design-in guide
Contents
1. die ac LE di Gb di H 4 45 Hi 100 1 TT estera ELIN I H WIM 4000K 36D Spectrum of Fortimo Integrated Spot gen2 Module Spectrum of Fortimo Integrated Spot Module 110 00 90 00 70 00 50 00 gt 2 9 v a 30 00 10 00 Color consistency SDCM The current specification of the Fortimo LED Integrated spot gen2 modules 2700K 3000K 4000K for color consistency is 5 SDCM 0 hours SDCM stands for Standard Deviation of Color Matching and the value 5 refers to the size of an ellipse around the black body locus Staying within this ellipse results in a consistency of light whereby there is no perceivable difference from one luminaire to another 2700K amp 15D 24D 36D 2700K Color Point OG 4150 4100 c 4050 Oo 4000 D 3950 c 32900 O 4400 0 4450 0 4500 0 4550 O 4600 0 4650 CHE x 3000K amp 15D 24D 36D 3000K Color Point Module Color Poant 0 4150 0 4200 0 4250 0 4300 0 4550 0 4400 0 4450 x 4000K amp 15D 24D 36D 4000K Color Point 3650 i Module Color Point 3600 4550 0 35650 0 3700 0 3750 0 35500 03850 0 3900 CIE X CIE V o ss ps 10 Cumulative failures Cumulative failures 100 90 80 70 60 50 40 30 20 10 Lumen maintenance FORTIMO Integrated Spot gen2 Module has a lifetime of 50 000 hours defined as2. Design in guide Philips Fortimo LED Integrated spot module Gen2 dimmable PHILIPS Contents Introduction Designing luminaires on the Fortimo Integrated spot gen2 module Applications Difference between Gen 1 and Gen 2 Basic information of the module Structure Product range Nomenclature of the Fortimo Integrated spot gen2 System approach Recommendations Optical design Minimum and maximum flux Light distribution Spectrum Color consistency Lumen maintenance Mechanical design General Fixation Electrical design General Characteristics of the driver Class Inrush current Thermal design General Test requirements How to measure Th Air flow Dimming General Rules to calculate the LED load Installation Points of attention Dimmerlist gt O O O O O O O NNN 12 12 12 14 14 14 14 15 16 16 16 16 16 17 17 17 18 18 19 Norms and Standards Safety Approval Environment Photo biological safety aspects UV and IR radiation Electromagnetic compatibility Humidity Exposure to direct sunlight Vibration and shocks IP codes dust and moisture protection Glow wire test End of life behavior Disposal 20 20 20 20 20 21 21 21 21 21 21 22 22 22 Introduction SA Thank you for choosing the Philips Fortimo Integrated spot gen 2 module In this guide you will find all relevant information to design new luminaires based on this module More information or
3. L70 B50 where B50 L70 meaning 50 in total of whole population of lamps either fail without light output or lumen maintenance lower than 70 of initial value Lifetime based on temperature of the module must be within specifications Th lt 75 Lifetime estimation based on the application environment condition at room temperature 25 C free air burning base up 2 cooling down cycles a day burning position in 10mm free air to simulate an in luminaire condition at rated voltage Integrated Spot Gen 2 600Lm Lifetime Prediction 20121106Ta 35C M M 0 10000 20000 30000 40000 50000 60000 Operating hours w System Lumenmaintenance LEDsolder lt Cumulative driver failure Integrated Spot Gen 2 600Lm Lifetime Prediction 20121023Ta 25C 0 10000 20000 30000 40000 50000 60000 Operating hours omeeSystem umen maintenance LED solder Cumulative driver failure 11 Mechanical design The Fortimo Integrated spot gen2 module contains 5 main groups LIGHT MCPCB with four LEDs mounted e OPTICS 4 Collimator Lenses THERMAL Metal housing ELECTRIC Integrated Driver e WIRING L N earth 3 X SCREN HOLE u3 Mechanical fixation The Fortimo LED integrated spot gen2 module has 3 screw holes on the bottom plate of the module These screw holes 3x 120 degree spread can be used to fixate the module in a luminaire Use M3 screws hexagon socket head cap screw l
4. airflow direction Also closing the top of the profile will reduce the heat sink s efficiency and should be intercept by the luminaire design 16 3 3 LED Current or 700 mA n o a uw gt Fortimo Integrated spot gen2 module dimming platform works according the AM amplitude modulation protocol Thanks to the use of an amplitude and not pulse width modulation protocol the system becomes up to 30 more efficient when dimmed There are two main AM dimming methods today Trailing edge TE and Leading edge LE dimming To be prepared on the SSL7 Zhaga dimming compliant we choose LE dimming Leading Edge Dimming means that the early part of each sine half wave is chopped off Suitable for resisitive loads ordinary incandescent lamps high voltage Halogen etc marked with R inductive loads Coils low voltage halogen with conventional transformer etc marked with L This method is most compatible with legacy dimmers what results in better total cost price Also most of the installations can be maintained with minimum correction Rules how to calculate the LED load Because a LED Module is not a resistive load we have Philips Lighting Design Rules 1 Incandescent Dimmer 10 of Rated Dimmer Power is considered OK Only performance dim level flicker needs to be proven How to calculate the quantity of LED modules ona LEADING EDGE dimmer quantity of
