Class 3R Not required Class 3B Class 4 Required officer that involve direct viewing of the laser beam for visible emission Required for non visible emission Remote Not required Connect to room or door interlock circuits Key control Not required Remove key when not in u
98. output with a pulse width equivalent to the time set to the timer Neither the HIGH nor the LOW output are output HIGH output ON OFF ON LOW output le HIGH threshold i LOW threshold d D le Time set to timer PASS output ON OFF I FF RUN T FUN 1 Select the judgment output timing C DD Select TIMER r4 p Change the selection L Confirm the selection When other than OFF is set 2 Set the timer setting D Select T TIM A i p The sub display flashes B Move from one digit to another A f p Change the current value gO Confirm the selection de Setting Output Conditions ZX GT User s Manual Hysteresis Set the hysteresis width difference between operation point and return point for the upper and lower limits of the judgments if the HIGH PASS or LOW judgment is unstable near the threshold values Hysteresis HIGH threshold Measured value P EE a e Operation point LOW threshold o Return point HiGH 9N OMEN aT Output PASS OFF ON URN LOW OFF Setting value Description 00 000 to 59 999 mm Sets the hysteresis width default value 00 100 RUN T FUN 1 Select the hysteresis setting B Select HYS L Confirm the selection 2 Change the current value U The sub display flashes e M Move from one digit to another A Pi p Change t
99. ow them off Do not use breath from your mouth to blow the dust off To remove dust particles from the Sensor wipe gently with a soft cloth for cleaning lenses moistened with a small amount of alcohol Do not use excessive force to wipe off dust particles Scratches to the filter might cause error ZX GT User s Manual Editor s Note E Meaning of Symbols Menu items that are displayed on the Controller s LCD screen and windows dialog boxes and other GUI elements displayed on the PC are indicated enclosed by brackets E Visual Aids Indicates points that are important to achieve the full product performance Important such as operational precautions Note Indicates application procedures T Indicates pages where related information can be found ZX GT User s Manual MEMO ZX GT User s Manual Operation Step Guide 16 1 BEFORE USE ZX GT Seri s n ea DD Oe ee ee 20 System Configuration liiis 20 Part Names and Functions 00000 00s 21 Mounting and Connecting Devices 25 Mounting the Sensor 0 000 eee essen 25 Mounting the Controller 0 0 27 Connecting Devices 0000000002000 28 Connecting Controllers to Each Other 37 Connecting Interface Units 0 00005 38 Initializing Controller Settings 39 2 BASIC OPERATIONS Setting Measur
100. placed by English ones supplied with the product When exporting to Europe regulations differ as they must comply with EN60825 CLASS 1 LASER PRODUCT ZX GT User s Manual FDA Caution label LASER RADIATION DO NOT STARE INTO BEAM PEAK POWER 200 gw PULSE DURATION 10 js WAVE LENGTH 650 nm CLASS Il LASER PRODUCT Laser Safety SASIGNAddV G 145 146 Requirements from Regulations and Standards Summary of Requirements to Manufactures For Europe EN 60825 1 Safety of Laser Products Equipment Classification Requirements and User s Guide Summary of Manufacturer s Requirements Requirements Classification subclause Class1 Class 1M Class2 Class 2M Class 3R Class 3B Class 4 Description of Safe under As for Class Lowpower As for Class Direct Direct High hazard class reasonably 1 except may eye protection 2 except may jintrabeam intrabeam power foresee be hazardous normally be more viewing viewing diffuse able condi if user afforded by hazardous if may be normally reflections tions employs aversion useremploys hazardous hazardous may be optics responses optics hazardous Protective housing Required for each laser product limits access necessary for performance of functions of the products Safety interlock in Designed to prevent removal of the panel until Designed to prevent removal of the protective housing acc
101. play Conditions SONILLAS NOILONNA Setting Communication Conditions RS 232C Communications Specifications Set the communication specifications for the Controller matched to the communications specifications of external devices After setting the communications specifications the Controller must be turned OFF then back ON again to enable the settings Setting value Range BPS baud rate 1200 2400 4800 9600 19200 38400 default value 38400 LEN data length 7 8 default value 8 S BIT stop bit 1 2 default value 1 PRTY parity NONE none ODD odd EVEN even default value NONE HD FT header footer selection ST ET STX ETX CR CR LF CR LF default value CR RUN T FUN 1 Select the special setting D Select SPCL Q p Select IFU or ALL L Confirm the selection 2 Set the baud rate e MA Select BPS A p Change the selection L Confirm the selection 3 Set other items by the same procedure 80 Setting Communication Conditions ZX GT User s Manual Setting the Binary Output Cycle Set the cycle at which binary output is performed After setting the binary output cycle the Controller must be turned OFF then back ON again to enable the settings Setting value Description Set the output cycle default value 1 The measurement result is output at the output cycle you set here 1 to 500 ms Sa RUN T
