User Manual X-Over 9.5” – 4 x 9” - 4 150-2522-HV0
Contents
1. are aligned with the holes in the collar e Fit stop pins and washers OPS 2522 Rev A N Phuel User Manual X Over 9 5 4 Xx 97 4 150 2522 HV0O 4 6 Maintenance Record Sheet Date Type of Performed Verified Comments Performed Maintenance By By Table 2 Maintenance Record OPS 2522 Rev A 6 User Manual X Over 9 5 4 Xx 97 4 N Phuel 150 2522 HVO 5 Testing All testing is to be carried out in the designated test area and by suitably qualified and competent personnel WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force Fit appropriate test caps and blanking plugs Fill with testing fluid bleeding off any air within the system Apply a pressure of 500 psi and ensure pressure holds for a minimum of 10 minutes Increase pressure to 6 500 psi Maximum Working Pressure allow to stabilise and maintain this pressure until it is evident there are no apparent leaks Testing to be carried out to Test pressure when decreed by maintenance schedule Bleed off pressure drain test fluid and dry Remove test caps Apply coating of de watering solution to protect the bore and threads Fit thread protectors On completion of all maintenance ensure the maintenance record sheet Para 4 6 is completed OPS 2522 Rev A User2. Manual i X Over 9 5 4 x 9 Phu el 150 2522 HV0 6 Parts List and Drawings Item Number aoe T OE APNA EEK Quantity Description ssid 1 150 2520 480 CROSSOVER 9 5 4 PIN X 9 4 BOX 2 117 117 2381 480 480 1 SPLIT COLLAR 9 1 2 4 SPLIT 1 SPLIT COLLAR 9 1 2 4 SPLIT TYPE 3 117 2382 480 1 SPLIT RING 4 110 2329 3A4 4 STOP PIN 5 WNL 0580 STL 4 Nord Lock Washer M12 6 801 0443 V90 1 O Ring B S Size 443 100 910 2551 N66 9 1 2 MALE PROTECTOR 101 910 2156 N66 9 4 ACME FEMALE PROTECTOR Table 3 Parts List Note Thread protectors items 100 and 101 not shown on Assembly Drawing Figure 2 20 920 j ASA ACME 10 680 0 4 AcM Gy ATTACH BAND HERE ay Be A fa Vs N Figure 2 X Over Assembly OPS 2522 Rev A 8 N Phuel 7 Spares Use only spares supplied or approved by Phuel Oil Tools Ltd User Manual X Over 9 5 4x 9 4 150 2522 HVO It is recommended that sufficient quantities of the following spares be maintained to ensure that the equipment is always available when required Elastomeric spares are supplied in Viton material as standard Many other materials are available please specify when ordering Part No Qty Description Comments 801 0443 V90 1 O Ring B S Size 443 7 1 1 Individual Items Individual items may be ordered as required using the part n
3. N Phuel Unit 17 Denmore Industrial Estate Denmore Road Bridge of Don Aberdeen AB23 8JW User Manual X Over 9 5 4x9 4 150 2522 HVO OPS 2522 Rev A A Phuel 1 1 General User Manual X Over 9 5 4x9 4 150 2522 HV0O Table of Contents 1 2 Product Identification i iese EE EE ER Ag Ee AE ER De HR 2 Technical Specification iss EER ER EE EE ee ER SE EE EWE EE DRR ee AE 3 Operation 3 1 Pre Job EE ii of AE EE N ees 3 3 Post Job 4 Maintenance 4 1 Introduction ee ee ee ee ee ee ee ee ee ee ee ee ee ee 42 Schedule 4 2 1 Pre amp Post JOU si ESE EN cena can Ge GR ee Se eg EN SEE EE OE ON E N EE EE Ee 4 3 Safety 4 4 Tools 45 Redress Proe edir ee EE ED Ke Ke ee Ke EE RS bape ke NEK N eke ke Ve bee 4 5 1 LOIS PASS ys EE ue ected EG EEN EE N 4 6 Maintenance Record Sheet see ee ee ee ee ee ee ee ee 5 Testing 6 Parts List and 7 Spares DIAWINGS ee EE 7 1 1 Individual ltemsS EE ee ee Table 1 Technical Dal SE EE EE S Table 2 Maintenance Record ee ee ee ee ee ee Table 3 Parts List Figure 1 X Over 9 5 4 X dd EER eal nti ean GE Ee Es Eg Ge Se Ee Eg Dee Figure 2 X Over Assembly ee ee ee OPS 2522 Rev A User Manual 7 X Over 9 5 4 x 9 4 ue 150 2522 HV0 Revision History Issue Release Date Description Rev A 11 Dec 08 Initial Issue OPS 2522 Rev A User Manua
4. f in doubt contact Phuel Oil Tools Ltd e Replace all elastomeric seals with items from redress kit see spares Section 7 e Regrease components e Re assemble see 4 5 2 e Pressure test to maximum working pressure in accordance to testing procedure see 5 e Inspect paint work and repair as necessary 4 2 3 Five Yearly e Yearly Maintenance plus the following e Carry out 100 surface NDE on all surfaces e Pressure test to test pressure witnessed by certifying authority 4 3 Safety e Many of the components are heavy and should not be lifted without lifting aids e Ensure all pressure testing is carried out in the appropriate testing area by suitably qualified personnel OPS 2522 Rev A 4 User Manual X Over 9 5 4 x 9 4 ue 150 2522 HVO e Wear appropriate personal protective equipment e Do not over exert yourself while using torque wrenches Use appropriate mechanical advantages when available e Ensure that all tools and equipment are in good condition and are suitable for the intended use e Clear up any fluid spills immediately to avoid slips 4 4 Tools The following tools are required e Wire Brush e 3 8 hex Allen key 4 5 Redress Procedure 4 5 1 Dis Assembly Remove stop pins and washers Remove split ring Remove collar Remove O ring and discard 4 5 2 Re Assembly e Fit O ring to test cap e Fit collar e Fit split rings and make up until all four holes in the split ring