5. 000 hours operation at lt 70 Th lt 80 Disposal At the end of their economic lifetime appropriate disposal of the Fortimo Integrated spot gen2 is recommended The modules are basically normal pieces of electronic equipment containing components that at present are not considered to be harmful to the environment or which can be disposed of with normal care It is therefore recommended to dispose of these parts as normal electronic waste according to local regulations 22 PHILIPS For more information please visit www philips com technology 3 2013 Koninklijke Philips Electronics N V All rights reserved Reproduction in whole or in part is prohibited without the prior written consent of the copyright owner The information presented in this document does not form part of any quotation or contract is believed to be accurate and reliable and may be changed without notice No liability will be accepted by the publisher for any consequence of its use Publication thereof does not convey nor imply any license under patent or other industrial or intellectual property rights 23 24
6. C IEC 60598 and the national safety regulations are also applicable to LED based luminaires The Fortimo Integrated spot gen2 module does not require special ESD measures in a production environment The Fortimo Integrated spot gen2 module is Class and requires protective earth connection in the luminaire already available wire on the module The Fortimo Integrated spot gen2 module has only IP 20 classification If an OEM decides to use the system in a luminaire for outdoor application they shall be responsible for proper IP protection and approval of the luminaire Designing a luminaire around the LED module requires a good thermal contact between the module and the luminaire to maintain the correct effect of LED cooling by the heatsink Optical design Fortimo Integrated spot gen2 2700K 3000K 4000K amp 15D 4300 4000 3200 2400 1600 800 300 1600 2400 3200 4000 4800 The Fortimo Integrated spot gen2 module generates 15D 24D 36D beam angle shape see polar diagram intensity diagram which is a starting point for secondary optic design by OEMs Ray set files are available upon request The secondary optic design should not cover the exit aperture as example a glare tube The aperture diameter is 38 4mm Secondary optics are not part of the Fortimo Integrated spot gen2 offering This is an added value area for OEMs and it is up to the OEM to decide whether secondary optics are needed depending on th
7. classification and approbation for the luminaire especially for outdoor design Exposure to direct sunlight Exposure to direct sunlight during operation may have severe temperature or UV effects Where this situation is likely extensive temperature testing is recommended The Fortimo Integrated spot gen2 modules are to be built into luminaires so this is expected to be negligible Vibration and shocks Shock resistance 30g 18 ms half sine and 50g 11ms half sine Vibration resistance sweep 10 55 Hz 1 octave minute 0 35 mm peak Cycle 10 axes IP codes dust and moisture protection Philips Fortimo Integrated spots gen2 are built in systems and have therefore 21 IP20 classification The OEM is responsible for proper IP classification and approbation of the luminaire Glow wire test Philips Fortimo Integrated spot gen2 modules conform to the 650 degree glow wire test Reference test according to additional national deviations for clause 13 3 EN 60598 1 An exception is made for France where local regulations are more strict End of life behavior Unlike typical conventional light sources LEDs are not subject to sudden failure or burnout There is no time at which the light source will cease to function Instead the performance of LEDs shows gradual degradation over time When used according to specification Fortimo Integrated spot gen2 modules are predicted to deliver an average of 70 of their initial intensity after 50