102. r including customs duties and sales excise use turnover and license taxes shall be charged to and remitted by Buyer to Omron Financial If the financial position of Buyer at any time becomes unsatisfactory to Omron Omron reserves the right to stop shipments or require satisfactory security or payment in advance If Buyer fails to make payment or otherwise comply with these Terms or any related agreement Omron may without liabil ity and in addition to other remedies cancel any unshipped portion of Prod ucts sold hereunder and stop any Products in transit until Buyer pays all amounts including amounts payable hereunder whether or not then due which are owing to it by Buyer Buyer shall in any event remain liable for all unpaid accounts Cancellation Etc Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Omron against all related costs or expenses Force Majeure Omron shall not be liable for any delay or failure in delivery resulting from causes beyond its control including earthquakes fires floods strikes or other labor disputes shortage of labor or materials accidents to machinery acts of sabotage riots delay in or lack of transportation or the requirements of any government authority Shipping Delivery Unless otherwise expressly agreed in writing by Omron a Shipments shall be by a carrier selected by Omron Omron will not drop ship except in break down situations b Such
103. r connector into the Controller connector 2 Connect the Controller and Sensor sync wires Controller sync output wire yellow Emitter sync input wire red standard mode Measurement is not possible without the sync wires connected 3 Connect the power wire brown and the GND wire blue of the emitter and the Controller I O cable Note The following power supply is recommended S8VS 03024 24 VDC 1 3 A Note When the measurement cycle has been changed to the high speed mode FAST wiring of the sync wires is not required Note however that the Controller becomes more susceptible to the influence of ambient light in this case Do not mount the Controller in such a way that a load is steadily applied on the connector for example with tension applied to the cables 28 ZX GT User s Manual Mounting and Connecting Devices To extend the connection between the receiver and the Controller The cable connection between the receiver and the Controller can be extended by up to 30 meters using the extension cable sold separately The emitter side can be extended by up to 30 meters by connecting via the terminal block for example Within 30 m Extension cable m Cable 1m 2m 5m 8m 20m Cable 2m ZX XGC A standard cable 0 2m Cable Cable ZX XGC__R flexible cable UJ 2m 2m m Within Within TU 30m Connect via terminal block Sync wire Connect via terminal bloc
104. r lights while the power is ON 2 Controller communications indicator BUSY This indicator lights when communications commands are being issued to the Controller ERR This indicator lights if an error occurs during communications with the Controller 3 Binary output indicator This indicator lights during binary output 4 RS 232C communications indicator ZX GT Series BUSY This indicator lights when RS 232C communications is in progress ERR This indicator lights if an error occurs during RS 232C communications ZX GT User s Manual Mounting and Connecting Devices Mounting the Sensor Never look into the laser beam Doing so continuously will result in visual impairment A Do not attempt to dismantle pressurize or incinerate the product Doing so may cause the laser beam to leak resulting in the danger of visual impairment If a measurement target has a shiny surface reflected light might adversely influence adjacent Sensors Mount the Sensor so that it is not influenced by reflected light Example XY cross measurement Place the Sensors so that their optical axes do not overlap each other ZX GT User s Manual Mounting and Connecting Devices 25 Asn dodag L 26 Separate Type Emitter and Receiver 0 to 500 mm Mounting and Connecting Devices Fix the Sensor onto the mounting base with M4 screws Tightening torque 1 2 Nem For details on the posi
105. r s Manual RS 232C DE Switch Acquire Measurement Mode lt MEASMODE command gt Switching the measurement mode Switches the current measurement mode lt Command format gt IMiE A S MIO D E Cr JE Measurement mode lt Response format gt When processing ends successfully OIK eR When processing fails ERIR lt Explanation of parameters gt Measurement mode Specifies the mew measurement mode after measurement mode switching Interrupted beam width measurement mode Incident beam width measurement mode Outer diameter measurement mode Center position measurement mode IC lead pitch judgment mode IC lead width judgment mode Specified edge measurement mode Wire position measurement mode Glass edge measurement mode ANoahRWN O us RS 232C ZX GT User s Manual Acquiring the measurement mode Acquires the current measurement mode lt Command format gt IMIEIA S MIODD E n lt Response format gt When processing ends successfully CR L Measurement mode When processing fails E R CR lt Explanation of parameters gt Measurement mode The acquired measurement mode is returned Interrupted beam width measurement mode Incident beam width measurement mode Outer diameter measurement mode Center position measurement mode