5. ial number is always etched on the surface of the product but can sometimes be difficult to find or read after painting A customer identification number is also included to allow the customer to track the asset in their system A stainless steel band secures the nameplate tag that is stamped with the information shown below This tag should be located in the first instance to ensure that this manual refers to the correct equipment PHUEL OIL TOOLS LTD DESCRIPTION amp SIZE CUSTOMER ID No PHUEL ID No 06 XXX XX MWP amp SERVICE TEST DATE OPS 2522 Rev A 1 User Manual 7 X Over 9 5 4x9 4 ghu p 150 2522 HV0 2 Technical Specification Part Number 150 2521 HVO Connection 9 5 4 Acme Pin 9 4 Acme Box Maximum Working Pressure 6 500 Psi Test Pressure 10 000 Psi Service H2S Weight 226 lbs Overall Length 20 92 Make Up Length 17 3 Table 1 Technical Data ASA ACME H 410 680 0 4 ACME ATTACH BAND HERE Figure 1 X Over 9 5 4x9 4 OPS 2522 Rev A 2 User Manual X Over 9 5 4x 9 4 rue 150 2522 HVO 3 Operation All operations to be carried out by suitably qualified and competent personnel 3 1 Pre Job e Ensure thread protectors are fitted e Check maintenance record sheet and ensure the equipment has been maintained by competent personnel e Check all certification is in date e Confirm information band is fitted a
6. l N X Over 9 5 4 x 9 4 N Phuel 150 2522 HVO Safety WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force All pressure equipment has a particular pressure rating and care must be taken to ensure that no item is used in a situation that may cause its working pressure to be exceeded All personnel involved in pressure testing must be formally trained competent and utilising the appropriate PPE Ensure the identification band plate is fitted and is displaying the correct information as per the Tag Sheet Index This equipment and the equipment it is attached to is heavy never position yourself below a suspended load OPS 2522 Rev A ili User Manual X Over 9 5 4x 9 4 rue 150 2522 HVO 1 Introduction 1 1 General The X Over riser is designed to allow interconnection between equipment with 91 2 4 Acme connectors to equipment with 9 4 Acme connections This user manual serves as an introduction to the equipment and contains the relevant specifications operation planning and maintenance instructions parts list and drawings 1 2 Product Identification Phuel products are identified by a unique serial number that facilitates full product traceability Each product is supplied with a documentation pack that contains product certification and material inspection reports The ser
7. nd correct Ensure equipment is suitable for the maximum working pressures and services involved Ensure O ring is seated correctly and there are no signs of damage Ensure threads are clean Inspect for signs of damage Pressure test to 1 2x the maximum well pressure Ensure all connections are tight Ensure that spare o rings are available and sent with the equipment 3 2 During Job e Avoid excessive movement 3 3 Post Job e Inspect for signs of damage and report any findings e Ensure threads are cleaned and the re greased e Ensure thread protectors are fitted OPS 2522 Rev A User Manual X Over 9 5 4x 9 4 Fuel 150 2522 HVO 4 Maintenance All maintenance to be carried out by suitably qualified and competent personnel 4 1 Introduction Regular maintenance of the equipment using Phuel redress kits or Phuel approved parts is essential to its continued safe operation Ensure that the pre and post job operating procedures are followed and that maintenance records are kept 4 2 Schedule The maintenance schedule may be governed by international or company standards and the following is considered to be the minimum requirements 4 2 1 Pre amp Post Job Refer to Section 3 1 and Section 3 3 for details 4 2 2 Yearly e Disassemble X Over see 4 5 1 clean and degrease all components e Inspect the condition of all sealing surfaces and surface coatings e Re coat threads and sealing surfaces if necessary I
8. umber specified Note O Rings conform to industry standards and may be substituted with those from other suppliers at the sole risk of the user OPS 2522 Rev A
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