8. d pendant and ceiling luminaires shelf lighting under cabinet lighting Retail applications shop windows wall washing accent and display lighting corridors changing rooms Office applications corridors meeting rooms Other markets can be addressed only if the relevant luminaire regulations are respected e g EN60598 Furthermore the Integrated spot gen2 module is IP20 classification so if you would like to develop a Fortimo based luminaire for outdoor use you are responsible for proper IP protection and approbation fi 5 Also consult us if you wish to deviate from the design rules as described in this guide Future advances in bare LED efficacies will be incorporated into the Fortimo Integrated spot gen2 module Which means you can take advantage of increasing efficacies without changing the dimensions shape of the module This is a future proofed approach to enables you to plan and design new luminaire ranges that can be marketed without redesign for years to come Difference between Fortimo Integrated spot module Gen1 and Gen2 Gen 1 Gen 2 Cable length 157 mm Cable length 220 mm Basic information of the module Structure of the Fortimo Integrated spot gen2 module The LED module consists of 5 main components MCPCB with four LEDs mounted Driver PCB Heat spreader Collimator Lenses Metal housing Product Range Fortimo Integrated spot gen2 module has 3 variants in color tempera
9. e end application Minimum and maximum flux per type Min flux Max flux Int spot Typ flux 2700K 3000K 4000K 530 560 560 600 640 640 690 730 730 Note that the optical parameters included in this guide such as color points x and y CRI and luminous flux etc are measured in an integrating sphere Philips Fortimo Integrated spot gen2 module light distribution Fortimo Integrated spot gen2 2700K 3000K 4000K amp 24D Spot module 24D 2460 2050 1640 1230 820 ito 410 820 1230 1640 2050 2460 Fortimo Integrated spot gen2 2700K 3000K 4000K amp 36D j I I 1 1320 1100 880 223 V 220 X N J NM VJ M 1 Tg 440 880 1100 1320 J j y LITTLE dl TIT 2700K 15D od TTT a E E GJ T Ae TT Cocco 2700K 24D ru 2700K 36D MI E UEM FRR L 8 1 1 2 1420 1 1 1 8 8 LES V 3000K 15D 3000K 24D Ae Zt A RE ROMER Ree Sure PENSI 3000K 36D anna Ieee AB i PERM Ree N TAS ee CI Pall Ye 2a 19 we ce STIA PE LL IN 4000K 15D LLL AB LS ib db id ibi LLA TT B C EETNET S S 33 VETAT 33 3 CULLEN 4000K 24D
10. ength of 6mm max with a max torque of 5 Nm BLING FASTENERS Nga AVA To a 7 oo 12 Another way to fixate the module is screw the module on the side between the ribs Using the same type of M3x6 screws is recommended It is not allowed to drill a hole into the heatsink x d a m Vo W a l On the bottom plate there is a small pen that is used as reference pen for the correct positioning of the integrated spot in the luminaire In mass production all luminaires will have a same positioning of leds and cable during assembly and as end product 13 Electrical design General The Fortimo Integrated spot gen2 module has an integrated driver the user doesn t need to connect external driver The mains supply line brown and Neutral blue must be connected to the power supply and the earth connection to the luminaire 230 VAC The length of the mains cable is 220mm and the dimension of the strand wire used in the mains cable is 0 75 mm A strength relief must be added to prevent to large pull force on the wires Characteristics of the driver Current 230V AC 50HZ Typical THD 220V 230V Max Class The module is a class product A class product is safe due to the connection of the protective earth to the luminaire All materials that can conduct electricity should be connected to the protective earth Also the class of the luminaire is imp
11. hours must be allowed before any reliable data can be obtained depending on the thermal capacity of the luminaire To ensure the performance of the total module we have defined a maximum Th on the side of the heatsink At this housing temperature the proper junction temperature of the LEDs is assured and the performance indicated lifetime light output can be guaranteed Above the defined temperature the module will still operate Conditions Th lt 75 C under Ta 25 C How to measure the critical temperature point Th The Th temperature can be measured by making a thin V groove on the housing of the module or into the ribs of the housing see also the relevant clauses in IEC 60598 Measurements must be performed by means of thermocouples that are firmly glued to the surface and not for example secured with adhesive tape Assemble the module into the luminaire To reduce thermal impedance between the module and the luminaire thermal paste can be used attention be careful with the quantity Recommended thermal interface partners are Laird Technologies The Bergquist Company Air flow An important point to consider is the airflow In general hot air moves upwards at a relatively low speed If the heat sink is horizontal it obstructs the airflow which reduces the efficiency of the heat sink and obviously This situation should be taken into account A better way to position the heat sink fins is to have them parallel to the