106. re that the Controller is turned OFF Make sure that the load connected to analog output wire co axial analog GND wire satisfies the rating of the set state voltage or current output before turning the Controller ON Otherwise the Controller may be damaged I Rating of Connected Loads I O Circuit Diagrams p 33 3 Controller connector This connector is for connecting Calculating and Interface Units total 2 connectors one on each side 4 Output cable The output cable connects the Controller to the power supply and external devices such as timing sensors or PLCs EE ZX GT Series ZX GT User s Manual Display and operation panel Name Function 1 Bank 1 indicator This indicator turns ON when bank 1 is selected 2 Bank 2 indicator This indicator turns ON when bank 2 is selected 3 Zero reset This indicator turns ON when the zero reset function is enabled indicator 4 Judgment output HIGH LED This indicator lights when the HIGH threshold lt s indicator the measured value m PASS LED This indicator lights when the LOW threshold lt the measured value lt the HIGH threshold a LOWLED This indicator lights when the measured value c the LOW threshold value n 5 Main display The main display shows measured values and function names Indicator BA Reading Displays p 143 6 Sub display The sub display shows additional information
107. rmation Operation manuals must contain instructions for safe use Additional requirement apply for Class 1M and Class 2M Purchasing and service information Promotion brochures must specify product classification service manuals must contain safety information Requirements from Regulations and Standards ZX GT User s Manual Note 1 This table is intended to provide a convenient summary of requirements See text of this standard for complete requirements 2 For the safety medical laser products IEC 60601 2 22 applies 3 AEL Accessible Emission Limit The maximum accessible emission level permitted within a particular class For your reference see ANSI Z136 1 1993 Section 2 Symbol and border black Background yellow Figure A Warning label Hazard symbol Legend and border black Background yellow CLASS 1 LASER PRODUCT J Figure B Explanatory label ZX GT User s Manual Requirements from Regulations and Standards SASIGNAddV G 147 148 For U S A FDA Compliance Guide for Laser Products 1985 according to 21 CFR1040 10 Requirements Class see note 1 lla Il Illa IIIb IV Performance all laser products Protective R see note 2 R see note 2 R see note 2 R see note 2 R see note 2 R see note 2 housing Safety interlock R R R R R R see notes 3 4 see notes 3 4 see notes 3 4 see notes 3 4 see notes 3 4 see notes 3 4 Loca
108. ron Notwithstanding any charges to Buyer for engineering or tooling all engineering and tooling shall remain the exclusive property of Omron All information and materials supplied by Omron to Buyer relating to the Products are confidential and proprietary and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party Export Controls Buyer shall comply with all applicable laws regulations and licenses regarding i export of products or information iii sale of products to forbidden or other proscribed persons and ii disclosure to non citizens of regulated technology or information Miscellaneous a Waiver No failure or delay by Omron in exercising any right and no course of dealing between Buyer and Omron shall operate as a waiver of rights by Omron b Assignment Buyer may not assign its rights hereunder without Omron s written consent c Law These Terms are governed by the law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products without regard to conflict of law princi ples d Amendment These Terms constitute the entire agreement between Buyer and Omron relating to the Products and no provision may be changed or waived unless in writing signed by the parties e Severability If any provi sion hereof is rendered ineffective or invalid such provision shall not invalidate any other provision f Setoff