12. module dimmer Power dimmer 10 x Power module a5 per dimmer 17 More loading can be allowed If it can be proven that the LED Load does not cause overheating in the dimmer If it can be proven there is no over stress on the dimmer components Up to 25 of Rated Dimmer Power is used in practice 2 LED Dimmers Can be loaded with LED Power specified by the Dimmer manufacturer see manual dimmer 3 Universal Dimmers Rules depend on dimmer operating mode See manual dimmer Installation Legacy dimmers usually are connected in the L wire of the mains so like a normal single pole switch imn T il it n ql i Some new LED or universal intelligent dimmers require also the connection of the neutral wire to supply the dimmer Points of attention Check the minimum load of a dimmer this can be a root cause of bad performance For specific LED and or CFLi dimmers check the user manual for maximum load often these dimmers are already de rated Check if the dimmer has a thermal protection that shuts down the dimmer in case of overload Some dimmers have an automatic protection some 18 have a non resettable so basically the dimmer gets broken but safe or no protection Dimmer manufacturers that mention Philips LED compatibility can mention the compatibility with LED lamps instead of LED modules verification is needed Some dimmers have an additional screw trimmer to adjus
13. oducts for general lighting are no longer covered by the Eye Safety standard for lasers IEC 60825 1 Safety of laser products Instead the new lamp standard IEC 62471 Photobiological safety of lamps and lamp systems covering incoherent light sources is now applied This international standard gives guidance for evaluating the photobiological safety of lamps and lamp systems including luminaries Specifically it specifies the exposure limits reference measurement technique and classification scheme for the valuation and control of photobiological hazards from all electrically powered incoherent broadband sources of optical radiation including LEDs but excluding lasers in the wavelength range from 200 nm through 3000 nm In the photobiological safety standard hazard categories are defined as follows Radiance based Blue Light LB 300 700 nm Retinal Thermal LR 80 1400 nm Retinal Thermal Weak Stimulus LIR 780 1400 nm Irradiance based Actinic UV Skin amp Eye ES 200 400 nm Eye UVA EUVA 315 400 nm Blue Light Small Sources EB 300 700 nm Eye IR EIR 780 3000 nm Measurements on the Fortimo Integrated spot gave the following results check The following should be taken into account The effective radiance measurement for Blue Light LB modules is Low 20 meaning that the LED modules are categorized in Risk Group 0 2700K Risk group 1 3000K 4000K The permitted expos
14. ortant Putting a class module in a class II luminaire can create problems if specific design conditions of the luminaire are not respected 14 Luminaire Module Class Module Class II Module class I amp II e g Integrated spot e g LEDisk module gen1 2 e g LED disk Module gen3 Class I Eu ok EMI issues possible Class II Safety and EMI issues o possible Inrush current The current that flows during the system the very first milliseconds when switching on a luminaire or an entire lighting installation is called the inrush current The important parameters are the current peak and current width at that moment for making the correct choice of switch gear and fusing e g circuit breakers miniature circuit breakers Max modules Inrush current Inrush current on MCB peak A half time us Fortimo Integrated spot Depending also on the maximum modules you want to put in 1 dimming circuit 15 Thermal design General For optimum performance the Fortimo integrated spot gen2 module must operate within specified temperature limits The module has already heatsink integrated so no design of external heatsink is required only the correct heat dissipation to the outside is needed to guarantee the lifetime and this optimal performance Test requirements Critical measurement points For all measurements such as temperature luminous flux and power a Stabilization period between half an hour and 2
15. support If you require any further information or support please consult your local Philips office or visit Fortimo modules www philips com fortimo General OEM info www philips com oem Designing luminaires based on the Fortimo Integrated spot gen2 module The use of LEDs brings additional considerations for luminaire manufacturers compared with traditional lamps For example how can you ensure that your new luminaire can take advantage of LED improvements without having to redesign it each time Also how do you ensure that your new luminaire has a sufficient heat sink and how do you deal with variations in flux and or color Fortunately the Fortimo Integrated spot gen2 module addresses these issues to ensure easy adoption of LED technology for high lumen packages of 600 Im The Fortimo LED Integrated spot gen2 module is ideal for smart LED redesigns of existing low voltage 50W halogen fixtures thanks to the integrated driver optics and heatsink It allows a fast time to market The module is ideal for recessed ceiling suspended and wall surface spot luminaires requiring high quality long lasting light Applications The Fortimo Integrated spot gen2 module is intended for general lighting applications in semi professional markets such as Hospitality healthcare and cruise ship applications corridors service areas lobbies lounges restaurants reception areas waiting rooms Home applications fixed recesse