109. rted the moment that the mode changes to the RUN mode 2 When measurement ends and the measurement processing time elapses the measured data is applied and output 3 Analog output is started after the measured data is applied and the analog output response time T3 elapses 4 Output is executed for the time specified as the binary output cycle after the IFU binary output response time T4 elapses and the measured data is applied The minimum binary output cycle is 1 ms Because the measurement cycle in the high speed mode FAST is 0 5 ms binary output from the Interface Unit is executed once every two measurements 5 The GATE signal turns ON for the predetermined time and measured data is captured on the external device after measured data is applied and the IFU binary output response time T4 elapses ZX GT User s Manual I O Timing Charts 97 S3OIA3Q TVN H3 LX3 HLIM SNOLLVOINDQIAWOO v 98 Trigger input When delay hold setting is OFF or OFF T2 Trigger input Sampling ae l T T When delay hold setting is ON Trigger input on l gger inp OFF 7 T2 d ON Sampling OFF T3 iy Em ww T1 This is the time until the change in the ON OFF state of the hold Trigger input response trigger is recognized as the trigger time Standard mode NORM max 2 0 ms High speed mode FAST max 1 0 ms I2 This is the time that the trigger input is held until hold processing is Tri
110. s In this mode the up distance from the beam top edge to the edge of the glass sheets is measured How to select the measurement mode p 44 Setting value Description TOP Set from which direction the measurement object will be inserted BOTTM TOP default value From side of Sensor on which LED indicator is located Lm lt BOTTOM From side of Sensor on which LED indicator is not located After selecting the measurement mode make the following settings 1 Set the edge detection direction p Change the selection L Confirm the selection 2 Settings Matched to Specific Measurement Requirements ZX GT User s Manual Calculating the Measurement Result CALC Measurement results can be calculated between two Controllers Set the expression on the Controller having the larger CH No The calculation result also is output from the Controller having the larger CH No CH2 CH1 C Setting value Description Ti OFF The measurement result is not calculated default value S A B Calculates the sum of the measurement results for two Controllers 9 o A B Calculates the difference between the measurement results for two z n Controllers m WIDTH Measures the width of a large measurement object exceeding 28 d zZ Q o mm After selecting this value set a measurement target of known width to the measured state and enter the width Range 0 00 to 599 99 mm When WIDTH is set the range
111. s or promotions without permission This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety ZX GT User s Manual Meanings of Signal Words The following signal words are used in this manual Indicates a potentially hazardous situation which if not avoided will VAN WARNING result in minor or moderate injury or may result in serious injury or death Additionally there may be significant property damage IN CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or in property damage Meanings of Alert Symbols The following alert symbols are used in this manual Indicates general prohibitions for which there is no specific symbol Indicates the possibility of laser radiation Indicates prohibition when there is a risk of minor injury from electrical shock or other source if the product is disassembled 2 e ZX GT User s Manual Z WARNING This product is not designed or rated for ensuring safety of persons Do not use it for such purposes S Never look into the laser beam Doing so continuously will result in visual impairment A Do not attempt to dismantl
112. se Beam Not required When in use prevents attenuator inadvertent exposure Emission Not required Indicates Indicates laser is indicator device laser is energized energized for non visible wavelengths Warning signs Not required Follow precautions on warning signs Beam path Not Class 1M as Not Class 2M as Terminate beam at end of useful required for Class 3B required for Class3B length see note 2 see note 3 Specular No Class 1M as No Class 2M as Prevent unintentional reflections reflection requirements for Class 3B requirements for Class3B see note 2 see note 3 Eye protection No requirements Not required Required if engineering for visible and administrative emission procedures not Required for practicable and MPE non visible exceeded emission Protective No requirements Sometimes Specific clothing required requirements Training No Class 1M as No Class 2M as Required for all operator and requirements for Class 3R requirements for Class3R maintenance personnel see note 2 see note 3 Note 1 This table is intended to provide a convenient summary of requirements See text of this standard for comple e precautions 2 Class 1M laser products that failed condition 1 of products that failed condition 2 of table10 of the s 3 Class 2M laser products that failed condition 1 of products that failed condition 2 of ta