16. t the lowest level without flickering so lowest possible dimming level can be different depending on the conditions Mixed load Combination of DL modules with other lamps drivers etc is not tested and not guaranteed Dimmerlist We tested the Fortimo Integrated spot gen2 module on compatibility with a range of dimmers The dimming performance is depending on the type of dimmer and grouped in 3 categories Fortimo LED Integrated spot Gen 2 recommended dimmer list Type Min modules Dimming performance per dimmer Lowest light level Niko 310 01901 Busch 22500 Jug 225NVDE 435HAN Niko 09013 Dimmable with x to y modules up to a max of 10 of the max dimmer load Note LED dimmers can make use of max load When a minimum of 2 modules is recommended flickering could happen when connected to only 1 module 19 Norms and Standards Fortimo integrated spot gen2 module complies with following norms and standards Safety EN IEC 60598 1 amp 2 2 international standard EN IEC 61347 1 amp 2 13 control gear safety EN IEC 62031 general lighting safety spec IEC 62471 photobiological safety Approval ENEC CE Environmental The product is compliant with European Directive 2002 95 EC of Jan 2003 on Restriction of Use of Certain Hazardous Substances in Electrical and Electronic Equipment RoHS Photobiological safety aspects As of March 2007 LEDs and LED based pr
17. ture and 3 variants in beam angle Totally 9 modules are for customer choice in Europe They all have a BLACK heatsink Fortimo int spot 600 827 15D dim 230V G2 Fortimo int spot 600 827 24D dim 230V G2 Fortimo int spot 600 827 36D dim 230V G2 Fortimo int spot 600 830 15D dim 230V G2 Fortimo int spot 600 830 24D dim 230V G2 Fortimo int spot 600 830 36D dim 230V G2 Fortimo int spot 600 840 15D dim 230V G2 Fortimo int spot 600 840 24D dim 230V G2 Fortimo int spot 600 840 36D dim 230V G2 Nomenclature van de Fortimo LED Integrated spot gen2 module The names of the modules are defined as follows ea Fortimo int spot 600 830 15D dim 230V G2 Fortimo our brand name for efficient clear amp reliable lighting Int spot spot light module with integrated optics driver and heatsink 600 600 lumens 830 8 for color rendering index of 80 30 stands for the CCT of 3000K 15D 15 degree angle of the light beam Dim the module is dimmable 230V average operating power G2 Indication of the generation System approach The Fortimo LED Integrated spot gen2 module is designed as a total LED system containing LEDs driver and optical lenses The system is integrated in a fitted heatsink To operate the module a power of 230 VAC needs to be applied via the input wires of the module No other actions are needed Recommendations The general recommendations for luminaire design given by the IE
18. ure time for Blue Light radiance relevant when looking into the source is limited to 3 hours Because of the Law of Conservation of Radiance integrating the LED module into a luminaire results in either the same or reduced radiance Final assessment of the luminaire is recommended The measured irradiance based values E for the categorized hazards are all within the exempt group In general the permitted exposure time for irradiance is limited when in the low moderate or high risk group Limiting the exposure time and or the distance to the source can reduce the hazard level However for the measured LED modules there are no special precautions necessary since they are ranked in the exempt group Final assessment of the luminaire including e g secondary optics is recommended UV and IR radiation The Integrated spot is free of UV and IR radiation in the beam Electromagnetic compatibility Electromagnetic compatibility EMC is the ability of a device or system to operate satisfactorily in its electromagnetic environment without causing unacceptable interference in practical situations Philips Fortimo Integrated spots gen2 fulfill the requirements with regard to electromagnetic compatibility as laid down in European Norms EN 55015 and EN IEC 55022 EN 61000 3 2 and EN IEC 61547 Humidity Fortimo Integrated spot gen2 modules are only IP20 so it is for indoor application The OEM is responsible for proper IP
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