113. t blocking light path The received light waveform can be observed in more detail on the exclusive PC software SmartMonitor GT ZX GSW11 4 Register the standard received light intensity O Hold down for at least three seconds When registration of the standard received light intensity ends normally OK is displayed on the sub display after When registration of the standard received light intensity fails an error is displayed I Standard Received Light Intensity Registration Errors p 141 43 ZX GT User s Manual Setting Measurement Conditions FUN Mode Selecting the Measurement Mode Select the measurement mode matched to your specific measurement requirements from the FUN mode menu I Specific Measurement Requirement and Measurement Mode Used p 50 The following describes as an example the basic operation procedure for measuring the outer diameter cu RUN T FUN 1 Select the measurement mode D Select MODE a 9 Select DIA Bl Confirm the selection Re Setting Measurement Conditions FUN Mode ZX GT User s Manual Setting Thresholds T Mode In this mode set the measured values for a PASS OK judgment Both HIGH and LOW threshold values are set Three judgment results are output HIGH PASS and LOW HIGH threshold Measured value LOW threshold N O HIGH OFF ON when measured value gt HIGH threshold ON when LOW threshold lt measured value ON Output pass lt
114. t Intensity TEACH command Registers the all incident light state as the standard received light intensity No parameters are provided for this command lt Command format gt lt Response format gt When processing ends successfully O K ER When processing fails ERIR ZX GT User s Manual RS 232C S3OIA3Q IWNYSLX4A HLIM SNOILYOINNAWNOO v 122 Set Acquire IC Lead Pitch IC Lead Width Tolerance Values lt TOL command gt This command is active only when the measurement mode is the IC lead pitch or IC lead width judgment mode Setting tolerance Values Sets the IC lead pitch IC lead width tolerance values lt Command format gt TIO L CR L3 Tolerance values max 5 digits lt Response format gt When processing ends successfully O K en When processing fails ERIR lt Explanation of parameters gt Tolerance value Specifies the IC lead pitch IC lead width tolerance values 0 to 28000 Acquiring tolerance values Acquires the current IC lead pitch IC lead width tolerance values lt Command format gt TIO L CR lt Response format gt When processing ends successfully CR ENSE eee Tolerance values max 5 digits When processing fails E R Cr lt Explanation of parameters gt Tolerance values The acquired IC lead pitch IC lead width tol
115. t the reference value default value 00 000 mm Sa RUN T FUN 1 Select the special setting BD Select SPCL A p Select ETC or ALL L Confirm the selection 2 Set the reference value C DD Select ZRDSP A p The sub display flashes G D Move from one digit to another O 7 U Change the current value L Confirm the selection ZX GT User s Manual Special Functions SONILLAS NOILONNA 84 Key Lock The key lock function disables all Controller keys Once the keys have been disabled no key input will be accepted until the lock is canceled This function is useful for preventing inadvertent changes to settings The mode and threshold switches are still enabled even when the key lock function is ON Setting the Key Lock ccn RUN T FUN 1 Apply the key lock Hold down these keys until OK is QD displayed and then release the keys U Canceling the Key Lock So RUN T FUN 1 Cancel the key lock Hold down these keys until OK is QD displayed and then release the keys g Special Functions ZX GT User s Manual Switching Banks The ZX GT can hold up to two sets of settings which are called a bank Banks can be switched from an external device when changing the device setup The following data can be saved in memory as settings of banks HIGH and LOW thresholds Hysteresis width Number of IC leads IC lead pitch IC lead pitch tolerance IC
116. t the reset signal for at least 1 ms After a reset input output turns OFF within the output response time x averaging number analog output maximum value approx 5 V approx 23 mA ZX GT User s Manual I O Timing Charts 99 S3OIA3Q TVN H3 LX3 H LIM SNOLLVOINDQIAWOO Y RS 232C Communications on the RS 232C Interface You can use the RS 232C connector of the Interface Unit to perform serial communication with external devices such as a PC or PLC Communications Interface Specifications This interface allows data communications compliant with the EIA RS 232C standard up to a maximum speed of 38400 bps Communication method Full duplex Synchronization method Start stop Transmission code ASCII Baud rate 1200 2400 4800 9600 19200 38400 bps Data length 7 8 bits Stop bit 1 2 bits Parity NONE none ODD odd EVEN even Header footer ST ET STX ETX CR CR LF CR LF I Communications on the RS 232C interface p 80 Communication Method The ZX GT uses the command response method By this method command processing is executed when a command is sent to the Controller from an external device and a response is returned to the external device from the Controller when command processing ends An error response is returned when the command sent from the external device is in error or when an error occurs during command processing on the Controller When commands are issue
117. tage circuits on the secondary side Use only combinations of the Sensor and Controller specified in this manual T Controller Specifications p 133 When connecting Controllers to each other use only combinations of the Controllers specified in this manual I Connecting Controllers to each other p 37 Connect the exclusive device Sensor The product might break down or malfunction if you use a part not included in the exclusive products 3 Other Do not disassemble repair modify pressurize or incinerate the product Dispose of this product as industrial waste Should you notice any abnormalities immediately stop use turn OFF the power supply and contact your OMRON representative ZX GT User s Manual Precautions for Correct Use Observe the following precautions to prevent failure to operate malfunctions or undesirable effects on product performance 1 Installation Site Do not install this product in locations subjected to the following conditions Ambient temperature outside the rating Rapid temperature fluctuations causing condensation Relative humidity outside the range of 35 to 8596 Direct vibration or shock Reflection of intense light such as other laser beams or electric arc welding machines Direct sunlight or near heaters Strong magnetic or electric field Also do not install this product in locations subjected to the following conditions due to the degree of protection
118. tandard length 2 m 5 55 25 15 core standard length 2 m 2430 15 Optical axis 15 0 15 3810 15 N 2 4 5 mm dia 3840 15 7 3 2140 15 1140 15 1140 15 Q e 3 o pri Ej 16 9 mm dia ZX GT User s Manual Specifications and External Dimensions SASIGNAddV G 131 Integrated type ZX GT28S11 GT28S41 Unit mm 2 M3 tfo Mounting hole dimensions in 2 32 mm dia holes Laser ON indicator green Optical axis Five 6 5 mm dia countersunk holes depth 5 Laser deterioration alarm indicator red Optical axis setting indicator green S 5 E E o e Connector 34 L3 Round vinyl insulated cable Round vinyl insulated cable 5 mm dia 7 0 18 mm dia 4 core 6 2 mm dia 7 0 127 mm dia 15 core standard length 2m 5 55 40 28 2 5 standard length 2 m 132 T Specifications and External Dimensions ZX GT User s Manual Controller Specifications Item ZX GTC11 ZX GTC41 Output type NPN type PNP type Compatible receiver ZX GT28R Compatible emitter ZX GT28E11 ZX GT28E41 Measurement cycle Ey 1 5ms Standard mode NORM 0 5ms High speed mode FAST 2 Number of samples to average 1 2 4 8 16 32 64 128 256 512 1024 2048 4096 Analog output C3 For current output 4 to 20mA F S max lo
119. ternal device or other factors The analog output correction function can be used to correct this discrepancy The output values are corrected by entering the correction value for the current or voltage values for any two points Set scaling beforehand and select current output or voltage output Also connect the analog output wire to an external ammeter or voltmeter This section uses a current output as an example Change the values in this example for voltage output as necessary RUN T FUN 1 Select the special setting BD Select SPCL A 7 p Select OUT or ALL L Confirm the selection 2 Switch to correction of analog output G B Select A ADJ L Confirm the selection 3 Set the correction value for the first point e MA Move from one digit to another a g Change the current value L Confirm the selection 4 Set the correction value for the second point D Move from one digit to another G Change the current value go Confirm the selection ZX GT User s Manual Setting Output Conditions SONILLAS NOILONNA 5 Check that setting of correction values is completed w Setting Output Conditions ZX GT User s Manual Setting Hold Functions Set hold conditions for measured values The hold functions hold data for specific points such as the minimum or maximum value during the sampling period sampling time and output those values at the end of the sampling period Hold S
120. terrupted beam width of two Sensors is calculated to measure the p 56 diameter The edge position of glass sheets is measured In this mode the p 59 distance from the beam top edge to the edge of the transparent material is measured The distance between IC lead centers is measured and whether or not p 54 the pitch is within the tolerance is judged The IC lead width multiple IC leads OK is measured and whether or p 55 not the diameter is within the tolerance is judged ZX GT User s Manual Settings Matched to Specific Measurement Requirements 2 SONILLAS NOILONNA 52 Explanation of Measurement Modes Interrupted Beam Width Measurement Mode DK WID This mode is for measuring the width up to the end of the first interrupted beam section KR T How to select the measurement mode p 44 Note In cases such as the following the width of the first interrupted beam section is measured from the side of the Sensor where the LED is located This width is measured Beam Incident Beam Width Measurement Mode LT WID This mode is for measuring the width up to Q the end of the first incident beam section How to select the measurement mode p 44 Note In cases such as the following the width of the first incident beam section is measured from the side of the Sensor where the LED is located This width is measured Beam Settings Matched to Specific Me
121. th 1m 2m 5m 8m 20m Applicable Sensor ZX GT series Applicable Controller ZX GT series External Dimensions ZX XGC__A XGC__R Unit mm 54 1 L1 Note 1 51 5 16 9 mm dia 138 15 pole connector male Round vinyl insulated cable 15 core Note 2 Specifications and External Dimensions 15 pole connector female Note 1 ZX XGC1A R 1M ZX XGC2A R 2M ZX XGC5AI R 5M ZX XGC8A R 8M ZX XGC20A R 20M Note 2 Standard cable 6 2 mm dia Flexible cable 6 1 mm dia ZX GT User s Manual Signal I O States Input specifications Input specifications RUN mode T mode FUN mode Bank switching input Enabled Enabled Disabled Zero reset input Enabled Disabled Disabled Timing input Enabled Enabled Disabled f UP key disabled Reset Input Enabled Enabled Disabled J DOWN key disabled Laser OFF input Enabled Enabled Enabled emitter signal Output specifications RUN mode T mode FUN mode Regular After a reset Analog output Measured Max value KEEP The output in the KEEP The output in the value 2 RUN mode is kept The RUN mode is kept The max value is used when max value is used when the power supply is the power supply is started up started up HIGH PASS LOW output Judgment OFF KEEP The output in the KEEP The output in the RUN mode is kept RUN mode is kept Binary output IFU Measured OFF KEEP The output in the KEEP The output in the value RUN mode is kept RUN
122. the Interface Unit output cables Cable color Signal name Bit assignment Description Purple DO bO Binary data output signal wires Red D1 b1 Orange D2 b2 White D3 b3 Green D4 b4 Gray D5 b5 Pink D6 b6 Blue D7 b7 Brown D8 b8 Yellow D9 b9 Black D10 b10 Red D11 b11 white Light blue GATE GATE signal output wire ZX GT User s Manual sync signal for data acquisition from external device Data is acquired when this signal is ON Binary Output 93 S3OIA3Q TVN H3LLX3 H LIM SNOLLVOINDIAWOO U Output Format Measured values and calculation values are converted to a 12 bit binary number in the case of minus values 2 s complement before they are output Bit expressions are output using minus logic 1 when open output is ON The output cycle of binary output can be set on the Controller T Binary output cycle p 81 lt Output Format gt b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO ae a ee Binary data of the measured value lt Output of Measured Values example gt Output of measurement standby b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO 0 0 0 0 0 00 00 0 0 0 When measured value is 12 34 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO 0 1 0 0 1 1 0 1 0 0 1 0 When measured value is 12 34 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO 1 0 1 1 0 0 1 0 1 1 1 0
123. tion of N A R R R R controls Viewing optics R R R R R R Scanning safeguard Performance laser systems Remote control N A N A N A N A R R connector Key control N A N A N A N A R R Emission indicator N A N A R R R see note 10 R see note 10 Beam attenuator N A N A R R R Reset N A N A N A N A N A R see note 13 Performance specific purpose products Medical S S S S see note 8 S see note 8 S see note 8 Surveying S S S S NP NP leveling alignment Demonstration S S S S S see note 11 S see note 11 Labeling all laser products Certification amp R R R R R R identification Protective D see note 5 D see note 5 D see note 5 D see note 5 D see note 5 D see note 5 housing Aperture N A N A R Class warning N A R see note 6 R see note 7 R see note 9 R see note 12 R see note 12 Information all laser products User information R Product literature N A Service R information Requirements from Regulations and Standards ZX GT User s Manual Abbreviations R Required N A Not applicable S Requirements Same as for other products of that Class Also see footnotes NP Not permitted D Depends on level of interior radiation Footnotes Note 1 Based on highest level accessible during operation Note 2 Required wherever amp whenever human access to laser radiati
124. tions of screw holes check the external dimensions in 5 APPENDICES External dimensions p 131 Adjusting the Optical Axis p 42 Fix the Sensor onto the mounting base with M3 screws Tightening torque 0 5 Nem For details on the positions of screw holes check the external dimensions in 5 APPENDICES LI External dimensions p 132 ZX GT User s Manual Mounting the Controller Removal ZX GT User s Manual 1 Hook the connector end of the Controller onto the DIN track Always hook the connector end of the Controller onto the DIN track first Mounting strength may decrease if the I O cable end is hooked onto the DIN track first Push the Controller down onto the DIN track until the hook on the I O cable side is locked After mounting the Controller on the DIN track attach the end plates sold separately on both sides of the Controller DIN track sold separately PFP 100N 1 m PFP 5ON 0 5 m PFP 100N2 1 m End plate Push the Controller up towards the connector side Lift up the Controller from the connector end and remove it from the DIN track Mounting and Connecting Devices dsnauod38 27 Connecting Devices Connecting Devices in the Basic Configuration Before connecting disconnecting the Sensor make sure that the Controller is turned OFF The Controller may break down if the Sensor is connected or disconnected while the power is ON 1 Insert the receive
125. tive Actions 140 Setup Errors 140 Measurement Errors 140 Standard Received Light Intensity Registration Errors 141 Default Values 142 Basic Knowledge for Operation 143 Reading Displays 143 List of Key Operations 143 Laser Safety 144 Label Replacement 144 Requirements from Regulations and Standards 146 Summary of Requirements to Manufactures 146 Summary of Requirements to User 150 Definitions of Laser Classification 153 Compliance with EC Directives 154 Quick Reference for Displays 156 INDEX 161 SASIGNAddV G 130 Specifications and External Dimensions Sensor Specifications Item ZX GT28811 ZX GT2840811 ZX GT28841 ZX GT2840841 Output type NPN type PNP type Appearance Separate type Integrated type Separate type Integrated type Emitter model ZX GT28E11 ZX GT28E41 Receiver model ZX GT28R Light source Visible semiconductor laser diode wavelength 650 nm CLASS 1 of EN60825 1 IEC60825 1 CLASS II of FDA 21 CFR 1040 10 and 1040 11 Measuring width 28 mm Sensing distance 0 to 500 mm 40 mm 0 to 500 mm 40 mm Minimum sensing object 0 5 mm dia C 0 2 mm dia 0 5 mm dia 1 0 2 mm dia Linearity 0 1 F S 2 Resolution 10 um number of process values to average 16 3 Temperature characteristic 0 01 F S c C Indicators emitter Laser ON indicator green laser deterioration alarm indicator red Indicator receiver Optical axis setting
126. utput Light blue Unused l x Black Unused bss rsa ae sisi te cle rc esis 4 33 ZX GT User s Manual Mounting and Connecting Devices PNP type Controller ZX GTC41 Brown 24 VDC White HIGH judgment output Green PASS judgment output Gray LOW judgment output l Load Load Load 24 Blue agio J Pink Bank switching input ad Oo d Purple Timing input n d i A Orange Zero reset input on ARed Reset input No dt psp 0 gt 0 0 Internal circuit Y l l Current output 4to 20 mA Voltage Current gece black Analog output a Switch Voltage output 4V 1 Loa Current output 300 Q or less Output resistance Voltage output 10 kQ or more 1000 x Co axial shield Analog GND Yellow Sync output Light blue Unused Black Unused 34 7 Mounting and Connecting Devices ZX GT User s Manual Interface Unit I O Circuit Diagrams The following circuit configurations are used for data outputs DO to D11 and the total of 13 GATE signal outputs NPN type Light blue GATE Red white D11 O Black D10 Yellow D9 Brown D8 Blue D7 Same as DO circuit r Same as DO circuit Pink D6 Gray D5 _d Green D4 d White D3 s Orange D2 Red D1 HERA SSRIS EE Purple DO Z Internal c
127. without notice
128. wo or more Controllers are connected to each other turn OFF the power supply p 39 and check that the Controllers and Calculating Units are connected correctly p 59 If only one Controller is being used connect two or more Controllers temporarily and turn OFF two Sensor operation or initialize the settings data E DAT Two Sensor operation communications data error p 22 Change the mode for the CH1 Controller to RUN p 37 Turn OFF the power supply and check that the Controller and Calculating Units are connected correctly Replace the Controller or the Calculating Unit ifthe above countermeasures do not solve the problem When the SmartMonitor GT is in use the two Sensor operation error occurs while the CH1 graph is displayed or during logging E HED The Sensor is disconnected p 28 Error Messages and Corrective Actions Turn OFF the power supply check the connection for the Sensor and then turn ON the power supply again Replace the Sensor if the above countermeasure does not solve the problem ZX GT User s Manual Error message E SHT Probable cause and possible countermeasure One or all of the judgment outputs are short circuited Turn OFF the power supply check that the HIGH PASS and LOW output lines are not short circuited then turn ON the power supply again Reference p 30 E WID The numerical value width of the width setting is not set Enter an appropriate width p 59 E EEP Setti
129. xecutes a zero reset p 126 Cancels a zero reset p 126 Bank Control Command Command name Description Reference BANK Switches the current bank p 127 Acquires the current bank No p 127 Utility Command Command name Description Reference DATAINIT Returns all Controller setup data to their defaults p 128 RS 232C ZX GT User s Manual Setting Acquisition Change Commands Set Acquire Number of Samples to Average lt AVERAGE command gt Setting the number of samples to average Sets the number of samples to average lt Command format gt A V EIR AIG E cg LLL 1l Number of samples to average max 4 digits lt Response format gt When processing ends successfully O K CR When processing fails ERIR lt Explanation of parameters gt Averaging number Specifies the number of samples to average 1 2 4 8 16 32 64 128 256 512 1024 2048 4096 Acquiring the number of samples to average Acquires the current number of samples to average lt Command format gt A V E R A G E Cr lt Response format gt When processing ends successfully CR Number of samples to average max 4 digits When processing fails E R CR lt Explanation of parameters gt Number of samples to The acquired number of samples to average is returned 1 2 4 8 aver

Omron ZX-GT User`s Manual - Innovative-IDM

Contents

Download Pdf Manuals

Related Search

Related Contents